Transcript
MITSUBISHI Mitsubishi Limiservo X
F Series
TECHNICAL iNSTRUCTiON MANUAL Motor
XL-554-10{Y),XL-554-20(Y)
Control box
XC-FMFY
induction type AC servo motor and control box with automatic
needle positioner
Thank you for purchasing the Mitsubishi Limiservo X.
Please read this manual thoroughly before use to ensure safe and proper use. Please read the instruction manual for the machine head together with this manual. Save this manual for future reference.
iB(NA)1400004-A(200110)
From the library of: Superior Sewing Machine & Supply LLC
Before use " FMFY" control box ! This control box can be used with either the lock stitch thread trimming sewing machine or chain stitch thread trimming sewing machine. The factory setting is for the lock stitch thread trimming sewing machine. To use this control box with the chain stitch thread trimming sewing machine, set the function for the corresponding sewing machine with the steos in "How to use the
Program mode [21" on pages 21 to 22.
When using the control box for the lock stitch thread trimming sewing machine again, always perform the reset operations on page 34 or set the sewing machine with the steps in " How to use the program mode [1]" on pages 16. (Always confirm the rotation direction disnlav with the procedure on page 10 before running the sewing machine.)
Note : When using on XC-FMFYCE type, please read the SAFETY TECHNICAL MANUAL thoroughly before use safe and proper use.
From the library of: Superior Sewing Machine & Supply LLC
n~l Contents n~l
Contents Safety Instruction
3
[Y\
Points ofCaution
4
Q
Names ofEach Parts
5
[~5l
Accessories
5
Installation 1. Installation of the motor
Q
[s]
2. Installation of the control box
6
3. 4. 5. 6. 7.
6 6 7 8 8
Installation of the pulley Mounting of the belt Installation of the protective cover Installation of the position detector Connection of the Mitsubishi sewing machine and control box
Wire and Grounding 9 9 9
4. When using the 3-phase 200~240V class LimiservoX with single phase 200~240V class
9
Confirmation
[II]
How to change voltage of panel connector and solenoid return speed 1. To change solenoid voltage 2. How to change the output voltage DC5V/12V and 0V/DC5V 3. How to set the switch for increasingthe solenoid return speed
11 11 11 11
12 13 13
Operation ofoperation panel keys
14
1. Display duringnormal mode and function of each key
14
2. Selection of each mode*
14
3. How to use program mode [1] (Simple setting table for Mitsubishi thread trimming sewing machine and motor pulley outside diameter.) 4. Display and functions of each key in the tacking modeand pattern mode
17 18
(1)Tacking setting mode (2) No. of tacking stitches setting mode (3) Preset stitching setting mode (4) Pattern No. selection mode
12
10 10 10
Adjustments 1. Adjustment of stopping position 2. Adjustment of pedal toe down pressure, and healing pressure 3. Adjustment of operation speed
10
9
1. Insertion of the power connector 2. Connection of 3-phase power 3. Current Capacity
1. Before turning switches on 2. Turn on the power
[~^
6 6
How to useSimple settingofProgram mode [2] (for chainstitch trimming machine) 1. How to use program mode [2] 2. Simplesetting tablefor chainstitch sewingmachine
19
20 20 21
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1.Contents
13
141
How to use Simple setting of Program mode [3] (for lock stitch trimming machine) 1. How to use program mode [3] 2. Simple setting table for lock stitch sewing machine
How to use program mode (example ofmost frequently using) 1. 2. 3. 4. 5.
To change the maximum speed To set the standing work type To operate Half-stitch operation with a backstitching switch To output a puller output to spare output 02 To set the number of stitches to the needle UP position stop after detecting the fabric end with an optical sensor, etc. 6. To continue presser foot lifting after trimming, and to bring down the presser foot after the time set on timer has passed 7. To set needle position higher than usual after thread trimming
8. To display the rotational speed of the sewing machine be in running 9. To run withoutdetector (When detectoris broken) 10. To adjust tacking accurately
11. Down counter for bobbin remain thread count(10,000 stitches is count over) 12. To check the error code history and input/outputsignal 13. To return all settings to the factory setting 14. To set the ON/OFF operation of the thread trimming protective signal
1^
22
22 23
24 24 24 25 25
26 27 27 28
28 29
31 32 34 35
To save the setting data 1. How to usethe program mode [ I ] (SAVE mode)
36 36
16
To adjust the neutral, toe down, heeling position data of the pedal 1. How to use the program mode [ Q ]
37
17
Function List
38
181
How to use theoption connector
40
1. Connector layout
2. To use as a standing work type sewing machine
191
ErrorDisplay
20
Specifications
21
Table of digital display and Dimensions
41
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42
44
Safety Instructions 1. To ensure safe use
- Always observe thefollowing items to ensure safe useof the industrial sewing machine drive unit(motor andcontrol box). 1.1 Before starting - Read all instruction manual thoroughly before starting use of this drive unit, and follow the technical manuals. Also read the instructionmanuals for the installedsewing machine. 1.2 Application and purpose
- This drive unit is designedto drive a sewing machineand must not be usedfor other applications or purposes. Do not use this drive unit until it can be confirmed that safety measures for the installed sewing machine have been taken. 1.3 Work environment
- Use this drive unit in dry and well-kept clean locations, e.g. in the clothing industry, and which process dry sewing material. - Avoid using this control unit in the following types of environments. (1) Power voltage - Place where voltage fluctuation exceeds± 10% of the rated voltage. - Place where frequency fluctuation exceeds±l% of 50/60Hz. - Place where the specified power capacity cannot be secured. (2) Electromagnetic noise - Place where strong electric or magnetic fields are generated such as near a large-output high fi-equency oscillator or high frequency welding machine.
(3)Temperature andhumidity - Place where atmospheric temperature is 40T^ or higher and
or lower.
- Place subject to direct sunlight or outdoors. - Near a heat source such as a heater.
- Place where relative humidity is 30% or less and 95% or more, or where dew condensation occurs.
(4) Atmosphere (5) Altitude
- Atmosphere with dust or corrosive gases. - Atmosphere with combustible gases or explosive atmosphere. - Place where at altitudes exceeds 1,000m above mean sea level.
(6)Storage
- Place where storage temperature is SSt) or higher and-2^ or lower.
(7) Vibration
- If excessive vibration occurs when the control box is installed on the sewing machine, install it separately.
2. Installation 2.1 Motor and control box
- Correctly install according to the attached technical manuals. 2.2 Accessories
- Always disconnect this control unit from the main power supply when installing any accessories listed in the technical manual. (Turn the main switch OFF, and remove the plug from the outlet (power supply line).) 2.3 Cable
(1) Arrange the connectioncable so that excessive force is not applied during use, and do not excessively bend the cable. (2) Cablesnear movingparts(e.g., pulleyor V-belt) mustbe wired at a minimum distanceof 25mm. (3) Confirm that the power voltage of the power cable for supplying to the control box meets the specifications on the motor and control box rating nameplates before connecting it to the power line. Connect it to the designated places to supply the power. Perform this step with the power ON/OFF switch turned OFF. 2.4 Grounding
(1) Correctly connect the control box grounding to the power supply grounding. 2.5 Accompanying appliances and accessories (1) Electric accompanying appliances and accessories must only be connected to safety low voltage. 2.6 Removal
(1) Turn the main switch OFF and remove the plug from the outlet (power supply line) before removing the motor or control box. (2) Do not pull on the cord when removing the plug. Always hold the plug itself. (3) There is a high voltage applied inside the control box, so always wait at least 10 minutes after running the power switch OFF and remove the plug from the outlet (power supply line) before opening the control box panel.
3. Maintenance, inspection and repairs - Follow the technical manualsfor maintenanceand inspection of this control unit. - Repairs and maintenancemust be done and approved by specially trained personnel. - Do not run this control with the ventilation openings of the motor's dust-proof filter blocked or clogged with dust, loose cloth, etc.
- Always turn the main switch OFF and remove the plug from the outlet (power supply line) before replacing the sewing machine needle or bobbin, etc. - Always use original replacementparts for repairs or maintenance.
4. Other safety measures - Keep fingers away from all moving parts (especially near sewing machine needle, V-belt,etc.). - Do not drop this control unit or insert any object into any opening. - Do not operate without required protective devices.
- During power-on or for some time after power-off, do not touch the control box. The temperature of the control box surface may be high and you may get burnt. - If any damage is observed on this control unit, if the drive does not run properly or if operator is uncertain about operation, do not operate the drive unit. Operate the drive only after adjustments, repairs and approvals have been made by qualified personnel. - The user must avoid making modifications or changes based on user's judgment. Observe all safety guidelines if modifications or changes must be made.
- When system have to be stop in case of emergency, remove the power supply plug from the power supply line. 5. Hazard display, warning display (1) Risks that may cause personal injury or risk to the machine are marked with this symbol in the instruction manual.
(2) This symbol indicates electrical risks and warnings.
(3) This symbol indicates thermal risks and warnings.
From the library of: Superior Sewing Machine & Supply LLC .. 3
Save these technical manuals for future reference.
Q
Points ofCaution Caution
Pleaseremove yourfootfrom the pedal when turning the powerON. Always turn the power OFF when leaving the machine. Do not inspect the control circuit with a tester.
Do not use branched wiring when usingthe single-phase motor.
Thebrakes may notfunction when thepower is turned OFF or when there is a power failure during sewing machine operation. Match the connector shape and direction,and insert securely.
An optical method is used for thedetector's detection element so take carenot to let dustor oilsgeton the detection plate when removing the cover for adjustment, etc.If these do get on theplate, wipe off with a softcloth and do not scratch the plate. Take care not to let oils enter between the detector discs. 8.
When theposition detector connector or thebelthascome offor when thesewing machine is completely locked, the motor willbe automatically turned OFFaftera set timeto prevent damage to the motor. (The motor may notturn OFF if thelocking is notcomplete.) After theproblem has been resolved, turn thepower OFFand ONand normal operation willbe possible. Thesameoperation should be taken when thedetector or wires are broken.
When connecting the external switch to the option connector, etc.,keep the signal wireas shortas possible. If it is long, malfunctions may occur.
10. A high voltage is applied inside the machine, so wait 10 minutes after turning the power switch OFF before opening the cover.
11. Remove the dust that has adhered on the motor's
dust-proof filter once every two to three weeks.
Dust-proof filter If the motor is run while
the filter is clogged, the motor may overheat and affect the motor life.
High voltage danger
12. If the fuse blows, remove the cause,and replace the blownfuse with one having the samecapacity.
Two 20A Fuses or
One 20A Fuse
IQQ^
ooo
^ The above fuses is for protection of the control box power supply section.
2.5A Fuse
^ The above 2.5A fuse is for protection of the 12V power supply section.
(View of the printed circuit board withcover removed.) Wait 10 minutes after turningthe power switch OFF before opening the cover .. From the library of: Superior- 4Sewing Machine & Supply LLC
/
Q
Names ofEach Parts
1. Front Encoder connector-
Option A connector Detector connector
Control panel connector
Presser foot lifter
Lever Unh
Option B connector Sewing machine connector
'®
OP.A
F.L.
OP.B
S.M.
®
Operation panel 2. Rear
Incoming power
Motor connector White connector for lOOV
connector
Brown connector for 200V
3. Left
Accessories 1. XC-FMFY Control box : Standard
(2) Special Area model
(1) Worldwide model
(Type for Mitsubishi sewing machine) Push-button switch
One set
Fuse (2.5A-One, 20A-One) Control box installation plate x2
T . 11 .• screws InstallatJon
x 6
Junction rod for the Pedal
(With detector type) Push-button switch
One set
One set
Fuse (2.5A-One, 20A-One)
One set
^
Control box installation plate x 2
One set set One One set
(The above accessories are for standard type)
One set
Installation screws x 6
Junction rod for the Pedal
One set
Detector: XC-KE-OIP
One set
Adapter set for detector
One set
Stopper set for detector
One set
Connector set
15P, 12P, 6P, 4P and Terminal
One set
Please note that above accessories may not be enclosed depending on depending on the ordered details or the sewing machine set.
From the library of: Superior Sewing Machine & Supply LLC
0
Installation
1. Installation of the motor
Table
2. Installation of the control box
(1) Tighten the control box onto the motor.
^ 3-9 cut \4
15
,
5 Belt hole
Encoder
code
m
Bobbin
winder
(2) Insert the power cord from the motor into the connector
/
on the back of the control box. Insert the encoder cord from the motor into the encoder connector on the front of the control box.
Using the hole opening pattern, open three 9nini holes on the table. Install the motor securely using the installation bolts, washers, spring washers and nuts. The pattern and installation bolts, etc., are included with the motor as accessories.
Power cord from motor
lOOV: White connector 200V: Brown connector.
3. Installation of the pulley Securely tighten the pulley. Caution
Incomplete tightening may cause malfunctions.
Select the correct
pulley diameter.
Select the correct pulley diameterto ensurecomplete use of the motor performance.
Selection of the motor pulley: Normal sewing machine speed
Motor pulley
outer diameter (mm) ^
Sewing machine pulley diameter
Motor speed
(effective diameter)
+
5 mm
The motor speed should besetat 3,600 rpm. When themotor pulley diameter isselected with theabove method and the pulleydiameter is too small,select the minimum pulley in the rangethat the belt will not slip.
Refer to page17 for the pulley diameter to be used when using the Mitsubishi thread trimming sewing machine.
4. Mounting of the belt Use the JIS K6323 sewing machine belt M-type.
To adjust the belt tension, press down on the center of the belt with your hand, and turn the upper and lower nuts of the adjustment nut to increase or decrease the center height of the motor so that the belt dips approximately 15mm.
15mm
(approx. 9.8N(lkg)) Caution
For safety always turn the power switch off, before adjusting the belt.
Caution
Adjustment nut
If the belt tensionis too low, the medium and lowspeeds will be inconsistent, and the stoppingprecision will bepoor. When too tight, the motor bearings willdeteriorate.
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6. Installation 5. Installation of the protective cover (1) Installation of the protective cover (with belt slip off prevention part) The protective cover is enclosed with the motor as an accessory. View from back of protective cover
View from front of protective cover
Protective cover installation screw
Attachment
plate
Butterfly bolt Washer
' Change the direction of the long and short side of the attachmentplate accordingto the motor pulley outer diameter. (b) For motor pulley outer diameter 0 80'^ 125
(a) For motor pulley outer diameter 55^S0 Attachment plate rectangle side
Pulley outer
E
diameter =?A Connection connector to control box
OFF 11 ON
7;
\ Push-button switch
I Connect these WhiteJ lead wires to Black
the power.
Do not connect.
(Securely insulate by taping.)
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8
Confirmation
Places to confirm
Reference
(1) Is the power and capacity suitable ?
(2) Is the powervoltage the same as the factory preset voltage of the rated nameplate on the side of the control box ?
Current capacity on page 9. Rated Voltage [ XC-FMFY-20-05 : 200-240V ] [ XC-FMFY-10-05 :100-120V1
(3) Are the connectors inserted correctly ? -Power connector from push-button switch
Insertion of the power connector on page 9. Installation of control box on page 6.
-Motor connector
-Motor encoder connector
Installation of position detector on page 8.
-Position detection connector
(4) (S) (6) (7)
Is the lead wire contacting the V belt ? Is the belt tension okay ? Are the pulley nuts securely tightened ? Can the sewing machine be rotated lightly by hand ?
Mounting of the belt on page 6. Installation of the pulley on page 6.
(8) Is the sewing machinea chain stitch sewing machine ? The factory setting is [Lock stitch thread trimming sewing
How to use the program mode [2] on pages 21 to 22.
machine).
(9) Is the sewing machine solenoid voltage 24V or 30V ? The factory setting is 24V.
Change solenoid voltage from 24V to 30V on page 12.
Before use "FMFY" control box ! This control box can be used with either the lock stitch thread trimming sewing machine or chain stitch thread trimming sewing machine. The factory setting is for the lock stitch thread trimming sewing machine. To use this control box with the chain stitch thread trimming sewing machine, set the function for the corresponding sewing machine with the steps in "How to use the Program mode [2] " on pages 21 to 22. When using the control box for the lock stitch thread trimming sewingmachine again, always perform the reset operations on page 34 or set the sewingmachine with the steps in "How to use the program mode [1] " on page 16. (Always confirm the rotation direction display with the procedure on page 10 before running the sewing machine.) 2. Turn on the power.
(1) Does the position detector lamp light ?
k.
UN Position detector
(2) Does the LED on the control box operation panel light ? Operation panel
(3) Is the sewing machine rotation direction correct ? The sewing machine rotation direction is determined
J3EZH1
Operation panel
with the rotation direction of this LED. For left rotation
i-i-i-i-l-i For right rotation
The sewing machine rotates to the left looking from the pulley side.
Thefactor^settin^^^ is left rotation.
The sewing machine rotates to the right looking from the pulley side.
Referto page 14 for the procedure for changing the rotation. (4) Is there any heat, odors or abnormal sounds coming from the motorof control box ?
Turn off the power if there is any heat, odors or abnormal sounds coming from the motor or control box. Contact your dealer immediately.
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Adjustments 1. Adjustment of stopping position
Sewing machine pulley Detector joint
Adjust this position with the detector installed onto the sewing machine and while stopping at the UP and DOWN positions. For safety, disconnect the connector for the sewing machine. (1) Adjustment of UP position -Loosen the two set screws on the detector joint, and set the stop position by rotating by hand. -If adjustment is not possible by turning the joint, loosen the cross-recessed screw A shown of the following figure, and turn all detector plates simultaneously to adjust
I Set screws
(two screws)
to the designated stop position. UP position detector disc (2) Adjustment of DOWN position (black)(mn^) DOWN position detector plate -The relation of the DOWN position and UP position will differ according to the model, so adjust this according to the sewing machine. -When changing the DOWN position, remove the detector cover, and turn Screw A only the red detector plate to adjust to the designated stop position.
^
(red)(outer)
(The cross-recessed screwA does not need to be loosened at this time.) -Always replace the cover after adjustment. Caution
Refer to the sewing machine instruction manual when adjusting for use with the Mitsubishi sewing machine.
(The factory setting of the clearance from the DOWN position to UP position is approx. 180) Screw bolt
2. Adjustment of pedal toe down pressure, and heeling pressure The pedal toe down force can be adjusted by changing the hooking position of spring A to the lever.
(five level is available)
Spring A
Turn the screw bolt to adjust the spring Bpressure.
Spring B
\
oo
Minimum
Maximum
Installation hole of the joint rod Left side : Standard stroke
Right side : Large stroke
Medium spring pressure
3. Adjustment of operation speed Operation speed Adjustment of each speed
Maximum speed [H] Low speed [L]
Reference FMFY
To change the maximum speed
The speed can be adjusted from low [L.] to maximum [H.] It is possible to adjust between
Thread trimming speed [T]
qEZHB
Start tack speed [N] End tack speed [V] Slow start speed [S]
[CJkey
1 0and 99.
(D) key
" Maximum speed [H] Adjustment range with the [C] key and
Caution
No matter how large the motor pulley diameter is, the speed will not rise higher than the maximum speed H and the speed set with the [Cj key and [Dj key.
Low speed [L]
[Djkey.
From the library of: Superior Sewing Machine & Supply LLC
101 How to change voltage of panel connector and solenoid return speed
1. To change solenoid voltage
?
To change soienoid voltage from 24V to 30V (1) Remove the cover.
(2) Reconnectthe connector [JP7] from 24V side to 30V side. (3) After change, always set the cover to the control box. To change solenoid voltage from 30V to 24V (1) Remove the cover. (2) Reconnect the connector [JP7] from 30V side to 24V side. (3) After change, always set the cover to the control box.
For safety, turn the power switch OFF before opening cover.
24V setting (factory setting) Printed circuit board
"C
O
O
30V setting
From the library of: Superior- Sewing Machine & Supply LLC 12 --
lO.How to change voltage of panel connector and solenoid return speed 2. How to change the output voltage DC5V/12V and 0V/DC5V (1) Remove the cover of the option connector.
(2) The DCSV/12V can be changed with the JP3 and JP4 connector on the printed circuit board as shown the right figure. The 0V/DC5V can be changed with the JP5 connector on the printed circuit board as shown the right figure. Remove the cover of the option connector
(3) To change the output voltage, pull out the connector and reinsert it into the other side. JP3 JP4
JP3,JP4
[IE3 >
DC 5V setting
DC 12V setting
Option A (Pin No. 3) DC5V/12Vchangeoverswitch
JP5
EE +5V
[m OV
+5V
OV setting
Option B (Pin No. 7) DC5V/12V changeover switch
OV
DC 5V setting
Caution
(4) The factory setting Connector
Sewing machine (Pin No. 10) 0V/DC5V changeover switch
Factory setting
JP3
DC 12V
JP4
DC 5V
JP5
OV
For safety, turn the power switch OFF before opening cover. Do not change the JPl and JP2 from the factory setting.
Connector (Pin No.) No. 3 pin of the Option A No. 7 pin of the Option B No. 10 pin of the Sewing machine
(5) After change, always set the cover to the control box.
3. How to set the switch for increasing the solenoid return speed. (1) Remove the cover.
/^s. Caution: Forsafety, turn the power switch OFF before opening cover.
(2) The solenoid return speed can be increased with the setting of the JP6 connector on the printed circuit board as shown on the above hgure. (3) To change the solenoid return speed, pull out the connector and reinsert it into the FAST side.
JP6 '-•i
. u.
^
S|o|-_-l o fT.
^
M
CO
Normal settine
FAST ssttine
(4) Connector factory settings and solenoid return Connector
JP6
Cbnnector
factory setting SLOW
Output during simple setting Sewing machine connector 3-4 pin output.
Solenoid return
Normal
Output OA
(5) Set the connector setting from SLOW to FAST increase the solenoid return speed. Caution
The solenoid return speed cannot be increased ifsolenoid output chopping duty OAC is return ON in the program mode [C]. The resistance on the printed circuit board will be burnt out if the solenoid return speed is increased. This connector must always be turned ON. If "UNION SPECIAL" [UNI], [UN2] and [UN3] are set in program mode [2], always useJP6 set at FAST (solenoid return is fast)
From the library of: Superior Sewing Machine & Supply LLC 13"
TT] Operation ofthe Operation Panel Keys 1. Displays during normal mode and functions of each key When the power supply switch is turned ON, the rotationdirection will display on the LED.Mshown below.
When the rotation direction isn't displayed on LED.M, press the[ I ] key any time. This state is called the normal mode, and the following keys can be operated.
[ t ] Up key
LED.M
The validity of start and end tacking stitch and number of stitches can be set.
And the validity and No. of stitches of preset stitching can be set.
The rotation direction of the sewing machine is displayed. The rotation direction can be changed with the [ ]+[M] keys
LED.A~D
The state of the [A] to [D] keys function setting is shown.
a
frnpniEri SL
[C]key, [D]key The speed at which the pedal is fully toed down is set.
[ ^ ] Down key, [M] key By operating these two keys simultaneously, the rotation direction of the sewing machine can be changed. The display is shown on LED.M.
[B] key This is used to start sewing with a slow start. After the power is turned ON and after thread trimming, the sewing will start with a slow start.
Note
This above keys can be operated only when the rotary display is shown on the LED.M.
[A] key 1 position and 2 position can be selected for the needle position during stopping.
2. Selection of each mode
The modescan be changed from the normal mode to various program modes and various basicfunctions and application functions set withthis operation panel. (Foreachmode function, refer to a table of program mode function.) (1) Types of program mode
Program mode [P] The setting to often use 1 *Sewing machine, etc. Program mode [A] The setting to often use 2 *Servo motor, etc.
Program mode[B] The settingto often use 3 *Counter/Speed display, etc.
Program mode [C] In/Out definition mode (setting in/output signal to function, etc). Normal mode
(The rotation direction is displayed on LED.M)
Program mode [D] Tackingsetting mode Program mode [E] H/W checking mode/Recorder of running. Program mode (I ] Save mode of the setting data
Program mode [R] Reset/returning to original data.(retum to factory setting) Program mode [1] Simple settingmode for Mitsubishi thread trimming sewing machine. Program mode [2] Simple settingmode for chainstitchsewing machine. Program mode [3] Simple setting mode for other lock stitch sewing machine.
Tacking (condensed stitch) mode, preset stitching setting mode, pattern selectmode.
From the library of: Superior--14 Sewing Machine & Supply LLC
11.Operation of the Operation Panel Keys (2) Selection of each program mode from the normal mode.
i a a Q
Tacking type setting mode
Key operation
Press the[ T] keyonetime from the normal mode.
a
a
1-2
Mode mane
a
SL
Digital display
0 E i
0
*The tacking setting mode will be entered,
Return to the normal mode
Press [ i ] key any time.
Note) Skipping about this n lenu at the time of pattern No.=4.
No. of tacking stitch setting mode
Preset stitching setting mode
Press the[ T] key twotimes from the normal mode.
Press the[ T] key three times from the normal mode.
i S 0 0 0
*The tacking stitches setting mode
• ••00
*The preset stitching setting mode
will be entered.
will be entered,
Press [ I ] key any time.
Press [ i ] key any time.
Note) Skipping about this n lenu at the time of pattern A to H. Pattern No.
selection mode
Press the [ T] keyfour times from the normal mode.
While holding down the
Program mode [P]
[ 1 ] key , press the [ T] key for 2 seconds or more from normal mode.
While holding down the
Program mode [A]
[ i ] key , press the[A] key for 2 seconds or more from normal mode.
While holding down the Program mode [B]
[ 1 ] key , press the[B] key for 2 seconds or more from normal mode.
While holding down the
Program mode [C]
[ i ] key , press the[C] key for 2 seconds or more from normal mode.
While holding down the
Program mode [D]
[ i ] key , press the[D] key for 2 seconds or more from normal mode.
While holding down the [i ] Program mode [E]
key , press the [A] key and
the[ T] key for 2 seconds or more from normal mode.
Program mode [ I ]
While holding downthe [i ] key, press the[t ] keyandthe[B]and the [C] key and the for 2 seconds or more from normal mode.
While holding down the[1 ] Program mode [R]
key, press the [B] key and
the [ T] keyfor 2 seconds or more from normal mode.
While holding down the[i ] Program mode [1]
key, press the [A] key and the [B] key for 2 seconds or
Press [ i ]
@ S 0 • 01
*The pattern No. selection mode
• • @• 0 i 0 i i i
*The display will flicker. *The program mode [P] will
• • 0 • i i i • • 0
*The display will flicker. *The program mode [A] will
• • 0 • 0 0 • • • i
*The display will flicker. *The program mode [B] will
• • 0 • 0 • i 0 0 i
*The display will flicker. *The program mode [C] will
• • 0 • 0 0 0 • • i
*The display will flicker. *The program mode [D] will
• •0EB • •BEE
*The display will flicker. *The program mode [E] will
• •0EQ 0 i 0 B •
*The display will flicker. *The program mode [ 1] will
• •0EE B B 0 B 0
*The display will flicker. *The program mode [R] will
• • 0 • 0 0 i i i •
*The display will flicker. •The program mode [1] will
• •000 0 i 0 • •
•The display will flicker. •The program mode [2] will
for 2 seconds
be entered.
or more.
will be entered.
be entered.
be entered.
be entered.
be entered.
be entered.
be entered.
be entered.
be entered.
be entered.
key any time.
While holding
down [4 ] key, press [ t ] key. While holding
down [1 ] key, press [ t ] key. While holding down [i ] key, press[ T] key. While holding
down [ i ] key, press [ T] key. While holding
down [i ] key, press[ T] key. While holding
down [4 ] key, press [ T] key. While holding
down [4 ] key, press [T] key. Press [D] key for 2 seconds or more.
Press [D] key for 2 seconds or more.
more from normal mode.
While holding down the [1 ] Program mode [2]
key , press the [C] key and the [D] key for 2 seconds or more from normal mode.
Press [D] key
While holding down the [1 ]
Press [D] key •The display will flicker. • •000 •The program mode [3] will 0 i i 0 • more from normal mode. From the library of: Superior Sewing Machine & Supply LLC 15
Program mode [3]
key , press the [A] key and the [D] key for 2 seconds or
for 2 seconds
be entered.
or more.
11.Operation of the Operation Panel Keys 3. How to use the program mode [1] To set the functions for Mitsubishi thread trimming sewing machine in simple setting, (ex. To set for the LU2-4410-B1T) Functionsetting [410B]
(Tiin • 0 • •
2)
(Ti|g| i i @ • IJIEHEHB * Program mode [1] will be entered.
Enter program mode [1].
([i)+[A)+(B]key)
ffllH • i 0 •
(TllH • i i •
[IIBBEBI5I [410B]will flicker when [D] key is pressed.
* Set function to [410B].
(TllEl g| • S S
[EIEIHEHI5I * Press [D] key (2 seconds or more) to return to the normal mode.
Description
A) Select the function that conesponds the sewing machine model from "Simple setting table for Mitsubishi thread trimming sewing machine". And to press [D] key 2 seconds or more, function will be carried out automatically for that model.
B) Toreturn tothe normal mode from the [410B] display, press the [ i ] key while holding down [ t ] key. In this case, [410B] will not be set, and the last settings will be used.
C) Each time the[ i ] key is pressed instep 2, thefunction will change inorder from [280M][280L][280H] [280B]
[630][280E][FL][N][LOAD]. (The factory setting is [280M]. ) Note
All contents which were set so far are cleared and the setting speed and the function setting which corresponds to the chosen sewing machine type are automatically done.
D) To confirm the set model setting (Simple setting function name) Function-name corresponding to the sewing machine type name set depending on an undermentioned procedure can be confirmed. 1)
yilD • B H B * Enter program mode [E].
(310 • II • 0 ©BEEEB * Program mode [E] will be entered.
([i| + [f] + [A]key) 3)
PIB • • • •
(TllEI H Bl
©BBEBB
©BBEBB
* Press [ t ] key. Setfunction to[T]. 5)
* Previous selected simple setting is displayed. (Ex. [3750] is displayed.)
glEZHZl ®BBEBB *Return tothenormal mode. ( [ 1 ]+ [ t ] key )
From the library of: Superior~ Sewing Machine & Supply LLC 16 ~
11.Operation of the Operation Panel Keys Simple setting table for Mitsubishi thread trimming sewing machine and motor pulley outside diameter.
Simple setting table for Mitsubishi thread trimming sewing machine S
)eed setting Thread
Digital display
Function name
»4
Sewing machine High speed Low speed trimming
Function setting End
D mode
A mode
A mode
tacking speed
tacking speed
Tack
weak
gain
brake
selection
diameter
(mm)
(H)
(L)
speed (T)
(N)
(V)
alignment (BM)
(BK)
(GA)
4000
250
200
1700
1700
OFF
OFF
L
type
Motor
Start
pulley outside
280M
eeon
LS2-1280-M1T(W)
280H
eeoH
LS2-1280-H1TW
3000
250
200
1200
1200
OFF
OFF
L
280B
eaob
LS2-1280-B1T
3000
250
200
1200
1200
OFF
OFF
L
210M
em
LS2-2210-M1T(W)
4000
250
200
1700
1700
OFF
OFF
L
230M
eson
LT2-2230-M1TW
3700
250
175
1200
1200
OFF
OFF
H
230L
esoL
LT2-2230-L1T
3700
250
175
1200
1200
OFF
OFF
H
230B
esob
LT2-2230-B1T
3000
250
175
1200
1200
OFF
OFF
H
250M
eson
LT2-2250-M1TW
3000
250
175
1200
1200
OFF
OFF
H
250A
esofi
LT2-2250-A1T
3000
250
175
1200
1200
OFF
OFF
H
250B
esob
LT2-2250-B1T
3000
250
175
1200
1200
OFF
OFF
H
3370
B310
LG2-3370-M1T
4000
250
200
1700
1700
OFF
OFF
L
3SS
DY-359-22BZ
2000
250
200
700
700
ON
OFF
L
3310
BBIO
LY2-3310-B1T
2000
250
225
700
700
ON
OFF
H
3750
Bnso
LY2-3750-B1T
2000
250
200
700
700
ON
OFF
L
6840
BBHO
LY3-6840-B0T
2000
250
120
700
700
ON
OFF
H
6850
beso
LY3-6850-B0T
2000
250
120
700
700
ON
OFF
L
410B
'llOb
LU2-4410-B1T
2000
250
175
700
700
ON
OFF
L
430B
HBOb
LU2-4430-B1T
2000
250
175
700
700
ON
OFF
L
4610
UIO
LU2-4610-B1T
3000
250
175
700
700
ON
OFF
L
4710
nnto
LU2-4710-B1T
3000
250
175
700
700
ON
OFF
L
4730
HnBO
LU2-4730-B1T
2500
250
175
700
700
ON
OFF
L
6B0
LX2-630-M1
800
280
160
500
500
ON
ON
L
65
eeoe
LS2-1280-M1T(W)
5000
250
200
1700
1700
OFF
OFF
H
110
359
630 280E FL
n
♦6
5000
250
200
1700
1700
OFF
OFF
L
N
A
*7
5000
250
200
1700
1700
OFF
OFF
L
LoBd
♦8
*
•
*
*
LOAD
*
*1 Factory setting is [280M].
*2 The effective diameter of the sewing machine pulley is 70 mm.
(Note : In caseof LY2-3310/3750 is 80 mm, LU2-4410/4430/4610/4710/4730 is 85 mm.) *3 [280E] shows setting for the exportation.
*4 Afunction name isdisplayed inorder to the direction of 4^ every time it presses a [1 ] key. *5 A function name isdisplayed inorder tothe direction of t every time it presses a [t ] key. *6 For sewing machine with foot lifter, without thread trimmer. *7 For needle positioner.
*8 It is possible to load the savedsettingdataby the function of [SAVE] in the program mode [ I ]. (Program mode [ I ]: [ i ]+[ t ]+[B] +[C] key) (The factory settingof [LOAD] is the settingdata of [280M].)
From the library of: Superior--17 Sewing Machine & Supply LLC --
*
85
85
85
♦2 65
85
♦3
11.Operation of the Operation Panel Keys 4. Display and functions of each key in the tacking mode and pattern mode, (for lock stitch machine)
(T ) key Preset stitching
Tacking setting mode ♦ Setting of the start tacking validity and type * Setting of the end tacking validity and type
Normal
mode
ON
No. of tacking stitch setting mode
111 key ON
ON
setting mode * Setting of the preset stitching validity and No. of stitches
( T] key ON
Pattern No.
setting ON
Note) At the time of pattern No.=4 (continuoustack), the tacking setting mode will be skipped. At the time of pattern No.=A to H (programstitching),the preset stitching mode will be skipped. [ T1keyON
(1) Tackingsetting mode(At the time of pattern No.=4,this mode will be skipped.)
When the [t]key is turned ON,^ will display above the [M] key, and the tacking setting mode will be entered. The validity and type of start and tacking can be set here.
Factory setting
QBQBEIB
Setting of tacking type < Display ex. > start tacking
end tacking
: No tacking
Setting of end tacking type
Setting of start tacking validity
Setting of end tacking validity
B B
Valid
B
Invalid
V tacking 0 : (Once tacking)
2
: Valid
: Invalid
5
: N tacking (Double tacking) : M tacking (Triple tacking) : W tacking (4 repeat tacking) : 5 repeat tacking : 6 repeat tacking
Setting of start tacking type
(2) No. of tacking stitches setting mode
When the [t]key is turned ON again,^ will display above the [M] key indicator, and the No. ofstitches can be set.
Q i 0 SI 0 B 1-2 11 SL 11
T
'
L
No. of stitches A setting.
No. of stitchesB setting.
-Factory setting
1)
^0.4
Stnrt
M ^ i 1
i i
No. of stitches D setting.
No. of stitchesC setting.
2) When the pattern No.4 Each setting value can be changed from 0 to 9 stitches, A,B,C,D,E,F stitches. B)a
D),
A is 10 stitches B is 11 stitches C is 12 stitches
D is 13 stitches
®i' ©! '
E is 14 stitches F is 15 stitches
From the library of: Superior--18 Sewing Machine & Supply LLC
11.Operation of the Operation Panel Keys (3) Preset stitchingsetting mode
1) When the pattern is the time exceptpattern No.4
m 0 • • a 0
IStart tacking
- Factory setting
©S )
Starttacking thatwas in thetacking mode will start at the
position.
N
®End tacking that was in the tacking mode
Setting ofNo. stitches N
(0 to 9999 stitches)
Setting of preset stitching
will start at the
\q\ :Valid
position.
End tacking
| :Invalid
2) When the pattern is No.4
Q0D00§
©1 ©
•Factory setting
0
/©I/ N
Setting of No. times N (0 to 9999 stitches)
Setting of continuous tack stitching validity
0: Valid
In the No. of times (N) setting is N=3, the stitching will be in the order or A,B and C. If the settingis N=5, the stitching will be in the order of A,B,C,D,C. If the N is 6 or more, the order will be A,B,C,D,C,D
(If N=0, tacking will continue in the order ABCDCD... while
Invalid
the pedal is presseddown.)
(4) Pattern No. selection mode
When the [ T] key isturned ON again, and the pattern No. selection mode will beentered. Selecting of preset stitching setting, continuous tackstitching, program stitching (pattern No. A to H). 1) Displayof preset stitching(Pattern0 to 3)
a r-C2^B IS 0 0 i I I IP
\M
L_—I M~2 IjSL 11
2) Display of continuous tack stitching (Pattern 4)
3) Display of program stitching (Pattern A to H)
—Display of pattern 0. When pattern 1,2,3, display
show show 1,2,3. 1,2,3.
10 _ I When control panel is connected,
II
I the pattern 0disappears.
a B 0 i 0 a aBB0Ea
— Display of pattern A When pattern B, C, D, E, F, G, H display show B, C, D, E, F, G, H
a. Pattern A through H can be set on control panel "XC-E500Y". So when programming will be changed, use control panel "XC-E500Y". (Refer to technical manual of control panel in detail) Caution
For safety purposes, always turn off the power switch when connecting or disconnecting the control panel.
From the library of: Superior Sewing Machine & Supply LLC - 19
12
How to use Simple setting of Program Mode [2] (for chain stitch trimming machine)!i
1. How to use the program mode [2] No.l To set the functions for chain stitch sewing machine in simple setting
(Ex. to set for the VC2800, VC3800 class, "YAMATO")
Function setting[YU4]
1)
Enter program mode [2] ([ 1 ] + [C] + [D])
(Indicates key operation. Refer to Page 15.) 3)
2)
ftllB B gl ••
iTilB i B
[gCHBDHEl
^EHEEIEI Set function to [YU4].
Program mode [2] will be entered. 5)
4)
(T||0 i 0 • •
SFTZZH [pEHEE!® [CLEAR] will be displayed when the [D] key is
[YU4] will flicker when [D] is pressed.
pressed for approx. two seconds.
6)
SinZHWE (JIBBEBB Press [D] to return to the normal mode.
Description
A) Select the function that correspondsto the sewing machine modelfor "Simplesetting table for
chainstitchsewingmachine" on the page21. Display [CLEAR] withthe [D] key,and functions will be carried out automatically for thatmodel. (Refer to thesimple setting table for "YAMATO" on page 21.)
B)Toreturn tothe normal mode from the [YU4] display, press the [ T] key while holding down [ 1 ]. In this case, [YU4] will not be set, and the last settings will be used.
C) Each time the [ i ] key ispressed in step 2,the function will change inorder from [YU2], [YU3], [YU4]
[JMH].
Caution
To use this mode, please ask your dealer or lookat "TECHNICAL INFORMATIONMANUAL " about simplesetting, HO signal. Junction wiring in detail.
From the library of: Superior Sewing Machine & Supply LLC 20-
12.How to use Simple setting of Program Mode [2] (forchain stitch trimming machine) Simple setting table for chain stitch sewing machine Simple setting table for chain stitch sewing machine Function name
Digital display
Sewing Model name of sewing machine and device
machine maker
High Low Trimming speed speed speed position [HI m m Needle
Start
End
condensed condensed
speed [N1
speed m
YU2
Hue
YAMATO VC2600,VC2700 class Solenoid-operatedunder thread trimmer
2
6000
200
200
1400
1400
YU3
HU3
YAMATO VC26(X), VC2700 class Air-operated under thread trimmer with air wiper
2
6000
200
200
1400
1400
2
6000
200
200
1400
1400
2
6000
200
200
1400
1400
1
6000
200
200
1400
1400
2
6000
200
200
1400
1400
VC384SP,2845P,2S40P class Air-operatedunder thread trimmer with air
YU4
HUH
YAMATO
YU5
HUS
YAMATO Solenoid-operatedunder thread trimmer with solenoid wiper
NOl
no /
PEGASUS Pneumaticunder thread trimmer with pneumatictop cover thread trimmer
wiper
W(T) series AJT device electric under thread trimmer
W(T)series /UT device Electric under thread trimmer with electric top cover thread trimmer
N02
no^
PEGASUS
N03
no3
PEGASUS FW series /UT device
1
4500
200
200
1400
1400
N04
noH
PEGASUS W674/UT device Super tack
1
4000
200
200
1400
1400
noS
W(T)562-82/UT device Angled stitch PEGASUS Pneumatic under thread trimmer with pneumatic top cover thread trimmer
1
6000
200
200
1400
1400
N06
no6
WS62-82/UT device Angled stitch PEGASUS Pneumatic under thread trimmer with electric top cover thread trimmer
2
6000
200
200
1400
1400
N07
noH
PEGASUS Pneumatic under thread trimmer
1
6000
200
200
1400
1400
1
4000
200
200
1400
1400
1
6000
200
200
1400
1400
1400
N05
W(T)600,200series /UT/MS device Condensedstitch pneumatic under thread trimmer with pneumatic top cover thread trimmer PEGASUS
NOA
noB noS noB
NOC
noC
PEGASUS
N08
N09
Do not use !!
PEGASUS
Do not use !!
PEGASUS
Do not use !! W(T)600 series /UT device Skipless Pneumatic under thread trimmer
W(T)6(K) scries /UT device Stitch lock NOD
nod
PEGASUS Pneumatic under thread trimmer
pneumaticunder thread trimmer with pneumaticunder theread trimmer PEGASUS
PFL
no£ nof PFL
PN
Pn
NOE NOP
Do not use !!
PEGASUS BLSOO series
I
6000
200
200
1400
PEGASUS Forsewing machine with foot lifter, withoutthread trimmer
1
6000
200
200
1400
1400
PEGASUS For needle positioner
1
6000
200
200
1400
1400
KAl
kPt
KANSAI
M, RX series Automatic thread trimmer with solenoid wiper
2
6000
250
250
1400
1400
KA2
kfie
KANSAl
D series Automatic thread trimmer with air wiper
2
6000
250
250
1400
1400
KA3
kB3
KANSAI
F series Air-operated under thread trimmer with air wiper
2
6000
250
250
1400
1400
KA4
kPH
KANSAI
DXseries Air-operated under thread trimmer with air wiper
2
6000
250
250
1400
1400
UNI
Un t
33700,34S00 class Solenoid-operatedunder thread trimmer
2
4000
200
200
1400
2999
UN2
Und
3480Qskcc class Solenoid-operated underthread trimmer
2
5500
200
200
1400
2999
34700 class Push and Pull air-operated under thread trimmer with air wiper
2
4000
200
200
1400
2999
2
6000
200
200
1400
1400
1
6000
200
200
1400
1400
2
6000
200
200
1700
1700
2
5500
200
200
1700
1900
UN3
Un3
U345
U3HS U3H6 U3H6 U3Hn U 160 U 16 U36e UFCU
U346
U348 U347 U160 U16 U362 UFCW BRl
br 1
RMl
cOi
SRBI
Srb 1
UNION SPECIAL UNION SPECIAL UNION SPECIAL
Do not use !! Do not use !!
Do not use !! Do not use !!
Do not use !! Do not use !! Do not use !! Do not use !! BROTHER FD3, FD4 series RIMOLDI SIRUBA
—
—
MH-481-4-4, MH-484-4-4 class JMH JUKI JOH *1 A function name isdisplayed in order to thedirection of I every time it presses a [ i ] key. *2 A function name is displayed in orderto the direction of Tevery time it presses a [ t ] key.
Note: Please refer to the "TECHNICAL INFORMATION MANUAL" for the Junction wiring, I/O signals and details.
From the library of: Superior Sewing Machine & Supply LLC
131 How to use Simple setting ofProgram Mode [3] (for lock stitch trimming machine) I.H0W to use Simple setting of Program Mode [3] (for lock stitch trimming machine) No.l To set the functions for the DU RKOPP ADLER thread trimming sewing machine in one
step (For example, to set for the 271 class,"DURKOPP ADLER")
Function setting[D271]
1)
Enter program mode [3] ([ 1 ] + [A] + [D]) 2)
(Indicateskey operation. Refer to page 15.) 3)
sfEZWwn [JEIEBEIEI
miH a Fii m n
©EIHEBB
Program mode [3] will be entered. 4)
Set function to [D271]. 5)
iTiia g a g •
iTllE] E E i B
[TjEEEH®
OBBEE®
[D271]will flicker when [D] is pressed.
[CLEAR] will be displayed when the [D] key is pressed for approx. two seconds.
6)
StEZHHH [JIBEEBB Press [D] to retum to the normal mode.
Description
A)Select the model name that corresponds tothe sewing machine model for the simple setting values for the DURKOPP ADLER thread trimming sewing machine on the "Technical manual". Display [CLEAR] with the[D] key, andthesetting of thespeed and functions will becarried outautomatically forthat model. B)Toretum tothe normal mode from the [D271] display, press the [ T] key while holding down [ i ]. In thiscase, [D271] willnotbe set,andthelastsettings willbe used.
C) Each time the [ i ]key is pressed in step 2, the model name will change in order from [D697], [D271] [750].
Caution
To use this mode, please askyour dealer orlook at "TECHNICAL INFORMATIONMANUAL " about simple setting, HO signal. Junction wiring in detail.
From the library of: Superior 22Sewing Machine & Supply LLC --
13.How to use Simple setting ofProgram Mode [3] (for lock stitch trimming machine) Simple setting tablefor thread trimming sewing machine Simple setting table for thread trimming sewing machine Function name
Digital display
Sewing
Model name of sewing machine and device
machine maker
D697
D271 D273
d69n dent dens
DURKOPP
ADLER
Trimmin
g speed
[H]
[L]
m
Start
End
tacking speed [N1
tacking speed fvi
1500
250
150
700
700
271-14000.272-14000 class
2
3000
170
250
1500
1500
273-14000,274-14000 class
2
3000
170
250
1500
1500 1800
B737
bn /s bnte bnan
B740
bnno
BROTHER
B757
BROTHER DB2-B757 class
B770
bnsn bnno
BROTHER DB2-B772,DB2-B774,DB2-B7740,DB2-B778 class
2
B790
bnso
BROTHER
B830
6630
B715
Low
speed
2
ADLER
dOrkopp
position
High speed
697-15000 class
ADLER
dOrkopp
Needle
BROTHER DB2-B705,DB2-B707.DB2-B715cla.ss
2
4300
215
215
1800
BROTHER DB2-B716-?,DB2-B716-1 ,DB2-B716-?,DB2-B716-5 class
2
3500
215
215
1800
1800
BROTHER DB2-B737-l,DB2.B737-3,DB2-B737-5 class
2
4000
215
215
1800
1800
2
2000
215
215
1800
1800
2
5000
215
215
1800
1800
4500
215
215
1800
1800
2
3500
215
215
1800
1800
BROTHER DB2-B837,DB2-B838 class
2
3000
215
215
1800
1800
bLf
LT2-B841- 1,LT2-B841-34-T2-B841-5,LT2-B842-1 ,LT2-B842-3,LT2BROTHER B842-5.LT2-B845,LT2-B8450,LT2-B8480,LT2-B847,LT2-B848,LT2B872,LT2-B875,LT2-B8750 class
2
3000
185
185
1000
1000
BLZ
bL:
BROTHER LZ2-B852,LZ2-B853,LZ2-B854,LZ2-B856.LZ2-B857 class
J500
JSOO
B716
BLT
DB2-B746-5,DB2-B746-7,DB2-B746-8,DB2-B747-5,DB2-B748-5,DB2B748-7 class
DB2.B790,DB2-B791-3,DB2-B791-5.DB2-B7910-3,DB2-B7910-5,DB2B792,DB2-B793-403,DB2-B795,DB2-B798 class
2
3000
185
185
1800
1800
JUKI
DDL-500,DMN-5420NFA-6-WB class
2
5000
200
200
1700
1900
DDL-505,DDL-505A,DDL-506,DDL-506A,DDL-506E,DDL-560-5,DDL5600,DLU-5494NBB-6-WB,PLW- 1245-6,PLW-1246-6,PLW-12576,PLW-1264-6,PLW-1266-6 class
2
4000
200
200
1700
1900
2
4000
200
200
1700
1900
J505
JSOS
JUKI
J555
J5SS
JUKI
JDL
JdL
JUKI
DLD-432-5,DLD-436-5,DLM-5400N-6,DLM-5400-6,DLN-415-5,DLN5410N-6,DLN-5410-6,DLU-450,DLU-490-5,DLU-491 -5,DLU-5490BB-6OB,DLU-5490BB-6-WB,DLU-5490N-6,DMN-530-5,DMN-531-5 class
2
4200
200
200
1700
1900
JDU
JdU
JUKI
DNU.241H-5,DNU-241H-6,DSC-244-6,DSC-244V-6,DSC-245-5,DSC245-6,DSC-246-6,DSC-246V-6,DSU-142-6,DSU-144-6,DSU-145-5,DSU145-6,DU-141H-4,DU-141 H-5,DU-141 H-6,DU-161H-6 class
2
2000
200
200
1700
1900
JLH
JLH
JUKI
1
2300
200
200
1700
1900
JLUl
JLUt
JUKI
DDL-5560NL-6,LU-1114-5,LU-1114-6,LZH-1290-6 class
2
2800
200
200
1700
1900
JLU2
JLUe
JUKI
LU-2210-6-0B class
2
3500
200
200
1700
1900
2
3500
200
200
1700
1700
2
4000
200
200
1700
1700
2
3500
200
200
1700
1700
2
1900
200
200
1700
1700
Class 63900 Solenoid-operatedneedle feed under trimmer
2
4000
250
180
1700
1700
SLH-2B
2
570
100
100
1700
1700 1500
DDL-555-2-2B,DDL-555-2-4B,DDL-555ON.DDL-5570,DDL-5571,DDL5580 class
LH-1172,LH-1180-5,LH-1182-5,LH-1150,LH-1152,LH-11604JI-1162 class
TlOO
r too
TOYOTA
AD1012AD1012BAD1012G,AD1013,AD1013AAD1013G,AD1020,AD 1102AD1102B,AD1102G,AD1103AD1 103AAD1202AD1203,AD1204 S,AD1205,AD1205S,AD1212G,AD1213AD2200,AD5010S class
T157
r ISO
TOYOTA
AD157AD157G class
r 150
AD158,AD158-2.AD158-22AD158A-3AD158A-32w«J)158B-2AD158BTOYOTA 22>VD158G-2,AD158G-22,AD158-3AD158-32 class
T158
AD3110,AD3110P,AD320-2,AD320-22,AD320-
T300
r300
TOYOTA
202AD331AD3310,AD3310P,AD332AD340-2AD340-22,AD340202AD340B-2,AD340B.22,AD340B-202,AD341-2,AD341-22AD341202AD345-2AD345-22,AD345-202AD352 class
U639
06 39
UNION SPECIAL
SLH2
SLHe
SEIKO
457G
SINGER
457 Wiper
2
4000
250
160
1500
SINGER
457 Thread pull
2
4000
250
160
1500
1500
SINGER
591, 1591
2
4000
250
200
1500
1500
SINGER
211A
2
2300
200
180
1000
1000
212A
Hsnc Hsnf 991 e t to e ten
SINGER
212A
2
3500
200
180
1000
1000
411U
Ht to
SINGER
411U
2
4000
250
180
1500
1500
Hteu 99 tu 69 to 69 tb 990
SINGER
412U
2
4500
250
180
1500
1500
SINGER
591V
2
4000
250
200
1500
1500
SINGER
1691D250
2
4000
250
200
1500
1500
SINGER
1691D210,1691D200
2
4000
250
200
1500
1500
SINGER
750
2
4500
250
215
1500
1500
457F 591 211A
412U 591V 691A 691B 750
* 1 A function name is
*2 A function name is
displayed inorder to thedirection of I every time it presses a [i ] key. displayed inorder tothe direction of t every time it presses a [T] key.
Note: Please refer to the "TECHNICAL INFORMATION MANUAL" for the Junction wiring, I/O signals and details.
From the library of: Superior--Sewing Machine & Supply LLC 23 --
14
How to use the program mode (example of most frequently using)
1.To change the maximum speed (Ex. to change to 4500 rotations) Enter program mode [P] ([ i ] + [ t ])
1) 2)
[SID 0 • • •
iTiia a i i i [TjEEEBIS
* Set to [4].
* Program mode [P] will be entered.
(TlID • • a •
ftllD • i • •
♦
* Set to [5].
^
(TlID • • • i
Set to [0].
ftiia a n a l Complete the [H] function setting.
*Setto[0]. 8)
Function setting[H.4500]
Return to the normal mode ([ i ] + [ t ]) Description
A. The setting range of the maximum speed is 0 to 8999 rotations.
B. By pressing each of the [A],[B],[C] and [D] keys, the setting value will change between 0 to 9. (However, the [A] key is only between 1 to 8.) C. The factory setting is [4000 rotations]. D. Low speed, thread trimming speed, start tacking speed, end tacking speed, medium speed and slow start speed can be set in the same manner. ooooooooooooooooooooooooooooooooooooooooooooooooooooooooocoooooooooooooooooooooooooooooooooooooooooooooooooooooooco
2. To set the standing work type
Enter program mode [P] ([ 1 ] + [ t ])
1)
2)
function setting [AT.ON]
QFZZZH
diia B • • •
IJIBBEBE
IJJBEEBE
* Program mode [P] will be entered.
D D B B
©BBEBIS * Set to [ON]. 6)
* Set function to [AT].
iTlia B • B H ©BBEBE * Completethe [AT] function setting.
Return to thenormal mode ([ i ] + [ t ]) Description
A. This is used for high speed operation during standing operations.
To turned ON, it operates at the speed with the ratewhich wasset with the [C]andthe [D] key in normal mode regardless of the pedal stepping quantity.
B. This settingis first priority to the key switch[AUTO] of operation panel.
C.The setting value will alternate between [OF] and [ON] with each press ofthe [D] key instep 5). (Factory setting is [OF])
From the library of: Superior--Sewing Machine & Supply LLC 24 --
14.How to use program mode (example of most frequently using) 3. To operate Half-stitch operation with a backstitching switch .......... function setting [lE.UDS]
Enter program mode [C] ([ i ] + [C] )
1)
2)
[Ei[qWHZH
SEZHZH DEIEIIDBB
* Program mode [C] will be entered.
* Set function to [IE].
iTiin n H air
4)
©EBBBB * Set to [UDSj.
* Complete the [BE] function setting.
Return to thenormal mode ([ i ] + [ T])
6)
sewing machine
Description
A. Turning ON the backstitching switch connected No.9 pin in sewing machine connector, if input UDS is turned ON while the sewing machine is running, backstitching (reverse feed) will start. Half-stitch operation will start if input UDS is tumed ON while the sewing machine is stopped. B. The setting value will be changed with each press of the [D] key in step 4). (Factory setting is [S7])
Note) Whenusingthis function, alwaysreturn to the normal modebeforestarting operations.
©©CD UDS 0—1
OV
ooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooocoooooooooooooooooo
4. To output a puller output to spare output 02 .......... function setting [02.PUL]+[02C.0N] (To set 50% duty)
Enter program mode [C] ([ i ] + [C])
1) 2)
ftiiH g| • • •
QIHTZWH
-o
©EEEBB * Set function to [02].
* Program mode [C] will be entered. 4)
fSlD • @ i B ©EEEglH
5)
* Complete the [02] function setting.
* Set to [PUL].
QIS S B • • ®BBEBB
^
fTl 0 ^ B 0 0
QID • • S 0 OEEEB® * Set to [ON].
* Set function to [02C]. 8)
r?il0 g 0 i • ©BBEB^
9)
Return tothe normal mode ([ i ] + [ t ])
[gEEEBS * Complete the [02C] function setting.
Description
A. Select the setting to connect [02] and [PUL].
B. Spare output solenoid [02] willbe turned on, while presser foot lifteris operated.
Option B
®®® ®®®
02
®(g^® y|
* Program mode [A] will be entered.
•>
miD n n a H
IJIEBEBE •Set to [ON]. 6)
B in D D * Set function to [NOS].
^
(2) H B HI B H (JIBBBBB * Complete the [NOS] function setting.
Return to thenormal mode ([ i ] + [ t ])
Description
A.Only variable-speed operation will bepossible. Set position stopping and thread trimming will not bepossible B.Each time the [D] key is pressed, the setting will alternate between [OF] and [ON]
From the library of: Superior Sewing Machine & Supply LLC 28 ~
14.How to use program mode (example of most frequently using) 10. To adjust tacking accurately (1) To adjusttacking surely [Dl. CST] + [CT.10] (Toset the stoptimeat eachtacking comerto 100milliseconds)
1) |_^nter^rogramjT^
|[
" mia g • • ii
miD • B i oi
* Program mode [D] will be entered 5)
4)
Set to [CST]
iTiiei 0 • • •'
* Completethe [Dl] functionsetting
" f^iD • • a B
7)
t-2 II SL
* Set function to [CT] 8)
SEnZZH
Set to [10]
[BIB B • • i (BEEEHB * Complete the [CT] function setting
Retum to thenormal mode ( [ i ] + [ T] )
1 Description A. Set the type of start/end tacking and the no.of stitchesbefore makingthe above setting. B. For example, to carry out W tacking, the unit will stop at each comer for 100 milliseconds
( Stop J
C. Eachtime the [D] key is pressedin step 3), the settingwill change in the order of [M], [D], [CST], [CSU] and [CSD]. ( factory setting is [M]) D. The setting range of the stop time is 0 to 990 millisecondsin 10-millisecond intervals The setting display 10 refers to 100 milliseconds, and 20 to 200 milliseconds. (factory setting is SO milliseconds) E. Each time the [C] key is pressed in the step 6), the set value will change from 0 to 9, and each time the [D] key is pressed, will change from 0 to 9. <)(X)000000000<>000000000<>C0000^^
(2) To align tacking when start/end tackingspeed is less than 1000 rpm
functionsetting [BM.ON]
1) I Enter program mode [D] ([i ]+[D])" 3)
[BI0 • • • i * Program mode [D] will be entered.
[Bin ©CEBBB * Set function to [BM]
5)
[BID • • 0 0
ftl E IqI D B H
gnBEEB
.Li II SL ll^iLl Set to [ON]
* Complete the [BM] function setting
Retum to thenormal mode ([ i ] + [ T]) Description
A. Set function [BM]to [ON]when start/endtackingspeed is less than lOOOrpm B. Set function [BM] to [OF] when start/endtacking speed is lOOOrpm or higher. This BM function can be used for a rough tacking alignment of the start and end tacking. C. Eachtime the [D] key is pressed, the setting will alternatebetween [OF] and [ON]. (The factory setting is [OF].) Note) This function can be used when a stop is not made at each comer when tacking. When the function setting [Dl. CST] is set, this function setting [BM. ON] will be invalidated. D. Set to the tack alignment When "BM" is OFF, the timing of backstitch solenoid tuming ON is one stitch before the setting number stitches, (as shown below.) When "BM" is ON, the timing of backstitch solenoid turning ON is the setting number stitches. N-2
N-1
N
J
UP
\
^
DN
The backstitch solenoid operation timing BM OFF
ON
ON^" ON
From the library of: Superior Sewing Machine & Supply LLC 29-
14.How to use program mode (example of most frequently using) (3) To set the no. of stitch compensation for start tackingalignmentBTl
(Tocorrect theno.of advance stitches during starttacking) (Ex.) No. of start tackingset stitches •
Function setting [BTl.4] (Note) This no.ofstitch correctioncan
Actual no. of stitches
be used when a stop is not made at each corner when tacking.
A
3 stitches'
4 stitches
✓ I
'
3 stitches
I
2 stitches
Enter program mode [D] ([ i ] + [D])
1)
BT2
.A
2)
(TllE 0 • • • ©EBBBB
[tiia • • • @
[J) nEEBS
14'V BTl
* Set function to [BTl]
* Program mode [D] will be entered.
BT3
4)
©IB 0 • • 0 ©BEBBB
5)
ao • • • B
©BBBB® ♦
Set to [4]
A I
'I Vv N ^
* Complete the [BTl] function setting
I BT4
Return to the normal mode ([ i ] + [ T])
6)
^
Description A. In the above example, the four stitches are used for the start tack advance. This is one stitch more than the no. of stitches set in the start tack setting, so reset it so that it is shorter. Set the no. of correction stitches to -1.
The relation of the no.of correction stitches andsetting valueis shown below. Set the setting value to [4]. B. With this setting, the advance section will be one stitch shorter, and the retract section will be increased by one stitch to three stitches. The no. of stitches will be as set. C. Each time the [D] key is pressed, the setting will change in order from 0 to 9, A, B, C, D, E, and F. Setting
9
value No. of
correction stitches
8
7
1 -2
-2 4
-1
6
3 — 4
5
4
2
1 -1
-1 4
3
— 4
2
3
-1
1
2
4
A
0
+ —
1
-
4
0
4
B
1
c
2 +
4
E
1
+1 — 4
3 +
4
D
F
2
1
4
E. The no. of correction stitches set in BTl is common for the start tack, V tack, N tack, M tack, and W tack.
F. The no. of stitchescan be corrected easily by usingthis function and the start tackspeedchange.
Note: l.When thefunction setting [Dl.CST] is to adjust tacking surely, thisfunction setting [BTl.*] will be invalidated. 2.The setting of "BT2" "BT3" and "BT4" is as same as "BTl".
From the library of: Superior Sewing Machine & Supply LLC 30 -
+1
4
14.How to use program mode (example of most frequently using) 11. Down counter for bobbin remain thread count (10,000 stitches is count over) [1] Down counter "D" is subtracted at each ten stitches.
[2] When down counter amount "D" becomezero, sewing will be prohibited.
[3] When the input signal "11" is turned on, down counter amount become "N" stitch andsewing become possible.
" ftllD • @B Bl
QEZZZH
gJPDEEJlB
[IJCEIEEE
* Enterprogram mode [Cl. ([i ]+[Cl)
* Program mode "C"will be entered.
mid5• • Di gJEEEHE
minuihhi ©EBEE^
* Set to "II" (Input signal)
* Set to 'CCD" (Input function)
miQ • E B 0 ©EBEHB * Complete the "H" function setting.
6) [| Return to the normahT[iode([ i ]+[ T]) ^1|
" miD • E b¥1
" mim • • • b
mBBEBB Enter program mode [B]. ([i l+fB])
miH • • • Di
Program mode "B" will be entered
"^miD • i i¥i
(^•EEBB
mBOTTO
mEEEEB
">miD B i n i
"imEETWi
♦ Set to "1000"
♦ Set to "N"
'^'mia • • • •
^EBEHB "^>miD• • iBi
'^miB00SB
©EBEE^
(T]EBEEB
♦ Set to "ST"
^^'miD • • •¥]
♦ Set to "CNU"
©EBE^^ ♦ Set to "10"
^>mi0 a e a a ©EBEEB * Complete the "DNC" function setting.
» Set to "ON"
[JjEBEEB 24)
Complete the "CDN" function setting.
">miD • • a"Bi (mEBEE^
♦ Set to "DNC"
^'>miEi 0 a DO
* Complete the "N" function setting,
Set to "1000"
»Setto"CDN"
'^'mEWEnn 5JEBEEB
Complete the "N" function setting.
[DEBEEB
• Set to "D"
''>miB 0 0 • • 5JEBEEB
"^miH • i n
^>miE 0000 [TJEBEEB * Complete the "CNU" function setting.
Return to the normal mode([ i ]+[ T])
Description
Selection the function on program mode "C".
[Il.CCD]: Inputsignal "11" is set to downcounterclear function.
Note) [P] key function selection [C] mode[IP]=[CCD]: Cleardown counter (counter with control panel [P] key clearness)
Selection the function on program mode "B".
[N. 1000]: Set the settingamount of up counter "N".This amount is start amount of downcount. [D. 1000]: Current Down counter amount "10(K)"
[ CDN.ST]: When stitchamount become the amount set by "CNU", down counter"D" is subtracted one. ("CNU" is set "10", so downcounter is subtracted at each tenstitchesin thisexample ) ♦[DSC. STj: When theamount of current down counter become zero, sewing will be prohibited. (Mark is factory setting.) Input signal "11" is set to the following function. When it is turned on, sewing become possible. [DNC.ON]: Set "DNC" to "ON" to use down counter. [CNU. 10]: Ten stitches subtract one count amount.
From the library of: Superior--Sewing Machine & Supply LLC 31 -
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14.How to use program mode (example ofmost frequently using) (3) Tocheck output signal ( check inoperation )
function setting [OAD] - [OFD], [OlD] - [07D]
Enter program mode [E] ([ i ] + [ t ] + [A])
1) 2)
3)
mia n gi n R
ftl B B 51 B B
(JEBEEB
1-2 M SL ll^ll>y|
* Program mode [E] will be entered.
* Select output function to check.
(T) B B 5I(B~B1>
4)
Output signal (Factory setting)
[pEBEHE ^operate that theoutput terminal turned ON and checkdisplay is turned [ON]. Caution
Display
Thread trimming output (T) Wiper output (W)
OAD
Backstitch output (B)
CCD
Thread release output (L) Presser foot lifter output (FU) Virtual output 1 (OTl) Output for needle cooler (NCL) TF output (TF)
ODD
OBD
OFD
OlD 02D
03D
Be careful to sewing machine operation when turned ON the signal which the sewing machine operation has relation
Return to thenormal mode ([ 1 ] + [ t ])
5)
Description
A. It is useful function for check a operation before wiring solenoid. B. The input terminal refer to the explanation of the input/output signal.
0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000
(4) To check an output terminal functionsetting [OAO] - [OFO], [010] - [070] (It is turned ON a output terminal without sewing machine operation.)
Enter program mode [E] ([ i ] + [ T] + [A])
1) 2)
fflia • B 0 0
3)
©ElEEBB * Program mode [E] will be entered.
ftl B B B B B
IJjBEEBB * Select output function to check.
ffllH BHHHI
4)
(pEIIEllDEI^ * Output signal is turned ON while pressing the [D] key. Note) While displaying this function, sewing machine can not operate.
Output signal (Factory setting) Thread trimming output (T) Wiper output (W) Backstitch output (B) Thread release output (L) Presser foot lifter output (FU) Virtual output 1 (OTl) Output for needle cooler (NCL) TF output (TF)
Return to thenormal mode ( [ I ] + [ t ] )
5)
Description A. It is useful function for check a wiring.
B. The input terminal refer to the explanation of the input/output signal.
From the library of: Superior Sewing Machine & Supply LLC ~ 33
Diq>lay OAO OBO
OCO ODO OPO
OlO 020 030
14.H0W to use program mode (example of mostfrequently using) 13. To return all settings to the factory settings ......— function setting [RESET]
Enter program mode [R] ([ i ] + [B] + [C])
1) 2)
3)
[T] EHEEBB * Program mode [R] will be entered. 4)
[RESET] will flicker when the [D] key is pressed.
sfwhwh (JIEEESI^ *When the [D] key is held down (for two seconds), all settings will be returned to the factory settings.
Description
A. When thenormal mode willbe entered pressing the [D] keywhen displayed [RESET], all settings will be returned to the factory settings.
B. Toreturn the normal mode from the [RESET], press the [ i ] key while holding down the [ t ] key. In this case, the settings will not be retumed to the factory setting. Caution
When thisfunction is set, the contents of all settings to thispoint will be cleared, and willreturn to thefactory settings. Please takecare when usingthisfunction.
From the library of: Superior- Sewing Machine & Supply LLC 34
14.How to use program mode (example of most frequently using) 14. To set the ON/OFF operation of the thread trimming protective signal (86) .......... Function setting [S6L.LO] (Ex. To stop the machineby short circuiting(ON) the thread trimming protectivesignal (S6).)
Enter program mode [P] ([ 1 ] + [ T])
1)
2)
rsiii i • 0 • [JCEEBE
(T||g| i 0 • •
®BBEBB * Set function to [S6L].
* Program mode [P] will be entered.
fSO • • D 0
5)
(21111 ii • D 0
©CBEBIS The [S6L] function setting has been
* Set to [LO].
completed.
6)
Return tothe normal mode ([ I ] + [ t ])
Description
A. The setting value will alternate between [HI] and [LO] with each press of the [D] key.
B.If thelogic changeover [S6L] of thethread trimming protective signal [S6] is set to [HI], thesewing machine will stop when the signal (S6)opens(S6 turnsoff). This includes the constant openstate. (Thespeed display on theoperation panel willalsostopwhen the sewing machine stops.) C. If thelogic changeover [S6L] of thethread trimming protective signal [S6] is set to [HI], thesewing machinewill stop when the signal (S6) is short circuited(S6 turns on). This includesthe constant short circuitstate. (The speeddisplay on the operation panel will alsowhen the sewing machine stops.) D. Connection example
©©© ©(£)© ©®®
ID (Threadtrimmingprotectivesignal S6) 1
[HI] setting
Stops when86 is open.
[LO] setting
Stops when S6 is short circuited.
Sewing machine
E.The simple setting value is[LO] during function settings [NOE], [NOP], [PEL], [PN], [BRl], [RMl], [SRBl] and [JMH]. Duringthe otherfunction setting[YU2] - [YU5], [NOl] ~ [N09], [NOA] ~ [NOD], [KAl] ~ [KA4], [UNI], [UN2], and[UN3] is [HI].
From the library of: Superior--Sewing Machine & Supply LLC 35
15| To save the setting data 1. How to use the program mode [ I ] To save the setting data 1)
(SAVE mode)
function setting [SAVE] 2)
iglID • @B'U
©IS i Q B • ©•BEHE
J-2
* Enter program mode [ I
* Program mode [ I ] will be entered.
([Jl + [t] + (B] +[C)key) 3)
4)
ftlli i B i •
miB B B i
(TJEBEESI * [SAVE] will flicker when [D] key is pressed.
* Press [D] key (2 seconds or more) to return to the normal mode.
Description
A. It is possibleto save the present data into the "Simple setting table".
When thenormal mode will beentered pressing the [D]key when displayed [SAVE], all setting datawill be saved.
B. Toreturn tothe normal mode from the [SAVE] display, press the [ I ] key while holding down [ T] key. In this case, the setting data will not be saved.
C. When this [SAVE] function isset, the setting data will besaved into the [LOAD] onthe program mode [ 1]. It is possible to load thesaved data by theselection of [LOAD] in theprogram mode [ 1 ]. (The factory setting of [LOAD] is the setting dataof [280M].) NOTE
When this[SA VE] function isset, thesetting data of[LOAD] to thispoint wilt be cleared, and willsave intothe[LOAD] newly. Please takecare when usingthisfunction. D.
To load the saved data
1)
2)
(Din • @ • 01
(T||g| @ B Bl • IJIEEEEfS
* Enter programmode [ 1
* Program mode [ 1 ] will be entered.
([iHAMBJkey) 3)
4)
B @B D
(T||E @ @ bi •
[TEEEBE * Set function to [LOAD].
* [LOAD] will flickerwhen [D] key is pressed.
5)
iTilE g| B H il * Press [D] key(2 secondsor more) to return to the normal mode.
From the library of: Superior-- Sewing Machine & Supply LLC 36
To adjust the neutral, toe down, heeling position data of the pedal 1. How to use the program mode [ Q ] Toadjustthe neutral, toedown, heeling position data ofthe pedal
function setting [VCSET]
(When the error code is "MA".) The pedal is neutralized.
2)
(TilP • E * Enter program mode [ Q ]
([il + [A] + [C)key)
Neutral
3)
4)
gPlIB B mETB
(Tiib b m B"¥ * Program mode [ Q ] will be entered.
* Set function to [VCSET].
5)
6)
fT|[H
s
rEum 0 @i 0 B
E
[TjEBBBB * [VCSET] will flicker when [D] key is pressed.
7)
Toe down the pedal in the maximum. (The maximum toe down position is memorized.)
* The display changes into [START]. (At this point, the neutral position is memorized.) 8)
Full heeling the pedal in the maximum. (The maximum heeling position is memorized.)
Neutral—^Full heeling in the maximum
Neutral—*Toe down in the maximum
9)
fflIB gl H * Return to thenormal mode ([ i ] + [ T] key ) Complete the adjustment
Description The neutral of the internal lever unit, toe down, and the heeling position can be adjusted.
If the pedal keepsneutralizing and the [D] key be pushed in the state, it changesinto the display of [START] after the display blinks. (At this point, a neutral position is memorized.) Afterwards, it is done to toe down and to operate the heeling about the pedal. (At this time, the maximumtoe down position and the maximum heeling position are memorized.) It can be done to toe down and to operate the heeling about the pedal times how many. B.
Finally, return tothenormal mode pushing [ i ] key at thesame time pushing [ T] key. Toreturn tothe normal mode from the [VCSET] display, press the [ 1 ] key while holding down [ f ] key. In this case, it will not adjust the neutral, toe down, heeling position data of the internal lever unit. NOTE
When the position data of the internal lever unit is defective,error "MA" is displayed. Please do again, the memory of the positiondata of the neutral, toe down and heeling by operating the above-mentioned after confirming a neutral position of the pedal (lever unit).
From the library of: Superior Sewing Machine & Supply LLC 37
Function List
17 Function
Function name
Maximum speed Low speed
H.
L
Thread trimming speed Start tacking speed
T.
N.
h' +
e
2
u
n
S
g"
1 £ o
•g
a
GA.
Gain high/low selection
A01
P02
PDC.
Pedal curve
A02
AC.
Acceleration time simple setting
A03
ACT.
Acceleration time
A04
P03
PO'4
i'
POS
2
S.
P07
SLN.
No. of slow start stitches
POS
!•
SLM.
P09
"S
SLP.
Slow start operation mode Slow start when power is turned ON
SH.
One shot
P11
SHM.
P12
PSN.
One shot operation mode No. of stitches after PSU input No. of stitches after PSD input Sensor input signal PSl operation mode No. of stitches after PSl input Sensor input signal PS2 operation mode No. of stitches after PS2 input Restart after PSD.PSU input PSN
SEN.
Input sensor function
M.
PSU. PSD. PS1. 1.
PS2. 2.
P06
P10
—
DC.
Deceleration time simple setting
AOS
OCT.
Deceleration time
A06
SC.
S-character cushion
A07
SCT.
S-character cushion time setting
A08
S2M.
Full heeling S2 signal operation mode when
A09
PL
power is turned on or after thread trimming Sewing machine shaft/motor shaft speed
AID
8 p
E 8
setting selection
P13
§
P14
•S
SR.
Setting motor pulley diameter Setting sewing machine pulley diameter
P15
B •«<
NOS.
No detector mode
A13
MSP.
A14
MR.
4*
STM.
PIS
BKT.
Brake time
Aie
P19
BB.
Weak brake angle
A17
P20
BNR.
Reduction of weak brake sound
A18
BKS.
Weak brake force
A19
Weak brake mode
A20
A21
Setting stitch amount
P21
BKM.
to stop by "SEN" Presser foot lift momentary FUM operation mode
BK.
Weak brake
FUM.
P22
S.
P23
N.
FCT.
Time setting for FUM operation mode
P24
FD.
Time to motor drive after presser foot
P25
s?
P.
FO.
Full wave time of presser foot lifter output
P26
K
CUP.
Display sewing speed Down counter setting count amount Down counter display count amount Up counter setting count amount Up counter display count amount Up counter the selection of setting mode
S3D.
Delay time of presser foot signal S3 input Presser foot lifting output chopping duty
P2a
Presser foot lifting output when power
P29
D.
lifter bring down
FUD.
PFU.
P2y
Cancel the presser foot lifting with full
P30
heeling SSL. S2L.
S6L
Cancel presser foot lifting with light heeling Cancel of thread trimming operation
Thread triiruningprotectionsignal (S6) logicalchangeover
AT.
Automatic operation
TL.
Thread trimmer cancel
TLS.
Auto-stop of preset stitch sewing before
P31 P32 P33
Reverse run needle lifting after thread
P35
P38
IB.
P39
Not used.
P40
S2R.
Full heeling, S2 signal operation mode
IL
Cancel of interlock after full pedal heeling
P41 P42
TR.
Thread trimming mode
P43
PCS.
Thread trimming validity at neutral pedal
P44
PIP.
Operationwhen power is turned ON
P45
Needle stop position before fabric
P47
D8.
P48
U8.
Needle DOWN position stop angle Needle UP position stop angle
P49
KB.
Reverserun angle from DOWNposition
P50
to UP position SB.
5
1,
B07
BOB
UPC.
Up counter valid / invalid
BOO
NXU.
Up counter operation after counting over
BIO
45 G
s G
CON.
Down counter the selection of setting mode
B11
8
DSC.
Down counter the selection of counter
B12
operation
Downcounter changingsewing pattern
B13
•8 a n
DNC.
Down counter valid / invalid
B14
NXD.
Down counter operation after counting
BIS
PCM.
Counter condition turning on power switch
B16
PRN.
Setting Thread trimming times "N"
B17
over
CNU.
Setting Number of stitches "N"
B18
CCI.
Countmodification (to use 101,102)
bTs
PMD.
Display condition turning on power switch
B20
:Illt [T]+[B]+[Clkey Function name
08.
SAVE.
Function
Save mode of the setting data
Mode
Ml
Program mode [R] (Reset): [i 1-flBl+ICI key Function name
RESET.
Function Reset
Mode
R01
P51 P52
Program mode [1] (Mitsubishi sewing machine 1: li l+rAl+IBI kev
P53
Function name
KD.
Setting sensor "SEN" input function Virtual down Setting
P54
280M.
KDU.
Virtual width of up and down signal
P55
PSJ.
Not used.
P56
SNM.
BOS B06
Program mode l i l t Save mode of the setting data) P46
during 2 position setting
ON angle of virtual "TM" ON start angle of virtual "TM"
B03
B04
P38
during 1 position setting
EB.
Up counter changingsewing pattern
UCM.
P37
TBJ.
Operationwhen power is turned ON
B01 B02
operation
DCM.
RU reverse run angle Thread trimming with reverse feed
P2P.
Up counter the selection of counter
use.
t2
trimming RB.
U.
k
trim
RU.
+
A15
a,
is turned ON
FL.
A12
P17
SE.
FU.
All
Motor maximum speed First priority stop => speed control
P16
valid / invalid
pk
Mode
Function name
P01
End tacking speed Medium speed Slow start speed
V.
Function
Mo<)c
Function
LS2-1280-M1T(W)
Mode
1-01
♦
LOAD.
.
1 Load of the saved setting data
1-24
Program mode [2] (Chain stitch sewing machine): (i ]-i-[C]-i-(D] key Function name
Function
Mode
YU2.
YAMATO VC26000, VC2700 class
2-01
JMH.
JUKI
2-34
:
Pj]ogra2.222£J2LL2l££L!2£!i£i!i£!Li£2!iS&S2££!S£2iJtJlI;2JiI21i£L. Function name
D697.
Function DURKOPP ADLER 697-45000 class
3-01
From the library of: Superior -38-- Sewing Machine & Supply LLC 750.
SINGER
3-38
Function name
Function name
Selection of input signal function
1# IA.~1P.
Mode
Function name
C01
D21.
:
D22. D31.
Input signal logical changeover function
l#L
D32.
C02
IAL.~IPL.
CPK.
nL.,I2L.,14l.~I7l. I#A u +
IAA.~1EA.,1GA.~IPA.
Setting the function for IF, 11 and 12
018
:§ 3. 00
e
Full heeling function immediately after start
Reset condition of RS F/F for IF, 11 and 12
020 :
D1.
RS F/F reset stitch amount for IF, 11 and 12
021
D2.
no.
Special setting for input signal "11"
059
IIP.
(Neglecting of signal) Special setting for input signal" 11" is ON
056
R#R R#N
E.
:
RFa..BlR.,E2S.
CNF.
CT.
RS F/F clear setting
I#C
s
I1C.,IZC.
s
#CT
(2
1CT.,ZCT.
RS F/F delay time setting
"S g
PIC.
U
PIS. Off
Selection of output signal function
PIP.
i! 057
OA.~OD..OF.
"8 as
a
085
061
088
OAL.~CDL.,OFL.
OiL.~O7L.,0«L.~0PL. OffC
Output chopping function
BTP.
c
OAT.-ODT.
DA.~DD.,DF.
C206 C207 C208 C209 C210
C211 C212
C213 C214 D01 D02 D03
004 D05 006
D07 008 D09
DIG Oil
Not used.
D12
013
fc.
BTM.
speed signal and SSV signal is ON Set table types of tacking
D14
"8
S7M.
Input signal S7 operation mode during preset stitching
D15
a o
S7U.
Manual backstitch ON timing 1 Manual backstitch ON timing 2
D16
k o
S7D.
BIN. BOO.
(maximum stitches is 99 stitches) No. of end tacking stitches during direct heeling
D20
TLS.
Operation mode during thread trimmer cancel
D21
088
0107
BTD.
signal [TL] setting Input signal BTL quick pressing operation Input signal SB and EB quick pressing operation Operation when input signal BTL is ON
0108
BD.
Operation when input signal SB and EB
089
BTS.
:
BS.
D1.-D7.,DM.~DP.
D17
The OFF timing setting of output B when the backstitching signal (87) is OFF setting. The maximum tacking stitches
7BD.
087
:
Output signal delay time setting function
C205
The speed operation mode when both the medium
0IT.~07T.,(»n.~(K>T. D#
C204
SPN.
w
43
01C.~03C. ,06C.,07C.
Output signal forced OFF function
C203
CSJ.
2
OAC.~ODC.
CWT
C202
tacking stop
060
:
Output signal logical changeover function
BT3. BT4.
:
059
BT1.
BT2. —♦
058
01.~07.,0M.~0P. 0#L
BM.
:
Input signal 11 virtual F/F circuit operation 1 Input signal 11 virtual F/F circuit operation 2 Input signal 11 virtual F/F circuit operation 3
V
BTT.
D.
RFN..R1N..B2N.
t
BTO.
CPB.
019
RFS.,R1S.,B2S.
2
PSW.
CKB.
Set condition of RS F/F for IF, 11 and 12
e
.1
u
Mode
C201
Prohibited angle of output CP pulse Panel switch operation prohibit 04, OS output cancel during backtack term CP output cancel during backtack term Speed setting for the [SPC] output Speed setting for the [SPD] output Speed setting for the [SPE] output F key function on control panel Operation mode during tacking Operation mode during start tack completion Stop time at each comer during start and backtacking Tack alignment No. of stitch compensation for start tacking alignment No. of stitch compensation for start tacking alignment No. of stitch compensation for end tacking alignment No. of stitch compensation for end tacking alignment No. of lacking stitches (+) IS stitches function No. of lacking stitches addition stitches function
CPC.
C.
R#S
o
:
a
CP.
: o
«2
COS
14A.~I7A.
I#M
-
Input signal alternating operation
•»
Function name
ON delay lime setting function for virtual output 0T2 OFF delay time setting function for virtual output 0T2 ON delay time setting function for virtual output 0T3 OFF delay time setting function for virtual output 0T3 Feed pulse output (CP) cancel function Setting CP pulse amount
D18
D19
D22 D23
D24
0158
PNE.
End tacking cancel mode with input signal PSU
POD.
Presser foot lifter output chopping duty Presser foot lifter FU full wave output time Presser foot lifter FU momentary mode Full wave output time for each output Output chopping duty except of FU output
0159
BZ.
The buzzer of control panel validity
D27
OTT.
Forced OFF timer setting function for
0160
1.-4.
Enor code
E01
P. M.
(The last error code)(Tbe fourth to last code) Total integration time of power on Total integration time of motor run
E06
1#
Input display
E07
PUD. PC. PU. PC.
each output POT.
FUM operation mode timer setting function
0161
A#.
Logic [AND] module
0162
A1.~A3.
input function selection
A#L
Logic [AND] module
A1L.~A3L.
setting of Hi /Low logic
A#A.
Logic [AND] module
A1A.~A3A.
Alternate
N#
Logic [AND] module
N1.~K6.
output function selection
N#L
Logic [AND] module
N1L.~N6L.
ORA.
setting of Hi /Low logic Logic [OR] module input function selection Logic [OR] module setting of Hi /Low logic Logic [OR] module Alternate
Rff
Logic [OR] module
R1..B2.
output function selection
OR.
ORL
a
:
11.,1Z.
0164
14.,15.
:
ECA.
0165
ECB.
0166 :
0183
•8 a g) 3 ss J3
UP. DN. DR. PD.
VI.
0184 0185
s
VZ
k
0166
s •8
OffD
R#L
Logic [OR] module
CSP.
setting of Hi /Low logic Variable speed command for digital input
0190
06D.,07D.,0PD.
CSG.
Variablespeed command for digital input
0191
o#o
a
Thread release + backstitch output
0192
OFO.
Virtualoutput (OTl - 0T3) forced OFF
0193
010.-030.
T1C.~T3C.
function
T#T
Forced OFF timer setting function for virtual outputs (OTl - OT3) ON delay time setting function for virtual output OTl OFF delay lime setting function for virtual output OTl
E25
E26 E27 E28 E29 E30
E31 E32
E42
Solenoid output
E43
OAO.-ODO.
LB.
D12.
Output signal display
E24
m.
T#C
D11.
E23
Encoder signal display (A phase) Encoder signal display (B phase) (UP signal) i Detector signal display Detector signal display (DOWN signal) Display the angle from down position Display the voltage of VC Display the voltage of VCl Display the voltage of VC2
01D.~03D.
(Gray code)
T1T.-T3T.
E05
OAD.-ODD.
R1L.,RZL.
0187
D26
1A.~1L.,IP.
0163
:
D25
tacking OFF are set
0109
:
E53
060..070..0PO.
E54
TP.
Rated output display Voltage display Model display
DV.
Data version No.
E57
RV.
Software version No.
E58
T.
Display previous simple setting selected.
E59
0194
WT.
0199
VL
0200
:
From the library of: Superior-39" Sewing Machine & Supply LLC
E55
E56
18
How to Use the Option Connector
Variable operation are possible by adding external signals to the option connector. A current of approximately 1.5 mA flows through the switches used for the input signal, so please use switch for minute current.
1. Connector Layout XC-FMFY
r|^@®
_
mm
"
IS'
(D® @
spli^ Control
Encoder
Detector
Lever
(iJgL®
r®i
OptionA
Foot lifter
OptionB
Communication /
Lever (White) Signal name
Control panel
Factory setting
ov
OV
1
IG
2
VCl
SI: Run (Variable speed) S2: Thread trimming S3 : Presser foot lifter VCl: Variable speed command
5
+12V/f5V)
+12V
6
m II
Sewingmachine
3 4
0 ^ SI _vg External
variable
RXDl
1
RXDO
2
TXDl
3
OV
4
+12V
5
TDXO
6
resister
Presser foot lifter
10k Q
OV
OV
1
Encoder OV
1
IF
F; presser foot input FU+ : presser foot lifter output + FU-: presser foot lifter output -
2
EA
2
EB
3
OF
®
3 4
Sewing machine Ground
OB
W: Wiper output
2
+24V
3
OA
T: Thread trimming output
4
—ffih \-y
OV
5
ID
TL: Thread trimmer cancel input L: Thread release output
6
0^"^
7
+24V/+30V
—©——
+24V
8
m
S7: Backstitch input
9
oc
OV
10
+Z4V
11
B: Backstitch output
12
OV
1
—
2
Ground UP DN
1
+12V
—©
OV
1
lA
PSU : Up position stop input
2
0-^ PSU
+12V/f+5V)
+12V
3
+12V max. 40inA
IB
PSD : Down position stop input UPW: Needle Up position output SO: Low speed input
5 6
VC
1
+12V
2
OV
3
OV
1
14
2
11
No setting OTl: Virtual output VC2: Variable speed command No setting 101: Virtual input
+5V/(+12V) +24V/+30V
+5V
7
+24V
8
01
VC2 15
12 OV
3
PSD UPW
o'-'-D
—
External —
VC2
4
->
variable
resister
5
10k Q
6
U : Needle lift signal
9
OV
10
+24V/+30V
+24V
11
02
NCL: Needle cooler output No setting No setting TF: "TF" output
12
07 06/CP 03
,
cT D—
4
OV
4
5 6
Lever (internal)
OV
IC
3
§2—
Option A (Black)
04
6
Detector
©
OV
v/+^uv
5
Sewing machine unit
1
+24V/+30V
0V/f+5\O
4
Ground —
Ground
OD
+12V
13
—cm>—
14
CS5
15
Note 3 : Pin number 13,14 arefortheairvalve output, (not forthesolenoid output)
©—
From the library of: Superior— Sewing Machine & Supply LLC 40 —
IS.How to Use the Option Connector 2. To use as a standing work type sewing machine. The sewingmachine can be used as a standingworktypesewingmachine withthe fourconnections below using the lever connector. However, take special care to the intrusionof noise, and use the shortest wiring possible.
(1) When operating with an external variable resistor
(Control panel [auto] andAT in [P] mode is OFF) Lever (white connector)
(2) For operating with a high speed (Control panel [auto]and AT in [P] mode is ON) Lever (white connector)
OV
1
OV
1
Operation
2
Operation
7
Run
(High speed)
Thread trimmer
3
Presser foot lifter
4
Variable speed
5
S3
VCl
•l ?
command +12V
Jh
6
Thread trimmer
3
Presser foot lifter
4
Variable speed
5
S3
command +12V
6
resistor
10k a
(3) When operation with high speed and inching (Control panel [auto] and AT in [P] mode is OFF) (a) When using the lever connector
(b) When using the lever connector and option connector
Lever (white connector)
Lever (white connector)
OV
1
OV
1
Operation
2
Operation
2
Thread trimmer
3
Thread trimmer
3
Presser foot lifter
4
Variable speed
5
D JL
4
Variable speed
5
(High speed)
command
command +12V
Presser foot lifter
Run
S1
6
D : Equivalent to 1S953(NEC)(VR ^30V. IF^ 30mA) R: IkQ 1/2Wor higher
+12V
6
Option A (black connector) OV
1
2 —
—
—
Operation (low speed)
3 4 5
SO
6
Inching
From the library of: Superior--Sewing Machine & Supply LLC 41 -
19
Error Display
When the control box detects an error, the error code is flickered on the operation panel display. Confirm the error code, and investigate with the following table. Error code
Probable cause
PUr.oP
Is the power voltage too low? Is the power supply capacity too small?
El
Is the wire to the motor short-circuited?
E2
Is the sewing machine load torque too high? Is the power voltage too high? Is the sewing machine inertia too high?
Inspectioo Check the power voltage. Check the power supply capacity.
Note : It does this display when power supply is turned OFF, but this is not an error.
Is the connector to the motor encoder
E3
E4
E6
E8
E9
M5
MA
securely inserted? Are the signals from the motor encoder correct?
Check the motor wiring. Check the sewing machine.
Check the power voltage. Lengthen the deceleration time. (Refer to DC in [A] mode.) Check the connector insertion.
Is the sewing machine locked?
Check the encoder signals. (Refer to [E] mode.) Check the sewing machine.
Is the motor locked?
Check the motor.
Is the motor connector securely inserted? Are the signals from the motor connector correct?
Check the motor connector insertion.
Is an extraordinary signal inputted? (The signal as it repeats ON/OFF at the high frequency.) Does the noise from outside enter an input signal. Is the position detector connector securely inserted? Are the signals from the detector correct? (UP/DOWN signal interruption) Is the solenoid wiring short-circuited? Solenoid defect (coil defect)
Check the input signal.
A error of the copy mode using the control panel. Is the control panel connector securely inserted? The voltage or the type of control panel is difference. The position data of the internal lever unit is defective. When power supply is turned ON, the pedal is not neutral position.
Others
Probable cause
The sewing does
Are the operation signals from the lever
not run when the
unit broken?
pedal pressed.
Is the fuse for +12V power supply broken?
The sewing machine does
It does not displayed 99 in normal mode. Is the variable speed voltage with the pedal toed
not run at the
down low?
high speed.
Is the motor pulley diameter too small?
The thread is not
Is the thread trimmingsignal (82) from
Check the motor connector.
Removes a noise source. Check the detector connector insertion.
Check the detector UP/DOWN
signals. (Refer to [E] mode.) Check the solenoid wiring. Replace the solenoid. Check the connector insertion.
Check the voltage and the type are right. The pedal is neutralized.
(It returns automatically 1 second later.) Inspection Check the lever unit signal. (Refer to [E] mode.) Replace the fuse, when the position detector lamp does not light.
(Refer to item 3.12.) Change 99 using control box [D] key. Check the variable speed voltage. (Refer to [E] mode.) Check the motor pulley diameter. (Refer item 9.3.) Check the signal S2. (Refer [E] mode.)
trimmed even
the lever unit broken?
with heeling.
Is the cancel thread trimmer operation S2L ON?
Set S2L to OFF. (Refer [P] mode.)
Is the trim key ^
Set the trim key to ON.
The presser foot lifter output does not operate.
of the control switchpanel OFF?
Is the light heelingsignal (S3) or the thread trimming signal (S2) from the lever unit broken? Is the presserfoot lift signal (F) broken? Is the presser foot output (FU) broken?
Check signals S2 and S3. (Refer [E] mode.)
Check signal F. (Refer [E] mode.) Check FU output. (Refer [E] mode.)
From the library of: Superior Sewing Machine & Supply LLC 42
CbMoonttrxolr
201 Specifications -__Vol^e and Frequency
Specincations
llOV single phase 50/60 Hz
230V single phase, 3-phase 50/60 Hz
XL-554-10(Y)
XL-554-20(Y)
100 to 120V
200 to 240V
~— Model name
Voltage Rated output Rated torque Rated speed
(V) (W) (N-m) (rpm)
Maximum speed Weight
550W
1.76Nm(0.18Kgm) 3,000rpm 3,600rpm 8.7 kg
(rpm) (kg)
General purpose
Model mane
automatic thread
XC-FMFY-10-05
XC-FMFY-20-05
100 - 120V
200 - 240V
trimmer
Voltage
(V) With sewing
Speed
machine shaft
control
(rpm)
range
With motor
70 to 4,000 (MAX 8,999) rpm 50 to 3,600 rpm
shaft (rpm) voltage Range of rating Voltage Ambient temperature Ambient humidity Storage temperature
DC 24V/30V
Solenoic
±10%
5®C ~ 40®C 30% ~ 95% -25'C ~ 55^0 Under 1000m above mean sea level
Altitude
3.6 kg
Weight (kg) Position detector
XC-KE-OIP (XC-FMFY for Mitsubishi sewing machine is option)
(DC 24V Setting) OB
OC
(Wiper output W)
(back stitch output B)
OF
OA
Specifications'"^^^^
(Presser foot lifter output FU)
(Thread trimming output T)
Impedance
8 or more
4 or more
5 or more
4 or more
(Q)
(continuous time rating)
(short time rating)
(short time rating)
(short time rating)
OD
01
02
03
(Virtual outputl)
(needle cooler output)
(TP output TP)
4 or more
5 or more
Solenoid
Solenoid
Specifications\.,^^
(Thread release L)
Impedance
4 or more
(Q)
(short time rating)
4 or more
(short time rating)
(short time rating) (short time rating) Note 1) In the brackets, it is a factory setting.
Note2) The continuous timerating of "OF" output is 50 percentage of chopping duty. Note 3) Total maximumcurrent is 3.0A.
Solenoid
Specificalions\.,^^
OF
OA
OB
OC
(Presser foot lifter output FU)
(Thread trimming output T)
(Wiper output W)
(back stitch output B)
Impedance
10 or more
5 or more
5 or more
5 or more
(Q)
(continuous time rating)
(short time rating)
(short time rating)
(short time rating)
OD
01
02
03
(TP output TP)
Solenoid
Specificatioiis~\,^^
(Thread release L)
(Virtual outputl)
(needle cooler output)
Impedance
5 or more
5 or more
5 or more
(Q)
(short time rating)
(short time rating) (short time rating) Note 1) In the brackets, it is a factory setting.
5 or more
(short time rating)
Note 2) The continuous timerating of "OF" output is 50 percentage of chopping duty. Note3) Total maximum current is 2.4A. (Rated output current of valve output)
Rated maximum output current
06, 07: Total maximum current is 0.3A.
From the library of: Superior Sewing Machine & Supply LLC 43"
21
Table of digital display and Dimensions
Table of digital display Numeral
Digital display Character
Digital display Character
Digital display Character
Digital display
0
1 1
0
t
A
B
2
3
4
5
6
7
t
L 1
L
U
V
U
U
9
B 3 H 5 5 9 B 9 C
D
E
F
G
M
n
N
0
n
w
O
X
Y
P
R
0
P 9
J
H
R b c d E F c H K
8
r
t S
5
T
r
Z
ti II H
Dimensions
I MOTOR and CONTROL BOX _1M
MIO
Pullev center
PuDev cover
Lever Unil
A n
n
I—^
n
A MITSUBISHI ELECTRIC CORPORATION FACTORY AUTOMATION SYSTEM OFFICE TOWER "Z" 14F 9-12 Ichome, HaiumI CHUO-KU, TOKYO 104-6212, JAPAN Phone: <>81-3-6221-6060
IB
