Mk Gear Pedal - Triumph Instructions.com

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Rocker Gear-Change Pedal Fitting Instructions - Bonneville America WARNING: Always have Triumph approved parts, accessories and conversions fitted by a trained technician of an authorised Triumph dealer. The fitting of parts, accessories and conversions by a technician who is not of an authorised Triumph dealer may affect the handling, stability or other aspects of the motorcycle operation which may result in an accident causing injury or death. WARNING: This gear-- change pedal is designed for use solely on the Triumph Bonneville America and should not be fitted to any other Triumph model or to any motorcycle of other manufacturers. Fitting this gear-- change pedal to any other Triumph model or to any motorcycle of other manufacturers may interfere with the rider and could affect the stability and handling of the motorcycle leading to an accident causing injury or death. WARNING: Throughout this operation, ensure that the motorcycle is stabilised and adequately supported to prevent the risk of injury from the motorcycle falling. Item Description Qty 1 1 Gear-- change pedal 2 Gear shift pins 2 3. Gear shift pin rubbers 2 4. Foot control plate fixing 1 Part Number A9900155 Issue 1 1 06.01 Rocker Gear-Change Pedal Fitting Instructions - Bonneville America 1. 8. Fit the foot control plate. Tighten the new main retaining bolt supplied with the kit to 45 Nm and the original locating bolt to 9 Nm. Ensure that the locating bolt is fitted with the spacer located between the plate and mounting bar Slide gear shift pin rubbers over the gear shift pins and fit the pins to the 20Nm.. 2. Remove the clevis pin from the left hand footrest. Detach the footrest and associated components noting their positions prior to removal. 3. Release the bolt securing the left hand foot control plate assembly to the mounting bar. 4. Loosen the M6 locknut on the gear shift rod and remove the gear lever from the clevis spigot. gear shift lever. Tighten to 4 1. 2. 3. 4. 9. 1. Gear shift rod 2. Locknut 5. Separate the foot control plate from the original gearchange pedal. 6. Lightly grease the bearing surface of the new rocker gear-change lever using a lithium based grease. 7. Fit lever to the foot control plate spigot. 8. Re--engage the gear shift rod and screw into place. Do not tighten the locknut at this stage. Part Number A9900155 Foot rest mounting bracket Main bolt Locating bolt Spacer Refit the foot rest and associated components in the positions noted on strip-down. Ensure the gear-change lever is free to pivot upwards against the force of the return spring. Also ensure that the ’C’ clip is securely located at the lower end of the footrest pivot pin. Issue 1 2 06.01 Rocker Gear-Change Pedal Fitting Instructions - Bonneville America 10. If necessary, adjust the shift rod to WARNING: Failure to tighten any of the fasteners to the correct torque specification may result in an accident causing injury or death. position the gear shift lever to the desired position, ensuring there is adequate clearance for both upward and downward gear shift operations. If the footrests are WARNING: After fitting the gear-change pedal the motorcycle will exhibit new handling characteristics. Operate the motorcycle in a safe area free from traffic to gainfamiliarity with any new handling characteristics. Operation of the motorcycle when not familiar with any new handling characteristics may result in an accident causing injury or death. fitted in conjunction with a rocker gear lever adjust the shift rod so the lever is evenly spaced above the footrest at both ends. WARNING: If, after fitment of the gear-change pedal, there is any doubt as to any aspect of the performance of the motorcycle, contact an authorised Triumph dealer and do not ride the motorcycle until the authorised Triumph dealer has declared it fit for use. Riding a motorcycle when there is any doubt as to any aspect of the performance of the motorcycle may result in loss of control of the motorcycle leading to an accident causing injury or death. 1. Gearchange lever 2. Footrest WARNING: Never ride an accessory equipped motorcycle (including those fitted with Triumph approved windscreens and luggage systems) at speeds above 130km/h (80mph). The presence of accessories such as windscreens and luggage systems will cause changes in the stability and handling of the motorcycle. Failure to allow for changes in motorcycle stability may lead to loss of control or an accident. Remember that the 130km/h (80mph) limit will be reduced by the fitting of non-approved accessories, incorrect loading, worn tyres, overall motorcycle condition and poor road or weather conditions. WARNING: The motorcycle must not be operated above the legal road speed limit except in closed course conditions. Part Number A9900155 Issue 1 3 06.01