Meat Mincer - Mbm

Transcript

8 - Problems and solutions TC RIO 12 TC RIO 22 TC RIO 32 8.1 - Problems, causes and solutions Inconvenienti 1- The machine does not start 2- The propeller turns in the opposite direction of the one indicated by the arrow (on the three-phase model) 3- The product is not ground correctly MEAT MINCER Causes 1- The differential switch is in the position “0” 1- The plug switch is in the position "0" 1- Start push button does not work 1- The electric motor is defective 2- Contact technical assistance 3- Plate and blade have not been correctly tightened 3- grooves on the plate or blade is not perfectly sticking (on the plate plane) 3- Outlet not perfectly introduced into the housing Solutions 1- Put the switch at position “I” 1- Put the switch at position “I” 1- Contact technical assistance 1- Contact technical assistance 10/2003 3- Correctly tighten the plate and blade 3- Replace the defective plate couple and the blade 3- Correctly introduce the outlet in the proper housing 28 USE AND MAINTENANCE MANUAL 1 8 Now the propeller, blade, plate, and ring nut can be reassembled. Index 1. 2. 3. 4. Delivery and warranty 1.1 Foreward 1.2 Keeping and using the manual 1.3 Warranty 1.4 Machine description 1.5 Foreseen use 1.6 Forbidden uses 1.7 Machine data 1.8 Protections and safety devices 1.9 Working position 4 Technical features 2.1 Main parts 2.2 Technical features 2.3 Machine dimensions and weight 2.4 Noise level 2.5 Electrical diagrams 2.5.1 220 V single-phase electrical diagram 2.5.2 380 V three-phase electrical diagram 15 Controls and indicators 3.1 List of controls and indicators 19 Testing, transport, delivery and installation 4.1 Testing 4.2 Delivery and moving the machine 4.3 Installation 4.3.1 Package disposal 4.3.2 Moving the machine 4.4 Connecting the electrical system 4.4.1 Three-phase machine 4.4.2 Single-phase machine 20 5. 5.1 5.2 5.3 5.4 5.5 6. 7 - Maintenance 7.1 - Lubrication The machine does not require any lubrication. 2 7.2 - Cleaning the machine ATTENTION! Disconnect the machine from the mains before cleaning it. Do not clean the machine with jets of water. Use only non-toxic detergents, which are expressly indicated for cleaning components for foodstuff. 7.3 - Putting the machine out of service Start up and stop 23 Checking the correct electrical connection Checking the presence and efficiency of guards and safety devices Checking the efficiency of the stop push button Starting up the machine Stopping the machine Machine use 6.1 Lubrication 6.2 Cleaning the machine 6.3 Putting the machine out of service ATTENTION! All cleaning and maintenance operations must only be carried out with the machine at a standstill and disconnected from the mains. The area where maintenance operations are carried out must always be kept clean and dry. Do not allow unauthorized personnel to work on the machine. All parts, including the utensil, must be replaced, if necessary, with original spare parts from authorized dealers or directly from the manufacturer. The machine is made of materials such as aluminum, steel and copper, therefore they do not require particular operations for scrapping. Therefore, contact specific trash disposal companies and separate the components according to their material. 25 27 7. Maintenance 7.1 Lubrication 7.2 Cleaning the machine 7.2 Putting the machine out of service 27 8. Problems and solutions 8.1 Problems, causes and solutions. 28 Fig. 6.2.1 6.3 - Using the meat grinder 1 Make sure the feed tension corresponds with the value shown on the technical plate. The tension indicator must be on to indicate it is connected. 2 Slightly tighten the ring nut of the meat grinder and put a little meat in, press the start push button, making sure that the rotation direction of the propeller is the same as the one indicated by the arrow (counterclockwise). 3 If the meat coming out is cut well the ring nut has been regulated enough, if not tighten the ring nut again, until a perfect cut is obtained. 4 Stop the machine by pressing the stop push button. 5 A tool is not needed to loosen the ring nut. Unscrew the lever that blocks that outlet once so that the ring nut is loose and can easily be extracted. (models 12-22) 6 For models 32, pull the mushroom-head push button out so that the outlet is unblocked and the ring nut can be unfastened. 7 After carefully cleaning, first assemble the outlet and block it with the lever, in models 12 - 22; push it until it clicks in model 32; these operations are necessary to ensure that the outlet is located in the right position. 26 3 1 - Delivery and warranty 6 - Using the machine 1.1 - Foreward 6.1 - Prescriptions ATTENTION! The symbols used in this manual are meant to draw the reader’s attention to dangerous points and operations that can endanger the personal safety of the operator or risk damaging the machine. Do not use the machine unless you are certain that you have correctly understood these warnings. ATTENTION! Only authorized personnel may use the machine. Before beginning work, the operator must ensure that all the guards are in place and that the safety devices are fitted and in efficient working order. If that is not the case, switch the machine off and contact the head of maintenance. ATTENTION! For greater clarity, some illustrations in this manual show the machine or parts of it with the panels or carters removed. Do not use the machine in these conditions; all protections must be correctly fitted and in perfect working order. This manual may not be reproduced, even partially, and its contents cannot be used for purposes other than those permitted by the manufacturer. All breaches of the above are legally punishable. The product to be ground must be in pieces that can enter inside the loading inlet and must be pushed with the proper pushing device (pestle) NEVER USE YOUR HANDS. 6.2 - Setting up the outlet or the proper pushing device (pestle). The machine can be set up in three different meat cutting groups: A - Enterprise or normal B - Half UNGER C - Total UNGER - 1.2 - Keeping and using the manual The purpose of this manual is to instruct the user, by means of texts and figures, on transport, handling, use, and maintenance of the machine. This manual must therefore be carefully read before using the machine. Take care of the manual and keep it near the machine in an easily and quickly accessible place for future reference. If the manual should be lost or damaged, ask your dealer or manufacturer for another copy. If the machine is sold, inform the manufacturer of the name and address of the new owner. The manual reflects the state of technology at the time the machine is sold and cannot be considered inadequate if it is subsequently updated on the basis of new knowledge. In this regard the manufacturer reserves the right to update its products and related manuals without being obliged to update previous products and manuals barring exceptional cases. If in doubt, consult the nearest servicing center or the manufacturer. The manufacturer’s aim is to continuously optimize its product and it therefore welcomes any comments or suggestions on how to improve the machine and/or manual. 4 System -C-, (Total UNGER), is made up of: a propeller "1" to transport the meat, a hammer mill plate "2", a first blade "3" and the corresponding plate with holes "4", a second blade "5" with the final drilled plate "6". - System -B-, (Half UNGER), substitutes blade “5” and the plate “6” with the spacer "7". - System -A-, (Normal), is the simplest method, consisting only of the transport propeller, a blade and an exit plate. It is not possible to assemble the plates from groups -C- or -B– on models with a grinding group -A-, the complete group must be changed. 25 5.3 - Checking the efficiency of the stop push button (fig. 5.3.1) While the machine is connected to the electrical power supply and the utensil is moving, press the stop push button. The machine must stop. 5.4 - Starting the machine (fig. 5.3.1) To start the machine just press the start push button (the one with the arrow on top, “1” Fig. 5.3.1), after having correctly connected the plug to the electrical outlet and the machine starts. 5.5 - Stopping the machine (fig. 5.3.1) To stop the machine just press the stop push button, “2” Fig. 5.3.1 and the machine stops. 1 2 Fig. 5.3.1 24 The machine is delivered to the user under the warranty conditions in force at the time of purchase. Contact your supplier for any clarifications required. 1.3 - Warranty The user is not authorized to tamper with the machine for any reason. Contact the manufacturer for any anomaly. Any attempts at dismantling, modifying or tampering with any component of the machine in general by the user or unauthorized personnel will cause the Compliance Declaration according to EEC 89/392 law to lapse and will render the warranty null and void and exempt the manufacturer from all responsibility for any damage either to people or things. The manufacturer is also exempt from all responsibility in the following cases: - Incorrect installation; - Improper use of the machine by inadequately trained personnel; - Failure to comply with the regulations in force in the country the machine is used; - Lack of or insufficient maintenance; - Use of unoriginal spare parts and spare parts not specifically designed for the model; - Total or partial failure to follow the instructions. 1.4 - Machine description The meat grinder you have purchased is a simple, compact, highly productive and powerful machine. - Seeing that must be used to grind food products the components that can come into contact with the product have been carefully chosen to guarantee maximum hygiene. The machine body is made of stainless steel. - The hopper is made of stainless steel to guarantee maximum hygiene and to facilitate cleaning. - The utensils are made of stainless steel to guarantee a longer life and maximum hygiene. - The machines are robust, with a modern design, made of aluminum alloy and with machine body made of 18/8 stainless steel. - Inlets in stainless steel fusion with the possibility of applying the total or partial UNGER system. - The possibility of inverting the rotation direction of the propeller by means of a selector. - Rigid locking of the inlet to improve the cutting of the meat and to lengthen the duration of the plates and blades. 5 - Both the three-phase and single-phase motors are ventilated with the following advantages: - highly consistent yield and motor duration; - increase in effective work time due to fewer interruptions; - low heating index to always keep the meat fresh and unaltered. The models represented in this manual have been built in compliance with the EEC 89/392 Law and modifications thereafter. In the case of accidents, the manufacturer cannot be held responsible if the machine has been modified or tampered with, if safety protections have been removed of if it has been used for purposes unforeseen by the manufacturer. 1.5 - Foreseen use The machine has been designed and built to grind meat and similar products. It must only be used in professional environments and by skilled personnel specifically trained for its use, who have read this manual before operating the machine. The machine must only be used on a stable work table. The amount of the meat to be ground must fit completely inside the loading inlet; it must not come out of the hopper. 1.6 - Unforeseen uses The machine must only be used for the purposes expressly intended by the manufacturer, in particular: - Do not use the machine to grind food products different from meat and similar foodstuffs. - Do not use the machine if it has not been correctly installed with all the protections intact and correctly assembled to avoid the risk of severe personal injury. - Do not touch electrical components without having previously disconnected the machine: risk of electrocution. - Do not work products that are bigger than what can be contained in the loading hopper. - Do not wear garments that do not comply with safety laws. Consult your employer regarding current safety regulations and necessary safety devices. - Do not start the machine if it is not working correctly. - Before using the machine make sure that any dangerous condition has been appropriately eliminated. If a fault occurs stop the machine and notify maintenance personnel. - Do not allow unauthorized personnel to carry out work on the machine. In the event of an electrical accident, first remove the victim from the conductor (as he will probably be unconscious). This operation is 6 5 - Start up and stop 5.1 - Checking the correct electrical connection Put the plug into the electrical outlet; The power indicator (“5” Fig. 3.1.1 page 20) must be lit; Press the start push button (“2” Fig. 3.1.1 page 20), and check the rotation direction of the utensils (in the 380 three-phase version). The blade must rotate in the same direction indicated by the arrow (“C” fig. 1.7.2 page10), that is counter-clockwise. If the rotation direction is incorrect, disconnect the machine from the electrical power supply and contact our dealer in the area. Note: In the machines connected to a single-phase line and designed for singlephase power supply, the correct rotation direction is defined directly by the manufacturer. 5.2 - Verifica presenza ed efficienza delle protezioni e delle sicurezze 1 - Checking the presence and efficiency of the guards and safety devices 1 - Product outlet. Make sure the product outlet has holes with a diameter less than 8 mm. If it does not, a proper guard must be installed on the outlet. 2 - Hand guard (only TC 32 CE). In the TC 32 CE model the hopper must have hand guards 3 - Stainless steel hopper. The stainless steel hopper is firmly welded to the casing. 4 - Electrical component protection carters. Make sure they exist, are intact and correctly fastened to the components inside the machine. . 23 L3 L1 L2 Connect the cable to the three-phase electrical supply network, inserting a 16 ampère magnetothermic differentiated switch. 5.4.2 - Single-phase machine with 220 Volt-50 Hz In this set up the machine is outfitted with a feeding cable with a 3 x 1.5 mm section. dangerous as the victim is a conductor in this case and touching him can mean being electrocuted. You should therefore disconnect contact directly from the power supply valve or, if this is not possible, distance the victim using insulating material (wooden or PVC sticks, fabric, leather, etc.). A doctor should be promptly called and the patient taken to the hospital. 1.7 - Machine data An exact description of the "Model", "Serial number" and "Year of construction" for the machine will help our servicing department to provide a rapid efficient response. Whenever you contact the servicing department or request spare parts, always state the above information. The data can be found in the plate in fig 1.7.1. As a memorandum we suggest filling in the data for the machine you have purchased in the table below: L1 N N: solitamente o è di colore BLU oppure è indicato con il N° 4 N: usually it is of blue colour or it is indicated with N° 4 Meat grinder model……………………….. Serial number……………………………. Year of construction……………………... Type………………………………………... This is connected to a three-pole single-phase outlet. ATTENTION! Do not, for any reason, alter the data given on the rating plate. N L1 Connect the cable to the 220 Volt-50 Hz single-phase electrical supply network, inserting a 16 amps differential magnetothermic switch. In set ups with voltages different from those cited, consult the manufacturer. If a feeding cable needs to be longer, use a cable with the same section as the one installed by the manufacturer. 22 7 legislation of such countries. 4.3.2 - Moving the machine A ATTENTION! Carefully handle the machine and avoid accidental drops that could seriously damage it. C B _______Watt Matr. __________ D Hz. _______ E Volt A. ______ F Kg. _____ To avoid pulling muscles when lifting the machine, bend your legs for strength. G LA FELSINEA SRL via L. Einaudi 35016 Piazzola sul Brenta PD ITALY 4.4 - Connecting the electrical system Fig. 1.7.1 ATTENTION! Make sure the electrical source corresponds to the values indicated on the identification plate on the machine. Each operation should be carried out by specialized personnel who are expressly authorized by the supervisor. Make sure that the electrical lead is not damaged 4.4.1 - Three-phase machine with 380 Volt-50Hz and three-phase machine with 220 Volt-50 Hz A = meat grinder model B = serial number C = electrical motor power in Watts In these set ups the machine is outfitted with a feeding cable with a 4 x 1.5 mm section. D = ampere E = motor frequency expressed in Volts L1 L2 F = machine weight in Kg L3 G = manufacturer This is connected to a three-phase plug. 8 21 4 - Testing, transport, delivery and installation 4.1 - Testing The machine you have purchased has been tested in our factories to ensure it functions well and is correctly set. During this testing, work trials with material identical to what the user will work with have been carried out. 4.2 - Delivery and moving the machine All the material shipped has been carefully checked before consignment to the shipping agent. Unless otherwise stipulated by the client or hindered by particularly burdensome transport, the machine is wrapped in nylon and cardboard. Upon receipt of the machine check that the packaging is intact. Should the packaging be damaged, sign the shipping agent’s transport documents noting that, for example: “I accept but..." and give the reason. Upon opening the packaging, should there be genuinely damaged machine components, declare the damage to the shipping agent within three days of the date indicated on the transport documents. 1.7.1 - Warning and danger signs (fig. 1.7.2) ATTENTION! Do not intervene on electrical components while the machine is connected to the power supply. Risk of electrocution. Observe the warnings on the signs. Failure to observe them can cause serious injury and even death. Make sure the signs are always fitted and readable; if they are not, fit or replace them. A A B F C D B E ATTENZIONE E’ VIETATO USARE PIASTRE USCITA CARNE CON FORO UGUALE O SUPERIORE A Mm 8 SENZA UNA ADEGUATA PROTEZIONE 4.3 - Installation ATTENTION! The area in which you intend to install the machine must be horizontal and solid. The surface upon which it rests must guarantee safe support. Furthermore, it is necessary to position the machine leaving ample space around it. This allows for better working maneuverability and guarantees access for periodic maintenance. Make sure there is sufficient lighting around the machine to guarantee correct visibility for the machine operator. - Remove the cellophane that is wrapped around the machine and any other packaging material found within. C D APERTO ON OFFEN OUVERT ADIERTO E CHIUSO LOCKED ZU FERME CERRADO 4.3.1 - Disposal of the packaging The packaging components, like cardboard, nylon and wood can be freely disposed of, as they are compatible with solid urban waste. Nylon is a pollutant and, if burned, produces toxic fumes. Do not burn and do not dispose of it in the environment, but dispose of it according to laws in force. If the machine is delivered in countries in which there are particular laws regarding waste disposal, dispose of the packaging according to the 20 F Fig. 1.7.2 9 1.8 - Protections and safety devices 3 - Controls and indicators ATTENTION! Before proceeding to using the machine make sure the safety devices are correctly positioned and intact. Make sure they are working properly at the beginning of every work shift. If there are anomalies notify the head of maintenance. 3.1 - List of controls and indicators 2 3 4 2 5 3 6 4 1 - Start push button - Press to start the machine 2 - Stop push button - Press to stop the machine 1 3 - Gear inversion push button - Enables inverting the propeller rotation direction Fig. 1.8.1 10 19 1 Fig. 3.1.1 START WINDNG START CONDENSER 2.5 - Electrical diagrams 2.5.1 - Single-phase electrical diagram at 220V TRACTION WINDNG ONE PHASE GREY THERMIC PINK YELLOW WHITE MICROSWITCH ONE PHASE LINE GREEN BROWN BOND (TENSION CHANGE) FUSE 1. Product outlet, with plate holes smaller than 8 mm. In this case it is impossible to insert fingers inside the outlet. Upon request from the client, exit plates with holes having a diameter greater than 8 mm can be installed. In this case the user will be responsible for installing the proper outlet protection. 2. Hand guard. The hopper in the TC 32 RIO model, has the rigidly welded protection "2", Fig.1.8.1 pag. 13, in compliance with the circular from the Work and Welfare Ministery n° 66 dated 05.09.79. The smaller models do not need this protection due to the smaller sizes of the loading inlet. 3. Stainless steel hopper is firmly blocked at the loading inlet (TC 32 RIO). 4. Electrical components protection carters. The lower part of the machine is closed with a carter, blocking involuntary access to electrical components inside of it. 5 - Blockage lever for ground meat outlet - Lift the lever to enable disassembly of the outlet and related parts (see sticker). - Lower the lever to block the outlet in the working position, making sure that it is positioned in the predisposed housing (see sticker). 2.5.2 - Three-phase electrical diagram at 380V ATTENTION! Never tamper with the safety devices. GREY THERMIC PINK YELLOW TREE PHASE LINE MICROSWITCH WHITE GREEN BROWN BOND (TENSION CHANGE) FUSE 18 11 1.8.1 - Meat outlet blockage lever (TC 12 - 22 RIO) APERTO ON OFFEN OUVERT ADIERTO CHIUSO LOCKED ZU FERME CERRADO Dimensions AxBxC Net weight mm kg TC RIO 12 435 x 395 x H410 27 TC RIO 22 435 x 395 x H410 28 TC RIO 32 540 x 430 x H470 42 2.4 - Noise level emitted Tests on the noise emitted by the machine indicate that the equivalent noise level is less than 70 dBA. Upon request the manufacturer can provide a copy of the noise test. Fig. 1.8.2 The outlets on models 12 - 22 are fastened by a lateral system that enables easily unscrewing the ring nut, even after having used the machine for a long time. In fact, the ring nut tends to get rigid after the meat grinder has worked intensely. In these models, after having unscrewed the outlet fastening lever half a turn, the ring nut can be easily unscrewed by hand, without using any force. Correct use: If you want the machine to work correctly and the meat to be precisely ground, the outlet must be firmly blocked in all the meat grinders. Always avoid incorrect assemblies; it is very important to follow these assembly procedures: 1. Insert the outlet and block it with the fastening lever 2. Make sure the lever is in the same position as indicated in the label shown on the side (between 3 o’clock and 6 o’clock) 3. Insert the propeller 4. Insert the knife and plate 5. Make sure the knife is assembled with the blade facing the plate 6. Fasten the ring nut and gently tighten it. APERTO ON OFFEN OUVERT ADIERTO CHIUSO LOCKED ZU FERME CERRADO Fig. 1.8.3 12 17 2.2 - Technical features Motor 1.8.2 - Rapid unblocking system (with knob lever) TC 32 RIO Feed watt/hp Hourly production Outfitted plates kg/h. ø mm TC RIO 12 736/1 230-400V/50Hz 150 4,5 TC RIO 22 1472/2 230-400V/50Hz 300 4,5 TC RIO 32 2208/3 230-400V/50Hz 500 6 Fig. 1.8.4 2.3 - Machine dimensions and weight C The outlets on the models 32 are fastened with the rapid unblocking system. This method enables quickly blocking and unblocking the outlet. Blocking is simple, just correctly position the outlet and slightly push it until there is a click; do this after making sure there is not any residue from the previous grinding left inside the machine. The dirty residue, in fact, does not enable the outlet to hook onto the lever and the white gasket on the mushroom head push button would remain lifted instead of sticking to the machine casing. (Fig. 1.8.5) To unblock the outlet just take the push button and pull it out, in this way the outlet can be easily extracted. Correct use: A B Fig. 2.3.1 If you want the machine to work correctly and the meat to be precisely ground, the outlet must be firmly blocked in all the meat grinders. Always avoid incorrect assemblies; it is very important to follow these assembly procedures: 1. Insert the outlet until you hear a click 2. Make sure the white gasket on the push button sticks to the machine casing (Fig. 1.8.5). 3. Insert the propeller 4. Insert the knife and plate 5. Make sure the knife is assembled with the blade facing the plate 6. Fasten the ring nut and gently tighten it. Note All the measurements are expressed in millimeters. Fig. 1.8.5 16 13 1.9 - Working position 2 - Technical features The correct operator working position to optimize working with the machine is shown in fig. 1.9.1. 2.1 - Main parts To faciltate understanding the manual, the main machine parts are listed below and shown fig. 2.1.1. 1. 2. 3. 4. 5. 6. 7. Pestle - tool used to introduce the meat into the grinfìding group Inlet blockage lever Machine controls Feet Outlet for ground meat Loading hopper Loading inlet 6 7 1 3 2 5 Fig. 1.9.1 4 Fig. 2.1.1 14 15