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Model 92 - 91 Cable Hook/v-rung Accessory Kit. Kit

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READ THESE INSTRUCTIONS COMPLETELY BEFORE STARTING WORK. IF YOU DON'T UNDERSTAND CALL 412-588-8600 FOR ASSISTANCE. MODEL 92 - 91 CABLE HOOK/ V-RUNG ACCESSORY KIT. KIT TO BE USED ON WERNER CO. FIBERGLASS SINGLE LADDE ERS ONLY. ! ▲ WARNING: 1. Failure to comply with all instructions may result in serious injury. 2. Make sure this kit fits your ladder. Refer to the application chart on the outside of the kit’s packaging. If you have any questions concerning the use of this kit on other Werner Co. products, call 412-588-8600 for assistance. 3. Before installing this kit, identify all kit components. If any components are missing or damaged, return the kit to place of purchase. Do not substitute any components. 4. Inspect the ladder before installing this kit. Repair or replace any damaged or missing ladder parts before using the ladder. Use only Werner Co. repair or replacement parts. If unable to repair, discard the ladder. COMPONENTS IN KIT TOOLS REQUIRED CABLE HOOK/V-RUNG SAFETY INSTRUCTIONS WARNING: Failure to follow all instructions may result in serious injury. If you have any questions on safe usage, etc. call or write: Werner Ladder Co. 93 Werner Road Greenville, PA 16125-9499 412-588-8600 USE POSITION (1) CABLE HOOK / V-RUNG ASSEMBLY A TOP OF LADDER (2) HOLE TEMPLATES (1) CABLE HOOK / V-RUNG INSTRUCTION LABEL B 1. Properly lock cable hooks into use position before climbing. 2. Never lean ladder on hooks when using against a building or other solid surface, always first fold hooks into stored position. 3. Never hang ladder from cable hooks. The cable hooks are designed for use as a safety precaution – not as a means of total support for the ladder. 4. Always tie off ladder to cable to prevent sliding. 5. Also read and follow all other instructions on ladder. P/N 53785-01 P/N 53779 (8) MACHINE SCREWS STORED POSITION (8) WASHERS (8) LOCKNUTS WernerParts.com (2) 3/8" WRENCHES (1) DRILL (1) 3/16" DRILL BIT (1) 13/64" DRILL BIT (1) CHISEL (1) HAMMER (1) 3/16"DIAMETER PUNCH (1) CENTER PUNCH INSTRUCTIONS: NOTICE: THIS KIT IS TO BE INSTALLED IN PLACE OF THE TOP RUNG. TO REMOVE TOP RUNG STEP 1 CENTER PUNCH THE 8 RIVETS WHICH ATTACH THE TOP RUNG TO THE SIDE RAILS (4 EACH SIDE). SEE FIGURE #1. DRILL THROUGH THE HEADS OF THESE RIVETS USING A 3/16 INCH DIAMETER BIT. MAKE SURE THE DRILL BIT IS CENTERED IN THE PUNCH MARK OF THE RIVET HEAD WHILE DRILLING. DRILL ONLY THE THICKNESS OF THE RIVET HEAD. DO NOT DRILL INTO THE SIDE RAIL OF THE LADDER. FIGURE #2 STEP 2 IF RIVET HEAD DOES NOT FALL OFF AFTER DRILLING, GENTLY TAP WITH A CHISEL AND HAMMER. KEEP CHISEL PARALLEL WITH LADDER WHILE TAPPING WITH HAMMER. SEE FIGURE #2. STEP 3 USING A 3/16 INCH DIAMETER PUNCH AND HAMMER, TAP THE REMAINING RIVET THROUGH. BE SURE TO SUPPORT THE LADDER SIDE RAIL NEAR THE RIVETS BEING REMOVED. THIS WILL ALLOW THE TOP RUNG TO BE REMOVED. FIGURE #1 STEP 4 AFTER THE TOP RUNG IS REMOVED, EXAMINE THE SIDE RAILS CAREFULLY. IF THE SIDE RAILS HAVE ANY CRACKS, IF THE RIVET HOLES ARE DAMAGED, OR IF THE LADDER IS DAMAGED IN ANY OTHER WAY, DO NOT INSTALL KIT OR REUSE LADDER. WernerParts.com TO ATTACH THE CABLE HOOK / V -RUNG ASSEMBLY STEP 5 PLACE A TEMPLATE ON THE OUTSIDE WEB WITH THE TEMPLATE HOLE PATTERN ‘A’ COINCIDING WITH SIDE RAIL HOLE PATTERN ‘H’. SEE FIGURE #3. STEP 6 CENTER PUNCH AT THE CENTERLINES OF THE TEMPLATE HOLE PATTERN ‘B’. USING A 13/64 INCH DIAMETER DRILL BIT, DRILL THROUGH THE SIDE RAIL WEB AT THE PUNCH MARKS. NOTE: THESE HOLES MUST BE PRECISELY DRILLED TO PROPERLY ASSEMBLE THE ACCESSORY TO THE LADDER. LADDER FLY SECTION CABLE HOOK FRO NT R REA D V-RUNG E F G A TOP OF LADDER H DOTTED LINE INDICATES FORMER TOP RUNG LOCATION FIGURE #4 STEP 7 REPEAT STEPS 5 AND 6 ON THE OPPOSITE SIDE. USE REMAINING TEMPLATE PROVIDED. TEMPLATE B P/N 53779 CENTERPUNCH BEFORE DRILLING STEP 8 POSITION THE CABLE HOOK/V-RUNG ASSEMBLY SO THAT THE CABLE HOOK AND VRUNG ARE TOWARD THE REAR OF THE LADDER. SEE FIGURE #4. FIGURE #3 WernerParts.com STEP 9 USING THE 3/8" INCH WRENCHES, ATTACH THE CABLE HOOK BRACKET TO THE SIDE RAIL WEB WITH THE ENCLOSED FASTENERS USING TEMPLATE HOLES ‘A’ AND ‘B’. PLACE A WASHER UNDER THE HEAD OF EACH MACHINE SCREW. POSITION THE FASTENERS SO THE HEAD AND WASHERS ARE AGAINST THE FIBERGLASS SIDE RAIL AS SHOWN. SEE FIGURE #5. STEP 10 ATTACH CABLE HOOK/V-RUNG INSTRUCTION LABEL APPROXIMATELY 54" TO 72" FROM THE BOTTOM OF RAIL ON THE OUTSIDE OF THE RIGHT HAND SIDE RAIL. CLEAN SURFACE OF THE SIDE RAIL WITH A CLEANER/DEGREASER (SUCH AS “FORMULA 409” OR FANTASTIC”, ETC.) AND ALLOW TO DRY BEFORE APPLYING LABEL. CABLE HOOK LOCKNUT V-RUNG MACHINE SCREW WASHER SIDERAIL FIGURE #5 ! WARNING: ▲ DO NOT SUSPEND LADDER FROM CABLE HOOKS. MAKE SURE LADDER BASE IS SECURE BEFORE CLIMBING. READ AND FOLLOW ALL WARNING LABELS ON LADDER. WERNER CO., 93 WERNER ROAD, GREENVILLE, PA 16125-9499 PHONE (412) 588-8600 P/N 53782-01 © 1993/2007 WERNER CO. R8/96; R8/07 WernerParts.com