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Mk-101 W/jcs Stand Tile Saw Owner’s Manual & Operating Instructions

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MK-101 w/JCS Stand TILE SAW OWNER’S MANUAL & OPERATING INSTRUCTIONS CAUTION: Read all safety and operating instructions before using this equipment Enter the Serial Number of your new saw in the space below. The Serial Number is located on the left side of the blade guard. SERIAL NUMBER: NOTE: For your (1) one year warranty to be effective, complete the warranty card (including the Serial Number and mail it in as soon as possible. EXPLODED VIEW AND PARTS LIST EXPLODED VIEW: See Page 42 for Sub-Assemblies F-J MK-101 w/JCS Stand Revision 04/05, Effective Date August 19, 2005 Page 40 EXPLODED VIEW AND PARTS LIST MK-101 w/JCS Stand Revision 04/05, Effective Date August 19, 2005 Page 41 EXPLODED VIEW AND PARTS LIST Sub-Assemblies “F” and “G” Sub-Assembly “J” MK-101 w/JCS Stand Revision 04/05, Effective Date August 19, 2005 Page 42 EXPLODED VIEW AND PARTS LIST PARTS LIST: Item Description A A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 C C1 D D1 D2 D3 D4 D5 D6 D7 D8 D9 E Accessories Carton, Accessory Pack, 10 Foam, Accessory Pack Carton Wrench, 15/16 Closed End Guard, Splash Wingscrew, 1/4-20 X 1/2 Washer, 1/4 SAE Flat Pump, Water, G-150A Fitting, Plastic, 1/4 FNPT X 1/4 BARB Hose, Vinyl, 1/4 ID Clamp, Flow, 1/4-1/2 Rip Guide, Large Die Cast Miter, Large Bullnose Owner’s Manual, MK-101 Portable Tile Saw Card, MK Warranty Registration Label, Do Not Return Sell Sheet, Tile Accessory Blade, MK-100, 10 X 060 X 5/8 Tag, Serial Number, Blank Clip, Table Lock, 30 deg Pan, Plastic, 101 Plug, Rubber Drain Clamp, Holding , Pump Screw. Wing, ¼-20 x ½ Nut, Hex, ¼-20 Sheet, Set Up Instructions (Not shown in Exploded View) Frames Assembly, Portable Stand Posts Post, DC, 101, MK Red Shaft, 10.63” Pivot, 101 Screw, 3/8-16 X 1/2 Socket Head Set Spacer, 5/8X.385X1.4 Screw, 3/8-16 X 2 1/2 Hex Head Cap Washer, 3/8 Split Lock Knob, 3/8-16 X 1.5 MK Adjustment Washer, 3/8 SAE Flat Plastic Post Cover Stop, Cutting Head Kit, Stop 10” Cutting Head Stop, 10” Cutting Head Screw, 1/4-20 X 1 1/4 Hex Head Cap Washer, 1/4 Split Lock Sheet, Cutting Head Stop Instruction Belt Guards Belt Guard, MK-101 Bracket, Inner Belt Guard, 100/101 Screw, 1/4-20 x 3/4 Hex Head Cap Screw, 1/4-20 x 1 Hex Head Cap Washer, 1/4 Split Lock E1 E2 E3 E4 F F1 F2 F3 F4 F5 MK-101 w/JCS Stand Revision 04/05, Effective Date August 19, 2005 Qty Part # *Rev 1 1 1 1 1 1 1 1 6’ 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 2 2 1 3 1 153366 154022 134684 160310 151888 151915 151271 128397 132951 154394 159751 153201 162059 155037 157063 156915 154380 157500 160331-1 150634 153439 162054 151888 151893 162082 160705 158438 153254 153710 160654 156030 150925 156770-02 150923 160157 * * * * 1 1 1 1 1 1 1 3 1 4 157728-MK 157728 157145 152591 157728-IS 158319-01 158611 152370 152676 152591 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Page 43 EXPLODED VIEW AND PARTS LIST F6 F7 G G1 G2 G3 G4 H H1 H2 H3 H4 H5 H6 H7 H8 H9 J J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J11 J12 J13 J14 J15 J16 J17 J18 J19 J20 J21 J22 J23 K K1 K2 K3 K4 K5 K6 L L1 L2 Washer, 1/4 SAE Flat Belt, 260J6 Micro-V Assembly, Blade Guard Blade Guard, 101/115 Tube, Water Screw, 5/16-18 X 1/2 Socket Head Set Elbow, 1/8 MNPT X 1/4 BARB 90° Brass Motors Motor, 1-1/2HP\120V\60Hz Pulley, 6J17 X 5/8 Bore Key, 3/16 x 3/16 x 1-1/8 Square Screw, 5/16-18 X 3/8 Socket Head Set, Cup Point Label, Warning most motor..., 2 3/4 X 2 7/16 Label, Caution, GFCI, 1 X 2 1/8 Label, Caution, 5 Amp Max., 1 X 2-1/8 Label, Warning, Read Owner’s Manual, 1-3/4 X 3-3/8 Label, MK Service Info., 2 1/8 X 1-13/16 Assembly, Cutting Head Cutting Head, DC, 100/101, MK Red Pin, Blade Shaft Lock Spring, Blade Guard Lock E-Ring, 1/4 Retaining Bearing, 17mm X 40mm X 12mm Ball (6203-2NSE) Shaft, Blade 100/101 Flange, 2-3/8 Inner Flange, 2-3/8 Outer Nut, 5/8-18 Hex Pulley, 6J19 X 5/8 Bore Key, 3/16 x 3/16 x 1 1/8 Square Screw, 5/16-18 X 3/8 Socket Head Set, Cup Point Bumper, 1/2 Dia Rubber Screw, 5/16-18 X 1 Hex Head Cap Washer, 5/16 SAE Flat Washer, 5/16 Split Lock Nut, 5/16-18 Hex Screw, 5/16-18 x 2 1/2 Hex Head Cap, Full Thread Pivot, Blade Guard Washer, 3/8 SAE Flat Wingnut, 5/16-18 Nylock Strap, Motor Adjustment Screw, 3/8-16 X 3 1/2 Hex Head Full Thread Guide Bars Bar, 3/4 X 32 Guide, 101 Cover, Guide Bar, 120° X 35” Spacer, Guide Bar Cover, 101 Screw, 5/16-18 X 1 Hex Head Cap Washer, 5/16 Split Lock Washer, 5/16 SAE Flat Tables Table, 100/101 Washer, 5/16 SAE Flat MK-101 w/JCS Stand Revision 04/05, Effective Date August 19, 2005 4 1 1 1 2 3 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 4 4 4 4 1 1 2 1 1 1 1 1 2 2 2 2 1 2 151915 158194 152582 153659 155389 152607 154652 160127 158214 150344 157083 155672 155678 154822 155806 155038 158191 158224 158200 158201 158202 137711 158222 137737 135830 135848 158199 150344 157083 152674 151743 151754 151747 101196 151748 153208 150923 151746 152673 153147 134759 158403 152393 151743 151747 151754 157660 151754 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Page 44 EXPLODED VIEW AND PARTS LIST L3 L4 M M1 M2 M3 M4 M5 Washer, 5/16 Split Lock Screw, 5/16-18 X 1 Hex Head Cap Assembly, Roller Wheel Bracket, Roller Wheel Wheel, Roller Screw, 1/4-20 X 1 1/2 Hex Head Cap Washer, 1/4 SAE Flat Nut, 1/4-20 Hex PARTS LIST FOR JCS STAND (SHOWN IN PAGE 41): Item Description Assembly, Portable Stand, MK100/101/770EXP 1 Weldment, Integrated Frame 2 Weldment, Rear Support 3 Weldment, Front Support 4 Spring, Gas, 600N 5 Fitting, End, Gas Spring 6 Washer, 5/16 SAE 7 Nut, Hex, Nylok, 5/16-18 8 Screw, Hex, 5/16-18x2 9 Screw, Shoulder, 5/16x3/4 10 Nut, Hex, Nylok, 1/4-20 11 Spacer, 1/2x5/16x1-1/8 12 Washer, 3/8 SAE 13 Wheel, 8x2-1/4 14 Spacer, 3/4x3/8x2-1/4 15 Nut, Hex, Nylok, 3/8-16 16 Screw, Hex Hd, 3/8-16x4 17 Plug, Plastic, 1 SQ., 10-14 Ga 18 Plug, Plastic, 1 SQ., 14-20 Ga 19 Caster, Swivel, 3” w/ 3/8-16 Stem 20 Bumper, Rubber 21 Rivet, Dome Style, 3/16 Dia x.251-.375 Grip 22 Screw, Hex Hd, 5/16-18x2-3/4 23 Weldment, Vertical Support 24 Plate, Spring 25 Rivet, Dome Style, 5/32 Dia x.063-.125 Grip 26 Pin, Locking 27 Spring, 1/2x.04x1.75 28 Ring, Retaining, 3/8x.035 29 Knob, Plastic 30 Pin, Frame Locking 31 Pin, Wheel Locking 32 Ring, Retaining, 1/2x.042 33 Spring, .600x.045x2.25 34 Cap, Vinyl, 1/2-9/16x3/4 MK-101 w/JCS Stand Revision 04/05, Effective Date August 19, 2005 2 2 1 1 1 1 1 1 151747 151743 151756 154021 151799 151914 151915 151893 Qty 1 1 1 1 2 4 10 5 3 4 4 2 8 2 2 4 2 6 1 2 2 2 2 1 1 4 1 1 1 1 1 1 1 1 3 * * -0* * * * * MK p/n 160705 160690 160693 160700 160696 160695 151754 158289 155494 160726 159857 160732 150923 155986 160728 152505 153531 160727-2 160727-1 160735 159855 160729-3 152520 160934 160694 161226-1 160936 160697 161171 159428-1 162055 162051 162053 162052 162057 Page 45