Model John Deere 4900 Series L3220g4 / Multapplier

Transcript

MODEL JOHN DEERE 4900 SERIES L3220G4 / MULTAPPLIER UNIT SERIAL NUMBER _______________________ MANUAL NUMBER: 302799-L EFFECTIVE 11/2015 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (319) 363-8281 | FAX (319) 286-3350 www.highwayequipment.com Copyright 2009 Highway Equipment Company, Inc. TA B L E O F C O N T E N T S NEW LEADER HEADER L3220G4 JD Warranty....................................................................................................................................................... 4 Preface........................................................................................................................................................... 5 Safety............................................................................................................................................................. 6 Safety Decal Installation and Maintenance.......................................................................................... 7 Safety Decal Illustrations....................................................................................................................... 8 General Description..................................................................................................................................... 1 5 Dimensions & Capacities............................................................................................................................. 1 6 Initial Start-Up............................................................................................................................................. 1 7 Field Testing................................................................................................................................................. 1 8 General Operating Procedures.................................................................................................................... 1 9 Lubrication and Maintenance..................................................................................................................... 2 0 Hydraulic System................................................................................................................................ 2 0 Conveyor Gear Case............................................................................................................................ 2 0 Bin Level Sensor.................................................................................................................................. 2 1 Hydraulic Hose.................................................................................................................................... 2 1 Conveyor Chain................................................................................................................................... 2 2 Conveyor Belt Maintenance............................................................................................................... 2 3 Lubrication of Bearings....................................................................................................................... 2 3 Clean Up............................................................................................................................................. 2 3 Fasteners............................................................................................................................................. 2 3 Lubrication and Hydraulic Oil Specifications............................................................................................... 2 4 Hydraulic System................................................................................................................................ 2 4 Gear Case Lubricant............................................................................................................................ 2 4 Grease Gun Lubricant......................................................................................................................... 2 4 Chain Oiler Mixture............................................................................................................................ 2 4 Lubrication and Maintenance Chart............................................................................................................ 2 5 Troubleshooting.......................................................................................................................................... 2 6 Torque Chart................................................................................................................................................ 2 9 Instructions for Ordering Parts.................................................................................................................... 3 1 Legend for Parts List Symbols...................................................................................................................... 3 1 302799-L Page Rev. A 2 Please Give Part No., Description & Unit Serial No. HEADER L3220G4 JD Parts List...................................................................................................................................................... 32 Removable Endgate, Feedgate & Jack................................................................................................ 32 #4 Belt-Over-Pintle Chain Conveyor................................................................................................... 34 #3 Pintle Chain Conveyor.................................................................................................................... 35 Chain Shields....................................................................................................................................... 36 Conveyor Chain Oiler.......................................................................................................................... 37 Conveyor Drive................................................................................................................................... 38 Conveyor Idler.................................................................................................................................... 39 Encoder............................................................................................................................................... 40 Guard - Front Cover............................................................................................................................ 41 Wiper Belt........................................................................................................................................... 42 Rear Wiper - #3 Conveyors................................................................................................................. 43 Brush Kit - #4 BOC .............................................................................................................................. 44 Inverted “V”........................................................................................................................................ 45 Material Divider.................................................................................................................................. 46 Hillside Flow Divider........................................................................................................................... 47 Spinner Sensor.................................................................................................................................... 48 24” Hydraulic Fans.............................................................................................................................. 49 Spinner Guard & Shield...................................................................................................................... 52 Hydraulics........................................................................................................................................... 54 MultApplier Ready ....................................................................................................................... 54 MultApplier Complete .................................................................................................................. 56 MultApplier Hydraulics...................................................................................................................... 58 Conveyor Motor.................................................................................................................................. 59 Spinner Motor.................................................................................................................................... 60 Gear Case - Single Pinion.................................................................................................................... 62 Gear Case Breather Tube ................................................................................................................... 63 Decals................................................................................................................................................. 64 Bin Sensor........................................................................................................................................... 68 Light Kits............................................................................................................................................. 69 MultApplier....................................................................................................................................... 70 MultApplier Rear Feedgate............................................................................................................... 71 MultApplier Sealer & Front Feedgate................................................................................................ 72 MultApplier Wiper ............................................................................................................................. 74 MultApplier #4 BOC .......................................................................................................................... 75 MultApplier Chain Shields................................................................................................................. 76 MultApplier Conveyor Cover............................................................................................................. 77 MultApplier Hillside Flow Divider...................................................................................................... 78 MultApplier Conveyor Drive & Encoder............................................................................................ 79 MultApplier Conveyor Idler............................................................................................................... 80 MultApplier Rear Idler Zerks............................................................................................................. 81 G4 Spread Pattern..................................................................................................................................... Tab Please Give Part No., Description & Unit Serial No. 3 302799-L Page Rev. A TA B L E O F C O N T E N T S NEW LEADER TA B L E O F C O N T E N T S NEW LEADER HEADER L3220G4 JD Insert Current New Leader Warranty 302799-L Page Rev. A 4 Please Give Part No., Description & Unit Serial No. NEW LEADER PREFACE L3220G4 JD PLEASE ! ALWAYS THINK SAFETY FIRST !! The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules. These instructions cannot replace the following: the fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualified person, or the clear thinking necessary to install and operate this equipment. Since the life of any machine depends largely upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently. If for any reason you do not understand the instructions, please call your authorized dealer or our Product Sales and Support Department at 1-888-363-8006. It has been our experience that by following these installation instructions, and by observing the operation of the spreader, you will have sufficient understanding of the machine enabling you to troubleshoot and correct all normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Product Sales and Support Department if you find the unit is not operating properly, or if you are having trouble with repairs, installation, or removal of this unit. Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field. This Safety Section should be read thoroughly and referred to frequently. ACCIDENTS HURT !!! ACCIDENTS COST !!! Please Give Part No., Description & Unit Serial No. ACCIDENTS CAN BE AVOIDED !!! 5 302799-L Page Rev. A S PA RF EE FA TY CE We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other than routine care and adjustments. NEW LEADER HEADER SAFETY L3220G4 JD TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. SAFETY In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” and “NOTICE” are used to indicate the following: DANGER Indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury. This signal word is to be limited to the most extreme situations and typically for machine components that, for functional purposes, cannot be guarded. WARNING Indicates a potentially hazardous situation that, if not avoided, COULD result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. CAUTION Indicates a potentially hazardous situation that, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE! Is used for informational purposes in areas which may involve damage or deterioration to equipment but generally would not involve the potential for personal injury. NOTE: Provides additional information to simplify a procedure or clarify a process. The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe operation. The following guidelines are intended to cover general usage and to assist you in avoiding accidents. There will be times when you will run into situations that are not covered in this section. At those times the best standard to use is common sense. If, at any time, you have a question concerning these guidelines, please call your authorized dealer or our factory at (319) 363-8281. 302799-L Page Rev. A 6 Please Give Part No., Description & Unit Serial No. NEW LEADER SAFETY HEADER CONTINUED L3220G4 JD MAINTENANCE INSTRUCTIONS 1. Keep safety decals and signs clean and legible at all times. 2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety decals or signs are available from your dealer’s Parts Department or our Cedar Rapids factory. INSTALLATION INSTRUCTIONS 1. Clean Surface Wash the installation surface with a synthetic, free-rinsing detergent. Avoid washing the surface with a soap containing creams or lotion. Allow to dry. 3. Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a continuous motion at a 180-degree angle. If the liner is scored, bend at score and remove. 4. Apply Safety Decal a. Tack decal in place with thumb pressure in upper corners. b. Using firm initial squeegee pressure, begin at the center of the decal and work outward in all directions with overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave application bubbles. c. Pull up tack points before squeegeeing over them to avoid wrinkles. 5. Remove Pre-mask If safety decal has a pre-mask cover remove it at this time by pulling it away from the decal at a 180 degree angle. NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to avoid the pre-mask from permanently adhering to the decal. 6. Remove Air Pockets Inspect the decal in the flat areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture. 7. Re-Squeegee All Edges. Please Give Part No., Description & Unit Serial No. 7 302799-L Page Rev. A SAFETY 2. Position Safety Decal Decide on the exact position before application. Application marks may be made on the top or side edge of the substrate with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china marker, or grease pencil. Safety decals will not adhere to these. SAFETY HEADER DECALS L3220G4 JD SAFETY NEW LEADER 302799-L Page Rev. A 8 Please Give Part No., Description & Unit Serial No. NEW LEADER SAFETY DECALS HEADER CONTINUED L3220G4 JD SAFETY Please Give Part No., Description & Unit Serial No. 9 302799-L Page Rev. A SAFETY NEW LEADER L3220G4 JD GENERAL SAFETY RULES HEADER OPERATION SECTION 1. Before attempting to operate this unit, read and be sure you understand the operation and maintenance manual. Locate all controls and determine the use of each. Know what you are doing! 6. Stay clear of any moving members, such as shafts, couplings and universal joints. Make adjustments in small steps, shutting down all motions for each adjustment. 2. When leaving the unit unattended for any reason, be sure to: a. Take power take-off out of gear. b. Shut off conveyor and spinner drives. c. Shut off vehicle engine and unit engine (if so equipped). d. Place transmission of the vehicle in “neutral” or “park”. e. Set parking brake firmly. f. Lock ignition and take keys with you. g. Lock vehicle cab. h. If on steep grade, block wheels. These actions are recommended to avoid unauthorized use, runaway, vandalism, theft and unexpected operation during start-up. 8. Do not climb on unit. Use the inspection ladder or a portable ladder to view the unit. Be careful in getting on and off the ladder, especially in wet, icy, snowy or muddy conditions. Clean mud, snow or ice from steps and footwear. 3. Do not read, eat, talk on a mobile phone or take your attention away while operating the unit. Operating is a full-time job. 9. Do not allow anyone to ride on any part of unit for any reason. 7. Before starting unit, be sure everyone is clear and out of the way. 4. Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body. 10. Keep away from spinners while they are turning: a. Serious injury can occur if spinners touch you. b. Rocks, scrap metal or other material can be thrown off the spinner violently. Stay out of discharge area. c. Make sure discharge area is clear before spreading. 5. Guards and covers are provided to help avoid injury. Stop all machinery before removing them. Replace guards and covers before starting spreader operation. 302799-L Page Rev. A 10 Please Give Part No., Description & Unit Serial No. NEW LEADER GENERAL SAFETY RULES HEADER OPERATION SECTION 11. Inspect spinner fins, spinner frame mounting and spinner fin nuts and screws every day. Look for missing fasteners, looseness, wear and cracks. Replace immediately if required. Use only new SAE grade 5 or grade 8 screws and new selflocking nuts. 17. Wear eye protection while working around or on unit. 18. Read, understand and follow instructions and precautions given by the manufacturer or supplier of materials to be spread. Improper selection, application, use or handling may be hazardous to people, animals, plants, crops or other property. If spreader is used to transport chemicals, check with your CAUTION chemical supplier regarding DOT (Department of Transportation) requirements. 19. Cover all loads that can spill or blow away. Do not spread dusty materials where dust may create SAFETY 12. Inspect all bolts, screws, fasteners, keys, chain drives, body mountings and other attachments periodically. Replace any missing or damaged parts with proper specification items. Tighten all bolts, nuts and screws to specified torques according to the torque chart in this manual. L3220G4 JD 13. Shut off engine before filling fuel and oil tanks. Do not allow overflow. Wipe up all spills. Do not smoke. Stay away from open flame. FIRE HAZARD! pollution or a traffic visibility problem. 14. Starting fluids and sprays are extremely flammable. Don’t smoke. Stay away from flame or heat! 20. Turn slowly and be careful when traveling on rough surfaces and side slopes, especially with a loaded spreader. Load may shift causing unit to tip. 15. All vehicles should be equipped with a serviceable fire extinguisher of 5 BC rating or larger. 21. Read and understand the precautionary decals on the spreader. Replace any that become defaced, damaged, lost or painted over. Replacement decals can be ordered from your dealer’s parts department or from Highway Equipment Company by calling (319) 363-8281. 16. Hydraulic system and oil can get hot enough to cause burns. DO NOT work on system that is hot. Wait until oil has cooled. If an accident occurs, seek immediate medical assistance. Please Give Part No., Description & Unit Serial No. 11 302799-L Page Rev. A SAFETY NEW LEADER GENERAL SAFETY RULES MAINTENANCE SECTION 1. Maintenance includes all lubrication, inspection, adjustments (other than operational control adjustments such as feedgate openings, conveyor speed, etc.) part replacement, repairs and such upkeep tasks as cleaning and painting. 2. When performing any maintenance work, wear proper protective equipment—always wear eye protection—safety shoes can help save your toes—gloves will help protect your hands against cuts, bruises, abrasions and from minor burns—a hard hat is better than a sore head! 3. Use proper tools for the job required. Use of improper tools (such as a screwdriver instead of a pry bar, a pair of pliers instead of a wrench, a wrench instead of a hammer) not only can damage the equipment being worked on, but can lead to serious injuries. USE THE PROPER TOOLS. 4. Before attempting any maintenance work (including lubrication), shut off power completely. DO NOT WORK ON RUNNING MACHINERY! 5. When guards and covers are removed for any maintenance, be sure that such guards are reinstalled before unit is put back into operation. 6. Check all screws, bolts and nuts for proper torques before placing equipment back in service. Refer to torque chart in this manual. 302799-L Page Rev. A L3220G4 JD 7. Some parts and assemblies are quite heavy. Before attempting to unfasten any heavy part or assembly, arrange to support it by means of a hoist, by blocking or by use of an adequate arrangement to prevent it from falling, tipping, swinging or moving in any manner which may damage it or injure someone. Always use lifting device that is properly rated to lift the equipment. Do not lift loaded spreader. NEVER LIFT EQUIPMENT OVER PEOPLE. 8. If repairs require use of a torch or electric welder, be sure that all flammable and combustible materials are removed. Fuel or oil reservoirs must be emptied, steam cleaned and filled with water before attempting to cut or weld them. DO NOT weld or flame cut on any tank containing oil, gasoline or their fumes or other flammable material, or any container whose contents or previous contents are unknown. 9. Keep a fully charged fire extinguisher readily available at all times. It should be a Type ABC or a Type BC unit. 10. Cleaning solvents should be used with care. Petroleum based solvents are flammable and present a fire hazard. Don’t use gasoline. All solvents must be used with adequate ventilation, as their vapors should not be inhaled. 12 Please Give Part No., Description & Unit Serial No. NEW LEADER GENERAL SAFETY RULES MAINTENANCE SECTION CONTINUED L3220G4 JD SAFETY 11. When batteries are being charged or discharged, they generate hydrogen and oxygen gases. This combination of gases is highly explosive. DO NOT SMOKE around batteries—STAY AWAY FROM FLAME—don’t check batteries by shorting terminals as the spark could cause an explosion. Connect and disconnect battery charger leads only when charger is “off”. Be very careful with “jumper” cables. 12. Batteries contain strong sulfuric acid—handle with care. If acid gets on you, flush it off with large amounts of water. If it gets in your eyes, flush it out with plenty of water immediately and get medical help. 13. Hydraulic fluid under high pressure leaking from a pin hole are dangerous as they can penetrate the skin as though injected with a hypodermic needle. Such liquids have a poisonous effect and can cause serious wounds. To avoid hazard, relieve pressure before disconnecting hydraulic lines or performing work on system. Any fluid injected into the skin must be treated within a few hours as gangrene may result. Get medical assistance immediately if such a wound occurs. To check for such leaks, use a piece of cardboard or wood instead of your hand. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. 14. The fine spray from a small hydraulic oil leak can be highly explosive—DO NOT SMOKE—STAY AWAY FROM FLAME OR SPARKS. Please Give Part No., Description & Unit Serial No. 13 302799-L Page Rev. A NEW LEADER GENERAL SAFETY RULES HEADER INSTALLATION INSTRUCTIONS SAFETY 1. The selection of the vehicle on which a spreader body is to be mounted has important safety aspects. To avoid overloading: a. Do not mount spreader on a chassis which, when fully loaded with material to be spread, will exceed either the Gross Axle Weight Rating (GAWR) or the Gross Vehicle Weight Rating (GVWR) for the chassis. b. Do install the spreader only on a vehicle with cab-to-axle dimension recommended for the spreader body length shown. 6. Do not weld on vehicle frame as such welding can lead to fatigue c ra c k i n g and must be avoided. When drilling holes in frame member, drill only through the vertical web portions do not put holes in top or bottom flanges. Refer to truck manufacturer’s recommendations. 7. Be sure that welds between mounting bars and sill or between mounting angles and spreader cross sills are sound, full fillet welds. Center mounting angles so that good fillet welds can be made on three sides—and edge bead weld is not a satisfactory weld for this service. Use 309 rod/wire for carbon steel and 409 steel. On 304 stainless steel bodies use SAE grade 5 bolts— welding is recommended if type 308 welding rod is available. 2. Follow mounting instructions in the Installation section of this manual. If mounting conditions require deviation from these instructions refer to factory. 3. When making the installation, be sure that the lighting meets Federal Motor Vehicle Safety Standard (FMVSS) No. 108, ASABE S279 and all applicable local and state regulations. 4. When selecting a PTO to drive hydraulic pump, do not use a higher percent speed drive than indicated in the Installation section of this manual. Too high a percent PTO will drive pump at excessive speed, which can ruin the pump, but more importantly, will overheat the hydraulic oil system and increase the possibility of fire. 8. Install controls so that they are located of convenient use. Position them so that they do not interfere with any vehicle control and that they do not interfere with driver or passenger or with access to or exit from the vehicle. 9. Check for vehicle visibility, especially toward the rear. Reposition or add mirrors so that adequate rearward visibility is maintained. 10. Add Caution, Warning, Danger and Instruction decals as required. Peel off any label masking which has not been removed. 5. W h e n truck frame must be shortened, cut off only the portion that extends behind rear shackle in accordance with the truck manufacturer’s recommendations. If a torch is used to make the cut, all necessary precautions should be taken to prevent fire. Cuts should not be made near fuel tanks and hydraulic oil reservoirs, fuel, brake, electric or hydraulic lines and such lines should be protected from flame, sparks or molten metal. Tires should be removed if there is any chance of their being struck by flame, sparks or molten metal. Have a fire extinguisher handy. 302799-L Page Rev. A L3220G4 JD 11. Install all guards as required. 12. Check installation completely to be sure all fasteners are secure and that nothing has been left undone. 14 Please Give Part No., Description & Unit Serial No. NEW LEADER GENERAL HEADER DESCRIPTION JD L3220G4 The Model John Deere 4900 Series L3220G4 is a hopper type spreader intended for spreading free flowing granular agricultural materials, such as chemical fertilizers, agricultural limestone and gypsum. The MultApplier allows you to spread two different materials individually or combined. It is intended for high-clearance post-emergence vehicles—the John Deere 4900 Series. The unit is powered hydraulically and provides independent variable speed control for the spinner and full automatic ground speed control for the conveyor. The dual conveyors deliver material to the spinners through an adjustable metering gate at the rear of the hopper body. Orbital type hydraulic motors mounted to a 6 to 1 ratio spur gear case on the L3220G4 and a direct drive motor on the MultApplier drive the conveyors. The standard conveyor is a belt-over-chain type having parallel strands of pintle type chain joined by cross bars every other link. The distributor spinner assembly has two 24 inch (60.96cm) diameter dished discs. Each disc has four formed and heat treated fins that are adjustable to radial angle. The spinner is fully adjustable by means of a rotating handle. This product is intended for commercial use only. NPT. II AR &E M G E NO EP RE AR L. D SC TION Please Give Part No., Description & Unit Serial No. 15 302799-L Page Rev. A DIMEN OSPIE OR N.S&&M CA AIPA N T. CITIES NEW LEADER JD L3220G4 DIMENSIONS HEADER & CAPACITIES L3220G4 Body Length 11’ (3.36m) Struck Capacity Cu Yd (Cu M) Cu Ft 7.38 (5.64) 199 Approximate Weight Lbs (Kg) 3180 lbs (1443 kg) L3220G4 with MultApplier MultApplier Body Length Struck Capacity Cu Yd (Cu M) Cu Ft Body Length Struck Capacity Cu Yd (Cu M) Cu Ft 11’ (3.36m) 4.02 (3.07) 108 5’ (1.52m) 2.44 (1.87) 66 302799-L Page Rev. A 16 Please Give Part No., Description & Unit Serial No. NEW LEADER INITIAL HEADER START-UP JD L3220G4 Refer to www.highwayequipment.com for installation instructions. Once on the website, click Customer Support, then Other New Leader Manuals & Instructions, then John Deere Dry Spreader Installation Instructions. WARNING Stand clear of moving machinery. NOTE: Do not load spreader with material. DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve WARNING pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. WARNING DO NOT check for leaks adjacent to moving parts while system is operating as there may be danger of entanglement! 12. Check all connections in hydraulic system to make sure there are no leaks. 13. Check hydraulic oil reservoir and refill to maintain level around mid-point of sight gauge. Unit is now ready for field testing. Please Give Part No., Description & Unit Serial No. 17 302799-L Page Rev. A UP N T. RITMA A.L&S TA OIPTEIR IN 1. Check over entire unit to be sure all fasteners are in place and properly tightened per Fastener Torque Chart in this manual. 2. Make sure no other persons are in vicinity of vehicle or spreader. 3. Make sure no loose parts are in unit or on conveyor or spinner. 4. Open feedgate until it is completely clear of conveyor. 5. Check oil level in hydraulic reservoir; fill as necessary. Refer to the John Deere 4900 Series Operator’s manual for proper oil. 6. Sit in driver’s seat. The operator presence switch deactivates the hydraulics when the operator leaves the driver’s seat. 7. Set throttle so engine runs at about 1000 RPM. Engage pump. Allow pump to run and circulate oil for several minutes. Increase warm-up time in cold weather. 8. Manual spinner control valve: Move to position ‘’3’’. PWM spinner control valve: Run at 400 RPM. Spinner should run at slow speed. Allow to run until it is operating smoothly and all air has been purged. 9. Manual spinner control valve: Move to position ‘’0’’. PWM spinner control valve: Run at 0 RPM. 10. Place controller in manual mode (see control manufacturer’s manual) and run conveyor until it’s operating smoothly. 11. Manual spinner control valve: Move to position ‘’5’. PWM spinner control valve: Run at 700 RPM. Allow both spinner and conveyor to run. Shut down system. NEW LEADER FIELD HEADER TESTING JD L3220G4 The following procedure is a guide: 1. Field test over any suitable course which allows vehicle to be driven at speeds to be used while spreading. 2. Make sure unit has been properly serviced and oil reservoir is full. Do not load spreader. 3. Manual spinner control valve: Set to position “5”. PWM spinner control valve: Run at 700 RPM. DANGER Take proper safety precautions when observing conveyor and spinner speed while vehicle is in motion! These may include use of suitable mirrors clamped to permit observation by a safely seated observer, following the spreader in another vehicle at a safe distance, or other suitable means. Do not stand on fenders, in body or on any part of spreader as there is danger of falling off the vehicle or into moving parts! Use great care in performing this test! O FP IE EL RD . & T EM SA T I N T. G 4. Start engine. Engage pump and allow to run at fast idle long enough to bring hydraulic oil up to operating temperature. Spinners should revolve at moderate speed and the conveyor should not move. 5. Set program in control console to operational mode and begin forward travel. Move conveyor switch on console to ‘’on’’ position. Conveyor should start immediately when vehicle moves and should continue to run at speeds which vary directly with the vehicles speed; the conveyor should speed up as vehicle speed increases and slow down as vehicle speed reduces. Spinner speed should remain constant when engine speed is above minimum operating range. 302799-L Page Rev. A 18 Please Give Part No., Description & Unit Serial No. NEW LEADER GENERAL OPERATING HEADER PROCEDURES JD L3220G4 1. Make sure unit has been properly serviced and is in good operating condition. Field test unit prior to first use, prior to each spreading season’s use, and following overhaul or repair work, to verify that all components and systems are functioning properly. See Field Testing section. 2. Fill body with material to be spread. 3. Drive to location where spreading is to be done. 4. Adjust spinner control valve for material being applied to give spread width desired. See “G4 Spread Pattern” section. 5. Adjust spinner to give spread pattern desired. See “G4 Spread Pattern” section. 6. Set rear feedgate opening to obtain yield desired. Measure actual material depth. Turn feedgate handle to adjust L3220G4 feedgate opening. Stay out of the spreader while conveyor is operating. Turn off all power, set vehicle brakes, lock engine starting switch and remove keys before getting in the spreader. Tag all controls WARNING to prohibit operation. Tags should be placed, and later removed, only by the person working in the spreader. 7. Make sure valve on hydraulic reservoir is fully opened, if applicable. 8. Turn on power to controller and set program to desired values. 9. Engage pump drive and set throttle to full idle speed. 10. Drive at speeds that allow engine to turn at proper RPM. NOTICE! CHANGE HYDRAULIC OIL FILTER AFTER FIRST WEEK (OR NOT MORE THAN 50 HOURS) OF OPERATION ON A UNIT. BIN LEVEL SENSOR GENERAL OPERATING PROCEDURES 1. Fill unit with material to be spread. 2. Activate bin sensor feature in controller. 3. See controller manufacturer’s manual for bin sensor warning location. Please Give Part No., Description & Unit Serial No. 19 302799-L Page Rev. A DURES E T. IN AC MO . &P R RG IN PE AT O P E RO WARNING Drive only at speeds which permit good control of vehicle! NEW LEADER LUBRICATION HEADER AND MAINTENANCE JD L3220G4 PREVENTATIVE MAINTENANCE PAYS! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid damage to spreading equipment. Proper cleaning, lubrication and maintenance will give you longer life, more satisfactory service and more economical use of your equipment. WARNING Shut off all power and allow all moving parts to come to rest before performing any maintenance operation. HYDRAULIC SYSTEM L U B R I C AT O PIEORN. & & M MA A II N N T. TENANCE The use of proper oil in the hydraulic system is one of the most important factors for satisfactory operation. Utmost cleanliness in handling the oil cannot be stressed enough. Keep hydraulic oil in original closed containers, clean top of container before opening and pouring, and handle in extremely clean measures and funnels. Refer to John Deere 4900 Series Operator’s Manual for selection of the proper hydraulic fluid for use in the hydraulic system. Service Schedule DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve WARNING pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. 1. Check hydraulic oil daily. Add oil as necessary to maintain level around mid-point of sight gauge. Periodically inspect hoses and fittings for leaks. NOTICE! 2. Change hydraulic oil filter after first week (or not more than 50 hours) of operation on a unit. 3. After first filter change, replace filter when indicated. 4. Drain reservoir through drain plug (not through suction outlet), flush, and refill and change filter element annually. Oil and filter should also be changed whenever oil shows any sign of breaking down under continued high-pressure operation. Discoloration of oil is one sign of breakdown. CONVEYOR GEAR CASE Drain oil in a new unit after first two weeks (or not more than 100 hours) of operation, and flush gear case thoroughly with light oil. Refer to Lubricant and Hydraulic Oil Specifications section for proper grade oil. Refill gear case with one (1) pint (.47 liters) of recommended lubricant. After initial change, oil should be changed every 2,000 hours of operation or annually, whichever occurs first. Check gear case oil level monthly. 302799-L Page Rev. A 20 Please Give Part No., Description & Unit Serial No. NEW LEADER LUBRICATION AND MAINTENANCE HEADER CONTINUED JD L3220G4 BIN LEVEL SENSOR Stay out of the spreader. Do not climb on spreader. Use a portable ladder to inspect, clean WARNING and maintain the bin sensor from outside the spreader. Failure to do so could result in injury from falling. NOTICE! Wipe sensor clean periodically to prevent accumulation of product. Avoid wet material as it may stick to sensor. If material sticks to sensor it won’t warn user when bin is low. Clean sensor with long handled brush or hose from outside of spreader. Do not aim high pressure sprayer directly at sensor—it could damage the components. HYDRAULIC HOSE WARNING Testing should be conducted in approved test stands with adequate guards to protect the operator. Clean Clean assembly by blowing out with clean compressed air. Assemblies may be rinsed out with mineral spirits if the tube stock is compatible with oil, otherwise hot water at 150°F (65.55° C) maximum may be used. Inspect Examine hose assembly internally for cut or bulged tube, obstructions, and cleanliness. For segment style fittings, be sure that the hose butts up against the nipple shoulder; band and retaining ring are properly set and tight, and segments are properly spaced. Check for proper gap between nut and socket or hex and socket. Nuts should swivel freely. Check the layline of the hose to be sure the assembly is not twisted. Cap the ends of the hose with plastic covers to keep clean. Test The hose assembly should be hydrostatically tested at twice the recommended working pressure of the hose. Test pressure should be held for not more than one minute and not less than 30 seconds. When test pressure is reached, visually inspect hose assembly for: 1. Any leaks or signs of weakness. 2. Any movement of the hose fitting in relation to the hose. Any of these defects are cause for rejection. Storage and Handling Hose should be stored in a dark, dry atmosphere away from electrical equipment, and the temperature should not exceed 90° F (32° C). Please Give Part No., Description & Unit Serial No. 21 302799-L Page Rev. A TENANCE N T. A II N MA & M O PIEORN. & L U B R I C AT Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or any other signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately. NEW LEADER LUBRICATION AND MAINTENANCE HEADER CONTINUED JD L3220G4 CONVEYOR CHAIN Hose down unit and remove any material build-up on sprockets and under chain. The conveyor will move away from the bottom panel if material accumulates under the conveyor or on the sprockets. The more material that accumulates, the closer the chain will come to the chain shields. If the conveyor should catch a chain shield, it could permanently damage the conveyor, the chain shields or the unit. Do not remove material while conveyor or spinner is running! NOTICE! Lubricate conveyor chain daily. Shut down spinner and run conveyor slowly to lubricate chain. Use a mixture of 75% diesel fuel and 25% SAE 10 oil in a pressurized hand spray gun. Spray oil mixture between links of chain through openings provided at rear end of sill or from front outside body when clearance is adequate. After washing unit, allow to dry, then lubricate. L U B R I C AT O PIEORN. & & M MA A II N N T. TENANCE DANGER Stay out of body when conveyor is running. Stay clear of all moving parts. Entanglement of clothes, any part of your body or anything you have in your hands can cause serious injury. Do not use a bar, rod or hammer on conveyor while it is moving—if it gets caught it could cause injury! If a chain oiler is used, fill oiler reservoir daily with a mixture of 75% diesel fuel and 25% SAE 10 oil. Before each filling of unit with material to be spread, open petcock and run conveyor until full length of chain has been oiled, then shut petcock. Proper chain tension is also a factor in chain and sprocket life (Figure 1). Measure from rear of unit forward to achieve proper chain tension. Make sure chain is tensioned equally on both sides. This adjustment is made on each side of the unit at the idler bearings. Chain Tension to be Measured from Rear of Sill. REAR Proper Tension: L3220G4 conveyor 36” to 40”(91cm - 102cm) MultApplier conveyor Center* Figure 1 - Adjusting Chain Tension * NOTE: MultApplier conveyor touches bottom of sill only at center when properly tensioned. Conveyor chains that are too tight will tend to stretch, causing excess sprocket wear and eventually breakage. Excess slack presents the possibility of chain catching on sub-frame parts. Bent or distorted chain bars will cause damage as well. Straighten or replace bent or distorted chain bars immediately. 302799-L Page Rev. A 22 Please Give Part No., Description & Unit Serial No. NEW LEADER LUBRICATION AND MAINTENANCE HEADER CONTINUED JD L3220G4 CONVEYOR BELT MAINTENANCE The standard belt for the #4 conveyor has a nylon fabric that is impervious to moisture, weathering or normal action except oil. • Inspect belt fastener occasionally for wear or “raveling” of belt grip area. • Make sure belt connecting pin is positioned correctly as shown in Figure 2. NOTICE! Pin must not rotate. If pin ends are not bent down and tight against lacing, the ends may cut into the chain shield sealers or belt wipers. Figure 2 - Conveyor Belt Pin Installation LUBRICATION OF BEARINGS Grease in a bearing acts to prevent excessive wear of parts, protects ball races, and balls from corrosion and aids in preventing excessive heat within the bearing. It is very important the grease maintain its proper consistency during operation. It must not be fluid and it must not channel. Make sure all fittings are thoroughly cleaned before grease is injected. Points to be lubricated by means of a grease gun have standard grease fittings. Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals. This bead indicates adequate lubrication and also provides additional protection against the entrance of dirt. CLEAN UP NOTICE! High pressure wash can inject water and/or fertilizer into control components, causing damage. Use caution when cleaning these areas. Thoroughly wash unit every two to three days during the operating season to maintain minimal maintenance operation. Hose unit down under pressure to free all sticky and frozen material. It is important the unit be thoroughly cleaned at the end of each operating season. All lubrication and maintenance instructions should be closely followed. Repaint worn spots to prevent formation of rust. FASTENERS Tighten all screw fasteners to recommended torque’s after first week of operation and annually thereafter. If loose fasteners are found at anytime, tighten to recommended torque. Replace any lost or damaged fasteners or other parts immediately. Check body mounting hardware every week. Please Give Part No., Description & Unit Serial No. 23 302799-L Page Rev. A TENANCE N T. A II N MA & M O PIEORN. & L U B R I C AT BOTH PIN ENDS MUST BE BENT DOWN & TIGHT AGAINST ENDS OF LACING NEW LEADER NOTICE! JD L3220G4 LUBRICATION AND HYDRAULIC HEADER OIL SPECIFICATIONS The lubricant distributor and/or supplier is to be held responsible for results obtained from their products. Procure lubricants from distributors and/or suppliers of unquestioned integrity, supplying known and tested products. Do not jeopardize your equipment with inferior lubricants. No specific brands of oil are recommended. Use only products qualified under the following oil viscosity specifications and classification recommended by reputable oil companies. HYDRAULIC SYSTEM Refer to the John Deere 4900 Series Operator’s Manual. Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for additional information. L U B R I C AT O PIEORN. & & M MA A II N N T. TENANCE GEAR CASE LUBRICANT Lubricate these assemblies with non-corrosive type SAE 90 E.P. (extreme pressure) gear oil conforming to MIL-L2105 B multi-purpose gear lubricating oil requirements (API Service GL 4) with ambient temperatures from 40 to 100° F (4.4 to 37.8° C). Ambient temperatures below 40° F (4.4°C) require an SAE 80 E.P. lubricant; above 100° F (37.8° C) use an SAE 140 E.P. grade oil. GREASE GUN LUBRICANT Use a waterproof ball and roller bearing lithium base lubricant with a minimum melting point of 300° F (148.9° C). This lubricant should have a viscosity which assures easy handling in the pressure gun at prevailing atmospheric temperatures. The grease should conform to NLGI No. 2 consistency. CHAIN OILER MIXTURE Use a mixture of 75% No. 1 or No. 2 diesel fuel or kerosene mixed with 25% SAE 10 engine oil. 302799-L Page Rev. A 24 Please Give Part No., Description & Unit Serial No. NEW LEADER WARNING LUBRICATION AND HEADER MAINTENANCE CHART JD L3220G4 Shut off all power and allow all moving parts to come to rest before performing any maintenance operation. The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: PLACES METHOD FREQUENCY 2 2 2 2 Strands 1 1 Grease Gun Grease Gun Hand Grease Spray Oil Oil Mixture Gear Oil Weekly Weekly Weekly Daily Daily Check Monthly; Change Annually 1 1 Grease Gun Grease Gun Annually Weekly 4 Grease Gun Weekly NOTE: Unusual conditions, such as excessive dust, temperature extremes or excessive moisture may require more frequent lubrication of specific parts. *See Lubricant and Hydraulic Oil Specifications for types of lubricants and oil to be used. Please Give Part No., Description & Unit Serial No. 25 302799-L Page Rev. A TENANCE N T. A II N MA & M O PIEORN. & L U B R I C AT LOCATION Conveyor Dragshaft Bearings Idler Shaft Bearings Take-Up Screws Chain Chain Oiler (If so equipped) Gear Case Feedgate Jack Assembly Gears Tube Spinner Grease Zerks – Jack & Shaft T RO OPU EB RL. E & SH MO AO IN T T. ING NEW LEADER JD L3220G4 TROUBLESHOOTING HEADER • Symptom: Spinner motors do not turn when spinner control valve is in running position or conveyor does not run when controller is in manual mode. See reasons 1, 2, 3, 4, 5, 7, 8 & 9. • Symptom: Spinners turn but conveyor does not run in manual mode. See reasons 6, 8, 9 & 10. • Symptom: Console in operation mode, but the conveyor does not move when the machine moves. See reasons 6, 8, 9 & 10. • Symptom: Spinner speed does not stay constant. See reasons 4, 5, 11 & 18. • Symptom: Spinners run with cab control in “Off” position. See reason 12. • Symptom: Hydraulic oil overheats (200° F (75.6° C) or hotter). See reasons 1, 4, 6, 13, 14 & 15. • Symptom: Light flashes and buzzer sounds intermittently. Conveyor runs in jerks. See reasons 1, 16 & 19. • Symptom: Conveyor runs when control switch in cab is in “Off” position. See reason 17. • Symptom: Conveyor starts to run when pump is engaged. See reasons 17 & 19. • Symptom: Hydraulic system pulsates. See reason 20. • Symptom: Controller application or programming. Refer to the control manual’s Troubleshooting section. • Symptom: Hopper empties with no low bin warning. See reason 21. 302799-L Page Rev. A 26 Please Give Part No., Description & Unit Serial No. NEW LEADER TROUBLESHOOTING HEADER CONTINUED Reason: 1. Hydraulic oil level low. 2. Shut Off valve on oil reservoir not open. 3. Hydraulic Pump is not rotating. 4. Relief valve set too low. 5. Worn pump. 6. Relief valve open to return line. 12. Cab control is for conveyor only—spinners run anytime vehicle engine is running, pump is engaged and spinner control valve is in a running position. 13. Worn motor (spinner or conveyor). 14. Improper or deteriorated hydraulic oil. 15. Pinched or obstructed hose, hydraulic line or fitting. 16. Driving too fast for application rate. Correction: Add hydraulic oil as necessary to maintain level around mid-point of sight gauge. Open valve fully by turning counter clockwise until it stops. Pump is disengaged. Shift into engagement. Refer to John Deere 4900 Series manual. With flow meter arranged to check relief valve setting, open load valve fully. Read flow rate with engine running at field operating speed. Close load valve until pressure reads 1000 PSI (69 bar). Flow rate should not decrease more than ten percent. If flow loss is greater, replace pump. Using relief valve testing adapter and flow meter, test valve for opening pressure. If not 2000 PSI (137.9 bar), replace relief valve. Free up. If not possible, replace as required. Free up conveyor. Replace motor. Replace key. Replace valve metering spool spring. If no improvement, replace spinner control valve. None required. This is a normal condition. To stop spinners, set spinner control valve at “O” position, disconnect pump, or shut off vehicle engine. Motor heats up at an excessive rate (check for this heating when system is cold). Replace motor. Replace hydraulic oil with proper specification oil and replace filter. Clear obstruction or replace part. Straighten kinked hoses. Will not normally occur if within maximum application rates. Turn on control processor. Clear orifice. 17. Control processor’s power is in “Off” position. 18. Contamination in John Deere load sense bleeddown orifice. 19. Involves the controller. Refer to control manual. 20. Hydraulic pump requires adjustment. Refer to John Deere 4900 Series manual. 21. Sensor covered with material. 1. Program controller to count down product with low bin warning. 2. Return to shop, shut off all power and allow all moving parts to come to rest. 3. Get a ladder and set it so sensor can be seen. 4. Clean sensor per Maintenance instructions above. 5. Test sensor per instructions. Please Give Part No., Description & Unit Serial No. 27 302799-L Page Rev. A ING T T. IN AO MO SH & RL. E EB OPU T RO 7. Jammed or frozen spinner motors. 8. Jammed or frozen conveyor. 9. Jammed or frozen conveyor hydraulic motor. 10. Conveyor hydraulic motor shaft key sheared. 11. Defective spinner control valve. JD L3220G4 302799-L Page Rev. A 28 TO COMBO VALVE "BT" PORT PRESSURE (33 GPM) TO COMBO VALVE "AL" PORT LS BP CF CF BP SPINNER MULTAPPLIER CONVEYOR T RO OPU EB RL. E & SH MO AO IN T T. ING BP CF L3220G4 CONVEYOR 2000 PSI TO HOSE BARB ON FILTER RETURN NEW LEADER TROUBLESHOOTING HEADER JD L3220G4 HYDRAULIC SCHEMATIC   Please Give Part No., Description & Unit Serial No. NEW LEADER JD L3220G4 STANDARD TORQUES NATIONAL COARSE (NC) CAPSCREWS CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 NO MARKINGS THREE MARKS - 120 DEGREES APART SIX MARKS - 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS. TORQUE - FOOT-POUNDS CAP SCREW SIZE DRY 5 11 20 30 50 65 90 100 140 220 Please Give Part No., Description & Unit Serial No. GRADE 5 LUBE 4 8 15 24 35 50 70 120 110 160 DRY 8 17 30 50 75 110 150 260 400 580 29 GRADE 8 LUBE 6 13 23 35 55 80 110 200 300 440 DRY 12 25 45 70 110 150 220 380 600 900 LUBE 9 18 35 55 80 110 170 280 460 650 302799-L Page Rev. A TORQUES 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” GRADE 2 NEW LEADER NOTES: JD L3220G4 NOTES THIS PAGE INTENTIONALLY LEFT BLANK 302799-L Page Rev. A 30 Please Give Part No., Description & Unit Serial No. NEW LEADER INSTRUCTIONSHEADER FOR ORDERING PARTS JD L3220G4 Order from the AUTHORIZED DEALER in your area. 1. Always give the pertinent model and serial number. 2. Give part name, part number and the quantity required. 3. Give the correct address to where the parts are to be shipped, and the carrier if there is a preference. Unless claims for shortages or errors are made immediately upon receipt of goods they will not be considered. Any part returns should be directed through the dealer from which they were purchased. When broken goods are received, a full description of the damage should be made by the carrier agent on the freight bill. If this description is insisted upon, full damage can always be collected from the transportation company. No responsibility is assumed for delay or damage to merchandise while in transit. Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them, therefore, claims (if any) should be filed with the transportation company and not with Highway Equipment Company. If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts Manager at Highway Equipment Company (319-363-8281) for assistance. In the parts list the following symbols and abbreviations stand for: * - Not Shown AR – As Required CS – Carbon Steel SS – Stainless Steel The parts listed under the different steel types (CS, 409 SS and 304 SS) are for that type of unit and do not necessarily mean the part is made of that type of steel. 31 302799-L Page Rev. A O R D E R I N G PA R T S Please Give Part No., Description & Unit Serial No. NEW LEADER JD L3220G4 REMOVABLEHEADER FEEDGATE & JACK JACK   ITEM PA R T S L I S T 1 2 3 4 5 6 7 8 302799-L Page Rev. A PART NO. 86951 36385 36384 98512 98513 71827 80798 39016 72054 40750 DESCRIPTION Kit - Hardware, Includes 26-30 Bar - Feedgate Guide 304 Slide – Feedgate 304 Feedgate Wldmt 409 Feedgate Wldmt 304 Cap Screw – 3/8 x 3 SS Cap Screw – 1/2 x 3-3/4 SS Nut – Lock 1/2 SS Nut – Lock 3/8 SS Cap Screw – 1/4 x 1 1/4 SS 32 QTY 2 2 1 1 1 1 1 1 6 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 A B C D E F G 26 27 28 29 30 31 REMOVABLE FEEDGATE & JACK HEADER CONTINUED PART NO. 36418 36412 85002 20918 85357 14382 301338 301332 301333 301334 6069 306349 301336 306019 302815 86878 34129 40704 84210 84211 84212 84213 84214 84215 84216 20128-X1 20695 20714 20646 305078 36423 DESCRIPTION QTY Washer – Lock 1/4 SS Nut – Hex 1/4 SS U-Joint Pin – Roll Handle – Extension Handle Tube – 1/4 OD x 10-2/3’ Connector – Bulkhead Nut – Lock, Connector Fitting – Straight Male Zerk – Grease Connector - Zerk-Lock Fitting - 90 Male Swivel Endgate – Wldmt Removable 409 Endgate – Wldmt Removable 304 Pin – Hair .178 x 3-3/4 Grommet – Rubber Jack Washer – Thrust Bearing – Thrust Washer Bushing Gear – Miter Pin – Groove Pin – Roll Cap Screw – 1/4-13 x 1-1/4 Washer – Flat 1/2 Washer – Lock 1/2 Nut – Hex 1/2-13 Sealer – Endgate Bolt-in (inside) Washer – Flat 1/4 SS 6 6 2 3 1 1 AR 2 2 2 2 2 2 1 1 1 1 1 1 1 1 2 2 1 1 4 8 4 4 2 2 33 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. JD L3220G4 PA R T S L I S T NEW LEADER changed hillside divider image and parts list per EC 5839- arn#4 HEADER BELT-OVER-PINTLE CHAIN CONVEYOR ITEM PART NO. 1 2 3 4 5 305614-AE 305646 305643 73317 36697 20817 7 56377-AB 302799-L Page Rev. A JD L3220G4 DESCRIPTION QTY Belt-Over-Chain - #4 12’ MOR Screw - #4 BOC 1/4 x 9/16 torx Flat Head Crossbar – Wldmt Kit – Splicer Pin – Pintle Chain Pin – Cotter 1 AR AR 1 6 6 Belt – Conveyor 34 26 ft. Please Give Part No., Description & Unit Serial No. NEW LEADER JD L3220G4 #3 PINTLE HEADER CHAIN CONVEYOR 1 5 4 2 3 4 ITEM PART NO. 1 2 3 97089 88857 97075 99238 99239 36697 20817 4 5 5   DESCRIPTION QTY Conveyor – #3 12’ Crossbar – Wldmt Chain - 40 link Wldmt Chain - 44 link Wldmt Chain - 50 link Wldmt Pin – Pintle Chain Pin – Cotter 1 AR 1 1 1 6 6 35 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER JD L3220G4 CHAIN HEADER SHIELDS END VIEW  B A C   ITEM 1 2 A B C PA R T S L I S T 3 4 5 302799-L Page Rev. A PART NO. DESCRIPTION QTY 308869 308870 308871 308872 308866 308865 308868 308867 302828 88931 56258 Chain Shield - #3 12’ 304 LH Chain Shield - #3 12’ 304 RH Chain Shield - #3 12’ 409 LH Chain Shield - #3 12’ 409 RH Chain Shield - #4 BOC 12’ 304 LH Chain Shield - #4 BOC 12’ 304 RH Chain Shield - #4 BOC 12’ 409 LH Chain Shield - #4 BOC 12’ 409 RH Chain Shield – MULTAPPLIER Nut – Tee 1/4 x 1/4 Screw – Truss Head 1/4 x 1/2 2 2 2 2 1 1 1 1 2 AR AR 305975 71829 36420 36414 Sealer – Belt #4 BOC Shield 12’ Screw – Truss Head 3/8 x 1 SS Washer – Lock 3/8 SS Nut – Hex 3/8 SS 36   13 ft. AR AR AR Please Give Part No., Description & Unit Serial No. NEW LEADER JD L3220G4 CONVEYOR HEADER CHAIN OILER 11,12,13 3 4 10 14 1 5 7 2 8 9 5 14 14 14 6   ITEM PART NO. 1 2 3 4 5 6 98051 82917 21990 97802 97806 97801 Tank – Wldmt Oiler Valve – Shut-off Elbow – Street 45° Connector – Male Connector – Male Tee – Male Branch Swivel 1 1 1 2 2 1 7 8 9 10 11 12 13 14 97803 6006 34129 21980 36393 36418 36412 82920 Nut- Lock Brass 1/4 Elbow – 90° Grommet – Rubber Cap – Vented Cap Screw – 1/4 x 3/4 SS Washer – Lock 1/4 SS Nut – Hex – 1/4 SS Tubing – 1/4 2 1 1 1 4 4 4 4.5 37 QTY   302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION NEW LEADER 13,14 10 6 11,12 1 2 3,4,5 3,4,5 7,8,9 1 7,8,9 15,16 ITEM PART NO. 1 2 3 4 5 6 7 86999 6465 88276 20743 6131 82885 36399 PA R T S L I S T 8 9 10 17 11 12 13 14 15 16 17 * Not Shown 302799-L Page Rev. B JD L3220G4 CONVEYOR HEADER DRIVE 36420 36414 82552 20833 2716 20128 20680 37010 57301 36671 38897 20129 20714 74524 *311172 19DESCRIPTION 2 6 QTY 20 Shaft – Drive Bearing Sprocket Screw – Set 5/16 x 3/8 Key – Square183/8 x 1 1/2 Guide – Bearing Cap Screw - 3/8 x 1 1/4 SS 1 217 2 4 2 4 8 Washer – Lock 3/8 SS Nut – Hex 3/8 SS 22 21 Bracket – Torque Arm LH Pin – Cotter 1/4 x 1 1/2 Washer – Flat 3/4 Cap Screw - 1/2 x 1 1/2 Nut – Lock 1/2 Key – Square 1/2 x 1 1/2 Gear Case Assy – 1.5” Motor Manual Gear Case – Single (see Gearcase parts list) Motor – Hydraulic, 1.5” (see Conveyor Motor parts list) Cap Screw – 1/2 x 1-1/2 Washer – Lock 1/2 Gasket – Motor Flange V-Ring Seal 8 8 1 1 2 2 2 2 1 1 1 2 2 2 1 38 Please Give Part No., Description & Unit Serial No. NEW LEADER CONVEYOR HEADER IDLER JD L3220G4 ITEM PART NO. 1 2 3 4 5 6 7 36508 79321 7895 39110 20925 30725 22511 97051 Screw - Wldmt Adjusting Take Up - Wldmt 304 Take Up - Wldmt 409 Nut Wldmt Pin – Roll 1/4 x 1 1/2 Collar – Set 1” Bearing – Take-up Sprocket – Idler 2 2 2 2 2 2 2 2 8 9 10 11 12 13 82799 2135 36509 36409 36420 36414 Shaft – Idler Key – Square 5/16 x 2 1/2 Nut – Hex 1-8NC SS Bolt – Carriage 3/8 x 1 SS Washer – Lock 3/8 SS Nut – Hex 3/8 SS 1 2 2 12 12 12 39 QTY 302799-L Page Rev. B PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION NEW LEADER JD L3220G4 ENCODER HEADER 5 4 2 3 1 4 5 2 ENCODER REMOVED PA R T S L I S T 1 ITEM PART NO. DESCRIPTION 1 2 3 4 5 303994 310601 310603 81949 2696 Encoder – 180 with Hardware Coupler - Rate Sensor SS Screw - Set 1/4-20NC x 1/4 SS Bracket - Sensor, Idler Mount Collar - Set 1” 302799-L Page Rev. B 40 QTY 1 1 1 1 1 Please Give Part No., Description & Unit Serial No.   NEW LEADER GUARD HEADER - FRONT COVER   JD L3220G4 2 1 3 USE IDLER BRACKET HARDWARE TO INSTALL FRONT GUARD ITEM PART NO. 1 304789 2 55631 3 39017 4 * 73797-13 * - Not Shown Guard – Wldmt Conveyor Ext. Decal – Warning Moving Part Hazard Decal – No Step Liner – Edge 13” 41 QTY 1 1 1 1 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION NEW LEADER JD L3220G4 WIPER HEADER BELT PA R T S L I S T   ITEM PART NO. 1 2 3 4 14743 71656 32446 36412 302799-L Page Rev. A DESCRIPTION QTY Wiper – Belt Retainer – Belt Screw – Truss Head 1/4 x 3/4 SS Nut – Hex 1/4 SS 42 1 1 6 6 Please Give Part No., Description & Unit Serial No. NEW LEADER JD L3220G4 REAR WIPER HEADER - #3 CONVEYOR 5,10 3 9 11,12,13       PART NO. DESCRIPTION 1 2 3 4 5 304416 98030 305331 304418 56400 88931 Wiper - 30” Assy Internal, Includes 5, 10, 14-15 Lip – Wldmt Rear Wiper – 30” Rear Lip Belt – Rear Wiper Screw – Flat Head 1/4 x 1/2 Nut – Tee 1/4 1 1 1 13 27 6 7 8 9 10 11 12 13 14 15 36399 36420 36414 96746 56258 32446 36418 36412 304422 304423 Cap Screw – 3/8 x 1 Washer – Lock 3/8 Nut – Hex 3/8 Plate – Wiper Belt Screw – Truss Head 1/4 x 1/2 Screw – Truss Head 1/4 x 3/4 Washer – Lock 1/4 Nut – Hex 1/4 Mount – 30” Internal Wiper Rubber – 30” Internal Wiper 5 5 5 1 14 2 2 2 1 1 Please Give Part No., Description & Unit Serial No. 43 QTY 302799-L Page Rev. A PA R T S L I S T ITEM PA R T S L I S T NEW LEADER 302799-L Page Rev. A JD L3220G4 BRUSH HEADER KIT #4 BOC ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 308809 36393 36418 36412 308799 308802 308796 Brush - Strip Assy, Includes 4-8 Cap Screw - 1/4 x 3/4 SS Washer - Lock 1/4 SS Nut - Hex 1/2 SS Mount - Brush Screw - Sockethead 1/4 x 1/2 SS Holder - Brush 24” SS 2 2 2 1 5 1 7 8 308804 308803 Holder - Wldmt Brush Brush - Strip 24” 1 2 44 QTY Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 1 2 PART NO. 409 81262 82618 82619 82620 308646 302371 58800 41762 36402 36426 39016 42639 36424 42221 DESCRIPTION 304 81263 82622 82623 82624 308646 302371 58800 41762 36402 36426 39016 42639 36424 42221 Please Give Part No., Description & Unit Serial No. Hanger – V Wldmt Inverted V - 7’ (11’ - 12’ Units) Inverted V – 9’ (13’ - 14’ Units) Inverted V - 11’ (15’ - 16’ Units) Bar – Adjusting Bracket – V Bolt-on Cap Screw – 5/8-11NC x 1-3/4 SS Nut - Lock 5/8-11NC SS Cap Screw - 1/2-13NC x 1-1/4 SS Washer - Flat 1/2 SS Nut - Lock 1/2-13NC SS Bolt - Carriage 5/16-18NC x 1 SS Washer - Flat 5/16 SS Nut - Lock 5/16-18NC SS 45 JD L3220G4 QTY 3 1 1 1 3 3 9 9 6 6 6 6 6 6 302799-L Page Rev. B PA R T S L I S T 3 4 5 6 7 8 9 10 11 12 INVERTED HEADER“V” NEW LEADER JD L3220G4 MATERIAL DIVIDER 2 5 4 3 1 6 PA R T S L I S T 8 302799-L Page Rev. A DESCRIPTION 7   ITEM PART NO. 1 2 3 4 5 6 87108 87054 87064 36425 36420 20673 36293 Divider – Material Assy, Includes 1-5 Divider – Wldmt Deflector – Rear Wldmt Washer – Flat 3/8 SS Washer – Lock 3/8 SS Nut – Wing 3/8 SS Cap Screw – 3/8 x 3/4 SS 1 1 1 1 1 2 7 8 36420 36414 Washer – Lock 3/8 SS Nut – Hex 3/8 SS 2 2 46 QTY Please Give Part No., Description & Unit Serial No. NEW LEADER JD L3220G4 HILLSIDE HEADER FLOW DIVIDER 5,6,9 4 5,6,7,8 1 3 2 ITEM PART NO. 1 2 3 4 5 6 7 86507 86506 56879 56880 34580 36424 36419 DESCRIPTION   QTY Bracket – Wldmt Support Panel – Hillside Divider Bracket – Clamp Angle – Clamp Cap Screw – 5/16 x 1 SS Washer – Flat 5/16 SS Washer – Lock 5/16 SS 8 36413 Nut – Hex 5/16 SS 9 42221 Nut – Lock 5/16 SS Note: Use chain shield hardware to attach Item 1 to sills. 47 1 1 1 1 6 8 4 4 2 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. 5,6,9 PA R T S L I S T NEW LEADER SPINNER SENSOR - WITHOUT CABLE ITEM PART NO. 1 36412 Nut – Hex 1/4 SS 6 2 3 4 5 6 7 36418 36423 36393 42448 86672 89011 Washer – Lock 1/4 SS Washer – Flat 1/4 SS Cap Screw – 1/4 x 3/4 SS Cap Screw – 1/4 x 1-1/2 SS Bracket Sensor – Assy 6 3 2 2 1 1 302799-L Page Rev. A DESCRIPTION JD L3220G4 48 QTY Please Give Part No., Description & Unit Serial No. NEW LEADER 49 JD L3220G4 302799-L Page Rev. B PA R T S L I S T Please Give Part No., Description & Unit Serial No. 24” HYDRAULIC HEADER FANS NEW LEADER ITEM PART NO. 86503 87106 PA R T S L I S T 87105 1 2 87090 87082 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 87021 87023 87032-X1 87024 87170 87053 43510 87098 36402 36426 36422 39016 36401 36398 36425 36420 36414 6072 6547 80798 36429 85002 34865 36395 36423 36418 36412 20918 305571 27056-X4 27056-X5 302799-L Page Rev. B JD L3220G4 24” HYDRAULIC HEADER FANS CONTINUED DESCRIPTION QTY 24” Hydraulic Fan Assy Fan – LH Assy, Includes Items 32 & 34-40 Fan – RH Assy, Includes Items 33-40 Plate – Back Mount – Motor Wldmt 1 1 1 1 Shaft – Support Wldmt Plate – Shaft Mount Guard – Spinner Wldmt Handle Jack – Coated Assy Angle – Valve Mount Valve – Flow Divider Motor – LH Style II Assy, Includes 48-51, 53 Cap Screw – 1/2 x 1-1/4 SS Washer – Flat 1/2 SS Washer – Lock 1/2 SS Nut – Lock 1/2 SS Cap Screw – 1/2 x 1 SS Cap Screw – 3/8 x 1 SS Washer – Flat 3/8 SS Washer – Lock 3/8 SS Nut – Hex 3/8 SS Zerk – Grease Pin – Clevis Cap Screw – 1/2 x 3-1/4 SS Pin – Hair SS U-Joint Cap Screw – 1/4 x 2-1/4 SS Cap Screw – 1/4 x 1 SS Washer – Flat 1/4 SS Washer – Lock 1/4 SS Nut – Hex 1/4 SS Pin – Roll Washer – Rubber Disc – Distributor RH Disc – Distributor LH 50 1 1 1 1 1 1 1 1 12 4 10 5 2 4 4 4 5 2 1 1 1 1 1 1 1 2 2 2 2 1 1 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 24” HYDRAULIC HEADER FANS CONTINUED PART NO. JD L3220G4 DESCRIPTION QTY 10877 Hub 20004 Cap Screw – 1/4 x 7/8 20676 Nut – Lock 1/4 309091 Fin - RH Wldmt 309092 Fin – LH Wldmt 20034 Cap Screw – 5/16 x 3/4 20677 Nut – Lock 5/16 87099 Motor - RH Style II Assy, Includes 48, 51-53 98108 Hose - 3/4 x 27 1/2” 29789 Adapter - Cnctr 29788 Adapter 87049 Hose - 3/4 x 25 1/2” 87112 Hose - 3/8 x 28” 29847 Adapter - Elbow 90° 34763 Adapter - Pipe 29825 Tee - Swivel Nut Branch 29809 Adapter - Tee Branch 34717 Adapter - O Ring 34816 Elbow - Hydraulic 305944 Motor - Spinner Style II (See Spinner Motor Parts List) 72548 Seal Kit 305824 Retainer Seal Kit 54 * 36940 Bolt – Carriage 1/2 x 2 SS 55 * 36426 Washer – Flat 1/2 SS 56 * 36422 Washer – Lock 1/2 SS 57 * 36416 Nut – Hex 1/2 SS * - Not Shown – Used to attach spinner to sills. 2 12 12 4 4 24 24 1 1 1 1 1 1 1 2 1 1 4 1 2 1 1 4 4 4 4 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 51 302799-L Page Rev. B PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER JD L3220G4 SPINNER GUARD HEADER & SHIELDS PA R T S L I S T   302799-L Page Rev. A 52 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM JD L3220G4 SPINNER GUARDHEADER & SHIELDS CONTINUED PART NO. 1 305712 2 87027-X1 3 87031-X1 4 36398 5 36425 6 36420 7 72054 8 36414 9 36940 10 36426 11 36422 12 36416 13 87068 14 305075 15 306686 16 * 97519 17 305040 18 87109 * - Not Shown DESCRIPTION QTY Guard – Center 304 Guard – RH Wldmt Guard – LH Wldmt Cap Screw – 3/8 x 1 SS Washer – Flat 3/8 SS Washer – Lock 3/8 SS Nut – Lock 3/8 SS Nut – Hex 3/8 SS Bolt – Carriage 1/2 X 2 Washer – Flat 1/2 Washer – Lock 1/2 Nut – Hex 1/2 Bracket - Shield 304 Shield – RH Wldmt Shield – LH Wldmt 304 w/ Bracket Pin – Snap Bar – Stiffener Lower 304 Decal - Décor G4 1 1 1 18 14 12 6 14 2 2 2 2 2 1 1 1 2 1 NOTE: Guards are intended to reduce hazard of entanglement with machinery and injury. All guards must be installed per this drawing before spreader is put into operation. 53 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 1 2 PA R T S L I S T 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 302799-L Page Rev. B HYDRAULICS -HEADER MULTAPPLIER READY PART NO. 29847 32485-X1 56289 56290 303922 56367 310599 302105-AA 302105-AB 302105-AC 306278 303226 302582 29788 29835 29791 34709 34810 34712 302583 29809 29781 34868 56407 DESCRIPTION QTY Fitting - 12-12 070220 Valve - Control PWM Coil - Solenoid Cartridge - Solenoid Cable Spool Valve - Solenoid Cartridge - 2 way Coil Seal - Kit Service Valve- Assy Control 25 GPM SFP, Includes 44, 45 Fitting - 12-12 Bracket - Mount Valve Adapter Adapter Fitting - 12-12-12 070428 Adapter - Elbow 90° Adapter - Cnctr Adapter - Bushing Angle - Mount Valve Adapter - Tee Branch Tee - Swivel Nut Fitting - 4-4 070221 Reducer 54 JD L3220G4 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 3 1 1 1 3 1 1 1 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 JD L3220G4 HYDRAULICS - MULTAPPLIER HEADER READY CONTINUED PART NO. 29753 56353 302862 302863 302864 29725 29690 87520 36398 34866 34501 36393 72054 42034 36425 36423 36418 302097 304818 29835 29785 304250 304251 308806 302867 308805 306274 306279 Adapter - Connector Fitting - 12-4 070123 Hose - Assy 3/4 x 160” Hose - Assy 3/4 x 128” Hose - Assy 3/4 x 34” Hose - Assy 3/4 x 54” Hose - Assy 3/4 x 51 1/2” Hose - Assy 3/8 x 50” Cap Screw - 3/8 x 1 SS Cap Screw - 1/4 x 2 3/4 SS Cap Screw - 1/4 x 2 1/2 SS Cap Screw - 1/4 x 3/4 SS Nut - Lock 3/8 SS Nut - Lock 1/2 SS Washer - Flat 3/8 SS Washer - Flat 1/4 SS Washer - Lock 1/4 SS Washer - Step Valve - Relief 2050 PSI Soft Start Fitting - 12-16 070120 Fitting - 12-12 070201 Decal - Bin 1 Decal - Bin 2 Hose - Assy 3/4 x 48 1/2” Hose - Assy 1/4 x 38” Hose - Assy 3/4 x 21” Manifold - 5-25 GPM SFP Valve - Flow Control 25 GPM 55 QTY 2 1 1 1 3 1 1 1 3 2 2 2 3 4 6 4 2 4 1 3 1 1 1 1 1 1 1 1 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION NEW LEADER ITEM 1 2 PA R T S L I S T 3 4 5 6 7 8 9 10 11 12 13 14 15 16 302799-L Page Rev. B HYDRAULICS - MULTAPPLIER HEADER COMPLETE PART NO. 29847 32485-X1 56289 56290 303922 56367 302105 302105-AA 302105-AB 302105-AC 306278 303226 302582 29788 29835 29791 34709 34810 34712 302583 29809 29781 34868 DESCRIPTION QTY Fitting - 12-12 070220 Valve - Control PWM Coil - Solenoid Cartridge - Solenoid Cable Spool Valve - Solenoid Cartridge - 2 way Coil Seal - Kit Service Valve- Assy Control 25 GPM SFP, Includes 43 & 44 Fitting - 12-12 Bracket - Mount Valve Adapter Adapter Fitting - 12-12-12 070428 Adapter - Elbow 90° Adapter - Cnctr Adapter - Bushing Angle - Mount Valve Adapter - Tee Branch Tee - Swivel Nut Fitting - 4-4 070221 56 JD L3220G4 4 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 3 1 1 1 3 2 1 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM HYDRAULICS - MULTAPPLIER COMPLETE HEADER CONTINUED PART NO. DESCRIPTION JD L3220G4 QTY 56407 29753 56353 302862 302863 302864 29725 29690 87520 36398 34866 34501 36393 72054 42034 36425 36423 36418 302097 304818 29835 304250 304251 308806 302867 308805 306274 306279 306273 29789 56406 Reducer Adapter - Connector Fitting - 12-4 070123 Hose - Assy 3/4 x 160” Hose - Assy 3/4 x 128” Hose - Assy 3/4 x 34” Hose - Assy 3/4 x 54” Hose - Assy 3/4 x 51 1/2” Hose - Assy 3/8 x 50” Cap Screw - 3/8 x 1 SS Cap Screw - 1/4 x 2 3/4 SS Cap Screw - 1/4 x 2 1/2 SS Cap Screw - 1/4 x 3/4 SS Nut - Lock 3/8 SS Nut - Lock 1/2 SS Washer - Flat 3/8 SS Washer - Flat 1/4 SS Washer - Lock 1/4 SS Washer - Step Valve - Relief 2050 PSI Soft Start Fitting - 12-16 070120 Decal - Bin 1 Decal - Bin 2 Hose - Assy 3/4 x 48 1/2” Hose - Assy 1/4 x 38” Hose - Assy 3/4 x 21” Manifold - 5-25 GPM SFP Valve - Flow Control 25 GPM Valve - Assy Control 5 GPM SFP, Includes 43 & 55 Fitting - 12-12 070120 Reducer 1 2 1 1 1 3 1 1 1 5 4 2 2 5 6 10 4 2 8 1 3 1 1 1 1 1 2 2 1 1 2 48 49 50 51 52 53 54 55 34805 80464 56416 98667 96651 96652 34839 306275 Adapter - Elbow 45° Hose - Assy 1/2 x 124” Bulkhead Hose - Assy 1/2 x 36” Disconnect - Quick Hex Nut Disconnect - Quick Nipple Adapter - Union Bulkhead Valve - Flow Control 5 GPM 1 2 1 1 1 1 1 1 Please Give Part No., Description & Unit Serial No. 57 302799-L Page Rev. A PA R T S L I S T 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 NEW LEADER JD L3220G4 MULTAPPLIER HEADER HYDRAULICS 5 4 6 3 1 2   ITEM PART NO. 1 2 3 4 5 6 22020 29772 34742 96651 96652 98667 DESCRIPTION Bushing Adapter – Elbow 90° Adapter – Elbow 90° Disconnect – Quick Female Disconnect – Quick Male Hose Assy – 1/2 x 36 QTY 1 1 1 1 1 1 PA R T S L I S T 302799-L Page Rev. A 58 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM PART NO. DESCRIPTION QTY 59 4 1 1 1 1 1 1 1 1 3 1 1 1 1 1 7 7 1 1 302799-L Page Rev. B PA R T S L I S T 38897 Motor – Hydraulic 1-1/2” 39137 Seal Kit - Includes 2, 4, 5, 10, 16, 18 & 19 1 NSS Cap Screw – 5/16 x 7/8 2 NSS Seal 3 NSS Flange – Mounting 4 NSS Seal 5 NSS Seal – O-Ring 6 NSS Race – Bearing 7 NSS Bearing – Thrust Needle 8 3065 Key 9 NSS Shaft – Output Keyed 10 NSS Seal – O-Ring 11 NSS Drive 12 NSS Plate – Spacer 13 NSS Gerotor – 1-1/2” 14 NSS Spacer – 1-1/2” 15 NSS Cap – End 16 NSS Washer – Seal 17 NSS Cap Screw 18 * NSS Seal – O-Ring 19 * NSS Washer – Back-up * - Not Shown NSS - Not Sold Separately Please Give Part No., Description & Unit Serial No. JD L3220G4 CONVEYOR HEADER MOTOR PA R T S L I S T NEW LEADER 302799-L Page Rev. B SPINNER HEADER MOTOR 60 JD L3220G4 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM JD L3220G4 SPINNER MOTOR HEADER CONTINUED PART NO. DESCRIPTION QTY 305944 Motor Assy 72548 Kit – Seal, Includes Items 3-5, 26 305824 Retainer – Seal Kit Soft Seal, Includes 1,3-5 306093 Shaft – Assy Output, Includes: 1-9, 2 1 NSS Ring - Retainer 2 NSS Shaft 3 33809 Seal - Excluder 4 71980 Seal 23940 Tool Seal Installation (Required to Install Item 4) 5 28494 “O” Ring 6 NSS Bearing – Tapered Roller Assy 7 NSS Spacer 8 NSS Washer - Lock 9 NSS Nut – lock 10 NSS Cover – Shaft End 11 NSS Plug 12 NSS Bushing 13 NSS Bearing 14 NSS Seals - Pocket (Makes 12 Seals) 15 NSS Plate 16 NSS Gasket 17 NSS Housing 18 NSS Set - Gear 19 NSS Cover - Port End 20 NSS Washer 21 NSS Cap Screw 22 24458 Key 23 *30723 Tool – Wrench Spanner 24 *24536 Tool – Seal Driver 25 *23940 Tool – Seal Sleeve 26 *306090 Sleeve – Speedi * - Not Shown NSS - Not Sold Separately 61 1 2 1 1 1 1 2 1 4 1 2 2 1 1 1 4 4 1 1 1 1 1 302799-L Page Rev. B PA R T S L I S T Please Give Part No., Description & Unit Serial No. 1 1 1 1 NEW LEADER JD L3220G4 GEAR CASE HEADER - SINGLE PINION STYLE I STYLE II PA R T S L I S T ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 302799-L Page Rev. A PART NO. DESCRIPTION 36671 Gear Case – Assy Single Pinion Style I 304269-AA 37001 37002 37003 38981 37007 37008 37006 38979 6031 37005 20040 20711 2564 27465 21490 38980 37010 Style II 304269-AB 304559 304560 304561 304562 37007 37008 37006 38979 6031 304563 20040 20711 2564 27465 21490 38980 37010 QTY Parts – Service, Includes 1–17 Housing – Outboard Housing – Inboard Gear – Pinion 11 Tooth Gear – Driven 67 Tooth Bearing Bearing Seal – Oil Washer – Flat 2-1/2 x 11/32 Plug – Pipe Gasket – Housing Cap Screw – 5/16NC x 2 Washer – Lock 5/16 Cap – Breather Bushing – Pipe 1/8 x 3/8 Plug – Pipe Magnetic Screw – Allen Head 5/16-18 x 1 Key – 1/2 x 1/2 x1-1/2 62 1 1 2 1 2 4 1 2 1 1 10 10 1 1 1 1 2 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 1 2 GEAR CASE HEADER BREATHER TUBE PART NO. 306891 9005-0-7761 DESCRIPTION QTY Fitting - 4-2 630202K Tubing - 1/4 OD Air Brake Black 1 1.5 63 ft 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. JD L3220G4 PA R T S L I S T NEW LEADER 302799-L Page Rev. A DECALS HEADER - SAFETY 64 JD L3220G4 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM PART NO. 1 368 2 364 3 150034 4 321 5 39138 6 310521 7 71526 8 21476 9 55630 10 55631 11 *87110 12 39017 * - Not Shown DESCRIPTION JD L3220G4 QTY Decal – Flying Material Decal – Warning Stay Out of Box Decal – Caution Improper Operation Decal – Caution Material to be Spread Decal – Warning High Pressure Fluid Decal – Feedgate Slide Scale Decal – Notice Adjust Spinner Decal – Notice Conveyor Chain Life Decal – Warning Falling Hazard Decal – Warning Moving Part Hazard Decal – Scale Spinner Decal - No Step 65 2 3 1 1 1 1 1 2 2 3 1 1 302799-L Page Rev. B PA R T S L I S T Please Give Part No., Description & Unit Serial No. DECALS - SAFETY HEADER CONTINUED NEW LEADER PA R T S L I S T DECALS - DECOR HEADER PAINTED BODY ITEM PART NO. 1 2 3 4 5 6 84762 306430 306431 305825-AA 306187 306348 JD L3220G4 DESCRIPTION QTY Decal – New Leader Black Tape – Orange Fluorescent Tape – Red Reflective Decal – Kit LH & RH JD Stripes Decal - JD Leaping Deer Decal - MultApplier Black 2 2 1.5 ft 1 1 1 302799-L Page Rev. A 66 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM PART NO. 1 84762 2 306430 3 306431 4 87122 5 87164 6 86895 7 *300403 8 87162 9 88245 * - Not Shown JD L3220G4 DESCRIPTION QTY Decal – New Leader Black Tape – Orange Fluorescent Tape – Red Reflective Decal – G4 Black/Red Decal – New Leader Black Decal – L3220G4 Black Decal – MultApplier Ready Decal – 3/4 Striping Black Decal – MultApplier Black 2 2 1.5 ft 2 2 1 1 7 ft 1 67 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DECALS - DECOR NON-PAINTED BODY NEW LEADER JD L3220G4 BIN SENSOR 1 TOP BOTTOM ITEM PART NO. PA R T S L I S T 1 98787-AB 2 *307130 3 *307124 4 *36393 * - Not Shown 302799-L Page Rev. A DESCRIPTION Lead - 18” Bin Level Sensor Cable - Jumper 102” Mount - Sensor 304 Cap Screw - 1/4-20NC x 3/4 SS 68 QTY AR AR AR AR Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM LIGHT KITS PART NO. Please Give Part No., Description & Unit Serial No. QTY Bracket – Tail Light LH 304 Bracket – Tail Light RH 304 Shield - Light 304 Plate - SMV Mounting Sign - SMV Bolt - Carriage 5/16-18NC x 1 SS Washer - Flat 5/16 SS Washer - Lock 5/16 SS Washer - Lock 1/4 SS Nut - Hex 5/16-18NC SS Nut - Hex 1/4-20NC SS Screw - Truss Head 1/4-20NC x 3/4 SS Bundle - Lighting NA 4940 Bundle - Beacon 4940 Support - Wldmt Beacon 304 Mirror - Kit JD BN202559 69 1 1 2 1 1 4 4 4 2 4 2 2 1 1 1 1 302799-L Page Rev. A PA R T S L I S T 1 306802-AA 2 306802-AB 3 *308882 4 305711 5 305229 6 42639 7 36424 8 36419 9 36418 10 36413 11 36412 12 32446 13 308893 14 308896 15 308891 16 *306679-AB * - Not Shown DESCRIPTION JD L3220G4 NEW LEADER JD L3220G4 MULTAPPLIER 2,3,4,5 2,3,4,5 1 6 7 8 PA R T S L I S T   ITEM PART NO. 1 2 3 4 5 6 302809 20128-X1 20695 20714 20646 88245 302799-L Page Rev. A DESCRIPTION MultApplier – Shell Insert Cap Screw – 1/2 x 1 1/4 Gr8 Washer – Flat 1/2 Washer – Lock 1/2 Nut – Hex 1/2 Decal – MultApplier 70 QTY 1 8 16 8 8 1 Please Give Part No., Description & Unit Serial No. NEW LEADER JD L3220G4 MULTAPPLIER REAR FEEDGATE 2 1 2   ITEM PART NO. 1 2 98557 36429 QTY Panel – Feedgate Pin – Hair 2.562 x .148 71 1 2 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION PA R T S L I S T NEW LEADER 302799-L Page Rev. A MULTAPPLIER SEALER & FRONT FEEDGATE 72 JD L3220G4 Please Give Part No., Description & Unit Serial No. NEW LEADER MULTAPPLIER SEALER & FRONT FEEDGATE CONTINUED ITEM PART NO. 1 2 3 4 5 302832 302829 56258 88931 86868 96984 36398 36420 36395 307125 34129 36393 6 7 8 9 10 11 QTY Sealer 3 X 1/4 X 59-3/16” Retainer – Seal Screw – Truss Head 1/4-20 x 1/2 Nut – Tee 1/4 x 1/4 Feedgate – Panel 1.5” Feedgate – Panel 2” Cap Screw – 3/8 x 1 SS Washer – Lock 3/8 SS Cap Screw - 1/4 x 1 SS Plate - Bin Sensor Grommet - Rubber Cap Screw - 1/4-20 x 3/4 SS 73 2 2 14 14 1 1 2 2 12 1 1 2 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION JD L3220G4 NEW LEADER MULTAPPLIER WIPER 2 1 JD L3220G4 3,4 PA R T S L I S T Note: Front endgate removed for clarity. ITEM PART NO. 1 2 3 4 39426 54230 42033 36412 302799-L Page Rev. A DESCRIPTION Wiper – Belt Front Retainer – Wiper Screw – Machine 1/4 x 1 Nut – Hex 1/4 74 QTY 1 1 5 5 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM MULTAPPLIER #4 BELT-OVER-CHAIN JD L3220G4 PART NO. DESCRIPTION 1 308660 Chain Wldmt 2 305304-AC Belt - MOR 18” x 156” 1 3 4 5 6 7 20617 20624 308534 21118 20817 Screw - Flat 1/4 x 1/2 Screw - Truss 1/4 x 1/2 Screw - 1/4 x 1/2 Pin - Chain Pintle Pin - Cotter 8 28 124 2 2 75 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. QTY NEW LEADER ITEM PART NO. 302828 A 302827 B 305975 C 56258 88931 2 71829 3 36420 4 36414 AR – As Required PA R T S L I S T 1 MULTAPPLIER CHAIN SHIELDS 302799-L Page Rev. A JD L3220G4 DESCRIPTION QTY Shield – Chain Assy Shield – Chain Belting – Sealer, specify length Screw – Truss Hd 1/4-20 x 1/2 Nut – Tee 1/4 x 1/4 Screw – Machine 3/8-16 x 1 SS Washer – Lock 3/8 SS Nut – Hex 3/8-16 SS 2 2 AR 54 54 14 14 14 76 Please Give Part No., Description & Unit Serial No. NEW LEADER MULTAPPLIER CONVEYOR COVER 4,5,6,7 JD L3220G4 3 1 2   ITEM PART NO. 1 2 3 4 5 6 7 98562 302853 36429 36408 36425 36420 36414 QTY Cover – Wldmt Rear Conveyor Hold-down – Cover Rear Pin – Hair 2.562 x .148 Bolt – Carriage 3/8 x 1 SS Washer – Flat 3/8 SS Washer – Lock 3/8 SS Nut – Hex 3/8 SS 77 1 1 2 2 2 2 2 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION NEW LEADER ITEM MULTAPPLIER HILLSIDE FLOW DIVIDER PART NO. DESCRIPTION PA R T S L I S T 1 306576 Support - Divider 304 2 310503 Divider - Wldmt Hillside 304 3 306575 Clamp - Angle 304 4 86825 Support - Divider 5 36408 Bolt - Carriage 3/8-16NC x 1 SS 6 36425 Washer - Flat 3/8 SS 7 36398 Cap Screw - 3/8-16NC x 1 SS 8 72054 Nut - Lock 3/8-16NC SS Note: Use chain shield hardware to attach Items 1 & 4 to sills. 302799-L Page Rev. A 78 JD L3220G4 QTY 1 1 1 1 2 5 2 4 Please Give Part No., Description & Unit Serial No. NEW LEADER MULTAPPLIER CONVEYOR DRIVE & ENCODER 2,3,4 JD L3220G4 1 10,12,13 5 6 8 11,12,13 ITEM PART NO. 1 2 3 4 5 6 Please Give Part No., Description & Unit Serial No. DESCRIPTION QTY Shaft – Drive Sprocket Key – Square Screw – Set Bearing Coupling – Shaft Key – Square 5/16 x 1-1/2 Motor – Hydraulic 17.1 CID Seal Kit Mount – Motor Screw – Button Head 1/2 x 1 1/2 Bolt – Carriage 1/2 x 1 SS Cap Screw – 1/2 x 1 1/2 SS Washer – Lock 1/2 SS Nut – Hex 1/2 SS Encoder – Conveyor 180 Bracket – Encoder Sleeve – Rate Sensor 79 1 2 2 4 2 1 1 1 1 8 2 2 12 12 1 1 1 302799-L Page Rev. A PA R T S L I S T 86761-X2 86757 6131 20743 6697 86762 * 4059 7 309126 56327 8 86766 9 21101 10 72056 11 36539 12 36422 13 36416 14 303994 15 304953-X1 16 56263 * - Not Shown 7 NEW LEADER JD L3220G4 MULTAPPLIER CONVEYOR IDLER 5 2 PA R T S L I S T ITEM 4 3 PART NO. 1 89779 2 86757 3 6131 4 20743 5 22511 6 87857 7 17078 8 * 36417 9 87856 10 *306974 * - Not Shown 302799-L Page Rev. A 1 5 7 9 6 2 DESCRIPTION QTY Shaft – Idler Sprocket Key – Square Screw – Set 5/16 x 3/8 Bearing Bolt Wldmt Collar – Set Nut – Hex 5/8 SS Nut Wldmt 304 Extended Idler - Pipe Wldmt Adj 5’ 304 80 1 2 2 2 2 2 2 2 2 2 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM MULTAPPLIER REAR IDLER ZERKS PART NO. 1 301337 2 56395 3 89051 4 301334 5 301333 6 301332 7 6069 8 301339 9 * 301338 * - Not Shown QTY Fitting – 90° Elbow Male Grommet – Rubber Clamp – Insulated Fitting – Straight Male 1/4-28 Nut – Lock Connector Connector – Bulkhead Fitting – Grease Fitting – Straight Male 1/8 Tube – 1/4 81 2 2 2 4 4 4 4 2 30 302799-L Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION JD L3220G4