Transcript
MODEL G0516 COMBINATION LATHE/MILL OWNER'S MANUAL
8DENG><=ICDK:B7:G!'%%'7NOOAN>C9JHIG>6A!>C8#G:K>H:9H:EI:B7:G!'%%. IG WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. ;DGBD9:AHB6CJ;68IJG:9H>C8:-$%+ IG)-&-EG>CI:9>C8=>C6
4HIS MANUAL PROVIDES CRITICAL SAFETY INSTRUCTIONS ON THE PROPER SETUP OPERATION MAINTENANCE AND SERVICE OF THIS MACHINEEQUIPMENT &AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION ELECTROCUTION OR DEATH 4HE OWNER OF THIS MACHINEEQUIPMENT IS SOLELY RESPONSIBLE FOR ITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE AUTHORIZATION PROPER INSPECTION AND MAINTENANCE MANUAL AVAILABILITY AND COMPREHENSION APPLICATION OF SAFETY DEVICES BLADECUTTER INTEG RITY AND THE USAGE OF PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE
3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF #ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICALS ARE s ,EAD FROM LEAD BASED PAINTS s #RYSTALLINE SILICA FROM BRICKS CEMENT AND OTHER MASONRY PRODUCTS s !RSENIC AND CHROMIUM FROM CHEMICALLY TREATED LUMBER 9OUR RISK FROM THESE EXPOSURES VARIES DEPENDING ON HOW OFTEN YOU DO THIS TYPE OF WORK 4O REDUCE YOUR EXPOSURE TO THESE CHEMICALS 7ORK IN A WELL VENTILATED AREA AND WORK WITH APPROVED SAFETY EQUIP MENT SUCH AS THOSE DUST MASKS THAT ARE SPECIALLY DESIGNED TO FILTER OUT MICROSCOPIC PARTICLES
Table of Contents INTRODUCTION .............................................. 2 BVcjVa6XXjgVXn########################################### ' 8dciVXi>c[d#################################################### ' >YZci^[^XVi^dc################################################### ( BVX]^cZ9ViVH]ZZi###################################### * SECTION 1: SAFETY ....................................... 7 HV[Zin>chigjXi^dch[dgBVX]^cZgn################## , 6YY^i^dcVaHV[Zin;dgAVi]Z$B^aah################### . SECTION 2: CIRCUIT REQUIREMENTS ...... 10 &&%KDeZgVi^dc############################################ &% SECTION 3: SETUP ....................................... 11 JceVX`^c\#################################################### && E^ZXZ>ckZcidgn############################################ && 8aZVcJe###################################################### &' H^iZ8dch^YZgVi^dch###################################### &' 7Z\^cc^c\6hhZbWan#################################### &' 6iiVX]B^aa$9g^aaidAVi]Z############################### &( >chiVaa7Zaih################################################### &( BdjciB^aa$9g^aa:nZh]^ZaY############################# &) BdjciAVi]Z:nZh]^ZaY################################ &) IZhiGjcAVi]Z############################################ &* IZhiGjcB^aa$9g^aa######################################### &+ SECTION 4: LATHE OPERATIONS .............. 17 AVi]Z############################################################ &, GZbdk^c\8]jX`dg;VXZeaViZ#################### &>chiVaa^c\8]jX`dg;VXZeaViZ###################### &. >chiVaa^c\IV^ahidX`9ZVY8ZciZg################## &. GZbdk^c\IV^ahidX`9ZVY8ZciZg################ '% 6Y_jhi^c\IV^ahidX`####################################### '% Adc\^ijYZEdh^i^dc####################################### '% 8]Vc\^c\##################################################### '& IddaEdhih#################################################### '& 6Y_jhi^c\##################################################### '' 8gdhhHa^YZ################################################### '' 6Y_jhi^c\##################################################### '' 8dbedjcYHa^YZ########################################## '' 6Y_jhi^c\8Vgg^V\Z####################################### '( JcYZghiVcY^c\############################################# ') chiVaa^c\B^aaIVWaZ###################################### (* SECTION 6: MAINTENANCE......................... 36 AjWg^XVi^dc################################################### (+ 8]ZX`^c\K"7Zai########################################### (, SECTION 7: SERVICE ADJUSTMENTS ....... 38 6WdjiHZgk^XZ############################################### (<^Wh############################################################## (6a^\c^c\IV^ahidX`######################################### )% 7ZVg^c\EgZadVY########################################### )& SECTION 8: PARTS ....................................... 43 WARRANTY AND RETURNS ........................ 61
INTRODUCTION Manual Accuracy
Contact Info
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NOTICE BVcj[VXijgZ9ViZ d[NdjgBVX]^cZ
If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
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SECTION 1: SAFETY SECTION 1: SAFETY
For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. symbol is used to alert the user to useful information about NOTICE This proper operation of the machine. Safety Instructions for Machinery
Safety Instructions for Machinery 1.
READ ENTIRE MANUAL BEFORE STARTING. DeZgVi^c\ bVX]^cZ WZ[dgZ gZVY^c\ i]Z bVcjVa \gZVian ^cXgZVhZh i]Z g^h`d[^c_jgn#
4.
ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci ]ZVg^c\adhh#
2.
ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan ]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ CDIhV[Zin\aVhhZh#
5.
WEAR PROPER APPAREL. 9D CDI lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h! dg _ZlZagn i]Vi XVc XViX] ^c bdk^c\ eVgih# LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c adc\]V^gVcYlZVgcdc"ha^e[ddilZVg#
3.
ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. BdhiineZhd[Yjhi lddY!bZiVa!ZiX# XVc XVjhZhZkZgZgZhe^gVidgn^aacZhhZh#
6.
NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#
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Safety Instructions for Machinery 7.
ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. BV`Z hjgZ deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan jcYZghiddY#
8.
KEEP CHILDREN/VISITORS AWAY. @ZZe Vaa X]^aYgZc VcY k^h^idgh VlVn [gdb bVX]^cZgn# L]Zc bVX]^cZ ^h cdi ^c jhZ! Y^hXdccZXi ^i [gdb edlZg! adX` ^i dji! dg Y^hVWaZ i]Z hl^iX] id bV`Z ^i Y^[[^Xjai [dg jcVji]dg^oZYeZdeaZidhiVgii]ZbVX]^cZ#
9.
UNATTENDED OPERATION. AZVk^c\ bVX]^cZ jcViiZcYZY l]^aZ ^ih gjcc^c\ \gZVian^cXgZVhZhi]Zg^h`d[VcVXX^YZcidg egdeZginYVbV\Z#IjgcbVX]^cZOFFVcY Vaadl Vaa bdk^c\ eVgih id XdbZ id V Xdb" eaZiZhideWZ[dgZlVa`^c\VlVn#
16. REMOVE CHUCK KEYS OR ADJUSTING TOOLS. BV`Z V ]VW^i d[ cZkZg aZVk^c\ X]jX``Znhdgdi]ZgVY_jhibZciiddah^c$dc i]ZbVX]^cZ·ZheZX^VaancZVghe^cYaZh 17. DAMAGED MACHINERY.8]ZX`[dgW^cY" ^c\ dg b^hVa^\cZY eVgih! Wgd`Zc eVgih! addhZ Wdaih! di]Zg XdcY^i^dch i]Vi bVn ^beV^gbVX]^cZdeZgVi^dc#6alVnhgZeV^gdg gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc# 18. DO NOT FORCE MACHINERY. Ldg` Vi i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh" hdgnlVhYZh^\cZY# 19. SECURE WORKPIECE. JhZ XaVbeh dg V k^hZ id ]daY i]Z ldg`e^ZXZ l]Zc egVXi^" XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg ]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z bVX]^cZ#
10. DO NOT USE IN DANGEROUS ENVIRONMENTS. 9D CDI jhZ bVX]^c" Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn [aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
20. DO NOT OVERREACH. BV^ciV^c hiVW^a^in VcY WVaVcXZ Vi Vaa i^bZh l]Zc deZgVi^c\ bVX]^cZ#
11. KEEP WORK AREA CLEAN AND WELL LIGHTED. 8ajiiZgVcYYVg`h]VYdlhbVn XVjhZVXX^YZcih#
21. MANY MACHINES CAN EJECT WORKPIECES TOWARD OPERATOR. @cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z ldg`e^ZXZid`^X`WVX`#
12. USE A GROUNDED POWER SUPPLY RATED FOR THE MACHINE AMPERAGE. [ Vi Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\ i]Z bVX]^cZ 8dciVXi djg IZX]c^XVa Hjeedgi9ZeVgibZciVi *,% *)+".++(#
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Additional Safety For Lathe/Mills 1. MAKE SURE ALL GUARDS VgZ ^c eaVXZ VcY i]Vi i]Z aVi]Z$b^aa h^ih dc V [aVi! hiVWaZ hjg[VXZ# 2.
BEFORE STARTING THE LATHE/MILL WZXZgiV^ci]Zldg`e^ZXZ]VhWZZcegdeZgan Zc\V\ZY ^c i]Z X]jX`! iV^ahidX`! XZciZg! dg k^hZ ^[ ^c jhZ VcY i]Vi i]ZgZ ^h VYZfjViZ XaZVgVcXZ[dg[jaabdi^dc#
3. ADJUST TOOL POST id egdk^YZ egdeZg hjeedgi [dg i]Z ijgc^c\ idda ndj l^aa WZ jh^c\# IZhi idda edhi XaZVgVcXZ Wn gdiVi^c\ ldg`e^ZXZWn]VcYWZ[dgZijgc^c\aVi]Zdc# 4. SELECT THE TURNING SPEED l]^X] ^h Veegdeg^ViZ [dg i]Z ineZ d[ ldg`! bViZg^Va! VcY idda W^i# 6aadl i]Z aVi]Z dg b^aa id \V^c ^ih[jaaheZZYWZ[dgZWZ\^cc^c\VXji# 5.
NEVER REVERSE MOTOR DIRECTION l]^aZi]ZaVi]Z$b^aa^h^cbdi^dc#
6.
DO NOT STOP LATHE USING YOUR HANDV\V^chii]Zldg`e^ZXZdgX]jX`#
7. DO NOT LEAVE LATHE/MILL RUNNING UNATTENDED[dgVcngZVhdc# 8.
9. NEVER OPERATE THE LATHE/MILL WITH DAMAGED OR WORN PARTS. BV^ciV^c ndjg aVi]Z$b^aa ^c egdeZg ldg`^c\ XdcY^i^dc# EZg[dgb gdji^cZ ^cheZXi^dch VcY bV^ciZcVcXZegdbeianl]ZcXVaaZY[dg#Eji VlVnVY_jhibZciiddahV[iZgjhZ# 10. MAKE SURE LATHE/MILL IS TURNED OFF! Y^hXdccZXiZY [gdb ^ih edlZg hdjgXZ VcYVaabdk^c\eVgih]VkZXdbZidVXdb" eaZiZ hide WZ[dgZ hiVgi^c\ Vcn ^cheZXi^dc! VY_jhibZci!dgbV^ciZcVcXZegdXZYjgZ# 11. KEEP LOOSE CLOTHING ARTICLEShjX] VhhaZZkZh!WZaihdg_ZlZagn^iZbhVlVn[gdb i]ZaVi]ZVcYYg^aahe^cYaZh# 12. ALWAYS USE THE PROPER CUTTING TOOLS [dg i]Z bViZg^Va ndj VgZ ijgc^c\! bV`Z XZgiV^c i]Zn VgZ h]Vge VcY i]Vi i]Zn VgZ]ZaY[^gban^ci]Ziddaedhi# 13. ALWAYS PLACE A BOARD OR PIECE OF PLYWOOD ACROSS THE BEDWAY l]ZcgZbdk^c\dg^chiVaa^c\X]jX`hidVkd^Y i]Z edhh^W^a^in d[ V [^c\Zg e^cX] dXXjgg^c\ WZilZZcVaddhZX]jX`VcYi]ZZY\Zhd[i]Z WZYlVn#
NEVER LEAVE A CHUCK KEY IN THE DRILL CHUCK OR LATHE CHUCK.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment or poor work results.
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Like all power tools, there is danger associated with the Model G0516 Lathe/Mill. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
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SECTION 2: CIRCUIT REQUIREMENTS 110V Operation
Power Connection Device I]ZBdYZa<%*&+XdbZhl^i]V*"&*eaj\!h^b^aVg idFigure 3!idXdccZXii]ZbVX]^cZidedlZg#
[ ndj Y^hXdkZg i]Z bVX]^cZ ^h YVbV\ZY V[iZg ndj»kZ h^\cZY [dg YZa^kZgn! VcY i]Z igjX` VcY Yg^kZg VgZ \dcZ! ndj l^aa cZZY id [^aZ V [gZ^\]i XaV^b l^i] i]Z XVgg^Zg# HVkZ i]Z XdciV^cZgh VcY Vaa eVX`^c\ bViZg^Vah [dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# L^i]dji i]Z eVX`^c\ bViZg^Vah! [^a" ^c\ V [gZ^\]i XaV^b XVc WZ Y^[[^Xjai# >[ ndj cZZY Vhh^hiVcXZ YZiZgb^c^c\ l]Zi]Zg ndj cZZY id [^aZ V[gZ^\]iXaV^b!dgl^i]i]ZegdXZYjgZid[^aZdcZ! eaZVhZXdciVXidjg8jhidbZgHZgk^XZ#
The Model G0516 is a heavy machine, 420 lbs. shipping weight. DO NOT move the machine by yourself – you will need assistance and power equipment. Serious personal injury may occur if safe moving methods are not followed.
Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.
Piece Inventory Inside the crate you will find:
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Mount Mill/Drill Eyeshield
Mount Lathe Eyeshield
To mount the mill/drill eyeshield:
To mount the lathe eyeshield:
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1. 6iiVX]i]ZZnZh]^ZaY!Vhh]dlc^cFigure 9! l^i] i]Z ild hXgZlh i]Vi VgZ VagZVYn ^c i]Z WgVX`Zi#
Note—You MUST install the eyeshield. Also, during operations, the eyeshield provides the best protection when it is positioned down as far as it will go.
Note—You MUST install the eyeshield. Also, during operations, the eyeshield provides the best protection when it is positioned downward.
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Test Run Lathe 7Z[dgZ Xdci^cj^c\ id Section 6: Operations! iZhi gjci]ZaVi]ZidbV`ZhjgZ^igjchegdeZgan# To test run the lathe: 1. BV`Z hjgZ i]Vi i]ZgZ ^h CDI V X]jX` `Zn ^chZgiZY^ci]ZX]jX`!VcYi]Vii]ZaVi]ZZnZ" h]^ZaY ^h ^c i]Z Ydlc edh^i^dc dkZg i]Z aVi]Z X]jX`# Make this step a habit that you perform every time you start the lathe. 2. ;Vb^a^Vg^oZ ndjghZa[ l^i] i]Z aVi]Z Xdcigdah h]dlc ^c Figure 10# BV`Z hjgZ i]Z HIDE Wjiidc^hVaai]ZlVnYdlcWZ[dgZXdci^cj^c\#
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6. ;a^ejei]ZgZYWjiidcXdkZgdci]ZDC$D;; hl^iX]# 7. Ijgci]Z;L9$G:Khl^iX]id;L9# 8. HiVcY id i]Z h^YZ d[ i]Z aVi]Z X]jX` a^cZ d[ gdiVi^dc! VcY egZhh i]Z \gZZc Wjiidc id ijgc i]Z aVi]Z ON# >[ i]Z XVgg^V\Z hiVgih bdk^c\! ^bbZY^ViZanejh]i]ZD;;WjiidcVcYY^hZc" \V\Zi]ZXVgg^V\Z[ZZYaZkZg!i]ZcgZhiVgii]Z aVi]Z# 9. 6aadli]ZaVi]Zidgjc[dgViaZVhiild[jaab^c" jiZhidbV`ZhjgZ^i^hgjcc^c\hVi^h[VXidg^an# 10. EgZhhi]ZD;;Wjiidcidijgci]ZaVi]ZOFF# 11. 6[iZgi]ZaVi]ZX]jX`]VhXdbZidVXdbeaZiZ hide!ijgci]Z;L9$G:Khl^iX]idG:K# 12. HiVcY id i]Z h^YZ d[ i]Z aVi]Z X]jX` a^cZ d[ gdiVi^dc!VcYegZhhi]ZDCWjiidcidijgci]Z aVi]ZON# 13. 6aadli]ZaVi]Zidgjc[dgViaZVhiild[jaab^c" jiZhidbV`ZhjgZ^i^hgjcc^c\hVi^h[VXidg^an# 14. EgZhhi]ZD;;Wjiidcidijgci]ZaVi]ZOFF# 15. 6[iZgi]ZaVi]Z]VhXdbZidVXdbeaZiZhide! Zc\V\Z i]Z XVgg^V\Z ]VcYl]ZZa! gdiViZ i]Z ]VcYl]ZZaidXZciZgi]ZXVgg^V\Zdci]ZWZY! i]ZcY^hZc\V\Zi]Z]VcYl]ZZa#
Figure 10.AVi]ZXdcigdah# 16. :c\V\Zi]ZVjidbVi^XXVgg^V\Z[ZZYaZkZg# 3. Eaj\i]ZbVX]^cZ^cidi]ZedlZgdjiaZi 4. BdkZi]ZXVgg^V\Z[ZZYaZkZgjeidi]ZY^hZc" \V\Z bdYZ# >i ^h ^bedgiVci i]Vi i]Z XVgg^V\Z [ZZY^hCDIbdk^c\VcY^h^ci]ZcZjigVaedh^" i^dcjci^aaViZg# 5. Ijgc i]Z AVi]Z$B^aa hZaZXidg hl^iX] id i]Z ¸A6I=:¹ edh^i^dc# I]Z aVi]Z edlZg ^cY^XVidg a^\]i h]djaY a^\]i je# CdiZ·If it is does not light up, unplug the machine and check the fuse, your power source, and the connections on the machine before attempting to start the lathe. Call our Tech Support if you cannot easily resolve the issue.
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17. HiVcY id i]Z h^YZ d[ i]Z aVi]Z X]jX` a^cZ d[ gdiVi^dc!VcYegZhhi]ZDCWjiidcidijgci]Z aVi]ZON# 18. KZg^[ni]Vii]ZXVgg^V\ZbdkZhVadc\i]ZWZY! VcY egZhh i]Z D;; Wjiidc id ijgc i]Z aVi]Z OFF#
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Test Run Mill/Drill
4. GdiViZ i]Z AVi]Z$B^aa hZaZXidg hl^iX] id i]Z ¸B>AA¹edh^i^dc!VcYijgci]Z;L9$G:Khl^iX] idi]Z;L9edh^i^dc#
7Z[dgZXdci^cj^c\idi]ZDeZgVi^dchhZXi^dc!iZhi gjci]Zb^aa$Yg^aaidkZg^[ni]Vi^igjchegdeZgan# To test run the mill/drill:
5. BdkZ i]Z ]^\]$adl heZZY aZkZg id i]Z ¸A¹ edh^i^dc [dg adl heZZY! i]Zc bV`Z hjgZ i]Z kVg^VWaZ heZZY `cdW ^h gdiViZY Vaa i]Z lVn XdjciZgXadX`l^hZ#
1. BV`ZhjgZi]Vii]Z[VXidgn^chiVaaZYYg^aaX]jX` ^h i^\]i! i]Vi i]ZgZ ^h cdi V X]jX` `Zn ^c i]Z X]jX`!VcYi]Vii]ZZnZh]^ZaY^h[^gbanbdjci" ZYWZilZZcndjVcYi]ZYg^aaX]jX`#Make this step a habit that you perform every time you start the lathe.
6. JcaViX] b^aa$Yg^aa DC$D;; hl^iX] XdkZg·i]^h h]djaYbV`Zi]Zb^aa$Yg^aaedlZg^cY^XVidga^\]i je·VcYejh]i]ZDCWjiidc#
2. Eaj\i]ZbVX]^cZ^cidi]ZedlZgdjiaZi# 3. ;Vb^a^Vg^oZndjghZa[l^i]i]Zb^aa$Yg^aaXdcigdah h]dlc^cFigures 11 and 12#
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7. GdiViZi]ZkVg^VWaZheZZY`cdWXadX`l^hZid ijgci]Zb^aa$Yg^aahe^cYaZON#I]Z[Vgi]Zgndj gdiViZi]ZkVg^VWaZheZZY`cdW!i]Z[VhiZgi]Z b^aa$Yg^aahe^cYaZl^aagdiViZ# 8. GdiViZ i]Z kVg^VWaZ heZZY Y^Va XadX`l^hZ Vh [VgVh^il^aa\d!hdi]ZYg^aaX]jX`^hhe^cc^c\ ViideheZZY# 9. GdiViZ i]Z kVg^VWaZ heZZY Y^Va XdjciZgXadX`" l^hZVh[VgVh^il^aa\d#This should stop the drill chuck. 10. EgZhhi]Zb^aa$Yg^aaD;;Wjiidcidijgci]Zb^aa$ Yg^aaOFF# 11. BdkZ i]Z ]^\]$adl heZZY aZkZg id i]Z ¸=¹ edh^i^dc [dg ]^\] heZZY! i]Zc bV`Z hjgZ i]Z kVg^VWaZ heZZY `cdW ^h gdiViZY Vaa i]Z lVn XdjciZgXadX`l^hZ#
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Figure 11.B^aa$Yg^aaXdcigdah#
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12. JcaViX]i]Zb^aa$Yg^aaDC$D;;hl^iX]XdkZg· i]^hh]djaYbV`Zi]Zb^aa$Yg^aaedlZg^cY^XVidg a^\]ije·VcYejh]i]ZDCWjiidc# 13. GdiViZi]ZkVg^VWaZheZZY`cdWXadX`l^hZid ijgci]Zb^aa$Yg^aahe^cYaZON#I]Z[Vgi]Zgndj gdiViZi]ZkVg^VWaZheZZY`cdW!i]Z[VhiZgi]Z b^aa$Yg^aahe^cYaZl^aagdiViZ# 14. GdiViZ i]Z kVg^VWaZ heZZY Y^Va XadX`l^hZ Vh [VgVh^il^aa\d!hdi]ZYg^aaX]jX`^hhe^cc^c\ ViideheZZY# 15. GdiViZ i]Z kVg^VWaZ heZZY Y^Va XdjciZgXadX`" l^hZVh[VgVh^il^aa\d#This should stop the drill chuck.
Figure 12.B^aa$Yg^aaXdcigdah#
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SECTION 4: LATHE OPERATIONS Lathe Operating this equipment has the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
Id \Zi i]Z bdhi dji d[ ndjg bVX]^cZ! eaZVhZ iV`Zi]Zi^bZid[Vb^a^Vg^oZndjghZa[l^i]i]ZkVg^" djh Xdcigdah VcY XdbedcZcih d[ i]Z b^aa$Yg^aa! Vh h]dlc^cFigures 13VcY14# ;L9$G:KHl^iX]
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AVi]Z$B^aa HZaZXidgHl^iX] Keep loose clothing out of the way of machinery and keep hair pulled back during operations.
8Vgg^V\Z;ZZYAZkZg Figure 13.AVi]ZXdcigdah# AVi]Z8]jX`
Never leave a chuck key in the chuck when it is not in use. If the machine is accidentally started, the chuck key can become a projectile and cause serious personal injury.
NOTICE The following section was designed to give instructions on how to prepare the various items of your LATHE during operation procedures; however, this section is in no way designed to instruct on lathe techniques or machining skills. WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training to gain the skills needed to operate the lathe portion of your machine.
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Removing Chuck or Faceplate I]ZBdYZa<%*&+he^cYaZcdhZbdjci^c\hnhiZb jhZh V X^gXjaVg adX` eaViZ l^i] hadiiZY ]daZh i]Vi VgZ dkZgh^oZY Vi dcZ ZcY `Zn]daZh # L]Zc i]Z adX` eaViZ ^h gdiViZY XdjciZgXadX`l^hZ Vh [VX" ^c\i]ZX]jX` !i]ZX]jX`dg[VXZeaViZhijYhl^i] bdjci^c\cjihXVceVhhi]gdj\]i]Zhe^cYaZcdhZ# L]Zci]ZadX`eaViZ^hgdiViZYidlVgYi]ZWVX`d[ i]ZaVi]Z!i]ZdkZgh^oZY]daZhcVggdlidi]Zh^oZ d[ i]Z hijYh! Vaadl^c\ i]Z bdjci^c\ cjih id WZ i^\]iZcZYV\V^chii]ZWVX`d[i]ZadX`eaViZ!i]jh! hZXjg^c\i]ZX]jX`dg[VXZeaViZ#
4. EaVXZVe^ZXZd[eanlddYdkZgi]ZWZY"lVnh idegdiZXindjg]VcYh#
ALWAYS place a piece of plywood over lathe bed-ways before removing or installing a lathe chuck. This covers the sharp corners of the bed, protecting your hands and fingers from a pinch injury.
Disconnect the lathe/mill from the power source!
5. =daYi]ZX]jX`$[VXZeaViZl^i]ndjg]VcYdgV X]jX``Zn!VcYjh^c\V&,bblgZcX]!addhZc i]Z(X]jX`bdjci^c\cjihdci]ZWVX`d[i]Z `cjgaZY adX` eaViZ# 9D CDI WVX` i]Z cjih djiVaai]ZlVndgi]Znl^aahXgViX]i]ZbZiVa XdkZgl]ZcndjgdiViZi]ZaVi]ZX]jX`#
2. BdkZi]ZaVi]ZZnZh]^ZaYWVX`VcYdjid[i]Z lVnd[i]ZaVi]ZX]jX`hdndj]VkZVXXZhh#
6. GdiViZi]Z`cjgaZYadX`eaViZidlVgYi]Z[gdci d[i]ZaVi]Z#
3. ;Vb^a^Vg^oZ ndjghZa[ l^i] i]Z he^cYaZ cdhZ XdbedcZcihh]dlc^cFigure 15#
7. GZbdkZi]ZX]jX`$[VXZeaViZ[gdbi]Zhe^cYaZ cdhZWnejaa^c\^idji Figure 16 #Note-—the tolerances are tight, so you may need to wiggle the chuck/faceplate back-and-forth, rotate it 1⁄4 of a turn, wiggle it, rotate it and continue repeating this process until the chuck comes out. Never use a pry bar or other similar tool to force the chuck/faceplate out!
To remove a chuck or faceplate from the lathe spindle nose: 1.
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Installing Chuck or Faceplate To install a chuck/faceplate: 1.
Disconnect the lathe/mill from the power source!
Installing Tailstock Dead Center I]ZgZVgZ'YZVYXZciZgh^cXajYZYl^i]i]ZBdYZa <%*&+#I]ZhbVaaZgYZVYXZciZg^hVBI' BdghZ IVeZg VcY[^ih^ci]ZiV^ahidX`WVggZa# To install the tailstock dead center:
2. >chZgi i]Z ( bdjci^c\ hijYh ^cid i]Z WVX` d[ i]ZX]jX`VcYi^\]iZci]ZbYdlc#>[ndjVgZ hl^iX]^c\ X]jX`h! iV`Z i]Z bdjci^c\ hijYh djid[i]ZegZk^djhangZbdkZYX]jX`VcYjhZ i]Zb ^c i]Z X]jX` ndj VgZ \d^c\ id ^chiVaa# 6ahd!bV`ZhjgZi]ViVX]jX`bdjci^c\cji^h dcZVX]d[i]ZhijYh#
1. ;Vb^a^Vg^oZndjghZa[l^i]i]ZiV^ahidX`Xdbed" cZcihh]dlc^cFigure 17# 7VggZa
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3. BV`ZhjgZi]Vii]Z`cjgaZYadX`eaViZ^hgdiVi" ZYVaai]ZlVnidlVgYi]Z[gdcid[i]ZaVi]Z# 4. >chZgii]ZX]jX`^cidi]Zhe^cYaZcdhZ# 5. GdiViZi]Z`cjgaZYadX`eaViZidlVgYi]ZWVX` d[i]ZaVi]Zjci^a^ihideh#>[i]ZadX`eaViZl^aa CDI gdiViZ bdgZ i]Vc V [gVXi^dc d[ Vc ^cX]! i]Zc i]Z X]jX` ^h cdi XdbeaZiZan ^chZgiZY# BV`Z hjgZ i]Z X]jX` ^h XdbeaZiZan ^chZgiZY hdi]ZadX`eaViZXVcWZgdiViZYegdeZgan# 6. =daYi]ZX]jX`$[VXZeaViZl^i]ndjg]VcYdgV `Zn#Jh^c\V&,bblgZcX]!hcj\i]Z(X]jX` bdjci^c\cjihidi]ZWVX`d[i]Z`cjgaZYadX` eaViZ!i]Zc[^cVai^\]iZcVaa(l^i]ZkZcegZh" hjgZ# 7.
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7VggZa =VcYl]ZZaHXVaZ Figure 17.IV^ahidX`XdbedcZcih# 2. BV`Z hjgZ i]Vi i]Z BI' YZVY XZciZg VcY iV^ahidX` WVggZa VgZ XaZVc VcY [gZZ d[ Vcn Y^gi!Yjhi!\gZVhZdgd^a#I]ZhZeVgihl^aaaVhi adc\Zg VcY gZbV^c VXXjgViZ l]Zc egdeZgan XaZVcZYWZ[dgZZVX]VhhZbWan#BdghZiVeZgh l^aacdi^ciZgadX`l]ZcY^gidgd^aVgZegZhZci dci]Zbdjci^c\hjg[VXZh#
8. BdkZ i]Z aVi]Z ZnZh]^ZaY Ydlc dkZg i]Z X]jX`WZ[dgZdeZgVi^c\#
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3. >chZgi i]Z ZcY d[ i]Z YZVY XZciZg ^cid i]Z iV^ahidX`WVggZa!Vhh]dlc^cFigure 18!jci^a ^i hZVih i^\]i Zcdj\] i]Vi ^i l^aa cdi gdiViZ l]Zc ijgcZY Wn ]VcY# Note—do not worry about pushing the dead center into the barrel too far. The force of the center contacting a mounted workpiece will fully seat the taper when the handwheel is tightened. 4. I^\]iZci]ZWVggZaadX`idegZkZcii]ZiV^ahidX` WVggZa[gdbbdk^c\Yjg^c\deZgVi^dc#
Adjusting Tailstock Longitude Position I]ZiV^ahidX`dci]ZBdYZa<%*&+XaVbehidi]Z WZY l^i] i]Z cji h]dlc ^c Figure 19# I]^h cji Vaadlhi]ZiV^ahidX`idWZedh^i^dcZYadc\^ijY^cVaan Vadc\i]ZWZYVcYi]ZcadX`ZY^ceaVXZ#
Figure 19.IV^ahidX`XaVbeWdai# Figure 18.>chZgi^c\YZVYXZciZg^cid iV^ahidX`WVggZa#
Removing Tailstock Dead Center To remove the tailstock dead center:
To adjust the tailstock longitude position: 1. JhZ V &,bb lgZcX] id addhZc i]Z iV^ahidX` XaVbeWdai# 2. L^i]ndjg]VcYh!bdkZi]ZiV^ahidX`^cidedh^" i^dcVadc\i]ZWZY# 3. I^\]iZci]ZiV^ahidX`XaVbeWdaiidhZXjgZi]Z iV^ahidX`^cidedh^i^dc#
1. JhZi]ZWVggZa]VcYl]ZZaidbdkZi]ZiV^ahidX` WVggZaVaai]ZlVnWVX`^cidi]ZiV^ahidX`jci^a i]Z]VcYl]ZZal^aacdadc\Zgijgc# 2. Ejaai]ZYZVYXZciZgdjid[i]ZiV^ahidX`WVg" gZa#
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Here is a real-world example of a gear setup as shown on the chart:
NOTICE On some setups, smaller gears must be used as spacers on the adjustable shafts. 5. I]Za^cZhWZilZZc\ZVgh¸7¹¸:¹VcY\ZVgh ¸9¹ ¸;¹ dc i]Z X]Vgi ^c Figure 32 ^cY^XViZ l]ZgZi]Z\ZVghh]djaYWZ^cbZh]#
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Changing Gears For Carriage Feed Rate
3. =daY i]Z VY_jhiVWaZ h]V[i ^c eaVXZ l^i] i]Z h]V[i lgZcX] VcY jhZ V &.bb lgZcX] id gZbdkZi]Z]Zmcjihdci]ZjeeZgVcYadlZg VY_jhiVWaZh]V[ihVhh]dlc^cFigure 38#
IdaZVgc]dlidX]Vc\Z\ZVgh!X]Vc\Zi]ZXjggZci \ZVghZijeidi]Z#%&%[ZZYgViZi]Vi^hh]VYZY^c Figure 36#
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Figure 36.%#%&%[ZZYgViZhZije h]VYZY # To change the carriage feed rate to .010" per spindle revolution: 1.
Figure 38.GZbdk^c\]Zmcjih[gdbVY_jhiVWaZ h]V[ihl^i]V&.bblgZcX]# 4. Ha^YZ i]Z heZX^Va adX` lVh]Zg d[[ d[ ZVX] VY_jhiVWaZh]V[iVhh]dlc^cFigure 39#
Disconnect the lathe/mill from the power source!
2. AddhZci]Z`cjgaZY`cdWh]dlc^cFigure 37! VcYdeZci]ZYg^kZXdkZg#
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5. JhZi]Zh]V[ilgZcX]idaddhZci]ZjeeZgVcY adlZg VY_jhiVWaZ h]V[ih! Vh h]dlc ^c Figure 40# 9D CDI addhZc i]Zb idd bjX] dg i]Z XaVbe cji l^aa [Vaa dji VcY ndj l^aa ]VkZ id gZbdkZ i]Z \ZVg WgVX`Zi id gZXdccZXi i]Z VY_jhiVWaZh]V[iidi]ZXaVbecji#
7. E^kdi i]Z \ZVg WgVX`Zi VlVn [gdb i]Z Yg^kZ \ZVgVhh]dlc^cFigure 42#
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Installing Mill Table I]Z BdYZa <%*&+ ^cXajYZh V b^aa^c\ iVWaZ Vh Vc VXXZhhdgn# L]Zc i]Z BdYZa <%*&+ ^h h]^eeZY [gdbi]Z[VXidgn!i]ZXdbedjcYha^YZ^hbdjciZY dc i]Z Xgdhh ha^YZ VcY bjhi WZ gZbdkZY WZ[dgZ i]Zb^aa^c\iVWaZXVcWZ^chiVaaZY#DcXZ^chiVaaZY! i]Z b^aa^c\ iVWaZ bdkZh WVX` VcY [dgi] l^i] i]Z Xgdhhha^YZ#
4. HZXjgZ i]Z b^aa^c\ iVWaZ id i]Z Xgdhh ha^YZ! jh^c\ V +bb VaaZc lgZcX] l^i] i]Z iVWaZ bdjci^c\ XVe hXgZlh# Figure 59 h]dlh i]Z b^aa^c\iVWaZ^chiVaaZYdci]ZXgdhhha^YZ#
To install the mill table: 1. JhZV&'bblgZcX]idgZbdkZi]ZildWdaih i]VihZXjgZi]ZXdbedjcYha^YZidi]ZXgdhh ha^YZ#HZZFigure 58#
Figure 59.B^aaiVWaZ^chiVaaZYdcXgdhhha^YZ#
Figure 58.GZbdk^c\XdbedjcYha^YZWdaih# 2. GZbdkZ i]Z XdbedjcY ha^YZ [gdb i]Z Xgdhh ha^YZ# 3. EaVXZ i]Z b^aa^c\ iVWaZ dc i]Z Xgdhh ha^YZ hd i]Zbdjci^c\Wdaiha^cZjel^i]i]Zi]gZVYZY ]daZh#
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SECTION 6: MAINTENANCE Disconnect power to the machine when performing any adjustments or maintenance. Failure to do this may result in serious personal injury.
Ball Fitting Lubrication Points—AjWg^XViZ i]Z [daadl^c\VgZVhZkZgn-]djghd[VXijVajhZ/ 1. AZ[iAZVYhXgZlHjeedgi 2. 8dbedjcYHa^YZ 3. 8dbedjcYHa^YZAZVYhXgZl 4. IV^ahidX`7VggZa 5. IV^ahidX`AZVYhXgZl 6. G^\]iAZVYhXgZlHjeedgi
Lubrication ;dg ajWg^XVi^c\ ndjg bVX]^cZ! lZ gZXdbbZcY i]Vi ndj jhZ V bVcjVa d^aZg d^a XVc [^aaZY l^i] >HD +- dg H6: '%L cdc"YZiZg\Zci d^a dg h^b^aVg ajWg^XVci# Ball fittings—H]dlc ^c Figure 60! WVaa [^ii^c\h VgZ gZhedch^WaZ [dg i]Z bV_dg^in d[ i]Z bVX]^cZ ajWg^XVi^dc# Id ajWg^XViZ WVaa [^ii^c\h! YZegZhh i]Z WVaal^i]i]Zi^ed[i]Zd^aXVccdooaZVcYhfj^giV a^iiaZ d^a ^ch^YZ i]Z [^ii^c\# BV`Z hjgZ id XaZVc i]Z djih^YZd[i]ZWVaa[^ii^c\WZ[dgZVcYV[iZgZVX]jhZ id`ZZedjiXdciVb^cVcih#
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Figure 63. 7Vaa[^ii^c\ajWg^XVi^dced^cih# Gears·6eean V b^c^bVa Vbdjci d[ d^a id i]Z iZZi]d[i]ZZcY\ZVghV[iZgVhhZbWanVcYZVX]- ]djghd[VXijVajhZ#6kd^Y\Zii^c\d^adci]ZWZai dgejaaZnhl]ZcajWg^XVi^c\#6ahd!gZ\jaVganVeean ajWg^XVi^dcidVaai]ZWVaa[^ii^c\hYg^kZWdm# Long Leadscrew·6eean V b^c^bVa Vbdjci Y^gZXiandci]ZgVX`ZkZgn-]djghd[VXijVajhZ# Carriage Rack·6eeanVb^c^bVaVbdjciY^gZXian dci]ZgVX`ZkZgn-]djghd[VXijVajhZ# Mill/Drill Rack & Pinion·6eean V b^c^bVa Vbdjci Y^gZXian dc i]Z gVX` ZkZgn - ]djgh d[ VXijVajhZ#
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SECTION 7: SERVICE ADJUSTMENTS Gibs Disconnect power to the machine when performing any adjustments or maintenance. Failure to do this may result in serious personal injury.
About Service I]^hhZXi^dc^hYZh^\cZYid]Zaei]ZdeZgVidgl^i] VY_jhibZcih i]Vi lZgZ bVYZ Vi i]Z [VXidgn VcY b^\]iVahdcZZYidWZbVYZYjg^c\i]Za^[Zd[i]Z bVX]^cZ# I]^h hZXi^dc ^h egdk^YZY [dg ndjg XdckZc^ZcXZ· ^i ^h cdi V hjWhi^ijiZ [dg i]Z [VcnVY_jhibZcihVg^hZi]ViVgZcdi YZhXg^WZY^ci]^hbVcjVa!i]Zc[ZZa[gZZidXVaai]Z i ^h ^bedgiVci i]Vi i]Z hXgZlh VgZ i^\]iZcZY ZkZcan# 6 ha^\]i YgV\h]djaYWZYZiZXiZYl]^aZijgc^c\i]ZXdVghZ Ydlc[ZZY]VcYl]ZZa# CdiH]dlc Figure 65. 8dbedjcYha^YZ\^WhXgZlh# Saddle Gibs—I]ZgZVgZ)iZch^dc^c\hXgZlh[dg Wdi]i]Z[gdciVcYgZVghVYYaZ\^Wh#7Z[dgZbV`" ^c\VY_jhibZcihidi]ZhVYYaZ\^W!ZchjgZi]Vii]Z [gdciadX`aZkZg^haddhZWnijgc^c\^iXdjciZgXadX`" l^hZ# See Figures 66 & 67. >i ^h ^bedgiVci i]Z hXgZlhVgZi^\]iZcZYZkZcan#6ha^\]iYgV\h]djaY WZ YZiZXiZY l]^aZ ijgc^c\ i]Z ]VcY XgVc` Vi i]Z ZcYd[i]ZaVi]Z#
CdiH]dlc
Figure 68.B^aa$Yg^aa\^WhXgZlh#
Figure 66.;gdcihVYYaZ\^WhXgZlh# BdYZa<%*&+ B[\#-$%+
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Aligning Tailstock I]Z iV^ahidX` dc i]Z BdYZa <%*&+ ^h Va^\cZY l^i] i]Z ]ZVYhidX` Vi i]Z [VXidgn# =dlZkZg! Vi i^bZh ndj bVn l^h] id b^hVa^\c i]Z iV^ahidX` [dg XZgiV^c deZgVi^dch0 i]Zc! gZVa^\c ^i l]Zc ndj VgZ [^c^h]ZY# To align the tailstock: 1. 8ZciZg Yg^aa V + adc\ e^ZXZ d[ gdjcY XdaY gdaaZYhidX`dcWdi]ZcYh#HZi^iVh^YZ[dgjhZ ^cstep 4. 2. BV`ZVYZVYXZciZgWnijgc^c\Vh]djaYZgid bV`ZVh]Vc`!i]Zc[a^ei]Ze^ZXZdkZg^ci]Z X]jX` VcY ijgc V +% ed^ci# See Figure 69. Note—As long as it remains in the chuck, the point of your center will be accurate to your spindle axis. Keep in mind that the point will have to be refinished whenever it is removed and returned to the chuck.
Figure 70. 7VghidX`bdjciZYdcXZciZgh#
NOTICE Before making adjustments to the tailstock, mount a dial indictor so that the dial plunger is on the tailstock barrel. See Figure 71.
Figure 71. 6Y_jhi^c\[dg]ZVYhidX`ZcYiVeZg# Figure 69. ;^c^h]ZYYZVYXZciZg# 3. EaVXZVXZciZg^cndjgiV^ahidX`# 4. 6iiVX]VaVi]ZYd\idi]ZWVghidX`VcYbdjci ^iWZilZZci]ZXZciZgh#HZZ Figure 70. 5. IjgcVeegdm^bViZan#%&%d[[d[i]ZY^VbZiZg#
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6. BZVhjgZ i]Z ldg`e^ZXZ l^i] V b^XgdbZiZg# >[ i]Z hidX` ^h [Vi Vi i]Z iV^ahidX` ZcY! i]Z iV^ahidX` cZZYh id WZ bdkZY idlVgY ndj i]Z Vbdjci d[ i]Z iVeZg# HZZ Figure 71. >[ i]Z hidX` ^h i]^ccZg Vi i]Z iV^ahidX` ZcY! i]Z iV^ahidX` cZZYh id WZ bdkZY VlVn [gdb i]Z deZgVidg Wn Vi aZVhi ]Va[ i]Z Vbdjci d[ i]Z iVeZg#See Figure 72.
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Figure 72. 6Y_jhi^c\[dgiV^ahidX`ZcYiVeZg# 7. AddhZc i]Z iV^ahidX` XaVbe cji VcY i]Z adX` hXgZlh]dlc^cFigure 73#
IV^ahidX` 8aVbeCji
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6Y_jhibZci HXgZl dcZh^YZ Figure 73. IV^ahidX`d[[hZiVY_jhibZcihXgZl# 8. JhZi]ZiV^ahidX`VY_jhibZcihXgZlhdcWdi] h^YZh id VY_jhi bdkZ i]Z iV^ahidX` d[[hZi Wn ]Va[i]ZVbdjcid[i]ZiVeZg# 9. I^\]iZci]ZXaVbecji!adX`hXgZlVcYVY_jhi" bZci hXgZlh# 7Z XVgZ[ja cdi id bdkZ i]Z iV^ahidX` dji d[ edh^i^dc l]Zc i^\]iZc^c\ i]Z VY_jhibZcihXgZlh# 10. IjgcVcdi]Zg#%&% d[[d[i]ZhidX`VcYX]ZX` [dgiVeZg#GZeZVisteps 7-9VhcZXZhhVgnjci^a i]ZYZh^gZYVbdjcid[VXXjgVXn^hVX]^ZkZY#
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SECTION 8: PARTS
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124
PHLP HD SCR M5-.8 X 8 LEADSCREW COVER EXT RETAINING RING 14MM CHANGE GEAR SPACER SMALL GEAR KEY 4 X 4 X 8 CHANGE GEAR SHAFT PHLP HD SCR M4-.7 X 16 ADJUSTING DISC SHAFT SUPPORT TAPER PIN 6 X 26 PHLP HD SCR M5-.8 X 20 SHOULDER BOLT 21 X 8 X 25 OIL CUP 6MM BLOCK FOR SWITCH PHLP HD SCR M4-.7 X 8 LEADSCREW SUPPORT (L) PHLP HD SCR M4-.7 X 8 ROUND NUT M16 X 1.5 STEEL WASHER 30 X 16 X 4 PHLP HD SCR M5-.8 X 14 SWITCH LABEL SHAFT COVER BED
125 126 127 128 129 130 131 132 133 134 135 136 137 138 146 147 148 154 155 156 157 158 159
HEX NUT M6-1 FLAT WASHER 6MM HEX BOLT M6-1 X 10 SPLASH GUARD PHLP HD SCR M8-1.25 x 16 FLAT WASHER 8MM PHLP HD SCR M8-1.25 X 20 RACK PHLP HD SCR M5-.8 X 12 LEADSCREW SUPPORT (R ) LONG LEADSCREW 14 X 16 X 79.2 ROLL PIN 4 X 25 SLEEVE JOINT JOINT SHAFT HEX BOLT M12-1.75 X 40 FLAT WASHER 12MM KEY 4 X 4 X 16 PHLP HD SCR M4-.7 X 16 SMALL GEAR PROTECTOR GREEN LAMP FUSE BOX LATHE FUSE F25A 250V SELECTOR SWITCH
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PS05M P0516102 PR02M P0516104 P0516105 PK29M P0516107 PS56M P0516109 P0516110 P0516111 PS06M P0516113 P0516114 P0516115 PS07M P0516117 PS07M P0516119 P0516120 PS57M P0516122 P0516123 P0516124
PN01M PW03M PB04M P0516128 PS16M PW01M PS04M P0516132 PS08M P0516134 P0516135 PRP56M P0516137 P0516138 PB35M PW06M PK37M PS56M P0516155 P0516156 P0516157 P0516158 P0516159
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201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 232-1 232-2 232-3
PHLP HD SCR M5-.8 X 10 PHLP HD SCR M3-.5 X 14 POWER SWITCH W/STOP PHLP HD SCR M5-.8 X 30 FWD/REV SWITCH HEX NUT M5-.8 FLAT WASHER 5MM CONNECTOR ROUND NUT M27-1.5 SPINDLE PULLEY SPINDLE GEAR OIL RING PHLP HD SCR M5-.8 X 8 SPINDLE SPACER TAPERED BEARING 32007 SPINDLE BOX COVER HEX NUT M4-.7 PHLP HD SCR M4-.7 X 35 PIN SHAFT BOX FOR MICRO SWITCH HEAD STOCK BODY FIXING NUT 16 X 11 X 8 ROTATABLE SPACER KEY 4 X 4 X 40 SPINDLE PHLP HD SCR M6-1 X 16 FRONT BEARING COVER LOCK WASHER 5MM EXT TOOTH WASHER 5MM PHLP HD SCR M5-.8 X 16 SPINDLE CENTER MT3 3-JAW CHUCK D-125MM FACEPLATE 8-1/2" 3-JAW CHUCK KEY OUTSIDE JAWS FOR 3-JAW CHUCK
232-4 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 254 254-1 255 256 257 258 259 260 261 262 263 264 265 266
INSIDE JAWS FOR 3-JAW CHUCK EXT RETAINING RING 6MM PHLP HD SCR M5-.8 X 12 PHLP HD SCR M10-1.5 X 25 PHLP HD SCR M5-.8 X 10 SUPPORT LIMIT BLOCK CHUCK GUARD FIXING SUPPORT SMALL SHAFT COMPRESS SPRING 8.2 X 1.4 X 33 FLAT WASHER 6MM HEX NUT M6-1 PLATE FOR SWITCHES FLAT WASHER 10MM PHLP HD SCR M5-.8 X 8 MICROSWITCH 3-JAW CHUCK FLANGE HEX BOLT M8-1.25 X 30 PLUG BOLT 19.5 X 17 X 45 HEX NUT M10-1.5 4-JAW CHUCK WITH JAWS 4-JAW CHUCK KEY SPANNER WRENCH 45-52 HEX WRENCH 3MM HEX WRENCH 4MM HEX WRENCH 5MM HEX WRENCH 6MM HEX WRENCH 8MM WRENCH 17 X 19 COMBO WRENCH 12/14MM WRENCH 8 X 10 WRENCH 5.5/7MM WRENCH 36MM TOOLPOST WRENCH
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P0516232-4 PR04M PS08M PS41M PS09M P0516237 P0516238 P0516239 P0516240 P0516241 P0516242 PW03M PN01M P0516245 PW04M PS05M P0516248 P0516249 PB26M P0516251 PN02M P0516254 P0516254-1 P0516255 PAW03M PAW04M PAW05M PAW06M PAW08M PWR1719 PWR1214 PWR810 P0516264 P0516265 P0516266
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301 302 303 304 305 306 307 308 309 310 311 312 313 314 315
PHLP HD SCR M8-1.25 X 30 TAILSTOCK T-NUT 30 X 16 X 32 FLAT WASHER 12MM HEX NUT M12-1.75 TAILSTOCK BODY THRUST BEARING 51101 TAILSTOCK LEADSCREW TAILSTOCK SLEEVE TUBULAR CLAMP FLAT WASHER 8MM CLAMP BOLT 22 X 13.3 X 74 HANDLE OIL CUP T-TAP FLAT KEY 12 X 12 X 7 PHLP HD SCR M6-1 X 16
316 317 318 319 320 321 322 323 324 325 326 327 328 329 330
PHLP HD SCR M5-.8 X 20 TAILSTOCK END COVER CYLINDER PIN 4 X 30 SPRING BOW HAND WHEEL HANDLE BOLT 60.5 X 10 X 8 HANDLE SLEEVE INDEX RING SQ HD BOLT M12-1.75 X 100 TAILSTOCK CLAMP PLATE BASE ZERO POSITION SCALE SCALE RIVET INDICATOR SCALE TAILSTOCK CENTER MT2
PS28M P0516302 PW06M PN09M P0516305 P51101 P0516307 P0516308 P0516309 PW01M P0516311 P0516312 P0516313 P0516314 PS11M
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401 402 403 404 405 406 407 408 409 410 411 411-1 411-2 411-3 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432
CUTTER REST BASE CLAMP DISC HEX BOLT M8-1.25 X 20 CUTTER REST DISC CUTTER REST BOLT 78 X 19 X 7 HEX NUT M4-.7 PHLP HD SCR M4-.7 X 20 PHLP HD SCR M4-.7 X 12 OIL CUP 10MM FIXING PIN SQUARE CUTTER REST REMOVABLE TOOL HOLDER TOOL HOLDER QUICK CHANGE TOOL POST ASSY PHLP HD SCR M8-1.25 X 30 HANDLE HANDLE BASE HANDLE SPACER SPRING 0.5 X 3.5 X 17MM CUTTER REST CARRIAGE PAD IRON GIB ROLL PIN 3 X 10 CARRIAGE LEAD SCREW 120 X 16 X 65 KEY 3 X 3 X 10 OIL CUP 6MM LEADSCREW SUPPORT PHLP HD SCR M5-.8 X 16 SPRING PLATE HANDLE HEX NUT M8-1.25 FLAT WASHER 8MM CARRIAGE HANDWHEEL INDEX RING PHLP HD SCR M6-1 X 16 CYLINDER PIN 4 X 16
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522
HAND WHEEL OIL CUP 6MM KEY 4 X 4 X 12 ROUND NUT 26 X 12 X 8 PHLP HD SCR M3-.5 X 6 OIL-STOPPING FELT PHLP HD SCR M6-1 X 35 SADDLE LEADSCREW SADDLE PHLP HD SCR M4-.7 X 12 CLEARANCE NUT 23 X 31 X 14 PHLP HD SCR M3-.5 X 12 HEX NUT M5-.8 DOG POINT SET SCREW M5 X 25 PAD IRON GIB CROSS SLIDE PHLP HD SCR M5-.8 X 10 CROSS SLIDE SPACER PHLP HD SCR M8-1.25 X 10 GIB STRIP REAR-CLAMP PLATE PHLP HD SCR M4-.7 X 16
523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543
PHLP HD SCR M5-.8 X 16 HEX NUT M4-.7 PHLP HD SCR M8-1.25 X 20 PHLP HD SCR M5-.8 X 20 OIL-STOPPING FELT PROTECTING PANEL PROTECTING PANEL FRONT-CLAMP PLATE BRAKING PLATE LEADSCREW SUPPORT FLAT WASHER 6MM HANDLE BOLT 60.5 X 10 X 8 HEX BOLT M6-1 X 20 HANDLE SLEEVE THRUST BEARING 8101 SPRING PLATE INDEX RING MILLING TABLE CAP SCREW M8-1.25 X 30 ROLL PIN 6 X 45 MILLING VISE
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617
HANDLE PHLP HD SCR M6-1 X 8 COMPRESS SPRING 6.1 X 4 X 2.5 STEEL BALL 5MM HANDLE SEAT PHLP HD SCR M6-1 X 16 PHLP HD SCR M4-.7 X 10 END COVER APRON BODY HANDLE BOLT 60.5 X 10 X 8 HANDLE SLEEVE HAND WHEEL SPRING PLATE INDEX RING SMALL SHAFT SLEEVE ROLL PIN 4 X 30 SMALL GEAR SHAFT
618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634
SHAFT SLEEVE GEAR PHLP HD SCR M4-.7 X 8 KEY 5 X 5 X 10 GEAR SHAFT PHLP HD SCR M5-.8 X 16 ROLL PIN 4 X 22 HALF NUT BASE 110 X 79.5 ROLL PIN 5 X 12 ROLL PIN 3 X 20 HALF NUT 40 X 78 X 58.5 SLOTTED DISC ROTATING SHAFT SHAFT SLEEVE MOVING PLATE PHLP HD SCR M4-.7 X 8 CARRIAGE FEED NOTICE
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P0516618 P0516619 PS07M PK06M P0516622 PS40M PRP20M P0516625 PRP59M PRP42M P0516628 P0516629 P0516630 P0516631 P0516632 PS07M P0516634
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825 826 827 828 829 830 831 832 833 834 835 836 843 844 844A 845 846 847 848 849 850 851 852
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901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 921 922 923 924 925 926
HEX BOLT M8-1.25 X 30 FLAT WASHER 8MM AC MOTOR KEY 5 X 5 X 40 MOTOR SHAFT SPACER DRIVE PULLEY KEYWAY SHAFT SPACER 37 X 16 X 2.5 MOTOR PULLEY CHECK RING PHLP HD SCR M6-1 X 30 OIL CUP 6MM GREAT WASHER 26 X 12 X 3 COUNTER PULLEY SLIDE BEARING 30.1 X 16 X 62 ARM SHAFT BEARING ARBOR TENSION PULLEY BALL BEARING 6001ZZ SPACER LOCK WASHER 6MM EXT RETAINING RING 12MM EXT RETAINING RING 28MM PIVOT PIVOT SPACER FLAT WASHER 10MM HEX NUT M10-1.5
927 928 929 930 931 932 933 934 935 936 937 938 939 940 941 942 943 944 945 946 947 948 949 949-1 949-2
PHLP HD SCR M3-.5 X 14 HEX BOLT M8-1.25 X 25 PHLP HD SCR M5-.8 X 8 FAN-SUPPORT ADJ SLOT SPACER PHLP HD SCR M6-1 X 35 HEX BOLT M10-1.5 X 25 HEX NUT M5-.8 PULLEY SUPPORT MOTOR COVER PHLP HD SCR M6-1 X 12 ARM SHAFT NUT M12 SOCKET OUTLET SUPPORT SPACER PHLP HD SCR M3-.5 X 6 ELECTRIC TOP COVER LOCK WASHER 8MM TIMING BELT 1.5 X 124 X 15MM V-BELT M-30 3L300 HEX NUT M5-.8 MAIN POWER SOCKET ELECTRICITY LABEL QUICK CHANGE COLLET SET COLLET NUT COLLET SHAFT
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1065 1066 1067 1068 1069 1070 1071 1072 1075 1078 1079 1080 1081 1082 1083 1084 1085 1086 1087 1088 1089 1090 1091 1092 1093 1094 1095 1096 1097 1098 1099
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1139 1140 1141 1142 1143 1144 1145 1146 1147 1148 1150 1151 1152 1153 1154 1155 1156 1157 1158 1159 1160 1161 1162 1163 1164 1165 1166 1167 1168 1169 1170 1170-1 1200 1201 1202 1203 1204 1205 1206
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1310 1311 1312 1313 1314 1315 1316 1317
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