Metal Lat He

Transcript

250mmX550mm(lO" X 22" ) METAL LATHE INSTQ.UCTION MANUAL TABLE OF CONTENTS 1.SAFETY STANDARD SAFETY INSTRUCTIONS------------------------------------------------------------1 ADDITIONAL SAFETY INSTRUCTIONS----------------------------------------------------------3 2.CIRCUIT REQUIREMENTS OPERATION------------------------------------------------------------------------------------------------4 EXTENSION CORDS-------------------------------------------------------------------------------------4 GR0UNDING------------------------------------------------------------------------------------------------4 3.INTRODUCTION UNPACKING------------------------------------------------------------------------------------------------5 CLEAN UP-----------------------------------------------------------------------------------------------5 4.ASSEMBLY & SETUP MOUNTING------------------------------------------------------------------------------------------------6 LUBRICATION--------------------------------------------------------------------------------------------6 CHUCKS----------------------------------------------------------------------------------------------------6 STEADy REST---------------------------------------------------------------------------------------------7 FOLLOW REST--------------------------------------------------------------------------------------------7 5.CONTROLS SPINDLE SPEEDS----------------------------------------------------------------------------------------8 FEED RATE-------------------------------------------------------------------------------------------------9 CARRIAGE CONTROLS-------------------------------------------------------------------------------11 TAILSTOCK CONTROLS------------------------------------------------------------------------------13 TEST RUN-------------------------------------------------------------------------------------------------13 6.ADJUSTMENTS Gill S--------------------------------------------------------------------------------------------------------14 STEADy IFOLLOW REST------------------------------------------------------------------------------14 CHUCK RUNOUT--------------------------------------------------------------------------------------15 TAILSTOCK----------------------------------------------------------------------------------------------16 THREAD CUTTING------------------------------------------------------------------------------------17 7.MAINTENANCE LUBRICATION-------------------------------------------------------------------------------------------18 BEARING PRELOAD----------------------------------------------------------------------------------20 8.TECHNICAL PARAMETER--------------------------------------------------------------------------21 9.PARTS CONFIGURATION AND PARTS LISTS----------------------------------------------22-53 SECTION 1 :SAFETY WARNION! GREAD MANUAL BEFORE OPERATING MACHINE.FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. DANGER ! Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING ! result in CAUTION ! result in Indicates a potentially hazardous situation which, if not avoided, COULD death or serious in jury. Indicates a potentially hazardous situation which, if not avoided, MAY minor or moderate in jury. NOTICE! This symbol is used to alert the user to useful information about proper operation of the equipment,and/or a situation that may cause damage to the machinery . Standard Safety Instructions 1. Thoroughly read the owner's Manual before operating your machine. Learn the applications, limitations and potential hazards of this machine. Keep the manual in a safe and 2. convenient place for future reference. Keep work area clean and weil Iighted. Clutter and inadequate lighting invite potential hazards. 3. Ground ail tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accommodating a two-hole receptacle, ground using a screw to a known ground. 4. Wear eye protection at ail times. Use safety glasses with side shields or safety goggles that meet the appropriate standards of the American National Standards Institute(ANS). 5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments. Airbome dust particles could cause an explosion and severe tire hazard. 6. Ensure ail guards are securely in place and in working condition. 7. Make sure switch is in the OFF position before connecting power to machine. 8. Keep work area clean, free of clutter, grease, etc. 9. Keep children and visitors away. Visitors must be kept at a safe distance while operating unit. 10. Childproof your workshop with padlocks, master switches or by removing starter keys. Il. Stop and disconnect the machine when cleaning, adjusting or servicing. 12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed.. l3. Use correct tool. Do not force machine or attachment to do a job for which it was not designed. 14. Wear proper apparel .Do not wear loose clothing, neck ties, gloves, jewelry, and secure long haïr away from moving parts. 15. Remove chuck keys, rags, and tools. Before tuming the machine on, make it a habit to check that ail chuck keys and wrenches have been removed. 16. Avoid using an extension cord. But if you must use one, examine the extension cord to ensure it is in good condition. Immediately replace a damaged extension cord. Always use an extension cord that uses a ground pin and connected ground wire. Use an extension cord that meets the amp rating on the motor nameplate. H" the motor is dual voltage, be sure to use the amp rating for the voltage you will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive heat will be generated within the circuit, increasing the chance of a frre or damage to the circuit. 17. Keep proper footing and balance at ail times. 18. Do not leave machine unattended. Wait until it cornes to a complete stop before leaving the area. 19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions in the manu al. 20. H at any time you are experiencing difficulties performing the intended operation, stop using the machine! Then contact our technical support or ask a qualified expert how the operation should be performed. 21. Be aware that certain materials may cause an allergic reaction in people and animais, especially when exposed to fine dust. Make sure you know what type of material dust you will be exposed to and the possibility of an allergie reaction. 22. Habits-good and bad-are hard to break. Develop good habits in your shop and safety will become second-nature to you . 2 Additional Safety Instructions for Lathes WARNING ! READ and understand this entire Owner's Manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading! CAUTION! USE this and other machinery with caution and respect. Always consider safety [IfSt, as it applies to your individual working conditions. No list of safety guidelines can be complete-every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results. 1. AVOIDING INJURY: 2. AVOIDING LACERATIONS AND ENTANGLEMENT: Do not clear chips by hand. Use a 3. USING CORRECT TOOLING: Always select the right cutter for the job, and make sure Read and understand this manual before operating this lathe. brush, and never clear chips while the lathe is tuming. cutters are sharp. The right tool decreases strain on the lathe components and provides a better finish. ,4. ULIMINATING A PROJECTILE HAZARD: Always remove chuck key. Never walk away from the lathe with the key in the chuck. 5. SECURING A WORKPIECE: Make sure workpiece is properly held in chuck before starting lathe. A workpiece thrown from the chuck will cause severe injury. 6. CHUCK SAFETY: Chucks are surprisingly heavy and awkward to hold, so proteet your hands and the lathe ways. Always use a chuck cradle or piece of plywood over the lathe ways. 7. WORKPIECE SUPPORT: Support a long workpiece if it extends from the headstock so it will not wobble violently when the lathe is tumed on. When machining, a workpiece that extends more than 2.5 times its diameter must be supported by a center or steady rest. 8. AVOIDING STARTUP INJURIES: Make sure workpiece, cutting tool, and tool post have adequate clearance before starting lathe. Cheek chuck clearance and saddle clearance before starting the lathe. Make sure spindle RPM is set correctly for part diameter before starting the lathe. Large parts can he ejected from the chuck if the chuck speed is set too high. 9. ELIMINATING A PROJECTILE HAZARD: Always use the appropriate feed and speed rates. 10. AVOIDING ENTANGLEMENT INJURIES: Never attempt to slow or stop the lathe chuck by hand, and tie back long haïr, ponytails, loose clothing, and sleeves so they do not dangle. 11. MAINTAINING A SAFE WORKPLACE: Never leave lathe unattended while it is running. 12. PREVENTING AN APPON-CHUCK CRASH: Always release automatic feeds after completing a job. 3 SECTION 2: CIRCUIT REQUIREMENTS Operation The machine is wired for 110 or 230 or 240 or 400 volt, single phase or three phase operation .A fuse or circuit breaker should be used when connecting this metallathe to protect motor . If you operate this on any circuit that is aIready close to its capacity, it might blow a fuse or trip a circuit breaker .However , it an unusual load does not exist and a power failure still occurs , contact aqualified electrician or our serivce department. Extension Cords We do not recommend using an extension cord to operate your machine. However , when it is necessary to use an extension cord , use the following guidelines : l.Use cord rated for standard service. 2.Never exceed a length of 15mm (50 feet) . 3.Ensure cord has a ground wire and pin. 4.Do not use cords in need repair. Grounding In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric current .This tool is equipped with a power cord having an equipment-grounding conductor . The outlet must be properly instailed and grounded in accordance with alllocal codes and ordinances . This machine must be grounded ! Verify that any exsiting electrical outlet and circuit you intend to plug into is actually grounded .If is not , it will be necessary to run a separate copper ground wire ,of the appropriate size ,from the outlet to a known ground . Under no circumstances should you connectt your machine to an ungrounded power source or electrocution or severe shock could occur. 4 SECTION 3: INTRODUCTION Unpacking The machine is a heavy lathe . do not over-exert yourself or moving your machine -get assistance .In the event that your metallathe must he moved up or down a tlight of stairs , be sure that the stairs are capable of supporting the combined weight of people and the machine .Serious personaI injury may occur . Clean Up The unpainted surfaces are coated with a waxy oïl to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up. CAUTION! Many of the solvents commonly used to clean machinery can be highly flammable, and toxic when inhaled or ingested. Always work in well-ventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create tire or environmental hazards. Keep children and animaIs safely away when c1eaning and assembling this machine. WARNING! Do not use gasoline or other petroleum-based solvents to remove this protective coating. These products generally have low flash points which makes them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personaI injury may occur. CAUTION! Make your shop "child safe". Ensure that your workplace is inaccessible to youngsters by closing and locking aIl entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equipment. 5 SECTION 4 : ASSEMBLY & SETUP Mounting This lathe model shoud be securely mounded to a stand or benchtop . An accessory stand is available from us , There are holes at each end of lathe base which can be used to secure machine to the base. The lathe does not require a great deal of the assembly . The section details the installation of the various accessory holding devices. The foolwing section will familiarize you with the controls for your new lathe . After you have completed both of these sections we will do test ron untill you have become familiar with both of these sections. WARNING! DO NOT attempt to start this machine until you have completed aIl of the assembly and control familiarization steps , When performing the assembly steps . ensure that the switch is off and the power is disconnected.Failuie to comply with could cause inadvertent starting of the mathine which can result in serious operator injury . Lubrication The lathe is shipped form the factory pre-Iubricated .However , it is recommended that you go through the entire lubricationg sequence before operating the machine .Review Section 7: Maintenance for lubrication instructions . Lubrication must be completed before you start your new lathe • Chucks The model Metal Lathe cornes equipped with a 125mm 3-jaw (already installed ), a 125mm 4-jawchuck and a face plate. The 3-jaw chuck is a scroU-type chucd , meaning that an three jaw move in unison when adjustments are made . The 4-jaw chuck , on the other hand , features independent jaws , The 4-jaw chuck is used for square or unevenly -shaped stook . Figure 1. The 3 and 4-jaw chucks have three hex nuts and three setscrews in the back plate. Figure 1 .Thes hex nuts and setscrews prevents the chucks from unscrewing when rotating the lathe . prior to removing the chuck, loosen these hex nuts on the back plate , tun the washer counter-clockwise and then pull out the chuck. To mount one of the standard chucks , three hex nuts and setscrews put in holes with the spindle and washer , tun the washer clockwise and then screw down these hex nuts . 6 Caution! ALWAYS place a piece of plywood over the ways of the lathe before removing or installing a chuck. This helps in providing a fiat surface for the chuck to land on , thereby aviding a potential finger pinch situation. Warning! Never leave a chuck key in the chuck when they are not in use. If the machine is accidentally started with these in place, they can become projectiles and cause serious injury . Steady Rest The steady rest supports long , small diameter stock that otherwise could not be turned . The steady rest can also replace the tailstock to allow for cutting tool access at the outboard end of your workpiece . Figure 2 . Steady rest in place. To mount the steady rest : l.Secure to bedway from below with the locking plate. 2.A single cap scerw , along with a nut and washer , holds steady rest in place. See Figure 2 . 3.The sliding fingers on the center steaday rest should receive periodic lubrication while in use to prevent premature wear . Follow Rest The follow rest is normally used with small diameter stock to pre vent the workpice form-springing under pressure from the turnning tool .To install the follow rest : l.The follow rest is secured to the saddle with two cap screws . See Figure 3 . 2.The sliding fingers on the follow rest are similar to those on the steady rest ,and should he lubrication prevent premature wear . Figure 3 . Follow rest secured to saddle . 7 SECTION 5 : CONTROLS Spinde Speeds The rotating speed of the headstock is controlled by the positioning of the belts on the pulleys . See figure 4 . These are accessed by removing the coyer on the end of the headstock . Refer to the chart at end of this manual or the plate on the headstock (Figure 5) to determine which belt combinations produce whate speeds . The speed settings available on the machine are 125 • 210 • 420 • 620 • 1000 and 2000 RPM . Figure 4 • Pulley positions in headstock - A rit- LL_ - ( \ \ \ / \. 1 2 3 AC 420 1000 2000 BC 125 210 620 - - B - -L..- hF'J C .. 0/ min J 2f!J 1 L:::::J 171 L::::J ~~ '---- Figure 5. Spindle speed portion of machine plate. 8 Feed Rate These handwheels at the bottom of the headstock changes the feed rate. See Figure 6 .They can be engaged in any different positions .When used in conjunction with the interchangeable gears supplied it is possible to achieve a wide variety of feed or threading rates . Figure 6 . Feed rate selector handwheels The machine plate describes sorne of the more typical settings which might be used .Figure 7 shoows the feed rate portion of the ~ mathchin plate . Looking at frrst mm/a 30~1- ~IO/E AI 30/96 i 2------------ 08101 0 1-·----------------·----,.·---------------------------CAl? SCRIiW M6x 16 3------------08 10 102-------------·---·-·----·---·-----------------------FLAT WASHY Smm 4------·-----08 10 103···························-····-··------·-------·-LOCK WASHIiR 8mm S····-----···08 101()4•••• -•••••••••••••••••••••-•••••-••••••--•••••••••••-CAl? SCRIiW M8x2S 6-····-······0810 1OS······································-····----···---CAl? SCRIiW M4x 12 7-·--·--·----0810 1()6-•• - ••----.--.-.-••••••••••••••••••••••••••- •••••••••······----·l?1N 5x 12 8······-·····08101 07••••••••••••••••••••••••••••••-.-.---------.--••••••••--·-······l?1N 4x20 St--------------J»1()l()2--------------------------------------·-------------·----·-----------e=()~1l 1O·············l? 10103-··-···················-····································-FlSIiI> SCREW 11···········08101 OS·················-·····-·····················-··---·----l?1N 6x25 12··········-08 10 109-···············-··-·······················-·········CAl? SCRIiW M6x 16 13······-······l?IOI()4-········-···--------·-·-··············-····-·-·············-····-8RACJCJB1r 14-·········-08 10 Il 0-·····················-····-···-····--···-·······-·-····-····-OIL l?ORT 6 1S·············l?1010S·························-·-·-··· ···-·-·····-······--·--------·-··-·---RACIC, 145----------·--J»1()1~----------------~-------·-----------------------------------------------It~e=lC 23 ~ ~ 18 31 ~ PI02 I----------------GB 10201----------,..--------------------------------EXT RETAINING RING 12mm 2----------------GB 10202--------------------------------------------INT RETAINING RING 28mm 3----------------GB 10203----------------------------------------------------------------BEARING 101 4----------------P 1020 1-------------------------------------------------------------------SPACING RING 5----------------PI0202----------------------------------------------------------------------------ROLLER 6----------------P 10203------------------------------------------------------------------------------SHAFf 7----------------P 10204------------------------------------------------------------------------------SHAFf M8x30 8----------------GB 10204--------------------------------------------------------CAP SCREW 9----------------GB 10205-------------------------------------------------------FLAT WASHER 8mm 1O---------------P 10205 ---------------------------------------------------------------------------WASHER I1---------------Pl 0206-------------------------------------------------------FAN SHAPED SUPPORT 12---------------GB 10206------------------------------------------------------CAP SCREW MI Ox20 13---------------GB 10207 -----------------------------------------------------FLAT WASHER 1Omm 14---------------P 10207 ---------------------------------------------------------------BRACKET PLATE 15---------------P 1020 8-----------------------------------------------------------------------------COVER 16---------------GB 10208----------------------------------------------------------------SCREW M5x8 17 ---------------P 10209----------------------------------------------------------------------------MOTOR 18---------------GB 10209-------------------------------------------------------------------KEY C5x40 19---------------PI 021 0---------------------------------------------------------------------------WASHER 20---------------P 10211---------------------------------------------------------------------------PULLEY 21---------------P 10212--------------------------------------------------------------------------WASHER 22---------------P 10213---------------------------------------------------------------------------PULLEY 23---------------Pl 0214----------------------------------------------------------------TRIAN·GLE BELT 24---------------P 10215---------------------------------------------------------------------------WASHER 25---------------GB 1021 0--------------------------------------------------------CAP SCREW M5x25 26---------------P 10216------------------------------------------------------------------------------S HAFf 27 ---------------Pl 0217 --------------------------------------------------------------------------BUSHIN G 28---------------P 10218----------------------------------------------------------------SERRATED BELT 29---------------P 10219----------------------------------------------------------------------------PULLEY 30---------------P 10220---------------------------------------------------------------------------WASHER 31---------------GB 10211--------------------------------------------------------------OIL PORT 3 2---------------GB 10212--------------------------------------------------------HEX SCREW 6mm M8x25 33---------------GB 10213 ------------------------------------------------------LOCK WASHER 8mm 34---------------GB 10214---------------------------------------------------------------HEX NUT M 12 35---------------GB 10215---------------------------------------------------------------HEX NUT 36---------------GB 10216------------------------------------------------------FLAT WASHER M 12 12mm 37 ---------------GB 10217 ---------------------------------------------------------------HEX NUT MIO 38---------------P 10221-------- ----------------------------------------------------------------,..--WASHER 25 Ip103\ 26 PI03 1----------------PI 030 1--------------------------------------------------------------PLATE 2-- ------ --- -- -- -PlO 3 02--- ---- -------- ----- -- -------- --- ------------- --- ------ --- --- -PLATE 3----------------GB 1030 l------------------------------------------CAP SCREW M6x8 4----------------GB 10302-----------------------------------------B IG WASHER 6mm 5 ---- ------- -----PlO 30 3 ------- ------ --- --- ---------- -------- ---- --------- -- -------SUPPORT 6----------------GB 10303-----------------------------------------CAP SCREW M6x 12 7 -- -------- ------PI 0304---------- --- --- ---- -- --- ------------- --- --------- --- --- -- --- -CO VER 8----------------GB 10304---------------------------------------- --CAP SCREW M6x8 9----------------GB 10305 ----------------------------------------FLAT WASHER 5mm 1O---------------GB 10306--------------------------------------HINGE 75mm x 50mm II---------------GB 10307 -------------------------------------------------HEX NUT M5 12------------- --PlO 30 5 ----- ------ -- -------- ---- ---- -------- ---- ---- ---- -------------CO VER 13---------------GB 10308-----------------------------------------------SCREW M6x 10 27 1 28 P104! PI04 1----------------PI 040 1-------------------------------------------------------------------------SHAFT 2----------------P 10402-----------------------------------------------------------------------WASHER 3--~-------------GB 1040 1------------------------------------------------INT RETAINING 22mm 4----------------GB 10402------------------------------------------------------B EARING 1000900 5----------------PI 0403 --------------------------------------------------------------------GEAR 30T 6----------------GB 10403-----------------------------------------------------FLAT WASHER 6mm 7----------------GB 10404---------------------------------------------------------CAP SCREW M6x8 8----------------P 10404----------------------------------------------------------------------SHIFT ARM 9----------------PI0405-------------------------------------------------------------------------BUSHIN"G 1O---------------P 10406-----------------------:----------------------------------------------GEAR 40T I1---------------GB 10405------------------------------------------------SPECIAL WASHER 9mm 12---------------GB 10406------------------------------------------------------------0IL PORT 6mm 13 ---------------PI 0407 ---------------------------------------------------------------------------SHAFT 14---------------P 10408------------------~-'-------------------------------------------LOCATIN"G PIN" 15---------------P 10409-------------------------------------------------------------------------SPRIN"G 16---------------PI 041 0-----------------------------------------------------------------------B USHIN"G 17---------------P 10411----------------------------------::------_-----------------------SPACIN"G RIN"G 18---------------P 10412--------------------------------"---.,.----------'----------------------GEAR 40T 19---------------P10413-------------------------------------------------------------------------PULLE Y 20---------------GB 10407 ------------------------------------------------------CAP SCREW M8x8 21---------------PI 0414-----------------------------------------------------------------------WASHER 22---------------P 10415-----------------------------.:-----------------:::---------------SPANNER NUT 23 ---------------GB 10408-----------------------------------'--------------.-----B EARIN"G 2007107 24---------------P 10416--------------------------------------------------------------------------COVER 25---------------PI 0417 ---------------------------~--------------------------------------------GASKET 26---------------GB 10409------------------------------------------------------------------KEY A4x5 27 ---------------P 10418------------------------------------------------------------------------SPIN"DLE 28---------------P 10419-------------------~---------------------------------------LOCATIN"G BLOCK 29---------------GB 1041 0--------------------------------------------------------------------PIN" 3x20 30---------------GB 10411----------------------------------~------------------CAP SCREW M6x 16 31---------------GB 10412.,.-------------------------..,----------------------------------HEX NUT M6 32---------------P 104 20------------------------------------------------------------------------HANDLE 33---------------GB 10413--------------------------------------------------------------CAP NUT M6 34---------------GB40414-------------------------------------------------------------SCREW M4x8 35---------------P 10421----------------------------------------------------------------------------PLATE 36---------------P 104 22-----------------------------------------------------HEADSTOCK CASTIN"G 37 ---------------GB 10415-------------------------------------------------------------SCREW M4x8 38---------------GB 10416----------------------------------------------------------------------SWITCH 39--..;------------PI0423-----------------------------------------------------------------------HOUSIN"G 40---------------GB 10417 -----------------------------------------------------CAP SCREW M6x 12 41---------------GB 10418------------------------------------------------------------------------CABLE 42---------------GB 10419-----------------------------------------------------STRAIN" RELIEF NUT 43---------------PI0424------------------------------------------------------------------------COVER 44---------------PI0425------------------------------------------------------------------GEAR 40T 45 ---------------P 104 26------------------------------------------------------LOCATING BUS HIN"G 46---------------PI 0427 -----------------------------------------------------------------------WASHER 29 .() • • • 30 • PIOS I----------------GB 1050 1------------------------------------------------------------HEX NUT M4 2----------- -----p 1050 1-----------------------------------------------------------.. ------.,--BRACKET 3----------------GB 10502---------------------------------------------------FLAT WASHER 4mm 4----------------GB 10503------------------------------------------------------------SCREW M4x8 5----------------GB 10504-----------------------------------------------------------CABLE 2xO. 75 6----------------GB 10505----------------------------------------------------------SWITCH COVER 7----------------GB 10506----------------------------------------------------------SCREW M 4x30 8----------------GB 10507--------------------------------------------------SWITCH LXW5-11D 1 9----------------P10502---------------------------------------------------------------------BRACKET 31 32 PI06 1-------------- -GB 1060 1-------------------------------------------------------- PIN 5x 12 2 -- -- ----- -- -----P 1060 1--------- ------ ---- -- -- ------- ----- -- ---- -- ----- --- -- --- -~-----SHAFT 3----------- -- ---P 10602- ------ -------- --- ---- ----: --- ------ ------ ----- ---- --- ---------CO V·ER 4----------- ---- -P 10603 -------- ------- --- ------------ ---- ------ ------ ----- ---- --------C 0 VER 5 ----------------G B 10602-------------------------------~------------------SCREW M3x8 6----------------GB 10603 --------------------------------------------------HEX NUT M3 7 ----------------GB 10604-------------------------------------------------------- PIN 4x 16 8----- --------- --P 10604------------- ----- -------- ---- ---- -- ----- --- ---- --- --- --------- ---CAM 9----------------G B 10605--------------------------------------------------SCREW M4 x6 1O---------------GB 10606----------------------------------------SWITCH LXW5-11D 1 I1---------------GB 10607 ------------------ --------------- ----------------------------CO VER 12---------------GB 10608--------------------------------------------------CABLE 2xO. 75 13---------------GB 10609------------------------------------------FLAT WASHER 4mm 14---------------GB 1061 O--------------------------------------------------SCREW 33 M4x25 00 "'dL-______ --r- 00 o 34 PI07 I----------------GB 1070 1----------------------------------------------------------------KEY C5x 14 2----------------GB 10702------------------------------------------------------------.HEX NUT M8 3----------------PI 07 0 1------------------------------------------------------------------------WASHER 4----------------P 107 02--------------------------------------------------------------------GEAR 30T 5----------------P10703-----------------------------------------------------------------------B USHING 6----------------P10704-----------------------------------------------------------SPECIAL WASHER 7----------------P10705---------------------------------------------------------------------------SHAFT 8----------------GB 10703-----------------------------------------------------------OIL PORT 6mm 9----------------P 10706------------------------------------------------------------------GEAR 100T 10--------------PI 07 07 --------------------------------------------------------------------GEAR 30T 11--------------PI 07 08-----------------------------------------------------------------------B USHING 12--------------P10709---------------------------------------------------------------------------SHAFT 13--------------GB 10704--------------------------------------------------------HEX BOLT M8x20 14--------------GB 10705------------------------------------------------------CAP SCREW M5x 16 15--------------PI 071 0-------------------------------------------------------------------------WASHER 16--------------P 10711---------------------------------------------------------------------GEAR 96T 17--------------P10712-----------------------------------------------------------------SPACING RING 18--------------P10713------------------------------------------------------------------------BRACKET 35 Ip108 2 3 7 4 36 1 PI08 1----------------GB 1080 1-------------------------------------------------------BOLT Ml Ox lx 10 2----------------Pl 080 1--------------------------------------------------------------------------PLU G 3----------------GB 10802----------------------------------------------------B EA'RING 1000802 4----------------P 10802--------------------------------------------------------------------------GEAR 5----------------PlO 80 3-------------------------------------------------------------------------SHAFI' 6----------------GB 10803 ---------------------------------------------------------------KEY A 4x5 5 7----------------P 10804---------------------------------------------------------------------------GEAR 8----------------Pl 0805 --------------------------------------------------------------------GEAR BOX 9----------------PlO 806-------------------------------------------------------------------------CO VER 1O---------------GB 10804---------------------------------------------------CAP SCREW 11---------------GB 10805---------------------------------------------------CAP SCREW M5x20 M6x90 12---------------GB 10806------------------------------------------------------------------PIN 3x20 13---------------GB 10807 ----------------------------------------------------CAP SCREW M8x90 14---------------PlO 807 --------------------------------------------------------------------------PLATE 15---------------GB 10808----------------------------------------------------------- -SCREW M3X6 16---------------GB 10809---------------------------------------------------SIGHT GLASS 20mm 17---------------P 10808---------------------------------------------------------------SPACING RING 18---------------GB 1081 0------------------------------------------------------------BEARING 202 19---------------P 10809--------------------------------------------------------------------GEAR 25T 20---------------GB 10811------------------------------------------------------------------KEY A4x8 21---------------P1 081 0---------------------------------------------------------------------------SHAFI' 22---------------GB 10812-------------------------------------------------------------BEARING 103 23---------------P 10811---------------------------------------------------------------PAPER WASHER 24---------------P 10812----------------------------------------------------------------..,--------FI...ANGE 25---------------GB 10813-------------------------------------------------------OIL SEAL 17x30x10 26---------------GB 10814-----------------------------------------------------CAP SCREW M5x20 27 ---------------GB 10815-------------------------------------------------------OIL SEAL 15x30x10 28---------------P 10813--------------------------------------------------------------------------FI...ANGE 29---------------P 10814--------------------------------------------------------------------GEAR SHAFI' 30---------------GB 10816------------------------------------------EXT RETAINING RING 12mm 31---------------P 10815-------------------------------------------------------------------SHIFI' LEVER 32---------------GB 10817 --------------------------------------------------------------O-RING 9x 1.8 33---------------P 10816-------------------------------------------------------------------------HANDLE 34---------------GB 10818------------------------------------------------------------------STEEL BALL 35---------------Pl 081 7---------------------------------------------------------------------------SPRING 36---------------GB 10819--------------------------------------------------------------SCREW M6x6 37 ---------------P 10818-----------------------------------------------------------------------------FORK 38---------------GB 10820-----------------------------------------EXT RETAINING RING 1Omm 39---------------GB 10821-------------------------------------------------------------------KEY B4x6 40---------------P 10819--------------------------------------------------------------INDICATOR DISK 41---------------GB 10822--------------------------------------------------------------SCREW 37 M4x8 38 PI09 1----------------GB 1'090 1-------------------------------------------------------------SCREW M4x 10 2----------------P 1090 1------------------------------------------------------------------------BRACKET 3----------------P10902-----------------------------------------------------------------SCREW CO VER 4----------------P 10903------------------------------------------------------------------------BRACKET 5----------------P 10904------------------------------------------------------------------------BRACKET 6----------------P 10905------------------------------------------------------------------------BRACKET 39 c!3 ~: - 3 PIOIO I----------------GB 101 00 1-----------------------------------------------------------KEY A4x 14 2----------------GB 10 1002------------------------------------------------------------RIVET 2x4 3 ----------------P 10 100 1-----------.,----~----------------------------------- ------ ------------PLATE 4----------------PlO 1002-------------------------------------------------------------------FLANGE 5----------------GB 10 1003------------------------------------------------CAP SCREW M4x 10 6----------------P 10 1003------------------------------------------------------GRAD UATED D IAL 7 ----------------PlO 1004--------------------------------------------------------------------CURS OR 8----------------PlO 1005 -------------------------------------------------------------HAND WHEEL 9----------------GB 101 004-----------------------------------------------FLAT WASHER 1Omm 1O---------------GB 10 1005--------------------------------------------------------HEX NUT MIO 11---------------GB 10 1006--------------------------------------------------------HEX NUT MIO 12---------------PlO 1006---------------------------------------------------------HANDLE SCREW 13---------------PlO 1007 --------------------------------------------------------------------HANDLE 14---------------GB 101 007 ---------------------------------------------------------------PIN 4x20 15---------------PlO 1008--------------------------------------------------------------------FLANG E 16---------------PlO 1009----------------------------------------------------------------GEAR 70T 17---------------PlO 101 0------------------------------------------------------------SPACING RING 18---------------GB 10 1008-------------------------------------------------------OIL PORT 8mm 19---------------P 101 0 11--------------------------------------------------------------GEAR SHAFT 20---------------P 101 0 12--------------------------------------------------------------GEAR SHAFT 21---------------PlO 10 13-------------------------------------------------------------------B USHIN G 22---------------GB 101 009---------------------------------------------------------SCREW M4 x6 23---------------GB 1010 1O-------------------------------------------------CAP SCREW M5x 12 24---------------GB 101011------------------------------------------BIG FLAT WASHER 5mm 25---------------PlO 10 14----------------------------------------------------------------GEAR 30T 26---------------G,B 101 0 12---------------------------------------------------------------PIN 3x 18 27 ---------------P 10 10 15------------------------------------------------------------SPACING RING 28---------------P 10 10 16-------------------------------------------------------------------B USHING 29---------------P 10 10 17 ------------------------------------------------,------------------------GEAR 30---------------GB 101 0 13------------------------------------------------------------KEY C4x 10 31---------------GB 101 0 14------------------------------------------------------------KEY A5x30 3 2---------------P 10 10 18-----------------------------------------------------------------------SHAFT 33---------------GB 101 0 15--------------------------------------------------------OIL PORT 6mm 34---------------GB 101 0 16----------------------------------------------------------SCREW M6x6 35 ---------------PlO 10 19----------------------------------------------------------------------SPRING 36---------------GB 1010 17----------------------------------------------------STEEL BALL 5mm 37 ---------------PlO 1020-------------------------------------------------------------------------PLATE 3 8---------------GB 101 0 18-------~--------------------------------------------------------- PIN 3x 12 39---------------P 10 1021--------------------------------------------------------LOCATING BLOCK 40---------------PlO 1022------------------------------------------------------------------------SHAFT 41---------------PlO 1023-------------------------------------------------------------------------FORK 42---------------GB 101 0 19-----------------------------------------------------------------PIN 3x26 41 43 ---------------PlO 1024--------------------------------------------------------------------BU SHING 44---------------GB 10 1020----------------------------------------------------------------PIN 3 x35 45---------------GB 10 1021--------------------------------------------------CAP SCREW M4x35 46---------------PlO 1025 --------------------------------------------------------------------B RACKET 47 ---------------PlO 1026---------------------------------------------------------------------HAND LE 48---------------P 101 027 ---------------------------------------------------------------GEAR SHAFT 49---------------GB 10 1022-----------------------------------------------------------------PIN 5x 12 50---------------PlO 1028----------------------------------------:.--------------------------HALF NUT 51---------------GB 10 1023---------------------------------------------------------SCREW M5x30 5 2---------------GB 10 1024-----------------------------------------------------------HEX NUT M5 53---------------PlO 1029----------------------------------------------------------------------WASHER 54---------------PlO 1030-----------------------------------------------------------------------------GlB 55 ---------------PlO 10 31-------------------------------------------------------------------------PLATE 56---------------PlO 103 2------------------------------------------------------------------------SHAFT 57 ---------------P 10103 3---------------------------------------------------------------------BU SHING 58---------------P 10 1034--------------------------------------------------------LOCATIN G BLOCK .5 9---,·-----------PlO 103 5--------------------------------------------------------------LOCKIN G CAM 60---------------P 10 1036------------------------------------------------------------LEVER HANDLE 61 .. ----·,----------PlO 103 7--------------------------------------------------------------------------LEVER ;';',L--------------- PlO 103 8-----------------------------------------------------------------LEVER HAND ':;3 .,--,..-----------G·B 10 1025--------------------------------------------------------------HEX NUT M8 6·4""·------------GB 10 1026--------------------------------------------------------------FLAT WASHER I~ :5· .. ----..... ------ PlO 103 9--------------------------------------------------------------------GEAR 45T \.i,)--··-----· ------- PlO 1040------------------------------------------------------------------------WASHER 1;:7.,·· ..·,----------Pl 0 1041--------------------------------------------------------------------GEAR 42T " J.._. ··--··-------··-GB 101 027 ------------------------------------------------------------------KEY A3x8 (,9·_·" ---.'--------PlO 104 2---------------------------------------------------------------------------SHAFT "/G·_· ···---.. -------P 10 104 3-----------------------------------------------------------------------BRACKET 71--·,------------GB 10 1028-----------------------------------------------------CAP SCREW M6x60 72 ---------------P 10 1044-----------------------------------------------------------------------B RACKET 73 ---------------PlO 1045 ------------------------------------------------------------------------------PLAT , 74---------------PlO 1046------------------------------------------------------------------------------D IAL 75---------------GB 10 1029--------------------------------------------------------------SCREW M4x8 76---------------GB 10 1030------------------------------------------------------CAP SCREW 77·,--------------GB 10 1031--------------------------------------------------------------WASHER 78---------------GB 101 03 2--------------------------------------------------------BIG WASHER M6x25 6mm 6mm 79---------------P 101047-------------------------------------------------------------------------BRACKET 80---------------PlO 1048-----------------------------------------------------------------------------W 0 RM 81---------------GB 10 1033--------------------------------------------------------------SCREW M4x 10 82---------------GB 10 1034-------------------------------------------------------------------KEY A5x35 83---------------GH10 103 5--------------------------------------------------------------SCREW M4xl 0 84---------------P 10 1049---------------------------------------------------------------APRON CASTING 42 Ip10111 47 46 18 2 1\[( 45 39 43 PIOII 1----------------p 10 Il 0 1------------------------------------------------------------------------COVER 2----------------GB 10 110 1---------------------------------------------------------OIL PORT 6mm 3----------------GB 10 Il 02---------------------------------------------------CAP SCREW M6x35 4----------------GB 10 Il 03-------------------~----------------------------------------------PIN 6x35 5------------ ----P 10 Il 02------------------------------------------------------------------------NIPPER 6----------------PlO 1103----------------------------------------------------------------------------PIPE 7 ----------------P 10 Il 04-----------------------------------------------------------------NIPPER NUT 8----------------P 10 Il 05---------------------:-----------------------------------------PIPE B USHING 9 ----------------PlO Il 06----------------------------------------------------------------------------PIPE 1O---------------P 10 Il 07 -----------------------------------------------------------------------------Gm 11---------------P10 Il 08----------------------------------------------------APRON TENSION BAR 12---------------GB 10 Il 04-----~---------------------------------------------CAP SCREW M5x20 13---------------GB 10 Il 05------------------------------------------------------------HEX NUT M4 14---------------GB 10 Il 06-----------------------------------------------------:SET SCREW M4x 16 15---------------GB 10 Il 07 ET SCREW M4x20 16---------------P 10 Il 09-----------------~----------------------------------------------- HAND WHEEL 17---------------P 10 111 0-------------------------------------------------------------------------WASHER 18---------------GB 10 Il 08------------------------------------------------------CAP SCREW M5x 10 19---------------P 10 1111------------------------------------------------------------------------HANDLE 20---------------PlO 1112-------------------------------------------------------------------------SCREW 21---------------P 10 1113-------------------------------------------------------------------GEAR 18T 22---------------GB 10 Il 09------------------------------------------------------------------PIN 4x20 23---------------PlO 1114-----------------------------------------------------------------------------NUT 24---------------GB 10 111 0----------------------------------------------------------------SET SCREW 25---------------PlO 1115 -------------------------------------------------------------------------SPRIN G 26---------------PlO 1116----------------------------------------------------------GRADUATED D JAL 27 ---------------GB 101111-------------------------------------------------------BEARING 12x26x9 28---------------P 10 1117 -----------------------------------------------------------------------B RACKET 29---------------PlO 1118-----------------------------------------------------------------------BRACKET 30---------------GB 10 1112------------------------------------------------------------------KEY A4x8 31---------------GB 10 1113-------------------------------------------------------------------PIN 3x 16 32---------------GB 10 1114-----------------------------------------------------CAP SCREW M8x20 33---------------PlO 1119----------------------------------------------------------------------B RACKET 34---------------PlO 1120-----------------------------------------------------------------SLIDE BLOCK 35---------------PlO 1121-------------------------------------------------------------------BRAKE CLIP 36---------------P 10 1122--------------------------------------------------------------------WAY WIPER 37---------------PlO 1123--------------------------------------------------------------------------COVER 38---------------GB 10 1115-----------------------------------------------------CAP SCREW M3x 10 39---------------PlO 1124-----------------------------------------------------------------LE AD SCREW 40---------------PlO 1125--------------------------------------------------------------------WAY WIPER 41---------------PlO 1126--------------------------------------------------------------------------COVER 42---------------PlO 1127-------------------------------------------------------------------------------Gm 43---------------GB 10 1116-------------------------------------------------------------HEX NUT M5 44---------------GB 10 1117------------------------------------------------------SET SCREW M5x25 45---------------PlO 1128-----------------------------------------------------------------CROS S SLIDE 46---------------P 10 1129------------------------------------------------------------------------WASHER 47 ---------------P 10 1130------------------------------------------------------------------------SADDLE 48---------------GB 10 1118----~-------------------------------------------------CAP SCREW M3x6 -----------------------------------------------------S 44 IP10121 3 3 45 PI012 1----------------GB 10120 1--------------------------------------------------------------REX NUT 2----------------GB 10 1202------------------------------------------------------CAP SCREW M4 M4x 12 3 ----------------P 10 120 1--------------------------------------------------------------------------------GIB 4----------------GB 10 1203------------------------------------------------------CAP SCREW M4x20 5 ----------------PlO 1202---------------------------------------------------------------------------SCREW 6----------------GB 10 1204---------------------------------------------------------------------PIN 3x 10 7 ----------------GB 10 1205-----------------------------------------------------------OIL PORT 10mm 8----------------GB 10 1206---------------------------------------------------------------REX N"UT 9----------------GB 10 1207 ----------------------~-------------------------------FLAT WASHER M6 6mm 10---------------P 10 1203----------------------------------------------------------------------------COVER I1---------------GB 10 1208-------------------------------------------------------HEX SCREW M6x25 12---------------PlO 1204-------------------------------------------------------------GRADUATED D JAL 13---------------GB 10 1209----------------------------------------------------------------------PIN 4x 16 14---------------GB 10 121 0--------------------------------------------------------CAP SCREW M6x 16 15---------------GB 10 1211--------------------------------------------------------CAP SCREW M5x 16 16---------------P 10 1205-------------------------------------------------------------GRADUATED D IAL 17---------------PlO 1206----------------------------------------------------------------------------SPRING 18------~--------Pl 0 1207-------------------------------------------------------------------RAND WHEEL 19---------------GB 10 1212-----------------------,..------------------------------FLAT WASHER 8mm 20---------------GB 10 1213---------------------------------------------------------------HEX NUT M8 21---------------PlO 1208--------------------------------------------------------------------------RAND LE 22---------------PlO 1209-----------------·-------------------------------------LEAD SCREW l\fOUNT 23---------------GB 10 1214-------------------------------------------------------------OIL PORT 6mm 24---------------GB 10 1215---------------------------------------------------------------~-- KEY A3x 10 25---------------PlO 121 0---------------------'---------------------------------------------LEAD SCREW 26---------------P 10 1211---------------,.--------------------------------------------------SWIVEL BASE 27---------------PlO 1212-----------------------------------------------------------COMPOUND SUDE 28---------------P 10 1213---------------------,.-----------------------------------------------TOOL REST 29---------------GB 10 1216----------------.. .-------------------------------------SET SCREW M8x30 30---------------P 10 1214------------------------;..------------------------------------------------WASHER 31---------------P 10 1215------------------:---------------------------------------------------LOCK NUT 32---------------P 10 1216-------------------------------------------------------------------------HAND LE 33---------------P 10 1217 -------------------------------------------------------------------------HAND LE 34---------------P 10 1218-----------------------------------------------------.. -------------------------KEY 35---------------PlO 1219--------------------------------------------------------------------------------PIN 36---------------GB 10 1217------------------------------------------------------ -SPRING 46 0.5x3 .5x 17 1 12 11 10 15 16 22 2 27 28-- -~ _~ t 29~-------------oe 47 Pl0131 PI013 I----------------P 10 130 1----------------------------------------------------------------------RANDLE 2----------------PlO 1302--------------------:---------------------------------------RANDLE SCREW 3----------------GB 10 130 1------------------------------------------------------------REX NUT 4----------------GB 10 1302--------------------------------------------------FLAT WASRER M8 8mm 5----------------PlO 1303-----------------------------------------------------------------------SPRING 6----------------PlO 1304---------------------------------------------------------GRADU ATED D!AL 7----------------GB 10 1303----------------------------------------------------CAP SCREW M5x25 8----------------PlO 1305------------------------------------------------------------------END COVER 9----------------PlO 1306--------------------------------------------------------------------------PLATE 1O---------------GB 10 1304----------------------------------------------------------OIL PORT II---------------GB 10 1305---------------------------------------------------------------KEY 6mm C4x 15 12---------------PlO 1307----------------------------------------------------------------LEAD SCREW 13---------------PlO 1308--------------------------------------------------------CLAMPING SCREW 14---------------PlO 1309----------------------------------------------------------------------RAND LE 15---------------GB 10 1306--------------------------------------------------FLAT WASRER 8mm 16---------------PlO 131 0------------------------------------------------------------------------CLAMP 17---------------P 10 1311------------------------------------------------------------------------CLAMP 18---------------Pl 0 1312----------------------------------------------------------------------------KEY 19---------------PlO 1313---------------------------------------------------------TALL STOCK RAM 20---------------PlO 1314-------------------------------------------------------TALL STOCK BODY 21---------------PlO 1315-------------------------------------------------------------------------COVER 22---------------GB 10 1307------------------------------------------------------CAP SCREW M4x5 23---------------GB 10 1308-----------------------------------------------------------SCREW M6x 16 24---------------Pl 0 1316----------------------------------------------------------TALL STOCK BASE 25---------------GB 10 1309-----------------------------------------------------CAP SCREW M8x30 26---------------PlO 1317-----------------------------------------------------------------------REX NUT 27 ---------------P 10 1318--------------------------------------------------------------------------SCREW 28---------------P 10 1319-----------------------------------------------------------CLAMPING PLATE 29---------------GB 10 131 0------------------------------------------------------------REX NUT M 12 30---------------P 10 13 20----------------------------------------------------------------------------PLATE 31---------------GB 10 1311------------------------------------------------------------------RIVET 2x 4 32---------------P 10 13 21----------------------------------------------------------------------------PLATE 33---------------GB 10 1312--------------------------------------------------------------------PIN 4x30 34---------------P 10 13 22---------------------------------------------------------------------------SHAFT .35---------------P 10 1323------------------------------------------------------------------------RANDLE 36---------------PlO 13 24-------------------------------------------------------------------------------PIN 37 ---------------P 10 1325-----------------------------------------------------------------RAND WHEEL 48 1 -----~ 2 .-. ,._- 8 1014 I----------------P 10 140 1------------------------------------------------------------REST CASTING 2----------------PlO 1402------ ---------------------------------------------------------------------JAW 3----------------PlO 1403----------------------------------------------------------SPECIAL SCREW 4----------------PlO 1404------------------------------------------------------ADJU STING SCREW 5----------------GB 10 140 1---------------------------------------------------------HEX NUT MIO 6----------------GB 10 1402------------------------------------------------FLAT WASHER 10mm 7 ----------------GB 10 1403--------------------------------------------------CAP SCREW M8x30 8----------------GB 10 1404-------------------------------------------------FLAT WASHER 8mm 49 \o-------------~ 3 ----4 ~~---....:..'5 . . [email protected];/!;~ 1------~ 2-' ~--5 ~---9 /' 7 8 PIOIS I----------------P 10 150 1---------------------------------------------------------------REST CASTING 2----------------PlO 1502------------------------------------------------------------------------------JAW 3----------------PlO 1503-------------------------------------------------------------SPECIAL SCREW 4----------------GB 10 150 1--------------------------------------------------FLAT WASRER 10mm 5----------------GB 10 1502-----------------------------------------------------------REX NUT MIO 6----------------GB 10 1503-----------------------------------------------------------REX NUT M 12 7----------------P 10 1504-----------------------------------------------------------CLAMPING PLATE 8----------------GB 10 1504------------------------------------------------------REX BOLT M 12x70 9----------------GB 10 1505---------------------------------------------------FLAT WASRER 12mm 1O---------------P 10 1505---------------------------------------------------------ADJU STING SCREW 50 Ip1016! 4 ~ ~ 1 ----. 6 _--------tliI " , 51 PI016 1----------------GB 10 160 1---------------------------------------------------------HEX NUT M10 2----------------PI 0 160 1-----------------------------------------------------------------------SCREW 3----------------P 101602--------------------------------------------BACK PLATE FOR 3-JAW125 4----------------GB 10 1602---------------------------------------------------HEX SCREW M8x25 5----------------P 10 1603---------------------------------------------BACK PLATE FOR 4-J AW125 6----------------GB 10 1603----------------------------------------------------CAP SCREW M8x20 7----------------PI 0 1604------------------------------------------------------------------FACE PLATE 8----------------GB 10 1604---------------------------------------------------------------------------JAW 9----------------GB 10 1605------------------------------------------------------------------------PLATE 1O---------------GB 10 1606---------------------------------------------------CHUCK KEY-4J AW 125 II---------------GB 10 1607------------------------------------------------------------------------PLATE 12---------------GB 10 1608-------------------------------------------------------------REVERSE JAW 13---------------GB 10 1609---------------------------------------------------CHUCK KEY-3J AW125 14---------------GB 10 161 0---------------------------------------------------------------------------J AW 52 2 PIOl7 I----------------PI0 170 1-------------------------------------------------------------CHIP SHIELD 2----------------PlO 1702-------------------------------------------------------------------CHP PAN 3----------------P 10 1703 ---------------------------------------------RIGHT MOUNTING FEEL 4----------------PlO 1704-----------------------------------------------------------FRONT PLATE 5----------------P 10 1705-----------------------------------------------------CONNECTED PLAT 6----------------PlO 1706-----------------------------------------------LEFT MOUNTING FEEL 7 ----------------GB 10170 1-----------------------------------------------FLAT WASHER 6mm 8----------------GB 10 1702-------------------------------------------------CAP SCREW M6x8 9----------------GB 10 1703-----------------------------------------------HEX SCREW M8x20 1O---------------GB 10 1704---------------------------------------------HEX SCREW M 12x30 II---------------GB 10 1705--------------------------------------------------------HEX NUT M8 12---------------GB 10 1706-----------------------------------------------FLAT WASHER 8mm 13---------------GB 101707 ----------------------------------------------FLAT WASHER 12mm 53 SA2 r----------, L~__-'S/~-~------_+--+~~:-_._;~ ~lO N :Ul --I--h-~ SAlol 1\ 3\ SQl SQ2 8 7 lm L ___________ j PE;---------------------------~ INSPECTION·RECORD of SERIAL .FAMILY BENCH LATHE MODEL MFG NO. DATE 1 . INSPECTOR. : ç. 5· L PLANT MANAGER: II. z.. NO. Diagram of measuring method b R7ôrl Gl -R='1î G2 1 1 r-._~ n -1--11 G3 t' 1 1 b - l 1 1 1 1 ~;~~:I - -- Inspection item Tolerance (mm) a. Spindle longitudinal runout b. Spindle face runout a: 0.05 b: 0.05 Spindle nose runout 0.05 Spindle taper runout: a. At ençl of spindle nose b.At end of spindle 100mm test bar Measured Value J p. "". o. C> 'li) 0. 0 ).2.- a: 0.03 ".02- . b: 0.06 (I.,,~ ) . G4 .0. J l . .l~ 1-- Parallelism of spindle centre line to longitudinal motion of carriage: a.In vertical plane (up ward) . b.In horizontàl plane . (forward) a: 100:0.05 ". 0 Y.> b: 100:0.03 (J.o/> <. NO. Diagram of measuring method -~ G5 ~ ~ 1 . 1::::::.. .~. 1 1 G6 ~II t ~b ~~r-.--+~--1. 11r-r---.--,.-1G7 I 1 20 . - Pl - 20 - ~ Uf~-: ~II ~ VI 180 r160 Parallelism of spindle center line to longitudinal motion of carriage: a.In vertical plane (up ward) b.In horizontal plane (forward) Parallelism of center li ne to tailstock spindle hole to longitudinal motion of carriage Tolerance (mm) Measured Valùe a: 50:0.05 ".D>f b: 50: 0.05 b: 120: 0.08 p.of 0.10 a: 0.01 b: 160:0.05 Inspector _ _ _ _ _ _ __ Date Dpi, O·" 'f2- Difference in centre height between headstock and tailstock (tailstock upward) Accuracy of outside round cutting: a.Roundness b.Cylindricity fi. a: 120:0.08 20 ..... --+rl+- 80 Inspection item , PACKING LIST DOCUMENT PRODUCT: BENCH LATHE MODLE: JDIO SPECIFICATIONS: 550mm/750mm NETWEIGHT: GROSS WEIGHT: SET /CASE (mm): NO DESCRIPTION 1 LATHE 1 2 PLATIC SHEATH 1 3 SPLASH GUARD 1 4 CHIPPAN 1 5 4-JAWS CHUCK 6 CENTER STEADY REST 1 7 TRAVELLING STAEDY REST 1 8 FACE PLATE 1 9 INSTRUCTION MANUAL 1 10 QUALIFICATIONCERTIFICATE 1 11 PACKING LIST 1 12 TOOLBOX INCLUDE 1 (1) SQUARE SPANNER 1 (2) REVERSECHUCKJAWS 3 (3) FIXED CENTER MORSE: NO.2 NO.3 IIPER (4) CHANGGEAR 54.56.63.63.70.72 IIPER 40.45.50.51.55.60.81 IIPER 39.46.58.65.73.74 IIPER SPECIFIATION NOTE QTY 1 125mm 1 (5) 4-WAYTOOLPOSTKEY (6) CROSS SCREWDRIVER 3" 1 (7) STRAIGHT SCREWDRIVER 1 (8) OPEN-ENDEDSPANNER 3" 8-10 12-14 (9) ALLEYKEY 2 4 (10) OILGUN 3 5 ", IIPER 6 IIPER 1