Transcript
MK-101 Home Depot Rental w/JCS Stand TILE SAW OWNER’S MANUAL & OPERATING INSTRUCTIONS
CAUTION: Read all safety and operating instructions before using this equipment Enter the Serial Number of your new saw in the space below. The Serial Number is located on the left side of the blade guard.
SERIAL NUMBER: NOTE: For your (1) one year warranty to be effective, complete the warranty card (including the Serial Number and mail it in as soon as possible.
EXPLODED VIEW AND PARTS LIST EXPLODED VIEW:
See Page 42 for Sub-Assemblies F-J
MK-101 Home Depot Rental
Revision 04/05, Effective Date April 21, 2005
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EXPLODED VIEW AND PARTS LIST
MK-101 Home Depot Rental
Revision 04/05, Effective Date April 21, 2005
Page 41
EXPLODED VIEW AND PARTS LIST
See Page 43 for Sub-Assemblies “H” and “J”
MK-101 Home Depot Rental
Revision 04/05, Effective Date April 21, 2005
Page 42
EXPLODED VIEW AND PARTS LIST
Sub-Assembly “J”
Sub-Assembly “H”
MK-101 Home Depot Rental
Revision 04/05, Effective Date April 21, 2005
Page 43
EXPLODED VIEW AND PARTS LIST PARTS LIST FOR THE MK-101 JCS HOME DEPOT RENTAL: Item Description Qty A A1 A2 A3 A4 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
A16 A18
A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32 A33 C C1 D D1 D2 D3 D4 D5 D6 D7 D8 D9 E -
Accessories Carton, Accessory Pack, 101 Foam, Accessory Pack Carton Wrench, 15/16 Closed End Guard, Splash Wingscrew, 1/4-20 X 1/2 Washer, 1/4 SAE Flat Pump, Water, G-150A Fitting, Plastic, 1/4 FNPT X 1/4 BARB Hose, Vinyl, 1/4 ID Clamp, Flow, 1/4-1/2 Rip Guide, Large Die Cast a) Knob, Rubber, 3/4" long Miter, Large Bullnose Knob, Rubber, 3/4" long Guide, Dual Flat 45 Knob, Rubber, 3/4" long Protractor, Tile Saw Knob, Rubber, 3/4" long Washer, Flat Sae Dressing Stick, 8 X 2 X 1, 60 Grit Cord, Twist-Lock GFCI, 120V/15A Cord, 5-15 X 6’ GFCI, 120V15A Connector, L5-15R, 125V/15A Owner’s Manual, MK101 Home Depot Rental Portable Tile Saw Card, Rental Saw Warranty Registration Label, Do Not Return Sell Sheet, Tile Accessory Blade, MK-225, 10X050X5/8, 4mm Saws Tag, Serial Number, Blank Cord, L5-15x25’ Extension Clip, Table Lock, 30 deg Drain Plug, HD Rental Strap, 9” Drain Plug Pan, Plastic, 101 Clamp, Holding, Pump Screw, Wing, 1/4-20x1/2 Nut, Hex, 1/4-20 Sheet, Set Up Instructions Frames Assy, Portable Stand Posts Post, DC, 101, Orange Shaft, 10.63” Pivot, 101 Screw, Set, 3/8-16 X 1/2 Spacer, 5/8x.385x1.4 Screw, Hex Head, 3/8-16 X 2 1/4 Washer, 3/8 Split Lock Knob, 3/8-16 X 1.5 MK Adjustment Washer, 3/8 SAE Flat Plastic Post Cover Stop, Cutting Head Kit, Stop, 10” Cutting Head
MK-101 Home Depot Rental
Revision 04/05, Effective Date April 21, 2005
1 1 1 1 1 1 1 1 6’ 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 2 2 1 3 1 1
Part # 153366 154022 134684 160310 151888 151915 151271 128397 132951 154394 159751 159428-1 153201 159428-1 134577 159428-1 159429 159428-1 151915 152792-RW 157421 157779 157422 161289 155037 157063 156915 160593 157500 158111 160331-1 159529 159530 150634 162054 151888 151893 162082 160705 158438-OR 153254 153710 160654 153529 150925 156770-02 150923 160157 157728-MK Page 44
EXPLODED VIEW AND PARTS LIST E1 E2 E3 E4 F-J F F1 F2 F3 F4 F5 F6 F7 G G1 G2 G3 G4 H H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 H23 H24 H25 H26 H27 H28 J J1 J2 J3 J4
Stop, 10” Cutting Head Screw, Hex Head, 1/4-20 X 1 1/4 Washer, 1/4 Split Lock Sheet, Cutting Head Stop Instruction Assembly, DC Cutting Head, PL-101R, Home Depot, Orange Belt Guards Belt Guard, MK-101, Orange Insert, 3/8-16 AVK Bracket, Inner Belt Guard, 100/101 Screw, Hex Head, 1/4-20 x 3/4 Screw, Hex Head, 1/4-20 x 1 Washer, 1/4 Split Lock Washer, 1/4 SAE Flat Belt, 260J6 Micro-V Assembly, Blade Guard, MK-101R, Orange Blade Guard, MK-101Rental, Orange Tube, Water Screw, Set, 5/16-18 X 1/2 Elbow, 1/8 MNPT X 1/4 BARB 90° Brass Motors Assembly, Motor, 1-1/2HP\120v\60Hz\L5-15P\30A SBox Motor, 1-1/2HP\120v\60Hz, for 30A switchbox, with L5-15P Pulley, 6J17 X 5/8 Bore Key, 3/16 x 3/16 x 1-1/8 Square Screw, Set, 5/16-18 X 3/8 Label, Warning most motor... 2 3/4 X 2 7/16 Label, Caution, GFCI, 1 X 2 1/8 Label, Caution, 5 Amp Max., 1 X 2-1/8 Label, Warning, Read Owner’s Manual, 1-3/4 X 3-3/8 Label, MK Service Info., 2 1/8 X 1-13/16 Label, HD Checklist Box, Top Entry, 30A Switch Cover, 30A Switch Box Lever, Actuator, 30A Switch Box Plate, Mounting, 30A Switch Lever, On/Off, 30A Switch Box Bushing, Nylon, 30A Switch Box Seal, Urethane, 30A Switch Box Gasket, 30A Switch Box Switch, 30A/2HP/120V/DPST Connector, LTF11 Cord Screw, 6-32 X 5/16 Flat Head Phillips Machine Screw, 10-24 X 1/4 Pan Head Phillips Machine Screw, 6-32 X 5/8 Pan Head Phillips Machine Screw, 10-24 X 5/16 Slotted Hex Washer Head Grounding Washer, #10 SAE Flat Washer, #10 Lock, Internal Teeth Terminal, 16-14 X #10 Ring, Non-insulated Label, Home Depot Tool Rental Assembly, Cutting Head Cutting Head, DC, 101, Orange Pin, Blade Shaft Lock Spring, Blade Guard Lock E-Ring, 1/4 Retaining
MK-101 Home Depot Rental
Revision 04/05, Effective Date April 21, 2005
1 1 1 1 1 1 2 1 3 1 4 4 1 1 1 2 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 6 1 4 1 1 2 1 1 1 1 1 1 1
157728 157145 152591 157728-IS 158478-HD 158319-OR 158193 158611 152370 152676 152591 151915 158194 155513 155303 155389 152607 154652 159709-TL 159627-TL 158214 150344 157083 155672 155678 154822 155806 155038 155231 159487 159539 159540 159489 159490 158799 159492 159491 159488 159582 159493 159494 157393 159597 154369 158336 154540 160602 158191-OR 158224-OR 158200 158201 158202 Page 45
EXPLODED VIEW AND PARTS LIST J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16 J17 J18 J19 J20 J21 J22 J23 K-M K K1 K2 K3 K4 K5 K6 L L1 L2 L3 L4 M M1 M2 M3 M4 M5
Bearing, 17mm X 40mm X 12mm Ball (6203-2NSE) Shaft, Blade 100/101 Flange, 2-3/8 Inner Flange, 2-3/8 Outer Nut, 5/8-18 Hex Pulley, 6J19 X 5/8 Bore Key, 3/16 x 3/16 x 1 1/8 Square Screw, 5/16-18 X 3/8 Socket Head Set, Cup Point Bumper, 1/2 Dia Rubber Screw, 5/16-18 X 1 Hex Head Cap Washer, 5/16 SAE Flat Washer, 5/16 Split Lock Nut, 5/16-18 Hex Screw, 5/16-18 x 2 1/2 Hex Head Cap, Full Thread Pivot, Blade Guard Washer, 3/8 SAE Flat Wingnut, 5/16-18 Nylock Strap, Motor Adjustment Screw, 3/8-16 X 3 1/2 Hex Head Full Thread Assembly, DC Table, MK-101 Guide Bars Bar, 3/4 X 32 Guide, 101 Cover, Guide Bar, 120° X 35” Spacer, Guide Bar Cover, 101 Screw, 5/16-18 X 1 Hex Head Cap Washer, 5/16 Split Lock Washer, 5/16 SAE Flat Tables Table, 100/101 Washer, 5/16 SAE Flat Washer, 5/16 Split Lock Screw, 5/16-18 X 1 Hex Head Cap Assembly, Roller Wheel Bracket, Roller Wheel Wheel, Roller Screw, 1/4-20 X 1 1/2 Hex Head Cap Washer, 1/4 SAE Flat Nut, 1/4-20 Hex
MK-101 Home Depot Rental
Revision 04/05, Effective Date April 21, 2005
2 1 1 1 1 1 1 2 1 4 4 4 4 1 1 2 1 1 1 1 1 1 2 2 2 2 1 2 2 2 1 1 1 1 1 1
137711 158222 137737 135830 135848 158199 150344 157083 152674 151743 151754 151747 101196 151748 153208 150923 151746 152673 153147 158477 134759 158403 152393 151743 151747 151754 157660 151754 151747 151743 151756 154021 151799 151914 151915 151893
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EXPLODED VIEW AND PARTS LIST PARTS LIST FOR JCS STAND (SHOWN IN PAGE 41): Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Description Assembly, Portable Stand, MK100/101/770EXP Weldment, Integrated Frame Weldment, Rear Support Weldment, Front Support Spring, Gas, 600N Fitting, End, Gas Spring Washer, 5/16 SAE Nut, Hex, Nylok, 5/16-18 Screw, Hex, 5/16-18x2 Screw, Shoulder, 5/16x3/4 Nut, Hex, Nylok, 1/4-20 Spacer, 1/2x5/16x1-1/8 Washer, 3/8 SAE Wheel, 8x2-1/4 Spacer, 3/4x3/8x2-1/4 Nut, Hex, Nylok, 3/8-16 Screw, Hex Hd, 3/8-16x4 Plug, Plastic, 1 SQ., 10-14 Ga Plug, Plastic, 1 SQ., 14-20 Ga Caster, Swivel, 3” w/ 3/8-16 Stem Bumper, Rubber Rivet, Dome Style, 3/16 Dia x.251-.375 Grip Screw, Hex Hd, 5/16-18x2-3/4 Weldment, Vertical Support Plate, Spring Rivet, Dome Style, 5/32 Dia x.063-.125 Grip Pin, Locking Spring, 1/2x.04x1.75 Ring, Retaining, 3/8x.035 Knob, Plastic Pin, Frame Locking Pin, Wheel Locking Ring, Retaining, 1/2x.042 Spring, .600x.045x2.25 Cap, Vinyl, 1/2-9/16x3/4
MK-101 Home Depot Rental
Revision 04/05, Effective Date April 21, 2005
Qty 1 1 1 1 2 4 10 5 3 4 4 2 8 2 2 4 2 6 1 2 2 2 2 1 1 4 1 1 1 1 1 1 1 1 3
MK p/n 160705 160690 160693 160700 160696 160695 151754 158289 155494 160726 159857 160732 150923 155986 160728 152505 153531 160727-2 160727-1 160735 159855 160729-3 152520 160934 160694 161226-1 160936 160697 161171 159428-1 162055 162051 162053 162052 162057
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