Transcript
Instruction Manual
Disposable paint cup to mix and spray for center gravity spray gun
MIX and SPRAY CUP (PCG-6P-MD) ANEST IWATA: W-400/ W400 WB/ LPH-400 Series
MIX and SPRAY CUP (PCG-6P-2D) ANEST IWATA: W-300/ W300 WB/ LPH-300 Series AIR GUNSA: AZ3 HTE / AZ40 HTE
Before use, adjustment or maintenance, it is important to read this instruction manual very carefully. This manual must be stored in a safe place for any future reference that may be necessary.
GB
COMPONENTS DISPOSABLE PARTS CUP 600 [ml]
AI brand: 3 pcs AG brand: 1 pc ANEST IWATA Europe S.r.l. 46, Corso Vigevano 10155, Torino Italy Direct Tel. +39 011 - 22 74 402 Fax +39 011 - 22 74 000
[email protected] www.anest-iwataeu.com
INNER LID
AI brand: 3 pcs AG brand: 1 pc
KNOB
AI brand: 3 pcs AG brand: 1 pc
NON DISPOSABLE PARTS European Sales Branches:
ANEST IWATA Italia S.r.l. 46, Corso Vigevano 10155, Torino (Italy) Tel. diretto +39 011 - 24 80 868 - Fax: +39 011 - 85 19 44
[email protected] www.anest-iwata.it
ANEST IWATA Scandinavia Ögärdesvägen 6C, 433 30 PARTILLE - Sweden Tel. +46 (0)31 - 340 28 60 - Fax +46 (0)31 - 340 28 69
[email protected] www.anest-iwata.se
ANEST IWATA Iberica Calle de Les Teixidores, 3-5 08918 - Badalona (Barcelona) Tel.:+34 933 20 59 93 - Fax.:+34 933 20 59 65
[email protected] www.anest-iwata.es
ANEST IWATA France 25 rue de Madrid - 38070 St Quentin Fallavier - France Tél. +33 (0)4 - 74 94 59 69 - Fax +33 (0)4 - 74 94 34 39
[email protected] www.anest-iwata.fr
ANEST IWATA Deutschland Mommsenstrasse 5, 04329 Leipzig Telefon: +49 (0)341 241 4430 - Fax: +49 (0)341 252 5595
[email protected] www.anest-iwata.de
ANEST IWATA U.K. Unit 10 Little End Road - Eaton Socon St. Neots - CAMBRIDGESHIRE PE19 8JH Tel.: +44 (0) 1480 405419 Fax: +44 (0) 1480 217610
[email protected] www.anest-iwata.co.uk
CUP HOLDER Female (PCG-6P-MD) 1 pc
CUP HOLDER Male (PCG-6P-2D) 1 pc
Manufactured by: ANEST IWATA Corporation 3176, Shinyoshida-cho, Kouhoku-ku - Yokohama 223-8501 Japan
RING 1 pc
SAFETY WARNINGS
TROUBLE SHOOTING
FIRE OR EXPLOSION HAZARD
REMEDY: R1 : Retighten or re-fixing more tightly R2: Adjust Problem
1. Fluid and solvents can be highly flammable or combustible. - Use in well-ventilated spray booth. - Avoid any ignition sources such as smoking, open flames, electrical hazard, etc.
R3 : Clean
Where it occurred
Parts to be checked
Cause
KNOB - CUP
KNOB - CUP
KNOB is not at MIX POSITION
R4 : Replace parts
Loose KNOB fixing
2. To reduce the risk of static sparking, grounding continuity to the spray equipment and object being sprayed must be maintained.
leakage
1. ALWAYS release air and fluid pressures before cleaning, disassembling or servicing. For emergency stop and prevention of unintended operation, a ball valve installation near the gun to stop air supply is recommended.
HAZARD CREATED WHILE COATING MATERIALS ARE ATOMIZED AND SPRAYED 1. Toxic vapours produced by spraying certain materials can create intoxication and serious damage to health. - Use the gun in well-ventilated areas. - Always wear protective eyewear, gloves, respirator, etc., to prevent the toxic vapour hazard, solvents and paint from coming into contact with your eyes or skin.
R2
CUP – RING
CUP – RING
Loose RING tightening
CUP HOLDER
CUP HOLDER
Dirt or damage on seat
CUP HOLDER
CUP HOLDER
Loose CUP HOLDER tightening
Gun fluid nipple
Gun fluid nipple
Dirt or damage on seat
KNOB - CUP
KNOB is not at SPRAY- POSITION
Paint does Tip of gun not come out
OTHER HAZARDS Tip of gun
Paint filter
R3
R4
X
X
X
X
X
X
X X
Dirt or damage on seat
Paint
MISUSE HAZARD
R1
X
X
X
Something block air passage
X
Clogged
X
X
1. NEVER modify this product for any applications. 2. NEVER spray foods or chemicals through the spray gun. 3. If something goes wrong, immediately stop operation and find the cause. Never use till you have solved the problem
SPARE PARTS
4. Pay attention to avoid to hit or to drop cup set, especially about the screw part to keep seat function.
IMPORTANT: THIS CUP SHOULD BE OPERATED BY ADEQUATELY TRAINED OPERATORS ONLY. ENSURE THAT THE CUP HAS NOT BEEN DAMAGED DURING TRANSPORTATION.
INSTALLATION 1. Using CUP HOLDER Female (PCG-6P-MD, Fig.1), insert the filter into the fluid nipple of the gun. 2. Fix CUP HOLDER to the fluid nipple of the gun and tighten firmly by using wrench (Fig.2). 3. Using CUP HOLDER Male (PCG-6P-2D, Fig.3), insert the filter into cup holder. 4. Fix RING to the CUP HOLDER by hand tightening (Stand-by style. Fig.4) Stand-by style when it is not in operation
FIG. 1 2
FIG. 2
FIG. 3
DISPOSABLE:
Spare parts kit (100 Cups, 100 Inner lids, 100 Knobs, 25 Stickers)
NON DISPOSABLE:
Cup holder kit For PCG-6P-MD - 1 Cup holder (Female), 1 Ring For PCG-6P-2D - 1 Cup holder (Male), 1 Ring
OPTIONAL ACCESSORIES Plug (50 pcs) Wash bottle (20 pcs) Paint filters 60 Mesh (50 pcs) Paint filters 120 Mesh (50 pcs)
FIG. 4 7
PAINT MIXING
DISPOSITION ABOUT THE PAINT
1. Fix KNOB to the CUP (Fig.5), set it in MIX-POSITION (the air passage closes) and fix FIRMLY (Fig.6). 2. Mix paint (Fig.7).
Plug 1. To preserve residual paint, put PLUG (Option) on the INNER LID (Fig.27). 2. After painting and the paint doesn’t remain in the cup, dispose disposable parts. Disposable parts are made in polypropylene.
20oz 18 16 14
550
OSE
20oz
450
18
400
10
300
5
›PP‹
14
S
250
16
SPRAY OPEN
350
6
MIX
M
500
12
8
FIRMLY
600 ml
200
- TURN OFF AIR SUPPLY AND COATING MATERIALS TO THE GUN THE GUN BEFORE DISASSEMBLING, CLEANING OR SERVICING.
200
100
FIG. 7
Reference indications for preparing paint with volume ratio, not with weight ratio (fig. 8)
20oz 18
600 ml 550 500 450
14
400
12
350
10 8
- DO NOT DISASSEMBLE WITHOUT RECEIVING ENOUGH KNOW-
6 4
300
2.5
250
3
4
3
3
20%
2
200
10%
2
20%
2
2
2
20%
20%
10%
100
1:1
10%
1
1
1
2
US-ounce
4 3.5
3
150
LEDGE AND EDUCATION.
1. After operation,clean paint passage from CUP HOLDER to fluid passage of the gun using right solvent.
350
2
FIG. 6
16
AND RELEASE PRESSURE BY TRIGGERING.
400
250
150
FIG. 5
WARNING
450
300
4
MIX POSITION
PAT P E N DIN G
FIG. 27
MAINTENANCE AFTER OPERATION
500
10
6
100
2
PAY ATTENTION: TO DON’T TOPPLE THE CUP AND TO DON’T SPILL THE PAINT.
550
12
8
150 4
600 ml
1
3:1
2:1
10%
4:1
20%
1
10%
5:1
(ml)
Standard indication
Paint mix indications
2. Check damage at the screw and the seat parts.
FIG. 8
If there is any serious damage at these parts, stop using and replace with new parts. 3. Check that, no leakage occurs between CUP HOLDER and fluid nipple of the gun.
Example: Mix ratio is 2:1, fill order from 1 to 4 (Fig. 9) CAUTION - NEVER USE COMMERCIAL OR OTHER PARTS INSTEAD OF ANEST IWATA ORIGINAL SPARE PARTS.
3
- NEVER DAMAGE THREADS AND SEAT PARTS.
2 20% 10%
1
} Depends on paint
1 Level: Paint 100 ml
2:1 6
4 Level: solvent 30 ml (20% of the paint and hardener) 3 Level: solvent 15 ml (10% of the paint and hardener) 2 Level: solvent 50 ml (50% of the paint and hardener)
FIG. 9
3
HOW TO SPRAY
AFTER SPRAYING
1. After mixing paint, put the cup inside the ring as shown in the Fig.10. 2. Fix INNER LID to the CUP (Fig.11). 3. Fix CUP HOLDER with the gun downward to CUP (Fig.12). 4. Tighten RING to CUP HOLDER FIRMLY (Fig.13). 5. TRIGGER once, to remove excess pressure brought by vaporizing (Fig.14). 6. Turn gun set upside-down and make sure tightening RING again (Fig.15). Please make sure RING is not loosen during the operation. 7. Set KNOB at “SPRAY POSITION” (the air passage opens) ABSOLUTELY and fix FIRMLY (Fig.16). Pay attention that small “PAINT SPOUTS” from the slit of the KNOB (Fig.17).
1. AFTER spraying, set KNOB in “MIX-POSITION” ABSOLUTELY and fix it FIRMLY (Fig.19). 2. Turn gun set upside down and TRIGGER to discharge remaining paint in the gun, especially WHEN PAINT FILTER is used. And please PAY ATTENTION TO THE DIRECTION TO BE DISCHARGED (Fig.20) 3. Stop the air supply to the gun and TRIGGER enough time to drop remaining paint from the gun to the CUP (Fig.21). 4. Remove RING from CUP HOLDER (Fig.22). 5. KEEP TRIGGERING while remove CUP HOLDER (Fig.23). 6. Remove PAINT FILTER (PCG-6P-2D) and clean the paint passages of the gun (Fig.24). 7. Hand-tighten RING to the CUP HOLDER (Stand-by style: Fig.25). 8. Disassemble CUP HOLDER from the gun, clean inside gun and change PAINT FILTER (PCG-6P-MD). 9. In case of use disposable parts again,disassemble INNER LID from CUP, push on the side of the CUP carefully, especially if paint is remaining in the CUP (Fig.26). Then clean these.
There is possibility of paint spouts especially higher volatilize liquid is used and in higher temperature.
20 oz. 18 16
600 ml 550 500 450
14
400
12
350
10
300
8
250
6
18
200
16
150 100
550
500
500
450
MIX
M
OSE
5
400
›PP‹
S
FIG. 13
FIG. 12
FIG. 10
FIRMLY
600 ml 550
450
14
2
18
SPRAY OPEN
4
20 oz.
600 ml
20 oz.
FIG. 11 PAT P E N DIN G
MIX POSITION 20 oz
600 ml
20 oz
FIG. 19
MAKE SURE TIGHTENING
600 ml
FIG. 21 SOLVENT
100
2
150
4
200
6
250
8
300 350
10
400
12
450
14 16 18
20 oz
600 ml 550 500
20 oz. 18 16
20 oz
FIG. 20
600 ml
FIG. 14
FIG. 15
550 500 450
14
400
12
350
10
300
8
250
6 4
KEEP TRIGGERING
600 ml
200 150 100
2
20 oz.
FIG. 22
600 ml
FIG. 23
FIG. 24
MIX
M
CLOSE
SPRAY OPEN
5
›PP‹
S
PUSH CAREFULLY
PAT P E N DIN G
FIG. 16 4
SPRAY POSITION
FIG. 17
Paint Spouts possibility
FIG. 18
FIG. 25
FIG. 26 5
