Transcript
Model G830 Gel Coat Touch-up Spray Gun Documentation & Warranty Packet Documentación y Paquete de Garantía Thank you for purchasing the G830 Gel Coat Touch-up gun. If properly maintained, this sprayer will provide years of trouble free service. Gracias por comprar la Pistola de retroque G830. Si se mantiene apropiadamente, “ESTA” le proveerá muchos anos de servicio sin problemas.
WARRANTY/GARANTIA This modelo G830 Spray Gun is warranted against defects for a period of 60 days. Keep your original sales receipt for proof of purchase. ES Manufacturing, Inc. will replace or repair any defective part, either direct, or through the distributor, at the option of ES Manufacturing. ES Manufacturing reserves the right to inspect the merchandise at our facility. Transportation to and from the service center is the responsibility of the purchaser. ES Manufacturing, Inc. doesn’t warrant uninterrupted or error-free operation of the products, and is not responsible for damage, loss, lost production or any other expenses due to the failure of this product. The supplied listing of nozzle suggestions is based on use comments and are no way guaranteed. This warranty in no way guarantees the suitability of this equipment for use with any material. No other warranty is expressed or implied. El modelo G830 (Pistola Rociadora) esta garantizada por defectos por 60 dias. Guarde el original de su recibo como prueba de compra. ES MFG., Inc. le remplaza o repara alguna parte que venga defectuosa al momento de su compra. Si bien directamente o a través de nuestro Distribuidor. (Es la opción de ES Manufacturing, Inc.) ES Manufacturing se reserva el derecho de inspeccionar la mercancía devuelta en nuestras Oficinas. La transportación de la mercancía devuelta es responsabilidad única del comprador. ES Manufacturing, Inc. no garantiza interrupciones o algún error en la operación de este producto, tampoco es responsable por danos, perdidas o cualquier otro gasto debido al fallo de este producto. La lista que le proveemos con sugerencias para el uso de las boquillas están basados en comentarios de los usuarios y no hay forma que puedan ser garantizadas. Esta garantía no garantiza de ninguna manera el uso de este equipo con ningún material. Ninguna otra garantía es expresada o implicada.
Important! Important! Important! Enclosed warranty sheet must be returned with a copy of your original bill of sale to ES Manufacturing for any service or returns! ¡ Importante! ¡ Importante! ¡Importante! Adjunto el Formulario de Garantía que debe ser retornada con una copia del recibo original al momento de la compra a ES Manufacturing para cualquier tipo de servicio o devolución. Copyright 2005 ES Manufacturing, Inc. 2647 24th Street North St. Petersburg, Fl 33713 US/Canada: 800-55ES-MFG, Local/International: 727-323-4040, Fax: 727-327-9872, Website: www.esmfg.com Email Address:
[email protected]
Model G830 2.0 HVLP Spray Contents: u u u u u u u u
Technical Data Important Safety Instruction Operating Instructions Adjustment Maintenance Caution Troubleshooting Parts List
Read this Instruction Manual carefully and understand it completely, basic precaution should be strictly followed to prevent the damage to the tool and injury to the operator. Retain this manual for further reference. And you should pay more attention to the Technical Data.
Feed Type: Gravity Standard Dia of Nozzle: φ2.0mm Optional Dia of Nozzle: φ0.5-1.2mm Recommended air pressure: 4.5 – 6.0 bar (40-60 PSI) Material Capacity: 120cc
(250cc w/optional alum. cup)
Air Consumption: 3.5-6.0cfm
u Important Safety Instructions 1.For toxic vapors produced by spraying certain materials can create intoxication and serious damage to health. Always wear safety glasses, gloves and respirator to prevent the toxic vapor hazard, solvent and gelcoat coming into contact your eyes or skin. (see fig 1) 2.Never use oxygen, combustible or any other bottle gas as a power source or would cause explosion and serious personal injury. (see fig 2) 3.Fluid and solvent can be highly flammable or combustible. Use in well-ventilated spray booth and avoid any ignition sources, such as smoking, open flames and decrial hazard. (see fig 3) 4.Disconnect tool from air supply when not in use or maintaining also a shut off valve. As an emergency stop is recommend. 5.Use clean, dry and regulate compressed air rated at 4.5-6.0 bar, (40-60PSI) never exceed maximum permissive operating pressure (see fig 4) 6.Never use homogenate hydrocarbon solvent, which can chemically react with aluminum and zinc parts and chemically compatible with aluminum and zinc parts. 7.Never point gun at you and others at any time. 8.Before operating the tool, make sure all the screws & caps are securely tightened in case of leaking; 9. Before spraying, be sure trigger and related parts operate smoothlyl. 10.Never modify this tool for any applications. Only use parts, nozzles and accessories recommended and accessories recommended by ES Manufacturing, Inc.
t Operating Instructions Ø
This tool applies to operate on clean, dry and compressed air at regulated pressure at 4.5-6.0 bar.
Too
low or too high pressure will adversely affect the gun and the quality of spray. Ø
Check and replace any damaged or worn parts on the too.
Make sure the trigger and nozzle can operate
well. Ø
Connect the gun to air supply.
Be sure fluid cap, container and air hose should be connected tightly with
spray gun. Ø
When spraying, hold the gun perpendicular with spraying area then move it parallel for several times. The trigger should be locked before the stroke ended. Keep the appropriate distance of 6-10 inches between gun and surface area, according the atomization pressure and spraying conditions.
Fig 5
See Fig 5.
u Adjustment The desired pattern, volume of fluid output and fine atomization can easily be obtained by regulating the Pattern Adjusting Knob, Fluid Adjusting Knob and Air Adjusting Knob. Adjusting pattern: Turning Pattern Adjusting Knob to the right until tight will make spray pattern round, or turning it left, will make spray pattern ellipse. Adjusting volume of fluid output: Turn the Fluid Adjusting Knob, clockwise will reduce the volume of fluid output and counter-clockwise will increase fluid output. Adjusting air volume: Turning the Air Adjusting valve clockwise will reduce the air volume. And counter-clockwise will increase the air volume.
u Maintenance Pour remaining material into a separate container and then clean material passage and air cap. Spray a small amount of acetone to clean passage. particles.
Incomplete cleaning will cause adverse material pattern sharp and
Clean other sections with attached brush,, and acetone soaked cloth.
u Caution Never use the wire or other hard thing to clean nozzle or fluid needle.
This will cause damage to them. Never
immerse spray gun completely in acetone or solvent. During reassembly, always clean and dry parts to prevent the sticking of dust.
u Troubleshooting Symptom Fluttering or spitting
Problems 1. Material in container is low.
Solution 1. Add material into container.
2. Dry or worn Needle packing set. 2. Lubricate
or
replace
Needle
packing set. Pattern is arc.
3. Fluid nozzle loose or worn
3. Tighten or replace Fluid nozzle.
1. Worn or loose Fluid nozzle.
1. Tighten or replace Fluid nozzle.
2. Material build up on Air cap.
2. Remove obstructions from holes, but don’t use metal objects to clean it.
Pattern is not Evenly spread.
1. Material build up on Air cap.
1. Clean or replace Air cap.
2. Fluid nozzle dirty or worn.
2. Clean or replace Fluid nozzle.
Model G830 2.0 Parts List No
Description
No
Description
No
Description
1
Air Adj Screw
21
Trigger Lever
37
O-Ring
2
Air Adj Nut
22
Trigger Lever II
38
O-Ring
3
O-ring
23
Trigger
39
Snap Retainer
4
Washer
24
Snap Retainer
40
Pattern Adjustment Joint
5
Air Valve Spring
25
Snap Retainer
41
O-Ring
6
Air Inlet Valve
27A
Alum Cup Assy. (.25L)
42
Air Inlet Joint
7
Switch Spring
27P
Plastic Cup Assy. (.12L)
NK20
2.0mm Nozzle Kit
8
Air Inlet Valve Assly
28
NK12
1.2mm Nozzle Kit
9
Switch Knob
29
Fluid Inlet Joint
NK10
1.0mm Nozzle Kit
10
Switch Washer 2 (Req.)
30
Fluid Needle
NK08
0.8mm Nozzle Kit
11
Lock Screw
31
Fluid Inlet Spring
13
Air Cap O-Ring
32
Mat. Adj. Stop
17
Fluid Nozzle Washer
33
Mat. Adj. Knob
18
Bolt
34
Phillips Screw
19
Needle Washser
35
Pattern Adj. Knob
20
Compressed Spring
36
Pattern Adj. Screw
Filter
.
ES Manufacturing, Inc. PO Box 11692 St. Petersburg, FL 33733-1692 USA
G830 2.0
Fold Here ______________________________________________________________________ Date of Purchase____/____/_____ Your Company’s Name __________________________________________________ Mailing Address __________________________________________________ __________________________________________________ City / State / Postal Code__________________________________________________ Phone #___________________________ Fax #_______________________________ Web Site__________________________ Email _______________________________ Primary Lines of Business_________________________________________________ _________________________________________________ How many employees at this location 1-10 11-20 21-100 100 or more Primary use for this Spray Gun (Circle one) Gelcoat Resin Gypsum Other If “Other” please describe: ________________________________________________ Is this your first ES Touch-up Gun? Yes No Is this your first ES Mfg. product? Yes No Name of distributor this unit was purchased ___________________________________ What was your purchase price?_ ___________________________________________ Did you purchase additional nozzles? Yes No If so what size? 0.8mm 1.0mm 1.2mm Which was more important to your purchase? Simplicity Effectiveness Price Would you like us to send you a free catalog? Yes No Comments_____________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ Important Notice: You should copy this sheet and keep it and you original sales receipt. Return this form with a copy of your sales invoice. Failing to return this form will void you warranty. Note: Visit our website for duplicate copies of parts diagrams or instructions. www.esmfg.com
[email protected]
Ph. 727-323-4040
Fax 727-327-9872
