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Mk-5005s Block Saw Owner’s Manual &

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MK-5005S BLOCK SAW OWNER’S MANUAL & OPERATING INSTRUCTIONS CAUTION: Read all safety and operating instructions before using this equipment Enter the Serial Number of your new saw in the space below. The Serial Number is located on the left side of the blade guard. SERIAL NUMBER: NOTE: For your (1) one year warranty to be effective, complete the warranty card (including the Serial Number) and mail it in as soon as possible. EXPLODED VIEW AND PARTS LIST EXPLODED VIEWS: MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 37 EXPLODED VIEW AND PARTS LIST EXPLODED VIEWS: MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 38 EXPLODED VIEW AND PARTS LIST EXPLODED VIEWS: MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 39 EXPLODED VIEW AND PARTS LIST EXPLODED VIEWS: MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 40 EXPLODED VIEW AND PARTS LIST EXPLODED VIEWS: MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 41 EXPLODED VIEW AND PARTS LIST EXPLODED VIEWS: MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 42 EXPLODED VIEW AND PARTS LIST EXPLODED VIEWS: MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 43 EXPLODED VIEW AND PARTS LIST EXPLODED VIEWS: MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 44 EXPLODED VIEW AND PARTS LIST EXPLODED VIEWS: MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 45 EXPLODED VIEW AND PARTS LIST EXPLODED VIEWS: MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 46 EXPLODED VIEW AND PARTS LIST PARTS LIST: Item Description A Frames A1 Frame, MK-5000 Main Qty 1 Part # 155541 B B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 Pivot Bracket Bracket, Elevation Pivot Washer, 3/8 ID x 1-1/2 OD, Fender Washer Screw, 1/4-20 x 1/2 Hex Head Screw, 3/8-16 x 3/4 Hex Head Bumper, 1/4 ID x 1-1/2 OD x 3/4 Washer, 1/4 SAE Flat Nut, 1/4-20 Hex Fitting, Grease (zerk) Bushing, 1 x 1-1/4 x 2 MIS Shaft, Pivot Arm MK-5000 Screw, 1/4-20 x 1/4 Socket Head Set, Cone point 1 2 2 2 2 2 2 1 2 1 2 156285 158523 152608 153527 154496 151915 151893 153852 154571 155880 153864 C C1A C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 Cutting Head MK-5000 Casting, Cutting Head (comp) Cover, 5000 Mounting Block (Comp) Casting, 5000, Mounting Block (Comp) Bolt, 3/8- 16 x 4-1/2 Hex Head Tap Washer, 1-1/4 x 1-1/4 Square Washer, 3/8 SAE Flat Strap, Motor Adjustment Nut, 3/8- 16 UNC Screw, 1/2 x 1/2 Socket Head Shoulder Washer, 1/2 SAE Flat Joint, 1/2- 20, Female Spherical (RH) Nut, 1/2- 20 Jam (RH) Arm, Rear Connecting Bearing, Ball 5/8 ID x 1-3/8 OD Crank, Bell Collar, Stop 5/8 ID x 1-1/8 OD x 1/2 Screw, 5/16-18 x 1/4, Socket Head Set Screw, 5/16 x 18 x 1, Hex HD Cap Washer, 5/16 SAE Flat Washer, 5/16 Split Lock Screw, 5/16-18 x 1 Flat, Socket HD Cap Bushing, .75 x .875 x 1 Steel Washer, Nylon .75 x 1.25 x .093 Shim, Mount Pivot Shaft Various Shaft, Blade Guard Pivot Link Rod, Blade Guard Screw, 1/4- 20 x 1 Socket Head Cap 1 2 2 1 1 2 1 1 4 3 4 4 1 2 1 2 2 7 7 7 1 3 2 2 1 1 4 155783 156265 155762 153110 157567 150923 153611 101188 151753 150924 154387 154460 158563 140004 157426 140012 152607 151743 151754 151747 155552 160826 160827 155905 155886 158564 151049 MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 47 EXPLODED VIEW AND PARTS LIST Item C28 C29 C30 Description Shaft, Cutting Head Pivot Collar, 3/4 Set Washer, 3/8 Split Lock D D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D15 D16 D17 D18 E E1 E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14 E15 F F1 F2 F3 MK-5005S Qty 1 1 1 Part # 154828 153814 150925 Depth Control Housing, Adjustment Shaft Screw, 3/4- 6 x 10-7/8, Depth Control Spacer, 3/4 ID x 1 OD x 3/4 Locknut, Feed Screw Nut, 3/8- 16 Hex Hd. Washer, 3/8 SAE Flat Washer, 3/8 Split Lock Bearing, Flange FC2-25 x 3/4 ID Spacer , .76 ID x 1 OD x 1.187 Plate, Bearing Support Screw, 3/8-16 X 1/2 Socket Head Set, cup point Wheel, Depth Control (comp) Knob, Ball, 2”, 3/8-16 Insert Screw, 1/2 x 3/4 Socket Head Shoulder Bumper, 1-1/2 Dia. x 1/2- 13 x 3 Stud Nut, 1/2- 13 Hex Fitting, Grease 1 1 1 1 4 4 4 1 1 1 1 1 1 1 2 2 2 152116 150840 156249 158227 101188 150923 150925 152025 156250 156278 153710 153646 158519 156177 158605 151282 153852 Footpedal Linkage Footpedal and Bar, 5000 Block Saw Screw, 1/2 x 1/2 Socket Head Shoulder Washer, 3/8 SAE Flat Nut, 3/8-16 Center Lock Spring, Footpedal Washer, 1/2 SAE Flat Screw, 1/2-13 x 5-1/2 Hex Head Cap Linkage, Pedal Horizontal Screw, 3/8- 16 x 1 Hex Head Cap Pedal, Shaft Tie Linkage, Pedal Diagonal Nut, 1/2- 13 Center Lock Linkage,Pedal Vertical Screw, 1/2 x 3/4 Socket Head Shoulder Hook Bolt, Weldment, 5000 Block Saw 1 4 6 4 2 2 1 2 2 1 2 1 2 4 1 160139 151753 150923 153522 152115 150924 158526 152112 152507 156259 152113 156238 152114 156177 160141 Connecting Linkage Link, Front Connecting Link, Rear Connecting Joint, 1/2- 20 Female Spherical (RH) 2 1 4 156253 156252 154387 Revision 07/04, Effective Date August 1, 2004 Page 48 EXPLODED VIEW AND PARTS LIST Item F4 F5 F6 F7 F8 F9 F10 F11 Description Bolt, 1/2 x 1/2 Socket Head Shoulder Screw, Adjustment Nut, 1/2- 20 Jam Bolt 5/16- 18 x 1 Hex HD Washer, 5 /16 SAE Flat Washer, 5/16 Split Lock Nut, 5/16- 18, Hex HD Nut, 1/2- 20 Jam (LH) Qty 4 4 4 4 4 4 4 4 Part # 151753 154433 154460 151743 151754 151747 101196 154461 G G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 Blade Shaft MK-5000 Casting, Blade Shaft MK-5000 (comp) Pin, Arbor Alignment Screw, 1/2- 20 x 1-1/4 Hex HD Cap Flange, Blade Shaft Outer Flange, Blade Shaft Inner Bearing, Blade Shaft Shaft, Blade 3/4 MK 5000 Pulley, 16J28X.75 Bore Key, 3/16 x 3/16 x 1-1/8 Square Washer, 5/16 SAE Flat Screw, 5/16- 18 x 2-1/2, Hex HD Washer, 5/16 Split Lock Screw, 5/16- 18 x 3/16 Socket HD Set 1 1 2 1 1 1 2 1 1 1 4 4 4 4 154636 154637 153946 152122 132290 154640 154594 154639 160362 150344 151754 101675 151747 151167 H H1A H2 H3 H4 H5 H6 H7 H8 Blade Guard MK-5000 Casting, Blade Guard, MK-5000 (comp)20” Elbow, 3/8 NPT 90 Brass Street Nipple, 3/8 NPT x Close Brass Valve, 3/8 Ball Fitting, 3/8 MNPT x 3/8 BARB Brass Guard, Splash Screw, 1/4-20 x 5/8 Hex HD Washer, 1/4 SAE Flat 1 1 1 1 1 1 1 1 159674 152074 152073 152075 152076 160310 150404 151915 Belt Guard, Electric Casting, Belt Guard Inner (comp) Casting, Belt Guard Outer (comp) Washer, 3/8 SAE Flat Washer, 3/8 Split Lock Bolt, 3/8-16 x 2-1/2 Hex HD Tap Bolt, 5/16-18 x 1-1/4 Hex HD Tap Washer, 5/16 SAE Flat Washer, 5/16, Split Lock Belt, 16J610 1 1 2 2 2 3 3 3 1 154634 154635 150923 150925 155589 151748 151754 151747 156551 K K1 K2 K3 K4 K5 K6 K7 K8 K9 MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 49 EXPLODED VIEW AND PARTS LIST Item KA KA1 KA2 KA3 KA4 KA5 KA6 KA7 KA8 KA9 KA10 KA11 KA12 KA13 Description Belt Guards, Gas Casting, Belt Guard, Motor, Outer (comp) Casting, Belt Guard, Motor, Inner (comp) Casting, Belt Guard, Arbor, Outer (comp) Casting, Belt Guard, Arbor, Inner (comp) Screw, Hex Head 3/8-16 x 1-1/4 Washer, Lock, Split 3/8 Washer, Flat Cut 5/16 Screw, Hex Head 5/16-18 x 2-1/2 Washer, Lock, Split 5/16 Washer, Flat, SAE 5/16 Screw, Hex Head 5/16 x 1-1/4 Belt, Micro-V 16J270 Belt, Micro-V 16J430 Qty 1 1 1 1 3 3 3 2 4 4 2 1 1 Part # 156149 156148 156146 156147 150774 150925 101352 101675 151747 151754 153950 160366 160367 N N1 N2 N3 N4 N5 N6 N7 N8 N9 N10 N11 N12 N13 N14 N15 N16 N17 N18 Assembly, 5000 Table Casting, 5000 Table (comp) Washer, 5/16 SAE Flat Nut, 5/16-18 Hex Wheel, Roller Stud, Roller Wheel Bolt, Carriage 7/16-14 x 1-1/4 Backstop, Rule Conveyor Cart Washer, 7/16 Split Lock Nut, 7/16-14 Hex Casting, Squaring Arm (comp) Nut, 5/16- 18 Square Screw, Thumb, 5/16- 18 x 1-1/2 Wood Strip, Table Insert 5000 Screw, #6 X 1 Bugle Head Phillips Drywall Mat, 5000 Table (large) Mat, 5000 Table (small) Nut, 1/4-20 Nylock Washer, 3/8 SAE Flat 1 1 4 4 4 4 2 1 2 2 1 1 1 1 2 1 1 16 16 152124 152455 151754 101196 152493 152494 152423 152126 152424 150922 132332 151156 151155 157748 159906 160165 160166 159857 150923 P P1A P2 P3 Handles Handle, Cutting Head 20” Handgrip, 7/8” Screw, 3/8- 16 x 1 Flat Socket HD Cap 1 1 2 155851 139949 154019 Q Q1 Q2 Q3 Q4A Water Pump, Electric Hose, Vinyl 1/2 ID x 3/4 OD x 6’ Clamp, Hose 5/8 Adapter 1/4 x 1/4 Pump TPF-22 Pump, 300GPH, 115V 60Hz 1 1 1 1 150845 151198 128397 160509 MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 50 EXPLODED VIEW AND PARTS LIST Item Description Qty Part # S S1 S2 S3 S4 S5 S6 Accessory Pack Carton, Accessory Pack MK-5000 Insert, Accessory Pack MK-5000 Plug, Rubber Drain Wrench, Masonry Saw MK-5005S Owners Manual Blade, MK-799DE 1 1 1 1 1 1 152432 152433 153439 134056 158769 158237 T T1 T2 Carton Carton, 5000 Pallet, 5000 1 1 152994 152072 V V1A V2B V3 V4 V5 V6 V7 V8 V9 Motors Motor, 5Hp, 208-230V, 60Hz, 1ph Pulley, 16J31 X 1.125 Bore Nut, 3/8- 16 Hex Screw, 3/8- 16 x 1-3/4 Hex Head Cap Washer, 3/8 Split Lock Washer, 3/8 SAE Flat Washer, Sq. 1-1/4 x 1-1/4 Key, 1/4 x 1/4 x 1-3/4 Square Screw, 5/16- 18 x 3/16 Socket HD Set 1 1 4 4 4 4 4 1 4 159472 160412 101188 150920 150925 150923 157567 150796 151167 W W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14 Switch, Electrical, Single Phase Box, Elec, Top, 1-1/2, (Comp) Cover, 30A Switch Box (Comp) Lever, Actuator, 30A Switch Box (Comp) Plate, Mounting, 30A Switch Lever, On/Off, 30A Switch Box Bushing, Nylon, 30A Switch Box Seal, Urethane, 30A Switch Box Gasket, 30A Switch Box Switch, 30A/2HP/120V/DPST Connector, Cord LTF 29 Screw, 6-32 X 5/16 Flat Head Phillips Machine Screw, 10-24 X 1/4 Pan Head Phillips Machine Screw, 6-32 X 5/8 Pan Head Phillips Machine Screw, 10-24 X 5/16 Slotted Hex Washer Head Grounding Washer, #10 SAE Flat 1 1 1 2 1 1 1 1 1 1 6 1 4 1 160870 159539 159540 159489 159490 158799 159492 159491 159488 160689 159493 159494 157393 159597 1 154369 W15 MK-5005S Revision 07/04, Effective Date August 1, 2004 Page 51