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Mk-2000 Pro Series Brick Saw Owner’s Manual & Operating Instructions

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MK-2000 PRO SERIES BRICK SAW OWNER’S MANUAL & OPERATING INSTRUCTIONS CAUTION: Read all safety and operating instructions before using this equipment Enter the Serial Number of your new saw in the space below. The Serial Number is located on the left side of the blade guard. SERIAL NUMBER: NOTE: For your (1) one year warranty to be effective, complete the warranty card (including the Serial Number and mail it in as soon as possible. EXPLODED VIEW AND PARTS LIST EXPLODED VIEW: MK-2000 Pro Revision 01/02, Effective Date January 10, 2002 Page 37 EXPLODED VIEW AND PARTS LIST PARTS LIST: Item A A1 A2 A3 Description Assembly, Frame, Brick Saw Frame, Weldment Plug, Rubber Drain Label, MK 2000 Brick Saw Qty 1 1 1 2 MK P/N n/a 158845 153439 155230 B B1 B2 B3 B4 B5 B6 B7 B8 B9 Assembly, Upright, Left Post, Left Screw, 5/16-18 x 1 3/4, Hex Head Cap Washer, 5/16 Split Lock Washer, 5/16 SAE Flat Nut 5/16-18 Hex Stud, Spring Retaining Screw, 5/16-18 x 1 1/2, Hex Head Cap Washer, 5/16 Split Lock Washer, 5/16 SAE Flat 1 1 4 4 8 4 1 1 1 1 n/a 158846 150919 151747 151754 101196 231024 152467 151747 151754 C C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 Assembly, Upright, Right Post Screw, 5/16-18 x 1 3/4, Hex Head Cap Washer, 5/16 Split Lock Washer, 5/16 SAE Flat Nut 5/16-18 Hex Hanger, Wrench Screw, 3/8-16 x 1 3/4, Hex Head Cap Washer, 3/8 SAE Flat Washer, 3/8 SAE Split Lock Clamp, Cushion Loop 1/2” (elec.) Screw, 1/4-20 x 1 3/4 Hex Head Cap Washer, 1/4 SAE Flat Washer, 1/4 Split Lock Nut 1/4-20 Hex 1 4 4 8 4 1 1 1 1 1 1 2 1 1 n/a 158846 150919 151747 151754 101196 153945 150920 150923 150925 152471 231233 151915 152591 151893 D D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 Assembly, Cutting Head Casting, Cutting Head, Complete Bar, Adjustment Pin, Split Wrist Bushing, Plastic Stud, 5/16-18 x 1 1/2 Handle Grip, Handle 7/8 I.D. Screw, 3/8-16 x 3/4, Flat Socket Head Cap Screw Strap, Motor Adjustment Bolt, 3/8-16 x 3 1/2 Hex Head Cap Washer, 3/8 SAE Flat Stud, Pulley Alignment Caution, Owners Manual 4 x 1 1/4 1 1 1 2 6 1 1 2 1 1 1 1 1 n/a 150583 150585 151358 156441 153680 139931 158608 151752 150584 153147 150923 231274 155576 MK-2000 Pro Revision 01/02, Effective Date January 10, 2002 Page 38 EXPLODED VIEW AND PARTS LIST Item E E1 E2 E3 E4 E5 E6 E7 E8 Qty 1 1 2 1 1 1 4 4 4 MK P/N assign 154147 140012 231234 231038 231023 151698 151754 151747 Assembly, Cutting Head Height Adjustment Knob, Tri (w/ 3/8-16 x 2 1/2 Stud) Washer, 3/8 SAE Flat T-Nut Bracket, Height Adjustment Screw, 1/2 x 1/2 Socket Hd. Shoulder, (3/8-16 x 1/2 Thread) Washer, 1/2 SAE Flat 1 1 1 1 1 1 2 n/a 231039 150923 231040 156839 151753 150923 G G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 Assembly, Blade Shaft Blade Shaft-Arbor, Complete Bearing, Blade Shaft Shaft, Arbor Flange, Inner Flange, Outer 14 Inch M-Saw Screw, 1/2-20 x 1 1/4, Hex Head Cap Pin, Arbor Alignment Washer, 5/16 Split Lock Washer, 5/16 SAE Flat Screw, 5/16-18 x 2 1/4 Pulley, 2 Groove, 2-1/2 x 5/8 Key, 1 1/8 x 3/16 1 1 2 1 1 1 1 2 4 4 4 1 1 n/a 153791 154594 154639 154640 132290 152122 153946 151747 151754 153951 133157 150344 H H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 Assembly, Blade Guard Blade Guard Stud, Blade Guard Pivot Nut, 1/2-20 Lock Shim, 1/2 Rod, Adjustment Blade Guard Ball Joint Rod End, Stamped, 3/8-24 Nut, Jam 3/8-24 Screw, 3/8 x 1/2 Shoulder, 5/16-18 x 1/2 Thread Valve, Miniature Ball, 1/4 Male / Female Tag, Serial Tack, Metal 1/4 Hd. Label, Warning, Blade Guard Failure 1 1 1 1 1 1 2 2 2 1 1 2 1 n/a 158886 150581 153943 153952 231052 156521 231054 231246 231248 157007 155659 155588 Assembly, Splash Guard Curtain, Blade Guard Bracket, Water Curtain Screw, 1/4-20 x 1/2, Hex Head Cap Washer, 1/4 SAE Flat 1 1 1 1 n/a 152417 152723 152608 151915 F F1 F2 F3 F4 F5 F6 J J1 J2 J3 J4 Description Assembly, Pivot Shaft Shaft, Pivot Collar, Pivot Shaft Bracket, Stay-Level Spring, Torsion (4 coil) Bracket, Pivot Shaft Retaining Screw, 5/16-18 x 1 Button Head Washer, 5/16 SAE Flat Washer, 5/16 Split Lock MK-2000 Pro Revision 01/02, Effective Date January 10, 2002 Page 39 EXPLODED VIEW AND PARTS LIST Item K K1 K2 K3 K4 K5 K6 K7 K8 K9 Description Assembly, Belt Guard Belt Guard Inner Washer, 3/8 SAE Flat Nut, 5/16-18 Hex (w/ external tooth washer) Belt, V AX-32 Belt Guard Outer Screw, 5/16-18 x 1 3/4, Hex Head Cap Washer, 5/16 Lock Split Washer, 5/16 SAE Flat Caution, Guard Removal 3 x 1 1/2 Qty 1 1 2 2 2 1 2 2 2 1 MK P/N n/a 150590 150923 153942 151723 158867 150919 151747 151754 155587 L L1 L2 Assembly, Splash Curtain Rod, Splash Curtain Curtain, Rear 1 1 1 n/a 153956 152417 M M1 M2 M3 M4 M5 M6 M7 M8 M9 Assembly, Table Table Stop-Rule, Table Screw, 1/4-20 x 3/4 Hex Head Cap Nut, 1/4-20, Hex w/ External Tooth Washer Wheel Roller Nut, 5/16-18, Hex w/ External Tooth Washer Wood Strip, Table Insert Screw, Pan HD Phil. #8 x1 Sticker, Inspected By: (not shown) 1 1 1 4 4 4 4 1 2 1 133082 153790 134387 152504 153941 133090 153942 156427 151047 n/a N N1 N2 N3 N4 N5 N6 Assembly, Pump Electric Pump, Water G-150A Adapter, Plastic MNPT x 1/4 FNPT Hose, Vinyl 1/4 ID Owner’s Manual, Water Pump G-150A Carton, Water Pump G-150A Insert, Foam Water Pump G-150A 1 1 1 3 Ft. 1 1 1 n/a 151271 151018 132951 155745 154016 154017 P P1 P2 P3 P4 Assembly, Accessory Pack Wrench, Masonry Saw Carton, Accessory (not shown) Insert, Accessory (not shown) Assembly, Rip Guide, Large Rip Guide, Large (Comp) Screw, 5/16-18 x 1 1/2 Thumb Nut, 5/16-18 Square Warranty Card Sell Sheet, Tile Accessory Owners Manual, MK-2000 Pro Series 1 1 1 1 1 1 1 1 1 1 1 n/a 134056 153575 153576 n/a 132332 150303 151156 155037 156915 158753 P5 P6 P7 MK-2000 Pro Revision 01/02, Effective Date January 10, 2002 Page 40 EXPLODED VIEW AND PARTS LIST Item SB SB1 SB2 SB3 SB4 SB5 SB6 SB7 SB8 SB9 SB10 SB11 SB12 SB13 SB14 SB15 SB16 SB17 SB18 SB19 SB20 SB21 Description Assembly, Mtr 110/220v 1 Ph 60 Hz 2 Hp Motor, 115/230v 60 Hz 2 Hp Pulley, 2 Groove, 2 -1 /2 x 3/4 Screw, 5/16-18 x 1/4, Set Key, 1-1/8 x 3/16 Receptacle, 20 Amp 115 volt Switch, Voltage Change Switch, Thermal Overload TPMlSJ24AB Box, Switch Switch, On/Off 30 Amps/250 volts Cover, Switch Box Screw, 10-32 x 1/4 Slotted Round Head Machine Screw, 1/4-20 x 3/4 Hex Head Capacitor, HSG Capacitor, Oil MK2000 OC3020F12 Plug, Twist Lock 20 Amp125 volt (NEMAL520P) Nut, 5/16-18 w/ External Tooth Washer Washer, 5/16 SAE, Flat Warning, Cord Selection 2 3/4 x 2 1/2 Caution, Ground Fault Interrupter 2 1/8 x 1 Attachment for Water Pump 1 1/2 x 3/4 Motor, Cool Push 1 x 5/8 SC SC1 SC2 SC3 SC4 SC5 SC6 SC7 SC8 SC9 SC10 SC11 SC12 SC13 SC14 SC15 SC16 SC17 SC18 SC19 SC20 SC21 Assembly, Mtr 110/220v 1 Ph 50 Hz 2 Hp Motor, 115/230v 50 Hz 2 Hp Pulley, 2 Groove, 2 –1 /2 x 3/4 Screw, 5/16-18 x 1/4, Set Key, 1 - 1/8 x 3/16 Receptacle, 20 Amp 115 volt Switch, Voltage Change Switch, Thermal Overload TPMlSJ24AB Box, Switch Switch, On/Off 30 Amps/250 volts Cover, Switch Box Screw, 10-32 x 1/4, Slotted Round Head Machine Screw, 1/4 - 20 x 3/4 Hex Head Capacitor, HSG Capacitor, Oil MK2000 OC3020F12 Plug, Twist Lock 20 Amp125 volt (NEMAL520P) Nut, 5/16-18 w/ External Tooth Washer Washer, 5/16 SAE, Flat Warning, Cord Selection 2 3/4 x 2 1/2 Caution, Ground Fault Interrupter 2 1/8 x 1 Attachment for Water Pump 1 1/2 x 3/4 Motor, Cool Push 1 x 5/8 MK-2000 Pro Revision 01/02, Effective Date January 10, 2002 Qty 1 1 2 1 1 1 1 1 1 1 4 2 1 1 1 4 4 1 1 1 1 MK P/N n/a 231095 231083 231239 150344 154621 150577 153503 139758 139741 139766 231090 152676 150574 152412 154556 153942 151754 155672 155678 154408 154409 1 1 2 1 1 1 1 1 1 1 4 2 1 1 1 4 4 1 1 1 1 n/a 231096 231083 231239 150344 154621 150577 153503 139758 139741 139766 231090 152676 150574 152412 154556 153942 151754 155672 155678 154408 154409 Page 41 EXPLODED VIEW AND PARTS LIST Item SD SD1 SD2 SD3 SD2 SD3 SD4 SD5 SD6 SD7 SD8 SD9 SD10 SD11 SD12 SD13 SD14 SD15 SD16 SD17 SD18 SD19 SD20 SD21 Description Assembly, Mtr 110/220v 1 Ph 60 Hz 3 hp Motor, 115/230v 60 Hz 3 hp (saw duty) Pulley, 2 Groove, 2 –1 /2 x 3/4 Screw, 5/16-18 x 1/4, Set Pulley, 2 Groove, 2 –1 /2 x 3/4 Screw, 5/16-18 x 1/4, Set Key, 1 - 1/8 x 3/16 Receptacle, 20 Amp 115 volt Switch, Voltage Change Switch, Thermal Overload TPMlSJ24AB Box, Switch Switch, On/Off 30 Amps/250 volts Cover, Switch Box Screw, 10-32 x 1/4, Slotted Round Head Machine Screw, 1/4 - 20 x 3/4 Hex Head Capacitor, HSG Capacitor, Oil MK2000 OC3020F12 Plug, Twist Lock 20 Amp125 volt (NEMAL520P) Nut, 5/16-18 w/ External Tooth Washer Washer, 5/16 SAE, Flat Warning, Cord Selection 2 3/4 x 2 1/2 Caution, Ground Fault Interrupter 2 1/8 x 1 Attachment for Water Pump 1 1/2 x 3/4 Motor, Cool Push 1 x 5/8 MK-2000 Pro Revision 01/02, Effective Date January 10, 2002 Qty 1 1 2 1 2 1 1 1 1 1 1 1 4 2 1 1 1 4 4 1 1 1 1 MK P/N n/a 158752 231083 231239 231083 231239 150344 154621 150577 153503 139758 139741 139766 231090 152676 150574 152412 154556 153942 151754 155672 155678 154408 154409 Page 42