Transcript
www.mkdiamond.com
MK-4000KB Series CONCRETE SAW PARTS LIST & EXPLODED VIEWS Models: MK-4020KB MK-4026KB MK-4030KB MK-4036KB
MK-4036KB
Revision 203
06.2015
Manual Part# 168120 Caution: Read all safety and operating instructions before using this equipment. This parts list MUST accompany the equipment at all times.
INTRODUCTION Congratulations on your purchase of a MK-4000KB Concrete Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry. Operated correctly, your MK-4000KB Concrete Saw should provide you with years of service. In order to help you, we have included this manual. This owners manual contains information necessary to operate and maintain your MK-4000KB Concrete Saw safely and correctly. Please take the time to familiarize yourself with the MK-4000KB Concrete Saw by reading and reviewing this manual. Read and follow all safety, operating and maintenance instructions. If you should have questions concerning your MK-4000KB Concrete Saw, please feel free to call our friendly customer service department at: 800 421-5830 Regards, MK Diamond NOTE THIS INFORMATION FOR FUTURE USE: MODEL NUMBER: SERIAL NUMBER: PURCHASE PLACE: PURCHASE DATE:
NOTE:
For your (1) one year warranty to be effective, complete the warranty card (including the Serial Number) and mail it in as soon as possible.
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TABLE OF CONTENTS FIGURE 1 - PARTS LIST: MK-4020KB CONCRETE SAW - P/N 167420-20 6-7 FIGURE 2 - PARTS LIST: MK-4026KB CONCRETE SAW - P/N 167420-26 8-9 FIGURE 3 - PARTS LIST: MK-4030KB CONCRETE SAW - P/N 167420-30 10-11 FIGURE 4 - PARTS LIST: MK-4036KB CONCRETE SAW - P/N 167420-36 12-13 FIGURE 5 - PARTS LIST: MK-4000KB SUB ASSEMBLY - P/N 167420 14-16 FIGURE 6 - PARTS LIST: ASSY, ENGINE - P/N 167507 18-19 FIGURE 7 - PARTS LIST: ASSY, 7” AIR CLEANER - P/N 167509 20 FIGURE 8 - PARTS LIST: ASSY, INSTRUMENT PANEL - P/N 169142 21 FIGURE 9 - PARTS LIST: ASSY, TRAN. IDLER - P/N 167666 22 FIGURE 10 - PARTS LIST: ASSY, PULLEY TRAN. BELT - P/N 169393 23 FIGURE 11 - PARTS LIST: ASSY, MK-4000KB SUB A - P/N 167697 24 FIGURE 12 - PARTS LIST: ASSY, MK-4000KB SUB B - P/N 167697 25 FIGURE 13 - PARTS LIST: ASSY, MK-4000KB SUB C - P/N 167697 26-27 FIGURE 14 - PARTS LIST: ASSY, MK-4000KB SUB D - P/N 167697 28 FIGURE 15 - PARTS LIST: ASSY, MK-4000KB SUB E - P/N 167697 29 FIGURE 16 - PARTS LIST: ASSY, DEPTH STOP - P/N 165710 30 FIGURE 17 - PARTS LIST: ASSY, FUEL TANK - P/N 165210 31 FIGURE 18 - PARTS LIST: radiator - P/N 167946-kb 32 FIGURE 19 - PARTS LIST: FAN, DUAL 12VDC - P/N 169287 33 FIGURE 20 - PARTS LIST: FAN, DUAL 12VDC - P/N 169287-1 34 FIGURE 21 - PARTS LIST: ASSY, CONTROL PANEL, P/N 167215 35 FIGURE 22 - PARTS LIST: ASSY, CONTROLHEAD, FNR - P/N 167226 36 FIGURE 23 - PARTS LIST: ASSY, UP/DOWN CONTROL - P/N 167233 37 FIGURE 24 - PARTS LIST: ASSY, WATER VALVE - P/N 164161 38 FIGURE 25 - PARTS LIST: ASSY, POINTER FRONT - P/N 169111 38 FIGURE 26 - PARTS LIST: ASSY, REAR POINTER - P/N 163824 39 FIGURE 27 - PARTS LIST: ASSY, SHAFT GUARD - P/N 166056 39 FIGURE 29 - PARTS LIST: ASSY, BLADE SHAFT - P/N 165583 40 FIGURE 30 - PARTS LIST: TRUCK, FRONT PIVOT - P/N 165592 41 FIGURE 28 - PARTS LIST: ASSY, FRAME SUB - P/N 167294 42-43 FIGURE 31 - PARTS LIST: TRANSMISSION - P/N 167198 44-45 FIGURE 32 - PARTS LIST: 20" BLADE GUARD - P/N 168279-20-WH 46-47 FIGURE 33 - PARTS LIST: 26" BLADE GUARD - P/N 168279-26-WH 48-49 FIGURE 34 - PARTS LIST: 30" BLADE GUARD - P/N 168279-30-WH 50-51 FIGURE 35 - PARTS LIST: 36" BLADE GUARD - P/N 168279-36-WH 52-53 FIGURE 36 - PARTS LIST: ASSY, WATER MANIIFOLD 2T - P/N 167624 54 FIGURE 37 - PARTS LIST: ASSY, WATER MANIIFOLD 4T - P/N 167624 54 FIGURE 38 - PARTS LIST: ASSY, HINGE - P/N 163979 55
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MK-4000KB
SAFETY
WARNINGS Each machine is supplied with an operating instruction manual. Follow instructions strictly to ensure long service in normal operation. For repairs and service parts, contact your authorized MK Diamond dealer.
WARNING
Failure to comply with these warnings and instructions could result in death or serious injury.
WARNING
Always park the machine on a level surface with the engine “OFF” and the ignition switch set in the “OFF” position before performing any maintenance. Let the machine cool down! Disconnect battery!
WARNING
This saw was designed for certain applications only. DO NOT modify this saw or use for any application other than for which it was designed. If you have any questions relative to its application, DO NOT use the saw until you have contacted your MK Diamond dealer. The manufacturer accepts no responsibility by unsuitable use or modifications.
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NOTES
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MK-4000KB
EXPLODED VIEW
23
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FIGURE 1 - PARTS LIST: MK-4020KB CONCRETE SAW P/N 167420-20
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MK-4000KB
PARTS LIST
FIGURE 1 - PARTS LIST: MK-4020KB CONCRETE SAW P/N 167420-20 Item 1 2 3 4 5
Description BELT, 7, 3VX425 NUT, 1 - 14 RIGHT HAND NUT, 1 - 14 LEFT HAND SCREW, SOC HD CAP, 1/4 - 20 X 1 SCREW, HEX HD, CAP, 5/16-18 X 3/4
Part # 138172-7 138693 138701 151049 151369
Qty 1 1 1 3 4
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
WASHER, LOCK, SPLIT, 5/16 WASHER, 5/16 SAE FLAT BELT, AX-26 TAG, SERIAL #, BLANK LOG0, MK ADHESIVE BUSHING, TPR-LOCK, 1615 X 1-3/8 SCREW, 3/8-16 X 1 FLATHEAD MACHINE PULLEY, 7/3VX/4.12 X 1615TB PLATE, BELT PROTECTOR SHEET, LABEL, MK LOGO, 4000 LABEL, MK LOGO LABEL, RIGHT TOWER LABEL, LEFT TOWER CORNER, FRAME ASSY, SHAFT GUARD GUARD, ENGINE, LEFT, 4000HY MK-4000KB CONC SAW, PARENT SCREW, SOC HD, MI0-1.25 X 30MM GUARD, ENGINE, RIGHT, 4000KB ASSY, BLADE GUARD 20" WHITE ASSY, FLANGE, KEYED, OUTER, 4" FLANGE, KEYED, INNER 4" PULLEY, 7/3VX/3.2 KB PULLEY, 3VX/4.0, BOLT - ON KEY, SQR, 3/8 X 3/4
151747 151754 152365 157500-RW 157914 160811 162067 165695 165707 165709 165709 165709 165709 165871 166056 167287 167420 167513 167558 168279-20-WH 168596-4 168598-4 169356-32 169357 169371
4 4 1 2 2 1 4 1 1 1 2 1 1 1 1 1 1 6 1 1 2 2 1 1 2
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MK-4000KB
EXPLODED VIEW
17
16
24
22
8
25
10
3
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7
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1
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2
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FIGURE 2 - PARTS LIST: MK-4026KB CONCRETE SAW P/N 167420-26
MK-4000KB
PARTS LIST
FIGURE 2 - PARTS LIST: MK-4026KB CONCRETE SAW P/N 167420-26 Item 1 2 3 4 5
Description BELT, 7, 3VX425 NUT, 1 - 14 RIGHT HAND NUT, 1 - 14 LEFT HAND SCREW, SOC HD CAP, 1/4 - 20 X 1 SCREW, HEX HD, CAP, 5/16-18 X 3/4
Part # 138172-7 138693 138701 151049 151369
Qty 1 1 1 3 4
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
WASHER, LOCK, SPLIT, 5/16 WASHER, 5/16 SAE FLAT BELT, AX-26 TAG, SERIAL #, BLANK LOG0, MK ADHESIVE BUSHING, TPR-LOCK, 1615 X 1-3/8 SCREW, 3/8-16 X 1 FLATHEAD MACHINE PULLEY, 7/3VX/4.12 X 1615TB PLATE, BELT PROTECTOR SHEET, LABEL, MK LOGO, 4000 LABEL, MK LOGO LABEL, RIGHT TOWER LABEL, LEFT TOWER CORNER, FRAME ASSY, SHAFT GUARD GUARD, ENGINE, LEFT, 4000HY MK-4000KB CONC SAW PARENT SCREW, SOC HD, MI0-1.25 X 30MM GUARD, ENGINE, RIGHT, 4000KB ASSY, BLADE GUARD 26" WHITE ASSY, FLANGE, KEYED, OUTER, 5" FLANGE, KEYED, INNER 5" PULLEY, 7/3VX/2.8 KB PULLEY, 3VX/4.0, BOLT - ON KEY, SQR, 3/8 X 3/4
151747 151754 152365 157500-RW 157914 160811 162067 165695 165707 165709 165709 165709 165709 165871 166056 167287 167420 167513 167558 168279-26-WH 168596-5 168598-5 169356-28 169357 169371
4 4 1 2 2 1 4 1 1 1 2 1 1 1 1 1 1 6 1 1 2 2 1 1 2
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MK-4000KB
EXPLODED VIEW
9 16
24
17
22
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25
10
3
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30
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28
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4
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1
21
19
14
2
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FIGURE 3 - PARTS LIST: MK-4030KB CONCRETE SAW P/N 167420-30
MK-4000KB
PARTS LIST
FIGURE 3 - PARTS LIST: MK-4030KB CONCRETE SAW P/N 167420-30 Item 1 2 3 4 5
Description BELT, 7, 3VX425 NUT, 1 - 14 RIGHT HAND NUT, 1 - 14 LEFT HAND SCREW, SOC HD CAP, 1/4 - 20 X 1 SCREW, HEX HD, CAP, 5/16-18 X 3/4
Part # 138172-7 138693 138701 151049 151369
Qty 1 1 1 3 4
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
WASHER, LOCK, SPLIT, 5/16 WASHER, 5/16 SAE FLAT BELT, AX-26 TAG, SERIAL #, BLANK LOG0, MK ADHESIVE BUSHING, TPR-LOCK, 1615 X 1-3/8 SCREW, 3/8-16 X 1 FLATHEAD MACHINE PULLEY, 7/3VX/4.75 X 1615TB PLATE, BELT PROTECTOR SHEET, LABEL, MK LOGO, 4000 LABEL, MK LOGO LABEL, RIGHT TOWER LABEL, LEFT TOWER CORNER, FRAME ASSY, SHAFT GUARD GUARD, ENGINE, LEFT, 4000HY MK-4000KB CONC SAW, PARENT SCREW, SOC HD, MI0-1.25 X 30MM GUARD, ENGINE, RIGHT, 4000KB ASSY, BLADE GUARD 30" WHITE ASSY, FLANGE, KEYED, OUTER, 5" FLANGE, KEYED INNER, 5" PULLEY, 7/3VX/2.8 KB PULLEY, 3VX/4.0, BOLT - ON KEY, SQR, 3/8 X 3/4
151747 151754 152365 157500-RW 157914 160811 162067 165696 165707 165709 165709 165709 165709 165871 166056 167287 167420 167513 167558 168279-30-WH 168596-5 168598-5 169356-28 169357 169371
4 4 1 2 2 1 4 1 1 1 2 1 1 1 1 1 1 6 1 1 2 2 1 1 2
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MK-4000KB
EXPLODED VIEW
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26
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3
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14
1
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FIGURE 4 - PARTS LIST: MK-4036KB CONCRETE SAW P/N 167420-36
MK-4000KB
PARTS LIST
FIGURE 4 - PARTS LIST: MK-4036KB CONCRETE SAW P/N 167420-36
Item 1 2 3 4
Description NUT, 1 - 14 RIGHT HAND NUT, 1 - 14 LEFT HAND SCREW, 3/8 - 16 X 1 -1/4 HEX HEAD CAP WASHER, FLAT, SAE, 3/8
Part # 138693 138701 150774 150923
Qty 1 1 2 4
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
SCREW. SOC HD CAP. 1/4 - 20 X 1 SCREW, HEX HD, CAP, 5/16 - 18 X 3.4 WASHER, LOCK, SPLIT, 5/16 WASHER, FLAT, SAE, 5/16 BELT, AX-26 NUT, 3/8 - 16 NYLOK HEX TAG, SERIAL #, BLANK LOGO, MK ADHESIVE BUSHING, TPR-LOCK, 1615 X 1 - 3.8 SCREW, 3.8 - 16 X 1 FLATHEAD MACHINE PLATE, BELT PROTECTOR SHEET, LABEL, MK-LOGO, 4000 LABEL, MK LOGO LABEL, RIGHT TOWER LABEL, LEFT TOWER CORNER, FRAME 36" BG ASSY, SHAFT GUARD PULLEY, 7/3VX/5.75 X 1615TB GUARD, ENGINE, LEFT, 4000HY MK-4000KB CONC SAW, PARENT SCREW, SOC HD, MI0-1.25 X 30MM BELT, 7/3VX450 GUARD, ENGINE, RIGHT, 4000KB ASSY, BLADE GUARD 36" WHITE ASSY, FLANGE,KEYED OUTER, 6" FLANGE, KEYED, INNER 6" PULLEY, 7/3VX/2.8 KB PULLEY, 3VX/4.0, BOLT - ON KEY, SQR, 3/8 X 3/4
151049 151369 151747 151754 152365 152505 157500-RW 157914 160811 162067 165707 165709 165709 165709 165709 165871-36 166056 167278 167287 167420 167513 167527-7 167558 168279-36-WH 168596-6 168598-6 169356-28 169357 169371
3 4 4 4 1 2 2 2 1 2 1 1 2 1 1 1 1 1 1 1 6 1 1 1 2 2 1 1 2
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MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 5 - PARTS LIST: MK-4000KB PARENT CONCRETE SAW P/N 167420
26
11 12
25
24
36
39 6 22 21 21
22 7
28
20
18 LAMP TIMER INCLUDED WITH ENGINE
37 8 16 30
35
15
Item 1 2 3
Description BELT, AX-38 NUT, HEX, 5/8-18 WASHER, 3/8 SAE FLAT
Part # 133165 135848 150923
Qty 1 3 2
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
WASHER, 1/2 SAE FLAT WASHER, 3/8 SPLIT LOCK CLAMP, 5/8 HOSE SCREW, #10 - 24 X 1/2 PAN HD NUT, 10-24 HEX NUT, HEX, 1/4 - 20 SCREW, HEX HD CAP, 3.8 - 16 X 1 WASHER, 1/4 SPLIT LOCK SCREW, 1/4-20 X 1/2 HEX HEAD SPRING, 9/16 X 2.5 EXTENSION EYEBOLT, 1/4-20 X 2 SCREW, PAN HD, 1/4 - 20 X 3/4 WASHER, LOCK, IT, #10 WASHER, FLAT, 5/8 SAE NUT, 1/4-20 NYLOK SCREW, 1/2-13 X 1-1/2 HEX FLANGE HEAD, RIGHT HAND FUSE, 40A ATC BLADE
150924 150925 151198 151744 151749 151893 152507 152591 152608 153807 153887 157523 158336 158350 159857 160819 164595
4 2 2 2 2 2 2 6 6 1 1 3 2 4 1 4 1
14
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 6 - PARTS LIST: MK-4000KB PARENT CONCRETE SAW P/N 167420 33
33 31
29 23 6 38
33 32 33
2
2 17 17
34
1
10 17 27
4
13
40 19
Item 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
14
5 3
9
Description FUSE, 10A ATC BLADE FUSE, 5A ATC BLADE ASSY, 4000HY/KB SUB NECK, 2" FUEL FILLER CAP, 2" FUEL FILLER ASSY, INSTRUMENT PANEL, KB SCREW, HEX, TAP, 5/8-11 X 5-1/2 SWITCH, MAGNETIC, 12/24V, MDL117 ASSY, ENGINE, 44HP KB BRACKET, FUSEBOX, KB HOSE, RADIATOR, 1-1/4ID, UPPER, KB HOSE, RADIATOR, 1-1/4ID, LOWER, KB CLAMP, 1 - 1/16 TO 2 HOSE ASSY, TRANS IDLER, KB WIRE HARNESS, KB HOSE, FUEL, 3/161D (6.0') BLOCK, FUSE, 4 - SLOT COVER, 8 - 4 AWG TERMINAL, RED FITTING, 1/4MNPT X 3/16 BARB WASHER, CHROMATE, 1/2 PAIR
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Part # 164597 164598 167197 167219-D 167220 167222 167279 167502 167507 167536 167559 167560 167617 167666 167672 167674 169148 169355 169361 169691
Qty 2 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 4
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 5 - PARTS LIST: MK-4000KB PARENT CONCRETE SAW P/N 167420
Item 1 2 3
Description CLAMP, 5.8 HOSE WASHER, LOCK, SPLIT, 5/16 WASHER, FLAT, SAE, 5/16
Part # 151198 151747 151754
Qty 4 4 8
4 5 6 7 8 9 10 11 12 13
NUT, HEX, TW, 5/16 - 18 SCREW, 5/16 - 18 X 1 - 1/4 HEX HEAD SCREW, 5/16 - 18 X 2 HEX HEAD ELBOW, 1/4 MNPT X 5/16BARB, BRASS HOSE, 5/16 FUEL, 12" HOSE, 5/16 FUEL, 16" ASSY, 4000HY/KB SUB ASSY, RADIATOR, KB BRACKET, FUEL FILTER, KB FITTING, 3/8 MNPT X 1/4 FNPT
153942 153950 155494 164278 164958 164958 167197 167946-KB 169350 169703
2 2 4 2 1 1 1 1 1 1
16
notes
17
MK-4000KB
EXPLODED VIEW
FIGURE 6 - PARTS LIST: MK-4000KB Assembly engine P/N 167507 44
33
43
34 25 15 18 21
24
16
25 41 24
21
25 20 INCLUDED WITH ENGINE
2
26
37
40 32 45 46
7
37
11
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Item
Description
Part #
Qty
1
WHEEL, CONVEYOR CART
133090
1
2
CLAMP, 5/8 HOSE
151198
2
3
SCREW, HEX HD, CAP 5/16-18 X 3/4
151369
5
4
WASHER, LOCK, SPLIT, 5/16
151747
5
5
WASHER, FLAT, SAE, 5/16
151754
5 1
6
NUT, 1/4-20 HEX
151893
7
WASHER, 1/4 SAE FLAT
151915
4
8
SCREW, SOC HD , 5/16 - 18 X 3/4
152444
1
9
PIN, 1/16 X 3/4 COTTER
152518
1
10
SCREW, 1/4-20 X 3/4 SOCKET HEAD CAP
152587
1
11
SCREW, HEX HD CAP, 1/4-20 X 1
152676
2
12
PIN, WIRE STOP
153842
1
13
NUT, HEX W/WSHR, 1/4-20
153941
2
14
SCREW, HEX HD FL 10-24X 5/16
154172
1
15
BUMPER, 1-1/2 OD X I/4 ID x 3/4
154496
2
16
SCREW, PAN HD 1/4-20 X 3/4
157523
2
17
NUT, 5/16-18 NYLOK HEX
158289
2
18
NUT, HEX, NYLOK 1/4 - 20
159857
2
19
WASHER, FLAT, M10
160203
9
20
CLAMP, HOSE, 1 - 15/16 TO 2 - 1/4
162816
1
21
SCREW, HEX, M8-1.25 X 16MM
164223
3
22
CLAMP, 30 SERIES CLAMSHELL CONDUIT
164600
1
18
MK-4000KB
PARTS LIST
FIGURE 6 - PARTS LIST: MK-4000KB Assembly engine P/N 167507
Item
Description
Part #
Qty
23
SCREW, SOC HD, M 8 - I . 25 X 30MM
164721
6
24
WASHER, FLAT, N, M8
164855
3
25
WASHER, LOCK, SPLIT, M8
164860
18
26
HOSE, 3/8 FUEL, 1" LONG
166472
1
27
ENGINE, KUBOTA, 44HP, DIESEL
167291
1
28
CASTING, FLYWHL GRD, KB, COMP
167498
1
29
PLATE, FLYWHL GRD, KB
167499
1
30
STAND OFF, FLYWHL GRD, KB
167500
1
31
ADAPTER, 3/8MNPT X A-BULB TEMP
167503
1
32
MOUNT, ENGINE, 4000kb
167508
1
33
ASSY, 7" AIR CLEANER, KB
167509
1
34
SCREW, HEX, M8-1. 25 X 25MM
167512
9
35
SCREW, SOC HD, M10 - I . 25 X 30MM
167513
9
36
WASHER, SPLIT LOCK, M10
167515
11
37
CLAMP, 1 - 1 / 4 CUSHION LooP
167523
2
38
SCREW, SOC SET, CPT, 5/16 -18 X 1-1/2
167525
1
39
BRACKET, THROTTLE CABLE, KB
167526
1
40
PIPE, RADIATOR OUTLET, KB
167529
1
41
BRACKET, POINTER STOP, KB
167557
1
42
SCREW, HEX, MI0-1.25 X 40MM
167613
2
43
PIPE, 1 - 3/4 EXHAUST, KB
168883
1
44
CAP, WEATHER, 1 - 3/4 EXHAUST
168884
1
45
washer, chromate, 3/8, pair
169692
8
46
screw, hex, m10- 1.25 x 25mm
170112
8
19
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 7 - PARTS LIST: MK-4000KB assmebly Air Cleaner P/N 167509
169047
169046
Item 1 2 3
Description WASHER, 1/4 SAE FLAT SCREW, 1/4-20 X 3/4 HEX HEAD SCREW, HEX HD CAP, 1/4-20 X 1
Part # 151915 152370 152676
Qty 5 1 2
4 5 6 7 8 9 10 11 12 13 14 15
NUT, 1/4-20 NYLOK AIR CLEANER, 7" BRACKET, 7" AIR CLEANER HooD, 2.5" INLET CLAMP, 1-5/16 TO 2-1/4 HOSE ADAPTER, 1-7/800 X 2-1/4 ID TUBE HOSE, Ø1-3/4 X 90 INTAKE (COMP) HOSE, 2-112 ID INTAKE (COMP) CLAMP, 2-5/16 TO 3-1/4 HOSE BRACKET, AIR CLEANER, KB PLATE, AIR CLEANER, KB CLAMP, I -3/4 CUSHION LOOP
159857 162607 162608 162609 162816 162857 163985-KB 163986 164242 167510 167511 167522
3 1 1 1 1 1 1 1 2 1 1 1
20
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 8 - PARTS LIST: MK-4000KB INSTRUMENT PANEL P/N 167222
Item 1 2 3
Description SCREW, 1/4-20 X 3/4 FLAT HEAD PHILLIPS PLUG, 1/2 FLUSH HEAD BUTTON PANEL, INSTRUMENT (COMP)
Part # 154657 156779 160909-KB
Qty 1 2 1
4 5 6 7 8 9 10 11 12
CONTROL, THROTTLE-COMP KNOB, DEPTH INDICATOR (COMP) POINTER, DEPTH INDICATOR ASSY, DEPTH INDICATOR LIGHT, 1/2" DIA, PANEL, RED LIGHT, 1/2" DIA, PANEL, GREEN GAUGE, FUEL, ANALOG GAUGE, TACH, DIESEL GAUGE, TEMP, 2"
162616-KB 162629 162630 162881 163938 163939 164151 164152-D 167501
1 1 1 1 2 1 1 1 1
21
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 9 - PARTS LIST: MK-4000KB ASSEMBLY TRANS. IDLER P/N 167666
Item 1 2
Description SCREW, 3/8-16 X 1-1/4 HEX HEAD CAP WASHER, 3/8 SAE FLAT
Part # 150774 150923
Qty 2 4
3 4 5 6 7 8 9 10 11 12 13 14
WASHER, 3/8 SPLIT LOCK NUT, 3/8-16 NYLOK HEX BOLT, 3/8-16 X 3-1/2 HEX HEAD TAP NUT, 3/8-16 HEX CENTERLOCK SCREW, HEX, 3/8-16 X 3/4 PULLEY, IDLER, BV3001, W/CSINK SCREW, 3/8-16 X 1-1/4 FLAT HEAD SOCKET BRACKET, IDLER TOWER ARM, TRANS BELT TENSIONER ARM, TRANS BELT IDLER STANDOFF, IDLER ARM, KB ASSY, PULLEY, TRANS BELT, KB
150925 152505 153147 153522 153527 153797-CS 164193 165699 165700 165701 167277 167667
2 1 1 1 1 1 1 1 1 1 1 1
22
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 10 - PARTS LIST: MK-4000KB PULLEY TRANS. BELT P/N 167667
Item 1 2
Description Bearing, Ball 17X40X12MM Washer, 3/8 SAE Flat
Part # 137711 150923
Qty 3 1
3 4 5 6 7
Washer, 3/8 Split Lock Screw, Hex, 3/8-16 X 3/4 Ring, 1-9/16 Internal Retaining Pulley, 2A/3.0 Idler, kb Axle, 2A/3.0 Idler Pulley
150925 153527 160898 165697-KB 165698
1 1 2 1 1
23
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 11 - PARTS LIST: MK-4000KB ASSEMBLY SUB A P/N 1671697
Item 1 2 3
Description Screw, 3/8-16 X 1-1/4 Hex Head Cap Washer, 1/2 SAE Flat Washer, 3/8 Split Lock
Part # 150774 150924 150925
Qty 2 8 2
4 5 6 7 8 9
Washer, 1/2 Split Lock Screw, 1/2-13 X 1-1/4 Hex Head Cap Nut, 1/2-20 Hex Assy, Depth Stop Tower Weldment, Radiator Assy, Frame Sub, 4000HY/KB
153524 153532 162586 165710 167199 167294
8 6 2 1 1 1
24
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 12 - PARTS LIST: MK-4000KB ASSEMBLY SUB B P/N 167697
Item 1 2 3
Description NUT, HEX, 5/16-18 Part# 167197 (B) FLAT WASHER, 3/8 SAE WASHER, 3/8 SPLIT LOCK
Part # 101196 150923 150925
Qty 2 4 4
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
FENDER WASHER, 5/16 X 1.0 WASHER, LOCK, SPLIT, 5/16 WASHER, 5/16 SAE FLAT SCREW, HEX HD CAP, 3/8-16 X 1 SCREW, HEX, 5/16-18 X 2-1/4 SCREW,FLAT HD 10-24 X 5/8 BOLT, 5/16/-18 X 2-3/4 HEX HEAD TAP SCREW, 5/16-18 X 3/8 SOCKET HEAD SET CLAMP, 1-5/16 TO 2-1/4 HOSE HANDLE, DEPTH STOP (COMP) GROMMET 1/2 X 1.0 ASSY, CABLE, POINTER CLEAT, 1/8" CABLE ASSY, FUEL TANK HOSE, 2.0 ID FUEL FILL (COMP) ASSY, CONTROL PANEL, LESS INST
151053 151747 151754 152507 153951 154295 156974 157083 162816 163987 164207 165739 165740 167210 167213 167215
4 4 4 4 2 2 2 2 2 1 1 1 1 1 1 1
25
MK-4000KB
EXPLODED VIEW
24
41
30
29
27
8
26
42
33
37 20
44
31
32
9
22
35
10
4
15
43
34
39
18
17
23
28
11
36
3
4
5
12
6
6
7
16
26
25
38
40
14
1
19
13
2
21
FIGURE 13 - PARTS LIST: MK-4000KB ASSEMBLY SUB C P/N 1671697
MK-4000KB
PARTS LIST
FIGURE 13 - PARTS LIST: MK-4000KB ASSEMBLY SUB C P/N 1671697 Item
Description
Part #
Qty
1 2 3 4 5
NUT, HEX, 3/8 - 16 WASHER, FLAT, USS, 3/8 HOSE, 3/8 X 5/8 VINYL Clamp, 5/8 Hose Screw, 5/16-18 X 1 Hex Head
101188 101360 150845 151198 151743
1 2 1 3 2
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Washer, Lock, Split, 5/16 WASHER, FLAT, SAE, 5/16 Nut, Hex, 1/4 -20 WASHER 1/4, SAE FLAT NIPPLE, 3/8 NPT X 90, CLOSE elbow, street, 3/8 npt x 90, brASS fitting, 3/8 mnpt x close NUT, 3/8 - 16 NYLOK HEX SCREW, HEX HD 1/2 - 13 X 2 CABLE, 4GA X 24 BLACK BATTERY SCREW, HEX, 5/16 - 18 X 2 - 1/4 HOSE, 1/4 FUEL, 36" LONG ELBOW, 1/4MNPT STREET NUT, 1/2 - 13 NYLOK HEX NUT, HEX, NYLK, 5/16-18 SCREW, 3/8 - 16 X 1 3/4 HEX HD NUT, HEX, NYLK, 1/4 - 20 NIPPLE, 1/4 NPT X CLOSE, BRASS HOSE, 1/4 NPT X 9/16JIC90 HYD Spring, .44 X 10.3 X .041 Extension Cable, 52" Depth Indicator Bracket, Battery Holddown Cable, Trans Control Ball Joint, 30 Series NUT, HEX, NYLK, 1/4 - 28 Stud, 1/4-20 X 8.5 Washer, 1/4 Rubber Fender Cable, 4GA X 52 red Battery Fitting, 3/8 MNPT X 1/4 Barb, Brass Pump, Hydraulic Fitting, Tee, 1/4 Fnpt, Brass Cable, 4GA X 29 Red Battery Panel, Tower R/H Fitting, 3/8 Mnpt X 1/4 Fnpt Plug, Hole Plastic 1.0" TEE, 3/8NPT, BRASS BATTERY, 12 VOLT 90 AMP-HOUR TERMINAL, BATTERY, MARINE POST INSULATOR, BATTERY TERM, MARINE
151747 151754 151893 151915 152073 152074 152076 152505 153533 153849 153951 154163 154615 155162 158289 158398 159857 159905 162600 162627 162628 162647 162858 162859 163936 164212 164593 166050 167239 167271 167272 167273 167284 167506 167941 170387 170458 170459 170460
8 8 2 2 1 1 1 1 1 2 6 1 1 1 2 1 2 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1
27
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 14 - PARTS LIST: MK-4000KB ASSEMBLY SUB D P/N 1671697
Item 1 2
Description GRIP, HANDLE, 1.0 ID ELBOW, 1/2 MNPT 90 STREET, GALV
Part # 150842 150844
Qty 2 1
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
HOSE, 3/8 X 5/8 VINYL, 18" WASHER, 1/2 SAE FLAT CLAMP, 5/8 HOSE FITTING, 1/2 MNPT X 3/4 FNH WASHER, LOCK, SPLIT, 5/16 WASHER, 5/16 SAE FLAT WASHER, 1/2 SPLIT LOCK SCREW, 1/2-13 X 1-1/4 HEX HEAD CAP FITTING, 1/2 MNPT X 3/8 BARB SCREW, HEX, 5/16-18 X 2-1/4 PLATE, REAR FRAME HANDLEBAR KNOB, 1/2-13 T-HANDLE FITTING, 1/2 NPT COUPLER PANEL, TOWER L/H ASSY, BACK PANEL, LATCHING
150845 150924 151198 151322 151747 151754 153524 153532 153653 153951 161106 161158 162635 164208 167285 167505
1 5 1 1 6 6 5 5 1 6 1 2 2 1 1 1
28
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 15 - PARTS LIST: MK-4000KB ASSEMBLY SUB E P/N 1671697
Item 1 2 3 4
Description NUT, HEX, 5/16-18 WRENCH, BOX END, 1 - 1/2 X 9/16 SCREW, 3/8-16 X 1-3/4 HEX HEAD CAP WASHER, 1/2 SAE FLAT
Part # 101196 137976 150920 150924
Qty 1 1 2 4
5 6 7 8 9 10 11 12 13 14
5/16 FENDER WASHER NUT, 3/8-16 NYLOK HEX WASHER, 1/2 SPLIT LOCK SCREW, 1/2-13 X 1-1/4 HEX HEAD CAP SCREW, 5/16-18 X 1-1/4 HEX HEAD ASSY, POINTER, FRONT ASSY, REAR POINTER BRACKET, ENGINE GUIDE, RIGHT BRACKET, ENGINE GUIDE, LEFT WRENCH, 1" OPEN END
151053 152505 153524 153532 153950 160931 163824 167242 167243 169382
2 2 4 4 1 1 1 1 1 1
29
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 16 - PARTS LIST: MK-4000KB ASSEMBLY DEPTH STOP P/N 165710 1
8
7
4 10
3
9
5
12
13
11
2
ITEM
DESCRIPTION
PART #
QTY.
1 2 3
WASHER, 1/2 SAE FLAT SCREW, SET, cup pt 5/16 - 18 X 1/4 FITTING, 1/4 - 28 GREASE
150924 152607 153852
2 4 1
4 5 6 7 8 9 10 11 12 13
TUBE, DEPTH STOP ARM, DEPTH STOP LINKAGE CUP, DEPTH STOP ROD END, 1/2" BALL JOINT NUT, 1/2 - 20 HEX BEARING, 1 X 2 X 1/8 BRONZE THRUST COLLAR, SHAFT, 1/2 U-JOINT, 1.0 OD X 0.5 ID (comp) SCREW, DEPTH STOP PIN, 5/16 X 1-1/4 GROOVE
161138 161156 162582 162583 162586 162623 162633 163988 165708 171037
1 1 1 2 2 1 1 1 1 1
30
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 17 - PARTS LIST: MK-4000KB ASSEMBLY FUEL TANK P/N 165210
ITEM NO.
DESCRIPTION
PART #
QTY.
1 2 3
PLUG, 1/4NPT HEX SOCKET SENDER, FUEL ELBOW, 1/4MNPT X 5/16BARB, BRASS
154679 162636 164278
1 1 1
4
TANK, FUEL
167211
1
31
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 18 - PARTS LIST: MK-4000KB RADIATOR P/N 167946-KB
Item 1 2 3
Description WASHER, 1/2 SAE FLAT SCREW, SHOULDER, 1/2X1/2 SCREW, 1/4 -20 X 1/2 HEX HEAD
Part # 150924 151753 152608
Qty 4 4 3
4 5 6 7 8 9 10 11 12 13 14 15
SCREW, 1/4 - 20 1/2 TRUSS HEAD NUT, HEX, TW, 1/4 - 20 BUMPER, 1/4 ID X 1 - 1/2OD X 3/4 WASHER, LOCK, 1/4 INT TOOTH GROMMET 1/2 X 1.0 BRACKET, RADIATOR BOTTLE RESERVOIR, COOLANT BRACKET, RADIATOR, LEFT, KB BRACKET, RADIATOR, RIGHT, KB RADIATOR, 18.25 X 27.5 FAN, DUAL, 12VDC, COMP SWITCH, TEMP, 185DEG, 3/8NPT
153880 153941 154496 162490 164207 167208 167209 167942-KB 167943-KB 167945 169287 169295
2 1 2 2 4 1 1 1 1 1 1 1
32
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 19 - PARTS LIST: MK-4000KB FAN, DUAL 12VDC P/N 169287
Item 1 2 3
Description WASHER, 1/4 SAE FLAT screw, hex hd, 1/4 - 20 x 3/4 washer, 1/4 split lock
Part # 151915 152370 152591
Qty 9 3 9
4 5 6 7 8 9 10 11 12
SCREW, HEX HD CAP, 1/4 - 20 X 1 NUT, HEX, TW, 1/4 - 20 SCREW, 1/4 - 20 X 3/4 FLAT HEAD PHILLIPS SCREW, PAN HD, 1/4 - 20 X 3/4 RELAY, 12V, 70A FAN, DUAL, 12VDC BAR, FAN MOUNT, LEFT BAR, FAN MOUNT, RIGHT WIRE HARNESS, DUAL FAN
152676 153941 154657 157523 164969 169104 169108 169296 169728
6 1 3 1 1 1 1 1 1
33
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 20 - PARTS LIST: MK-4000KB FAN, DUAL 12VDC P/N 169287-1
Item 1 2 3
Description WASHER, 1/4 SAE FLAT screw, hex hd, 1/4 - 20 x 3/4 washer, 1/4 split lock
Part # 151915 152370 152591
Qty 14 8 14
4 5 6 7 8 9 10 11
screw, 1/4 - 20 x 1/2 hex head NUT, HEX, TW, 1/4 - 20 screw, pan hd, 1/4 - 20 x 3/4 relay, 12v, 70A PLUG, HOLE PLASTIC 1.0" FAN, RADIATOR, 11" DIA. 12VDC SHROUD, RADIATOR, 11" FAN WIRE HARNESS, DUAL FAN
152608 153941 157523 164969 167941 169387 169388 169728
6 1 1 1 3 2 1 1
34
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 21 - PARTS LIST: MK-4000KB CONTROL PANEL P/N 167215
Item 1 2 3
Description WASHER, 3/8 SPLIT LOCK SCREW, HEX HD, 5/16-18 X 1 WASHER, 5/16 SAE FLAT
Part # 150925 151743 151754
Qty 2 2 4
4 5 6 7 8 9 10 11 12 13 14 15
SCREW, 1/4-20 X 1/2 TRUSS HEAD SCREW, 5/16-18 X 2 HEX HEAD CONTACTS, NC NUT, 5/16-18 NYLOK HEX ASSY, SWITCH BUTTON, GAS ASSY, WATER VALVE PANEL, CONTROL LABEL, SET, CONTROL PANEL ASSY, CONTROLHEAD, FNR PLATE, UP/DOWN CONTROL MOUNT ASSY, UP/DOWN CONTROL SPRING, EXT, 7/160D X .048WD X 3.0L
153880 155494 156204 158289 162080 164161 167217 167218 167226 167232 167233 167270
2 2 1 2 1 1 1 1 1 1 1 1
35
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 22 - PARTS LIST: MK-4000KB ASSEMBLY CONTROLHEAD P/N 167226
Item
Description
Part #
Qty
1
NUT, 3/8-16 HEX
101188
2
2
SCREW, 10-24 X 1/2 PAN HEAD PHILLIPS
151744
4
3
NUT, 10-24 HEX
151749
2
4
WASHER, 5/16 SAE FLAT
151754
2
5
WASHER, 1/4 SAE FLAT
151915
2
6
SCREW, 1/4-20 X 3/4 HEX HEAD
152370
2
7
SCREW, 5/16-18 X 1-1/2 HEX HEAD
152467
2
8
WASHER, 1/4 SPLIT LOCK
152591
2
9
WASHER, #10 SPLIT LOCK
153684
6
10
SCREW, PAN HD PHIL MS I0-24X3/4
156641
2
11
SCREW, 5/16 - 18 X 3/8 SOCKET HEAD SET
157084
1
12
NUT, 5/16-18 NYLOK HEX
158289
2
13
BRACKET, FNR CONTROL
162634
1 1
14
CLAMP, 30 SERIES CONDUIT
162860
15
JOURNAL, FNR CONTROL
162889
1
16
WASHER, 2.0 X .812 X .088 NYLON
162890
1
17
BRACKET, FNR PIVOT
162891
1
18
SPRING, 1.50 X .755 X .045, DISK
162892
1
19
SCREW, 3/4 X 1/2 SOCKET HEAD SHOULDER
162893
1
20
HANDLE, FNR GRIP
167227
1
21
BAR, FNR HANDLE
167228
1
22
BLOCK, FNR HANDLE
167229
1
23
PLATE, FNR CABLE
167230
1
24
BRACKET, FNR SPRING
167231
1
36
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 23 - PARTS LIST: MK-4000KB ASSEMBLY UP/DOWN CONTROL P/N 167233
ITEM
DESCRIPTION
PART #
QTY.
1 2 3
WASHER, 3/8 SAE FLAT NUT, 10-24 HEX WASHER, 1/4 SAE FLAT
150923 151749 151915
2 2 2
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
ELBOW, 3/8 NPT STREET SCREW, HEX HD CAP, 1/4-20 X 1 NUT, HEX W/WSHR, 1/4-20 WASHER, #10 SAE FLAT SCREW , SOC HD CAP, 1/4- 20 X I NUT, HEX 10-32 SCREW, 10-32 X 1 HEX HEAD CAP SCREW, PAN HD PHIL MS 10-24X3/4 WASHER #10, INTERNAL TEETH NUT, HEX, NYLK, 1/4-28 CAP, PUSH-ON, VINYL, I X 1/4 VALVE, 3/8 ANGLE NEEDLE HANDLE, UP/DOWN CONTROL PLATE, UP/DOWN ADJ ARM, DEPTH CONTROL ADJ WASHER, 5/16 FLANGED PLASTIC FITTING, 3/8 MNPT X 1/4 BARB, BRASS FITTING, 3/8 NPT X 3/8 JIC SPRING, EXT, .300D X .037WD X 3/4L
152074 152676 153941 154369 154683 156269 156270 156641 158336 163936 167216 167234 167235 167236 167237 167238 167239 167240 167241
1 2 3 1 1 2 1 1 2 1 1 1 1 1 1 2 1 1 1
37
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 24 - PARTS LIST: MK-4000KB ASSEMBLY WATER VALVE P/N 164161
ITEM
DESCRIPTION
PART #
QTY.
1 2 3
ELBOW, 1/2 MNPT 90 STREET, GALV FITTING, 1/2 MNPT X 3/8 BARB VALVE, BALL 1/2"
150848 153653 153796
1 2 1
4 5
SCREW, PAN HD PHIL 10-24 X 5/16 BRACKET, WATER VALVE
159494 162650
2 1
FIGURE 25 - PARTS LIST: MK-4000KB FRONT POINTER P/N 160931
Item 1 2 3
Description NUT, 3/8-16 HEX NUT, 3/8-16 NYLOK HEX WHEEL, POINTER, 3"
Part # 101188 152505 155066
Qty. 2 1 1
4 5 6 7 8
BUSHING, 3/8 ID X 1-5/8L SCREW, 3/8-16 X 2-1/2 HEX HEAD CAP KNOB, 3 PRONG 3/8-16 X 1 POINTER ARM, FRONT ASSY, POINTER WHEEL
155153 156030 156175 160938 165238
1 1 2 1 1
38
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 26 - PARTS LIST: ASSY, REAR POINTER P/N 163824
ITEM
DESCRIPTION
PART #
QTY.
1 2 3
WASHER, 1/2 SAE FLAT NUT, 1/2 - 13 NYLOK HEX ARM, REAR POINTER
150924 155162 160951
1 1 1
4
STANDOFF, REAR POINTER
163825
1
FIGURE 27 - PARTS LIST: ASSY, SHAFT GUARD P/N 166056
ITEM
DESCRIPTION
PART #
QTY.
1 2 3
SCREW, HEX HD 1/4 - 20 X 3/8 KNOB, 3 PRONG 3/8 - 16 X 1 GUARD, SHAFT
153526 156175 161109
2 1 1
4
BACK PLATE, SHAFT GUARD
166057
1
39
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 28 - PARTS LIST: BLADE SHAFT P/N 169363 16
P/N 168589 O-RING, 1/8 X 1.0 OD (INCLUDED WITH BLADESHAFT STUDS)
17 19
5
1 9
3
7
6
8
10 11
12 2 4
3 18
20
15
14
13
Item 1 2 3
Description CLAMP, 5/8 HOSE WASHER, 5/16 SPLIT LOCK PLUG, 1/8NPT HEX SOCKET
Part # 151198 151747 152472
Qty 2 4 2
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SCREW, 5/16-18 X 5/8 HEX HEAD CAP HOSE, 1/4 FUEL FITTING, 1/8 MNPT X 1/4 BARB BEARING, 35X72X27, D-ROW BALL KEY, WOODRUFF, 5/16 X 1-1/2 BLOCK, 72mm BEARING RING , 72mm INTERNAL RETAINING SEAL, 1-3/8 X 72mm OIL TUBE, BLADE SHAFT FLANGE, BLADESHAFT TUBE RING, RETAINING, 2-1/2 EXTERNAL O-RING, 3/32 X 2-1/20D PLUG, 3/8NPT BRONZE BREATHER FITTING, 1/4 FNPT X 1/4 BARB STUD, BLADESHAFT, LH THREAD STUD, BLADESHAFT, RH THREAD SHAFT, BLADE, KEYED, 35MM
153949 154163 155809 160810 160816 161199 161201 161202 161203 161205 161206 161207 161209 162601 168587 168588 169364
4 1 1 2 1 2 2 2 1 2 2 2 1 1 1 1 1
40
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 29 - PARTS LIST: ASSEMBLY TRUCK, FONT PIVOT P/N 169705 TO HYDRAULIC PUMP
12
1 3
9 2
10
8 11
5 6
4
2
8
7
5
6
4
Item 1 2 3 4
Description clamp, hose, 5/8 BEARING, 1.0 ID PILLOW BLOCK CYLINDER, 4" HYDRAULIC WHEEL, 6 X 2-1/2 X I
Part # 151198 157924 160846 160848
Qty 1 2 1 2
5
COLLAR, 1.0 SHAFT WASHER, 1 SAE FLAT PIN, Ø3/4 X 5 CLEVIS RING, .75 E-STYLE RETAINING HOSE, 1/4NPT X 9/16JIC90 HYD SPACER, 1.0 X .75 X 1.94 TRUCK, FRONT PIVOT elbow, 3/8 fjic x 3.8 barb
160849 160851 160961 161163 162600 164046 165704 170388
2 4 1 2 1 1 1 1
6 7 8 9 10 11 12
41
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 30 - PARTS LIST: ASSEMBLY, FRAME SUB P/N 167294
12
9
0, 1 OR 2EA AS REQUIRED FOR WHEEL SPACING
9 24
7 22
11
13
3
16
21 25
5 18
7
8
20
3 5
3 7
8
5 18
3 7
14
23
8
Item 1 2 3
Description SCREW, 3/8-16 X 1-1/4 HEX HEAD CAP WASHER, 3/8 SAE FLAT WASHER, 1/2 SAE FLAT
Part # 150774 150923 150924
Qty 4 4 14
4 5 6 7 8 9 10 11 12 13
WASHER, 3/8 SPLIT LOCK NUT, 1/2-13 HEX NUT, 1/4-20 HEX WASHER, 1/2 SPLIT LOCK SCREW, 1/2-13 X 1-1/4 HEX HEAD CAP SCREW, 1/2-13 X 1-3/4 HEX HEAD CAP EYEBOLT, 1/4-20 X 2 SPACER, 1.25 OD X 1.0 ID X 0.8 WASHER, 1 SAW FLAT WHEEL, 10 X 3 REAR
150925 151282 151893 153524 153532 153853 153887 157680 160851 160960
4 3 2 14 8 6 1 1 1 2
42
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 30 - PARTS LIST: ASSEMBLY, FRAME SUB P/N 167294
1 4 15
2
17 4
2
1
17
17
10
6
17
6
Item 14 15 16 17 18 19 20 21 22 23 24 25
Description PIN, ø3/4 X 3-1/2 CLEVIS BRACKET, TRANSMISSION bushing 1" keyless hub GROMMET, 1/2 X 1.0 BOLT, 1/2-13 X 2.0 HEX HEAD TAP GREASE, MOBIL XHP222, 2 OZ BOLT, 1/2- 13 X 2- 1/2 HEX HEAD TAP SPRING, 1.0 X 7.0 X .135 EXTENTION ASSY, TRUCK, FRT PIVOT FRAME, WELDMENT MAIN ASSY, TRANSMISSION ASSY, BLADE SHIFT, KEYED, 35MM
43
Part # 161164 161240 161244 162493 162598 162604 162605 162830 165705 165706 167198 169363
Qty 1 1 2 4 2 1 1 1 1 1 1 1
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 31 - PARTS LIST: ASSEMBLY, TRANSMISSION P/N 167198 35 25
23 17
1
36 12
9
38
31
18
11
30
43
5 16
22
40
48
15
42
6
10 4
28
8 47
33
2
19
29
32
42 15 21
40
3
33 24
14
7
20
39
46 13
17 16 12 35
27 37 31
21
26
36
34
49
ITEM NO.
DESCRIPTION
PART #
OTY.
1
KEY, 1/4 X 1 WOODRUFF
150795
1
2
WASHER, FLAT, SAE, 3/8
150923
5
3
WASHER, 1/2 SAE FLAT
150924
2
4
SCREW, SOC HD CAP, 1/4-20 X 1
151049
18
5
SCREW, PAN HD, #10 -24 X 3.8
151097
2
6
SCREW, HEX HD, 1/4-20 X 3/4
152370
1
7
NUT, 3/8-16 NYLOK HEX
152505
1
8
SCREW, 3/8-16 X 3 HEX HEAD CAP
153113
4
9
WASHER, #10 SPLIT LOCK
153684
2
10
PUMP, TRANSMISSION
153783
1
11
PULLEY, A4.0 X 17 MM BORE OFFSET
153826
1
12
PIN, WIRE STOP
153842
1
13
SCREW, 1/2 - 13 X 1-3/4 HEX HEAD CAP
153853
2
14
SCREW, SET, CUP PT, 1/4 - 20 X 1/4
153864
2
15
KEY, WOODRUFF, 1/8 X 1/2
153865
2
16
SCREW, HEX HD FL 10-24 X 5/16
154172
2
44
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 31 - PARTS LIST: ASSEMBLY, TRANSMISSION P/N 167198 ITEM NO.
DESCRIPTION
PART #
OTY.
17
SCREW, PAN HD, CAP, 1/4-20 X 1/2
155452
2
18
SCREW, 1/4-20 X 1/2 SOCKET HEAD SET
155804
2
19
BEARING, 1/0 ID PILLOW BLAOCK
157924
2
20
COLLAR, 1.0 SHAFT
160849
1
21
PLUG, 3/8 NPT HEX SOCKET, GALV
161208
2
22
PLUG, 1/4 NPT BRONZE BREATHER
161209
1
23
ASSY, DIFFERENTIAL
161232
1
24
ASSY, PUMP PINION
161235
1
25
ASSY, TRANS FORK 2
161236
1
26
ASSY, TRANS FORK 1
161237
1
27
ASSY, TRANS CASE 1
161248
1
28
ASSY, TRANS CASE 2
161250
1
29
LEVER, TRANS CONTROL
161263
1
30
PLATE, LOCKER, KEYED
161264
1
31
SPRING, 1.5OD X 1.3 COMPRESSSION
161279
2
32
BRIDGE, TRANS BEARING
161311
1
33
BEARING, 1 X 2 X 1/8 BRONZE THRUST
162623
2
34
COLLAR, 1/2 SHAFT
162633
2
35
LEVER, TRANS FORK
162673
2
36
SPRING, .56 OD X 1.38 COMPRESSION
162829
2
37
PIN, 1/4 X 5/8 DOWEL
162849
3
38
CLAMP, 30 SERIES CONDUIT
162860
1
39
ASSY, CHANGE GEAR
162883
1
40
CABLE, T2L CONTROL, L (COMP)
163935
2
41
OIL, 80-90 SAE GEAR
164971
1
42
FITTING, THROTTLE CABLE END
169042
2
43
WASHER, FENDER, 1/4 X 1
169049
1
44
GASKET SET, TRANSMISSION
169465
1
45
SEALANT, GASKET, PT#2 (0.5 OZ)
169466
1
46
WASHER, CHROMATE, 1/2, PAIR
169691
2
47
WASHER, CHROMATE, 3/8, PAIR
169692
4
48
WASHER, CHROMATE, 1/4, PAIR
169693
1
49
assy, engagement gear, steel
170395
1
45
MK-4000KB
EXPLODED VIEW
FIGURE 3 - PARTS LIST: ASSY, 20" BLADE GUARD P/N 168279-20-WH
46
MK-4000KB
PARTS LIST
FIGURE 30 - PARTS LIST: ASSY, 20" BLADE GUARD P/N 168279-20-WH
Item 1 2 3
Description CLAMP, 5/8 HOSE SCREW, HEX HD, cap, 5/16-18 X 3/4 WASHER, LOCK, SPLIT, 5/16
Part # 151198 151369 151747
Qty 2 6 6
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
WASHER, 5/16 SAE FLAT NUT, 1/4-20 HEX WASHER, 1/4 SAE FLAT SCREW, HEX HD, 1/4-20 X 3/4 WASHER, 1/4 SPLIT LOCK SCREW, HEX HD CAP, 1/4-20 X 1 SCREW, 1/4-20 X 1/2 TRUSS HEAD NUT, HEX, tw, 1/4-20 TIE, NYLON CABLE, 1/8 X 4, BLACK NUT, 1/4-20 NYLOK LOCK, BLADe GUARD BUTTON, RELEASE GUARD, SPLASH SPRING, EXTENSION ASSY, HINGE HOSE, VINYL, 1/4 X 1/2 (24"l) ASSY, WATER MANIFOLD, 2T GUARD, 20" rear BLADE, WHITE GUARD, 20" front BLADE, WHITE LATCH, 20" BLADE GUARD
151754 151893 151915 152370 152591 152676 153880 153941 158528 159857 159998 159999 160310-NL 160875 163979 167620 167624 168277-20-WH 168278-20-WH 168528
6 2 8 3 2 4 2 2 4 5 1 1 1 2 1 2 1 1 1 2
47
MK-4000KB
EXPLODED VIEW
FIGURE 31 - PARTS LIST: ASSY, 26" BLADE GUARD P/N 168279-26-WH
48
MK-4000KB
PARTS LIST
FIGURE 31 - PARTS LIST: ASSY, 26" BLADE GUARD P/N 168279-26-WH Item 1 2 3
Description CLAMP, 5/8 HOSE SCREW, HEX HD, 5/16-18 X 3/4 WASHER, LOCK, SPLIT, 5/16
Part # 151198 151369 151747
Qty 4 6 6
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
WASHER, 5/16 SAE FLAT NUT, 1/4-20 HEX WASHER, 1/4 SAE FLAT SCREW, HEX HD, 1/4-20 X 3/4 WASHER, 1/4 SPLIT LOCK SCREW, HEX HD CAP, 1/4-20 X 1 SCREW, 1/4-20 X 1/2 TRUSS HEAD NUT, HEX tw, 1/4-20 TIE, NYLON CABLE, 1/8 X 4, BLACK NUT, 1/4-20 NYLOK LOCK, BLADe GUARD BUTTON, RELEASE GUARD, SPLASH SPRING, EXTENSION ASSY, HINGE HOSE, VINYL, 1/4 X 1/2 (24"L) ASSY, WATER MANIFOLD, 4T GUARD, 26" rear BLADE, WHITE GUARD, 26" front BLADE, WHITE LATCH, 26" BLADE GUARD
151754 151893 151915 152370 152591 152676 153880 153941 158528 159857 159998 159999 160310-NL 160875 163979 167620 167625 168277-26-WH 168278-26-WH 168280
6 2 8 3 2 4 2 2 4 5 1 1 1 2 1 4 1 1 1 2
49
MK-4000KB
EXPLODED VIEW
FIGURE 32 - PARTS LIST: ASSY, 30" BLADE GUARD P/N 168279-30-WH
50
MK-4000KB
PARTS LIST
FIGURE 32 - PARTS LIST: ASSY, 30" BLADE GUARD P/N 168279-30-WH Item 1 2 3
Description CLAMP, 5/8 HOSE SCREW, HEX HD, cap, 5/16-18 X 3/4 WASHER, LOCK, SPLIT, 5/16
Part # 151198 151369 151747
Qty 4 6 6
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
WASHER, 5/16 SAE FLAT NUT, 1/4-20 HEX WASHER, 1/4 SAE FLAT SCREW, HEX HD, 1/4-20 X 3/4 WASHER, 1/4 SPLIT LOCK SCREW, HEX HD CAP, 1/4-20 X 1 SCREW, 1/4-20 X 1/2 TRUSS HEAD NUT, HEX tw, 1/4-20 TIE, NYLON CABLE, 1/8 X 4, BLACK NUT, hex 1/4-20 NYLOK LOCK, BLADe GUARD BUTTON, RELEASE GUARD, SPLASH SPRING, EXTENSION ASSY, HINGE LATCH, 30" BLADE GUARD HOSE, VINYL, 1/4 X 1/2 (24"L) ASSY, WATER MANIFOLD, 4T GUARD, 30" rear BLADE, WHITE GUARD, 30" front BLADE, WHITE
151754 151893 151915 152370 152591 152676 153880 153941 158528 159857 159998 159999 160310-NL 160875 163979 165874 167620 167625 168277-30-WH 168278-30-WH
6 2 8 3 2 4 2 2 4 5 1 1 1 2 1 2 4 1 1 1
51
MK-4000KB
EXPLODED VIEW
FIGURE 33 - PARTS LIST: ASSY, 26" BLADE GUARD P/N 168279-36-WH
52
MK-4000KB
PARTS LIST
FIGURE 33 - PARTS LIST: ASSY, 26" BLADE GUARD P/N 168279-36-WH Item 1 2 3
Description CLAMP, 5/8 HOSE SCREW, HEX HD, cap, 5/16-18 X 3/4 WASHER, LOCK, SPLIT, 5/16
Part # 151198 151369 151747
Qty 4 6 6
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
WASHER, 5/16 SAE FLAT NUT, 1/4-20 HEX WASHER, 1/4 SAE FLAT SCREW, HEX HD, 1/4-20 X 3/4 WASHER, 1/4 SPLIT LOCK SCREW, HEX HD CAP, 1/4-20 X 1 SCREW, 1/4-20 X 1/2 TRUSS HEAD NUT, HEX TW, 1/4-20 TIE, NYLON CABLE, 1/8 X 4, BLACK NUT, 1/4-20 NYLOK LOCK, BLADe GUARD BUTTON, RELEASE GUARD, SPLASH SPRING, EXTENSION ASSY, HINGE HOSE, VINYL, 1/4 X 1/2 (24"L) ASSY, WATER MANIFOLD, 4T LATCH, 36" BLADE GUARD GUARD, 36" rear BLADE, WHITE GUARD, 36" front BLADE, WHITE
151754 151893 151915 152370 152591 152676 153880 153941 158528 159857 159998 159999 160310-NL 160875 163979 167620 167625 167658 168277-36-WH 168278-36-WH
6 2 8 3 2 4 2 2 4 5 1 1 1 2 1 4 1 2 1 1
53
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 34 - PARTS LIST: WATER MANIFOLD, 2T P/N 167624
Item 1 2 3
Description NIPPLE, 1/4 NPT X CLOSE,BRASS FITTING, 3/4X1 1.5 MNH X 1/4 FNPT FITTING, PUSH ON HOSE 1/4 X 1/4 MALE
Part # 159905 163992 165183
Qty 1 1 2
4
MANIFOLD, WATER, 2 TUBE
167622
1
FIGURE 35 - PARTS LIST: WATER MANIFOLD, 4T P/N 167625
Item 1 2 3
Description NIPPLE, 1/4 NPT X CLOSE,BRASS FITTING, 3/4X1 1.5 MNH X 1/4 FNPT FITTING, PUSH ON HOSE 1/4 X 1/4 MALE
Part # 159905 163992 165183
Qty 1 1 4
4
MANIFOLD, WATER, 4 TUBE
167623
1
54
MK-4000KB
EXPLODED VIEW & PARTS LIST
FIGURE 36 - PARTS LIST: ASSY, HINGS P/N 163979
Item 1 2 3
Description WASHER, 3/8 SAE FLAT WASHER, 3/8 SPLIT LOCK SCREW, 3/8-16 X 3 3/4 HEX HD CAP
Part # 150923 150925 152504
Qty 2 1 1
4 5 6
NUT, 3/8- 16 NYLOK HEX PLATE, FRONT HINGE PLATE, REAR HINGE
152505 163977 163978
1 1 1
55
MK-4000KB SERIES EXPLODED VIEW & PARTS LISTS
MK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 421-5830 Phone: (310) 539-5221 Fax: (310) 539-5158 www.mkdiamond.com
