Transcript
MELCHER™ by Power-One ®
MELCHER™ Railway Products
The most reliable power source in the industry
About Power-One®
Features
Power-One is a leading global manufacturer of power conversion and power management solutions, with a long history of providing leading-edge, innovative and reliable power technology. Power-One is an industry leader in ruggedness, power density with ultra-high efficiency and revolutionized power conversion through the introduction of digital power technology. MELCHER™ was acquired by Power-One in 1998.
• Compliance with International and National standards (EN, UL, AREMA, RIA, NFF) in particular, EN50155, 50121
For more than 40 years, Power-One’s MELCHER product lines have had a well proven track record as being one of the industry’s most reliable power sources available today – with product life cycles of more than 20 years and millions of hours of field operation. The MELCHER products offer our customers the broadest product lines of standard power supplies available in the entire industry. In addition, we produce a large number of specials, customs and application specific converters.
• Fully featured, full fault protection: Transient, over/undervoltage, over-current, over-temperature
®
AC-DC and DC-DC for Railway and Rugged Applications Power-One provides just about all of the leading manufacturers in the railway and transportation industry worldwide with high performance, rugged DC/DC and AC/DC MELCHER brand converters. With over 40 years of design and manufacturing experience MELCHER products are designed to meet the highest national and international standards for harsh environments, safety and EMC/EMI and undergo rigorous and extensive EVT/DVT and HALT/HASS test. Our strict engineering guidelines ensure low component stress, thermal profiling and high phase margins for stability and dynamic response – all part of our highly reliable converter designs. There are literally hundreds of thousands of Power-One’s MELCHER products installed around the globe whether on rolling stock or trackside.
• Ultra-wide DC input voltage, up to 10:1 ratio, suitable for all common battery input voltages worldwide • Universal AC input • Extremely high efficiencies
• 0-96V output voltages with wide trim range • Series and parallel or fully redundant configurations • On/off control, current share and other options • Extended ambient operating temperature to -40°C or lower on request • Convection and conduction cooling with no derating up to 70°C • All PC boards dip-varnished for high mechanical durability and humidity withstand, without use of potting material • Shock and vibration resistance • Basic or reinforced insulation, test voltages up to 3k VAC • Multi platform approach for highest flexibility
Nuclear and Medical Applications
Technical Revisions
• All products are fully RoHS compliant
Power-One products are not designed, intended for use in or authorized for use as critical components in life support systems, equipment used in hazardous environments or nuclear control systems, without the express written consent of the respective divisional president of Power-One, Inc.
The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice.
For more information, please contact one of our local representatives or call us or directly: +1-978-794-2815 (US, Phil Lioio) +44-1903-823-323 (EMEA, John Quinlan) +65-6896-3363 (APAC, Brandon Lim)
[email protected] www.power-one.com/melcher
®
MELCHER™ Railway Products www.power-one.com
© 2012 Power-One, Inc.
MELCHER is a trademark registered in China, Japan, France and Switzerland; applications pending in Europe and the Russian Federation.
740 Calle Plano Camarillo, CA 93012
MELCHER™ by Power-One
®
MELCHER™ Railway Products
The most reliable power source in the industry
About Power-One®
Features
Power-One is a leading global manufacturer of power conversion and power management solutions, with a long history of providing leading-edge, innovative and reliable power technology. Power-One is an industry leader in ruggedness, power density with ultra-high efficiency and revolutionized power conversion through the introduction of digital power technology. MELCHER™ was acquired by Power-One in 1998.
• Compliance with International and National standards (EN, UL, AREMA, RIA, NFF) in particular, EN50155, 50121
For more than 40 years, Power-One’s MELCHER product lines have had a well proven track record as being one of the industry’s most reliable power sources available today – with product life cycles of more than 20 years and millions of hours of field operation. The MELCHER products offer our customers the broadest product lines of standard power supplies available in the entire industry. In addition, we produce a large number of specials, customs and application specific converters.
• Fully featured, full fault protection: Transient, over/undervoltage, over-current, over-temperature
®
AC-DC and DC-DC for Railway and Rugged Applications Power-One provides just about all of the leading manufacturers in the railway and transportation industry worldwide with high performance, rugged DC/DC and AC/DC MELCHER brand converters. With over 40 years of design and manufacturing experience MELCHER products are designed to meet the highest national and international standards for harsh environments, safety and EMC/EMI and undergo rigorous and extensive EVT/DVT and HALT/HASS test. Our strict engineering guidelines ensure low component stress, thermal profiling and high phase margins for stability and dynamic response – all part of our highly reliable converter designs. There are literally hundreds of thousands of Power-One’s MELCHER products installed around the globe whether on rolling stock or trackside.
• Ultra-wide DC input voltage, up to 10:1 ratio, suitable for all common battery input voltages worldwide • Universal AC input • Extremely high efficiencies
• 0-96V output voltages with wide trim range • Series and parallel or fully redundant configurations • On/off control, current share and other options • Extended ambient operating temperature to -40°C or lower on request • Convection and conduction cooling with no derating up to 70°C • All PC boards dip-varnished for high mechanical durability and humidity withstand, without use of potting material • Shock and vibration resistance • Basic or reinforced insulation, test voltages up to 3k VAC • Multi platform approach for highest flexibility
Nuclear and Medical Applications
Technical Revisions
• All products are fully RoHS compliant
Power-One products are not designed, intended for use in or authorized for use as critical components in life support systems, equipment used in hazardous environments or nuclear control systems, without the express written consent of the respective divisional president of Power-One, Inc.
The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice.
For more information, please contact one of our local representatives or call us or directly: +1-978-794-2815 (US, Phil Lioio) +44-1903-823-323 (EMEA, John Quinlan) +65-6896-3363 (APAC, Brandon Lim)
[email protected] www.power-one.com/melcher
®
MELCHER™ Railway Products www.power-one.com
© 2012 Power-One, Inc.
MELCHER is a trademark registered in China, Japan, France and Switzerland; applications pending in Europe and the Russian Federation.
740 Calle Plano Camarillo, CA 93012
Isolated PC-Board Mount DC-DC Converters
Rugged 3U Cassettes for 19” Rack or Chassis Mount
Size
AC Input Voltage
DC Input Voltage
Output Voltages (VDC)
# of Outputs
Output Power (W)
Model
AC-DC 85-264 VAC*, 88-372 VDC DC-DC 85-264 VAC*, 88-372 VDC
85-264 VAC*, 88-372 VDC
8-385 VDC (6 ranges) 8-385 VDC (6 ranges) 8-385 VDC (6 ranges)
5 to 60; ±12, ±15; 5/±12, 5/±15 5, 12, 15, 24, 48; ±12, ±15, ±24 5, 12, 15, 24, 48; ±12, ±15, ±24
1, 2 or 3 1 or 2 1 or 2
50 100 150
M-Series (8TE)† S-Series (12TE)† K-Series (16TE)†
85-264 VAC* AC-DC 85-264 VAC* (PFC) Only 187-264 VAC* (PFC) 70-140; 85-255 VAC* (PFC)
N/A N/A N/A N/A
5-60; ±12, ±15; 5/±12, 5/±15, 5, 12, 15, 24, 48; ±12, ±15, ±24 12, 24, 48; ±12, ±24 24 to 54.5
1, 2 or 3 1 or 2 1 or 2 1
50 100 250 500
M-Series (8TE)† S-Series (12TE)† K, KP-Series (16TE)† T-Series (28TE)†
14.4-168 (5 ranges) 14.4-176 (5 ranges)
3.3-48; ±5, ±12, ±15, ±24 3.3-96
1 or 2 1, 2, 3 or 4
82-132 100-200
Q-Series (4TE)† P-Series (4TE)†
12-168 (ONE range)
12, 24; ±12
1 or 2
240-300
HR-Series (12TE)
DC-DC N/A (contact P-1) Only N/A (contact P-1)
NEW!
N/A * 47-440Hz
NEW!
1 TE = .02”
diverse array of railway, signaling, communications, transportation and industrial infrastructure applications.
Features
Benefits
The HR-series as the latest innovation in this product line offers a 10:1 input with extremely high efficiency (94.5%) and up to 300W of output power.
• Fully-enclosed, rugged and extremely reliable
• Universal AC input with identical form factors
• Standard and custom-designed converters
• Inrush current limitation
• Fit and forget, plug and play installation, no external components required
• Up to 300W output power • High efficiency, up to 94.5% including input filter • Multiple isolated, fully-regulated outputs • Ultra-wide output voltage adjustment • Remote on/off control input • Current share, redundancy • Rugged aluminum extruded case
DIP24, 8.5mm 1"x2" 10.5mm 1.6"x2" 10.5mm 2"x3" 10.5mm
4.7-121 (4 ranges) 8.4-150 (4 ranges) 8.4-150 (3 ranges) 9-150 (4 ranges)
3.3, 5, 12, 15 or ±5, ±12, ±15, ±24 3.3, 5 or ±5, ±12, ±15, ±24 3.3, 5 or ±5, ±12, ±15, ±25 4x 5, 4x 12, 4x 15; 5/±12, 5/±15
1 or 2 1 or 2 1 or 2 4
4 7 15 35
79-83 78-84 84-88 86-88
IMX4 IMX7 IMX15/IMY15 IMX35
2"x3" 10.5mm
12-154 (3 ranges)
5, 12, ±15, ±24
1 or 2
70-90
87-93
IMX70/IMY70
Benefits
The new IBX15 and IMX70-Series combined form a 10:1 input platform for battery voltages from 24-110V, fully compliant with EN20155, EN50121 specifications. Ask for our latest Application Note.
• Proven reliability in the harshest environments all around the globe • Variety of output combinations and mounting styles for virtually infinite applications • Maximum flexibility for modular type platforms instead of custom designs • High shock and vibration resistance
Railway Compliance • Meet or exceed national and international Railway standards with little or no external components, in compliance with EN50155, EN50121
• Output voltages from 3.3-48V with trim ranges as wide as 0-110% Vout nominal
• Input overvoltage and under voltage lockout protection
• Isolated converters with magnetic feedback and I/O test voltages up to 3k VAC
• Current limit and short-circuit protection • Thermal protection
• Low output ripple and excellent dynamic response.
Fault Protection
• Case/Baseplate temperature to 100°C
• Thermal protection
• All products are fully transient protected
DIN Rail Products
Mount
Size in./mm
Input Voltage (VDC)
Output Voltages (VDC)
Output Current (A)
Efficiency (%)
Model
BUCK PCB, Chassis PCB, Chassis PCB, Chassis PCB, Chassis Chassis, 3U, 19" Rack Chassis, 3U, 19" Rack Chassis, 3U, 19" Rack
2x2.8x1 / 50x70x25 2x2.8x1 / 50x70x25 2.7x4.2x1.3 / 69x106x32 3.5x5.9x1.3 / 88x151x32 1.5x6.6x4.2 / 67x168x107 2.4x6.6x4.4 / 60x168x111 3.2x6.6x4.4 / 80x168x111
7-40, 8-80 7-35, 18-156 7-40, 8-80, 15-156 7-40, 8-80, 18-156 7-40, 8-80, 18-156 8-40, 8-80, 18-156 8-40, 8-80, 18-156
0-36 0-48 0-48 0-48 0-48 0-48 0-48
2-4 1-5 4-8 6-12 6-12 9-18 12-25
79-94 83-95 80-96 77-97 79-97 79-97 79-97
PSR Series PSA Series PSB Series PSC Series PSL Series PSS Series PSK Series
NEW!
Output Voltages (VDC)
Output Current (A)
Nominal Power (W)
Efficiency (%)
Model
85-264 VAC, 90-250 VDC 85-264 VAC, 120-250 VDC 85-264 VAC, 90-350 VDC 85-264 VAC, 90-350 VDC 85-264 VAC, 90-350 VDC 85-264 VAC, 90-350 VDC
5, 12, 15, 24, 28, 48, 60 24, 28 12.35, 24.7, 37, 49.4 2x12, 2x24, 2x36, 2x48 24.7, 37, 49.4 2x24, 2x36, 2x48
5. 2, 4, 2, 1 5 2.5 to 14 2x2.5 to 2x7 7.5 to 20 2x 5, 2x 6.7, 2x 10
25-50 120 125, 250 250 375, 500 500
70, 82 88 83, 87, 88 83, 87, 89 87-88 87-88
LOK-Series LME-series W-Series, single W-Series, dual X-Series, single X-Series, dual
66-150 VDC
24.7 or 2x 24.7
5, or 2x 5
120, 240
87
EW- series
www.power-one.com/melcher
2012
PCB, Chassis
2x2x 0.4 / 54x54x10.5
15.4-154
54-154
2-3.5
93.5
High current sub-rack, 5-40A systems, fully redundant
IBX15
• 1-4 MELCHER 150W AC-DC converters per rack • Universal adjustable 110 / 220 VAC fully redundant inputs • Fully redundant outputs of 12-15 VDC or 24-30 VDC • 5-40A of output current • 3k VAC isolation test voltage • Relay contacts for alarm signals
Compact PCI Converters Size
Input Voltage
Output Voltages (VDC)
Output Current (A)
Nominal Power (W)
Efficiency (%)
Model
AC-DC
3U x 8HP 6U x 8HP
90-264 VAC 90-264 VAC
5, 3.3, ±12 5, 3.3, ±12
40, 40, 5, 2 50, 60, 12, 4
250 550
82.5 84.5
CPA250-4530 CPA500-4530
DC-DC
3U x 8HP 6U x 8HP
36-75 VDC 36-75 VDC
5, 3.3, ±12 5, 3.3, ±12
40, 40, 5, 2 50, 60, 12, 4
250 500
82 84.5
CPD250-4530 CPD500-4530G
[email protected]
www.power-one.com/melcher
• Use solutions with converters in custom rack and application specific, value add architectures • Optimized Application Centers for fast and flexible customized and system integrated solutions • We work closely with partners for custom platforms and application specific adaptation ability and provide full support to customers and channel partners
AREMA compliant Power Systems
BOOST
Input Voltage (VAC)
A/S Centers and Partners
• 19” Racks and backplanes • Base plates or heat sinks for chassis mounting • Mating female connectors for solder, screw or faston connections • Connector retention devices • Front panels for 19” rack mount • Chassis mounting kits • DIN Rail mounting kits • Temperature sensors for battery charging
• Output overvoltage protection (OVP)
Non-Isolated Buck/Boost DC-DC Converters
• Compliance with EN50155, EN60571, EN50121-3-2, UL/EN60950 and National deviations (AREMA, RIA, NFF)
• Mechanical and electrical adaptations eliminating the need for full customs • PCB integration with additional filtering and transient protection, booster circuit for enhanced 10:1 input range • Mechanically adapting converters for 3U/6U 160/220mm rack, chassis, cold wall and DIN rail mounting
Accessories for MELCHER Platform Products
Fault Protection
• Dip-varnished circuits without potting material for maximum reliability
Railway Compliance
• No-load, overload and short-circuit protection
[email protected]
Model
• Input transient protection
• Conformally-coated assemblies
DC-DC DC-DC Converter
Efficiency (%)
• Various wide DC input voltage ranges with or without isolation from 7-160 VDC, including platforms with 10:1 ratio
• Large platform through variety of options and accessories
• Self cooling, no derating over the specified temperature range
Rectifier, Battery Charger Rectifier Rectifier AC-DC Rectifier, Battery Charger Rectifier Rectifier, Battery Charger
Nominal Power (W)
Features
The world’s first 10:1 input DC-DC converter with up to 300W The new HR-Series is the latest MELCHER cassette innovation
• Demonstrated MTBF exceeds millions of hours
• Input/Output overvoltage protection
Model Type
# of Outputs
• Wide operating temperature ranges with startup at -40°C or below and no derating to 70°C
• DC-DC converters with extremely wide input covering battery applications from 12V to 220V nominal
• Reverse polarity protection
Output Voltages (VDC)
Power-One® offers a wide range of PCB-mount DC-DC converters and non-isolated board, chassis, or rack-mount ultra high efficient switching regulators that are especially designed and manufactured for the railway and transportation markets. For decades these MELCHER product lines have been widely used for mobile battery operated applications providing the customer industry-leading efficiency, power density and reliability.
†
The rugged MELCHER offer the industry’s premier line of standard products for DC-DC and AC-DC power conversion, including custom design capability for application-specific power conversion solutions. For over 40 years Power-One’s MELCHER lineup of DC-DC and AC-DC cassette-style power converters with extremely robust electrical and mechanical designs have demonstrated to provide consistent power to a
Input Voltage (VDC)
Use of platforms is our customers’ key to success
2012
[email protected]
www.power-one.com/melcher
2012
Isolated PC-Board Mount DC-DC Converters
Rugged 3U Cassettes for 19” Rack or Chassis Mount
Size
AC Input Voltage
DC Input Voltage
Output Voltages (VDC)
# of Outputs
Output Power (W)
Model
AC-DC 85-264 VAC*, 88-372 VDC DC-DC 85-264 VAC*, 88-372 VDC
85-264 VAC*, 88-372 VDC
8-385 VDC (6 ranges) 8-385 VDC (6 ranges) 8-385 VDC (6 ranges)
5 to 60; ±12, ±15; 5/±12, 5/±15 5, 12, 15, 24, 48; ±12, ±15, ±24 5, 12, 15, 24, 48; ±12, ±15, ±24
1, 2 or 3 1 or 2 1 or 2
50 100 150
M-Series (8TE)† S-Series (12TE)† K-Series (16TE)†
85-264 VAC* AC-DC 85-264 VAC* (PFC) Only 187-264 VAC* (PFC) 70-140; 85-255 VAC* (PFC)
N/A N/A N/A N/A
5-60; ±12, ±15; 5/±12, 5/±15, 5, 12, 15, 24, 48; ±12, ±15, ±24 12, 24, 48; ±12, ±24 24 to 54.5
1, 2 or 3 1 or 2 1 or 2 1
50 100 250 500
M-Series (8TE)† S-Series (12TE)† K, KP-Series (16TE)† T-Series (28TE)†
14.4-168 (5 ranges) 14.4-176 (5 ranges)
3.3-48; ±5, ±12, ±15, ±24 3.3-96
1 or 2 1, 2, 3 or 4
82-132 100-200
Q-Series (4TE)† P-Series (4TE)†
12-168 (ONE range)
12, 24; ±12
1 or 2
240-300
HR-Series (12TE)
DC-DC N/A (contact P-1) Only N/A (contact P-1)
NEW!
N/A * 47-440Hz
NEW!
1 TE = .02”
diverse array of railway, signaling, communications, transportation and industrial infrastructure applications.
Features
Benefits
The HR-series as the latest innovation in this product line offers a 10:1 input with extremely high efficiency (94.5%) and up to 300W of output power.
• Fully-enclosed, rugged and extremely reliable
• Universal AC input with identical form factors
• Standard and custom-designed converters
• Inrush current limitation
• Fit and forget, plug and play installation, no external components required
• Up to 300W output power • High efficiency, up to 94.5% including input filter • Multiple isolated, fully-regulated outputs • Ultra-wide output voltage adjustment • Remote on/off control input • Current share, redundancy • Rugged aluminum extruded case
DIP24, 8.5mm 1"x2" 10.5mm 1.6"x2" 10.5mm 2"x3" 10.5mm
4.7-121 (4 ranges) 8.4-150 (4 ranges) 8.4-150 (3 ranges) 9-150 (4 ranges)
3.3, 5, 12, 15 or ±5, ±12, ±15, ±24 3.3, 5 or ±5, ±12, ±15, ±24 3.3, 5 or ±5, ±12, ±15, ±25 4x 5, 4x 12, 4x 15; 5/±12, 5/±15
1 or 2 1 or 2 1 or 2 4
4 7 15 35
79-83 78-84 84-88 86-88
IMX4 IMX7 IMX15/IMY15 IMX35
2"x3" 10.5mm
12-154 (3 ranges)
5, 12, ±15, ±24
1 or 2
70-90
87-93
IMX70/IMY70
Benefits
The new IBX15 and IMX70-Series combined form a 10:1 input platform for battery voltages from 24-110V, fully compliant with EN20155, EN50121 specifications. Ask for our latest Application Note.
• Proven reliability in the harshest environments all around the globe • Variety of output combinations and mounting styles for virtually infinite applications • Maximum flexibility for modular type platforms instead of custom designs • High shock and vibration resistance
Railway Compliance • Meet or exceed national and international Railway standards with little or no external components, in compliance with EN50155, EN50121
• Output voltages from 3.3-48V with trim ranges as wide as 0-110% Vout nominal
• Input overvoltage and under voltage lockout protection
• Isolated converters with magnetic feedback and I/O test voltages up to 3k VAC
• Current limit and short-circuit protection • Thermal protection
• Low output ripple and excellent dynamic response.
Fault Protection
• Case/Baseplate temperature to 100°C
• Thermal protection
• All products are fully transient protected
DIN Rail Products
Mount
Size in./mm
Input Voltage (VDC)
Output Voltages (VDC)
Output Current (A)
Efficiency (%)
Model
BUCK PCB, Chassis PCB, Chassis PCB, Chassis PCB, Chassis Chassis, 3U, 19" Rack Chassis, 3U, 19" Rack Chassis, 3U, 19" Rack
2x2.8x1 / 50x70x25 2x2.8x1 / 50x70x25 2.7x4.2x1.3 / 69x106x32 3.5x5.9x1.3 / 88x151x32 1.5x6.6x4.2 / 67x168x107 2.4x6.6x4.4 / 60x168x111 3.2x6.6x4.4 / 80x168x111
7-40, 8-80 7-35, 18-156 7-40, 8-80, 15-156 7-40, 8-80, 18-156 7-40, 8-80, 18-156 8-40, 8-80, 18-156 8-40, 8-80, 18-156
0-36 0-48 0-48 0-48 0-48 0-48 0-48
2-4 1-5 4-8 6-12 6-12 9-18 12-25
79-94 83-95 80-96 77-97 79-97 79-97 79-97
PSR Series PSA Series PSB Series PSC Series PSL Series PSS Series PSK Series
NEW!
Output Voltages (VDC)
Output Current (A)
Nominal Power (W)
Efficiency (%)
Model
85-264 VAC, 90-250 VDC 85-264 VAC, 120-250 VDC 85-264 VAC, 90-350 VDC 85-264 VAC, 90-350 VDC 85-264 VAC, 90-350 VDC 85-264 VAC, 90-350 VDC
5, 12, 15, 24, 28, 48, 60 24, 28 12.35, 24.7, 37, 49.4 2x12, 2x24, 2x36, 2x48 24.7, 37, 49.4 2x24, 2x36, 2x48
5. 2, 4, 2, 1 5 2.5 to 14 2x2.5 to 2x7 7.5 to 20 2x 5, 2x 6.7, 2x 10
25-50 120 125, 250 250 375, 500 500
70, 82 88 83, 87, 88 83, 87, 89 87-88 87-88
LOK-Series LME-series W-Series, single W-Series, dual X-Series, single X-Series, dual
66-150 VDC
24.7 or 2x 24.7
5, or 2x 5
120, 240
87
EW- series
www.power-one.com/melcher
2012
PCB, Chassis
2x2x 0.4 / 54x54x10.5
15.4-154
54-154
2-3.5
93.5
High current sub-rack, 5-40A systems, fully redundant
IBX15
• 1-4 MELCHER 150W AC-DC converters per rack • Universal adjustable 110 / 220 VAC fully redundant inputs • Fully redundant outputs of 12-15 VDC or 24-30 VDC • 5-40A of output current • 3k VAC isolation test voltage • Relay contacts for alarm signals
Compact PCI Converters Size
Input Voltage
Output Voltages (VDC)
Output Current (A)
Nominal Power (W)
Efficiency (%)
Model
AC-DC
3U x 8HP 6U x 8HP
90-264 VAC 90-264 VAC
5, 3.3, ±12 5, 3.3, ±12
40, 40, 5, 2 50, 60, 12, 4
250 550
82.5 84.5
CPA250-4530 CPA500-4530
DC-DC
3U x 8HP 6U x 8HP
36-75 VDC 36-75 VDC
5, 3.3, ±12 5, 3.3, ±12
40, 40, 5, 2 50, 60, 12, 4
250 500
82 84.5
CPD250-4530 CPD500-4530G
[email protected]
www.power-one.com/melcher
• Use solutions with converters in custom rack and application specific, value add architectures • Optimized Application Centers for fast and flexible customized and system integrated solutions • We work closely with partners for custom platforms and application specific adaptation ability and provide full support to customers and channel partners
AREMA compliant Power Systems
BOOST
Input Voltage (VAC)
A/S Centers and Partners
• 19” Racks and backplanes • Base plates or heat sinks for chassis mounting • Mating female connectors for solder, screw or faston connections • Connector retention devices • Front panels for 19” rack mount • Chassis mounting kits • DIN Rail mounting kits • Temperature sensors for battery charging
• Output overvoltage protection (OVP)
Non-Isolated Buck/Boost DC-DC Converters
• Compliance with EN50155, EN60571, EN50121-3-2, UL/EN60950 and National deviations (AREMA, RIA, NFF)
• Mechanical and electrical adaptations eliminating the need for full customs • PCB integration with additional filtering and transient protection, booster circuit for enhanced 10:1 input range • Mechanically adapting converters for 3U/6U 160/220mm rack, chassis, cold wall and DIN rail mounting
Accessories for MELCHER Platform Products
Fault Protection
• Dip-varnished circuits without potting material for maximum reliability
Railway Compliance
• No-load, overload and short-circuit protection
[email protected]
Model
• Input transient protection
• Conformally-coated assemblies
DC-DC DC-DC Converter
Efficiency (%)
• Various wide DC input voltage ranges with or without isolation from 7-160 VDC, including platforms with 10:1 ratio
• Large platform through variety of options and accessories
• Self cooling, no derating over the specified temperature range
Rectifier, Battery Charger Rectifier Rectifier AC-DC Rectifier, Battery Charger Rectifier Rectifier, Battery Charger
Nominal Power (W)
Features
The world’s first 10:1 input DC-DC converter with up to 300W The new HR-Series is the latest MELCHER cassette innovation
• Demonstrated MTBF exceeds millions of hours
• Input/Output overvoltage protection
Model Type
# of Outputs
• Wide operating temperature ranges with startup at -40°C or below and no derating to 70°C
• DC-DC converters with extremely wide input covering battery applications from 12V to 220V nominal
• Reverse polarity protection
Output Voltages (VDC)
Power-One® offers a wide range of PCB-mount DC-DC converters and non-isolated board, chassis, or rack-mount ultra high efficient switching regulators that are especially designed and manufactured for the railway and transportation markets. For decades these MELCHER product lines have been widely used for mobile battery operated applications providing the customer industry-leading efficiency, power density and reliability.
†
The rugged MELCHER offer the industry’s premier line of standard products for DC-DC and AC-DC power conversion, including custom design capability for application-specific power conversion solutions. For over 40 years Power-One’s MELCHER lineup of DC-DC and AC-DC cassette-style power converters with extremely robust electrical and mechanical designs have demonstrated to provide consistent power to a
Input Voltage (VDC)
Use of platforms is our customers’ key to success
2012
[email protected]
www.power-one.com/melcher
2012
Isolated PC-Board Mount DC-DC Converters
Rugged 3U Cassettes for 19” Rack or Chassis Mount
Size
AC Input Voltage
DC Input Voltage
Output Voltages (VDC)
# of Outputs
Output Power (W)
Model
AC-DC 85-264 VAC*, 88-372 VDC DC-DC 85-264 VAC*, 88-372 VDC
85-264 VAC*, 88-372 VDC
8-385 VDC (6 ranges) 8-385 VDC (6 ranges) 8-385 VDC (6 ranges)
5 to 60; ±12, ±15; 5/±12, 5/±15 5, 12, 15, 24, 48; ±12, ±15, ±24 5, 12, 15, 24, 48; ±12, ±15, ±24
1, 2 or 3 1 or 2 1 or 2
50 100 150
M-Series (8TE)† S-Series (12TE)† K-Series (16TE)†
85-264 VAC* AC-DC 85-264 VAC* (PFC) Only 187-264 VAC* (PFC) 70-140; 85-255 VAC* (PFC)
N/A N/A N/A N/A
5-60; ±12, ±15; 5/±12, 5/±15, 5, 12, 15, 24, 48; ±12, ±15, ±24 12, 24, 48; ±12, ±24 24 to 54.5
1, 2 or 3 1 or 2 1 or 2 1
50 100 250 500
M-Series (8TE)† S-Series (12TE)† K, KP-Series (16TE)† T-Series (28TE)†
14.4-168 (5 ranges) 14.4-176 (5 ranges)
3.3-48; ±5, ±12, ±15, ±24 3.3-96
1 or 2 1, 2, 3 or 4
82-132 100-200
Q-Series (4TE)† P-Series (4TE)†
12-168 (ONE range)
12, 24; ±12
1 or 2
240-300
HR-Series (12TE)
DC-DC N/A (contact P-1) Only N/A (contact P-1)
NEW!
N/A * 47-440Hz
NEW!
1 TE = .02”
diverse array of railway, signaling, communications, transportation and industrial infrastructure applications.
Features
Benefits
The HR-series as the latest innovation in this product line offers a 10:1 input with extremely high efficiency (94.5%) and up to 300W of output power.
• Fully-enclosed, rugged and extremely reliable
• Universal AC input with identical form factors
• Standard and custom-designed converters
• Inrush current limitation
• Fit and forget, plug and play installation, no external components required
• Up to 300W output power • High efficiency, up to 94.5% including input filter • Multiple isolated, fully-regulated outputs • Ultra-wide output voltage adjustment • Remote on/off control input • Current share, redundancy • Rugged aluminum extruded case
DIP24, 8.5mm 1"x2" 10.5mm 1.6"x2" 10.5mm 2"x3" 10.5mm
4.7-121 (4 ranges) 8.4-150 (4 ranges) 8.4-150 (3 ranges) 9-150 (4 ranges)
3.3, 5, 12, 15 or ±5, ±12, ±15, ±24 3.3, 5 or ±5, ±12, ±15, ±24 3.3, 5 or ±5, ±12, ±15, ±25 4x 5, 4x 12, 4x 15; 5/±12, 5/±15
1 or 2 1 or 2 1 or 2 4
4 7 15 35
79-83 78-84 84-88 86-88
IMX4 IMX7 IMX15/IMY15 IMX35
2"x3" 10.5mm
12-154 (3 ranges)
5, 12, ±15, ±24
1 or 2
70-90
87-93
IMX70/IMY70
Benefits
The new IBX15 and IMX70-Series combined form a 10:1 input platform for battery voltages from 24-110V, fully compliant with EN20155, EN50121 specifications. Ask for our latest Application Note.
• Proven reliability in the harshest environments all around the globe • Variety of output combinations and mounting styles for virtually infinite applications • Maximum flexibility for modular type platforms instead of custom designs • High shock and vibration resistance
Railway Compliance • Meet or exceed national and international Railway standards with little or no external components, in compliance with EN50155, EN50121
• Output voltages from 3.3-48V with trim ranges as wide as 0-110% Vout nominal
• Input overvoltage and under voltage lockout protection
• Isolated converters with magnetic feedback and I/O test voltages up to 3k VAC
• Current limit and short-circuit protection • Thermal protection
• Low output ripple and excellent dynamic response.
Fault Protection
• Case/Baseplate temperature to 100°C
• Thermal protection
• All products are fully transient protected
DIN Rail Products
Mount
Size in./mm
Input Voltage (VDC)
Output Voltages (VDC)
Output Current (A)
Efficiency (%)
Model
BUCK PCB, Chassis PCB, Chassis PCB, Chassis PCB, Chassis Chassis, 3U, 19" Rack Chassis, 3U, 19" Rack Chassis, 3U, 19" Rack
2x2.8x1 / 50x70x25 2x2.8x1 / 50x70x25 2.7x4.2x1.3 / 69x106x32 3.5x5.9x1.3 / 88x151x32 1.5x6.6x4.2 / 67x168x107 2.4x6.6x4.4 / 60x168x111 3.2x6.6x4.4 / 80x168x111
7-40, 8-80 7-35, 18-156 7-40, 8-80, 15-156 7-40, 8-80, 18-156 7-40, 8-80, 18-156 8-40, 8-80, 18-156 8-40, 8-80, 18-156
0-36 0-48 0-48 0-48 0-48 0-48 0-48
2-4 1-5 4-8 6-12 6-12 9-18 12-25
79-94 83-95 80-96 77-97 79-97 79-97 79-97
PSR Series PSA Series PSB Series PSC Series PSL Series PSS Series PSK Series
NEW!
Output Voltages (VDC)
Output Current (A)
Nominal Power (W)
Efficiency (%)
Model
85-264 VAC, 90-250 VDC 85-264 VAC, 120-250 VDC 85-264 VAC, 90-350 VDC 85-264 VAC, 90-350 VDC 85-264 VAC, 90-350 VDC 85-264 VAC, 90-350 VDC
5, 12, 15, 24, 28, 48, 60 24, 28 12.35, 24.7, 37, 49.4 2x12, 2x24, 2x36, 2x48 24.7, 37, 49.4 2x24, 2x36, 2x48
5. 2, 4, 2, 1 5 2.5 to 14 2x2.5 to 2x7 7.5 to 20 2x 5, 2x 6.7, 2x 10
25-50 120 125, 250 250 375, 500 500
70, 82 88 83, 87, 88 83, 87, 89 87-88 87-88
LOK-Series LME-series W-Series, single W-Series, dual X-Series, single X-Series, dual
66-150 VDC
24.7 or 2x 24.7
5, or 2x 5
120, 240
87
EW- series
www.power-one.com/melcher
2012
PCB, Chassis
2x2x 0.4 / 54x54x10.5
15.4-154
54-154
2-3.5
93.5
High current sub-rack, 5-40A systems, fully redundant
IBX15
• 1-4 MELCHER 150W AC-DC converters per rack • Universal adjustable 110 / 220 VAC fully redundant inputs • Fully redundant outputs of 12-15 VDC or 24-30 VDC • 5-40A of output current • 3k VAC isolation test voltage • Relay contacts for alarm signals
Compact PCI Converters Size
Input Voltage
Output Voltages (VDC)
Output Current (A)
Nominal Power (W)
Efficiency (%)
Model
AC-DC
3U x 8HP 6U x 8HP
90-264 VAC 90-264 VAC
5, 3.3, ±12 5, 3.3, ±12
40, 40, 5, 2 50, 60, 12, 4
250 550
82.5 84.5
CPA250-4530 CPA500-4530
DC-DC
3U x 8HP 6U x 8HP
36-75 VDC 36-75 VDC
5, 3.3, ±12 5, 3.3, ±12
40, 40, 5, 2 50, 60, 12, 4
250 500
82 84.5
CPD250-4530 CPD500-4530G
[email protected]
www.power-one.com/melcher
• Use solutions with converters in custom rack and application specific, value add architectures • Optimized Application Centers for fast and flexible customized and system integrated solutions • We work closely with partners for custom platforms and application specific adaptation ability and provide full support to customers and channel partners
AREMA compliant Power Systems
BOOST
Input Voltage (VAC)
A/S Centers and Partners
• 19” Racks and backplanes • Base plates or heat sinks for chassis mounting • Mating female connectors for solder, screw or faston connections • Connector retention devices • Front panels for 19” rack mount • Chassis mounting kits • DIN Rail mounting kits • Temperature sensors for battery charging
• Output overvoltage protection (OVP)
Non-Isolated Buck/Boost DC-DC Converters
• Compliance with EN50155, EN60571, EN50121-3-2, UL/EN60950 and National deviations (AREMA, RIA, NFF)
• Mechanical and electrical adaptations eliminating the need for full customs • PCB integration with additional filtering and transient protection, booster circuit for enhanced 10:1 input range • Mechanically adapting converters for 3U/6U 160/220mm rack, chassis, cold wall and DIN rail mounting
Accessories for MELCHER Platform Products
Fault Protection
• Dip-varnished circuits without potting material for maximum reliability
Railway Compliance
• No-load, overload and short-circuit protection
[email protected]
Model
• Input transient protection
• Conformally-coated assemblies
DC-DC DC-DC Converter
Efficiency (%)
• Various wide DC input voltage ranges with or without isolation from 7-160 VDC, including platforms with 10:1 ratio
• Large platform through variety of options and accessories
• Self cooling, no derating over the specified temperature range
Rectifier, Battery Charger Rectifier Rectifier AC-DC Rectifier, Battery Charger Rectifier Rectifier, Battery Charger
Nominal Power (W)
Features
The world’s first 10:1 input DC-DC converter with up to 300W The new HR-Series is the latest MELCHER cassette innovation
• Demonstrated MTBF exceeds millions of hours
• Input/Output overvoltage protection
Model Type
# of Outputs
• Wide operating temperature ranges with startup at -40°C or below and no derating to 70°C
• DC-DC converters with extremely wide input covering battery applications from 12V to 220V nominal
• Reverse polarity protection
Output Voltages (VDC)
Power-One® offers a wide range of PCB-mount DC-DC converters and non-isolated board, chassis, or rack-mount ultra high efficient switching regulators that are especially designed and manufactured for the railway and transportation markets. For decades these MELCHER product lines have been widely used for mobile battery operated applications providing the customer industry-leading efficiency, power density and reliability.
†
The rugged MELCHER offer the industry’s premier line of standard products for DC-DC and AC-DC power conversion, including custom design capability for application-specific power conversion solutions. For over 40 years Power-One’s MELCHER lineup of DC-DC and AC-DC cassette-style power converters with extremely robust electrical and mechanical designs have demonstrated to provide consistent power to a
Input Voltage (VDC)
Use of platforms is our customers’ key to success
2012
[email protected]
www.power-one.com/melcher
2012
MELCHER™ by Power-One ®
MELCHER™ Railway Products
The most reliable power source in the industry
About Power-One®
Features
Power-One is a leading global manufacturer of power conversion and power management solutions, with a long history of providing leading-edge, innovative and reliable power technology. Power-One is an industry leader in ruggedness, power density with ultra-high efficiency and revolutionized power conversion through the introduction of digital power technology. MELCHER™ was acquired by Power-One in 1998.
• Compliance with International and National standards (EN, UL, AREMA, RIA, NFF) in particular, EN50155, 50121
For more than 40 years, Power-One’s MELCHER product lines have had a well proven track record as being one of the industry’s most reliable power sources available today – with product life cycles of more than 20 years and millions of hours of field operation. The MELCHER products offer our customers the broadest product lines of standard power supplies available in the entire industry. In addition, we produce a large number of specials, customs and application specific converters.
• Fully featured, full fault protection: Transient, over/undervoltage, over-current, over-temperature
®
AC-DC and DC-DC for Railway and Rugged Applications Power-One provides just about all of the leading manufacturers in the railway and transportation industry worldwide with high performance, rugged DC/DC and AC/DC MELCHER brand converters. With over 40 years of design and manufacturing experience MELCHER products are designed to meet the highest national and international standards for harsh environments, safety and EMC/EMI and undergo rigorous and extensive EVT/DVT and HALT/HASS test. Our strict engineering guidelines ensure low component stress, thermal profiling and high phase margins for stability and dynamic response – all part of our highly reliable converter designs. There are literally hundreds of thousands of Power-One’s MELCHER products installed around the globe whether on rolling stock or trackside.
• Ultra-wide DC input voltage, up to 10:1 ratio, suitable for all common battery input voltages worldwide • Universal AC input • Extremely high efficiencies
• 0-96V output voltages with wide trim range • Series and parallel or fully redundant configurations • On/off control, current share and other options • Extended ambient operating temperature to -40°C or lower on request • Convection and conduction cooling with no derating up to 70°C • All PC boards dip-varnished for high mechanical durability and humidity withstand, without use of potting material • Shock and vibration resistance • Basic or reinforced insulation, test voltages up to 3k VAC • Multi platform approach for highest flexibility
Nuclear and Medical Applications
Technical Revisions
• All products are fully RoHS compliant
Power-One products are not designed, intended for use in or authorized for use as critical components in life support systems, equipment used in hazardous environments or nuclear control systems, without the express written consent of the respective divisional president of Power-One, Inc.
The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice.
For more information, please contact one of our local representatives or call us or directly: +1-978-794-2815 (US, Phil Lioio) +44-1903-823-323 (EMEA, John Quinlan) +65-6896-3363 (APAC, Brandon Lim)
[email protected] www.power-one.com/melcher
®
MELCHER™ Railway Products www.power-one.com
© 2012 Power-One, Inc.
MELCHER is a trademark registered in China, Japan, France and Switzerland; applications pending in Europe and the Russian Federation.
740 Calle Plano Camarillo, CA 93012
