Transcript
Addition to the LV switchboard guides One thousand and one addresses for tools and suppliers Introduction As the title indicates, this guide is an addition to the range of those already in circulation (commissioning guides, technical manuals, etc.). It contains a detailed description of the main products and special items that are not listed in the LV catalogue and which are often used during commissioning of electrical switchboards. It helps the user find an equivalence for products and supplies on the local market. Furthermore, you will also find advice about the tooling required for mounting, monitoring, packaging and shipping Schneider Electric LV equipment.
This document has been drawn up especially for you by various teams from the Low Voltage Equipment and Systems division. It is the second updated version of this guide which is why it has been classified GO2 (Tool Guide). With your help we can make it even more detailed and so if you wish to add information that you judge to be of use to everyone, please contact: Patrick Charles (ESB S2L) Tel: +33 04 76 39 40 70 Fax: +33 04 76 39 40 72
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Jean-Pierre Chorda (ESB S2L) Tel: +33 04 76 39 40 71 Fax: +33 04 76 39 40 72
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Contents
Products and supplies 1. Components - External suppliers
6
1.1. Isoflex Topas L 152 grease (MB 400)
6
1.2. Klüber Barrierta L 55/2 grease (MB 400)
6
1.3. Amblygon TA 15/2 grease (MB, Prisma)
7
1.4. Marking varnish (MB, Prisma)
7
1.5. Cleaning product (MB, Prisma)
8
1.6. Permalite bar (MB, Prisma)
8
1.7. Insulating screen (MB, Prisma)
9
1.8. Current transformers (MB, Prisma)
10
1.9. Flexible copper bar (Prisma)
11
1.10. Copper bar (MB, Prisma)
12
2. Standard components - Schneider Electric Central Warehouse
14
2.1. Distribution of standard components
14
2.2. Pyratex Ep2 grease (MB 400) Central Warehouse reference: 18 327 913
15
2.3. Polyamide clamps (MB, Prisma)
15
2.4. Insulator
16
2.5. Polyester braided sleeves
16
2.6. Conductor (MB, Prisma)
17
2.7. Crimping bolt (MB 100 / 200)
18
2.8. Standard screws and bolts (MB, Prisma)
19
2.9. Stainless steel screws and bolts (MB, Prisma)
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Manufacturing tools
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3. Individual tools
22
3.1. Fitter's tool box
22
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Contents
4. Group tools
24
4.1. Facom torque wrench
24
4.2. Facom torque wrench (1 to 5 Nm)
25
4.3. Facom torque wrench (5 to 25 Nm)
26
4.4. Facom torque wrench (20 to 100 Nm)
26
4.5. Crimping Tool
27
4.6. Crimping tool for pre-insulated ends and lugs
27
4.7. Hollow punch
28
4.8. Riveting press for crimping bolts (MB 200)
29
4.9. Riveting press for blind rivets (MB, Prisma)
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4.10. Pneumatic screw driving machine (MB, Prisma)
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4.11. Assembly table (MB, Prisma)
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4.12. Miscellaneous tools
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5. Busbar station group tools
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5.1. Miscellaneous tools
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6. Installed machine base
33
6.1. Cutting, bending and drilling machines
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6.2. Addresses
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6.3. Miscellaneous machines and tools
35
6.4. Addresses
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7. Metal plate station tools
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Quality inspection tools
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8. Individual tools
40
8.1. The quality inspector’s tool box
40
9. Group gear
40
9.1. Control desk
40
9.2. Dielectrometer or dielectrimeter
41
9.3. Dielectrometer or dielectrimeter
42
9.4. Test cord and plate (MB 400)
43
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Contents
Packaging and shipment 10. Tools
45
11. Products
45
Reception inspection gear 12. Reception inspection gear
48
List of consumables 13. List of consumables (May 1998)
49
* NB: list of consumable parts and accessories used and managed in stock.
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Products and supplies
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Products and supplies
1. Components - External suppliers 1.1. Isoflex Topas L 152 grease (MB 400) 1.1.1. Use Lubrication of MB 400 rack slides, rack plug-in cams, etc.
1.1.2. Characteristics of Isoflex Topas grease Colour................................................................... beige Working temperature (°C) .................................... - 50 to + 150°C Consistency DIN 51818 (class NLGI) .................. 2 Worked penetration DIN ISO 2137 (0.1mm) ....... 265...295 Drop point DIN ISO 2176 ..................................... >185°C
1.1.3. Address Klüber Lubrication 10-16 allée E.Ducretet F-26000 Valence Cedex Tel: +33 (0)4 75 44 84 24 (Commercial) +33 (0)4 75 44 84 29 (Technical) Fax: +33 (0)4 75 44 84 54
1.2. Klüber Barrierta L 55/2 grease (MB 400) 1.2.1. Use Lubrication of MB 400 rack plug-in probes, current socket pins, etc. Another type of grease (Pyratex EP2) is also available from the Schneider Electric Central Warehouse. This grease must only be applied after the switchboard has been cleaned in order to prevent deposition of dust or other particles.
1.2.2. Characteristics of ■ Barrierta L55/2 grease Colour................................................................... whitish - cream Working temperature (°C) .................................... -40 to + 260° Consistency DIN 51818 (class NLGI) .................. 2 Worked penetration DIN ISO 2137 (0.1 mm) ...... 265...295 3 Density at 20°C .................................................... 1.96 g/cm
1.2.3. Address Klüber Lubrification 10-16 allée E.Ducretet F-26000 Valence Cedex Tel: +33 (0)4 75 44 84 24 (Commercial) +33 (0)4 75 44 84 29 (Technical) Fax: +33 (0)4 75 44 84 54
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Products and supplies
1.3. Amblygon TA 15/2 grease (MB, Prisma) 1.3.1. Use Lubrication of the stainless steel bolts required to connect the bars. This type of screws and bolts is used only on the connecting pads of the Masterpact Ú 4000 A. The screws and bolts are lubricated only when they are fitted.
1.3.2. Characteristics Grease ................................................................. s.sulf Particularity 1 ....................................................... beige Worked penetration (0.1mm) DIN 51804 ............. 300 Packaging ............................................................ box Quantity................................................................ 1 Kg Working temperature (°C) .................................... - 20 to + 170° Drop point............................................................. > 220° C
1.3.3. Address Klüber Lubrification 10-16 allée E.Ducretet F-26000 Valence Cedex Tel: +33 (0)4 75 44 84 24 (Commercial) +33 (0)4 75 44 84 29 (Technical) Fax: +33 (0)4 75 44 84 54
1.4. Marking varnish (MB, Prisma) 1.4.1. Use This varnish acts as a visual self-inspection indicator for torque tightening. It should preferably be applied on the nut side. This varnish does not ensure mechanical locking.
1.4.2. Characteristics Acrylic varnish Ref: red adhesive J.M 12 023 Bis Other colours are available. A varnish of another colour (white) can be used on the screws and bolts fitted when mounting fish plates on the site.
1.4.3. Address Ets J. Mespoulet 5, rue Des Renateaux F-78930 Breuil Bois Robert Tel: +33 (0)1 30 93 94 84 Fax: +33 (0)1 30 42 34 72
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Products and supplies
1.5. Cleaning product (MB, Prisma) 1.5.1. Use Cleaning and degreasing of parts designed to receive self-adhesive identifying labels or sticky mimic diagram strips. Cleaning and degreasing of the copper bars, plates, etc. The product should not damage the coating of the plates.
1.5.2. Characteristics Description .................................................grease remover Function .....................................................cleaning Particularity 1 .............................................denatured ethyl alcohol Particularity 2 .............................................liquid
1.5.3. Address Brenntag Dauphine Avenue Auguste Ferrier BP 306 F-38434 Echirolles Tel: +33 (0)4 76 40 61 00 Fax: +33 (0)4 76 40 51 48
1.6. Permalite bar (MB, Prisma) 1.6.1. Use Flanging flat connection bars, bar hold supports. This product is also used as a cable and flexible bar flanging support. However, other types of material can be used for this type of application. On installation, comply with the minimum creepage distance (see Prisma GTPT4 Technical Guide). Warning: never use graphite based pencils to mark any cut-outs or drillings.
1.6.2. Characteristics Example: KM 190 Permalite type Water absorption (thickness 4 mm) ..................... 2 % 3 Density ................................................................. 1.42 g / cm Temperature index............................................... 105 °C Tracking resistance.............................................. 500 V Arc resistance ...................................................... 120 s 2 Breaking stress, deflection................................... 10 daN / mm 2 Breaking stress, compression.............................. 22 daN / mm Most common dimensions: 40 mm, thicknesses 5 and 10 mm.
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Products and supplies
1.6.3. Addresses ■ France
Rochling Permali 2, rue de Barcelonne F-69153 Decines Tel: +33 (0)4 72 14 89 60 Fax: +33 (0)4 72 37 11 20 ■ Export Department
Rochling Permali 8, rue André Fruchard BP 12 F-54320 Maxeville Tel: +33 (0)3 83 34 24 24 Fax: +33 (0)3 83 32 23 18
1.7. Insulating screen (MB, Prisma) 1.7.1. Use In most cases the standard components meet needs for partitioning and protection against direct contact (forms 2.3.4 see IEC 439.1) However it may be advantageous to possess an insulating screen in the following cases: cowling of busbars, ends of connection bar holds, branchings, transfer busbars, distribution terminal blocks, etc. This screen can act as a screen element when clearances between live parts or between live parts and metal frames are less than those laid down by standard IEC 439.1 (see Prisma technical guide GTP 4).
1.7.2. Characteristics Example: F 2000 polycarbonate plate by General Electric Self-extinguishing (DIN 53479 standard) Specific mass ....................................................... 1.24 g / cm 3 Water absorption (24h of immersion) .................. 0.15% Bending temperature Under load of 1.82 N / mm 2 .................................. 138°C Thermal conductivity W/m°C ............................... 0.20 Bending strength (at elastic limit)......................... 100 N / mm2 Breaking elongation ............................................. 80 % Heated finger withstand ....................................... 950°C Incandescent wire test at 960° (IEC 695.2.1) ...... conform This product is ideal for sawing, stamping and drilling. It can also be bent and curved when cold. It can be welded by ultrasonics.
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Products and supplies
1.7.3. Addresses ■ General Electric Plastics France SARL
2, rue Jean-Mermoz F- 91080 Courcouronne Tel: +33 (0)1 60 79 69 00 Fax: +33 (0)1 60 77 56 53 ■ European head office General Electric Plastics Bv Plasticslaan 1 Postbus 117 NL- 4600 AC Bergen Op Zoom Netherlands Tel: +31 (164) 29 27 42 Fax: +31 (164) 29 19 86 ■ General Electric Plastic Mr Sabbah 16, rue du Péronnet F- 69390 Lyon Tel: +33 (0)4 78 46 47 47 Fax: +33 (0)4 72 37 53 03 ■ Scert Plastiques Zone Industrielle de la briqueterie Avenue de la gare F- 95380 Louvres Tel: +33 (0)1 34 47 75 00 Fax: +33 (0)1 34 72 61 00 ■ Scert Plastiques 42, rue Sigmund Freud F- 69120 Vaulx en Velin Tel: +33 (0)4 72 04 40 84 Fax: +33 (0)4 72 04 41 02
1.8. Current transformers (MB, Prisma) 1.8.1. Use These transformers operate in association with measuring and signalling devices such as ammeters, power meters, converters, Dialpact, etc. Primary circuit through which a cable or a bar passes, or made up of a coil or shaft. All our installation studies and connection drawings allow for the dimensions of these current transformers. Equipment to be used on a fishplate or a link easy to dismantle. Maintain accessibility of the connecting screws. Current transformer fixing must be reliable. Comply with clearances between transformer fixing screws and accessories as well as with respect to framework and partitioning devices.
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Products and supplies
1.8.2. Characteristics This equipment is compact, thus making it ideal for installation on bars and in cable connection areas. Example: RS type transformer Insulation class ................................................. F Rated voltage .................................................... 600 V Rated frequency................................................ 50 / 60 Hz Short term current ............................................. 60 x In (1s) Dynamic rated current....................................... 150 x In Primary-earth dielectric voltage......................... 3 KV (50 Hz / 1 min) Secondary-earth dielectric voltage.................... 3 KV (50 Hz / 1 min) Minimum working temperature ......................... -20° C Maximum working temperature ........................ 60° C Protection index ................................................ IP 30
1.8.3. Address ■ RS Isolsec
Mrs Granger 45, avenue des Acacias F- 45120 Cepoy Tel: +33 (0)2 38 85 62 62 Fax: +33 (0)2 38 98 28 18 E-mail: RS ISOLSEC @ AOL.COM ■ Export Department Same address, telephone and fax number.
1.9. Flexible copper bar (Prisma) 1.9.1. Use This product is ideal for electrical connections between devices or between switchgear and busbars inside LV distribution switchboards. Implementation of this conductor calls for certain precautions (see electrical switchboard implementation guide).
NB: product also available from MGA under reference numbers: 7070, 7071, 7073, 7074, 7075, 7076, 7077.
1.9.2. Characteristics ■ Conductive core o Bare electrolytic copper Cu / A1 annealed (state 0) ■ Insulator
High temperature vinyl compound o Resistance to continuous temperature............. 105°C o Shore hardness D ............................................ 41 o Self-extinguishing............................................. standard 32070 o Breaking stress MPA........................................ 16 15 o Volume resistivity (/cm) .................................... 6.10 o Oxygen index (%)............................................. 29.5
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Products and supplies
■ Flexible bar o Working temperature (°C) ................................ -40 to +105 o Resistance in ac voltage between core and insulator (10 min test)
16500 V Precautions for use: refer to the electrical switchboard implementation guide CG 0041.
1.9.3. Address ■ Tresses Métalliques
J. Forissier Rue Ardaillon BP 4 F- 42401 Saint Chamond Tel: +33 (0)4 77 31 06 70 Fax: +33 (0)4 77 31 06 71 ■ Export For the attention of: Mrs KAY Laurence
1.10. Copper bar (MB, Prisma) 1.10.1. Use Production of main and distribution power busbars, switchgear connection bars, shunt bars, etc. The vertical distribution flat busbars should be drilled over their full height. Precautions for use: refer to the electrical switchboard implementation guide CG 0041.
1.10.2. Characteristics Cu A1 Standard electrolytic copper (minimum content)............................................. 99.9% Metallurgical state..........................................…..h 12 3 Density ...........................................................….8.89g/cm Mechanical characteristics Traction elastic limit........................……………25-32kgf/mm Relative elongation in %..................................15% min. Resistivity (micro ohm/cm 20°c).......................1.724
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Products and supplies
1.10.3. Addresses ■ France Gindre Composants Route de Loyettes BP 23 Chavanoz F-38230 Pont De Cheruy Tel: +33 (O)4 72 46 19 60 Fax: +33 (0)4 72.46 19 61 ■ Export Gindre Duchavany Orders to be sent to 31 Rue Giffard BP 23 the attention of Mr Levin F-38231 Pont De Cheruy Tel: +33 (0)4 72 46 09 05 Cedex 5 Tel: +33 (0)4 72 46 09 00 (standard) Fax: +33 (0)4 78 32 66 55
ERAI Shanghai Mr Maurice Zhang Eastern Business Bdg 586 Pan Yu Rd Shanghai - 200052 - PRC Tel: 86 2162819260 Fax: 86 2162816570
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Products and supplies
2. Standard components - Schneider Electric Central Warehouse 2.1. Distribution of standard components The components listed below are available from the Schneider Electric, Meylan, central warehouse. ■ Pyratex Ep 2 grease ■ Clamps ■ Insulators ■ Conductors ■ Crimping bolt ■ Standard screws and bolts ■ Stainless steel screws and bolts
NB: this list is not complete. A component catalogue is available from the Central Warehouse.
2.1.1. Addresses ■ J Plant Offices Fax: +33 (0)4 76 57 97 81 Commercial: Henri Flandin Rey Tel: +33 (0)4 76 57 99 88 ■ Meylan Central Warehouse Fax: +33 (0)4 76 60 67 48 Warehouse / shipping manager: Jean Pierre Truc Vallet Tel: +33 (0)4 76 60 54 06 ■ Please send your orders to: Henri Flandin Rey C D M . V P C Usine J Merlin Gerin F-38050 Grenoble Cedex 9 Tel: +33 (0)4 76 57 99 88 Fax: +33 (0)4 76 57 97 81
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Products and supplies
2.2. Pyratex Ep2 grease (MB 400) Central Warehouse reference: 18 327 913 2.2.1. Use Lubrication of MB 400 rack plug-in probes, current socket pins, etc. This grease should be applied only after the switchboard has been cleaned in order to avoid deposits of dust or other particles.
2.2.2. Characteristics ■ For high temperatures, ■ Insoluble in solvent vapours, liquid oxygen, strong acids, water, ■ Infusible, excellent radiation withstand, ■ No oxidation of oil at 300° C in presence of oxygen
Basic oil........................................................ polyfluoropolyether Thickener ..................................................... polytetrafluoropropylene Limit working temperature °C....................... -25 to +300 Density ......................................................... 2 Penetration................................................... 265 - 298 Viscosity index at 20°C ................................ 1500 cSt Viscosity index at 40°C ................................ 360cSt Pour-point °C................................................ 45 Weld load with a 4-ball tester....................... 5000 N
2.3. Polyamide clamps (MB, Prisma) ■ For cables Ú 50mmå
2.3.1. Use Clamps used to bind cables with a cross-section greater than or 2 equal to 50 mm and flexible bars. Must have sufficient mechanical resistance (electrodynamic force withstand). Implementation Refer to the electrical switchboard implementation guide, version CG 0041.
2.3.2. Characteristics Type ..................................................................... clamp Material ................................................................ polyamide Colour................................................................... black Particularity .......................................................... UV stabilised Working temperature (°C) .................................... -30 to + 105 Fire resistance ..................................................... 94 V 2 Width .................................................................... 9 mm Load ..................................................................... 80 Kg
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Products and supplies
■ For cables < 50mmå
2.3.3. Use 2
Clamp used to bind cables with a cross-section less than 50mm . Production of strands and arrangement of bindings: refer to the electrical switchboard implementation guide, version CG 0041.
2.3.4. Characteristics Available in various widths and lengths: Type ..................................................................... clamp Material ................................................................ polyamide 66 Working temperature (°C) .................................... -40 to + 85 Fire resistance ..................................................... 94 V 2
2.4. Insulator 2.4.1. Use The insulators are used for mechanical fastening of connection bar holds, distribution busbars, etc. These parts are also insulated from the metal supports to which the insulators are secured. These insulators are also available under the following Masterbloc references: ■ Insulator (20 parts) height 35 - ref.: 705858 ■ Insulator (20 parts) height 26 ref.:705930
2.4.2. Characteristics Insulating material ................................................ polyester FV Insert material ...................................................... steel Insert surface protection ...................................... galvanised Rated ac voltage .................................................. 1000 V Working temperature ........................................... -20 to + 120° C UL fire resistance ................................................. 94 V 0
2.5. Polyester braided sleeves 2.5.1. Use These braided sleeves are used to protect the wire bundle at the door or front plate hinges.
2.5.2. Address Hellerman 2, rue des Hêtres BP 130 F-78196 Trappes Cedex Tel: +33 (0)1 30 13 80 00 Fax: +33 (0)1 30 13 80 60
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Products and supplies
2.6. Conductor (MB, Prisma) 2.6.1. Use Production of control and power circuits. The cross-section is chosen according to the current to be conveyed and customer specifications. Use of this cable type (U 1000V) allows flanging directly on the metal parts of the cubicle.
2.6.2. Characteristics Example: wire of the U 1000 V type Type ..................................................................... insulated Core composition ................................................. multi-strand Core shape........................................................... circular Core type.............................................................. copper Insulating enclosure type ..................................... PVC Rated voltage ....................................................... 1000 V Dielectric strength (50 Hz 1 min).......................... 3500 V Perforation voltage............................................... 15.5 kV Max. temperature in continuous service .............. 105° C Fire resistance ..................................................... C1
2.6.3. NB All special cables (type or colour) without a reference in the central warehouse must be ordered from a supplier or a distributor. Example of an address Câble Pirelli 1, rue Pirelli F-94097 Saint Maurice Cedex Tel: +33 (0)1 49 76 45 93 Fax: +33 (0)1 49 76 45 85
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Products and supplies
2.7. Crimping bolt (MB 100 / 200) 2.7.1. Use Round head holding bolt for MB 100 and 200 type Masterbloc frameworks. This assembly type requires use of a suitable tool (consult chapter on manufacturing tool). To be used together with a D6 washer which ensures electrical continuity of switchboard frames. Two rod lengths are used to assemble frameworks, according to whether or not there is a washer (see assembly guide for MB 100, MB 200). ■ Crimping bolts (for use with washer) Length: 41.5 mm. Reference: 21721046 ■ Crimping bolts (for installation without washer)
Length: 38.5 mm. Reference: 21721046 ■ Crimping nuts
Reference: 21721040 ■ D6 pointed washers Reference: 21235006
Also available under the following Masterbloc references: ■ Crimping bolts M 6.5 x 41.5 (500 parts)
Reference: 705965 ■ Crimping bolts M 6.5 x 38.5 (500 parts)
Reference: 705966 ■ Crimping nuts (1000 parts)
Reference: 705964 ■ Pointed washers
Reference: 705962
2.7.2. Characteristics Function ............................................................... riveting Rod material......................................................... steel Ring material ........................................................ steel Coating................................................................. Zn8 bichromate Implementation .................................................... by rod breaking
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Products and supplies
2.8. Standard screws and bolts (MB, Prisma) 2.8.1. Use All screw-on electrical and mechanical assemblies. Screws used to inter-assemble distribution bars and for all electrical connections inside our equipment, except for connections on pads of Masterpacts greater than or equal to 4000 A (see overleaf). These screws MUST be tightened to the correct torque. They thus retain all their mechanical properties in time, without material deformation, irrespective of the temperature conditions inside the switchboard.
NB: all screws and bolts without a reference in the catalogue central warehouse must be ordered from a local distributor or supplier.
2.8.2. Characteristics Screw Material ................................................................ steel Quality class......................................................... 8.8 Grade ................................................................... A Head shape.......................................................... hexagonal Screw cutting profile............................................. ISO metric Screw end ............................................................ chamfered end Coating................................................................. Zn bichromate Thread direction ................................................... right Nut Material ................................................................ steel Quality class......................................................... 8.8 Grade ................................................................... A Shape................................................................... hexagonal Screw cutting profile............................................. ISO metric Coating................................................................. Zn bichromate Inlet chamfer ........................................................ yes Thread direction ................................................... right Washer Function ............................................................... braking Shape................................................................... ribbed conical Coating................................................................. Zn bichromate Quality class......................................................... 8.8 Material ................................................................ steel
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Products and supplies
2.9. Stainless steel screws and bolts (MB, Prisma) 2.9.1. Use Screws and bolts used to connect bars on the pads of Masterpact devices than ≥ 4000 A. Stainless steel screws and bolts must be mounted already lubricated (grease is Amblygon TA 15/2). Comply with the tightening torque applicable for this screw type. Use of stainless steel screws and bolts limits flow of eddy currents, due to its non-magnetic properties, thus avoiding excessive overheating at the Masterpact connecting pads.
2.9.2. Characteristics Screw Material ................................................................ stainless steel Grading ................................................................ z7 cnd 17.11.02 Quality class......................................................... a4-80 Grade ................................................................... A Type ..................................................................... 2 Head shape.......................................................... hexagonal Screw cutting profile............................................. ISO metric Thread direction ................................................... right Screw end ............................................................ chamfered end Tensile strength ................................................... 800 n/mm 2 Nut Material ................................................................ stainless steel Quality class......................................................... a4-80 Grade ................................................................... A Type ..................................................................... 2 Screw cutting profile............................................. ISO metric Thread direction ................................................... right Inlet chamfer ........................................................ yes Washer Function ............................................................... braking Shape................................................................... ribbed conical Symbol ................................................................. cs Material ................................................................ stainless steel Grading ................................................................ z6 cndt 17.12 Quality class......................................................... a4-80 Vickers hardness min. sur ................................... 270 hv Vickers hardness max. sur. ................................. 335 hv
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Manufacturing tools
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Manufacturing tools
3. Individual tools 3.1. Fitter’s tool box 3.1.1. Use Minimum tools required to make a complete low voltage switchboard: ■ Assembly of internal components and cubicles ■ Production and assembly of distribution bars ■ Making the cabling (power and control) ■ Finishes
3.1.2. Composition This list, which is not complete, is given by way of guidance. Quantity
Description
Quantity
Description
1
Tool box
1
6 unstopped box wrench
1
3.5 x 75 flat screwdriver
1
7 unstopped box wrench
1
4 x 150 flat screwdriver
1
8 unstopped box wrench
1
5.5 x 200 flat screwdriver
1
10 unstopped box wrench
1
6.5 x 40 flat screwdriver
1
13 unstopped box wrench
1
8 x 150 flat screwdriver
1
16 unstopped box wrench
1
10 x 150 flat screwdriver
1
17 unstopped box wrench
1
1 x 100 recessed head screwdriver 1
19 unstopped box wrench
1
2 x 125 recessed head screwdriver 2
8x10 ended offset ring wrench
1
3 x 150 recessed head screwdriver 1
13x17 ended offset ring wrench
1
2 x 250 recessed head screwdriver 1
13x16 ended offset ring wrench
1
1 x 40 recessed head screwdriver
1
17x19 ended offset ring wrench
1
5.5 combination wrench
1
7x8 machinist’s wrench
1
6 combination wrench
1
10x13 machinist’s wrench
1
7 combination wrench
1
17x19 machinist’s wrench
1
8 combination wrench
1
13 Combination wrench
1
10 combination wrench
NB: in view of supplier diversity, we provide no information on references. Continued overleaf.
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Manufacturing tools
Quantity
Description
Quantity
Description
1
Crimping pliers (pre-insulated lugs)
1
Pair of electrician’s shears
1
Flat nippers
1
Set of drills (diameter 2.8 to 12mm)
1
Cable cutting nippers
1
Scriber’s square
1
Diagonal cutting nippers
1
Small rule
1
Nippers for clamps (up to 9mm)
1
Double meter rule
1
Nippers for clamps (pandhuit) type
1
Punch
1
Coupling nippers
1
Scribing iron
1
Multiple gripping pliers
1
Bell or tester
1
Semi-round nose gripping pliers
1
8 hexagon radio bush
1
2
Stripping pliers (0.22 to 2.5 mm )
1
10 hexagon radio bush
1
Stripping pliers
1
13 hexagon radio bush
1
TORX screwdriver diameter 8
1
Ratchet handle (small model)
1
TORX screwdriver diameter 10
1
Hammer
1
TORX screwdriver diameter 20
2
Ratchet extensions (small and large)
1
1 x 100 round pozidriv screwdriver
1
Electrician’s knife
1
2 x 125 round pozidriv screwdriver
1
Chisel
1
Set of hexagonal wrenches
1
Set of flat and round files
NB: in view of supplier diversity, we provide no information on references.
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Manufacturing tools
4. Group tools 4.1. Facom torque wrench 4.1.1. Use Enables torque tightening of all switchboard electrical connections and connection and adaptation of the Compact NS. It is vital to comply with the tightening torques recommended in the technical guides and in the technical manuals for the switchgear. These wrenches must be regularly checked and calibrated. They must also be checked if they are dropped, lent, etc. (see the GIQ2 quality inspection guide). As regards bolt assembly, tightening must preferably be carried out on the nut, then once torque tightening is complete, the screws must be marked with acrylic varnish (self-inspection) (see marking varnish on page 8).
NB: see overleaf for the composition of the three sets of wrenches used in our workshops as well as a list of additional tools used to adapt the switchgear.
4.1.2. Addresses ■ Manufacturer Facom BP 99 6 et 8 Rue Gustave Eiffel F- 91423 Morangis Tel: +33 (0)1 64 54 45 28 Fax: +33 (0)1 64 54 99 92
Export Department Tel: +33 (0)1 64 54 45 28 Fax: +33 (0)1 64 54 99 92 ■ Distributor Jallut MSA 7 rue du Béal ZI BP 177 F-38404 Saint Martin d’Hères Cedex Tel: +33 (0)4 76 24 82 24 Fax: +33 (0)4 76 24 82 00
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Manufacturing tools
4.2. Facom torque wrench (1 to 5 Nm) 4.2.1. Use Adaptation of Compact NS
4.2.2. List of wrenches and accessories Description
Reference
Gun type torque wrench
A303
Small model torque wrench
R304D (SP8589)
Compact ratchet
J372V
Radio series ratchet
8 bush
Junior series ratchet
8 bush
Ratchet holder
J236V
Extension
J 209 - J 210
Pozidriv connector
PZ1 - PZ2 - PZ3 - PZ4
Hexagonal connectors
EH 204 / EH 205 EH 206 / EH 208 EH 210
Connector holder Socket wrenches on frame
Ref. FACOM 86H . JE7A
Box wrenches
8 - 10 - 13 - 16 - 17
Shrunk on hexagon wrench
74.4/74.5/74.6/74.8
Pozidriv screwdriver
ACD 2 x 250
Flat screwdriver
5.5x40 / 25x50 ACH 5.5 x 250 AC 4 x 250 4x100 / 6.5x150 8x200
TORX screwdriver
AZX 10 x 75
Recessed head screwdriver
1 x 100 / 2 x 125
Shrunk on round file
diam 6 RD MD 150
Test kit
443362 (ref: Schneider)
Thermal scraper
NB: list compiled from an SETBT Schneider Brittany document on the adaptation of compact NS.
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Manufacturing tools
4.3. Facom torque wrench (5 to 25 Nm) 4.3.1. Use Adaptation of Compact NS
4.3.2. List of wrenches and accessories Description
Reference
Torque wrench
R 305 DA
Bush ratchet
R 372
Shifted by 10
12 R
Extension (long)
R 215
Extension (short)
R 209
Hollow punch
R 235
10 Bush
R 10
Muff joint
EM 604
Muff joint
EM 605
Muff joint
EM 606
Muff joint
EM 608
4.4. Facom torque wrench (20 to 100 Nm) Description
Reference
Modified S 305 D torque wrench
SP 3723
Short 13 Bush
SP 2709
Long 13 Bush
SP 2709 A
Short 17 Bush
SP 2710
Long 17 Bush
SP 2710 A
Extra flat ratchet adaptation
SP 3721
Bush ratchet
SP 3722
Standard 13 bush
J 13
Standard 16 bush
J 16
Standard 17 bush
J 17
Standard 18 bush
J 18
Standard 19 bush
J 19
Short 16 bush
SP 4369
Long 16 bush
SP 4370
Short 18 bush
SP 4371
Long 18 bush
SP 4372
Storage box
BT 109
NB: wrench with reference number MGA 970002, available from MGAc Montmélian.
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Manufacturing tools
4.5. Crimping Tool 4.5.1. Use Used for crimping by punching or hexagonal necking of lugs in all low voltage switchboards. Is available in manual and oil-hydraulic version.
NB: regularly calibrate the crimping tools.
4.5.2. Description ■ Lug crimping tool of the XCT type (Simel). 2
Cross-section 4 to120 mm . Example: isolec 2 enclosure. Tool fitted with a nonreturn mechanism and with a rapid advance index. 2 Die capacity (mm ): 6 - 10 - 16 - 25 - 35 - 50 - 70 - 95 - 120 ■ HP95 hydraulic crimping tool (Novopress) ■ HA-1ES hydraulic unit, 220V, 50/60 cyc (Novopress)
4.5.3. Addresses ■ AMP Simel
Route De Saulon F-21220 Gevrey Chambertin Tel: +33 (0)3 80 58 32 00 Fax: +33 (0)3 80 34 10 15 ■ Novopress
Scharnhorststrabe 1 D- 41460 Neuss Federal Republic of Germany Tel: 0 21 31 / 2 88 - 0 Fax: 0 21 31 / 2 88 - 55
4.6. Crimping tool for pre-insulated ends and lugs 4.6.1. Use Crimping tool for pre-insulated ends and lugs (cross-section: 0.3 to 2 6.6 mm ). Used to crimp pre-insulated ends and lugs in all low voltage switchboards.
NB: regularly calibrate the crimping tools.
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Manufacturing tools
4.6.2. Description Model ■ Cembre crimping tool HP3 type supplied with a certificate of conformity ■ For pre-insulated ends Tool fitted with a nonreturn mechanism. Check dies are properly positioned and that they match the end or lug to be crimped.
4.6.3. Address Cembre 21, Allée du Parc de Garlande BP 21 F- 92220 Bagneux Cedex Tel: +33 (0)1 47 35 22 12 Fax: +33 (0)1 47 35 04 48
4.7. Hollow punch 4.7.1. Use This tool is ideal for all sheet metal, epoxy, plastic, fibre glass, etc. punch-out operations. It is used to make punch-outs to install control gear, feed-through sleeves, stuffing boxes, etc. Pre-drilling in the centre of the punch-out is required.
4.7.2. Description The basic tool consists of a punch, a die and a driving pin. They can be used via a wrench or a hydraulic pump (manual or electrical).
4.7.3. Addresses ■ Manufacturer Greenlee Tool Company Subsidiary Of Textron Inc 4455 Boeing Drive Rockford IL 61109 USA ■ Distributor AGI-Robur 75, Rue Saint-Denis F-93533 Aubervilliers Tel: +33 (0)1 48 34 91 99 Fax: +33 (0)1 43 52 75 54
S.M.G Jallut MSA 7 rue du beal BP 177 F-38404 St Martin d’Hères Cedex Tel: +33 (0)4 76 24 82 24 Fax: +33 (0)4 76 24 82 00
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Manufacturing tools
4.8. Riveting press for crimping bolts (MB 200) 4.8.1. Use Crimping tool to assemble MB 200 cubicle frameworks. Uses steel crimping bolts of the " Huck" type (see chapter on products and supplies).
4.8.2. Description This tool is available in two versions: ■ Pneumatic ■ Hydropneumatic Hydropneumatic version This tool is made up of: ■ A portable hydraulic generator with pneumatic supply and control.
Supply Reference ..................................................HK432 Compressed air..........................................6.2 to 6.9 Bars Weight (without hydraulic liquid) ................9.5 Kg ■ A gun Reference ..................................................A 2480 Pressure source .........................................Huck hydraulic generator Weight ........................................................1.4 Kg Traction pressure .......................................590 / 600 Bars Return pressure .........................................196 / 210 Bars ■ A fitting tip Reference ..................................................991000C Pneumatic version ■ Riveting press
Reference ..................................................LH 224 Compressed air supply pressure between 6.2 and 7 bars. ■ Fitting tip Reference ..................................................991000
4.8.3. Address Huck France Clos d’asseville 95450 US Tel: +33 (0)1 30 27 95 00 Fax: +33 (0)1 34 66 06 00
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For the attention of: Mrs Sylvie Bush
29
Manufacturing tools
4.9. Riveting press for blind rivets (MB, Prisma) 4.9.1. Use Pneumatic riveting tool for M6 aluminium rivet (frequently used for assembly and covering of Masterbloc frameworks). Example Assembly of intercolumn plates, hinges of articulated rear doors, substructure brackets, riveting of certain parts in MB 400 racks, etc. In some cases, to ensure electrical continuity of frames, this rivet must be used together with pointed washers. In this case, choose a rivet of suitable length. AG2 aluminium blind rivet, with steel rod, flat head ■ 6x8 rivet reference in central warehouse 21123061 ■ 6x10 rivet (use with pointed washer) reference in central warehouse 21123062 ■ 6x16 rivet and for the other unreferenced rivets: contact your supplier or the following addresses.
NB: In MB 400, the rivets are supplied with the contracts. In MB 200, order sales unit 705964.
4.9.2. Address Technique et composant d’assemblage Bolloff Otalu SA Zone Industrielle de l’Albanne Route d’Apremont BP 68 F-73493 La Ravoire Cedex Tel: +33 (0)4 79 96 70 00 Fax: +33 (0)4 79 96 70 11
4.10. Pneumatic screw driving machine (MB, Prisma) 4.10.1. Use Tool used to assemble the Prisma frameworks and for most screwon mechanical assembly operations.
4.10.2. Description Revolver handled screw driving machine Screw capacity: M6 Recommended torque range: 9 - 16 mN
4.10.3. Address Manufacturer Atlas Copco 326, rue Général Leclerc F- 95130 Franconville Tel: +33 (0)1 30 72 31 00 Fax for the Industrial Application section: Fax: +33 (0)1 30 72 32 99
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Manufacturing tools
4.11. Assembly table (MB, Prisma) 4.11.1. Use Assembly of the Prisma and Masterbloc frameworks.
4.11.2. Description In order to assemble the frameworks properly, you need a table fitted with a felt plate. This prevents damage to the coating of the parts to be assembled. This table must have two lateral columns on one side, equipped with a magnet to hold the first cubicle frame in the vertical position. Provide a small lot storage area (for doors, frames, etc.) in the immediate vicinity of the assembly table.
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Manufacturing tools
4.12. Miscellaneous tools Set of recommended tools for switchboard production.These tools must be made available to personnel in a suitable storage area. Quantity
Description
2
Vice-grip wrench
1
Crimping tool
1
Torque wrench
1
27 square box wrench (lock assembly)
1
Set of files
1
File card
1
Assortment of taps
1
Set of drift punches
1
Soldering iron
1
Fluorescent inspection lamp
1
Compass saw
1
Metal cutting saw
1
185 mm 2 max. cable cutter
1
Tap wrench
1
Set of circular slitting saws
1
Portable electrical drill
1
External circlips pliers
NB: This list is not complete.
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Manufacturing tools
5. Busbar station group tools 5.1. Miscellaneous tools Set of recommended tools to make and check busbar measurements (angles and dimensions) and to lubricate the punches.
NB: Many manufacturers propose tool types similar to those presented in the following pages. The addresses of the manufacturers mentioned in this guide are given for information only, except for the riveting tool for Huck rivets and the torque wrenches. Quantity
Description
1
Small rule
1
Scribing iron
1
Hammer
1
Right compass
1
Sliding caliper
1
Scriber’s square
1
Tape measure
1
Punch
1
Oil can
1
Rubber mallet
1
Angle reference gauge
6. Installed machine base 6.1. Cutting, bending and drilling machines 6.1.1. Use Set of machines required to shape switchboard busbars. This set can be made up of several independent machines or of a single machine, able to carry out the various operations merely by changing the work tool. Use of single-function machines enables different operators to work at the same time.
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Manufacturing tools
6.1.2. Description ■ Punching machine Manual or hydraulic, this machine must be able to receive punches of up to 16mm minimum diameter for 10mm thick bars. The punching tool must be reserved for copper. Punches must be easily interchangeable in the shortest possible time without requiring tricky operations. Accessories must be reliable and sturdy.
NB: punches must always be in perfect working order in order to prevent burr from forming when punching parts. ■ Bar cutter or bar shears If possible provide a tool with a cutting capacity for copper busbars 160mm wide and 10mm thick. Provide a busbar storage rack placed upstream from the cutting tool. This tool will be fitted up against a support equipped with rollers. Normally placed on this rack, it enables bars to be slid up to the cutting tool. ■ Bar bending press: Manual or hydraulic Choose a tool on which it is possible to make right-angle bends as close as possible to the edge of the bar. The bending capacity of this press must be sufficient up to a width of 160mm (MB) and a thickness of 10mm, and must also possess a bending angle adjustment system. For the bending radius, refer to the implementation guide.
6.1.3. NB Busbar working and handling must preferably be performed when the busbars are laid flat (safety and ease of handling). Provide a tank for recovery of the copper particles and scraps resulting from busbar implementation. When choosing this tool, ensure that it guarantees maximum operator safety.
6.2. Addresses 6.2.1. Type of machine Multifor combined and punching machine
6.2.2. Manufacturer’s name IMB (Italy)
6.2.3. Distributor in France Eurosab - France 1, rue Léonard de Vinci Zone Artisanale Est BP 132 F- 9512 Vaulx en Velin Tel: +33 (0) 78 79 12 14 Fax: +33 (0) 72 04 42 00
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Manufacturing tools
6.2.4. Manufacturer’s name Novopress (Allemagne)
6.2.5. Address Novopress Gmbh Scharnhorststrabe 1 D- 1460 Neuss Federal Republic of Germany Tel: 0 21 31 / 2 88 - 0 Fax: 0 21 31 / 2 88 - 55
6.3. Miscellaneous machines and tools 6.3.1. Use Set of ancillary machines and tools used in the workshop.
6.3.2. Description ■ Engraving machine Used to make the identifying labels employed in LV equipment. This machine can be combined with a small saw for cutting labels of varying sizes. ■ Upright sensitive drill Used for precision drilling. ■ Drill vice Used to support parts to be machined when the sensitive drill is employed. ■ Extractor Used to clean and dedust cubicles and enclosures before electrical testing and shipping. ■ Shears Used to cut plates, polycarbonate sheets, etc. It is advisable to have a second shears specially designed for cutting flexible copper bars. ■ DIN profile cutter Used to simultaneously cut and punch all profiles to DIN standards, used in low voltage equipment. ■ Punching machine Manual or pneumatic. If possible use it only to punch the flexible bar so as not to damage punches before time. ■ Wheel stand Used to grind drills and other cutting tools. ■ Pendular cutters Used to cut various profiles, metallic or not.
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Manufacturing tools
■ Set of flexible busbar implementation tools Placed on a small moveable truck, this tool is used to perform flexible busbar implementation operations in good conditions (near the switchboard): shears, stripping tools and punching unit. ■ Storage truck Used to store the equipment required to complete a project. It must be easy to transfer from one work area to another. Permanent identification of the equipment laid on the truck must be possible (by project number). ■ Screw storage truck with racks Used to ensure availability of a choice of small parts and screws most commonly used when assembling and cabling, as close as possible to the work area. ■ Stool Allows easy, very safe access to the top of the switchboards. ■ Bench Benches on which a vice or other tools can be installed, according to its dimensions and to the configuration of the work area. ■ Moveable truck This compact moveable truck provides a working surface near the cubicles. Moreover it provides an area to store individual tools under the working surface. ■ Fork-lift truck Used to handle and fit Masterpact circuit-breakers in switchboards. Load capacity: 250 kg. Height of stroke: 1.50 m. ■ Miscellaneous Stools, bench vices, wastepaper bins, etc.
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Manufacturing tools
6.4. Addresses 6.4.1. Description ■ Upright sensitive drill
Manufacturer Sydéric 22, Bd Anatole France F- 06340 La Trinite Tel: +33 (0)4 93 54 26 13 Fax: +33 (0)4 93 27 12 01 Distributor Cazeneuve Zone Industrielle de l'Abbaye BP 59 F- 38780 Pont Evêque Tel: +33 (0)4 74 85 93 28 Fax: +33 (0)4 74 57 20 23 ■ Punching machine Manufacturer's name: IMB (Italy)
Distributor Eurosab-France 1, rue Léonard De Vinci Zone Artisanale Est BP 132 F- 69120 Vaulx en Velin Tel: +33 (0)4 78 79 12 14 Fax: +33 (0)4 72 04 42 00 ■ Wheel stand MAPE SA 124, rue d'Alembert F- 38000 Grenoble Tel: +33 (0)4 76 70 54 00 Fax: +33 (0)4 76 48 09 57
■ DIN profile cutter shears Eurosab - France 1, rue Léonard de Vinci Zone Artisanale Est BP 132 F- 69512 Vaulx en Velin Tel: +33 (0)4 78 79 12 14 Fax: +33 (0)4 72 04 42 00
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Manufacturing tools
■ Fork-lift truck For information, please ask: Patrick Granier Tel: +33 (0)4 76 39 73 31 Fax: +33 (0)4 76 57 36 51
■ Flexible busbar implementation tool set Erico Zone Industrielle Sud BP 31 F-42161 Andrezieux Boutheon Cedex Tel: +33 (0)4 77 36 56 56 Fax: +33 (0)4 77 36 18 40
7. Metal plate station tools 7.1.1. Description ■ Portable or disk sanding machine Used for finish-grinding of parts surface before painting. ■ Combined punching and nibbling machine or hollow punch Used to drill holes of varying sizes according to the punches used. Drilling of doors, front plates, roofs and other parts. ■ Miscellaneous tools Hammer, punch, metal cutting saw, scribing iron, bracket, tape measure, set of files, welding station, storage shelf, etc.
7.1.2. NB We do not mention those tools already available in the workshop such as the upright drill, the wheel stand, etc.
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Quality inspection tools
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Quality inspection tools
8. Individual tools 8.1. The quality inspector’s tool box 8.1.1. Use Minimum individual tools required by quality inspectors to perform their inspections in good conditions.
8.1.2. Composition Basic tools identical to those of the fitter and cable installer (see page on manufacturing tools). The tool box will also contain: ■ A small articulated mirror ■ An electrical lamp or inspection lamp ■ Round-nose pliers
The quality inspector must also have an assortment of crocodile clips, plugs, supply cords, touch tips and other connection systems.
9. Group gear 9.1. Control desk 9.1.1. Use These desks are used to perform electrical tests on LV equipment auxiliary and power circuits. Operation of relays, measuring instruments, insulation monitoring, electrical locking, etc.
9.1.2. Description They must deliver an entire range of voltages (ac or dc), both fixed and variable, and are equipped with various control, switching and signalling devices. There are several control desk models with different powers.
9.1.3. Addresses ■ MGA. Atelier Régional de Lyon Parc de l'Industriel 103, rue de l'Industrie lot n° 7 F- 69800 St Priest Tel: +33 (0)4 78 21 32 24 ■ MGA. Atelier Régional Paris Zone Industrielle de Val d'Argent 11 rue Charles Michel F- 95100 Argenteuil Tel: +33 (0)1 39 80 33 44
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Quality inspection tools
9.2. Dielectrometer or dielectrimeter 9.2.1. Use All equipment assemblies and parts of equipment must undergo dielectric strength testing and insulation measurement. IEC 439.1 standard.
9.2.2. Description HV generator, A 507 type (manufacturer Bouchet) ■ Supply voltage: 220 V ■ Maximum short-circuit rate: o A 507 3KV – 1 KV range: 20 mA – 3 KV range: 10 mA o A 507 5KV – 2 KV range: 15 mA – 5 KV range: 8 mA This type of device is limited in power, it is suitable for testing parts of equipment. Dielectrometer MC 5 B type (Chauvin Arnoux) ■ Supply voltage: 220 V ■ Voltage adjustable from 0 to 5000 V ■ Megohmmeter incorporated for insulation measurements under
500 V ■ Maximum power available ac: 500 VA or 200 mA on the 2500 V rating and 500 VA on the 5000 V rating Dielectric strength test station, RMG 50 type (Sefelec) Voltage adjustable from 0 to 5000 V Rated current 100 mA, short-circuit 1 A Fault detection by l type detector set at 1 mA and 10 S Adjustable overcurrent detector
■ ■ ■ ■
If the tested equipment is too capacitive, the device may indicate untimely faults. In this case you can either: ■ Split up the switchboard ■ Use a more powerful device.
9.2.3. NB Provide a filing cabinet for small equipment as well as for documentation and archiving.
9.2.4. Addresses ■ Manufacturer Chauvin Arnoux 190, rue du Championnet F-75876 Paris Cedex 18 Tel: +33 (0)1 44 85 44 85 Fax: +33 (0)1 46 27 73 89
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Quality inspection tools
Bouchet 189 rue d’Aubervilliers F-75886 Paris Cedex 18 Tel: +33 (0)1 40 37 00 55 Fax: +33 (0)1 40 35 01 71 ■ Distributor Sefelec Parc Activités Du Mandinet 19 rue des Campanules F-77185 Lognes Tel: +33 (0)1 60 17 54 62 Fax: +33 (0)1 60 17 35 01
9.3. Dielectrometer or dielectrimeter 9.3.1. Addresses ■ Multimeter Chauvin Arnoux 190, rue du Championnet F-75876 Paris Cedex 18 Tel: +33 (0)1 44 85 44 85 Fax: +33 (0)1 46 27 73 89
Metrix Division de Chauvin Arnoux 6, avenue du pré Challes F-74943 Annecy Le Vieux Cedex Tel: +33 (0)4 50 64 22 22 Fax: +33 (0)4 50 64 22 00 ■ Phase sequence search device Catu 10-20 Avenue Jean-Jaurès BP 2 F-92222 Bagneux Cedex Tel: +33 (0)1 42 31 46 00 Fax: +33 (0)1 42 31 46 31
9.3.2. NB Provide a filing cabinet for documentation and archiving, as well as for small equipment (multimeters, connection devices, etc.).
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Quality inspection tools
9.4. Test cord and plate (MB 400) When performing electrical tests in the MB 400 switchboards, it is hard to access all the components installed in the racks. For example: thermal relays, fuse blowing contacts, access to settings, etc. To ensure increased efficiency of these tests, either of the following devices can be used: ■ Test cord ■ Test plate
9.4.1. Test cord Cord equipped at each end with fine wire blocks. It must be sufficiently long to allow connection both of the fine wire blocks installed at the end of the case and of those in the relevant rack. The rack will be installed on a table in front of the switchboard. Tests can be performed while the switchboard is fully energised, thus enabling simultaneous checking of cables in the rack and in the cubicle (operating mechanism on terminal, ammeter, etc.).
9.4.2. Test plate This plate consists of a horizontal partition separating the racks, equipped with fine wire blocks and an enclosure. This enclosure must be fitted with a power supply, its protection device, pushbuttons, indicator lights and sockets connected to the three fine wire blocks on the plate. Various cabling configurations can be made using cords. This equipment enables the control circuit to be monitored should a project only contain racks. It is also used when the racks are made available to the quality inspector before the cubicles are completed. After checking, an electrical test must be repeated on the switchboard as a whole with the racks installed.
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Packaging and shipment
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Packaging and shipment
10. Tools 10.1.1. Description Equipment required to make standard packagings. Set of tools used for handling, weighing and packaging before shipment.
10.1.2. Description / Use ■ Balance Used to check the weight of the equipment before shipment. A pallet truck equipped with a weighing device can also be used. ■ Hooping tool plus tape Used to hold in position and stiffen the wooden frames of the package. ■ Pallet truck Used to move cubicles. Can be equipped with a weighing system. Provide installation of rafters or pallets under the cubicles when assembling the frameworks to simplify displacements during manufacture. ■ Freight elevator, travelling crane or fork lift Minimum capacity: 2500 Kg. Check the maximum load acceptable for the eye bolts (see maintenance guide) and study the handling precautions.
■ Miscellaneous tools Wood saw, hammer, sticky tape unwinder, stapling machine, crowbar, indelible marker, etc.
11. Products 11.1.1. Description / Use ■ Foam wedges Used to provide additional protection between elements making up the cubicle packaging (wooden frames) and the cladding parts (front panel, side panel, door).
11.1.2. Address Cellutec 33 rue Principale F-68580 Strueth Tel: +33 (0)4 89 08 06 00 Fax: +33 (0)4 89 07 23 45
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Packaging and shipment
11.1.3. Description / Use ■ Polyurethane cover Protective cover enveloping the entire cubicle. Protects the cubicle from dust, scratches and spraying (water, slurry, cement, etc.) during transport and storage on site. ■ Miscellaneous Provide consignment identifying labels (centre of gravity, storage direction, handling and transport consignment forms), marker pens, etc.
11.1.4. NB We do not provide addresses for all the packaging products and tools. We think it will be relatively easy to acquire this equipment from local suppliers and representatives.
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Reception inspection gear
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47
Reception inspection gear
12. Reception inspection gear 12.1.1. Description / Use ■ Grid test device The grid test is used to determine adhesion of paint on its base. This device performs a series of parallel incisions at a set distance from each other and crossing the entire film thickness. ■ Impact test device Coatings are often submitted to impacts which can damage and deform their base, thus reducing adhesion. This device is used to determine impact strength of coatings. ■ Bending test device This device is used to bend a coating base. The test judges elasticity and adhesive force of paint. ■ Reflectometer for polish measurements Used to determine and check polish, variations and differences in grades on various coatings. ■ Coating thickness measuring device These gauges are used to determine thickness of almost all coatings.
12.1.2. NB This equipment is specific to the manufacturing units and is not necessary for the assembly workshops.
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List of consumables
13. List of consumables (May 1998) The following list is an example of the equipment required for an equipment activity. The quantities are given for information only for a medium sized workshop. A large number of bolt references are also available from MGAc under a Prisma or Masterbloc reference (Sales unit). Reference: Central warehouse, Prisma, MB
Description
Quantity
Prisma
MB
21222306 082357 * 21222308 21222310 21322312
10000 1000 1000 1000 1000
■ ■ ■ ■ ■
■ ■ ■ ■ ■
0179719 0179805 04038069 * 1503856 0180160 1503858 1503857
500 500 500 500 500 500 200
■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■
21232005 21232006 21232008 21232010 21235004 21235005 21235009 21235008
1000 5000 5000 1000 1000 1000 15000 5000
■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■ ■
01503877 01503878 21227510
200 200 200
■ ■ ■
■ ■ ■
21234205 1023792 1023793 1023797 1023790 1023804
1000 3000 10000 20000 10000 2000
■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■
21251306 21542188 21542191
1000 500 500
■ ■ ■
■ ■ ■
Bichromate flat washer M6 D6x1.2 bichromate flat washer M6 D 20x2 bichromate flat washer M8 D8x1.5 bichromate flat washer M10 bichromate flat washer M12 bichromate flat washer Off standard bichromate steel washer D 8.3 /20x2 off standard bichromate steel washer D 8.5/24x2 off standard bichromate steel washer D 8.2/28x2 off standard bichromate steel washer D 10.2/24x2 off standard bichromate steel washer D 10.5/30x2 off standard bichromate steel washer D 12.5/32x3 off standard bichromate steel washer D 12.5/24x2 off standard bichromate steel washer Star washer AZ D5 star washer AZ D6 star washer AZ D8 star washer AZ D10 star washer D 4 contact pointed washer D 5 contact pointed washer D 6 contact pointed washer D 8 contact pointed washer Brass washer D8.2.20. 2mm thick brass washer D8.2.28. 2mm thick brass washer D10x22. 2mm thick brass washer Bichromate contact washer D4 bichromate contact washer D5 bichromate contact washer D6 bichromate contact washer D8 bichromate contact washer D10 bichromate contact washer D12 bichromate contact washer Nylon accessory M6 polyamide nut M 6x15 nylon screw M 6x30 nylon screw
* consult your supplier G02 / ESB / 11.1998
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List of consumables
Description
Reference: Central warehouse, Prisma, MB
Quantity
Prisma
MB
21253103 21253104 21253105 21253106 21253108 21253110 21253112 21284905 21284906 21284908
1000 5000 5000 10000 20000 6000 1000 5000 10000 5000
■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■
21431127 21431133 21431159 21431161 21431185 21431186 21431187 21431188 21431189 21431190 21431191 21431193 21431194 21431219 21431220 21431221 21431222 21431223 21431224 21431225 21431226 21431250 21431251 21431252 21431253 21431254 21431255 21431258 21431284 21431285
1000 500 1000 500 500 1000 1000 10000 1000 1000 500 500 500 500 1500 1500 1400 1400 1400 1400 1800 400 400 400 600 800 600 200 500 500
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
21632128 21632130 21632159 21632189 21632193
200 200 200 500 500
■ ■ ■ ■ ■
■ ■ ■ ■ ■
21630098 21630128 21630131 21630159
1000 1000 1000 1000
■ ■ ■ ■
■ ■ ■ ■
Hexagonal bichromate nut M3 hexagonal bichromate nut M4 hexagonal bichromate nut M5 hexagonal bichromate nut M6 hexagonal bichromate nut M8 hexagonal bichromate nut M10 hexagonal bichromate nut M12 hexagonal bichromate nut M5 hexagonal bichromate nut with flange M6 hexagonal bichromate nut with flange M8 hexagonal bichromate nut with flange Bichromate Mtx TH screw 4x12 bichromate Mtx TH screw 4x40 bichromate Mtx TH screw 5x20 bichromate Mtx TH screw 5x30 bichromate Mtx TH screw 6x08 bichromate Mtx TH screw 6x10 bichromate Mtx TH screw 6x12 bichromate Mtx TH screw 6x16 bichromate Mtx TH screw 6x20 bichromate Mtx TH screw 6x25 bichromate Mtx TH screw 6x30 bichromate Mtx TH screw 6x40 bichromate Mtx TH screw 6x50 bichromate Mtx TH screw 8x20 bichromate Mtx TH screw 8x25 bichromate Mtx TH screw 8x30 bichromate Mtx TH screw 8x35 bichromate Mtx TH screw 8x40 bichromate Mtx TH screw 8x50 bichromate Mtx TH screw 8x60 bichromate Mtx TH screw 8x70 bichromate Mtx TH screw 10x25 bichromate Mtx TH screw 10x30 bichromate Mtx TH screw 10x35 bichromate Mtx TH screw 10x40 bichromate Mtx TH screw 10x50 bichromate Mtx TH screw 10x60 bichromate Mtx TH screw 10x90 bichromate Mtx TH screw 12x50 bichromate Mtx TH screw 12x60 bichromate Mtx TH screw FZ countersunk T screw M4x16 FZ countersunk T screw M4x25 FZ countersunk T screw M5x20 FZ countersunk T screw M6x20 FZ countersunk T screw M6x40 FZ countersunk T screw CBLZS cylindrical head screw M3x16 CBLZS cylindrical head screw M4x16 CBLZS cylindrical head screw M4x30 CBLZS cylindrical head screw M5x20 CBLZS cylindrical head screw G02 / ESB / 11.1998
50
List of consumables
Description
M5x25 CBLZS cylindrical head screw M6x16 CBLZS cylindrical head screw M6x30 CBLZS cylindrical head screw
Reference: Central warehouse, Prisma, MB
Quantity
Prisma
MB
21630160 21630188 21630191
1000 2000 2000
■ ■ ■
■ ■ ■
21380125 21380186
1000 3000
21686226 706204 **
1000 20 parts
21286006 B 21286010 B
2000 500
21123062 * *
1000 500 200
21721045 21721046
4000 4500
■ ■
21251010 21234610 21424256 21424258
100 500 100 100
■ ■
25273102 21273103
600 600
■ ■
■ ■
25273001 25273002 25273004
10000 5000 4000
■ ■ ■
■ ■ ■
17426022 *
100m 100m
■ ■
: ■
15865018 15865019 15865014 15865020 *
40m 40m 40m 20m 40m
■ ■ ■ ■ ■
■ ■ ■ ■ ■
Self-tapping screw M 4x8 self-tapping screw M 6x10 self-tapping screw
■ ■
Threaded rod M8x70 threaded rod M10 permaglass threaded rod
■
■ ■
Plate nut M6/9.5 plate nut M10/11.9 plate nut
■
■ ■
AG2 aluminium rivet with steel rod AG2 aluminium rivet with 6x10 steel rod AG2 aluminium rivet with 6x12 steel rod AG2 aluminium rivet with 6x16 steel rod
■
■ ■ ■
Crimping bolt 6.5 1.6/4.8 -38.5 crimping bolt 6.5 4.8/7.9 - 41.5 crimping bolt Stainless steel bolts (Masterpact ≥ 4000 A) M10 stainless steel A4 nut D10 stainless steel A4 contact washer TH 10x70/26 stainless steel A4 screw TH 10x90/26 stainless steel A4 screw
■
Black polyamide clamp 175x9mm black polyamide clamp 275x9mm black polyamide clamp Clamp 102x2.4mm clamp 140x3.4mm clamp 279x4.6mm clamp Polyester braided sleeve 20mm diameter grey polyester braided sleeve 8mm diameter polyester braided sleeve Tube (lxh) 30x60 tube (lxh) 43x60 tube (lxh) 30x42 tube (lxh) 60x60 tube (lxh) 25x25 tube
* consult your suppliers ** Masterbloc references G02 / ESB / 11.1998
51
List of consumables Reference: Central warehouse, Prisma, MB
Description
Quantity
Prisma
MB
* *
100m 100m
■ ■
■ ■
15335204 15335205 15335206 15335207 15335208 15335250 15335251 15335252 15335253 15335213 15335227 15335229 *
10000 8000 1000 1000 500 500 400 400 400 1000 500 200
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
25222126 25222127 25222128 25222131 25222132 25222133 25222141 25222142 25222143 25222145 25222146 25222147 * 25222150 25222151 25222158 25222159 25222165 25222166
250 250 250 400 350 200 400 250 250 350 300 350 300 250 300 50 50 50 50
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
25222326 25222327 25222331 25222332 25222343 25222344 * 25222348 25222349 25222350
200 200 300 200 400 500 400 350 400 400
■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Permalite bar Permalite 40x10 bar Permalite 40x5 bar 1000V flexible wire 1000V black flexible 1mm 2 wire 1000V black flexible 1.5mm 2 wire 1000V black flexible 2.5mm 2 wire 1000V black flexible 4mm 2 wire 1000V black flexible 6mm 2 wire 1000V black flexible 10mm 2 wire 1000V black flexible 16mm 2 wire 1000V black flexible 25mm 2 wire 1000V black flexible 35mm 2 wire 1000V black flexible 50mm 2 wire 1000V G/Y flexible 2.5mm 2 wire 1000V G/Y flexible 6mm 2 wire 1000V G/Y flexible 35mm 2 wire Straight bare lug 10/6 straight bare lug 10/8 straight bare lug 10/10 straight bare lug 16/6 straight bare lug 16/8 straight bare lug 16/10 straight bare lug 25/6 straight bare lug 25/8 straight bare lug 25/10 straight bare lug 35/6 straight bare lug 35/8 straight bare lug 35/10 straight bare lug 50/6 straight bare lug 50/8 straight bare lug 50/10 straight bare lug 70/8 straight bare lug 70/10 straight bare lug 95/10 straight bare lug 95/12 straight bare lug Bracket bare lug 10/6 Bracket 10/8 Bracket 16/6 Bracket 16/8 Bracket 25/6 Bracket 25/8 Bracket 35/6 Bracket 35/8 Bracket 50/6 Bracket 50/8 Bracket
bare lug bare lug bare lug bare lug bare lug bare lug bare lug bare lug bare lug bare lug
* Consult your supplier
G02 / ESB / 11.1998
52
List of consumables
Description
Reference: Central warehouse, Prisma, MB
Quantity
Prisma
MB
25222504 25222507 25222514 25222515 25222520 25222521 25222533 25222534 25222535 25222536
3000 1000 3000 3000 3000 3000 2000 1000 1000 1000
■ ■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■
25223301 25223303 25223311 25223313
1000 1000 1000 1000
■ ■ ■ ■
■ ■ ■ ■
25222716 25222726 25222770
2000 2000 1000
■ ■ ■
■ ■ ■
21721040 21235009 05223 (2) (1) (1) (2) (2) 25273035 (1) 705634 (2) *
10000 10000 100
■ ■ ■ ■ ■ ■ ■ ■ ■
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Pre-insulated round lug 1.5/4.2 pre-insulated round lug 1.5/8.2 pre-insulated round lug 2.5/4.2 pre-insulated round lug 2.5/5.2 pre-insulated round lug 2.5/6.2 pre-insulated round lug 2.5/8.2 pre-insulated round lug 6.6/5.2 pre-insulated round lug 6.6/6.2 pre-insulated round lug 6.6/8.2 pre-insulated round lug 6.6/10.2 pre-insulated round lug Pre-insulated termination 1.52-C 2.9 flat pre-insulated termination 6.62-C 4.5 flat pre-insulated termination 1.52-C 1.7 flat pre-insulated termination 6.62-C 2.6 flat pre-insulated termination Pre-insulated clip 1.52-6.35 pre-insulated clip 2.52-6.35 pre-insulated clip 6.62-6.35 pre-insulated clip Miscellaneous Crimping nut D 6x12.2 pointed contact washer 6x22.5 hexagonal spacer Terminals and accessories Connection terminations Marking system Copper bars Small self-adhesive fixing plates Polycarbonate plate: thickness 2mm Insulating spacer: thickness 20mm Mespoulet red glue
2000 10 parts 60 parts 50 parts
* consult your supplier. (1) to be determined according to country and specifications. (2) to be determined according to products and project volume.
Reminder: the screws used are of the bichromate 8/8 class kind.
G02 / ESB / 11.1998
53
