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Model G4791 12" X 39" Large Combo Lathe

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November 2018
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MODEL G4791 12" x 39" LARGE COMBO LATHE/MILL OWNER'S MANUAL 8DENG><=I6JOOAN>C9JHIG>6A!>C8#!G:K>H:96JCI:9>C8=>C6 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. 3OMEDUSTCREATEDBYPOWERSANDING SAWING GRINDING DRILLING AND OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE OF#ALIFORNIATOCAUSECANCER BIRTHDEFECTSOROTHERREPRODUCTIVE HARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEAD BASEDPAINTS s #RYSTALLINESILICAFROMBRICKS CEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLY TREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIES DEPENDINGONHOWOFTENYOU DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS 7ORKINAWELLVENTILATEDAREA ANDWORKWITHAPPROVEDSAFETYEQUIP MENT SUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER OUTMICROSCOPICPARTICLES Table of Contents INTRODUCTION ............................................... 2 ;dgZldgY######################################################## ' 8dciVXi>c[d#################################################### ' ;jcXi^dcVaDkZgk^Zl###################################### ' >YZci^[^XVi^dc################################################### ( BVX]^cZ9ViVH]ZZi###################################### ) SECTION 1: SAFETY ....................................... 7 HV[Zin>chigjXi^dch[dgBVX]^cZgn################## , 6YY^i^dcVaHV[Zin>chigjXi^dch;dgB^aah########## . 6YY^i^dcVaHV[Zin>chigjXi^dch[dgAVi]Zh##### &% SECTION 2: CIRCUIT REQUIREMENTS ...... 11 ''%KDeZgVi^dc############################################ && SECTION 3: SETUP ....................................... 12 HZijeHV[Zin################################################ &' >iZbhCZZYZY[dgHZije############################### &' JceVX`^c\#################################################### &' >ckZcidgn###################################################### &( 8aZVcJe###################################################### &) H^iZ8dch^YZgVi^dch###################################### &) EaVXZbZci6hhZbWan################################ &* Bdjci^c\idH]de;addg############################### &+ 8]ZX`c########################################## &. GZXdbbZcYZY6Y_jhibZcih######################## &. SECTION 4: MILL OPERATIONS .................. 20 DeZgVi^dcHV[Zin########################################## '% 7Vh^XB^aa8dcigdah####################################### '% IVWaZBdkZbZci########################################## '' =ZVYBdkZbZci########################################### '' HZii^c\B^aaHeZZY######################################## '( Fj^aa9dlc[ZZY############################################# '* AdVY^c\JcadVY^c\B^aaIdda^c\################ '* SECTION 5: LATHE OPERATIONS .............. 27 DeZgVi^dcHV[Zin########################################## ', 7Vh^XAVi]Z8dcigdah#################################### ', Bdjci^c\$GZbdk^c\8]jX`dg;VXZeaViZ##### '. ("?Vl8]jX`################################################ (% )"?Vl8]jX`################################################ (' ;VXZeaViZ##################################################### (( 8ZciZgh######################################################## () D[[hZii^c\IV^ahidX`###################################### (* 6a^\c^c\IV^ahidX`######################################### (+ 9g^aa^c\l^i]IV^ahidX`################################### (, ;daadlGZhi################################################## (HiZVYnGZhi################################################# (. 8Vgg^V\Z####################################################### )% 8gdhhHa^YZIVWaZ###################################### )% 8dbedjcYHa^YZ########################################## )% IddaEdhi###################################################### )& HZii^c\AVi]ZHeZZY#################################### )' HZii^c\;ZZYGViZ######################################## )) I]gZVY^c\8dcigdah###################################### )SECTION 6: ACCESSORIES ......................... 50 SECTION 7: MAINTENANCE......................... 53 HX]ZYjaZ###################################################### *( 8aZVc^c\EgdiZXi^c\################################## *( AjWg^XVi^dc################################################### *) AVi]ZK"7ZaiIZch^dc^c\############################## +% SECTION 8: SERVICE ................................... 61 IgdjWaZh]ddi^c\########################################### +& 6Y_jhi^c\<^Wh############################################## +) 6Y_jhi^c\IVWaZ7VX`aVh]############################ +* 6Y_jhi^c\=Va["Cji######################################## ++ GZeaVX^c\H]ZVgE^ch################################## ++ AVi]Z7ZVg^c\EgZadVY################################# +, SECTION 9: WIRING ...................................... 70 :aZXig^XVaHV[Zin>chigjXi^dch######################## ,% L^g^c\DkZgk^Zl########################################### ,& :aZXig^XVa8dbedcZciL^g^c\9^V\gVbh####### ,' SECTION 10: PARTS ..................................... 74 B^aa=ZVY###################################################### ,) 9dlc[ZZY##################################################### ,+ B^aaBdidg##################################################### ,, IV^ahidX`####################################################### ,7ZY############################################################### ,. AVi]Z=ZVY################################################## -' 8]Vc\Z[ ndj ]VkZ Vcn hZgk^XZfjZhi^dch!eVgihgZfjZhihdg\ZcZgVafjZh" i^dchVWdjii]ZbVX]^cZ!eaZVhZXVaadglg^iZjhVi i]ZadXVi^dca^hiZYWZadl# I]Z he^cYaZh d[ i]Z aVi]Z VcY b^aa XdccZXi id hZeVgViZ bdidgh i]gdj\] V hZg^Zh d[ ejaaZnh i]Vi Xdcigdai]Zhe^cYaZheZZY!l]^X]Vaadlhi]ZdeZgV" idgY^[[ZgZcidei^dch[dgXjii^c\WVhZYdci]ZineZ d[bZiVaVcYh^oZd[i]Zldg`e^ZXZ# ;dg aVi]Z deZgVi^dch! i]Z Xjii^c\ idda ^h bdjciZY dci]Ziddaedhi!l]^X]^hedh^i^dcZYWni]gZZY^[" [ZgZciWVhZh·i]ZWdiidbXVgg^V\Zi]VibdkZhaZ[i VcYg^\]i!i]Zb^YYaZiVWaZi]VibdkZh^cVcYdji! VcY i]Z XdbedjcY ha^YZ i]Vi bdkZh Y^V\dcVaan# I]Z iV^ahidX` hjeedgih i]Z ZcY d[ adc\ e^ZXZh! l]^aZi]ZhiZVYnVcY[daadlgZhihhjeedgii]ZXZc" iZgedgi^dchV\V^chii]ZegZhhjgZd[i]Zidda# Ine^XVaanl]Zcjh^c\i]Zb^aa!i]Zhe^cc^c\XjiiZg ^hbdkZYV\V^chii]Zldg`e^ZXZi]Vi^hXaVbeZYid i]ZiVWaZ#;dg^ggZ\jaVgXjih!i]Zldg`e^ZXZXVcWZ bdkZY V\V^chi i]Z XjiiZg jh^c\ i]Z XVgg^V\Z VcY iVWaZ]VcYl]ZZah# cYjhig^Va!>cX# &'%(AnXdb^c\BVaa8^gXaZ BjcXn!E6&,,*+ E]dcZ/*,%*)+".++( ;Vm/-%%)(-"*.%& :"BV^a/iZX]hjeedgi5\g^ooan#Xdb >[ndj]VkZVcnXdbbZcihgZ\VgY^c\i]^hbVcjVa! eaZVhZlg^iZidjhVii]ZVYYgZhhWZadl/ cYjhig^Va!>cX# $DIZX]c^XVa9dXjbZciVi^dcBVcV\Zg E#D#7dm'%+. 7Zaa^c\]Vb!L6.-'',"'%+. :bV^a/bVcjVah5\g^ooan#Xdb 8 "'" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Identification 7 6 8 9 : ; < 6; A B = 8 C D @ E 6: 69 ? > 68 L 67 M K G 66 J O I H F N Figure 1.BdYZa<),.&^YZci^[^XVi^dc# A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P. B^aa9g^kZHnhiZb8dkZg B^aaBdidgAdX` 8dajbcAdX` =ZVY:aZkVi^dc8gVc` B^aaBdidgDC$D;;9^gZXi^dcHl^iX]Zh He^cYaZ8Ve B^aaFj^aaAdX` ;^cZ9dlc[ZZY@cdW B^aaFj^aaHe^cYaZ 8dVghZ9dlc[ZZYAZkZg HiZVYnGZhi ;daadlGZhi )"LVnIddaEdhi IVWaZ8gdhhHa^YZ IV^ahidX`Fj^aa IV^ahidX`Fj^aa=VcYl]ZZa <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Q. 8]^eEVc R. 8dbedjcYHa^YZ=VcYl]ZZa S. I]gZVY9^Va T. =Va["CjiAZkZg U. 8Vgg^V\Z=VcYl]ZZa V. IVWaZ=VcYl]ZZa W. ("?Vl8]jX` X. AVi]ZBdidg Y. 8VW^cZiHiVcY Z. AVi]ZBdidgDC$D;;9^gZXi^dcHl^iX]Zh AA.8]Vc\Zc[d Chuck Type.................................................................................................... 3-Jaw Scroll, 4-Jaw Independent Chuck Size................................................................................................................................................... 6 in. Faceplate Size............................................................................................................................................. 8 in. Tailstock Taper.......................................................................................................................................... MT#3 Tailstock Travel............................................................................................................................................ 3 in. Tailstock Offset..................................................................................................................................... 15/32 in. Cross Slide Travel....................................................................................................................................... 9 in. Carriage Travel.......................................................................................................................................... 35 in. Compound Travel........................................................................................................................................ 3 in. No. Of Spindle Speeds..................................................................................................................................... 9 Spindle Speed Range.................................................... 250, 315, 400, 500, 630, 800, 1000, 1250, 1600 RPM No. Of Longitudinal Feeds.............................................................................................................................. 36 Feed Rate............................................................................................................................. 0.0047 - 0.0095 in. No. Of Inch Threads....................................................................................................................................... 20 Thread Range Inch........................................................................................................................... 11 - 40 TPI No. Of Metric Threads.................................................................................................................................... 14 Thread Range Metric...................................................................................................................... 0.5 - 3.0 mm No. Of Change Gears..................................................................................................................................... 14 Swing Over Bed......................................................................................................................................... 12 in. Swing Over Saddle................................................................................................................................ 6-7/8 in. Dist. Between Centers............................................................................................................................... 39 in. Spindle Bore.......................................................................................................................................... 1-1/2 in. Lathe Spindle Taper.................................................................................................................................. MT#5 B^aa>c[d Drill Press Taper........................................................................................................................................ MT#3 Mill Drill Spindle Travel................................................................................................................................ 5 in. Mill Drill Swing........................................................................................................................................... 21 in. Dist. Spindle To Work Table................................................................................................................ 14-1/4 in. Dist. Spindle To Bed............................................................................................................................ 16-1/2 in. Dist. Spindle To Center Line.................................................................................................................. 8-1/2 in. Mill Head Vertical Travel........................................................................................................................ 4-7/8 in. Max Tool Bit Size...................................................................................................................................... 1/2 in. Drilling Cap For Steel................................................................................................................................ 5/8 in. Drilling Cap For Cast Iron......................................................................................................................... 5/8 in. Table Size Length................................................................................................................................ 16-7/8 in. Table Size Width................................................................................................................................... 7-7/8 in. Table Size Thickness............................................................................................................................ 1-1/4 in. Draw Bar Diameter.................................................................................................................................. 12 mm Draw Bar Length.................................................................................................................................. 13-3/4 in. Draw Bar TPI.................................................................................................................................... M12 X 1.75 No. Of Mill Drill Speeds.................................................................................................................................... 9 Mill Drill Speed Range................................................. 350, 400, 550, 630, 800, 1000, 1350, 1600, 2000 RPM <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "*" 8dchigjXi^dc Bed.................................................................................................................. Hardened and Ground Cast Iron Headstock............................................................................................................................................ Cast Iron Body..................................................................................................................................................... Cast Iron Frame................................................................................................................................................... Cast Iron Headstock Gears........................................................................................................................................ Steel Stand.................................................................................................................................................... Cast Iron Paint......................................................................................................................................................... Epoxy Di]Zg Bed Width.............................................................................................................................................. 6-1/8 in. Floor To Center Height.............................................................................................................................. 43 in. Lead Screw Diameter........................................................................................................................... 0.950 in. Lead Screw TPI................................................................................................................................................ 8 Lead Screw Length.................................................................................................................................... 46 in. Cross Slide Screw Diameter..................................................................................................................... 5/8 in. Cross Slide Screw TPI.................................................................................................................................... 10 Cross Slide Screw Length......................................................................................................................... 16 in. Coolant System.............................................................................................................................................. No Stand............................................................................................................................................................ Yes Di]ZgHeZX^[^XVi^dch/ Country Of Origin ............................................................................................................................................... China Warranty ........................................................................................................................................................... 1 Year Serial Number Location ........................................................................................................................ On Headstock Customer Assembly & Setup Time .................................................................................................................... 1 hour ;ZVijgZh/ Heavy-Duty Stand with 2 Storage Compartments Included Hardened and Ground Bedways T-Slots in Cross Slide 6XXZhhdg^Zh>cXajYZY/ 1/2" Drill Chuck with Arbor 2 Dead Centers 4-Way Tool Post 6" 3-Jaw Chuck 8" 4-Jaw Chuck 8" Face Plate Follow Rest Steady Rest Threading Dial "+" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery OWNER’S MANUAL. GZVY VcY jcYZghiVcY i]^h dlcZg»h bVcjVa 7:;DG: jh^c\ bVX]^cZ# JcigV^cZYjhZghXVcWZhZg^djhan]jgi# EYE PROTECTION.6alVnhlZVg6CH>"VeegdkZY hV[Zin\aVhhZhdgV[VXZh]^ZaYl]ZcdeZgVi^c\dg dWhZgk^c\ bVX]^cZgn id gZYjXZ i]Z g^h` d[ ZnZ ^c_jgndgWa^cYcZhh[gdb[an^c\eVgi^XaZh#:kZgnYVn ZnZ\aVhhZhVgZcdiVeegdkZYhV[Zin\aVhhZh# HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\ bVX]^cZgn bVn XVjhZ XVcXZg! W^gi] YZ[ZXih! dg adc\"iZgb gZhe^gVidgn YVbV\Z# 7Z VlVgZ d[ Yjhi ]VoVgYhVhhdX^ViZYl^i]ZVX]ldg`e^ZXZbViZg^Va! VcYValVnhlZVgVC>DH="VeegdkZYgZhe^gVidgid gZYjXZndjgg^h`# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa WEARING PROPER APPAREL. 9d cdi lZVg Xadi]^c\! VeeVgZa! dg _ZlZagn i]Vi XVc WZXdbZ ZciVc\aZY ^c bdk^c\ eVgih# 6alVnh i^Z WVX` dg XdkZg adc\ ]V^g# LZVg cdc"ha^e [ddilZVg id Vkd^Y VXX^YZciVaha^ehl]^X]XdjaYXVjhZVadhhd[ldg`" e^ZXZXdcigda# HEARING PROTECTION. 6alVnh lZVg ]ZVg" ^c\ egdiZXi^dc l]Zc deZgVi^c\ dg dWhZgk^^c\ adjY bVX]^cZgn# :miZcYZY ZmedhjgZ id i]^h cd^hZ l^i]dji ]ZVg^c\ egdiZXi^dc XVc XVjhZ eZgbVcZci ]ZVg^c\adhh# MENTAL ALERTNESS. 7Z bZciVaan VaZgi l]Zc gjcc^c\ bVX]^cZgn# CZkZg deZgViZ jcYZg i]Z ^c[ajZcXZd[Ygj\hdgVaXd]da!l]Zci^gZY!dgl]Zc Y^higVXiZY# "," For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the machine. OWNER’S MANUAL. GZVY VcY jcYZghiVcY i]^h dlcZg»h bVcjVa 7:;DG: jh^c\ bVX]^cZ# JcigV^cZYjhZghXVcWZhZg^djhan]jgi# EYE PROTECTION.6alVnhlZVg6CH>"VeegdkZY hV[Zin\aVhhZhdgV[VXZh]^ZaYl]ZcdeZgVi^c\dg dWhZgk^c\ bVX]^cZgn id gZYjXZ i]Z g^h` d[ ZnZ ^c_jgndgWa^cYcZhh[gdb[an^c\eVgi^XaZh#:kZgnYVn ZnZ\aVhhZhVgZcdiVeegdkZYhV[Zin\aVhhZh# HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\ bVX]^cZgn bVn XVjhZ XVcXZg! W^gi] YZ[ZXih! dg adc\"iZgb gZhe^gVidgn YVbV\Z# 7Z VlVgZ d[ Yjhi ]VoVgYhVhhdX^ViZYl^i]ZVX]ldg`e^ZXZbViZg^Va! VcYValVnhlZVgVC>DH="VeegdkZYgZhe^gVidgid gZYjXZndjgg^h`# "-" WEARING PROPER APPAREL. 9d cdi lZVg Xadi]^c\! VeeVgZa! dg _ZlZagn i]Vi XVc WZXdbZ ZciVc\aZY ^c bdk^c\ eVgih# 6alVnh i^Z WVX` dg XdkZg adc\ ]V^g# LZVg cdc"ha^e [ddilZVg id Vkd^Y VXX^YZciVaha^ehl]^X]XdjaYXVjhZVadhhd[ldg`" e^ZXZXdcigda# HEARING PROTECTION. 6alVnh lZVg ]ZVg" ^c\ egdiZXi^dc l]Zc deZgVi^c\ dg dWhZgk^^c\ adjY bVX]^cZgn# :miZcYZY ZmedhjgZ id i]^h cd^hZ l^i]dji ]ZVg^c\ egdiZXi^dc XVc XVjhZ eZgbVcZci ]ZVg^c\adhh# MENTAL ALERTNESS. 7Z bZciVaan VaZgi l]Zc gjcc^c\ bVX]^cZgn# CZkZg deZgViZ jcYZg i]Z ^c[ajZcXZd[Ygj\hdgVaXd]da!l]Zci^gZY!dgl]Zc Y^higVXiZY# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Additional Safety Instructions For Mills 1. UNDERSTANDING CONTROLS. BV`Z hjgZndjjcYZghiVcYi]ZjhZVcYdeZgVi^dc d[VaaXdcigdah# 2. SAFETY ACCESSORIES. 6alVnh jhZ V X]^e\jVgY^cVYY^i^dcidndjghV[Zin\aVhhZh dgjhZV[VXZh]^ZaYl]Zcb^aa^c\idgZYjXZ i]Zg^h`d[^c_jgn[gdb[an^c\X]^eh# 3. WORK HOLDING. 7Z[dgZ hiVgi^c\ i]Z bVX]^cZ!WZXZgiV^ci]Zldg`e^ZXZ]VhWZZc egdeZganXaVbeZYidi]ZiVWaZ#C:K:G]daY i]Zldg`e^ZXZWn]VcYYjg^c\deZgVi^dc# 4. CHUCK KEY SAFETY. 6alVnh gZbdkZ X]jX``Zn!YgVlWVglgZcX]!VcYVcnhZgk^XZ iddah^bbZY^ViZanV[iZgjhZ# 5. SPINDLE SPEEDS. HZaZXi i]Z he^cYaZ heZZY i]Vi ^h Veegdeg^ViZ [dg i]Z ineZ d[ ldg`VcYbViZg^Va#6aadli]Zb^aaid\V^c[jaa heZZYWZ[dgZWZ\^cc^c\VXji# 6. POWER DISRUPTION. >c i]Z ZkZci d[ V adXVa edlZg djiV\Z Yjg^c\ deZgVi^dc! ijgc OFF Vaa hl^iX]Zh id Vkd^Y edhh^WaZ hjYYZc bVX]^cZhiVgijedcXZedlZg^hgZhidgZY# 7. STOPPING SPINDLE. 9D CDI hide i]Z he^cYaZ jh^c\ ndjg ]VcY# 6aadl i]Z he^cYaZ idhidedc^ihdlc# 8. CLEAN-UP. 9D CDI XaZVg X]^eh Wn ]VcY dgXdbegZhhZYV^g#JhZVWgjh]dgkVXjjb! VcY cZkZg XaZVg X]^eh l]^aZ i]Z he^cYaZ ^h ijgc^c\# 9. BE ATTENTIVE. 9D CDI aZVkZ b^aa gjc" c^c\jcViiZcYZY[dgVcngZVhdc# 10. MACHINE CARE AND MAINTENANCE. CZkZg deZgViZ i]Z b^aa l^i] YVbV\ZY dg ldgc eVgih# BV^ciV^c ndjg b^aa ^c egdeZg ldg`^c\ XdcY^i^dc# EZg[dgb gdji^cZ ^cheZX" i^dch VcY bV^ciZcVcXZ egdbeian# Eji VlVn VY_jhibZciiddahV[iZgjhZ# 11. DISCONNECT POWER.BV`ZhjgZi]Zb^aa ^hijgcZYOFF!Y^hXdccZXiZY[gdb^ihedlZg hdjgXZVcYVaabdk^c\eVgih]VkZXdbZidV XdbeaZiZhideWZ[dgZX]Vc\^c\Xjii^c\iddah! hiVgi^c\Vcn^cheZXi^dc!VY_jhibZci!dgbV^c" iZcVcXZegdXZYjgZ# 12. AVOIDING ENTANGLEMENT# 9D CDI lZVgaddhZXadi]^c\!\adkZh!dg_ZlZagnl]Zc deZgVi^c\b^aa#I^ZWVX`adc\]V^gVcYgdaaje haZZkZh# 13. TOOL HOLDING. 6alVnh jhZ i]Z egdeZg Xjii^c\ iddah [dg ndjg deZgVi^dc# BV`Z hjgZ iddahVgZ]ZaY[^gban^ceaVXZ# 14. CUTTING TOOL INSPECTION. >cheZXi Yg^aah VcY ZcY b^aah [dg h]VgecZhh! X]^eh! dg XgVX`h WZ[dgZ ZVX] jhZ# GZeaVXZ Yjaa! X]^eeZY! dg XgVX`ZY Xjii^c\ iddah ^bbZY^" ViZan# =VcYaZ cZl Xjii^c\ iddah l^i] XVgZ# AZVY^c\ ZY\Zh VgZ kZgn h]Vge VcY XVc XVjhZaVXZgVi^dch# 15. SPINDLE DIRECTION CHANGES. CZkZg gZkZghZhe^cYaZY^gZXi^dcl]^aZi]Zhe^cYaZ^h ^cbdi^dc# 16. EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg" [dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\ i]ZbVX]^cZ8dciVXidjgIZX]c^XVaHjeedgi Vi*,%*)+".++(# Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this mill with respect and caution to reduce the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "." Additional Safety Instructions for Lathes 1. UNDERSTANDING CONTROLS. BV`Z hjgZndjjcYZghiVcYi]ZjhZVcYdeZgVi^dc d[VaaXdcigdah# 8# PREVENTING A CUTTING TOOL/CHUCK CRASH:6alVnhY^hZc\V\Zi]ZedlZg[ZZY VcY]Va["cjiV[iZgXdbeaZi^c\V_dW# 2. CLEANING MACHINE: Id Vkd^Y aVXZgV" i^dch! Yd cdi XaZVg X]^eh Wn ]VcY dg l^i] XdbegZhhZY V^g# JhZ V Wgjh]! VcY cZkZg XaZVgX]^ehl]^aZi]ZaVi]Z^hdeZgVi^c\# 9. 3. USING CORRECT TOOLING: 6alVnhhZaZXi i]Z g^\]i XjiiZg [dg i]Z _dW! VcY bV`Z hjgZ XjiiZgh VgZ h]Vge# I]Z g^\]i idda YZXgZVhZh higV^cdci]ZaVi]ZXdbedcZcihVcYgZYjXZh i]Zg^h`d[jchV[ZXjii^c\# 4. ELIMINATING A PROJECTILE HAZARD: 6alVnh gZbdkZ i]Z X]jX` `Zn V[iZg jhZ! VcYcZkZglVa`VlVn[gdbi]ZaVi]Zl^i]i]Z X]jX``Zn^chiVaaZY# 5. SECURING A WORKPIECE: BV`Z hjgZ i]Zldg`e^ZXZ^hegdeZgan]ZaY^ci]ZX]jX` WZ[dgZhiVgi^c\i]ZaVi]Z#6ldg`e^ZXZi]gdlc [gdbi]ZX]jX`XdjaYXVjhZhZkZgZ^c_jgn# 6. AVOIDING OVERLOADS: 6alVnh jhZ i]Z Veegdeg^ViZ[ZZYVcYheZZYgViZh# 7. AVOIDING ENTANGLEMENT INJURIES: CZkZg ViiZbei id hadl dg hide i]Z aVi]Z X]jX` dg [VXZeaViZ Wn ]VcY0 VcY i^Z WVX` adc\ ]V^g! edcniV^ah! addhZ Xadi]^c\! VcY haZZkZhhdi]ZnYdcdiYVc\aZ# AVOIDING STARTUP INJURIES: BV`Z hjgZ i]Z ldg`e^ZXZ! Xjii^c\ idda! VcY idda edhi]VkZVYZfjViZXaZVgVcXZWZ[dgZhiVgi" ^c\ i]Z aVi]Z# BV`Z hjgZ i]Z he^cYaZ GEB ^h hZi XdggZXian [dg i]Z ldg`e^ZXZ Y^VbZiZg WZ[dgZhiVgi^c\i]ZaVi]Z#AVg\ZeVgihXVcWZ Z_ZXiZY[gdbi]ZX]jX`^[i]ZX]jX`heZZY^h hZiidd]^\]# 10. CHUCK SAFETY: 8]jX`h VgZ hjgeg^h^c\an ]ZVkn VcY Vl`lVgY id ]daY! hd egdiZXi ndjg ]VcYh VcY i]Z WZYlVnh# 6alVnh jhZ VX]jX`XgVYaZdge^ZXZd[eanlddYdkZgi]Z WZYlVnh# 11. WORKPIECE SUPPORT: Hjeedgi V adc\ ldg`e^ZXZ ^[ ^i ZmiZcYh djiWdVgY [gdb i]Z ]ZVYhidX` hd ^i l^aa cdi ldWWaZ k^daZcian l]Zci]ZaVi]Z^hijgcZYON#>[i]Zldg`e^ZXZ ZmiZcYh bdgZ i]Vc '#* i^bZh ^ih Y^VbZiZg [gdb i]Z X]jX`! hjeedgi ^i Wn V XZciZg dg hiZVYngZhi!dg^ibVnYZ[aZXiVcY[Vaadjid[ i]ZX]jX`l]^aZXjii^c\# 12. MAINTAINING A SAFE WORKPLACE: CZkZgaZVkZaVi]ZjcViiZcYZYl]^aZ^i^hgjc" c^c\# No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results. "&%" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa SECTION 2: CIRCUIT REQUIREMENTS 220V Operation Power Connection Device I]ZineZd[eaj\gZfj^gZYidXdccZXindjgbVX]^cZ idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg" gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY jh^c\i]Zeaj\h]dlc^cFigure 2# Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect the machine to the power until instructed later in this manual. GROUNDED 6-15 RECEPTACLE 8jggZci8Vggn^c\Egdc\h 6-15 PLUG Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified electrician! chiZVY! eaVXZ i]Z bVX]^cZ cZVg V edlZg hdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/ I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZg bVm^bjbadVY/ JhZ Vi aZVhi V &) \Vj\Z XdgY i]Vi YdZh cdi ZmXZZY*%[ZZi^caZc\i] B^aaBdidg6be9gVl############################ *#*6beh AVi]ZBdidg6be9gVl######################## ,#*6beh I]ZZmiZch^dcXdgYbjhiVahd]VkZV\gdjcY l^gZVcYeaj\e^c# Power Supply Circuit Requirements 6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg *%[ZZiadc\idegZkZcibdidgYVbV\Z# NdjBJHIXdccZXindjgbVX]^cZidV\gdjcYZY X^gXj^ii]Vi^hgViZY[dgi]ZVbeZgV\Z\^kZcWZadl# CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi^c\X^g" Xj^il^i]dcZd[]^\]ZgVbeZgV\Zl^i]djiXdchjai" ^c\ V fjVa^ÃZY ZaZXig^X^Vc id ZchjgZ Xdbea^VcXZ l^i] l^g^c\ XdYZh# If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician. B^c^bjb8^gXj^iH^oZ############################# &*6beh <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "&&" SECTION 3: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! The Model G4791 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment rated for at least 2000 lbs. to move the shipping crate and remove the machine from the crate. Items Needed for Setup I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z hZije egdXZhh! Wji VgZ cdi ^cXajYZY l^i] ndjg bVX]^cZ/ Description Qty 6hh^hiVci##################################################### & HV[Zin[ ndj Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please immediately call Customer Service at (570) 546-9663 for advice. HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# Otherwise, filing a freight claim can be difficult. L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^" i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih# NOTICE The chip pan and cabinet stand center panel are attached to the inside walls of the shipping crate. When removing the crate top and sides, take care not to damage these parts. "&'" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Inventory 7 9 8 : I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed" cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed" cZcihdjiid^ckZcidgni]Zb# ; < = ? > C Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Inventory: (Figures 3–4) Qty A. AVi]Z$B^aacdih]dlc################################ & B. LgZcX]Zh-$&%bb!&,$&.bb############ &:VX] C. 9g^[i@Zn###################################################### & D. =ZmLgZcX]Zh(!)!*!+bb############## &:VX] E. He^cYaZ8Ve################################################ & F. 9ZVY8ZciZgBI(##################################### & G. 9ZVY8ZciZgBI*##################################### & H. 6gWdg7&+"BI(######################################### & I. 9g^aa8]jX`7&+@Zn##################### &:VX] J. 8gVc`=VcYaZ############################################# & K. )"?Vl8]jX`-@Zn#################### &:VX] L. ;VXZeaViZ-############################################### & M. ("?Vl8]jX`+@Zn#################### &:VX] N. ("?Vl:miZgcVa?VlHZi############################# & O. 8ZciZgEVcZa7gVX`Zih################################ ' P. Bdjci^c\7daih* ¿ -"&(m'&¿)######################## ) Q. AVi]ZK"7Zai(A',%##################################### & R. 8]Vc\Z[ Vcn cdcegdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V cji dg V lVh]Zg! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg [dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ dWiV^cZYVindjgadXVa]VgYlVgZhidgZ# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "&(" Clean Up I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg dg YZ\gZVhZg!hjX]Vhh]dlc^c Figure 5#;dgi]dg" dj\] XaZVc^c\! hdbZ eVgih bjhi WZ gZbdkZY# For optimum performance, clean all moving parts or sliding contact surfaces. 6kd^Y X]ad" g^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ dg WgV`Z eVgih XaZVcZg i]Vi bVn YVbV\Z eV^ciZY hjg[VX" Zh# 6alVnh [daadl i]Z bVcj[VXijgZg»h ^chigjXi^dch l]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi# Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. DO NOT use these products to clean the machinery. Site Considerations Floor Load GZ[Zgidi]ZMachine Data SheetdcPage 4 [dg i]Z lZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ# HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ VYY^i^dcVa gZ^c[dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZVcYdeZgVidg# Placement Location 8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[ bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ! VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg ndjgcZlbVX]^cZ#HZZFigure 6[dgi]Zb^c^bjb ldg`^c\XaZVgVcXZh# .& )' Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area. G2544—Solvent Cleaner & Degreaser 6 \gZVi egdYjXi [dg gZbdk^c\ i]Z lVmn h]^ee^c\ \gZVhZ[gdbndjgbVX]^cZYjg^c\XaZVcje# Figure 6.B^c^bjbldg`^c\XaZVgVcXZh# Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. Figure 5. 8aZVcZg$YZ\gZVhZgVkV^aVWaZ[gdb chiVaai]Z[djg *¿-"&(m'&¿)]ZmWdaihi]gdj\] i]Z bVX]^cZ WVhZ! X]^e eVc! VcY ^cid i]Z XVW^cZihiVcYhhZZFigure 9# ·>[ndjl^aaWZbdjci^c\i]ZbVX]^cZidi]Z [addg!aZVkZi]Za^[i^c\higVeh^ceaVXZida^[i VcY bdkZ i]Z VhhZbWan Yjg^c\ i]Vi egd" XZhh# Note: It may be necessary to slightly reposition the cabinets and chip pan during this step. Mounting to Shop Floor 6ai]dj\] cdi gZfj^gZY! lZ gZXdbbZcY i]Vi ndj bdjci ndjg cZl bVX]^cZ id i]Z [addg# 7ZXVjhZ i]^h ^h Vc dei^dcVa hiZe VcY [addg bViZg^Vah bVn kVgn! [addg bdjci^c\ ]VgYlVgZ ^h cdi ^cXajYZY# [cZXZhhVgn!eaVXZh]^bhWZilZZci]Z XVW^cZihiVcYhVcYi]Z[addg# "&+" Note: Re-check the bedway for levelness after the first 24 hours, the first two weeks, then annually after that. AV\H]^ZaY6cX]dg AV\7dai Figure10#Ine^XVa[VhiZcZgh[dgbdjci^c\id XdcXgZiZ[addgh# NOTICE Anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine. <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Using Machine Mounts Jh^c\bVX]^cZbdjcih!h]dlc^cFigure 11!\^kZh i]ZVYkVciV\Zd[[VhiaZkZa^c\VcYk^WgVi^dcgZYjX" i^dc# I]Z aVg\Z h^oZ d[ i]Z [ddi eVYh Y^hig^WjiZh i]ZlZ^\]id[i]ZbVX]^cZidgZYjXZhigV^cdci]Z [addg# Test Run DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg bVX]^cZidbV`ZhjgZ^igjchegdeZgan# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!dgV XdbedcZci YdZh cdi [jcXi^dc Vh ^i h]djaY! hide jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl i]Z TroubleshootingdcPage 61# >[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ# To test run the machine: 1. BV`ZhjgZndj]VkZgZVYi]ZhV[Zin^chigjX" i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi i]ZbVX]^cZ^hhZijeegdeZgan# Figure11#BVX]^cZbdjciZmVbeaZ# NOTICE We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes. Check Gearbox Oil 2. GZVY VcY jcYZghiVcY i]Z Basic Controls hjWhZXi^dchdcPage 20 VcY27# 3. EZg[dgb Vaa ajWg^XVi^dc egdXZYjgZh Vh ^chigjXiZY ^c i]Z Lubrication hjWhZXi^dc dc Page 54# 4. BV`Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg^c\ hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ# 5. Ejh]i]ZbV^cedlZg:B:G<:C8NhideWji" idc ^c! i]Zc il^hi ^i XadX`l^hZ hd ^i edeh dji# L]Zci]ZWjiidcedehdji!i]Zhl^iX]^hgZhZi VcYgZVYn[dgdeZgVi^dchZZFigure 12# >i^hXg^i^XVai]VindjbV`ZhjgZi]ZgZ^hd^a^ci]Z aVi]Z\ZVgWdmWZ[dgZegdXZZY^c\l^i]i]ZiZhigjc# GZ[Zgidi]ZLubrication^chigjXi^dchdcPage 54 [dgbdgZYZiV^ahdcl]^X]ineZd[d^aidjhZ!]dl bjX]idjhZ!VcYl]ZgZideji^i# GEARBOXES MUST BE FILLED WITH OIL! Figure 12.GZhZii^c\i]ZbV^cedlZg :B:G<:C8NhideWjiidc# NO OIL SHIPPED WITH MACHINE! Refer to the Lubrication Section in this Manual for Recommended Oil Type. <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "&," Before starting the machine, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death! 6. Id `ZZe i]Z aZVYhXgZl [gdb gdiVi^c\ l]Zc i]ZaVi]Z^hgjcc^c\!bdkZi]Z[ZZYgViZgVc\Z aZkZgidi]ZkZgi^XVahdi]Vi^ied^cihidcZjigVa 0/N!Vhh]dlc^cFigure 13# 10. DcZ Vi V i^bZ! kZg^[n i]Vi i]Z aVi]Z VcY b^aa VgZdeZgVi^c\XdggZXianWnejh]^c\i]ZDCI Wjiidc# ·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ gjch hbddi]an l^i] a^iiaZ dg cd k^WgVi^dc dg gjWW^c\ cd^hZh# EgZhh i]Z D;; Wjiidc id hidei]ZbVX]^cZ# ·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg XdggZXi^c\ediZci^VaegdWaZbh# 11. EgZhh i]Z bV^c edlZg :B:G<:C8N hide Wjiidc^c# 12. L>I=DJI gZhZii^c\ i]Z :B:G<:C8N hide Wjiidc! egZhh Z^i]Zg i]Z aVi]Z dg b^aa DC I Wjiidc#I]ZbVX]^cZh]djaYcdihiVgi# CZjigVa ·>[ i]Z bVX]^cZ YdZh cdi hiVgi! i]Z :B:G<:C8N hide Wjiidc hV[Zin [ZVijgZ ^hldg`^c\XdggZXian#I]ZIZhiGjc^hXdb" eaZiZ#EgdXZZYidSpindle Break-In# 9^hZc\V\ZY Figure 13.;ZZYgViZgVc\ZaZkZgVcYi]Z]Va[" cjiaZkZg^ci]ZcZjigVa$Y^hZc\V\ZYedh^i^dc# ·>[ i]Z bVX]^cZ YdZh hiVgi l^i] i]Z :B:G<:C8N hide Wjiidc ejh]ZY ^c! ^bbZY^ViZan Y^hXdccZXi edlZg id i]Z bVX]^cZ# I]Z :B:G<:C8N hide Wjiidc hV[Zin[ZVijgZ^hcdildg`^c\XdggZXian#I]^h hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZ egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch# 8Vaa IZX]Hjeedgi[dg]Zae# 7. ;dg [jgi]Zg egZXVji^dc! bdkZ i]Z ]Va["cji aZkZgjeidi]ZY^hZc\V\ZYedh^i^dcidZchjgZ i]ZXVgg^V\Zl^aacdibdkZjcYZgedlZgl]Zc i]ZaVi]Z^hgjcc^c\Figure 13# 8. 8dccZXii]ZbVX]^cZidedlZg# 9. EgZhh i]Z bV^c edlZg DC Wjiidc·i]Z bV^c edlZg aVbe h]djaY a^\]i Wji cZ^i]Zg bdidg h]djaYijgcON# "&-" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Spindle Break-In NOTICE Successfully complete all of the spindle break-in steps for both the lathe and mill to avoid rapid deterioration of the spindle bearings and other related parts. To perform the spindle break-in for this machine: Recommended Adjustments ;dg ndjg XdckZc^ZcXZ! i]Z VY_jhibZcih a^hiZY WZadl]VkZWZZceZg[dgbZYVii]Z[VXidgn# =dlZkZg!WZXVjhZd[i]ZbVcnkVg^VWaZh^ckdakZY l^i] h]^ee^c\! lZ gZXdbbZcY i]Vi ndj Vi aZVhi kZg^[ni]Z[daadl^c\VY_jhibZcihidZchjgZi]ZWZhi edhh^WaZgZhjaih[gdbndjgcZlbVX]^cZ# 1. 9>H8DCC:8IB68=>C:;GDBEDL:G HiZe"Wn"hiZe ^chigjXi^dch [dg i]ZhZ VY_jhibZcih XVcWZ[djcY^ci]ZSERVICE hZXi^dchiVgi^c\dc Page 61# 2. BV`ZhjgZi]ZbVX]^cZ^hegdeZganajWg^XViZY gZ[ZgidLubrication dcPage 54[dgYZiV^aZY ^chigjXi^dch# Factory adjustments that should be verified: 3. 8dc[^\jgZ i]Z b^aa [dg i]Z adlZhi he^cYaZ heZZYgZ[ZgidSetting Mill SpeeddcPage 23[dgYZiV^aZY^chigjXi^dch# <^W6Y_jhibZciPage 64 IVWaZ7VX`aVh]Page 65 4. 8dccZXii]ZbVX]^cZidedlZg!i]Zcgjci]Z b^aa[dg'%b^cjiZh# 5. Hide i]Z b^aa VcY Vaadl i]Z he^cYaZ id Xdb" eaZiZan hide! i]Zc jhZ i]Z he^cYaZ Y^gZXi^dc hl^iX]idgZkZghZi]Zhe^cYaZY^gZXi^dc# 6. Gjci]Zb^aa[dgVcdi]Zg'%b^cjiZh# 7. 9^hXdccZXi i]Z bVX]^cZ [gdb edlZg id Xdc" [^\jgZi]ZcZmi]^\]Zgb^aahe^cYaZheZZY!i]Zc gZeZViSteps 4–6[dgZVX]d[i]ZheZZYh# 8. BV`ZhjgZi]Z[ZZYgViZgVc\ZaZkZg^h^ci]Z cZjigVa XZciZg edh^i^dc! VcY i]Z ]Va["cji aZkZg^h^ci]ZY^hZc\V\ZYjeedh^i^dchZZ Figure 13 dcPage 18# 9. 9^hXdccZXi i]Z bVX]^cZ [gdb edlZg! Xdc" [^\jgZi]ZaVi]Z[dgi]ZadlZhihe^cYaZheZZY gZ[ZgidSetting Lathe SpeeddcPage 42[dg YZiV^aZY^chigjXi^dch!i]ZcgZeZViSteps 4–7 [dgi]ZaVi]Z# 10. Ijgci]ZbVX]^cZOFF#I]Zhe^cYaZWgZV`"^c egdXZYjgZh VgZ XdbeaZiZ VcY ndjg bVX]^cZ ^hgZVYn[dgdeZgVi^dc# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "&." SECTION 4: MILL OPERATIONS Operation Safety To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Basic Mill Controls GZ[Zg id Figures 14–15 VcY i]Z YZhXg^ei^dch WZadl id WZXdbZ [Vb^a^Vg l^i] i]Z WVh^X Xdcigdah VcYXdbedcZcih[dgi]Zb^aa# Mill Head 6 7 8 9 : ; < E Damage to your eyes and face could result from using this machine without proper protective gear. Always wear safety glasses or a face shield when operating this machine. B = A @ D ? > C Figure 14.B^aa]ZVYXdcigdah# A. Motor Lock: AdX`h i]Z bdidg ^c eaVXZ id egdeZganhZii]Zb^aaYg^kZK"WZaiiZch^dc# Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk. NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. "'%" B. Head Elevation Crank: L^i] i]Z jhZ d[ i]Z XgVc`]VcYaZ!gV^hZhdgadlZghi]Zb^aa]ZVY# C. Direction Switch: GZkZghZhi]ZY^gZXi^dcd[ i]Zb^aabdidgVcYhe^cYaZl]Zci]Zhe^cYaZ^h hideeZY# D. ON Button: Ijgch i]Z b^aa ON l]Zc i]Z bVX]^cZ^hXdccZXiZYidedlZg# E. OFF Button: Ijgch i]Z b^aa OFF# I]^h Wji" idc YdZh cdi Y^hXdccZXi i]Z bVX]^cZ [gdb edlZg# F. Spindle Cap: 8dkZghi]ZdjiWdVgYZcYd[i]Z he^cYaZVcYYgVlWVg# G. Quill Lock: AdX`h i]Z fj^aa VcY he^cYaZ ^c eaVXZ# JhZ i]^h l]Zc eZg[dgb^c\ cdc"Yg^aa^c\ deZgVi^dch# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa H. Fine Downfeed Knob: GV^hZhdgadlZghi]Z he^cYaZl^i]hadlWjibdgZegZX^hZXdcigda# I. Quill and Spindle: =daYh idda^c\ jh^c\ Vc BI(iVeZgVcYi]ZYgVlWVg# J. Downfeed Selector Knob: HZaZXih[^cZhe^c" YaZ Ydlc[ZZY ejh]ZY ^c dg XdVghZ he^cYaZ Ydlc[ZZYejaaZYdji# Carriage F G I K. Coarse Downfeed Lever: GV^hZh dg adlZgh i]Zhe^cYaZfj^X`an# L. Head Locks: HZXjgZhi]Zb^aa]ZVY^ceaVXZ dci]ZXdajbc#L]ZcaddhZ!i]Zb^aa]ZVYXVc WZgdiViZYdggV^hZY$adlZgZY# M. Main Power ON Button: :cVWaZh edlZg id [adlidi]ZbVX]^cZ# N. Main Power EMERGENCY Button: Ijgch edlZgOFFidi]ZbVX]^cZ#I]^hWjiidcYdZh cdiY^hXdccZXii]ZbVX]^cZ[gdbedlZg# O. Main Power Lamp: A^\]ihl]ZcedlZg[adlh idi]ZbVX]^cZ# P. Motor Position Crank: L^i] i]Z jhZ d[ i]Z XgVc` ]VcYaZ! bdkZh i]Z bdidg l]Zc iZc" h^dc^c\i]Zb^aaYg^kZK"WZai# H Figure 15.8Vgg^V\ZXdcigdah[dgb^aa^c\ deZgVi^dch# Q. Table T-Slot: JhZ hiVcYVgY &¿' I"Wdaih [dg XaVbeh! k^hZh! VcY di]Zg ldg`e^ZXZ ]daY^c\ YZk^XZh# R. Table Handwheel: BdkZhi]ZiVWaZ^cdgdji eZgeZcY^XjaVgidi]ZWZYlVn# S. Half-Nut Lever: :c\V\Zh$Y^hZc\V\Zh i]Z ]Va["cjiidi]ZaZVYhXgZl#I]^haZkZgbjhiWZ ^c i]Z Y^hZc\V\ZY je edh^i^dc id bdkZ i]Z XVgg^V\Z# T. Carriage Handwheel: BdkZh i]Z XVgg^V\Z aZ[idgg^\]i# Turning the mill and lathe ON at the same time presents an entanglement hazard and could cause serious personal injury or damage to the machine. To prevent this condition, DO NOT have the mill and lathe running at the same time. <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "'&" Table Movement Head Movement I]Z iVWaZ ]Vh ild eVi]h d[ bdkZbZci/ & Adc\^ijY^cVa M"6m^h XdcigdaaZY Wn i]Z XVgg^V\Z ]VcYl]ZZa! VcY ' Xgdhh [ZZY N"Vm^h XdcigdaaZY Wni]ZiVWaZ]VcYl]ZZahZZFigure 16# I]Z b^aa ]ZVY gdiViZh ^c V &-% VgX VgdjcY i]Z WZYlVnVcYZaZkViZh),¿ -jei]ZXdajbc# Rotating the Mill Head 1. 9>H8DCC:8IB68=>C:;GDBEDL:G Ad\^ijY^cVaM"6m^h dgAZ[iG^\]i 2. AddhZcWdi]XdajbcadX`hhZZFigure 18# :aZkVi^dc8gVc` =VcYaZ 8gdhh;ZZY N"6m^hdg >cDji 8dajbcAdX`h Figure 16.I]ZildeVi]hd[iVWaZbdkZbZci# Handwheel Dial Increments Resolution IVWaZ/ :VX]BVg`########################################## %#%%' DcZGZkdaji^dc########################################## & 8Vgg^V\Z/ :VX]BVg`########################################## %#%&* DcZGZkdaji^dc####################################&#&%* I]Z iVWaZ ]VcYl]ZZa Y^Va ^h V 2:1 Y^Va! l]^X] ^h jhZY eg^bVg^an ^c aVi]Z deZgVi^dch# I]Z Y^Va l^aa gZVYtwicei]ZVXijVaiVWaZXgdhh[ZZYigVkZa# JhZ i]Z iVWaZ adX` dg i]Z XVgg^V\Z dc i]Z gZVg d[ i]Z iVWaZ id egdk^YZ VYY^i^dcVa g^\^Y^in VcY VXXj" gVXnl]Zc[VX^c\hZZFigure 17# 8Vgg^V\ZAdX` IVWaZAdX` Figure 17.8Vgg^V\ZadX`k^ZlZY[gdbi]ZgZVg d[i]ZXVgg^V\Z# "''" Figure 18.B^aa]ZVYgdiViZYVcYZaZkViZY# 3. GdiViZi]Zb^aa]ZVYWn]VcY!i]Zci^\]iZci]Z XdajbcadX`hidhZXjgZ^i^ceaVXZ# Elevating the Mill Head 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. AddhZcWdi]XdajbcadX`h# 3. Bdjci i]Z XgVc` ]VcYaZ dc i]Z ]ZVY ZaZkV" i^dcVmaZ!Vhh]dlc^cFigure 18!i]ZcjhZ^i gV^hZdgadlZgi]Zb^aa]ZVY# 4. L]Zci]Zb^aa]ZVY^h^cedh^i^dc!i^\]iZci]Z XdajbcadX`hidhZXjgZ^i# Unexpected head movement when the mill is running can cause the cutting tool to move into the operator or damage the workpiece. ALWAYS tighten the column locks after positioning the mill head and before turning the mill ON. <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Setting Mill Speed I]ZgZ VgZ c^cZ b^aa he^cYaZ heZZYh VkV^aVWaZ Wn Xdc[^\jg^c\i]ZK"WZaihjcYZgi]Zb^aaYg^kZhnhiZb XdkZg# IdhZaZXii]ZXdggZXihe^cYaZheZZYGEB[dgndjg b^aa^c\ deZgVi^dc! ndj l^aa cZZY id/ & 9ZiZgb^cZ i]Z he^cYaZ heZZY cZZYZY [dg ndjg ldg`e^ZXZ bViZg^Va!VcY'Xdc[^\jgZi]ZK"WZaih[dgi]ZXVa" XjaViZYheZZY# Calculating Mill Spindle Speed 1. JhZi]ZiVWaZ^cFigure 19idYZiZgb^cZi]Z Xjii^c\ heZZY gZfj^gZY [dg ndjg ldg`e^ZXZ bViZg^Va# Note: Cutting speed is the rotational speed that the cutter moves over/into the workpiece, and is expressed in surface feet per minute (SFM). 2. BZVhjgZ i]Z Y^VbZiZg d[ ndjg Xjii^c\ idda ^c ^cX]Zh# 3. JhZ i]Z [daadl^c\ [dgbjaV id XVaXjaViZ i]Z gZfj^gZYhe^cYaZheZZYGEB[dgndjgdeZgV" i^dc/ Configuring Mill V-Belts 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. GZbdkZ i]Z VXdgc cjih VcY [aVi lVh]Zgh hZXjg^c\ i]Z b^aa Yg^kZ hnhiZb XdkZg! i]Zc gZbdkZi]ZXdkZghZZFigure 20# BdidgEjaaZn >YaZgEjaaZn Cutting Speeds for High Speed Steel (HSS) Cutting Tools Ldg`e^ZXZBViZg^Va 8jii^c\HeZZYH;B 6ajb^cjbVaadnh (%% 7gVhh7gdcoZ &*% 8deeZg &%% 8Vhi>gdc!hd[i -% 8Vhi>gdc!]VgY *% B^aYHiZZa .% 8VhiHiZZa -% 6aadnHiZZa!]VgY )% IddaHiZZa *% HiV^caZhhHiZZa +% I^iVc^jb *% EaVhi^Xh (%%"-%% LddY (%%"*%% Note: For carbide cutting tools, double the cutting speed. These values are a guideline only. Refer to the MACHINERY'S HANDBOOK for more detailed information. He^cYaZEjaaZn Figure 20.B^aaYg^kZhnhiZbXdkZggZbdkZY Zmedh^c\K"WZaihVcYejaaZnh# The moving V-belts and pulleys of the mill drive system represent a severe entanglement hazard and can cause serious personal injury. ALWAYS have the mill drive system cover in place when the machine is connected to power. Figure 19.8jii^c\heZZYiVWaZ[dg=HHXjii^c\ iddah# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "'(" & & % $ # % $ # 3 % $ # 4 5 !_[` ?;>>!6D;>>EB;@6>7EB776 3& 4& J 4# 5# %'" 3% 4% J 4# 5# (%" 3# 4# J 4$ 5% #%'" 3& 4& J 4$ 5$ &"" 3% 4% J 4$ 5$ *"" 3$ 4$ J 4% 5% #("" 3& 4& J 4% 5% ''" 3$ 4$ J 4# 5# #""" 3# 4# J 4% 5% $""" Figure 21.B^aahe^cYaZheZZYX]Vgi# 3. GZ[Zgidi]Zb^aahe^cYaZheZZYX]Vgi^cFigure 21VWdkZid[^cYi]ZcZVgZhiheZZYhZii^c\id ndjgXVaXjaViZYheZZY# Note: This chart is also on the front of the machine. In most cases, the calculated spindle speed will be between the available speeds. Use your best judgement when choosing either a higher or lower spindle speed. 4. AddhZc i]Z b^aa bdidg adX`! i]Zc bdkZ i]Z bdidgidlVgYi]Zhe^cYaZidgZa^ZkZiZch^dcdc i]ZYg^kZK"WZai# 5. 8dc[^\jgZ i]Z K"WZaih Vh Y^gZXiZY [gdb i]Z heZZYX]Vgi# 6. BdkZ i]Z bdidg VlVn [gdb i]Z he^cYaZ hd i]ZgZ ^h Veegdm^bViZan &¿' YZ[aZXi^dc l]Zc bdYZgViZ egZhhjgZ ^h eaVXZY dc i]Z K"WZai WZilZZc i]Z ejaaZnh! i]Zc gZ"i^\]iZc i]Z b^aa bdidgadX`# 7. GZ"^chiVaa VcY hZXjgZ i]Z b^aa Yg^kZ hnhiZb XdkZg WZ[dgZ XdccZXi^c\ i]Z bVX]^cZ id edlZg# Example with HSS Cutting Tool >[ndjlVciidbV`ZVhjg[VXZXjidcV]VgYXVhi ^gdcldg`e^ZXZjh^c\V* ¿ -%#+'*=HHXjiiZg!Yd i]Z[daadl^c\/ Step 4: ;^cY i]Z cZVgZhi b^aa he^cYaZ heZZY ^c i]Zhe^cYaZheZZYX]Vgi!l]^X]^h(*%GEB!i]Zc cdiZi]ZK"WZaiXdc[^\jgVi^dc^ci]ZWdmidi]ZaZ[i d[i]^hheZZY# Step 5: 8dc[^\jgZ i]Z Yg^kZ K"WZai dc i]Z [djgi] bdidg VcY ^YaZg ejaaZnh 6¶7! VcY i]Z he^cYaZ K"WZaidci]Z[^ghi^YaZgVcYhe^cYaZejaaZnh7¶8! Vhh]dlc^cFigure 22# 9g^kZK"7Zai ) ( ' & Bdidg EjaaZn 6 >YaZg EjaaZn 7 He^cYaZ EjaaZn 8 He^cYaZK"7Zai Figure 22.B^aaK"WZaihXdc[^\jgZY[dgVb^aa he^cYaZheZZYd[(*%GEB# NOTICE When using a carbide cutting tool, double the cutting speed found in the cutting speed table in Figure 19onPage 23. Step 1: :mVb^cZ i]Z b^aa Xjii^c\ heZZY iVWaZ ^c Figure 19dcPage 23id[^cYi]ZgZXdbbZcYZY Xjii^c\heZZYidWZ*%H;B# Step 2: *%H;B[gdbi]ZX]Vgim)2'%% Step 3: '%%$%#+'*Y^VbZiZgd[XjiiZg2('% "')" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Quill Downfeed I]Z b^aa fj^aa Ydlc[ZZY ^h XdcigdaaZY Wn i]Z [^cZ Ydlc[ZZY `cdW dg i]Z XdVghZ Ydlc[ZZY aZkZgh hZZ Figure 23# I]Z X]d^XZ ^h bVYZ Wn bdk^c\ i]ZYdlc[ZZYhZaZXidg`cdW^cdgdji# Fj^aaAdX` Loading & Unloading Mill Tooling I]Zb^aahe^cYaZiVeZg^hVcBI(VcYi]ZYgVlWVg Y^bZch^dch VgZ B&'"&#,* m &(( ¿)# I]Z fj^aa VcY he^cYaZ ]VkZ Yg^[i `Zn hadih [dg gZbdk^c\ idda^c\ i]ViYdZhjhZi]ZYgVlWVg# Tools Needed Qty LgZcX]&,bb#################################################### & LgZcX]&.bb################################################### & ;^cZ 9dlc[ZZY @cdW 8dVghZ 9dlc[ZZY AZkZg 9dlc[ZZY HZaZXidg@cdW Figure 23.9dlc[ZZYXdcigdah# To use the downfeed controls: Loading Tooling With Drawbar 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. 8aZVc Vcn YZWg^h dg d^an hjWhiVcXZh [gdb i]Z bVi^c\ hjg[VXZh d[ i]Z he^cYaZ VcY idda iVeZgh# 3. >chZgi i]Z idda ^cid i]Z he^cYaZ! ^chZgi i]Z YgVlWVgi]gdj\]i]Zhe^cYaZide!Vhh]dlc^c Figure 24! i]Zc i]gZVY i]Z YgVlWVg ^cid i]Z idda# 1. AddhZci]Z fj^aaadX`dci]ZWVX`d[i]Z b^aa ]ZVY# 6Y_jhibZci =ZmCji 2. JhZ i]Z Ydlc[ZZY hZaZXidg `cdW id X]ddhZ i]ZYdlc[ZZYXdcigda# 9gVlWVg He^cYaZIde ·;dg hadl VcY egZX^hZ Ydlc[ZZY Xdcigda! ejh] i]Z hZaZXidg `cdW ^c! i]Zc gdiViZ i]Z [^cZYdlc[ZZY`cdW# ·;dg[VhiYdlc[ZZYXdcigda!ejaai]ZhZaZXidg `cdWdji!i]ZcgdiViZi]ZXdVghZYdlc[ZZY aZkZghVgdjcYi]ZaZkZg]jW# Note: It may be necessary to move the quill slightly up or down to push the downfeed selector knob all the way in. 3. JcaZhhi]Zfj^aa^hadX`ZY^ceaVXZ!^il^aaVjid" bVi^XVaangZijgcidi]Zjebdhiedh^i^dcl]Zc i]ZYdlc[ZZYXdcigdahVgZgZaZVhZY# Note: Since the spring that automatically raises the quill is fairly strong, we recommend raising the quill in a controlled manner by hand to avoid premature wear to the mechanism. <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Figure 24.9gVlWVg^chZgiZYi]gdj\]i]Zhe^cYaZ ide# 4. I^\]iZc i]Z YgVlWVg ^cid i]Z idda jci^a ^i ^h hcj\! i]Zc i]gZVY i]Z VY_jhibZci ]Zm cji YdlcidhZXjgZi]ZYgVlWVg# Note: Over-tightening the drawbar could make removing the tool difficult. "'*" Unloading Tooling With the Drawbar 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. Jci]gZVYi]ZYgVlWVg'¶(ijgch# 3. IVei]Zided[i]ZYgVlWVgl^i]VYZVY"Wadl ]VbbZgidgZaZVhZi]Zidda[gdbi]Zhe^cYaZ iVeZg# 4. @ZZedcZ]VcYdci]Zidda!i]ZcXdbeaZiZan jci]gZVYi]ZYgVlWVgVcYgZbdkZi]Zidda# 3. GdiViZ i]Z he^cYaZ Wn ]VcY jci^a i]Z hadih ^c i]Zfj^aaVcYhe^cYaZVgZVa^\cZY# 4. =daY i]Z idda l^i] ndjg ]VcY! i]Zc ejh] i]Z Yg^[i`Zn![aVih^YZYdlc!i]gdj\]i]Zhadijci^a i]ZiddagZaZVhZh# Cutting tools are sharp and can quickly injure your hands. Always protect your hands when handling cutting tools. Unloading Tooling With the Drift Key 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. AdlZgi]Zfj^aajci^andjXVcVXXZhhi]ZYg^[i `Zn hadi ^c i]Z h^YZ d[ i]Z fj^aa! Vh h]dlc ^c Figure 25!i]ZcadX`i]Zfj^aa^ceaVXZ# 9g^[i@Zn Hadi Figure 25.9g^[i`Znhadi^cfj^aaVcYhe^cYaZ Va^\cZY# "'+" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa SECTION 5: LATHE OPERATIONS Operation Safety To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Basic Lathe Controls GZ[Zg id Figures 26–28 VcY i]Z YZhXg^ei^dch WZadl id WZXdbZ [Vb^a^Vg l^i] i]Z WVh^X Xdcigdah VcYXdbedcZcih[dgi]ZaVi]Z# Lathe Head 6 7 ? > Damage to your eyes and face could result from using this machine without proper protective gear. Always wear safety glasses or a face shield when operating this machine. 9 8 < ; : = Figure 26.AVi]ZXdcigdah# A. Main Power Lamp: A^\]ih l]Zc i]ZgZ ^h edlZg[adl^c\idi]ZbVX]^cZ# Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk. NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa B. Spindle Speed Charts/ Egdk^YZ he^cYaZ heZZYXdc[^\jgVi^dc^c[dgbVi^dc# C. Spindle Back Plate: Bdjcih X]jX`h VcY [VXZeaViZhidi]ZaVi]Zhe^cYaZ# D. Feed Rate Range Lever: H]^[ihi]Z[ZZYgViZ gVc\Z[gdb]^\]dgadlheZZYgVc\Z!dgcZj" igVa# E. OFF Button: Ijgchi]ZaVi]ZOFF. F. ON Button: Ijgch i]Z aVi]Z ON l]Zc i]Z bVX]^cZ^hXdccZXiZYidedlZg# G. Spindle Direction Switch: GZkZghZh i]Z Y^gZXi^dcd[i]ZaVi]ZbdidgVcYhe^cYaZl]Zc i]Zhe^cYaZ^hhideeZY# "'," H. Change Gear Cabinet: 8dciV^chi]ZK"WZaih VcY ejaaZnh i]Vi gZ\jaViZ i]Z he^cYaZ heZZY! VcY i]Z X]Vc\Z \ZVgh i]Vi YZiZgb^cZ i]Z i]gZVY^c\[ZZYgViZ# I. Main Power ON Button: IjgchedlZgONid i]ZbVX]^cZ# J. Main Power EMERGENCY Button: Ijgch edlZgOFFidi]ZbVX]^cZ#I]^hWjiidcYdZh cdiY^hXdccZXii]ZbVX]^cZ[gdbedlZg# Thread Dial: H]dlhl]ZcidZc\V\Zi]Z]Va[" cjil^i]i]ZaZVYhXgZlYjg^c\^cX]i]gZVY^c\ deZgVi^dch# P. Q. Half-Nut Lever: DeZch VcY XadhZh i]Z ]Va[" cjidci]ZaZVYhXgZl!l]^X]bdkZhi]Zidda" ^c\ViVegZ"YZiZgb^cZYgViZ[dgi]gZVY^c\# R. Carriage (Longitudinal) Handwheel: BdkZh i]ZXVgg^V\ZaZ[idgg^\]i# Tailstock Carriage H C B D A I @ J K E L N G F M Figure 28.IV^ahidX`XdbedcZcih# Figure 27.8Vgg^V\ZXdcigdah[dgaVi]ZdeZgVi^dch# K. Table (Cross Feed) Handwheel: BdkZhi]Z iVWaZ ^c dg dji eZgeZcY^XjaVg id i]Z WZYlVn VcYldg`e^ZXZ# L. Tailstock Quill Handwheel: BdkZhi]Zfj^aa idlVgYdgVlVn[gdbi]Zhe^cYaZ# T. Tailstock Quill: =daYhBI(XZciZghdgidda" ^c\ i]Vi XVc WZ bdkZY ^cid i]Z ldg`e^ZXZ bdjciZYdci]Zhe^cYaZ# Compound Slide Mounting Bolt: HZXjgZh i]ZXdbedjcYha^YZidi]ZiVWaZ# M. Compound Slide Rotational Adjustment Nut:L]ZcaddhZ!Vaadlhi]ZXdbedjcYha^YZ VcY bdjciZY idda^c\ id gdiViZ ^c Vcn Vc\aZ V\V^chii]Zldg`e^ZXZ# N. 4-Way Tool Post: =daYh je id [djg Xjii^c\ iddah i]Vi XVc WZ gdiVi^dcVaan ^cYZmZY id i]Z ldg`e^ZXZ# O. Compound Slide Handwheel: BdkZh i]Z XdbedjcYha^YZVcYbdjciZYidda^c\idlVgY dgVlVn[gdbi]Zldg`e^ZXZVii]ZXdc[^\jgZY Vc\aZ# "'-" S. U. Offset Locking Bolt: HZXjgZh i]Z iV^ahidX` d[[hZi# V. Quill Lock Lever: AdX`hi]Zfj^aa^ceaVXZ# W. Offset Adjustment Cap Screw: BdkZh i]Z iV^ahidX`[dgd[[hZiVY_jhibZcih&d['# X. Tailstock Lock Lever: HZXjgZhi]ZiV^ahidX` ^ceaVXZVadc\i]ZWZYlVn# Y. Offset Scale: >cY^XViZh i]Z Vbdjci i]Z iV^ahidX`^hd[[hZi[gdbXZciZg# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Mounting/Removing Chuck or Faceplate I]ZBdYZa<),.&aVi]Z$b^aah]^ehl^i]V+("_Vl X]jX` ^chiVaaZY dc i]Z he^cYaZ! Wji Vahd ^cXajYZh Vc-)"_VlX]jX`VcYVc-[VXZeaViZ#I]ZX]jX`h VcY[VXZeaViZbdjciidi]Zhe^cYaZWVX`eaViZ^c i]ZhVbZbVccZg# 7Z[dgZ ^chiVaa^c\ dg hidg^c\ i]Z X]jX`h dg [VXZ" eaViZ! XaZVc VlVn YZWg^h VcY \g^bZ! i]Zc Veean V egdiZXi^kZ XdVi d[ V egdYjXi hjX] Vh Eg^bgdhZ 6gbdg EaViZ id Vkd^Y gjhi VcY Xdggdh^dc gZ[Zg id ACCESSORIESdcPage 50# Tools Needed Qty LgZcX]&)bb################################################### & 8]jX`8gVYaZdgE^ZXZd[EanlddY################### & GjWWZgdgLddYZcBVaaZi################################# & Mounting a Chuck or Faceplate 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 3. 8aZVci]ZbVi^c\hjg[VXZhd[i]Zhe^cYaZWVX` eaViZ VcY X]jX` dg [VXZeaViZ l^i] V XaZVc eV^ci Wgjh] dg gV\! i]Zc l^eZ i]Z hjg[VXZh l^i]ndjg]VcY#>[i]ZgZ^h\g^idci]Zhjg[VXZh ndj l^aa WZ VWaZ id [ZZa ^i# @ZZe l^e^c\ jci^a i]Zhjg[VXZhVgZXaZVc# Debris or grit on the mating surfaces will not allow the chuck or faceplate to evenly seat onto the spindle back plate. This condition could allow the chuck or faceplate to vibrate loose during use and cause serious personal injury. A wobbling workpiece also degrades the accuracy of the operation. 4. EaVXZ V bdjci^c\ ]Zm Wdai ^cid dcZ d[ i]Z ]daZh^ci]Zhe^cYaZWVX`eaViZ# 5. L^i]Vhh^hiVcXZ!a^[ii]ZX]jX`jeidi]ZeaViZ VcY Va^\c i]Z i]gZVYZY ]daZ ^c i]Z WVX` d[ i]Z X]jX` dg [VXZeaViZ l^i] i]Z Wdai hZZ Figure 30# 2. AVnVX]jX`XgVYaZhZZFigure 29dgVe^ZXZ d[eanlddYdkZgi]ZWZYlVnhWZadli]ZaVi]Z he^cYaZ id gZYjXZ i]Z g^h` d[ ^c_jgn VcY id egdiZXi i]Z egZX^h^dc \gdjcY hjg[VXZh d[ i]Z WZYlVn# Bdjci^c\=Zm7dai 8]jX`7VX` EaViZ?d^c=ZgZ Figure 30.8]jX`VcYhe^cYaZWVX`eaViZ# 6. Figure 29.H^beaZX]jX`XgVYaZbVYZ[gdbhXgVe ajbWZg# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa L]^aZ hjeedgi^c\ i]Z lZ^\]i d[ i]Z X]jX`! i]gZVY i]Z bdjci^c\ Wdai ^cid i]Z X]jX` dg [VXZeaViZVcY]VcY"i^\]iZc^ijci^a^i^hha^\]ian hcj\#9DCDI[jaani^\]iZc^iVii]^hi^bZ# 7. GdiViZ i]Z X]jX` dg [VXZeaViZ VcY gZeZVi Step 6l^i]i]ZgZbV^c^c\ildWdaih# "'." 8. GZijgc id i]Z [^ghi Wdai VcY i^\]iZc ^i V a^iiaZ bdgZ! i]Zc i^\]iZc i]Z di]Zg Wdaih i]Z hVbZ Vbdjci# Note: The goal is to keep the gap between the back plate and chuck or faceplate even around the circumference while you bring them together. 9. ;^cVaan! i^\]iZc Vaa i]gZZ Wdaih jci^a i]Z \Ve WZilZZc i]Z WVX` eaViZ VcY i]Z X]jX` dg [VXZeaViZ^hXadhZYVcYi]ZWdaihVgZi^\]i# 3-Jaw Chuck I]Z ("_Vl X]jX` hjeea^ZY l^i] ndjg aVi]Z$b^aa XdbZhl^i]ildhZihd[_Vlh!l]^X]VgZYZe^XiZY ^cFigure 31#I]ZhZVgZXdbbdcan`cdlcVhi]Z ^ciZgcVaVcYZmiZgcVa_Vlh# >ciZgcVa?Vl Mounting a Chuck or Faceplate 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. AVnVX]jX`XgVYaZhZZFigure 29dgVe^ZXZ d[eanlddYdkZgi]ZWZYlVnhWZadli]ZaVi]Z he^cYaZ id gZYjXZ i]Z g^h` d[ ^c_jgn VcY id egdiZXi i]Z egZX^h^dc \gdjcY hjg[VXZh d[ i]Z WZYlVn# 3. AdXViZ i]Z i]gZZ bdjci^c\ ]Zm Wdaih dc i]Z WVX` d[ i]Z he^cYaZ WVX` eaViZ VcY gZbdkZ ildd[i]Zb# 4. AddhZci]ZaVhiWdai!i]ZciVei]ZZY\Zd[i]Z X]jX`dg[VXZeaViZl^i]VbVaaZiidaddhZci]Z hZVaWZilZZci]ZWVX`eaViZVcYi]ZX]jX`dg [VXZeaViZ# :miZgcVa?Vl Figure 31.>ciZgcVaVcYZmiZgcVa_Vlh[dgi]Z ("_VlX]jX`# 7di] hZih d[ _Vlh XVc ]daY V ldg`e^ZXZ dc i]Z ^ch^YZ dg djih^YZ hjg[VXZ d[ i]Z _Vl hZZ Figure 32[dgZmVbeaZh#JhZndjgWZhi_jY\ZbZcil]Zc Xdc[^\jg^c\i]Z_Vlhid[^gbanhZXjgZi]Zldg`e^ZXZ idi]ZX]jX`# 5. L^i] Vhh^hiVcXZ id hjeedgi i]Z VhhZbWan! gZbdkZi]ZaVhihXgZlVcYi]ZX]jX`dg[VXZ" eaViZ# 8aVbe^c\dcVcDjih^YZ9^VbZiZg 8aVbe^c\^cVc>ch^YZ9^VbZiZg Figure 32.:mVbeaZhd[jh^c\^ciZgcVaVcY ZmiZgcVa_Vlh^ci]Z("_VlX]jX`# PINCH HAZARD! Get assistance and protect your hands and the precision ground bedways with plywood or a chuck cradle when removing the lathe chuck! The heavy weight of a falling chuck can cause serious injury. "(%" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Tools Needed Qty ("?Vl8]jX`@Zn############################################## & E^ZXZd[EanlddY############################################### & Mounting Workpiece in 3-Jaw Chuck 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. EaVXZVe^ZXZd[eanlddYjcYZgi]ZX]jX`id egdiZXii]ZWZYlVnh# 3. JhZi]ZX]jX``ZniddeZci]Z_Vlhjci^ai]Z ldg`e^ZXZ h^ih [aVi V\V^chi i]Z X]jX` [VXZ! aVnh ZkZcan dc i]Z _Vl hiZeh! dg [^ih ^c i]Z X]jX`]daZ# 4. 8adhZ i]Z _Vlh jci^a i]Zn bV`Z a^\]i XdciVXi l^i]i]Zldg`e^ZXZ# Removing Jaws from 3-Jaw Chuck 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. EaVXZVe^ZXZd[eanlddYjcYZgi]ZX]jX`id egdiZXii]ZWZYlVnh# 3. >chZgi VcY ijgc i]Z X]jX` `Zn XdjciZgXadX`" l^hZ id WVX` i]Z _Vlh Vaa i]Z lVn dji d[ i]Z X]jX`# Note: Each jaw will move until it becomes loose from the scroll gear threads, then it can be removed by hand. 4. I]dgdj\]anXaZVci]Z_Vlh!i]ZcVeeanVegd" iZXi^kZ XdVi d[ V egdYjXi hjX] Vh Eg^bgdhZ 6gbdgEaViZidVkd^YgjhiVcYXdggdh^dcgZ[Zg idACCESSORIESdcPage 50# 5. GdiViZ i]Z X]jX` Wn ]VcY id bV`Z hjgZ Vaa i]gZZ_VlhZkZcanXdciVXii]Zldg`e^ZXZVcY i]Zldg`e^ZXZ^hXZciZgZY# ·>[i]Zldg`e^ZXZ^hd[[XZciZgdgi]Z_VlhYd cdi ZkZcan XdciVXi i]Z ldg`e^ZXZ! addhZc i]Z_VlhVcYVY_jhii]Zldg`e^ZXZ# ·>[ i]Z ldg`e^ZXZ ^h XZciZgZY! [jaan i^\]iZc i]Z_Vlh# Securely clamp your workpiece and remove the chuck key! Thrown objects from a lathe can cause serious injury or death to the operator and to bystanders many feet away. <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "(&" Installing Jaws into 3-Jaw Chuck 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. I]dgdj\]an XaZVc YZWg^h VcY \g^bZ [gdb i]Z _VlhVcYX]jX`_Vl\j^YZh!i]ZcVeeanVi]^c [^abd[ajWg^XVciidi]ZbVi^c\hjg[VXZh# It is important to follow these points when replacing jaws in your 3-jaw chuck: I]Z_VlhbjhiWZadVYZY^chZfjZcXZWZ\^c" c^c\l^i]_Vl&# I]Z X]jX`! hXgdaa \ZVg i]gZVYh! VcY _Vlh h]djaYWZi]dgdj\]anXaZVcZYWZ[dgZVhhZb" Wan#6XaZVc!YgneV^ciWgjh]ldg`h\gZVi[dg XaZVc^c\]VgY"id"\ZiVgZVh# CZkZg jhZ V XdbW^cVi^dc d[ ^ciZgcVa VcY ZmiZgcVa_Vlhid]daYVldg`e^ZXZ#I]^hXdc" [^\jgVi^dcl^aacdi]daYi]Zldg`e^ZXZZkZcan# 9DCDIdkZg"i^\]iZci]ZX]jX`_Vlh#9VbV\Z l^aadXXjg!gZhjai^c\^cadhhd[VXXjgVXn# 9DCDIadVYi]Z_Vlh^cidi]ZX]jX`^cXdg" gZXian id Yd ZXXZcig^X dg d[["XZciZg ijgc^c\# JhZV)"_VlX]jX`dg[VXZeaViZ[dgi]ZhZejg" edhZh# 6("_VlX]jX`l^aaValVnh]VkZVa^iiaZgjcdji# >[ V \gZViZg YZ\gZZ d[ VXXjgVXn ^h YZh^gZY! gZeaVXZi]Z("_VlX]jX`l^i]i]Z)"_VlX]jX`! VcYVY_jhii]Zldg`e^ZXZedh^i^dcjh^c\ViZhi ^cY^XVidg# 3. :mVb^cZi]Z_VlhVcYi]ZX]jX`_Vl\j^YZh# :VX]^hhiVbeZYl^i]VcjbWZg&¶(# 4. AdXViZi]Z&_Vl\j^YZVcY_Vl!i]Zc^chZgi VcYgdiViZi]ZX]jX``ZnXadX`l^hZjci^andj hZZ i]Z WZ\^cc^c\ d[ i]Z hXgdaa \ZVg aZVY i]gZVYXdbZ^cidk^Zli]gdj\]i]Z_Vl\j^YZ! i]ZcWVX`^id[[ha^\]ianjci^a^iY^hVeeZVghhZZ Figure 33# HXgdaachiVaa^c\&_Vl^ci]Z("_VlX]jX`# 5. Ha^YZi]Z&_Vl^cidi]Z_Vl\j^YZVcY]daY ^i[^gbanV\V^chii]ZhXgdaa\ZVgi]gZVYh!i]Zc gdiViZi]ZX]jX`XadX`l^hZVXdjeaZd[ijgch idhZcYi]ZaZVYi]gZVYi]gdj\]i]Z_Vl# 6. GZeZVi Steps 4–5 [dg _Vl ' VcY ( ^c hZfjZcXZ# 4-Jaw Chuck I]Z )"_Vl X]jX` ^cXajYZY l^i] i]Z aVi]Z$b^aa [ZV" ijgZh ^cYZeZcYZcian VY_jhiVWaZ ]VgYZcZY hiZZa _Vlh# :VX] _Vl XVc WZ gZbdkZY [gdb i]Z X]jX` WdYnVcYgZkZghZY[dgVl^YZgVc\Zd[ldg`]daY" ^c\Xdc[^\jgVi^dch#>chiVaai]Z)"_VlX]jX`dci]Z he^cYaZ WVX` eaViZ VXXdgY^c\ id i]Z ^chigjXi^dch dcPage 29# ·>[^chiVaaZYXdggZXian!i]Zi]gZZ_Vlhl^aaXdc" kZg\ZZkZcanVii]ZXZciZgd[i]ZX]jX`# Tools Needed Qty )"?Vl8]jX`@Zn############################################## & ·>[ i]Z _Vlh Yd cdi XdbZ id\Zi]Zg ZkZcan! gZbdkZ i]Zb! bV`Z hjgZ i]Z cjbWZgh d[ i]Z _Vlh VcY _Vl \j^YZ bViX]! i]Zc gZ" ^chiVaai]Z_Vlh# To mount a workpiece in the 4-jaw chuck: 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. EaVXZVe^ZXZd[eanlddYWZadli]ZX]jX`id egdiZXii]ZWZYlVnh# "('" 3. JhZi]ZX]jX``ZniddeZcZVX]_Vljci^ai]Z ldg`e^ZXZXVca^Z[aViV\V^chii]ZX]jX`[VXZ dgZkZcandci]Z_VlhiZeh# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa 4. L^i] Vhh^hiVcXZ id ]daY i]Z ldg`e^ZXZ ^c eaVXZ!i^\]iZcZVX]_Vl^chbVaa^cXgZbZcih# 5. Always use a low spindle speed when machining non-cylindrical or off-center workpieces to avoid ejecting the workpiece from the holding device at a high rate of speed. Failure to heed this warning could lead to serious personal injury, death or property damage. 6[iZg VY_jhi^c\ i]Z [^ghi _Vl! Xdci^cjZ i^\]i" Zc^c\ ^c deedh^c\ hZfjZcXZ! Vh h]dlc ^c Figure 34!jci^ai]Zldg`e^ZXZ^h[^gbanhZXjgZ ^ci]ZYZh^gZYedh^i^dc# ( & Faceplate m ) I]Z[VXZeaViZXVcWZjhZY[dgbdjci^c\cdc"Xna^c" Yg^XVa eVgih dg [dg d[["XZciZg ijgc^c\ Wn XaVbe^c\ i]Zldg`e^ZXZid^i#GZ[Zgidi]ZACCESSORIES hZXi^dcdcPage 50[dgXaVbe^c\dei^dch# ' Figure 34.I^\]iZc^c\hZfjZcXZ[dgi]Z)"_Vl X]jX`# 6. BV`ZVXXjgViZVY_jhibZcihidi]Zldg`e^ZXZ edh^i^dcWnjh^c\ViZhi^cY^XVidgVcYVY_jhi" ^c\ i]Z _Vlh jci^a i]Z ldg`e^ZXZ ^h egZX^hZan Va^\cZYhZZFigure 35[dgVcZmVbeaZ# To mount a workpiece to the faceplate: 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. EaVXZVe^ZXZd[eanlddYjcYZgi]Z[VXZeaViZ idegdiZXii]ZWZYlVnh# 3. L^i] Vhh^hiVcXZ! eaVXZ i]Z ldg`e^ZXZ dcid i]Z[VXZeaViZVcYXaVbe^ii^\]ian^ceaVXZl^i] V b^c^bjb d[ i]gZZ ^cYZeZcYZci XaVbe^c\ YZk^XZhhZZFigure 36[dgVcZmVbeaZ# Note: Take into account the rotation and cutting forces that will be applied to the workpiece when clamping it to the faceplate. Figure 35.:mVbeaZd[Va^\c^c\ldg`e^ZXZl^i]V iZhi^cY^XVidgdcV)"_VlX]jX`# Figure 36.:mVbeaZd[i]Z[VXZeaViZl^i] egdeZganbdjciZYldg`e^ZXZXaVbeZY^c[djg adXVi^dch# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "((" Centers I]Z BdYZa <),.& aVi]Z$b^aa ^cXajYZh Vc BI( YZVY XZciZg [dg i]Z iV^ahidX` fj^aa VcY Vc BI* YZVYXZciZg[dgi]ZaVi]Zhe^cYaZ# 6YZVYXZciZg^chiVaaZY^ci]ZiV^ahidX`fj^aa^hjhZY idhjeedgihidX`i]Vi^hiddadc\idWZhjeedgiZY Wn i]Z X]jX` VadcZ# HidX` egdigjY^c\ bdgZ i]Vc '&¿ 'i^bZh^ihY^VbZiZg[gdbi]ZX]jX`_Vlhh]djaY WZ hjeedgiZY Wn V XZciZg hZZ Figure 37 [dg Vc ZmVbeaZ# BViX]^c\ iVeZgh ^c i]Z he^cYaZ VcY iV^ahidX` fj^aa egdk^YZ i]Z adX`^c\ VXi^dc [dg ^chiVaa^c\ i]Z XZc" iZgh#7Z[dgZ^chZgi^c\i]ZXZciZg!i]dgdj\]anXaZVc VlVnVcn\g^bZdg\g^i[gdbi]ZbVi^c\hjg[VXZh#>[ \g^idgd^a^hegZhZcidci]ZhZbVi^c\hjg[VXZh!i]Z iVeZghl^aacdi^ciZgadX`egdeZgandgi]ZXZciZghl^aa WZ kZgn Y^[[^Xjai id gZbdkZ# I]ZhZ eVgih l^aa aVhi adc\VcYgZbV^cVXXjgViZ^[egdeZganbV^ciV^cZY# H^cXZ i]Z YZVY XZciZg YdZh cdi gdiViZ l^i] i]Z ldg`e^ZXZ!i]Zi^ed[i]ZXZciZgbjhiWZajWg^XViZY l^i] Vc Vci^"h^ZoZ ajWg^XVci id Vkd^Y egZbVijgZ lZVgVcYbVm^b^oZhbddi]deZgVi^dc# I]ZYZVYXZciZg^hjhZYl^i]i]Z^YZVd[VX]^Zk" ^c\VbdgZVXXjgViZ[^c^h]ZYegdYjXiWjigZfj^gZh `ZZe^c\i]Zhe^cYaZheZZYadlidVkd^Y]ZVi[gdb [g^Xi^dc YVbV\^c\ i]Z XZciZg dg ldg`e^ZXZ# ;dg V ha^\]iW^id[VXXjgVXnadhhVcYVaVg\Z\V^c^ci^bZ! i]Z a^kZ XZciZg XVc WZ jhZY# I]Z a^kZ XZciZg ]Vh WZVg^c\hi]ViVaadli]ZXZciZgVcYi]Zldg`e^ZXZ idgdiViZid\Zi]Zg!^chiZVYd[i]Zldg`e^ZXZgdiVi" ^c\ dc i]Z i^e d[ i]Z YZVY XZciZg# GZ[Zg id i]Z ACCESSORIEShZXi^dcdcPage 50[dga^kZXZc" iZgdei^dch# Using a Dead Center in the Spindle 1. 9>H8DCC:8IB68=>C:;GDBEDL:G Figure 37.9ZVYXZciZgbdjciZY^ci]ZiV^ahidX`# 9ZVYXZciZghVgZVahd^chiVaaZY^ci]ZaVi]Zhe^cYaZ VcYjhZYl^i]i]ZX]jX`dg[VXZeaViZVcYVaVi]Z Yd\hZZFigure 38# 9ZVY8ZciZg 2. I]dgdj\]an XaZVc i]Z bVi^c\ hjg[VXZh d[ i]Zhe^cYaZVcYi]ZBI*YZVYXZciZg!i]Zc ^chZgii]ZXZciZg^cidi]Zhe^cYaZi]gdj\]i]Z X]jX`dg[VXZeaViZ# 3. >chiVaa V aVi]Z Yd\ dc i]Z ldg`e^ZXZ! i]Zc bdjcii]Zldg`e^ZXZWZilZZci]Zhe^cYaZVcY iV^ahidX` XZciZgh l^i] i]Z aVi]Z Yd\ ^chZgiZY ^cidi]ZX]jX`dg[VXZeaViZhZZFigure 38# 4. IdgZbdkZi]ZXZciZg[gdbi]Zhe^cYaZ!^chZgi V e^ZXZ d[ gdjcY WVg hidX` dg h^b^aVg idda i]gdj\] i]Z djiWdVgY ZcY d[ i]Z he^cYaZ dc i]Z aZ[i h^YZ d[ i]Z aVi]Z ]ZVY! i]Zc iVe i]Z XZciZgaddhZ# AVi]Z9d\ Note: Hold onto the center as you tap it loose to avoid dropping it and damaging the tip or the bedways. Figure 38.HidX`hjeedgiZYWZilZZcXZciZgh jh^c\VX]jX`VcYaVi]ZYd\dci]Zhe^cYaZ# "()" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Using a Dead Center in the Tailstock 1. ;ZZYi]ZiV^ahidX`fj^aadjiVeegdm^bViZan&¿'! i]Zci]dgdj\]anXaZVci]ZbVi^c\hjg[VXZhd[ i]Zfj^aaVcYi]ZBI(YZVYXZciZg# Note: For stability and accuracy, the tailstock quill with the dead center mounted should protrude between 1⁄2" and 1 1⁄4". 2. HZVi i]Z XZciZg ^cid i]Z fj^aa! edh^i^dc i]Z iV^ahidX` hd i]Z XZciZg egZhhZh V\V^chi i]Z ldg`e^ZXZ!i]ZcadX`i]ZiV^ahidX`^ceaVXZ# 3. JhZ i]Z fj^aa ]VcYl]ZZa id [ZZY i]Z YZVY XZciZg [jgi]Zg ^cid i]Z ldg`e^ZXZ jci^a ^i ^h hcj\!i]ZcadX`i]Zfj^aa^ceaVXZ# Note: The force against the mounted workpiece will fully seat the center's taper. However, do not overly force the center into the workpiece—this will make removing the center very difficult. 4. IdgZbdkZi]ZXZciZg[gdbi]Zfj^aa!]daYdc idi]ZXZciZgl^i]dcZ]VcY!i]ZcjhZi]Zfj^aa ]VcYl]ZZa id gZigVXi i]Z fj^aa WVX` ^cid i]Z iV^ahidX`jci^ai]ZXZciZggZaZVhZh# Offsetting Tailstock I]Z iV^ahidX` XVc WZ d[[hZi ha^\]ian id Xji h]Va" adl iVeZgh# L]Zc i]Z iV^ahidX` ^h edh^i^dcZY idlVgY i]Z deZgVidg [gdb i]Z he^cYaZ XZciZg a^cZ! i]Z bVX]^cZY ldg`e^ZXZ l^aa WZ hbVaaZg Vi i]Z iV^ahidX` ZcY# 8dckZghZan! ^[ i]Z iV^ahidX` ^h edh^" i^dcZYVlVn[gdbi]ZdeZgVidg!i]ZiVeZgl^aaWZVi i]Zhe^cYaZZcY# Tools Needed Qty =ZmLgZcX]+bb############################################## & LgZcX]&,bb#################################################### & To set the tailstock offset: 1. AddhZcWdi]d[[hZiadX`^c\WdaihhZZFigure 39# 6Y_jhibZci8VeHXgZl &d[' AdX`^c\7dai &d[' D[[hZiHXVaZ Figure 39.IV^ahidX`d[[hZii^c\XdbedcZcih# 2. 6aiZgcViZanaddhZcVcYi^\]iZci]ZildVY_jhi" bZci XVe hXgZlh jci^a i]Z YZh^gZY d[[hZi ^h ^cY^XViZYdci]Zd[[hZihXVaZ!i]ZcgZ"i^\]iZc i]ZadX`^c\Wdaih# 3. Id gZijgc i]Z iV^ahidX` WVX` id i]Z dg^\^cVa edh^i^dc! gZeZVi i]Z egdXZhh jci^a i]Z XZc" iZgZY edh^i^dc ^h gZVX]ZY! i]Zc eZg[dgb i]Z Aligning Tailstock ^chigjXi^dchdcPage 36# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "(*" Aligning Tailstock I]Z iV^ahidX` Va^\cbZci l^i] i]Z ]ZVYhidX` lVh hZi Vi i]Z [VXidgn# =dlZkZg! lZ gZXdbbZcY i]Vi ndj iV`Z i]Z i^bZ id ZchjgZ i]Vi i]Z iV^ahidX` ^h Va^\cZYidndjgdlcYZh^gZYidaZgVcXZh# 4. >chiVaai]ZBI(YZVYXZciZg^ci]ZiV^ahidX` fj^aaVcYajWg^XViZi]Zi^e# 5. 6iiVX] V aVi]Z Yd\ Vi i]Z he^cYaZ ZcY d[ i]Z WVghidX`[gdbStep 2!i]Zcbdjci^iWZilZZc i]ZXZciZghhZZFigure 41[dgVcZmVbeaZ# To align the tailstock: 1. JhZ V bVX]^c^hih egZX^h^dc aZkZa dc i]Z WZYlVnh id ZchjgZ i]Z aVi]Z ^h aZkZa h^YZ" id"h^YZ VcY [gdci"id"WVX`# >[ i]Z aVi]Z ^h cdi aZkZa!XdggZXii]^hXdcY^i^dcWZ[dgZegdXZZY^c\ gZ[ZgidPage 16[dgVYY^i^dcVa^c[dgbVi^dc# 2. 8ZciZgYg^aaV+adc\e^ZXZd[gdjcYWVghidX` dcWdi]ZcYh#HZi^iVh^YZ[dgjhZ^cStep 5# Note: If the tailstock is slightly out of alignment by a few thousands of an inch, the center drill will find the center point during the drilling process. If the tailstock appears grossly out of alignment, move the tailstock until it appears to be centered (refer to the previous subsection for detailed instructions). 3. BV`ZVYZVYXZciZgWnijgc^c\Vh]djaYZgdc V h^b^aVg e^ZXZ d[ gdjcY WVg hidX`! i]Zc [a^e i]Z e^ZXZ dkZg ^c i]Z X]jX` VcY ijgc V +% ed^cihZZFigure 40# Note: As long as the fabricated dead center remains in the chuck, the point of this center will remain true to the spindle axis or center line. Keep in mind that the point will have to be re-finished whenever it is removed and re-installed in the chuck. Figure 41.7VghidX`bdjciZYWZilZZcXZciZgh# 6. IjgcVeegdm^bViZan%#%&%d[[i]ZY^VbZiZgd[ i]ZZci^gZaZc\i]d[i]Zldg`e^ZXZ# 7. Bdjci V Y^Va ^cY^XVidg hd i]Vi i]Z eajc\Zg ^h dci]ZiV^ahidX`WVggZa# 8. BZVhjgZ i]Z Y^VbZiZgh d[ Wdi] ZcYh d[ i]Z ldg`e^ZXZ# ·>[i]ZbVX]^cZYldg`e^ZXZ^hthickerVii]Z iV^ahidX`ZcY!bdkZi]ZiV^ahidX`towardi]Z deZgVidghalfi]ZY^hiVcXZd[i]ZVbdjcid[ iVeZghZZFigure 42# BdkZiV^ahidX`^c ]Va[i]ZY^hiVcXZ d[i]ZiVeZg# Add`^c\Ydlc[gdbVWdkZ# Figure 40.;VWg^XVi^c\i]ZYZVYXZciZg# "(+" Figure 42.IV^ahidX`VY_jhibZciidlVgYi]Z deZgVidgk^ZlZY[gdbVWdkZ# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ·>[i]ZbVX]^cZYldg`e^ZXZ^hthinnerVii]Z iV^ahidX`ZcY!bdkZi]ZiV^ahidX`away[gdb i]ZdeZgVidghalfi]ZY^hiVcXZd[i]Zbdjci d[iVeZghZZFigure 43# Note: Refer to Offsetting Tailstock on Page 35 for making adjustments to the tailstock position. BdkZiV^ahidX`^c ]Va[i]ZY^hiVcXZ d[i]ZiVeZg# Add`^c\Ydlc[gdbVWdkZ# Drilling with Tailstock I]ZiV^ahidX`XVcWZjhZYidYg^aa]daZhWnVYkVcX" ^c\VYg^aaW^i^chiVaaZY^ci]ZiV^ahidX`^cidVgdiVi^c\ ldg`e^ZXZbdjciZYdci]ZaVi]Zhe^cYaZ# Ndjg aVi]Z$b^aa ^h hjeea^ZY l^i] Vc BI(¶7&+ VgWdg VcY V 7&+ Yg^aa X]jX`# I]dgdj\]an XaZVc VlVn \g^i VcY d^a [gdb Vaa bVi^c\ hjg[VXZh! hZVi i]ZaVg\ZZcYd[i]ZVgWdg^cidi]ZYg^aaX]jX`!i]Zc ^chiVaai]Zdi]ZgZcYd[i]ZVgWdg^cidi]ZiV^ahidX` fj^aa# 7ZXVjhZi]ZhbVaaZcYd[i]ZYg^aaX]jX`VgWdgi]Vi ^hhZViZY^ci]ZiV^ahidX`fj^aa^hi]gZVYZY!gZbdkVa [gdb i]Z fj^aa gZfj^gZh i]Z jhZ d[ V bVaaZi VcY V lddYZcYdlZa!Vhh]dlc^cFigure 44#=VkZVc Vhh^hiVci]daYdcidi]ZX]jX`idegZkZciYVbV\Z id^idgi]ZbVX]^cZl]Zc^iaZVkZhi]Zfj^aa# Figure 43.IV^ahidX`VY_jhibZciVlVn[gdbi]Z deZgVidgk^ZlZY[gdbVWdkZ# 9. Ijgc Vcdi]Zg %#%&% d[[ i]Z Y^VbZiZg d[ i]Z ldg`e^ZXZ! i]Zc gZ"X]ZX` i]Z iVeZg# GZeZVi i]^h egdXZhh Vh cZXZhhVgn jci^a i]Z YZh^gZY Vbdjcid[VXXjgVXn^hVX]^ZkZY# Figure 44.GZbdk^c\i]ZYg^aaX]jX`[gdbi]Z iV^ahidX`fj^aa# IVeVadc\i]ZWVX`ZY\Zd[i]ZYg^aaX]jX`dcdcZ h^YZi]Zci]Zdi]Zgjci^ai]ZYg^aaX]jX`VcYVgWdg gZaZVhZh[gdbi]Zfj^aa# 9g^aaX]jX`VgWdghl^i]VhiVcYVgYiVc\dg[aVi`Zn dci]ZhbVaaZcYVaadli]ZdeZgVidgidh^beanijgc i]ZiV^ahidX`]VcYl]ZZaXdjciZgXadX`l^hZjci^ai]Z Yg^aaX]jX`VgWdgaddhZch[gdbi]ZiVeZg# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "(," 4. AjWg^XViZi]ZWgVhh[^c\Zghl^i]VcVci^"h^ZoZ \gZVhZeg^dgidhZVi^c\i]Zbdci]Zldg`e^ZXZ VcYYjg^c\jhZidgZYjXZlZVgVcY]ZVi[gdb [g^Xi^dc# Follow Rest I]Z [daadl gZhi ^h jhZY dc adc\ cVggdl hidX` id ]Zae`ZZeYZ[aZXi^dcidVb^c^bjb#>ccdgbVajhZ! i]Z XjiiZg Veea^Zh egZhhjgZ id i]Z ldg`e^ZXZ# >c i]ZXVhZd[haZcYZgeVgih!i]ZgZ^hViZcYZcXn[dg i]Zldg`e^ZXZidYZ[aZXiVlVn[gdbi]ZXjiiZg#I]Z [daadlgZhigZYjXZhYZ[aZXi^dcWZXVjhZi]ZWgVhh [^c\Zghd[i]ZgZhihjeedgii]Zldg`e^ZXZcZVgi]Z ed^cid[XdciVXil^i]i]ZXjiiZghZZFigure 45# 6Y_jhibZci @cdW I]jbW HXgZl 5. 6Y_jhii]ZWgVhh[^c\Zghjci^ai]Zna^\]ianidjX] i]Zldg`e^ZXZ!i]Zci^\]iZci]Zi]jbWhXgZlh idhZXjgZi]ZhZii^c\h# Tip: To further avoid deflection of the workpiece during setup, use the method shown in Figure 46. The test indicator is set directly opposite the brass fingers on the workpiece, then the brass finger is moved into the workpiece until the dial on the indicator begins to move. Back the finger away from the workpiece until the indicator dial stops moving. Adjust each of the fingers in the same way. 7gVhh;^c\Zg 8jiiZg Figure 45.;daadlgZhihZije# Tools Needed Qty =ZmLgZcX]+bb############################################## & To use the follow rest: 1. 6iiVX]i]Z[daadlgZhiidi]ZaZVY^c\ZY\Zd[ i]ZhVYYaZ# Figure 46.6Y_jhi^c\i]ZWgVhh[^c\Zgl^i]V iZhi^cY^XVidg[dgXaVg^in!h]dlcl^i]djiiV^ahidX` XZciZghjeedgi^c\i]Zldg`e^ZXZ# 2. AddhZc i]Z `cjgaZY i]jbW hXgZlh [dg ZVX] WgVhh[^c\Zg!i]Zcijgci]ZVY_jhibZci`cdWh XdjciZgXadX`l^hZidVaadleaZcind[XaZVgVcXZ [dgi]Zldg`e^ZXZ# 3. EgdeZganhZXjgZi]Zldg`e^ZXZWZilZZcXZc" iZghdgVX]jX`VcYiV^ahidX`XZciZg# "(-" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Steady Rest 3. AddhZc i]Z ]ZVY adX`! gdiViZ ^i Ydlc! i]Zc e^kdii]ZhiZVYngZhi]ZVYjeVcYdjid[i]Z lVnhZZFigure 48# I]ZhiZVYngZhi^hjhZY[dgi]ZhVbZgZVhdchVh i]Z[daadlgZhiVcYl]Zchjeedgi^hcZZYZY[dgV ldg`e^ZXZ i]Vi XVccdi WZ hjeedgiZY Wn V XZciZg ^ci]ZiV^ahidX`#I]^h^hZheZX^VaanjhZ[jal]Zci]Z ZcYd[Vadc\ldg`e^ZXZ^hidWZ[VXZY# HiZVYnGZhi=ZVY Tools Needed Qty =ZmLgZcX]-bb############################################## & =ZVY AdX` To use the steady rest: 1. GZbdkZi]ZXVehXgZlVcYXaVbeh]dZ[gdb i]Z hiZVYn gZhi WVhZ hZZ Figure 47! eaVXZ i]ZhiZVYngZhidci]ZWZYlVn!i]ZcgZ"^chiVaa i]ZXaVbeh]dZidhZXjgZ^i^ceaVXZ# ·>[i]ZZcYd[i]Zldg`e^ZXZ^hidWZ[VXZY! eaVXZi]ZhiZVYngZhidci]ZaZ[ih^YZd[i]Z XVgg^V\Z# Figure 48.Edh^i^dc^c\i]Zldg`e^ZXZ^cidi]Z hiZVYngZhi# 4. AjWg^XViZ i]Z WgVhh [^c\Zgh l^i] Vci^"h^ZoZ \gZVhZ!i]ZcadVYi]Zldg`e^ZXZ^ci]ZX]jX` VcYdcidi]ZhiZVYngZhi[^c\Zgh# 5. 8adhZVcYhZXjgZi]ZhiZVYngZhi]ZVY# 8aVbeH]dZ 6. 6Y_jhii]ZWgVhh[^c\Zghjci^ai]Zna^\]ianidjX] i]Zldg`e^ZXZ!i]Zci^\]iZci]Zi]jbWhXgZlh idhZXjgZi]ZhZii^c\h# Note: See the Tip on Page 38 for a method to further minimize deflection during steady rest setup. Figure 47.>chiVaa^c\hiZVYngZhiXaVbeh]dZ# 2. AddhZc i]Z `cjgaZY i]jbW hXgZlh [dg ZVX] WgVhh[^c\Zg!i]Zcijgci]ZVY_jhibZci`cdWh XdjciZgXadX`l^hZidVaadleaZcind[XaZVgVcXZ [dgi]Zldg`e^ZXZ# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "(." Carriage Cross Slide (Table) Handwheel Dial Increments Resolution :VX]BVg`################################################# %#%&* DcZGZkdaji^dc###########################################&#&%* Handwheel Dial Increments Resolution :VX]BVg`################################################# %#%%' DcZGZkdaji^dc################################################# & I]ZXVgg^V\ZXdch^hihd[i]ZVegdc!hVYYaZ!Xgdhh ha^YZiVWaZ!i]ZXdbedjcYha^YZ!VcYi]Ziddaedhi hZZFigure 49# I]Z Xgdhh ha^YZ dg iVWaZ h^ih Y^gZXian dc i]Z hVYYaZ d[ i]Z XVgg^V\Z VcY bdkZh eZgeZcY^XjaVg id i]Z ldg`e^ZXZ l]Zc i]Z ]VcYl]ZZa ^h gdiViZY N"Vm^h#I]Zbdi^dcd[i]^hha^YZ^hjhZY[dg[VX^c\ Vldg`e^ZXZVcYl]ZcVYkVcX^c\VXji[dggZYjX" ^c\VY^VbZiZg# 8dbedjcY Ha^YZ IddaEdhi I]Z]VcYl]ZZaY^Va^hV2:1Y^Va!l]^X]bZVchi]Z VbdjcigZbdkZY[gdbi]Zldg`e^ZXZl^aaWZtwice i]Z VXijVa Y^hiVcXZ i]Z Xgdhh ha^YZ bdkZh! Wji ZmVXianl]Vii]Z\gVYjViZYY^Va^cY^XViZh# 8gdhh Ha^YZ HVYYaZ 6egdc Figure 49.8Vgg^V\ZXdbedcZcih# GdiVi^c\i]ZXVgg^V\Z]VcYl]ZZabdkZhi]Zidda" ^c\ aZ[i VcY g^\]i Vadc\ i]Z ldg`e^ZXZ dg i]Z M"Vm^h# JhZ i]Z XVgg^V\Z dg iVWaZ adX` dc i]Z gZVg d[ i]Z iVWaZ id egdk^YZ VYY^i^dcVa g^\^Y^in VcY VXXjgVXn l]Zc[VX^c\hZZFigure 50# Compound Slide Handwheel Dial Increments Resolution :VX]BVg`################################################# %#%%' DcZGZkdaji^dc########################################## %#&%% I]ZXdbedjcYha^YZh^ihdci]ZXgdhhha^YZVcY^h i]ZWVhZ[dgi]Ziddaedhi#I]^hha^YZ^hVY_jhiVWaZ hd i]Vi Xjih bVn WZ egdYjXZY Vi Vc Vc\aZ# 7n addhZc^c\i]ZWdaihVii]Zhl^kZaWVhZ!Vhh]dlc ^cFigure 51!i]ZXdbedjcYha^YZbVne^kdiidVcn Vc\aZgZaVi^kZidi]Zhe^cYaZXZciZga^cZ# Ha^YZAdX` 8Vgg^V\ZAdX` GdiVi^dc 6Y_jhibZci Cji IVWaZAdX` 6c\aZ HXVaZ Figure 50.8Vgg^V\ZadX`k^ZlZY[gdbi]ZgZVg d[i]ZXVgg^V\Z# ")%" Figure 51.8]Vc\^c\i]ZVc\aZdci]ZXdbedjcY ha^YZ# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa When securing a tool into the tool post, always remember these rules: Tool Post I]Z BdYZa <),.& aVi]Z$b^aa ^h hjeea^ZY l^i] V )"lVnijggZiiddaedhii]Vih^ihdcided[i]ZXdb" edjcY ha^YZ VcY VXXZeih je id [djg &¿ ' idda W^ih hZZFigure 52# HZXjgZ i]Z idda l^i] Vi aZVhi ild d[ i]Z XVe hXgZlhdci]Ziddaedhi# BV`ZhjgZi]Zided[i]ZiddaW^i^hVii]ZaVi]Z he^cYaZXZciZga^cZdg_jhiWZadl#JhZVXZciZg bdjciZY^ci]ZiV^ahidX`VhVgZ[ZgZcXZhZZ Figure 53# 8VeHXgZl AdX` AZkZg Iddah Figure 52.IddahbdjciZY^ci]Ziddaedhi# 6 heg^c\ adVYZY XViX] ^h ^chiVaaZY WZadl i]Z idda edhiVcYVaadlhgdiVi^dc^cdcandcZY^gZXi^dc#I]Z XViX] XVjhZh i]Z idda edhi id hide Vi V YZ[^cZY edh^i^dc[dgZVX]iddaeaVXZbZci# Figure 53.Jh^c\VXZciZgidX]ZX`idda]Z^\]i# >[cZXZhhVgnidh]^bi]ZiddaidWg^c\^iidi]Z XdggZXi]Z^\]i!WZhjgZidjhZhiZZah]^bhVh deedhZY id Vajb^cjb dg WgVhh h]^bh# Hd[i bZiVa h]^bh bVn \^kZ! Vaadl^c\ i]Z idda id WZXdbZ addhZ dg X]ViiZg! Xdcig^Wji^c\ id V eddg[^c^h]# 6alVnhjhZh]Vgeiddah# CZkZgZmiZcYi]ZiddabdgZi]Vc'&¿'i^bZh^ih i]^X`cZhh[gdbi]ZZY\Zd[i]ZiddagZhi#;dg ZmVbeaZ! V (¿- idda h]djaY dcan ZmiZcY &*¿&+ eVhii]ZWdiidbd[i]ZiddagZhi#AZhh^hWZi" iZg Tools Needed Qty =ZmLgZcX]*bb############################################## & To load and use the 4-way tool post: 1. AddhZci]ZiddaedhiXVehXgZlhjci^ai]Zidda [^ih jcYZg i]Zb! i]Zc ZkZcan i^\]iZc i]Z XVe hXgZlhidhZXjgZi]Zidda# 2. GZeZViStep 1[dgi]ZgZbV^c^c\iddah# 3. AddhZci]ZadX`aZkZg!gdiViZi]Ziddaedhiid ^cYZmi]ZYZh^gZYiddaidi]Zldg`e^ZXZ!i]Zc gZ"i^\]iZci]ZadX`aZkZg# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ")&" Setting Lathe Speed Id hZi i]Z XdggZXi aVi]Z he^cYaZ heZZY [dg ndjg deZgVi^dc! ndj l^aa cZZY id/ & 9ZiZgb^cZ i]Z he^cYaZheZZYGEBcZZYZY[dgndjgldg`e^ZXZ bViZg^Va!VcY'Xdc[^\jgZi]ZaVi]ZK"WZaih[dgi]Z XVaXjaViZYhe^cYaZheZZY# 2. 9ZiZgb^cZ i]Z [^cVa Y^VbZiZg! ^c ^cX]Zh! [dg i]ZXjindj^ciZcYidbV`Z# Note: For this step, you will need to average out the diameters or work with the finished diameter. 3. JhZ i]Z [daadl^c\ [dgbjaV id YZiZgb^cZ i]Z XdggZXihe^cYaZheZZYGEB[dgndjgdeZgV" i^dc/ Calculating Correct Spindle Speed Spindle Speed = 1. JhZi]ZiVWaZ^cFigure 54 idYZiZgb^cZi]Z gZXdbbZcY Xjii^c\ heZZY [dg i]Z ldg`e^ZXZ bViZg^Va# Note: Cutting speeds are expressed in surface feet cut per minute (SFM). Recommended Cutting Speeds 6kZgV\ZIddaHeZZYh[b Ldg`BViZg^Va Rough Cuts Finish Cuts -%% BV\cZh^jb )%% ,%% 6ajb^cjb (*% *%% 7gVhh7gdcoZ '*% '*% 8deeZg &%% '*% 8Vhi>gdcHd[i &%% &*% 8Vhi>gdc=VgY *% '*% B^aYHiZZa &%% &*% 8VhiHiZZa ,% &*% 6aadnHiZZah=VgY *% &*% IddaHiZZa *% &-% HiV^caZhhHiZZa +% '%% I^iVc^jb .% &%% =^BV\VcZhZHiZZa )% Note: These values are based on HSS cutting tools. For carbide cutting tools, double the average speed. These values are a guideline only. Refer to the MACHINERY’S HANDBOOK for more detailed information. Figure 54.GZXdbbZcYXjii^c\heZZYiVWaZ# ")'" Cutting Speed (SFM) x 4 Diameter of Cut Example A Ndj l^aa bV`Z V &¿ ' Y^VbZiZg [^c^h] Xji dc V XVhi hiZZa ldg`e^ZXZ! jh^c\ Vc =HH Xjii^c\ idda# Step 1: &*%H;B[gdbX]Vgim)2+%% Step 2: +%%$#*9^VbZiZgd[Xji2&'%% Result: I]ZXdggZXihe^cYaZheZZY^h&'%%GEB# Example B Ndj l^aa bV`Z V & Y^VbZiZg gdj\] Xji dc V hiV^caZhh hiZZa ldg`e^ZXZ! jh^c\ V XVgW^YZ Xjii^c\idda# Step 1: +% H;B [gdb X]Vgi m ' [dg XVgW^YZ idda 2 &'% Step 2: &'%9ZiZgb^cZYH;Bm)2)-% Step 3: )-%$&9^VbZiZgd[Xji2)-%GEB Result: I]ZXdggZXihe^cYaZheZZY^h)-%GEB# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa # 4 #$ % !_[` EB;@6>7EB776 5 %$& 3 %& #$ 3& 4& J 4# 5# $'" 3% 4% J 4# 5# '"" 3$ 4$ J 4% 5% #""" 3& 4& J 4$ 5$ %#' 3$ 4$ J 4# 5# (%" 3# 4# J 4$ 5$ #$'" 3& 4& J 4% 5% &"" 3% 4% J 4$ 5$ *"" 3# 4# J 4% 5% #("" Figure 55.AVi]Zhe^cYaZheZZYX]Vgi# Configuring Lathe V-Belts I]ZgZVgZc^cZaVi]Zhe^cYaZheZZYhVkV^aVWaZWn egdeZganedh^i^dc^c\i]ZaVi]ZK"WZaihWZilZZci]Z bdidg!^YaZg!VcYhe^cYaZejaaZnh#I]Z^YaZgejaaZn^h bdjciZYdcVe^kdiVgbVcYgZhigV^cZYWnVheg^c\ i]ViV^Yh^cK"WZaiiZch^dc^c\# 3. GZ[Zg id i]Z X]Vgi ^c Figure 55 VWdkZ VcY [^cYi]Zhe^cYaZheZZYi]Vi^hXadhZhiidndjg XVaXjaViZYhe^cYaZheZZY# To configure the lathe V-belts: 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. DeZci]ZX]Vc\Z\ZVgXVW^cZiYddgVcYjhZ Figure 56 id ^YZci^[n i]Z bdidg! ^YaZg! VcY he^cYaZejaaZnh#6ahdcdiZi]Ze^kdiVgbVcY iZch^dc^c\heg^c\# 4. 8dc[^\jgZi]ZK"WZaihdci]ZejaaZnhVXXdgY" ^c\idi]ZaZiiZgVcYcjbWZgXdbW^cVi^dchid i]Z aZ[i d[ i]Z hZaZXiZY he^cYaZ heZZY ^c i]Z heZZYX]VgihZZFigure 55# >YaZgEjaaZnB He^cYaZEjaaZnC E^kdi6gbHeg^c\ Note: This chart is also on the front of the lathe head. In most cases, the calculated spindle speed will be between the available speeds. Use your best judgement when choosing either a higher or lower spindle speed. Note: Your lathe/mill ships with three V-belts of varying length for the lathe spindle speed configuration: 1) 26", 2) 28", and 3) 29". Use your best judgement when deciding which length of V-belt to use for each pulley connection. Tip: When installing a V-belt, always position the V-belt on the larger pulley, then roll it onto the smaller pulley. Conversely, when removing a V-belt, roll it off the smaller pulley first. BdidgEjaaZnA Figure 56.AVi]ZYg^kZejaaZnhVcYK"WZaih# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa The V-belt, change gears, and pulleys represent a serious entanglement hazard when the lathe is running. Always have the change gear cabinet door closed and secure when the machine is connected to power. ")(" Example >[ndjlVciidbV`ZV&Y^VbZiZggdj\]XjidcVc Vajb^cjb ldg`e^ZXZ! jh^c\ Vc =HH Xjii^c\ idda! Ydi]Z[daadl^c\/ Step 1: :mVb^cZi]ZiVWaZ^cFigure 54id[^cYi]Z gZXdbbZcYZY Xjii^c\ heZZY [dg i]Z deZgVi^dc ^h (*%H;B# Step 2: (*%H;B[gdbX]Vgim)2&)%% Step 3: &)%%$&9^VbZiZgd[Xji2&)%% Step 4: I]ZaVi]Zhe^cYaZheZZYX]VgiFigure 55 h]dlhi]Vi&'*%GEB^hi]ZXadhZhiXdc[^\jgVWaZ he^cYaZ heZZY [dg i]Z deZgVi^dc# I]Z ^c[dgbVi^dc ^ci]ZWdmidi]ZaZ[id[i]^hhe^cYaZheZZYh]dlh i]ZgZfj^gZYK"WZaiXdc[^\jgVi^dc# Step 5:Edh^i^dci]Zhe^cYaZK"WZaidci]ZhZXdcY he^cYaZ VcY ^YaZg ejaaZn 7¶8! i]Zc ^chiVaa i]Z bdidgK"WZaidci]Z[^ghibdidgVcY^YaZgejaaZn!Vh h]dlc^cFigure 57# Setting Feed Rate ;ZZYgViZ^hi]ZheZZYi]ZiddaigVkZahYjg^c\i]Z deZgVi^dc VcY ^h ZmegZhhZY ^c ^cX]Zh d[ XVgg^V\Z igVkZa eZg gZkdaji^dc d[ i]Z he^cYaZ >EG! VcY ^h hZi Wn Xdc[^\jg^c\ i]Z [ZZY gViZ gVc\Z aZkZg VcY X]Vc\Z\ZVgh# GZ[Zg id i]Z X]Vgi ^c Figure 58 VcY i]Z YZhXg^e" i^dchdci]ZcZmieV\ZidjcYZghiVcY]dlidjhZ i]ZX]VgiidXdc[^\jgZi]Z[ZZYgViZ[dgndjgdeZgV" i^dc# 7 > % >> > % >> mc $ 6789 6 7 Bdidg EjaaZn 6 & ' ( ) Figure 57.AVi]ZK"WZaihXdc[^\jgZY[dgVaVi]Z he^cYaZheZZYd[&'*%GEB# %#%%* %#* %#+ %#, %#,* %#- bb ; >YaZg EjaaZn 7 Bdidg K"7Zai 6 : He^cYaZ EjaaZn 8 He^cYaZ K"7Zai 8 8 9 < &$c & &#'* &#* '' ') '+ '(% (' () (+ ()% %#%& & &#* &#,* ' '#* ( && &' &( &) &* &+ &, &&. '% 9 6 7 '% *% )% ', )% '* )% ', )% ', *% ', *% ', *% '+ *% '' *% '' (* '' (* ') (* '+ (* '(* (% (* ') (* () (* ', (* ((* )% M M M M M M M M M M M M M M M M M M M M M 8 9 (* )% '(% '', () '+ (* '* (% '* () '+ )% '('* )% '' )% '% )% '% )% '% )% '% *% '* )' '*% '* (% '% *% '* *% '* Figure 58.;ZZYgViZXdc[^\jgVi^dcX]Vgi# Note: The feed rate configuration chart is also on the inside of the change gear cabinet door. "))" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa A. I]Z ild [ZZY gViZh·%#%%* >EG VcY %#%&% >EG·VgZ[dgedlZgZYXVgg^V\ZigVkZa^ccdc" i]gZVY^c\deZgVi^dch# B. Ed^ci i]Z Vggdl d[ i]Z [ZZY gViZ gVc\Z aZkZg idi]Z1/LOadlgVc\Zedh^i^dcl]Zcjh^c\ [ZZY gViZh dg i]gZVY hZii^c\h ^c i]^h Xdajbc hZZFigure 59# Feed Rate Change Lever I]Z [ZZY gViZ X]Vc\Z aZkZg h]^[ih i]Z [ZZY gViZ WZilZZc i]Z ]^\] 2/HI VcY adl 1/LO gVc\Zh! VcY l^aa `ZZe i]Z aZVYhXgZl [gdb gdiVi^c\ Yjg^c\ deZgVi^dc l]Zc ^c i]Z XZciZg cZjigVa 0/N edh^" i^dchZZFigure 59# Ijgci]ZaVi]ZOFFVcYVaadli]Zhe^cYaZidXdbZ idVXdbeaZiZhideWZ[dgZh]^[i^c\i]ZgVc\ZaZkZg# >[ cZXZhhVgn id bZh] i]Z \ZVgh l]^aZ h]^[i^c\! gdiViZi]Zhe^cYaZWn]VcYl^i]ha^\]iegZhhjgZdc i]ZaZkZg# Note: The illustrations provided at the top of the B and C columns of the feed rate configuration chart show the handle of the range lever pointing to "I" or "II", which appears opposite of the actual configuration of the lever. If requiring the "I" position as directed in the chart, point the arrow on the lever hub to 1/LO (low). Conversely, if the chart directs you to select the "II" position, point the arrow at 2/HI (high). Figure 59.;ZZYgViZgVc\ZaZkZg# C. Ed^ci i]Z Vggdl d[ i]Z [ZZY gViZ gVc\Z aZkZg idi]Z2/HI]^\]gVc\Zedh^i^dcl]Zcjh^c\ [ZZYgViZhdgi]gZVYhZii^c\h^ci]^hXdajbc# D. I]^h Xdajbc XdciV^ch i]Z X]Vc\Z \ZVg Xdc" [^\jgVi^dch[dgi]ZhZaZXiZY[ZZYgViZdgi]gZVY hZii^c\# NOTICE Attempting to move the feed rate range lever when the lathe is running will damage the internal gears of the power feed mechanism and will void the warranty. NEVER attempt to move the feed rate range lever when the lathe is running. E. I]^h hZXi^dc h]dlh i]Z X]Vc\Z \ZVg VcY gVc\ZaZkZgXdc[^\jgVi^dc[dgmetrici]gZVYh# F. I]^hhZXi^dch]dlh^aajhigVi^dchd[i]ZX]Vc\Z \ZVghVcYi]Z^ggZaVi^dch]^ehiddcZVcdi]Zg# G. I]^h hZXi^dc h]dlh i]Z X]Vc\Z \ZVg VcY gVc\ZaZkZgXdc[^\jgVi^dc[dginchi]gZVYh# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ")*" Configure Change Gears Tools Needed Qty LgZcX]&%bb################################################### & LgZcX]&+bb################################################### & To configure the change gears: 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. DeZc i]Z X]Vc\Z \ZVg XVW^cZi Yddg! VcY gZ[ZgidFigure 60id^YZci^[ni]ZX]Vc\Z\ZVg XdbedcZcih VcY i]Z^g gZaVi^dch]^e id dcZ Vcdi]Zg# Note: Your lathe/mill is shipped with the following change gears installed: 8]Vc\Z[i]ZX]Vc\Z\ZVghVgZcdiegdeZganbZh]ZY dg gdiVi^c\ [gZZan! gZeZVi i]^h egdXZYjgZ jci^ai]ZnVgZ# Note: Be sure to retain the T-nut behind the pivot arm that the bolt threads into. c. 9^hVhhZbWaZ i]Z Wdai! [aVi lVh]Zgh! VcY \ZVgh! i]Zc gZ"VhhZbWaZ i]Z eVgih l^i] i]ZXdggZXi\ZVgh# d. HZXjgZi]ZVhhZbWanl^i]i]ZWdaii]gZVY" ZY^cidi]ZI"cji!WjiYdcdi[jaani^\]iZc i]ZWdai# e. Edh^i^dci]Ze^kdiVgbhdi]Vii]ZB\ZVg egdeZgan bZh]Zh l^i] i]Z A \ZVg! VcY i]Z C \ZVg bZh]Zh l^i] i]Z D \ZVg! i]Zc [jaan i^\]iZc i]Z Wdai l^i] i]Z I"cji VcYi]Ze^kdiVgb]Zmcji# Change Gear "D" a. AddhZci]Ze^kdiVgb]ZmcjiVcYbdkZ i]ZC\ZVgdjid[i]ZlVn# b. GZbdkZ i]Z :"Xa^e VcY [aVi lVh]Zgh hZXjg^c\ i]Z D \ZVg! gZeaVXZ i]Z \ZVg l^i] i]Z XdggZXi dcZ! i]Zc gZeaVXZ i]Z lVh]ZghVcY:"Xa^e# 6. 8adhZ VcY hZXjgZ i]Z X]Vc\Z \ZVg XVW^" cZi Yddg WZ[dgZ XdccZXi^c\ i]Z bVX]^cZ id edlZg# Example of Setting Feed Rate >[ ndj lVci id Xji V i]gZVY d[ &( IE> iZZi] eZg ^cX]!Ydi]Z[daadl^c\/ Step 1: :mVb^cZi]Z[ZZYgViZXdc[^\jgVi^dcX]Vgi Figure 58dcPage 44id[^cYi]ZgZfj^gZYXdc" [^\jgVi^dc[dgi]ZgVc\ZaZkZgVcYX]Vc\Z\ZVgh# Step 2: L^i]i]Zhe^cYaZhideeZY!bdkZi]ZgVc\Z aZkZgidi]Z2/HI]^\]edh^i^dc# Step 3: L^i] i]Z bVX]^cZ Y^hXdccZXiZY [gdb edlZg!^chiVaai]Z[daadl^c\X]Vc\Z\ZVgh/ ·(*I\ZVg^ci]ZAedh^i^dc# ·'+I\ZVg^ci]ZBedh^i^dc# ·)%I\ZVg^ci]ZCedh^i^dc# ·'%I\ZVg^ci]ZDedh^i^dc# c. Edh^i^dc i]Z C \ZVg hd i]Vi ^i egdeZgan bZh]Zhl^i]i]ZD\ZVg!i]ZcgZ"i^\]iZc i]Ze^kdiVgb]Zmcji# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ")," Threading Controls I]Z ejgedhZ d[ i]^h hjWhZXi^dc ^h id dg^Zci ndj l^i]i]ZXdcigdahjhZYl]Zci]gZVY^c\VcY]dlid jhZi]Zi]gZVYY^Vadci]^hbVX]^cZ# Thread Dial I]Z cjbWZgh dc i]Z i]gZVY Y^Va hZZ Figure 62 VgZ jhZY id h]dl l]Zc id Zc\V\Z i]Z ]Va["cji Yjg^c\^cX]i]gZVY^c\deZgVi^dch# I]gZVY9^Va =Va["Cji Half-Nut Lever I]Z ]Va["cji aZkZg Zc\V\Zh i]Z XVgg^V\Z ]Va["cji l^i] i]Z gdiVi^c\ aZVYhXgZl! l]^X] bdkZh i]Z bdjciZYiddaVadc\i]Zldg`e^ZXZ# BdkZi]Z]Va["cjiaZkZgYdlcidZc\V\Zi]Z]Va[" cji l^i] i]Z aZVYhXgZl! VcY XdckZghZan! bdkZ i]Z aZkZg je id Y^hZc\V\Z i]Z ]Va["cji [gdb i]Z aZVYhXgZlhZZFigure 61# =Va["CjiAZkZg I]gZVY9^Va[ndjghZaZXiZYi]gZVYe^iX]^hVcnbjai^eaZd[ - Z#\#! -! &+! ('! ZiX#! Zc\V\Z i]Z ]Va["cji l^i]djigZ[ZgZcX^c\i]Zi]gZVYY^Va# ' s Figure 64.>aajhigVi^dcd[i]gZVYY^Va# Note: The thread dial is not used when cutting metric threads. Once the half-nut is engaged, you must leave it engaged until the threads are complete. >[ndjVgZXjii^c\fjVgiZg"i]gZVYhZ#\#!*(¿)! Zc\V\Zi]Z]Va["cjidcVcncjbWZgVcYjhZ i]Vi cjbWZg [dg ZVX] eVhh jci^a i]Z i]gZVYh VgZXdbeaZiZ# Thread Pitch Thread Dial Setting 6cnbjai^eaZd[- CdcZgZfj^gZY L]daZ cjbWZg·ZkZc DcVcna^cZ dgdYY =Va[i]gZVYhZ#\#!)&¿ ' &VcY(! dg'VcY) FjVgiZg i]gZVYh Z#\#! 6cn cjbWZg VcY jhZ i]Z hVbZ cjbWZg [dg *( ¿) VaaeVhhZh# Figure 63.I]gZVYY^VaX]Vgi# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ")." 688:HHDG>:H SECTION 6: ACCESSORIES H8257—Primrose Armor Plate with Moly-D Machine and Way Oil 1 Quart I]^hhjeZg^dgbVX]^cZVcYlVnajWg^XVciegZkZcih hi^X` ha^e VcY X]ViiZg YjZ id Vci^"[g^Xi^dc XVeV" W^a^i^Zh gZhjai^c\ ^c \gZViZg egZX^h^dc bVX]^c^c\ XVeVW^a^i^Zh# Egdk^YZh i]Z i]^ccZhi d^a [^ab edh" h^WaZl]^aZZ[[ZXi^kZanegdk^Y^c\cZZYZYajWg^XVi^dc VcY gjhi$Xdggdh^dc egdiZXi^dc# 6Y]Zh^kZ$Xd]Zh^kZ XdbedcZcih VgZ VYYZY [dg kZgi^XVa hjg[VXZh# GZh^hih hfjZZoZ dji! gjcc^c\! Yg^ee^c\ VcY cdc" \jbb^c\# G1076—52-PC. Clamping Kit, 1 ⁄ 2" T-Nut DjgXaVbe^c\`^ihVgZVbdc\i]ZWZhi^ci]ZldgaY 6aa i]Z WadX`h! Wdaih! cjih! VcY ]daY"Ydlch VgZ XVhZ ]VgYZcZY# I]^h XaVbe^c\ `^i ^cXajYZh/ ') hijYh!+hiZeWadX`eVg^h!+I"cjih!*[aVc\Zcjih! )Xdjea^c\cjih!VcY+ZcY]daY"Ydlch#I]ZgVX` XVc WZ WdaiZY id i]Z lVaa dg h^YZ d[ i]Z bVX]^cZ [dgZVhnVXXZhh# ¸I]^h^h\ddYhij[[ >jhZ^idcbnaVi]Zh Vi]dbZ#¹ S. Balolia – President Figure 67.<&%,+*'"E8#8aVbe^c\@^i# Figure 65.Eg^bgdhZ6gbdgEaViZAjWg^XVci# G9849—Magnetic Base/Dial Indicator Combo EgZX^h^dc bZVhjgZbZcih VcY hZijeh ]VkZ cZkZg WZZc hd ZVhn# BV\cZi^X WVhZ Zc\V\Zh l^i] _jhi i]Z ijgc d[ V hl^iX] VcY Vaadlh e^ced^ci VY_jhi" bZci# I]Z Y^Va ^cY^XVidg [ZVijgZh %¶& igVkZa VcY ]VhVgZhdaji^dcd[%#%%&#I]^h[^cZhZi^cXajYZhV bdaYZYXVhZ[dgegdiZXi^dcVcYXdckZc^ZcXZ# G1070—MT3 Live Center Set 6 hjeZg WaZcY d[ fjVa^in VcY XdckZc^ZcXZ! i]^h a^kZ XZciZg hZi d[[Zgh hZkZc ^ciZgX]Vc\ZVWaZ i^eh# =^\]"fjVa^in cZZYaZ WZVg^c\h egdadc\ idda a^[Z VcYheZX^VaiddahiZZaWdYnVcYi^ehVgZegZX^h^dc \gdjcY#Hjeea^ZY^clddYZcWdm# Figure 68. <&%,%A^kZ8ZciZgHZi# Figure 66.<.-).BV\cZi^X7VhZ$9^Va>cY^XVidg 8dbWd# "*%" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa T10063—Milling Vise 125 ⁄ 16" x 69 ⁄ 16" T10064—Milling Vise 171 ⁄ 8" x 83 ⁄4" JaigVegZX^hZ^c[aVicZhh!eVgVaaZa^hbVcYkZg" i^XVa^in# 6ci^"a^[i bZX]Vc^hb ZchjgZh i]Z ldg`e^ZXZ YdZhcdia^[il]Zc_VlhVgZi^\]iZcZY# 9jXi^aZ^gdcWdYn# ;aVbZ]VgYZcZYk^hZWZYVcY_Vlh# HZVaZYWZVg^c\hnhiZb# -'%%aWh#d[XaVbe^c\egZhhjgZ# H7540—Metalworking Kit No. 1 i[ZVijgZh)I"hadih[dg( ¿ - hijYh! ) eZg gdiVi^dc i]Z ]VcYl]ZZa! &% b^cjiZ kZgc^Zg gZhdaji^dc! l]daZ YZ\gZZ bVg`h dc i]Z iVWaZ!XddaVciigdj\]!VcYi]Zldgb\ZVgXVcWZ ZVh^anY^hZc\V\ZY[dgfj^X`Vc\aZhZii^c\# Figure 75.='+,,+EgZX^h^dcGdiVgnIVWaZ# Figure 73. BZiValdg`^c\Wdd`h# H2670—HSS Square Tool Bits, 1 ⁄ 2" x 1 ⁄ 2" x 4" Djg \gdjcY idda W^ih VgZ B"' =HH! bV`^c\ i]Zb hdbZd[i]ZbdhiYjgVWaZiddaW^ihVgdjcY#BV`Z ndjg dlc heZX^Va^oZY XjiiZgh ^c Vcn h]VeZ jh^c\ V h^a^Xdc XVgW^YZ \g^cY^c\ l]ZZa <-'(*"(, dc ndjg\g^cYZg# H5680—Glanze 7-Pc. Insert Turning Tool Set H5682—10-Pack of Carbide Inserts =ZgZhVegZX^h^dchZi[dgegZX^h^dcijgc^c\#I]ZhZ & ¿ 'iddah]VkZWZZcbVX]^cZYidZmVXi^c\heZX^[^" XVi^dchVcY[ZVijgZgj\\ZYiddahiZZaWdY^Zhl^i] WaVX`dm^YZ[^c^h]#I]ZnVaajhZi]ZhVbZY^VbdcY ^chZgih VcY l]Vih bdgZ! Vaa ) XdgcZgh d[ i]Z ^chZgihVgZ^cYZm^WaZHjeea^ZY^cV[^iiZYXVhZ# Figure 74. ='+,%=HHHfjVgZIdda7^ih# Figure 76.=*+-%chZgiIjgc^c\ IddaHZi# "*'" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa SECTION 7: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Cleaning & Protecting 9^hXdccZXi i]Z aVi]Z [gdb edlZg WZ[dgZ XaZVc^c\# KVXjjbZmXZhhbZiVaX]^ehVhi]ZnVXXjbj" aViZVcYl^eZd[[Wj^ai"je\g^bZ# Schedule ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ! [daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc# Daily Check: AddhZbdjci^c\Wdaih# 9VbV\ZYdgldgcWZaih# LdgcdgYVbV\ZYl^gZh# 6cndi]ZgjchV[ZXdcY^i^dc# DO NOT use compressed air to blow away chips from the lathe to avoid the risk of flying metal debris injuring yourself or others, or driving the chips deep into the lathe mechanisms resulting in damage or premature wear. JhZ V Ygn Xadi] id l^eZ d[[ Vcn gZbV^c^c\ XddaVci Vi i]Z ZcY d[ i]Z YVn# BZiVa X]^eh hdV`ZY l^i] lViZg"WVhZY XddaVci aZ[i dc i]Z bVX]^cZl^aa^ck^iZdm^YVi^dcVcY\jbbngZh^" YjZidWj^aYjeVgdjcYbdk^c\eVgih# ;daadl;ZYZgVa!HiViZ!VcYi]ZbVcj[VXijgZgh gZfj^gZbZcih id egdeZgan Y^hedhZ d[ jhZY XddaVciVcYXaZVc^c\egdYjXih# EgdiZXi i]Z jceV^ciZY bZiVa hjg[VXZh dc i]Z aVi]Z Wn l^e^c\ i]Zb XaZVc Vi i]Z ZcY d[ deZgVi^dch# @ZZe i]ZhZ hjg[VXZh! ZheZ" X^Vaan i]Z WZYlVnh! gjhi"[gZZ VcY ldg`^c\ hbddi]an l^i] gZ\jaVg Veea^XVi^dch d[ egdY" jXih hjX] Vh BdYZa =-'*, Eg^bgdhZ 6gbdg EaViZl^i]Bdan"9BVX]^cZVcYLVnD^ahZZ ACCESSORIESdcPage 50# Every 6–8 Hours of Operation: 8aZVci]ZbVX]^cZ# 9V^anajWg^XVi^dcegdXZYjgZhPage 54# 8]ZX`aVi]Z\ZVgWdmd^aPage 56# After First Three Months: 8]Vc\ZaVi]Z\ZVgWdmd^aPage 59# Semi-Annually: HZb^"6ccjVa ajWg^XVi^dc egdXZYjgZh Page 57# Annually: 8]Vc\ZaVi]Z\ZVgWdmd^aPage 56# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "*(" Lubrication Ndjg aVi]Z ]Vh cjbZgdjh bdk^c\ bZiVa"id"bZiVa XdciVXih i]Vi gZfj^gZ egdeZg ajWg^XVi^dc id ]Zae ZchjgZ Z[[^X^ZciVcYadc\"aVhi^c\deZgVi^dc# Di]Zg i]Vc i]Z ajWg^XVi^dc ed^cih XdkZgZY ^c i]^h hZXi^dc! Vaa di]Zg WZVg^c\h VgZ ^ciZgcVaan ajWg^XViZY VcY hZVaZYVii]Z[VXidgn#H^beanaZVkZi]ZbVadcZjcaZhhi]ZncZZYidWZgZeaVXZY# 7Z[dgZVYY^c\ajWg^XVci!XaZVcVlVnVcnYZWg^hVcY\g^bZ[gdbi]ZajWg^XVi^dced^ciidVkd^YXdciVb^cVi^c\ i]ZajWg^XVciVcY^cXgZVh^c\lZVgd[i]Zbdk^c\eVgih# 9>H8DCC:8II=:A6I=:;GDBEDL:G7:;DG:E:G;DGB>C<AJ7G>86I>DC Daily Lubrication Procedures JhZi]ZX]Vgi^cFigure 77VcYe]did\gVe]h^cFigures 78–90 dci]Z[daadl^c\eV\ZhideZg[dgbi]ZYV^an ajWg^XVi^dcegdXZYjgZh# ;dgWVaad^aZgh!l^eZi]ZbXaZVc!i]ZcYZegZhhi]ZWVaal^i]i]Zi^ed[Vcd^aXVcVcYhfj^gidcXZ#;dgdi]Zg XdbedcZcih!i]dgdj\]anXaZVci]Zb!i]ZcjhZVXaZVcgV\dgeV^ciWgjh]idVeeanVi]^cXdVid[ajWg^XVci# Description AZVYhXgZl9g^kZH]V[i Figure 78 Lubricant Method Amount >HD+-D^adg:fj^kVaZci '7VaaD^aZgh &Hfj^gi 8]Vc\ZHD+-D^adg:fj^kVaZci &7VaaD^aZg &Hfj^gi 8]Vc\ZHD+-D^adg:fj^kVaZci 7gjh]Dc I]^c8dVi B^aa8dajbcAZVYhXgZl 80 LVnD^a L^eZDc$7gjh]Dc I]^c8dVi B^aaFj^aa 81 LVnD^a L^eZDc;jaaAZc\i] I]^c8dVi 9dlc[ZZYHD+-D^adg:fj^kVaZci &7VaaD^aZg &Hfj^gi IVWaZLVnh 83 >HD+-D^adg:fj^kVaZci '7VaaD^aZgh &Hfj^gi IVWaZAZVYhXgZl 84 >HD+-D^adg:fj^kVaZci &7VaaD^aZg &Hfj^gi 8dbedjcYHa^YZ 85 >HD+-D^adg:fj^kVaZci '7VaaD^aZgh &Hfj^gi 7ZYlVnh 86 LVnD^a L^eZDc;jaaAZc\i] I]^c8dVi Adc\^ijY^cVa AZVYhXgZl GVX` 87 LVnD^a 7gjh]Dc;jaa AZc\i] I]^c8dVi IV^ahidX` 88 >HD+-D^adg:fj^kVaZci '7VaaD^aZgh &Hfj^gi AZVYhXgZl:cY8Ve 89 >HD+-D^adg:fj^kVaZci &7VaaD^aZg &Hfj^gi AVi]ZAdlZgHe^cYaZ 7ZVg^c\ 90 >HD+-D^adg:fj^kVaZci I]gdj\]9g^[i@Zn =daZ7ZilZZcFj^aa He^cYaZ &Hfj^gi Figure 77.9V^anajWg^XVi^dcX]Vgi# NOTICE Follow reasonable lubrication practices as outlined in this manual for your lathe. Failure to do so could lead to premature failure of your lathe and will void the warranty. "*)" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa AZVYhXgZl9g^kZ H]V[i7VaaD^aZgh 9dlc[ZZY7Vaa D^aZg Figure 78.AZVYhXgZlYg^kZh]V[iWVaad^aZgh# Figure 82.9dlc[ZZYWVaad^aZg# IVWaZ7VaaD^aZgh 8]Vc\ZHD+-dg :fj^kVaZci AjWg^XVci 8]ZX`$ ;^aa:kZgn- =djgh d[DeZgVi^dc =Va["LVn BVg`^c H^\]i[ i]Z d^a aZkZa ^h WZadl i]Z ]Va[" lVn bVg`! Xdci^cjZ l^i] i]Z [daadl^c\ hiZeh idVYYd^a# Figure 88.IV^ahidX`WVaad^aZgh# AZVYhXgZl:cY8Ve 7VaaD^aZg H8DCC:8IB68=>C:;GDBEDL:G Figure 92.'\gZVhZidi]ZiZZi] d[i]ZWZkZa\ZVghhZZFigures 94–95# 6. GZbdkZi]Zb^aaYg^kZhnhiZbXdkZg# 7. BVg` i]Z gZiV^c^c\ XdaaVg VcY i]Z Xdajbc hd i]Vi ndj XVc gZijgc i]Z gZiV^c^c\ g^c\ id i]Z hVbZedh^i^dcl]Zc[^c^h]ZYl^i]i]^hegdXZ" YjgZhZZFigure 96# AdX`HXgZl 7ZkZa ' \gZVhZ id i]Z ideVcYh^YZhd[i]ZWZVg^c\# Figure 95.B^aaZaZkVi^dcaZVYhXgZlWZkZa\ZVg# 5. GZ"^chiVaa i]Z ZcY XVe! i]Zc bdkZ i]Z b^aa ]ZVYjeVcYYdlcdci]ZXdajbcidY^hig^WjiZ i]Z\gZVhZ# Note: To avoid damage to the bevel gears, make sure the teeth of the bevel gears mesh while inserting the end cap and gear without forcing them into the head. I]gjhi 7ZVg^c\ Figure 97.B^aaXdajbci]gjhiWZVg^c\l^i] gZiV^c^c\g^c\gZbdkZY# 10. GZ"^chiVaa i]Z gZiV^c^c\ g^c\! Wg^c\^c\ ^i WVX` id i]Z dg^\^cVa edh^i^dc i]Vi ndj bVg`ZY ^c Step 7!i]ZchZXjgZ^i^ceaVXZWngZ"i^\]iZc" ^c\i]ZadX`hXgZl# 11. 8aZVc VlVn Vcn \gZVhZ [gdb i]Z VgZV! i]Zc gZbdkZi]ZK"WZaih# "*-" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa 12. AddhZci]Zb^aabdidgadX`!i]ZcjhZi]Z]VcY XgVc`idZmiZcYi]Zb^aabdidgVaai]ZlVnid i]ZaZ[i!Vhh]dlc^cFigure 98# Changing Lathe Gearbox Oil Lubricant Frequency Qty >HD+-dg :fj^kVaZci AjWg^XVci 8]ZX`$ ;^aa:kZgn- =djgh d[DeZgVi^dc =Va["LVn BVg`^c H^\]iH8DCC:8IA6I=:;GDBEDL:G B^aaBdidgBdjciGVX` Figure 98.B^aabdidgbdjcigVX`# 13. 8aZVcVlVnVcnYZWg^hdgWj^ai"je\g^bZ[gdb i]Z bdidg bdjci h]V[i VcY gVX`! i]Zc Wgjh] dcVXdVid[CA<>'\gZVhZidi]ZgVX`# 14. GZbdkZi]Zi]gZZhXgZlhhZXjg^c\i]Zhe^c" YaZ ejaaZn ZcY XVe! i]Zc a^[i i]Z ZcY XVe d[[ i]Zhe^cYaZhZZFigure 99# EjaaZn:cY 8VeHXgZlh He^cYaZ 7ZVg^c\ 2. GZbdkZ i]Z gZhZgkd^g [^aa eaj\ hZZ Figure 92 dcPage 56# Note: If you have difficulty removing the fill plug, do not remove the drain plug to drain the reservoir until you can successfully remove the fill plug. This way you can still operate the lathe until the difficulty is resolved. 3. =daYi]ZYgV^ceVcjcYZgi]ZgZhZgkd^gYgV^c eaj\! i]Zc gZbdkZ i]Z YgV^c eaj\ h]dlc ^c Figure 92! VcY Vaadl i]Z d^a id XdbeaZiZan YgV^c^cidi]ZeVc# 4. L]^aZ ]daY^c\ i]Z eVc jcYZg i]Z YgV^c ]daZ! edjg Veegdm^bViZan &¿' fjVgi d[ XaZVc d^a ^cid i]Z gZhZgkd^g id [ajh] dji Vcn hZY^bZci [gdb Vadc\i]ZWdiidb# 5. GZ"^chiVaa i]Z YgV^c eaj\ VcY VYY d^a id i]Z gZhZgkd^gjci^ai]Zd^aaZkZa^hXZciZgZY^ci]Z h^\]i\aVhh# 6. GZ"^chiVaai]Z[^aaeaj\# Figure 99.JeeZgb^aahe^cYaZWZVg^c\ZmedhZY# 15. 8aZVc VlVn Vcn YZWg^h VcY Wj^ai"je \g^bZ [gdb VgdjcY i]Z WZVg^c\! i]Zc VYY CA<> ' \gZVhZidi]ZideVcYh^YZhd[i]ZWZVg^c\# 16. GZ"^chiVaa i]Z ZcY XVe VcY XaZVc VlVn Vcn \gZVhZ[gdbi]ZVgZV# 17. GZ"^chiVaa i]Z K"WZaih VcY i]Z b^aa Yg^kZ hnh" iZbXdkZg# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "*." Lathe V-Belt Tensioning 3. DeZci]ZX]Vc\Z\ZVgXVW^cZiVcYX]ZX`i]Z K"WZai iZch^dc# L]Zc bdYZgViZ egZhhjgZ ^h Veea^ZY id i]Z K"WZaih WZilZZc i]Z ejaaZnh! i]ZgZ h]djaY WZ Veegdm^bViZan &¿' d[ WZai YZ[aZXi^dchZZFigure 101# I]Z aVi]Z K"WZai e^kdi Vgb WVaVcXZh i]Z iZch^dc WZilZZci]ZbdidgK"WZaiVcYi]Zhe^cYaZK"WZai# =dlZkZg! i]Z edh^i^dc d[ i]Z aVi]Z bdidg XVc WZ X]Vc\ZYid[jgi]ZgVY_jhii]^hiZch^dc^c\# Tools Needed Qty LgZcX]&,bb#################################################### & EjaaZn 9Z[aZXi^dc To adjust the motor V-belt tension: 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. AddhZc$VY_jhi i]Z ]Zm cjih dc i]Z bdidg VY_jhibZci Wdai h]dlc ^c Figure 100 id i^ai i]Z bdidg idlVgY dg VlVn [gdb i]Z aVi]Z ]ZVY# Note: Moving the motor toward the lathe head will reduce V-belt tension. Conversely, pulling the motor away from the lathe head will increase V-belt tension. EjaaZn Figure 101.8]ZX`^c\[dgXdggZXiK"WZai YZ[aZXi^dc# 4. L]Zc ndj VgZ hVi^h[^ZY l^i] i]Z iZch^dc d[ i]ZK"WZaih!i^\]iZci]ZbdidgVY_jhibZci]Zm cjihidhZXjgZi]Zbdidg^ci]^hedh^i^dc# 5. 8adhZi]ZX]Vc\Z\ZVgXVW^cZi# =ZmCjih 6Y_jhibZci7dai Figure 100.BdidgVY_jhibZci]ZmcjihVcYWdai# "+%" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa SECTION 8: SERVICE GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dcid[^mdgVY_jhindjgbVX]^cZ^[VegdWaZbYZkZa" deh#>[ndjcZZYgZeaVXZbZcieVgihdgndjVgZjchjgZd[ndjggZeV^gh`^aah!i]Zc[ZZa[gZZidXVaadjgIZX]c^XVa HjeedgiVi*,%*)+".++(# Troubleshooting Motor & Electrical Hnbeidb Edhh^WaZ8VjhZ BVX]^cZ YdZh cdi &# :bZg\ZcXnhideWjiidc^hejh]ZY^cdg^hVi hiVgi dg V WgZV`Zg [Vjai# ig^eh# '# Eaj\$gZXZeiVXaZ ^h Vi [Vjai dg l^gZY ^cXdggZXian# (# EdlZg hjeean ^h hl^iX]ZY D;; dg ^h Vi [Vjai# )# HiVgiXVeVX^idg^hVi[Vjai# *# BdidgXdccZXi^dcl^gZY^cXdggZXian# +# DCWjiidc^hVi[Vjai# ,# Bdidgl^cY^c\hdgbdidg^hVi[Vjai# BVX]^cZ hiVaah dg ^h &# BVX]^cZ^hjcYZgh^oZY[dgi]ZiVh`# dkZgadVYZY# '# Ldg`e^ZXZVa^\cbZci^heddg# (# 9jaadg^cXdggZXiXjii^c\idda# )# cheZXi$gZeaVXZhig^eeZYdgYVbV\ZYWdaih$cjih!VcY BdidgdgXdbedcZci^haddhZ# gZ"i^\]iZcl^i]i]gZVYadX`^c\[aj^Y# )# GZVa^\c$gZeaVXZ h]V[i! ejaaZn! hZihXgZl! VcY `Zn Vh EjaaZn^haddhZ# gZfj^gZY# BVX]^cZ ^h ^cXdggZXian bdjciZY dg h^ih *# I^\]iZc$gZeaVXZ bdjci^c\ Wdaih ^c [addg0 gZadXViZ$ h]^bbVX]^cZ# jcZkZcan# +# GZeaVXZYZciZY[VcXdkZgdg[Vc# Bdidg[Vc^hgjWW^c\dc[VcXdkZg# ,# IZhiWngdiVi^c\h]V[i0gdiVi^dcVa\g^cY^c\$addhZh]V[i BdidgWZVg^c\hVgZVi[Vjai# gZfj^gZhWZVg^c\gZeaVXZbZci# -# GZWj^aY\ZVgWdm[dgWVY\ZVgh$WZVg^c\h# cXdggZXihe^cYaZheZZYdg[ZZYgViZ# &# 6Y_jhi[dgegdeZghe^cYaZheZZYVcY[ZZYgViZPage 42# '# JhZh]Vgeiddah0jhZXdggZXiidda[dgi]ZdeZgVi^dc# (# 6Y_jhi\^WhPage 64# )# AdlZgiddaedh^i^dcPage 41# '# 9jaaiddadgeddgiddahZaZXi^dc# (# IddbjX]eaVn^c\^Wh# )# Iddaidd]^\]# 8Vccdi gZbdkZ &# Fj^aacdigZigVXiZYVaai]ZlVnWVX`^cidi]Z &# GdiViZ i]Z fj^aa ]VcYl]ZZa jci^a i]Z iVeZgZY idda ^h iVeZgZY idda [gdb [dgXZYdjid[fj^aa# iV^ahidX`# iV^ahidX`fj^aa# '# 9ZWg^h$d^acdigZbdkZY[gdbiVeZgZYbVi^c\ '# 6alVnhbV`ZhjgZi]ViiVeZgZYbVi^c\hjg[VXZhVgZ XaZVcWZ[dgZ^chZgi^c\# hjg[VXZhWZ[dgZ^chZgi^c\^cidfj^aa# cXdggZXihe^cYaZheZZYdg[ZZYgViZ# *# 8]ZX`[dgYZWg^h!XaZVc!VcYgZ"i^\]iZc# GZ"^chiVaa Xjii^c\ idda l^i] cd bdgZ i]Vc &¿( d[ idiVa aZc\i]^hhi^X`^c\djid[idda]daYZg# 6Y_jhi\^WhPage 64# H]VgeZc$gZeaVXZ# 6Y_jhi[dgegdeZghe^cYaZheZZYVcY[ZZYgViZPage 42# 8 g d h h $X d b e d j c Y &# IddbjX]eaVn^c\^Wh# ha^YZ dg XVgg^V\Z '# =VcYl]ZZahaddhZ# [ZZY ]Vh hadeen (# Idd bjX] aZVYhXgZl WVX`aVh] Xgdhh ha^YZ deZgVi^dc# dcan# )# AZVYhXgZl bZX]Vc^hb ldgc dg dji d[ VY_jhibZci# &# 6Y_jhi\^WhPage 64# '# I^\]iZc]VcYl]ZZa[VhiZcZgh# (# 6Y_jhiaZVYhXgZlWVX`aVh]Page 65# 8 g d h h $X d b e d j c Y &# <^WhVgZadVYZYjel^i]X]^eh$\g^bZ# ha^YZ dg XVgg^V\Z [ZZY]VgYidbdkZ# '# <^WhVgZiddi^\]i# (# AZVYhXgZlWVX`aVh]hZii^c\iddi^\]iXgdhh ha^YZdcan# )# 7ZYlVnhVgZY^gin$Ygn# *# cheZXi$gZeaVXZ\ZVg^c\# )# I^\]iZc Vcn addhZ [VhiZcZgh dc aZVYhXgZl bZX]Vc^hbh0 X]ZX` [dg ZmXZhh^kZ lZVg$gZeaVXZ ^[ cZXZhhVgn# >cVXXjgViZ ijgc^c\ &# IV^ahidX` cdi egdeZgan Va^\cZY l^i] &# EgdeZganVa^\ciV^ahidX`l^i]]ZVYhidX`Page 36# gZhjaih[gdbdcZZcY ]ZVYhidX`# d[ ldg`e^ZXZ id i]Z di]Zg# 8]jX` _Vlh l^aa &# 8]^eh$YZWg^hadY\ZY^c_Vlh# cdi bdkZ dg Yd cdi bdkZZVh^an# &# GZbdkZ _Vlh! XaZVc VcY ajWg^XViZ _Vlh! hXgdaa"\ZVg i]gZVYh!VcYX]jX`!i]ZcgZeaVXZ_Vlh# IV^ahidX`fj^aal^aacdi &# Fj^aaadX`^hi^\]iZcZYYdlc# [ZZYdjid[iV^ahidX`# &# Ijgcfj^aaadX`XdjciZgXadX`l^hZidaddhZc# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "+(" Adjusting Gibs <^WhXdcigdai]ZbdkZbZciVXXjgVXnd[i]Zha^Y^c\ XdbedcZcih·hVYYaZ!iVWaZ!XdbedjcYha^YZVcY iV^ahidX`# I]Z \^Wh VgZ ha^Y^c\ eaViZh i]Vi Z^i]Zg ^cXgZVhZdgYZXgZVhZegZhhjgZdci]Zha^Y^c\hjg" [VXZhVgdjcYi]Zb# I]Z\dVad[\^WVY_jhibZci^hidgZbdkZjccZXZh" hVgnhadee^cZhhl^i]djiXVjh^c\i]ZlVnhidW^cY# I^\]i \^Wh bV`Z i]Z bdkZbZcih bdgZ VXXjgViZ! Wji]VgYZgideZg[dgb#AddhZ\^WhbV`Zi]ZbdkZ" bZcihhadeen!WjiZVh^ZgideZg[dgb 3. BV`Z VY_jhibZcih ^c hbVaa VcY ZfjVa ^cXgZ" bZcihidi]ZhZihXgZlh!i]ZciZhii]ZbdkZ" bZcid[i]Zha^YZWngdiVi^c\i]Z]VcYl]ZZa# Note: Turning the set screws clockwise will tighten the gib, and turning them counterclockwise will loosen the gib. 4. L]Zc ndj VgZ hVi^h[^ZY l^i] i]Z \^W VY_jhi" bZci!`ZZei]ZhZihXgZlh[gdbbdk^c\VcY i^\]iZci]Z]ZmcjiidhZXjgZi]ZhZii^c\h# 5. GZ"X]ZX` i]Z bdkZbZci d[ i]Z ha^YZ VcY! ^[ cZXZhhVgn!gZeZViSteps 2–4# Compound Gib NOTICE Excessively loose gibs may cause poor workpiece finishes, and may cause undue wear of the sliding surfaces. Over-tightening the gibs may cause premature wear of these sliding surfaces. Saddle and Table Gibs Tools Needed Qty LgZcX]-bb##################################################### & HiVcYVgYHXgZlYg^kZgHbVaa############################## & To adjust the compound gib: 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. AddhZci]Z_Vbcjihh]dlc^cFigure 103# Tools Needed Qty LgZcX]&)bb################################################### & =ZmLgZcX])bb############################################## & To adjust the saddle and table gibs: 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. AddhZci]Z_Vbcjihh]dlc^cFigure 102# IVWaZ<^W 6Y_jhibZci?Vb CjihHZiHXgZlh 8dbedjcYHa^YZ ?VbCjihHXgZlh HVYYaZ<^W 6Y_jhibZci ?VbCjih HZiHXgZlh Figure 103.8dbedjcYha^YZ\^WVY_jhibZci [VhiZcZgh# Figure 102.IVWaZVcYhVYYaZ\^WVY_jhibZci [VhiZcZgh# "+)" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa 3. BV`Z VY_jhibZcih ^c hbVaa VcY ZfjVa ^cXgZ" bZcihidi]ZhXgZlh!i]ZciZhii]ZbdkZbZci d[i]Zha^YZWngdiVi^c\i]Z]VcYl]ZZa# Note: Turning the screws clockwise will tighten the gib, and turning them counterclockwise will loosen the gib. 4. L]Zc ndj VgZ hVi^h[^ZY l^i] i]Z \^W VY_jhi" bZci! `ZZe i]Z hXgZlh [gdb bdk^c\ VcY i^\]iZci]Z]ZmcjiidhZXjgZi]ZhZii^c\h# 5. GZ"X]ZX` i]Z bdkZbZci d[ i]Z ha^YZ VcY! ^[ cZXZhhVgn!gZeZViSteps 2–4# Tailstock Gib Tools Needed Qty =ZmLgZcX])bb############################################## & To adjust the tailstock gib: 1. BV`Z VY_jhibZcih ^c hbVaa VcY ZfjVa ^cXgZ" bZcihidi]ZhZihXgZlhh]dlc^cFigure 104! i]ZciZhii]ZbdkZbZcid[i]ZiV^ahidX`Vadc\ i]ZWZYlVn# Note: Turning the set screws clockwise will tighten the gib, and turning them counterclockwise will loosen the gib. Adjusting Table Backlash 7VX`aVh] ^h i]Z Vbdjci d[ eaVn ^c V aZVYhXgZl# >i ^h [Zai l]Zc ijgc^c\ i]Z ]VcYl]ZZa ^c dcZ Y^gZXi^dc! i]Zc ijgc^c\ ^i ^c i]Z di]Zg Y^gZXi^dc# I]Z Y^hiVcXZ i]Vi i]Z ]VcYl]ZZa bdkZh l^i]dji bdk^c\i]ZaZVYhXgZldgViiVX]ZYXdbedcZcih^h i]ZWVX`aVh]# L]ZcVY_jhi^c\i]ZWVX`aVh]!i^\]iZci]ZaZVYhXgZl cji Zcdj\] id gZbdkZ ZmXZhh^kZ WVX`aVh]! Wji cdi hd bjX] i]Vi i]Z cji W^cYh i]Z aZVYhXgZl! bV`^c\^i]VgYidijgc#DkZg"i^\]iZc^c\l^aaXVjhZ ZmXZhh^kZlZVgidi]ZaZVYhXgZlVcYcji# Tools Needed Qty HiVcYVgYHXgZlYg^kZg######################################## & To adjust the table backlash: 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. JhZ i]Z ]VcYl]ZZa id bdkZ i]Z iVWaZ idlVgYi]ZdeZgVidgjci^andjXVcVXXZhhi]Z aZVYhXgZl cji VY_jhibZci hXgZlh [gdb i]Z gZVgd[i]ZiVWaZ!Vhh]dlc^cFigure 105# AZVYhXgZlCji 6Y_jhibZci HXgZlh HZiHXgZlh Figure 104.IV^ahidX`\^WVY_jhibZcihZihXgZlh# Figure 105.IVWaZaZVYhXgZlcjiVcYVY_jhibZci hXgZlhk^ZlZY[gdbi]ZgZVgd[i]ZiVWaZ# 3. Ijgci]ZVY_jhibZcihXgZlh^chbVaaVcYZfjVa ^cXgZbZcih!i]Zcijgci]ZiVWaZ]VcYl]ZZaid iZhii]ZWVX`aVh]# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "+*" Adjusting Half-Nut DkZg i^bZ VcY l^i] cdgbVa lZVg! i]Z ]Va["cji bVn WZXdbZ ZmXZhh^kZan addhZ l]Zc ^i Zc\V\Zh i]Z aZVYhXgZl# I]Z ]Va["cji \^W ^h V [aVi WVg i]Vi ZmZgih egZhhjgZ V\V^chi i]Z ]Va["cji bZX]Vc^hb# I]Z \dVa d[ i]Z ]Va["cji VY_jhibZci ^h id gZbdkZ jccZXZhhVgn addhZcZhh Vh i]Z ]Va["cji Zc\V\Zh i]ZaZVYhXgZll^i]djiW^cY^c\^ihdi^\]ii]Vi^il^aa cdigZaZVhZ# Tools Needed Qty =ZmLgZcX]*bb############################################## & =ZmLgZcX]-bb############################################## & HiVcYVgYHXgZlYg^kZgHbVaa############################## & Replacing Shear Pins I]Zadc\^ijY^cVaaZVYhXgZl^hhZXjgZYidi]Z[ZZY gViZ\ZVg^c\^ci]Z]ZVYhidX`l^i]i]ZjhZd[hd[i" bZiVah]ZVge^chhZZFigure 107#I]Zh]ZVge^ch VgZYZh^\cZYidWgZV`VcYY^hZc\V\ZedlZgidi]Z aZVYhXgZl id ]Zae egdiZXi bdgZ ZmeZch^kZ aVi]Z XdbedcZcih^[ndjXgVh]ndjgXVgg^V\ZdgiV`Zidd aVg\Zd[VXjiVcYdkZgadVYi]ZaVi]Z# H]ZVgE^ch To adjust the half-nut: 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 2. GZbdkZi]Zi]gZVYY^VaVcYWjh]^c\[gdbi]Z g^\]ih^YZd[i]ZVegdc# 3. AddhZc i]Z ild _Vb cjih h]dlc ^c Figure 106!i]ZcgdiViZi]ZVY_jhibZcihXgZlh# Note: Turn the screws clockwise to tighten the gib, and counterclockwise to loosen it. 8dccZXi^c\8daaVg Figure 107.Adc\^ijY^cVaaZVYhXgZlh]ZVge^ch# Tools Needed Qty EjcX])bb####################################################### & =VbbZg############################################################# & To replace a shear pin: 1. 9>H8DCC:8IB68=>C:;GDBEDL:G 6Y_jhibZci ?VbCjih HXgZlh =Va["Cji 2. GdiViZi]ZaZVYhXgZlhdi]Zh]ZVge^c[VXZh jeVcYYdlc#>[i]ZXdccZXi^dcXdaaVggdiViZh ^cYZeZcYZcian[gdbi]ZaZVYhXgZl!i]ZcgdiViZ i]Z XdaaVg hd i]Z h]ZVg e^c ]daZh Va^\c l^i] i]dhZ^hi]ZaZVYhXgZl# Figure 106.=Va["cji\^WVY_jhibZci_Vbcjih VcYhXgZlhk^ZlZYl^i]i]gZVYY^VagZbdkZY# 3. JhZi]ZejcX]VcY]VbbZgidYg^kZdjii]Z e^ZXZhd[i]ZdaYh]ZVge^c# 4. :c\V\Zi]Z]Va["cjil^i]i]ZaZVYhXgZl!i]Zc bVcjVaan gdX` i]Z XVgg^V\Z WVX`"VcY"[dgi] l]^aZdWhZgk^c\i]Z]Va["cji[dgaddhZcZhh# 4. BV`ZhjgZi]Z]daZh^ci]ZXdaaVgVcYaZVYhXgZl VgZXaZVgd[YZWg^hVcYVgZVa^\cZY!i]ZciVe i]ZcZlh]ZVge^ci]gdj\]i]Z]daZh# 5. L]Zc ndj VgZ hVi^h[^ZY l^i] i]Z VY_jhibZci! `ZZe i]Z VY_jhibZci hXgZlh [gdb ijgc^c\ l]^aZ ndj gZ"i^\]iZc i]Z _Vb cjih! i]Zc gZ" ^chiVaai]Zi]gZVYY^VaVcYWjh]^c\# "++" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Lathe Bearing Preload I]^h aVi]Z ^h h]^eeZY [gdb i]Z [VXidgn l^i] i]Z aVi]Zhe^cYaZWZVg^c\egZadVYegdeZganVY_jhiZY#>[ i]Zhe^cYaZZkZgYZkZadehZmXZhh^kZZcY"eaVnVcY i]Z ldg`e^ZXZ [^c^h] hj[[Zgh! ndj XVc VY_jhi i]Z WZVg^c\egZadVYidgZbdkZi]ZjccZXZhhVgnZcY" eaVnVcY^begdkZi]Zldg`e^ZXZ[^c^h]# Note: Lathe spindle end-play can be felt when attempting to move the spindle toward and away from the headstock. Tools Needed Qty HeVccZgLgZcX](########################################### & 9^Va>cY^XVidgl^i]BV\cZi^X7VhZ##################### & =ZVkn9ZVY7adl=VbbZg############################### & LddYZc7adX`################################################### & To adjust the lathe spindle bearing preload: 4. ;aViiZc i]Z WZci iVc\ d[ i]Z heVccZg adX` lVh]Zg l]ZgZ ^i Zc\V\Zh i]Z ^cYZci d[ i]Z heVccZg cji hd i]Vi i]Z heVccZg cji XVc WZ gdiViZY# 5. AddhZci]ZheVccZgcjidcZ[jaaijgcXdjciZg" XadX`l^hZ# Note: You may have to tap on the outboard spindle tube as explained in Step 6 to help unload the spindle preload and break the spanner nut loose. 6. EaVXZ V lddYZc WadX` dkZg i]Z djiWdVgY ZcYd[i]Zhe^cYaZ!VcY]^i^ihdjcYanl^i]i]Z ]ZVknYZVYWadl]VbbZghZZFigure 109# Ndjg\dVa^hidha^YZi]Zhe^cYaZ[dglVgY_jhi Zcdj\] id ^cigdYjXZ he^cYaZ ZcY"eaVn i]Vi ndjXVc[ZZaWn]VcY# Note: Spindle end-play is felt when you can move the spindle nose toward and away from the lathe head. 1. Gjc i]Z aVi]Z [dg Veegdm^bViZan '% b^cjiZh dcV]^\]heZZYidWg^c\i]ZaVi]Zid^ihcdg" bVadeZgVi^c\iZbeZgVijgZ# 2. 9>H8DCC:8IB68=>C:;GDBEDL:G 3. GZbdkZi]ZX]jX`dg[VXZeaViZ[gdbi]ZaVi]Z he^cYaZ! i]Zc deZc i]Z X]Vc\Z \ZVg XVW^cZi id ZmedhZ i]Z djiWdVgY ZcY d[ i]Z he^cYaZ hZZFigure 108# AdX` LVh]Zg IVc\ HeVccZgCji Figure 109.>cigdYjX^c\YZiZXiVWaZhe^cYaZZcY" eaVn# He^cYaZ DjiWdVgY :cY Figure 108.AVi]Zhe^cYaZdjiWdVgYZcY# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "+," NOTICE Adjusting the lathe spindle preload is a fairly complex procedure that requires precise measurements. If you are not comfortable performing this procedure, get assistance from an experienced professional. 7. EaVXZVY^Va^cY^XVidgdci]ZiVWaZVcYbdkZ i]Z XVgg^V\Z idlVgY i]Z he^cYaZ jci^a i]Z ^cY^XVidg eajc\Zg a^\]ian idjX]Zh i]Z he^cYaZ [VXZ VcY i]Z Y^Va gZVYh ZmVXian oZgd hZZ Figure 110# 9. >chZgii]Z]VcYaZd[VX]jX``Zn^cidVhe^cYaZ ^cYZciid`ZZei]Zhe^cYaZ[gdbgdiVi^c\!i]Zc i^\]iZc i]Z heVccZg cji jci^a i]Z ^cY^XVidg Y^VacZZYaZ_jhihidehbdk^c\VcY^hWVX`id ZmVXianoZgd# Note: While tightening the spanner nut, rock the spindle back-and-forth, slightly to make sure the spindle tapered roller bearings seat properly in their races. L]Zc i]Z Y^Va ^cY^XVidg cZZYaZ hideh bdk" ^c\!i]ZgZl^aaWZcdhe^cYaZZcY"eaVnVcYcd WZVg^c\ egZadVY# >i ^h ZhhZci^Va i]Vi ndj [^cY i]^h ed^ci l^i]dji i^\]iZc^c\ i]Z heVccZg cji idd bjX] VcY ^cVYkZgiZcian egZadVY^c\ i]Z he^cYaZWZVg^c\h# H^cXZ^iiV`Zh\gZViZ[[dgiidijgci]ZheVccZg cji! ndj bVn [^cY ^i Y^[[^Xjai id `cdl ^[ ndj ]VkZ \dcZ eVhi i]Z oZgd ZcY"eaVn ed^ci dg cdi#>i^hZVh^Zhiid]VkZhdbZdcZlViX]i]Z Y^Val]^aZndji^\]iZci]Z^ccZgheVccZgcji# >[ndji]^c`ndjbVn]VkZ\dcZeVhii]ZoZgd ZcY"eaVn ed^ci! iV`Z i]Z i^bZ id jcadVY i]Z WZVg^c\hVhYZhXg^WZYZVga^Zg!i]ZcgZ"i^\]iZc i]Z heVccZg cji jci^a ndj `cdl ndj ]VkZ gZVX]ZYi]ZXdggZXihZii^c\# Figure 110.9^Va^cY^XVidghZije# 8. BdkZi]ZXVgg^V\ZVcVYY^i^dcVa%#&%%idlVgY i]Zhe^cYaZ# "+-" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa 10. L]ZcndjVgZXdc[^YZcii]Vindj]VkZVY_jhi" ZYi]ZheVccZgcjijci^aoZgdhe^cYaZZcY"eaVn VcY egZadVY Zm^hi! i^\]iZc i]Z heVccZg cji VcVYY^i^dcVa (¿&+XadX`l^hZVadc\^ihX^gXjb" [ZgZcXZ id ^cigdYjXZ i]Z XdggZXi Vbdjci d[ he^cYaZWZVg^c\egZadVYhZZFigure 111# HeVccZg Cji To confirm that the spindle bearings are correctly preloaded: 1. >chiVaa i]Z ("_Vl X]jX` VcY i^\]iZc i]Z _Vlh ^cidi]ZXZciZg# 2. HZii]ZaVi]Zhe^cYaZheZZYidVbZY^jbhZi" i^c\# ( $&+ 3. 8dccZXi i]Z bVX]^cZ id edlZg VcY ijgc i]Z aVi]Zhe^cYaZON# 4. AZii]ZaVi]Zgjc[dg'%b^cjiZh# 5. Ijgci]ZaVi]ZOFF!Y^hXdccZXii]ZbVX]^cZ [gdb edlZg! gZbdkZ i]Z X]jX`! i]Zc X]ZX` i]ZiZbeZgVijgZd[i]Zhe^cYaZ^ccZghjg[VXZ# Figure 111.I]Z[^cVaY^hiVcXZidgdiViZi]Z heVccZgcjiVadc\^ihX^gXjb[ZgZcXZ# 11. L^i]dji bdk^c\ i]Z heVccZg cji! WZcY V adX`lVh]ZgiVc\^ciddcZd[i]ZheVccZgcji ^cYZcihidhZXjgZi]ZhZii^c\# Note: It may only be possible to partially engage a lock washer tang with the spanner nut, which will be sufficient. ·>[i]Zhe^cYaZ^hha^\]ianlVgbidi]ZidjX]! ndj ]VkZ ZhiVWa^h]ZY i]Z XdggZXi WZVg^c\ egZadVY# ·>[ i]Z he^cYaZ ^h ]diiZg i]Vc ndj XVc Xdb" [dgiVWan `ZZe ndjg ]VcY dc! i]Z egZadVY ^hiddi^\]iVcYndjbjhigZeZVii]ZWZVg" ^c\ egZadVY VY_jhibZci egdXZYjgZ# L]Zc gZeZVi^c\ i]Z egdXZYjgZ! gdiViZ i]Z heVc" cZgcjiVa^iiaZaZhhYjg^c\Step 10# 12. 8adhZVcYhZXjgZi]ZX]Vc\Z\ZVgXVW^cZi# <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "+." SECTION 9: WIRING I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\Zh idi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hY^V\gVbXVgZ[jaan#>[ndjcdi^XZY^[[ZgZcXZhWZilZZc ndjgbVX]^cZVcYi]ZhZl^g^c\Y^V\gVbh!XVaaIZX]c^XVaHjeedgiVi*,%*)+".++([dgVhh^hiVcXZ# Electrical Safety Instructions 1. SHOCK HAZARD. 9^hXdccZXi i]Z edlZg [gdb i]Z bVX]^cZ WZ[dgZ hZgk^X^c\ ZaZXig^" XVa XdbedcZcih# IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c eZghdcVa ^c_jgn ^cXajY^c\ Wji cdia^b^iZYidhZkZgZWjgch!ZaZXigdXji^dc!dg YZVi]# 2. CIRCUIT REQUIREMENTS. NdjBJHI[da" adli]ZCIRCUIT REQUIREMENTS hZXi^dc dc Page 11# If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician. 3. GROUNDED CIRCUIT.:aZXigdXji^dcdg[^gZ XdjaYgZhjai^[i]ZbVX]^cZ^hcdi\gdjcYZY VcY ^chiVaaZY ^c Xdbea^VcXZ l^i] ZaZXig^XVa XdYZh# 8dbea^VcXZ BJHI WZ kZg^[^ZY Wn V fjVa^[^ZYZaZXig^X^Vc# 4. MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^ci]ZhZY^V\gVbhVgZXjggZciVii]Zi^bZd[ eg^ci^c\!Wji^ibVncdibViX]ndjgbVX]^cZ# 6alVnh jhZ i]Z l^g^c\ Y^V\gVb dc i]Z bdidg# 5. EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZndjVgZZmeZg^ZcX^c\Y^[[^Xjai^ZhjcYZg" hiVcY^c\ i]Z ^c[dgbVi^dc ^cXajYZY ^c i]^h hZXi^dc! XdciVXi djg IZX]c^XVa Hjeedgi Vi *,%*)+".++(# NOTICE The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. WARNING! SHOCK HAZARD! Disconnect power before working on wiring. ",%" <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Wiring Overview B A C D E F Mill Switch B L^g^c\9^V\gVb/ Page 73 A L^g^c\9^V\gVb/ Page 73 Mill Motor C L^g^c\9^V\gVb/Page 72 Electrical Box 220 VAC 6-15 Plug (as recommended) F Main Power Switch L^g^c\9^V\gVb/ Page 72 L^g^c\9^V\gVb/ Page 73 D Lathe Motor <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Lathe Switch E L^g^c\9^V\gVb/Page 73 READ ELECTRICAL SAFETY ON PAGE 70! ",&" Electrical Component Wiring Diagrams Electrical Box J J 6' &%( K *$A( ($A' &$A& &%& &%( K &( &%) & ' J K ( ) * C A Contactor Tengen CJX8-16 Figure 112.:aZXig^XVaWdml^g^c\# )$I' '$I& &%) &) +$I( 6' &%& K &%) &%' K J &%( J &%' C &%) &%& A IdB^aaHl^iX] l^g^c\Y^V\gVbdc Page 73 Ground Hot &%) Hot IdAVi]ZHl^iX] l^g^c\Y^V\gVbdc Page 73 Main Power Switch M& Lamp M' &%( < ' C8 & 220 VAC 6-15 Plug STOP &%& &%& (as recommended) &%' CD ON 8 &%( ZaZXiXdbedcZcih& &%& ",'" READ ELECTRICAL SAFETY ON PAGE 70! <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa ZaZXiXdbedcZcih' Electrical Component Wiring Diagrams Figure 113.B^aabdidgl^g^c\# Id:aZXig^XVa7dm l^g^c\Y^V\gVbdc Page 72 * 2;^ghi7aVX`L^gZ * * Gjc8VeVX^idg &+B;9)*%K68 2;^ghi7aVX`L^gZ J& O'$L' FFO K& * J& J' * NO K& O&$L& * K' VER/DWF Figure 115.B^aahl^iX]l^g^c\# L' J' HiVgi8VeVX^idg ,*B;9'*%K68 Mill Switch (as viewed from behind) Mill Motor Figure 114.AVi]Zbdidgl^g^c\# Id:aZXig^XVa7dm l^g^c\Y^V\gVbdc Page 72 * 2;^ghi7aVX`L^gZ Figure 116.AVi]Zhl^iX]l^g^c\# Gjc8VeVX^idg '%B;9)*%K68 * 2;^ghi7aVX`L^gZ * K& J& O'$L' * J& J' FFO O&$L& NO K' * VER/DWF K& L& L' K' * J' HiVgi8VeVX^idg &*%B;9'*%K68 Lathe Switch (as viewed from behind) <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Lathe Motor READ ELECTRICAL SAFETY ON PAGE 70! ",(" ",)" & ' ( ( ) * + , &( . &% - && &* &+ &, &' &) '' (% '( ', '+ '* ') '- &- &* &. (( '& (' (& (- (. '% (+ '. () (* +' (, )( )' )& )% +- )) )* )+ ), ++ ,+ )- ,% +- +* ,& +. ,. +, ,- ,' +) ,, )-"& ,)") *& *% *' *( ,)"( ). *- ,)"* ,)"' *) +( ** ,* -' ,)"+ ,)"& *+ ,)", -& *, +& -% *. +% ,) SECTION 10: PARTS Mill Head Breakdown <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Mill Head Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 SPANNER NUT M30-1.5 BEVEL GEAR 46T SPACER THRUST BEARING 8107 LEADSCREW NUT BRACKET CAP SCREW M8-1.25 X 30 ELEVATION LEADSCREW NUT KEY 8 X 8 X 15 MILL COLUMN CAP SCREW M16-2 X 35 MILL HEADSTOCK CASTING LOCK PLUNGER SPECIAL HEX NUT ELEVATION LEADSCREW THRUST BEARING 8108 LOCK COLLAR M36-1.5 PHLP HD SCR M5-.8 x 8 MILL COLUMN BRACKET CAP SCREW M8-1.25 X 25 EXT RETAINING RING 18MM BUSHING COLUMN COVER LONG KNOB B8 X 40 HANDLE M8-1.25 X 40 HANDLE HUB LOCK BOLT LOCK BOLT SLEEVE TAPER PIN 4 X 28 GEAR SHAFT BRACKET BEVEL GEAR SHAFT 30T HEX BOLT M6-1 X 20 SET SCREW M8-1.25 X 6 EXT RETAINING RING 20MM BUSHING CAM SHAFT BEARING CAP SET SCREW M5-.8 X 5 FELT COLLAR TAPERED ROLLER BEARING 7108 MILL QUILL TAPERED ROLLER BEARING 7107 SPANNER LOCK WASHER 35MM SPANNER NUT M35-1.5 BEARING CAP HEX BOLT M5-.8 X 16 46 47 48 48-1 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 74 74-1 74-2 74-3 74-4 74-5 74-6 74-7 75 76 77 78 79 80 81 82 ROLLING BEARING 109 EXT RETAINING RING 45MM MILL SPINDLE DRAW BAR MILL DRIVE SYSTEM BASE ROLLING BEARING 204 SPACER BUSHING ROLLING BEARING 204 THREADED SHAFT ACORN NUT M10-1.5 IDLER PULLEY SPINDLE PULLEY MILL DRIVE SYSTEM COVER SPINDLE CAP BASE SPINDLE CAP PULLEY CAP SET SCREW M8-1.25 X 12 FLAT WASHER 10MM LOCK PLUNGER CAP HANDLE M10-1.25 X 50 CAP SCREW M8-1.25 X 18 LOCK BOLT M10 X 50 SET SCREW M8-1.25 X 16 SWITCH PANEL SET SCREW M8-1.25 X 18 PHLP HD SCR M4-.7 X 20 PHLP HD SCR M5-.8 X 10 MILL SWITCH ASSEMBLY ELECTRICAL BOX SWITCH COVER PHLP HD SCR 10-24 X 2-1/2 FWD/REV SWITCH ON SWITCH OFF SWITCH STRAIN RELIEF E-CLIP 16MM LOCK BOLT SLEEVE LOCK BOLT PLUNGER HANDLE KNOB HANDLE HUB SPECIAL SLOTTED SCREW V-BELT 3L370 V-BELT 3L500 P4791001 P4791002 P4791003 P8107 P4791005 PSB13M P4791007 PK60M P4791009 P4791010 P4791011 P4791012 P4791013 P4791014 P8108 P4791016 PS05M P4791018 PSB31M PR07M P4791021 P4791022 P4791023 P4791024 P4791025 P4791026 P4791027 P4791028 P4791029 P4791030 PB08M PSS17M PR09M P4791034 P4791035 P4791036 PSS07M P4791038 P4791039 P4791040 P4791041 P4791042 P4791043 P4791044 PB148M <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa P4791046 PR56M P4791048 P4791048-1 P4791049 P4791050 P4791051 P4791052 P4791050 P4791054 PN43M P4791056 P4791057 P4791058 P4791059 P4791060 P4791061 PSS14M PW04M P4791064 P4791065 PSB76M P4791067 PSS06M P4791069 PSS41M PS52M PS09M P4791074 P479174-1 P479174-2 PS36 P479174-4 P479174-5 P479174-6 P4791941 PEC08M P4791076 P4791077 P4791078 P4791079 P4791080 PVM37 PVM50 ",*" Downfeed Breakdown &&% &%& &&' &%' &%( &&& &&( &%) &%, &&* &%. &%+ &&) &&+ &%* &&, &&* &'% &&. &%- &&- &'' &'- &', &'* &') &'. &'+ &'( &'& &(% &(& REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 SPRING COVER COILED SPRING 0.8 X 20 X 1000 SPRING SEAT PHLP HD SCR M4-.7 x 6 GEAR SHAFT 18T KEY 6 X 6 X 15 PIN 5 X 28 WORM SEAT BALL OILER 8MM STAR KNOB TAPER PIN 3 x 18 SHAFT ROLL PIN 3 X 16 SET SCREW M5-.8 X 8 WORM SLEEVE WORM 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 CAP SCREW M6-1 X 30 GRADUATED DIAL CLUTCH SLEEVE WORM KNOB CAP SCREW M5-.8 X 50 SHAFT SET SCREW M6-1 X 12 COMPRESSION SPRING 0.6 X 5 X 15 STEEL BALL 5MM SPRING PLATE HANDLE SEAT SET SCREW M6-1 X 12 HANDLE LEVER M10-1.5 X 100 HANDLE KNOB M10-1.5 X 50 ",+" P4791101 P4791102 P4791103 PS17M P4791105 PK99M P4791107 P4791108 P4791109 P4791110 P4791111 P4791112 PRP02M PSS31M P4791115 P4791116 PSB07M P4791118 P4791119 P4791120 P4791121 PSB109M P4791123 PSS04M P4791125 P4791126 P4791127 P4791128 PSS04M P4791130 P4791131 <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Mill Motor Breakdown '%& '%' '%) '%( '%+ '%* '%'%*"* '%*"& '&% '%, '%*"' '&& '%*"+ '%*"( '&) '%'&' '%. '%*") '&( '%, REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 205 205-1 205-2 205-3 205-4 205-5 MOTOR PULLEY KEY 6 X 6 X 15 SET SCREW M5-.8 X 10 HEX BOLT M8-1.25 X 18 MILL MOTOR 3/4HP 220V 1-PH CAPACITOR COVER S CAPACITOR 75M 250V 1-1/4 X 3-1/8 R CAPACITOR 16M 450V 1-5/8 X 2-7/8 MOTOR WIRING JUNCTION BOX MOTOR FAN COVER 205-6 206 207 208 209 210 211 212 213 214 MOTOR FAN MOTOR MOUNT SET SCREW M5-.8 X 8 COLLAR GEAR SHAFT 12T CAP SCREW M8-1.25 X 18 HANDLE HUB HANDLE LEVER M6-1 X 36 KNOB M6-1 X 25 MOTOR BRACKET P4791201 PK99M PSS05M PB85M P4791205 P4791205-1 P4791205-2 P4791205-3 P4791205-4 P4791205-5 <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa P4791205-6 P4791206 PSS31M P4791208 P4791209 PSB76M P4791211 P4791212 P4791213 P4791214 ",," Tailstock Breakdown ('& (&& ('( (&- (&+ (&' ('% (&. (&, (&* (&) (&( ('' ((. ('* (&% (%- (%. ('+ (%, ('- (%* ((+ ((, (%+ (() (%' (&* ((' (%( (%) (') ((& ('. (&) ((* ((% ((( (%& REF PART # DESCRIPTION REF PART # DESCRIPTION 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 TALESTOCK GIB KNOB M6-1 X 36 HANDLE M6-1 X 40 HANDLE HUB GRADUATED LABEL SPECIAL T-NUT TAILSTOCK QUILL COLLAR SET SCREW M5-.8 X 10 LOCK PLUNGER KNOB HANDLE HANDLE HUB FLAT WASHER 10MM HEX BOLT M10-1.5 X 45 TAILSTOCK CASTING BALL OILER 8MM TAILSTOCK LEADSCREW KEY 4 X 4 X 28 320 321 322 323 324 325 326 328 329 330 331 332 333 334 335 336 337 339 TAILSTOCK LEADSCREW NUT GRADUATED DIAL BUSHING SPRING PLATE HANDWHEEL ACORN NUT M10-1.5 HANDWHEEL HANDLE LOCK PLUNGER PLUG TAILSTOCK BASE SET SCREW M8-1.25 X 30 HEX NUT M8-1.25 LOCK PLUNGER CAP SCREW M8-1.25 X 90 ADJUSTMENT NUT OFFSET LABEL INDICATOR LABEL SPECIAL CAP SCREW ",-" P4791301 P4791302 P4791303 P4791304 P4791305 P4791306 P4791307 P4791308 PSS05M P4791310 P4791311 P4791312 P4791313 PW04M PB116M P4791316 P4791109 P4791318 PK125M P4791320 P4791321 P4791322 P4791323 P4791324 PN43M P4791326 P4791328 P4791329 P4791330 PSS19M PN03M P4791333 PSB106M P4791335 P4791336 P4791337 P4791339 <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa *%% *'% *%& ).- *&& *%% ).. ).& *&. *&% *%. *%, *%% *%*&+ *%+ *&- *%* *%% *%) *%( *%' )%& )%( *') *&, *&) *'( *'' *'& *&' *&( ).* ).) *&* )., ).+ )%' )%+ )-( )&% )&* ),* ),, ),- ),' ),+ ),) ),( )'& )&( )&) )&, )&+ )&)&. )'% )-) ),. )-% )-& )%- )&& )&' )%. )') )'* )'( )'+ )(+ )'),& ),% )+. )+)+* )', )+, )'' )++ )'. )+' )+% )+) )(% )+( )(& )(* )(' )() )). )(( )+& )*. )** )*, ))+ )*% )*( )))*& )*))) )*+ )*' )), )*) ))' ))& ))* ))( )(, ))% )(. )(- )-' )-* )-+ ).' )&' ).( ).% )-)-. )-, )%) )%* )%, Bed Breakdown ",." Bed Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 BED TABLE TABLE GIB LOCK PLUNGER BRACKET SADDLE CAP SCREW M6-1 X 60 TAPER PIN 5 X 45 LOCK PLUNGER SET SCREW M10-1.5 X 35 WIPER RIGHT REAR PHLP HD SCR M5-.8 X 10 WIPER RIGHT FRONT SADDLE GIB HEX NUT M10-1.5 HEX NUT M8-1.25 SET SCREW M8-1.25 X 50 CAP SCREW M4-.7 X 16 CROSS LEADSCREW NUT CROSS LEADSCREW KEY 4 X 4 X 14 BALL OILER 8MM CROSS LEADSCREW BRACKET CAP SCREW M8-1.25 X 16 BUSHING ROLL PIN 4 X 25 HANDWHEEL 12-1.75 X 100 HANDLE W/ SLEEVE M6-1 X 65 THREAD DIAL THREAD DIAL BODY WORM ROLL PIN 3 X 12 BALL OILER 8MM HEX NUT M5-.8 SET SCREW M5-.8 X 30 HANDLE HANDLE W/ SLEEVE ACORN NUT M10-1.5 HANDWHEEL B12-1.75 X 125 BEARING SLEEVE SPRING PLATE GRADUATED DIAL SET SCREW M5-.8 X 16 APRON BUSHING KEY 4 X 4 X 30 GEAR SHAFT 20T END CAP GEAR SHAFT 14T SLEEVE 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 GEAR 60T HANDLE HUB COMPRESSION SPRING .8 X 5 X 25 STEEL BALL 6.5MM FLAT HD SCR M4-.7 X 12 END CAP GEAR SHAFT BRACKET BEARING SLEEVE EXT RETAINING RING 20MM SWITCH SHAFT KEY 6 X 6 X 12 HALF-NUT KEY 6 X 6 X 12 HALF-NUT GIB CAP SCREW M6-1 X 25 ROLL PIN 5 X 50 ACORN NUT M10-1.5 SPRING PLATE COLLAR GRADUATED DIAL ROLLER BEARING GB301-84 SET SCREW M5-.8 X 10 ROLL PIN 5 X 26 ROLLER BEARING GB301-84 SET SCREW M5-.8 X 10 TAPER PIN 6 X 32 CAP SCREW M8-1.25 X 30 END CAP BUSHING BALL OILER 8MM LEADSCREW BRACKET LONGITUDINAL LEADSCREW CAP SCREW M6-1 X 16 FLAT WASHER 6MM WIPER LEFT FRONT CAP SCREW M6-1 X 16 HANDLE HUB HANDLE M6-1 X 40 KNOB M6-1 X 30 WIPER LEFT REAR RACK CAP SCREW M8-1.25 x 12 ROLL PIN 6 X 30 CHANGE GEAR SHAFT COLLAR BRACKET HEX BOLT M4-.7 X 20 SPECIAL T-NUT CHANGE GEAR PIVOT FLAT WASHER 12MM "-%" P4791401 P4791402 P4791403 P4791404 P4791405 P4791406 PSB49M P4791408 P4791409 PSS84M P4791411 PS09M P4791413 P4791414 PN02M PN03M PSS42M PSB16M P4791419 P4791420 PK134M P4791109 P4791423 PSB11M P4791425 PRP56M P4791427 P4791428 P4791429 P4791430 P4791431 PRP61M P4791109 PN06M PSS27M P4791436 P4791437 PN43M P4791439 P4791440 P4791441 P4791442 PSS34M P4791444 P4791445 PK31M P4791447 P4791448 P4791449 P4791450 P4791451 P4791452 P4791453 P4791454 PFH25M P4791456 P4791457 P4791458 PR09M P4791460 PK81M P4791462 PK81M P4791464 PSB06M PRP30M PN43M P4791468 P4791469 P4791470 P4791471 PSS05M PRP26M P4791474 PSS05M P4791476 PSB13M P4791478 P4791479 P4791109 P4791481 P4791482 PSB01M PW03M P4791485 PSB01M P4791487 P4791488 P4791489 P4791490 P4791491 PSB58M PRP08M P4791494 P4791495 P4791496 PB173M P4791498 P4791499 PW06M <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Bed Parts List REF PART # 501 P4791501 501A P4791501A 502 P4791502 503 P4791503 504 P4791504 505 PEC10M 506 P4791506 507 P4791507 508 PK98M 509 PN02M 510 PW04M 511 P4791511 512 P4791512 513 P4791513 514 P4791514 * Not Shown DESCRIPTION REF PART # DESCRIPTION CHANGE GEAR 20T CHIP PAN CHANGE GEAR 35T SPLINE SHAFT E-CLIP 9MM CHANGE GEAR 26T SPLINE KEY 3 X 3 X 16 HEX NUT M10-1.5 FLAT WASHER 10MM STATIONARY SHAFT CONNECTING SLEEVE SPANNER NUT M20-1.5 SPANNER NUT M20-1.5 515 516 517 518 519 520 521 522 523 524 1000A 1001A 1002 1003 1004 P4791515 P51104 P4791517 P4791518 P4791519 P8105 P4791521 P4791109 PSB42M PS07M P47911000A P47911001A P47911002 P47911003 P47911004 SPACER THRUST BEARING 51104 BUSHING GEARBOX CASTING BUSHING THRUST BEARING 8105 TAPER PIN 6 X 32 BALL OILER 8MM CAP SCREW M6-1 X 85 PHLP HD SCR M4-.7 X 8 COMPLETE LEFT CABINET ASSY COMPLETE RIGHT CABINET ASSY CENTER PANEL CENTER PANEL BRACKET LEFT CENTER PANEL BRACKET RIGHT <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa "-&" "-'" +(( +(' +'- +(* +(% +() +(& +'* +') +'( +'' +(+ +'. +'& +'+ +(, +(. +(- +', +'% +&. +)% +)( +)& +)' +&- +&, +&+ +)) +&* +)* +&( +&) *,'"* *,'") *,'"( +)- +%- +&% *,'"' +), +%. +)+ +&' +&& ++% ++- *,'"+ *,'"& *,'", +). +*% +*& +*' ++. +%, +%+ +%) *,' +*( +,% +*) ++( +*. ++& +%* +%( ++' +*+ +*, +*- ++* +** ++) +++ +%' +%& ++, Lathe Head Breakdown <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Lathe Head Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 572 572-1 572-2 572-3 572-4 572-5 572-6 572-7 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 LATHE SWITCH ASSEMBLY ELECTRICAL BOX SWITCH COVER PHLP HD SCR 10-24 X 2-1/2 FWD/REV SWITCH ON SWITCH OFF SWITCH STRAIN RELIEF KEY 12 X 12 X 14 LATHE SPINDLE KEY 12 x 12 X 28 BEARING OIL SEAL CAP SCREW M5-.8 X 20 GASKET TAPPERED ROLLER BEARING 7112 GEAR 48T EXT RETAINING RING 55MM END CAP SET SCREW M4-.7 X 16 O-RING 39.7 X 3.5 P40 ROLLER BEARING 15 X 25MM EXT RETAINING RING 20MM GEAR 60T SHAFT SLEEVE GEAR 37T GEAR 26T KEY 6 X 6 X 65 MIDDLE SHAFT RUBBER GASKET PLUG M20-1.5 ROLLER BEARING 15 X 25MM END CAP SET SCREW M4-.7 X 5 TAPERED ROLLER BEARING 7110 GASKET CAP SCREW M5-.8 X 20 END CAP BUSHING SPINDLE PULLEY 632 633 634 635 636 637 638 639 640 641 642 643 644 645 646 647 648 649 650 651 652 653 654 655 656 657 658 659 660 661 662 663 664 665 666 667 668 669 670 SPANNER LOCK WASHER SPANNER NUT M50-1.5 HEX NUT M10-1.5 LOCK WASHER 10MM GEAR 20T SET SCREW M4-.7 X 5 ROLLER BEARING 15 X 25MM BALL OILER 8MM E-CLIP 9MM FLAT WASHER 10MM CHANGE GEAR 20T BUSHING GEAR 50T SPLINE SHAFT HEADSTOCK CASTING SPACER ROCKER ARM O-RING 15.8 X 2.4 P16 GASKET INDENT PLATE STEEL BALL COMPRESSION SPRING .08 X 5 X 25 HANDLE HUB ROLL PIN 5 X 50 HANDLE KNOB BM8-1 X 40 SIGHT GLASS M16-1.5 O-RING 15.8 X 2.4 P16 OUTPUT SHAFT DUPLEX GEAR 39T EXT RETAINING RING 20MM ROLLER BEARING 15 X 25MM O-RING 11.8 X 2.4 P12 END CAP SET SCREW M4-.7 X 16 KEY 6 X 6 X 70 KEY 4 X 4 X 10 FLAT HD SCR M5-.8 X 12 P4791572 P479174-1 P479174-2 PS36 P479174-4 P479174-5 P479174-6 P4791941 PK154M P4791602 PK156M P4791604 PSB15M P4791606 P4791607 P4791608 PR78M P4791610 PSS35M PORP040 P4791613 PR09M P4791615 P4791616 P4791617 P4791618 P4791619 P4791620 P4791621 P4791622 P4791623 P4791624 PSS08M P4791626 P4791627 PSB15M P4791629 P4791630 P4791631 <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa P4791632 P4791633 PN02M PLW06M P4791636 PSS08M P4791638 P4791109 PEC10M PW04M P4791642 P4791643 P4791644 P4791645 P4791646 P4791647 P4791648 P4791649 PORP016 P4791651 P4791652 P4791653 P4791654 P4791655 PRP30M P4791657 P4791658 P4791659 PORP016 P4791661 P4791662 PR09M P4791664 PORP012 P4791666 PSS35M P4791668 PK05M PFH05M "-(" Change Gear Box Breakdown ,%- ,%, ,%+ ,%( ,%. ,%& ,&- ,%' ,%( ,'% ,%) ,&, ,&. ,&% ,&& ,&' ,'& ,%* ,'' ,&( ,'( ,') ,&) ,&+ ,&* REF PART # DESCRIPTION REF PART # DESCRIPTION 701 702 703 704 705 706 707 708 709 710 711 712 DOOR LATCH SHAFT TAPER PIN 3 x 18 STAR GRIP KNOB 8 X 32 BUSHING DOOR BUTT HINGE LATHE DRIVE SYSTEM CABINET PIVOT PLATE BUSHING FLAT HD SCR M5-.8 X 12 TENSION SPRING 2 X 12 X 61.5 713 714 715 716 717 718 719 720 721 722 723 724 AXIS SHAFT AXIS SHAFT BRACKET PHLP HD SCR M5-.8 x 8 E-CLIP 12MM IDLER PULLEY BRACKET PHLP HD SCR M5-.8 x 8 DEEP GROOVE BALL BEARING 203 OUTER SPRING SLEEVE INNER SPRING SLEEVE DEEP GROOVE BALL BEARING 203 IDLER PULLEY E-CLIP 15MM "-)" P4791701 P4791702 P4791703 P4791704 P4791705 P4791706 P4791707 P4791708 P4791709 P4791710 PFH05M P4791712 P4791713 P4791714 PS05M PEC12M P4791717 PS05M P4791719 P4791720 P4791721 P4791722 P4791723 PEC05M <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Lathe Motor Breakdown -%& -%' -%("& -%( -%(") -%) -%("* -%* -%("' -%+ -%("+ -%, -%("( -&% -&& -%- -&' -%. -'( -&( -'& -&) -&* -&+ .(. -'' -&-'% -&, .)& .)% -&. REF PART # DESCRIPTION REF PART # DESCRIPTION 801 802 803 803-1 803-2 803-3 803-4 803-5 803-6 804 805 806 807 808 809 810 HEX BOLT M8-1.25 X 25 KEY 8 X 8 X 40 MOTOR 1-1/2HP 220V 1-PH CAPACITOR COVER S CAP. 150M 250V 1-1/4 X 3-1/8 R CAP. 20M 450V 1-/58 X 3 MOTOR FAN COVER MOTOR FAN MOTOR WIRING JUNCTION BOX HEX NUT M10-1.5 FLAT WASHER 10MM MOTOR MOUNT DOG BOLT M10-1.5 X 70 BRACKET AXLE SHAFT ROLL PIN 6 X 28 811 812 813 814 815 816 817 818 819 820 821 822 823 939 940 941 ROLL PIN 2 X 12 ROLL PIN 3 X 20 HEX BOLT M12-1.75 X 30 LOCK WASHER 12MM MOTOR MOUNT BRACKET HEX NUT M6-1 ELECTRICAL BOX MOUNT MOUNTING PANEL ELECTRICAL BOX SPECIAL SCREW V-BELT 3L260 V-BELT 3L290 MOTOR PULLEY MAGNETIC CONTACTOR TERMINAL BOARD 5P STRAIN RELIEF PB07M PK41M P4791803 P4791803-1 P4791803-2 P4791803-3 P4791803-4 P4791803-5 P4791803-6 PN02M PW04M P4791806 P4791807 P4791808 P4791809 PRP46M <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa PRP99M PRP42M PB27M PLW05M P4791815 PN01M P4791817 P4791818 P4791819 P4791820 PVM26 PVM29 P4791823 P4791939 P4791940 P4791941 "-*" Steady Rest Breakdown Follow Rest Breakdown ()%"& ()% ()%"( ()& ()&"& ()%"' ()&"' ()&"( ()%") ()%"&- ()%"* ()%"&, ()%"'% ()%"&+ ()%"&* ()%"&) ()%"&. ()&") ()&"- ()&"* ()%"+ ()%"- ()&". ()%". ()&"+ ()%"&( ()&", ()%"&' ()%", ()%"&% ()%"&& REF PART # DESCRIPTION 340 340-1 340-2 340-3 340-4 340-5 340-6 340-7 340-8 340-9 340-10 340-11 340-12 340-13 340-14 340-15 340-16 340-17 340-18 340-19 340-20 P4791340 PSW03-1 P4791340-2 P4791340-3 P4791340-4 PSS01M P4791340-6 P4791340-7 PRP61M P4791340-9 P4791340-10 PW04M PB116M P4791340-13 PRP99M PW03M P4791340-16 P4791340-17 P4791340-18 PW01M P4791340-20 STEADY REST ASSEMBLY KNOB TAPER PIN 3 X 22 ADJUSTMENT BOLT ADJUSTMENT BOLT SLEEVE SET SCREW M6-1 X 10 KNURLED SCREW BOTTOM FRAME ROLL PIN 3 X 12 PIVOT PIN CLAMP SHOE FLAT WASHER 10MM HEX BOLT M10-1.5 X 45 PIVOT PIN ROLL PIN 2 X 10 FLAT WASHER 6MM DOG BOLT KNOB UPPER FRAME FLAT WASHER 8MM FINGER "-+" REF PART # DESCRIPTION 341 341-1 341-2 341-3 341-4 341-5 341-6 341-7 341-8 341-9 FOLLOW REST ASSEMBLY KNOB TAPER PIN 3 X 22 ADJUSTMENT BOLT ADJUSTMENT BOLT SLEEVE SET SCREW M6-1 X 10 KNURLED SCREW FINGER FRAME CAP SCREW M8-1.25 X 20 P4791341 PSW03-1 P4791340-2 P4791340-3 P4791340-4 PSS01M P4791340-6 P4791340-20 P4791341-8 PSB14M <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Compound Slide Breakdown .(("( .(( .((") .(("' .(("& .(("* .&& .(("+ .%* .%+ .%- .&' .&% .%. .%, .%( .%) .(' .(& .(% .%& .%' .&( .'. .'.', .&) .&* .%% .&+ .'+ .'* .') .'( .'' .'& .&, .&- .'% .&. REF PART # DESCRIPTION REF PART # DESCRIPTION 900 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 COMPLETE COMPOUND ASSY LEADSCREW NUT COMPOUND SLIDE LEADSCREW KEY 4 X 4 X 14 LEADSCREW BRACKET BALL OILER 8MM CAP SCREW M6-1 X 16 GRADUATED DIAL SPRING INDICATOR BUSHING SPANNER NUT TAPER PIN 3 X 16 DUAL BALL HANDLE SET SCREW M5-.8 X 14 CAP SCREW M5-.8 X 10 HEX NUT M5-.8 GIB RIVET ANGLE SCALE T-BOLT M10-1.5 X 30 920 921 922 923 924 925 926 927 928 929 930 931 932 933 933-1 933-2 933-3 933-4 933-5 933-6 SPECIAL T-BOLT PHLP HD SCR M4-.7 X 12 BLOCK COMPOUND SLIDE MOUNT FLAT WASHER 10MM HEX NUT M10-1.5 COMPOUND SLIDE BASE FLAT WASHER 8MM HEX NUT M8-1.25 TOOL POST BOLT COMPOUND SLIDE TOP COMPRESSION SPRING PLUNGER TOOL POST ASSEMBLY HANDLE KNOB HANDLE HUB SPECIAL WASHER CAP SCREW M8-1.25 X 25 TOOL POST BASE P4791900 P4791901 P4791902 PK134M P4791904 P4791109 PSB01M P4791907 P4791908 P4791909 P4791910 P4791911 P4791912 PSS34M PSB50M PN06M P4791916 P4791917 P4791918 P4791919 <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa P4791920 PS02M P4791922 P4791923 PW04M PN02M P4791926 PW01M PN03M P4791929 P4791930 P4791931 P4791932 P4791933 P4791933-1 PSW03-1 P4791933-3 P4791933-4 PSB31M P4791933-6 "-," Accessories Breakdown &&%& &&%( &&%' &&%&"' &&'& &&%) &&%* &&'' &&'( &&%&"& &&') &&%, &&'* &&(& &&%- &&%+ &&'+ &&%. &&&% &&', &&'- &&&& &&&, &&'. &&&( &&&) &&&* &&&+ &&&- &&&. &&'% &&&' REF PART # DESCRIPTION REF PART # DESCRIPTION 1101 1101-1 1101-2 1102 1103 1104 1105 1106 1107 1108 1109 1110 1111 1112 1113 1114 1115 P47911101 P47911101-1 P47911101-2 P47911102 P47911103 P47911104 P47911105 P47911106 P47911107 P47911108 P47911109 P47911110 PSDF2 PSDP2 PAW06M PAW05M PAW04M 4-JAW CHUCK ASSY 8" 4-JAW CHUCK 8" JAW SET FOR 4-JAW CHUCK 3-JAW CHUCK ASSY 6" FACEPLATE 8" 3-JAW CHUCK KEY 4-JAW CHUCK KEY EXT. JAW SET FOR 3-JAW CHUCK TOOLBOX DEAD CENTER MT#5 DEAD CENTER MT#3 DRILL CHUCK B16 & KEY SCREWDRIVER FLAT #2 SCREWDRIVER PHILLIPS #2 HEX WRENCH 6MM HEX WRENCH 5MM HEX WRENCH 4MM 1116 1117 1118 1119 1120 1121 1122 1123 1124 1125 1126 1127 1128 1129 1130 1131 PAW03M P47911117 P47911118 PWR810 PWR1719 P47911121 P47911122 P47911123 P47911124 P47911125 P47911126 P47911127 P47911128 P47911129 P47911130 P47911131 HEX WRENCH 3MM CRANK HANDLE DRIFT KEY WRENCH 8/10 WRENCH 17/19 CHANGE GEAR 22T CHANGE GEAR 24T CHANGE GEAR 25T CHANGE GEAR 26T CHANGE GEAR 27T CHANGE GEAR 28T CHANGE GEAR 30T CHANGE GEAR 34T CHANGE GEAR 38T CHANGE GEAR 42T ARBOR B16-MT#3 "--" &&(% <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa Cabinet Stand Breakdown &%&( &%&% *%&6 &%%%6 &%%' &%%) &%%* &%&' &%&& &%%. &%%&%%&6 &%%( &%%+ &%%, &%&& REF PART # DESCRIPTION REF PART # DESCRIPTION 501A P4791501A 1000A P47911000A 1001A P47911001A 1002 P47911002 1003 P47911003 1004 P47911004 1005 P47911005 1006 P47911006 CHIP PAN COMPLETE LEFT CABINET ASSY COMPLETE RIGHT CABINET ASSY CENTER PANEL CENTER PANEL BRACKET LEFT CENTER PANEL BRACKET RIGHT CABINET LEFT CABINET DRAWER LEFT 1007 1008 1009 1010 1011 1012 1013 CABINET DOOR LEFT PHLP HD SCR M4-.7 X 10 FLAT WASHER 4MM CABINET STAND RIGHT PHLP HD SCR M4-.7 X 8 CABINET DOOR RIGHT CABINET DRAWER RIGHT <),.&&'m(.AVg\Z8dbWdAVi]Z$B^aa P47911007 PS38M PW05M P47911010 PS07M P47911012 P47911013 "-." Label Placement .-+ .-) .-* .-, ..( .-- .-( .-. .-' ..% .-& ..& ..) .-% ..' REF PART # DESCRIPTION REF PART # DESCRIPTION 980 981 982 983 984 985 986 987 MACHINE ID LABEL MAIN POWER SWITCH LABEL DISCONNECT LABEL VERT READ MANUAL LABEL VERT LATHE RANGE NOTICE EYE HAZARD LABEL VERT CARRIAGE CRASH NOTICE MILL SWITCH LABEL 988 989 990 991 992 993 994 ENTANGLEMENT HAZARD LABEL DEPTH STOP NOTICE GRIZZLY GREEN TOUCH UP PAINT LATHE SWITCH LABEL ELECTRICITY LABEL GRIZZLY OVAL NAMEPLATE SMALL LATHE HEAD SPEED LABEL P4791980 P4791981 P4791982 PLABEL-12 P4791984 P4791985 P4791986 P4791987 P4791988 P4791989 PPAINT-1 P4791991 PLABEL-14 G9987 P4791994 Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. 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Model G4791 12" X 39" Large Combo Lathe

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