Model L3020g4 - New Leader - Highway Equipment Company

Transcript

MODEL L3020G4 UNIT SERIAL NUMBER _______________________ MANUAL NUMBER: 97372-F EFFECTIVE 10/2013 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (319) 363-8281 | FAX (319) 286-3350 www.highwayequipment.com Copyright 2003 Highway Equipment Company, Inc. TA B L E O F C O N T E N T S NEW LEADER TABLE OF CONTENTS L3020G4 Warranty....................................................................................................................................................... 4 Preface........................................................................................................................................................... 5 Safety............................................................................................................................................................. 6 Safety Decal Installation and Maintenance.......................................................................................... 7 Safety Decal Illustrations....................................................................................................................... 8 General Description..................................................................................................................................... 1 5 Dimensions & Capacities............................................................................................................................. 1 6 Initial Start-up.............................................................................................................................................. 1 7 Field Testing................................................................................................................................................. 1 8 General Operating Procedures.................................................................................................................... 1 9 Lubrication and Maintenance..................................................................................................................... 2 0 Hydraulic System................................................................................................................................ 2 0 Hydraulic Hose ................................................................................................................................... 2 1 Conveyor Chain................................................................................................................................... 2 2 Conveyor Belt Maintenance............................................................................................................... 2 3 Conveyor Gear Case............................................................................................................................ 2 3 Bin Sensor .......................................................................................................................................... 2 4 Lubrication of Bearings....................................................................................................................... 2 4 Clean Up............................................................................................................................................. 2 4 Fasteners............................................................................................................................................. 2 4 Lubrication and Hydraulic Oil Specifications............................................................................................... 2 5 Hydraulic System................................................................................................................................ 2 5 Gear Case Lubricant............................................................................................................................ 2 5 Grease Gun Lubricant......................................................................................................................... 2 5 Chain Oiler Mixture............................................................................................................................ 2 5 Lubrication and Maintenance Chart............................................................................................................ 2 6 Troubleshooting .......................................................................................................................................... 2 7 Hydraulic Schematic ................................................................................................................................... 3 0 Standard Torques National Coarse (NC) Capscrews.................................................................................... 3 1 Instructions for Ordering Parts.................................................................................................................... 3 3 97372-F Page Rev. A 2 Please Give Part No., Description & Unit Serial No. TABLE OF CONTENTS CONTINUED L3020G4 Parts List...................................................................................................................................................... 34 Feedgate & Jack.................................................................................................................................. 34 Mounting Angle.................................................................................................................................. 36 Pintle Chain Conveyor......................................................................................................................... 37 #4 Belt-Over-Pintle Chain Conveyor................................................................................................... 38 Chain Shields....................................................................................................................................... 39 Conveyor Idler.................................................................................................................................... 40 Conveyor Drive................................................................................................................................... 41 Encoder............................................................................................................................................... 42 Conveyor Chain Oiler.......................................................................................................................... 43 Front Wiper........................................................................................................................................ 46 Rear Wiper - #2 & #3 Conveyors......................................................................................................... 47 Fenders - Truck Tires........................................................................................................................... 48 Fenders - Semi-Float Truck Tires......................................................................................................... 50 Fenders - Super Floatation Tires......................................................................................................... 52 Fenders - Super Floatation Tires with 132” Straight Flare.................................................................. 54 Cab Shield........................................................................................................................................... 56 Inverted V........................................................................................................................................... 57 Ladders............................................................................................................................................... 58 Material Divider.................................................................................................................................. 60 Hillside Flow Divider........................................................................................................................... 61 24” Hydraulic Fans.............................................................................................................................. 62 Spinner Guard & Shields..................................................................................................................... 64 Spinner Sensor ................................................................................................................................... 65 Hydraulics - SFP & PWM Control........................................................................................................ 66 Hydraulics - Manual Dual Control....................................................................................................... 70 Reservoir............................................................................................................................................. 73 Cooler Hydraulics................................................................................................................................ 74 Twin Spinner Hydraulics...................................................................................................................... 76 Pump Hydraulics................................................................................................................................. 78 Control Valve....................................................................................................................................... 79 Gear Case - Dual Pinion...................................................................................................................... 80 Gear Case Breather Kit .........................................................................................................................8 2 Bin Sensor ........................................................................................................................................... 83 Spinner Motor .................................................................................................................................... 84 Conveyor Motor.................................................................................................................................. 86 Lights.................................................................................................................................................. 88 Sight Window..................................................................................................................................... 89 Decals................................................................................................................................................. 90 Pressure Gauge Kit.............................................................................................................................. 92 Mudflaps............................................................................................................................................. 93 Please Give Part No., Description & Unit Serial No. 3 97372-F Page Rev. A TA B L E O F C O N T E N T S NEW LEADER Insert Current New Leader Warranty NEW LEADER PREFACE L3020G4 PLEASE ! ALWAYS THINK SAFETY FIRST !! The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules. These instructions cannot replace the following: the fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualified person, or the clear thinking necessary to install and operate this equipment. Since the life of any machine depends largely upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently. If for any reason you do not understand the instructions, please call your authorized dealer or our Product Sales and Support Department at 1-888-363-8006. It has been our experience that by following these installation instructions, and by observing the operation of the spreader, you will have sufficient understanding of the machine enabling you to troubleshoot and correct all normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Product Sales and Support Department if you find the unit is not operating properly, or if you are having trouble with repairs, installation, or removal of this unit. Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field. This Safety Section should be read thoroughly and referred to frequently. ACCIDENTS HURT !!! ACCIDENTS COST !!! Please Give Part No., Description & Unit Serial No. ACCIDENTS CAN BE AVOIDED !!! 5 97372-F Page Rev. A S PA RF EE FA TY CE We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other than routine care and adjustments. NEW LEADER HEADER SAFETY L3020G4 TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. SAFETY In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” and “NOTICE” are used to indicate the following: DANGER Indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury. This signal word is to be limited to the most extreme situations and typically for machine components that, for functional purposes, cannot be guarded. WARNING Indicates a potentially hazardous situation that, if not avoided, COULD result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. CAUTION Indicates a potentially hazardous situation that, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE! Is used for informational purposes in areas which may involve damage or deterioration to equipment but generally would not involve the potential for personal injury. NOTE: Provides additional information to simplify a procedure or clarify a process. The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe operation. The following guidelines are intended to cover general usage and to assist you in avoiding accidents. There will be times when you will run into situations that are not covered in this section. At those times the best standard to use is common sense. If, at any time, you have a question concerning these guidelines, please call your authorized dealer or our factory at (319) 363-8281. 97372-F Page Rev. A 6 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020G4 SAFETY HEADER CONTINUED MAINTENANCE INSTRUCTIONS 1. Keep safety decals and signs clean and legible at all times. 2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety decals or signs are available from your dealer’s Parts Department or our Cedar Rapids factory. INSTALLATION INSTRUCTIONS 1. Clean Surface Wash the installation surface with a synthetic, free-rinsing detergent. Avoid washing the surface with a soap containing creams or lotion. Allow to dry. 3. Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a continuous motion at a 180-degree angle. If the liner is scored, bend at score and remove. 4. Apply Safety Decal a. Tack decal in place with thumb pressure in upper corners. b. Using firm initial squeegee pressure, begin at the center of the decal and work outward in all directions with overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave application bubbles. c. Pull up tack points before squeegeeing over them to avoid wrinkles. 5. Remove Pre-mask If safety decal has a pre-mask cover remove it at this time by pulling it away from the decal at a 180 degree angle. NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to avoid the pre-mask from permanently adhering to the decal. 6. Remove Air Pockets Inspect the decal in the flat areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture. 7. Re-Squeegee All Edges. Please Give Part No., Description & Unit Serial No. 7 97372-F Page Rev. A SAFETY 2. Position Safety Decal Decide on the exact position before application. Application marks may be made on the top or side edge of the substrate with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china marker, or grease pencil. Safety decals will not adhere to these. SAFETY HEADER DECALS L3020G4 SAFETY NEW LEADER 97372-F Page Rev. A 8 Please Give Part No., Description & Unit Serial No. NEW LEADER SAFETY DECALS HEADER CONTINUED L3020G4 SAFETY Please Give Part No., Description & Unit Serial No. 9 97372-F Page Rev. A SAFETY NEW LEADER L3020G4 GENERAL SAFETY RULES HEADER OPERATION SECTION 1. Before attempting to operate this unit, read and be sure you understand the operation and maintenance manual. Locate all controls and determine the use of each. Know what you are doing! 6. Stay clear of any moving members, such as shafts, couplings and universal joints. Make adjustments in small steps, shutting down all motions for each adjustment. 2. When leaving the unit unattended for any reason, be sure to: a. Take power take-off out of gear. b. Shut off conveyor and spinner drives. c. Shut off vehicle engine and unit engine (if so equipped). d. Place transmission of the vehicle in “neutral” or “park”. e. Set parking brake firmly. f. Lock ignition and take keys with you. g. Lock vehicle cab. h. If on steep grade, block wheels. These actions are recommended to avoid unauthorized use, runaway, vandalism, theft and unexpected operation during start-up. 8. Do not climb on unit. Use the inspection ladder or a portable ladder to view the unit. Be careful in getting on and off the ladder, especially in wet, icy, snowy or muddy conditions. Clean mud, snow or ice from steps and footwear. 3. Do not read, eat, talk on a mobile phone or take your attention away while operating the unit. Operating is a full-time job. 9. Do not allow anyone to ride on any part of unit for any reason. 7. Before starting unit, be sure everyone is clear and out of the way. 4. Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body. 10. Keep away from spinners while they are turning: a. Serious injury can occur if spinners touch you. b. Rocks, scrap metal or other material can be thrown off the spinner violently. Stay out of discharge area. c. Make sure discharge area is clear before spreading. 5. Guards and covers are provided to help avoid injury. Stop all machinery before removing them. Replace guards and covers before starting spreader operation. 97372-F Page Rev. A 10 Please Give Part No., Description & Unit Serial No. NEW LEADER GENERAL SAFETY RULES HEADER OPERATION SECTION 11. Inspect spinner fins, spinner frame mounting and spinner fin nuts and screws every day. Look for missing fasteners, looseness, wear and cracks. Replace immediately if required. Use only new SAE grade 5 or grade 8 screws and new selflocking nuts. 17. Wear eye protection while working around or on unit. 18. Read, understand and follow instructions and precautions given by the manufacturer or supplier of materials to be spread. Improper selection, application, use or handling may be hazardous to people, animals, plants, crops or other property. If spreader is used to transport chemicals, check with your CAUTION chemical supplier regarding DOT (Department of Transportation) requirements. 19. Cover all loads that can spill or blow away. Do SAFETY 12. Inspect all bolts, screws, fasteners, keys, chain drives, body mountings and other attachments periodically. Replace any missing or damaged parts with proper specification items. Tighten all bolts, nuts and screws to specified torques according to the torque chart in this manual. 13. Shut off engine before filling fuel and oil tanks. Do not allow overflow. Wipe up all spills. Do not smoke. Stay away from open flame. FIRE HAZARD! 14. Starting fluids and sprays are extremely flammable. Don’t smoke. Stay away from flame or heat! 15. All vehicles should be equipped with a serviceable fire extinguisher of 5 BC rating or larger. 16. Hydraulic system and oil can get hot enough to cause burns. DO NOT work on system that is hot. Wait until oil has cooled. If an accident occurs, seek immediate medical assistance. Please Give Part No., Description & Unit Serial No. L3020G4 not spread dusty materials where dust may create pollution or a traffic visibility problem. 20. Turn slowly and be careful when traveling on rough surfaces and side slopes, especially with a loaded spreader. Load may shift causing unit to tip. 21. Read and understand the precautionary decals on the spreader. Replace any that become defaced, damaged, lost or painted over. Replacement decals can be ordered from your dealer’s parts department or from Highway Equipment Company by calling (319) 363-8281. 11 97372-F Page Rev. A SAFETY NEW LEADER GENERAL SAFETY RULES MAINTENANCE SECTION 1. Maintenance includes all lubrication, inspection, adjustments (other than operational control adjustments such as feedgate openings, conveyor speed, etc.) part replacement, repairs and such upkeep tasks as cleaning and painting. 2. When performing any maintenance work, wear proper protective equipment—always wear eye protection—safety shoes can help save your toes—gloves will help protect your hands against cuts, bruises, abrasions and from minor burns—a hard hat is better than a sore head! 3. Use proper tools for the job required. Use of improper tools (such as a screwdriver instead of a pry bar, a pair of pliers instead of a wrench, a wrench instead of a hammer) not only can damage the equipment being worked on, but can lead to serious injuries. USE THE PROPER TOOLS. 4. Before attempting any maintenance work (including lubrication), shut off power completely. DO NOT WORK ON RUNNING MACHINERY! 5. When guards and covers are removed for any maintenance, be sure that such guards are reinstalled before unit is put back into operation. 6. Check all screws, bolts and nuts for proper torques before placing equipment back in service. Refer to torque chart in this manual. 97372-F Page Rev. A L3020G4 7. Some parts and assemblies are quite heavy. Before attempting to unfasten any heavy part or assembly, arrange to support it by means of a hoist, by blocking or by use of an adequate arrangement to prevent it from falling, tipping, swinging or moving in any manner which may damage it or injure someone. Always use lifting device that is properly rated to lift the equipment. Do not lift loaded spreader. NEVER LIFT EQUIPMENT OVER PEOPLE. 8. If repairs require use of a torch or electric welder, be sure that all flammable and combustible materials are removed. Fuel or oil reservoirs must be emptied, steam cleaned and filled with water before attempting to cut or weld them. DO NOT weld or flame cut on any tank containing oil, gasoline or their fumes or other flammable material, or any container whose contents or previous contents are unknown. 9. Keep a fully charged fire extinguisher readily available at all times. It should be a Type ABC or a Type BC unit. 10. Cleaning solvents should be used with care. Petroleum based solvents are flammable and present a fire hazard. Don’t use gasoline. All solvents must be used with adequate ventilation, as their vapors should not be inhaled. 12 Please Give Part No., Description & Unit Serial No. NEW LEADER GENERAL SAFETY RULES MAINTENANCE SECTION CONTINUED L3020G4 SAFETY 11. When batteries are being charged or discharged, they generate hydrogen and oxygen gases. This combination of gases is highly explosive. DO NOT SMOKE around batteries—STAY AWAY FROM FLAME—don’t check batteries by shorting terminals as the spark could cause an explosion. Connect and disconnect battery charger leads only when charger is “off”. Be very careful with “jumper” cables. 12. Batteries contain strong sulfuric acid—handle with care. If acid gets on you, flush it off with large amounts of water. If it gets in your eyes, flush it out with plenty of water immediately and get medical help. 13. Hydraulic fluid under high pressure leaking from a pin hole are dangerous as they can penetrate the skin as though injected with a hypodermic needle. Such liquids have a poisonous effect and can cause serious wounds. to avoid hazard, relieve pressure before disconnecting hydraulic lines or performing work on system. Any fluid injected into the skin must be treated within a few hours or gangrene may result. Get medical assistance immediately if such a wound occurs. To check for such leaks, use a piece of cardboard or wood instead of your hand. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. 14. The fine spray from a small hydraulic oil leak can be highly explosive—DO NOT SMOKE—STAY AWAY FROM FLAME OR SPARKS. Please Give Part No., Description & Unit Serial No. 13 97372-F Page Rev. A NEW LEADER GENERAL SAFETY RULES HEADER INSTALLATION INSTRUCTIONS SAFETY 1. The selection of the vehicle on which a spreader body is to be mounted has important safety aspects. To avoid overloading: a. Do not mount spreader on a chassis which, when fully loaded with material to be spread, will exceed either the Gross Axle Weight Rating (GAWR) or the Gross Vehicle Weight Rating (GVWR) for the chassis. b. Do install the spreader only on a vehicle with cab-to-axle dimension recommended for the spreader body length shown. 6. Do not weld on vehicle frame as such welding can lead to fatigue c ra c k i n g and must be avoided. When drilling holes in frame member, drill only through the vertical web portions do not put holes in top or bottom flanges. Refer to truck manufacturer’s recommendations. 7. Be sure that welds between mounting bars and sill or between mounting angles and spreader cross sills are sound, full fillet welds. Center mounting angles so that good fillet welds can be made on three sides—and edge bead weld is not a satisfactory weld for this service. Use 309 rod/wire for carbon steel and 409 steel. On 304 stainless steel bodies use SAE grade 5 bolts— welding is recommended if type 308 welding rod is available. 2. Follow mounting instructions in the Installation section of this manual. If mounting conditions require deviation from these instructions refer to factory. 3. When making the installation, be sure that the lighting meets Federal Motor Vehicle Safety Standard (FMVSS) No. 108, ASABE S279 and all applicable local and state regulations. 4. When selecting a PTO to drive hydraulic pump, do not use a higher percent speed drive than indicated in the Installation section of this manual. Too high a percent PTO will drive pump at excessive speed, which can ruin the pump, but more importantly, will overheat the hydraulic oil system and increase the possibility of fire. 8. Install controls so that they are located of convenient use. Position them so that they do not interfere with any vehicle control and that they do not interfere with driver or passenger or with access to or exit from the vehicle. 9. Check for vehicle visibility, especially toward the rear. Reposition or add mirrors so that adequate rearward visibility is maintained. 10. Add Caution, Warning, Danger and Instruction decals as required. Peel off any label masking which has not been removed. 5. W h e n truck frame must be shortened, cut off only the portion that extends behind rear shackle in accordance with the truck manufacturer’s recommendations. If a torch is used to make the cut, all necessary precautions should be taken to prevent fire. Cuts should not be made near fuel tanks and hydraulic oil reservoirs, fuel, brake, electric or hydraulic lines and such lines should be protected from flame, sparks or molten metal. Tires should be removed if there is any chance of their being struck by flame, sparks or molten metal. Have a fire extinguisher handy. 97372-F Page Rev. A L3020G4 11. Install all guards as required. 12. Check installation completely to be sure all fasteners are secure and that nothing has been left undone. 14 Please Give Part No., Description & Unit Serial No. NEW LEADER GENERAL HEADER DESCRIPTION L3020G4 The Model L3020G4 is a hopper type spreader intended for spreading free flowing granular agricultural materials, such as chemical fertilizers, agricultural limestone, and gypsum. It is intended for truck chassis or flotation vehicle mounting. The unit is powered hydraulically and provides independent variable speed control for the spinner and full automatic ground speed control for the conveyor by means of a motorized valve with shaft sensor or Mark series control system. The hydraulic pump which provides the hydraulic power is a gear type pump and is driven by means of a transmission PTO. The conveyor runs the full length of the hopper bottom to deliver material to the spinners through an adjustable metering gate at the rear of the hopper body. The conveyor is driven by two orbital type hydraulic motors mounted to a 6 to 1 ratio spur gear case. The standard conveyor is a belt over chain type having parallel strands of pintle type chain joined by cross bars every other link. The distributor spinner assembly has two 24 inch (60.69 cm) diameter dished discs. Each disc has four formed and heat treated fins that are adjustable to radial angle. The spinner is fully adjustable by means of a rotating handle. This product is intended for commercial use only. NPT. II AR &E M G E NO EP RE AR L. D SC TION Please Give Part No., Description & Unit Serial No. 15 97372-F Page Rev. A NEW LEADER L3020G4 DIMENSIONS HEADER & CAPACITIES   DIMEN OSPIE OR N.S&&M CA AIPA N T. CITIES Dimensions Body Length Overall A Inside B Frame C Cab to Axle or Cab to Tandem – CA/CT 10’ (3.05 m) 148” (376cm) 120” (305cm) 111” (282cm) 84” (213cm) CA 11’ (3.36 m) 160” (406cm) 132” (335cm) 123” (312cm) 84” (213cm) CA 12’ (3.66 m) 172” (437cm) 144” (366cm) 135” (343cm) 102” (259cm) CA 13’ (3.96 m) 184” (467cm) 156” (396cm) 147” (373cm) 102-108” (259-274cm) CT 14’ (4.27 m) 196” (498cm) 168” (427cm) 159” (404cm) 120” (305cm) CT 15’ (4.57 m) 208” (528cm) 180” (457cm) 171” (434cm) 130” (330cm) CT 16’ (4.88 m) 220” (559cm) 192” (488cm) 183” (465cm) 138” (351cm) CT Capacities - Struck — Cubic Yards (Meters3) Cubic Feet Body Length 102” Wide Body 88” Wide Body Spreader Weight Approx. Pounds As Shipped 10’ (3.05 m) 11’ (3.36 m) 12’ (3.66 m) 13’ (3.96 m) 14’ (4.27 m) 15’ (4.57 m) 16’ (4.88 m) 7.8 (5.9) 209.6 8.6 (6.6) 232.1 9.4 (7.2) 254.6 10.3 (7.8) 277.1 11.1 (8.5) 299.6 11.9 (9.1) 322.1 12.8 (9.8) 344.6 6.9 (5.3) 187.3 7.7 (5.9) 207.2 8.4 (6.4) 227.1 9.2 (7.0) 246.9 9.9 (7.6) 266.8 10.6 (8.1) 286.7 11.4 (8.7) 306.6 3875 lbs. 3945 lbs. 4015 lbs. 4085 lbs. 4155 lbs. 4225 lbs. 4295 lbs. 97372-F Page Rev. A 16 Please Give Part No., Description & Unit Serial No. NEW LEADER INITIAL HEADER START-UP L3020G4 Refer to www.highwayequipment.com for installation instructions. Once on the website, click Customer Support, Other New Leader Manuals & Instructions, then New Leader Installation Instructions. WARNING Stand clear of moving machinery. NOTE: Do not load spreader with material. DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve WARNING pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. WARNING DO NOT check for leaks adjacent to moving parts while system is operating as there may be danger of entanglement! 11. Check all connections in hydraulic system to make sure there are no leaks. 12. Check hydraulic oil reservoir and refill to maintain level around mid-point of sight gauge. Unit is now ready for field testing. Please Give Part No., Description & Unit Serial No. 17 97372-F Page Rev. A UP N T. RITMA A.L&S TA OIPTEIR IN 1. Check entire unit to make sure all fasteners are in place and properly tightened per Standard Torques National Coarse (NC) Capscrews section in this manual. 2. Make sure no other persons are in vicinity of truck or spreader. 3. Make sure no loose parts are in unit or on conveyor or spinner. 4. Open feedgate until it is completely clear of conveyor. 5. Check oil level in reservoir; fill as necessary. Refer to Lubricant & Hydraulic Oil Specifications section of this manual for proper oil. Completely open gate valve under reservoir. 6. Set throttle so engine runs at about 1000 RPM. Engage PTO driving pump. Allow pump to run and circulate oil for several minutes. Increase warm-up time in cold weather. 7. Manual spinner control valve: Move to position “3’’. PWM spinner control valve: Run at 300 RPM. Spinner should run at slow speed. Allow to run until it is operating smoothly and all air has been purged. 8. Manual spinner control valve: Move to position “0’’. PWM spinner control valve: Run at 0 RPM. 9. Refer to the control’s operation manual for the correct setting to operate the conveyor. Run conveyor until it’s operating smoothly. 10. Manual spinner control valve: Move to position “5”. PWM spinner control valve: Run at 500 RPM. Allow both spinner and conveyor to run. Shut down system. NEW LEADER FIELD HEADER TESTING L3020G4 The following procedure is a guide: 1. Field test over any suitable course which allows vehicle to be driven at speeds to be used while spreading. 2. Make sure unit has been properly serviced, that oil reservoir is full and gate valve under reservoir is fully open. Do not load spreader. 3. Manual spinner control valve: Set to position “5”. PWM spinner control valve: Run at 500 RPM. Take proper safety precautions when observing conveyor and spinner speed while vehicle is in motion! These may include use of suitable mirrors clamped to permit observation by a DANGER safely seated observer, following the spreader in another vehicle at a safe distance, or other suitable means. Do not stand on fenders, in body or on any part of spreader as there is danger of falling off the vehicle or into moving parts! Use great care in performing this test! O FP IE EL RD . & T EM SA T I N T. G 4. Start truck engine. Turn control to “on’’ position. Engage PTO and allow to run at fast idle long enough to bring hydraulic oil up to operating temperature. Spinners should revolve at moderate speed and the conveyor should not move. 5. Refer to control’s operation manual for conveyor operating instructions. Set program to operational mode and begin forward travel. Move conveyor switch to “on’’ position. Conveyor should start immediately when vehicle moves and should continue to run at speeds which should vary directly with the vehicles road speed; the conveyor should speed up as truck speed increases and slow down as truck speed reduces. Spinner speed should remain constant when engine speed is above minimum operating range. 97372-F Page Rev. A 18 Please Give Part No., Description & Unit Serial No. NEW LEADER GENERAL OPERATING HEADER PROCEDURES L3020G4 1. Make sure unit has been properly serviced and is in good operating condition. Field test unit prior to first use, prior to each spreading season’s use, and following overhaul or repair work, to verify that all components and systems are functioning properly. See Field Testing section. 2. Fill body with material to be spread. 3. Drive to location where spreading is to be done. 4. Adjust spinner control valve for material being applied to give spread width desired. See G4 Spread Pattern section. 5. Adjust spinner to give spread pattern desired. See G4 Spread Pattern section. 6. Set rear feedgate opening to obtain yield desired. Turn feedgate handle to adjust L4000G4 feedgate opening. 7. Make sure shut-off valve on hydraulic reservoir is fully opened. 8. Turn on power to controller and set program to desired values. 9. Engage pump drive PTO. CAUTION Drive only at speeds which permit good control of vehicle! 10. Drive at speeds that allow engine to turn at proper RPM. Higher transmission gears may be used with speeds to 30 MPH. If lower speeds must be used, shift transmission into lower gears so that engine speed can be maintained to allow adequate hydraulic oil delivery from pump. CHANGE HYDRAULIC OIL FILTER AFTER FIRST WEEK (OR NOT MORE THAN 50 HOURS) OF OPERATION ON A UNIT. *Visit www.newleadervip.com for interactive tools to calculate yield, proper feedgate opening, conveyor revolutions per minute, and mph to maximize the performance of your spreader. Please Give Part No., Description & Unit Serial No. 19 97372-F Page Rev. A DURES E T. IN AC MO . &P R RG IN PE AT O P E RO NOTICE! NEW LEADER LUBRICATION HEADER AND MAINTENANCE L3020G4 PREVENTATIVE MAINTENANCE PAYS! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid damage to spreading equipment. Proper cleaning, lubrication and maintenance will give you longer life, more satisfactory service and more economical use of your equipment. WARNING Shut off all power and allow all moving parts to come to rest before performing any maintenance operation. HYDRAULIC SYSTEM L U B R I C AT O PIEORN. & & M MA A II N N T. TENANCE Proper oil in the hydraulic system is one of the most important factors for satisfactory operation. Utmost cleanliness in handling the oil cannot be stressed enough. Keep hydraulic oil in original closed containers, clean top of container before opening and pouring, and handle in extremely clean measures and funnels. Refer to Lubricant and Hydraulic Oil Specifications section for selection of the proper hydraulic fluid for use in the hydraulic system. Service Schedule DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve WARNING pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. WARNING DO NOT check for leaks adjacent to moving parts while system is operating as there may be danger of entanglement! Check hydraulic oil daily by means of sight gauge on reservoir. Add oil as necessary to maintain level around mid-point of sight gauge. Periodically inspect hoses and fittings for leaks. NOTICE! CHANGE HYDRAULIC OIL FILTER AFTER FIRST WEEK (OR NOT MORE THAN 50 HOURS) OF OPERATION ON A UNIT. After first filter change, replace filter when indicator reaches Red Zone. Drain reservoir through drain plug (not through suction outlet), flush, and refill and change filter element annually. Oil and filter should also be changed whenever oil shows any signs of breaking down under continued high-pressure operation. Discoloration of oil is one sign of breakdown. 97372-F Page Rev. A 20 Please Give Part No., Description & Unit Serial No. NEW LEADER LUBRICATION AND MAINTENANCE HEADER CONTINUED L3020G4 HYDRAULIC HOSE Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately. WARNING Testing should be conducted in approved test stands with adequate guards to protect the operator. Clean Clean assembly by blowing out with clean compressed air. Assemblies may be rinsed out with mineral spirits if the tube stock is compatible with oil, otherwise hot water at 150°F (65.55° C) maximum may be used. Test The hose assembly should be hydrostatically tested at twice the recommended working pressure of the hose. Test pressure should be held for not more than one minute and not less than 30 seconds. When test pressure is reached, visually inspect hose assembly for: 1. Any leaks or signs of weakness. 2. Any movement of the hose fitting in relation to the hose. Any of these defects are cause for rejection. Storage and Handling Hose should be stored in a dark, dry atmosphere away from electrical equipment, and the temperature should not exceed 90° F (32.22° C). Please Give Part No., Description & Unit Serial No. 21 97372-F Page Rev. A TENANCE N T. A II N MA & M O PIEORN. & L U B R I C AT Inspect Examine hose assembly internally for cut or bulged tube, obstructions, and cleanliness. For segment style fittings, be sure that the hose butts up against the nipple shoulder; band and retaining ring are properly set and tight, and segments are properly spaced. Check for proper gap between nut and socket or hex and socket. Nuts should swivel freely. Check the layline of the hose to be sure the assembly is not twisted. Cap the ends of the hose with plastic covers to keep clean. NEW LEADER LUBRICATION AND MAINTENANCE HEADER CONTINUED L3020G4 CONVEYOR CHAIN Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys WARNING before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body. Hose down unit and remove any material build-up on sprockets and under chain. L U B R I C AT O PIEORN. & & M MA A II N N T. TENANCE NOTICE! The conveyor will move away from the bottom panel if material accumulates under the conveyor or on the sprockets. The more material that accumulates, the closer the chain will come to the chain shields. If the conveyor should catch a chain shield, it could permanently damage the conveyor, the chain shields or the unit. Do not remove material while conveyor or spinner is running! Lubricate conveyor chain daily. Shut down spinner and run conveyor slowly to lubricate chain. Use a mixture of 75% diesel fuel and 25% SAE 10 oil in a pressurized hand spray gun. Spray oil mixture between links of chain through openings provided at rear end of sill or from front outside body when clearance is adequate. After each unit washing, allow to dry, then lubricate. If a chain oiler is used, fill oiler reservoir daily with a mixture of 75% diesel fuel and 25% SAE 10 oil. Before each filling of unit with material to be spread, open petcock and run conveyor until full length of chain has been oiled, then shut petcock. Proper chain tension is also a factor in chain and sprocket life (Figure 1). Measure from rear of unit forward to achieve proper chain tension. Make sure chain is tensioned equally on both sides. This adjustment is made on each side of the unit at the idler bearings. Chain Tension to be Measured from Rear of Sill. REAR Proper Tension: 36” to 40” (91cm - 102cm) Main Conveyor Figure 1 - Chain Tension Conveyor chains that are too tight will tend to stretch, causing excess sprocket wear and eventually breakage. Excess slack presents the possibility of chain catching on sub-frame parts. Bent or distorted chain bars will cause damage as well. Straighten or replace bent or distorted chain bars immediately. It also causes fertilizer leakage with chain conveyors. 97372-F Page Rev. A 22 Please Give Part No., Description & Unit Serial No. NEW LEADER LUBRICATION AND MAINTENANCE HEADER CONTINUED L3020G4 CONVEYOR BELT MAINTENANCE Standard belt for the #4 chain is moderate oil resistant that is impervious to moisture, weathering, or normal action which can be used with chemical impregnated fertilizer or oil based additives. • Inspect belt fastener occasionally for wear or “raveling” of belt grip area. • Make sure belt connecting pin is positioned correctly as shown in Figure 2. NOTICE! Pin must not rotate. If pin ends are not bent down and tight against lacing, the ends may cut into the chain shield sealers or belt wipers. Figure 2 - Conveyor Belt Pin Installation Hi-Temperature Belt Achieve maximum life out of high-temperature belting by following the recommendations below: 1. Keep the belt free from build up of asphalt or other material. Keep it clean. 2. Spray the belt often with oil to assure flexibility of the rubber and ease cleaning. Spray the underpart of the conveyor also, as dry heat is very harmful to the life of the belt. 3. Keep asphalt temperature below 350° F (176.7° C) and the belt running as much as possible when loaded. A hot sitting load is more damaging since it does not allow a cooling cycle for the belt. 4. Allow belt to flex and warm up in cold weather before loading it with extremely hot product. 5. Do not operate the belt in temperatures below -10° F (-23.3° C). Operating in temperatures below -10° F (-23.3° C) will cause the belt to crack prematurely. A properly cared for belt, in normal use, will first experience cracking of the belt cover. This is normal for a belt of this type in an asphalt environment and does not indicate a failing belt. Eventually the belt cover will begin to harden and chunks of the cover begin falling off, exposing the steel. When this happens, replace the belt. CONVEYOR GEAR CASE Drain oil in a new unit after first two weeks (or not more than 100 hours) of operation, and flush gear case thoroughly with light oil. Refer to Lubricant and Hydraulic Oil Specifications section for proper grade oil. Refill gear case with one and a half (1-1/2) pints (.70 liters) of recommended lubricant. After initial change, oil should be changed every 2,000 hours of operation or annually, whichever occurs first. Check gear case oil level monthly. Please Give Part No., Description & Unit Serial No. 23 97372-F Page Rev. A TENANCE N T. A II N MA & M O PIEORN. & L U B R I C AT BOTH PIN ENDS MUST BE BENT DOWN & TIGHT AGAINST ENDS OF LACING NEW LEADER LUBRICATION AND MAINTENANCE HEADER CONTINUED L3020G4 BIN SENSOR Stay out of the spreader. Do not climb on spreader. Use a portable ladder to inspect, clean WARNING and maintain the bin sensor from outside the spreader. Failure to do so could result in injury from falling. NOTICE! Wipe sensor clean periodically to prevent accumulation of product. Avoid wet material as it may stick to sensor. If material sticks to sensor it won’t warn user when bin is low. Clean sensor with long handled brush or hose from outside of spreader. Do not aim high pressure sprayer directly at sensor—it could damage the components. L U B R I C AT O PIEORN. & & M MA A II N N T. TENANCE LUBRICATION OF BEARINGS Grease in a bearing acts to prevent excessive wear of parts, protects ball races, and balls from corrosion and aids in preventing excessive heat within the bearing. It is very important the grease maintain its proper consistency during operation. It must not be fluid and it must not channel. Make sure all fittings are thoroughly cleaned before grease is injected. Points to be lubricated by means of a grease gun have standard grease fittings. Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals. This bead indicates adequate lubrication and also provides additional protection against the entrance of dirt. CLEAN UP NOTICE! High pressure wash can inject water and/or fertilizer into control components, causing damage. Use caution when cleaning these areas. Thoroughly wash unit every two to three days during the operating season to maintain minimal maintenance operation. Hose unit down under pressure to free all sticky and frozen material. It is important the unit be thoroughly cleaned at the end of each operating season. All lubrication and maintenance instructions should be closely followed. Repaint worn spots to prevent formation of rust. FASTENERS Tighten all screws fasteners to recommended torque’s after first week of operation and annually thereafter. If loose fasteners are found at anytime, tighten to recommended torque. Replace any lost or damaged fasteners or other parts immediately. Check body mounting hardware every week. 97372-F Page Rev. A 24 Please Give Part No., Description & Unit Serial No. NEW LEADER NOTICE! L3020G4 LUBRICATION AND HYDRAULIC HEADER OIL SPECIFICATIONS The lubricant distributor and/or supplier is to be held responsible for results obtained from their products. Procure lubricants from distributors and/or suppliers of unquestionable integrity, supplying known and tested products. Do not jeopardize your equipment with inferior lubricants. No specific brands of oil are recommended. Use only products qualified under the following oil viscosity specifications and classification recommended by reputable oil companies. HYDRAULIC SYSTEM Use premium quality lubricants with 100-200 SUS or 20-43 cSt viscosity at operating temperatures. The hydraulic fluid’s specifications in the table below are for normal operating conditions. Extreme environments or dirty conditions may require the use of different oils. Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for systems operating outside normal conditions. Ideal Oil Operating Temperature Lubricant Specifications Viscosity Index Viscosity at 40°C, cst Viscosity at 100°C, cst Acceptable Fluid Sample Automotive Engine Oil Greater than 130 Less than 115 Greater than 14 Valvoline All-Fleet Plus® SAE 15W-40 With Cooler 115-158°F (46.11-70° C) Multi-Purpose Agriculture Hydraulic & Transmission Oil Greater than 130 Less than 68 Greater than 9 John Deere Hy-Gard® J20C GEAR CASE LUBRICANT Lubricate these assemblies with non-corrosive type SAE 90 E.P. (extreme pressure) gear oil conforming to MILL2105 B multi-purpose gear lubricating oil requirements (API Service GL 4) with ambient temperatures from 40 to 100° F (4.44 to 37.77° C). Ambient temperatures below 40° F (4.44° C). require an SAE 80 E.P. lubricant; above 100° F (37.77° C). use an SAE 140 E.P. grade oil. Refill gear case with one and a half (1-1/2) pints (.70 liters) of recommended lubricant. GREASE GUN LUBRICANT Use a waterproof ball and roller bearing lithium base lubricant with a minimum melting point of 300°F (148.8° C). This lubricant should have a viscosity which assures easy handling in the pressure gun at prevailing atmospheric temperatures. The grease should conform to NLGI No. 2 consistency. CHAIN OILER MIXTURE Use a mixture of 75% No. 1 or No. 2 diesel fuel or kerosene mixed with 25% SAE 10 engine oil. Please Give Part No., Description & Unit Serial No. 25 97372-F Page Rev. A TENANCE N T. A II N MA & M O PIEORN. & L U B R I C AT Recommended Premium Lubricant No Cooler 140 - 190°F (60 - 87.8° C) NEW LEADER WARNING LUBRICATION AND HEADER MAINTENANCE CHART L3020G4 Shut off all power and allow all moving parts to come to rest before performing any maintenance operation. L U B R I C AT O PIEORN. & & M MA A II N N T. TENANCE The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: LOCATION Transmission PTO Slip Yoke Universal Joint Hydraulic System Reservoir Filter Conveyor Dragshaft Bearings Idler Shaft Bearings Take-Up Screws Chain Chain Oiler (If so equipped) Gear Case Jack Assembly Gears Tube Spinner Grease Zerks - Shaft Grease Zerks - Jack Swinging Rear Endgate Pivot Pins PLACES METHOD 1 2 Grease Gun Grease Gun 1 1 FREQUENCY Weekly Monthly Oil Check Daily. Change Annually Check daily; Change when indicated (Red) 2 2 2 2 Strands 1 1 Grease Gun Grease Gun Hand Grease Spray Oil Oil Mixture Gear Oil Weekly Weekly Weekly Daily Daily, After Use Check Monthly; Change Annually 1 1 Grease Gun Grease Gun Annually Weekly 2 2 Grease Gun Grease Gun Weekly Weekly 2 Hand Grease Annually NOTE: Unusual conditions, such as excessive dust, temperature extremes or excessive moisture may require more frequent lubrication of specific parts. *See Lubricant and Hydraulic Oil Specifications for types of lubricants and oil to be used. 97372-F Page Rev. A 26 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020G4 TROUBLESHOOTING HEADER Spinner motors do not turn when spinner control valve is in running position or conveyor does not run when function knob is pulled out and manually rotated. See reasons 1, 2, 3, 4, 5, 7, 8 & 9. • Symptom: Spinners turn but conveyor does not run in manual mode. See reasons 6, 8, 9, 10 & 11. • Symptom: Console in operation mode, but the conveyor does not move when the machine moves. See reasons 6, 8, 9, 10 & 11. • Symptom: Spinner speed does not stay constant. See reasons 4, 5, 12, 13 & 14. • Symptom: Spinners run with cab control in “Off” position. See reason 15. • Symptom: Hydraulic oil overheats (200° F (93.3° C) or hotter). See reasons 1, 4, 6, 16, 17, 18 & 19. • Symptom: Light flashes and buzzer sounds intermittently. Conveyor runs in jerks. See reasons 20, 21, 22 & 27. • Symptom: Conveyor does not run with cab control “On”, PTO engaged and vehicle driving forward. See reasons 23, 24 & 25. • Symptom: Conveyor runs when control switch in cab is in “Off” position. See reasons 16 & 26. • Symptom: Conveyor starts to run when PTO is engaged. See reasons 16, 23, 26 & 27. • Symptom: Controller application or programming. Refer to the control manual’s Troubleshooting section. Please Give Part No., Description & Unit Serial No. 27 97372-F Page Rev. A ING T T. IN AO MO SH & RL. E EB OPU T RO • Symptom: NEW LEADER TROUBLESHOOTING HEADER CONTINUED L3020G4 O P ETR O. R & QM UE AS I N T. Reason: 1. Hydraulic oil level low. Correction: Add hydraulic oil as necessary to maintain level around mid-point of sight gauge. 2. Shut Off valve on oil reservoir not Open valve fully by turning counter clockwise until it stops. open. 3. Hydraulic Pump is not rotating. 1. PTO is disengaged. Shift into engagement. 2. Drive line has failed. Repair or replace. 3. Key in pump shaft has failed. Replace key. 4. U-joint pin or key has failed. Replace pin or key. 4. In line relief valve set too low. In line relief valve pressure should be 3100 PSI (213.7 bar). Set spinner control valve to “0”. Disconnect pressure line, coming from rear port on spinner control valve, at control. Reconnect this line to flow meter inlet port. Disconnect return line from control where it joins the return tube running to the reservoir. Connect flow meter load valve to return tube. Open load valve fully, run truck engine at max RPM. Slowly close load valve until pressure reaches 3100 PSI (213.7 bar). If this pressure cannot be reached, set up relief valve adjustment until gauge reads 3100 PSI (213.7 bar). CAUTION: Do not set pressure above 3100 PSI (213.7 bar). 5. Worn pump. With flow meter arranged to check relief valve setting above, open load valve fully. Read flow rate with truck engine running at max RPM. Close load valve until pressure reads 1000 PSI. Flow rate should not decrease more than three (3) GPM. If flow loss is greater, replace pump. 6. Mark series relief valve open to return Using relief valve testing adapter and flow meter, test valve for line. opening pressure. If not 2000 PSI (137.9 bar), replace relief valve. 7. Jammed or frozen spinner motors. Free up. If not possible, replace as required. 8. Jammed or frozen conveyor. Free up conveyor. 9. Jammed or frozen conveyor hydraulic Replace motor. motor. 10. Conveyor hydraulic motor shaft key Replace key. sheared. 11. Mark series control gears stripped or Remove Mark series service hole cover. With hydraulics off, when unpinned. control is run in manual mode the idler arm should rotate freely. If it doesn’t, examine for stripped gears or unpinned gears. Replace as required. Check also for jammed valve spool. If jammed, replace control unit. 12. Pump speed is not adequate to provide Increase engine speed or resize hydraulic pump to meet system sufficient flow to maintain spinner requirements. speed. 13. Insufficient hydraulic oil flow at normal Check PTO-Pump matching. If insufficient flow results, install higher driving speeds. percent PTO or use larger pump (Special). 14. Defective spinner control valve. Replace valve metering spool spring. If no improvement, replace spinner control valve. 15. Cab control is for conveyor only— None required. This is a normal condition. To stop spinners, set spinners run anytime vehicle engine is spinner control valve at “O” position, disconnect PTO, or shut off running, PTO is engaged and spinner vehicle engine. control valve is in a running position. 97372-F Page Rev. A 28 Please Give Part No., Description & Unit Serial No. NEW LEADER TROUBLESHOOTING CONTINUED Reason: 16. Excessive oil is being pumped. 17. Worn motor (spinner or conveyor). L3020G4 Correction: 1. PTO percentage too high. Change PTO to smaller percentage or use smaller pump. 2. Pump is too large. Do not exceed 40 GPM pumping rate. Change to smaller pump or use smaller percentage PTO. 3. Pressure drop in Mark series valve is sufficient to run lightly loaded conveyor motor. Shut off pump drive by disengaging PTO shaft. Motor heats up at an excessive rate (check for this heating when system is cold). Replace motor. Please Give Part No., Description & Unit Serial No. 29 97372-F Page Rev. A O P E R . & M A I N T. 18. Improper or deteriorated hydraulic oil. Replace hydraulic oil with proper specification oil and replace filter. 19. Pinched or obstructed hose, hydraulic Clear obstruction or replace part. Straighten kinked hoses. line or fitting. 20. Driving too fast for application rate. Shift truck transmission to a lower gear. Will not normally occur if within maximum application rates. 21. Synco-Matic® Mark series cog-belt Cog-belt is broken or disengaged. Reset or replace. Cog drive pulleys drive has failed. may be unpinned—re-pin to shaft. 22. Synco-Matic® Mark series control gear Examine gears for stripping or being disconnected. Replace. has failed. 23. Defective radar. Check speed on console. Repair or replace radar as required. 24. Defective gear train in Mark control. Remove cover from Mark series valve. Idler arm should rotate around connection gear. If not, replace gear train. 25. Locked spool in Mark series valve. Check as for defective gear train above. If arm does not rotate, check for stripped gears in gear train. Replace gears if stripped. With new gears, the idler gears will not turn with hand pressure, check for locked valve spool. Replace Mark series valve if spool is jammed. 26. Control processor’s power is in “Off” Turn on control processor. position. 27. Involves the controller. Refer to control manual. HYDRAULIC SCHEMATIC L3020G4 H Y D R A U L I C S C H E M AT I C NEW LEADER 97372-F Page Rev. A 30 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020G4 STANDARD TORQUES NATIONAL COARSE (NC) CAPSCREWS CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD SAE GRADE 2 NO MARKINGS SAE GRADE 5 THREE MARKS - 120 DEGREES APART SAE GRADE 8 SIX MARKS - 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS. TORQUE - FOOT-POUNDS CAP SCREW SIZE DRY 5 11 20 30 50 65 90 100 140 220 Please Give Part No., Description & Unit Serial No. GRADE 5 LUBE 4 8 15 24 35 50 70 120 110 160 DRY 8 17 30 50 75 110 150 260 400 580 31 GRADE 8 LUBE 6 13 23 35 55 80 110 200 300 440 DRY 12 25 45 70 110 150 220 380 600 900 LUBE 9 18 35 55 80 110 170 280 460 650 97372-F Page Rev. A TO R Q U E S C H A RT 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” GRADE 2 NEW LEADER NOTES L3020G4 NOTES THIS PAGE INTENTIONALLY LEFT BLANK! 97372-F Page Rev. A 32 Please Give Part No., Description & Unit Serial No. NEW LEADER INSTRUCTIONSHEADER FOR ORDERING PARTS L3020G4 Order from the AUTHORIZED DEALER in your area. 1. Always give the pertinent model and serial number. 2. Give part name, part number and the quantity required. 3. Give the correct address to where the parts are to be shipped, and the carrier if there is a preference. Unless claims for shortages or errors are made immediately upon receipt of goods they will not be considered. Any part returns should be directed through the dealer from which they were purchased. When broken goods are received, a full description of the damage should be made by the carrier agent on the freight bill. If this description is insisted upon, full damage can always be collected from the transportation company. No responsibility is assumed for delay or damage to merchandise while in transit. Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them, therefore, claims (if any) should be filed with the transportation company and not with Highway Equipment Company. If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts Manager at Highway Equipment Company (319-363-8281) for assistance. In the parts list the following symbols and abbreviations stand for: * - Not Shown AR – As Required CS – Carbon Steel SS – Stainless Steel The parts listed under the different steel types (CS, 409 SS and 304 SS) are for that type of unit and do not necessarily mean the part is made of that type of steel. 33 97372-F Page Rev. A O R D E R I N G PA R T S Please Give Part No., Description & Unit Serial No. NEW LEADER 4,5 10,11 7 6 PA R T S L I S T 12,13,14 1 8,9 97372-F Page Rev. A L3020G4 FEEDGATE HEADER & JACK 3 2 JACK 34 Please Give Part No., Description & Unit Serial No. NEW LEADER FEEDGATE & HEADER JACK CONTINUED ITEM PART NO. CS 1 2885 2884 2 NA 3 98511 4 85002 5 20918 6 14382 *36725 7 40704 A 84210 B 84211 C 84212 D 84213 E 84214 F 84215 G 84216 8 20075 9 20678 10 20138 11 20680 12 20006 13 20710 14 20642 * - Not Shown 409 SS 36384 36384 36385 98512 85002 20918 14382 -40704 84210 84211 84212 84213 84214 84215 84216 71827 72054 80798 39016 40750 36418 36412 304 SS 36384 36384 36385 303937-AA 85002 20918 14382 -40704 84210 84211 84212 84213 84214 84215 84216 71827 72054 80798 39016 40750 36418 36412 Slide – Feedgate RH Slide – Feedgate LH Guide – Feedgate Feedgate – Wldmt U-Joint Pin – Roll Handle Handle – Swinging Endgate Jack Washer – Thrust Bearing – Thrust Washer Bushing Gear – Miter Pin – Groove Pin – Roll Cap Screw – 3/8 x 3 Nut – Lock 3/8 Cap Screw – 1/2 x 3 3/4 Nut – Hex 1/2 Cap Screw – 1/4 x 1 1/4 Washer – Lock 1/4 Nut – Hex 1/4 35 QTY 1 1 2 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 6 6 6 97372-F Page Rev. B PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION L3020G4 PA R T S L I S T NEW LEADER MOUNTING HEADER ANGLE ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 31856 20131 20695 20680 81847 81000 81848 41762 20195 20697 97372-F Page Rev. A DESCRIPTION Angle - Mounting Cap Screw - 1/2 x 2 Washer – Flat 1/2 Nut - Lock 1/2 Angle - Mounting Spring Mounting - Bar Nut – Lock 5/8 Cap Screw - 5/8 x 6 1/2 Washer – Flat 5/8 36 L3020G4 QTY 4 12 12 12 2 4 2 4 4 4 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020G4 PINTLE CHAIN HEADER CONVEYOR 1 1 5 4 5 2 2 3 5 4 4 #2 – Cross bars every other link ITEM 1 2 3 4 5 PART NO. #2 97079 97080 97081 97083 97084 97085 97086 88857 36699 36697 20817 #3 97087 97088 97089 97091 97092 97093 97094 88857 36699 36697 20817 5 #3 – Cross bars every link DESCRIPTION QTY Chain – Assy 10’ Unit 11’ Unit 12’ Unit 13’ Unit 14’ Unit 15’ Unit 16’ Unit Crossbar Wldmt Link – Pintle Chain Pin – Pintle Chain Pin – Cotter 1 1 1 1 1 1 1 AR AR AR AR 37 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. 4 NEW LEADER ITEM 1 2 3 PART NO. 305614-AC 305614-AD 305614-AE 305614-AG 305614-AH 305614-AI 305614-AJ 305646 305643 73317 PA R T S L I S T 56405 4 5 6 36697 20817 36699 7 56377-AB 97372-F Page Rev. A L3020G4 #4 BELT-OVER-PINTLE HEADER CHAIN CONVEYOR DESCRIPTION QTY Belt-Over-Chain - #4 10’ MOR Belt-Over-Chain - #4 11’ MOR Belt-Over-Chain - #4 12’ MOR Belt-Over-Chain - #4 13’ MOR Belt-Over-Chain - #4 14’ MOR Belt-Over-Chain - #4 15’ MOR Belt-Over-Chain - #4 16’ MOR Screw - #4BOC 1/4 x 9/16 torx Flat Head Crossbar – Wldmt Kit – Splicer Lacing Strips 23” Pin - Connecting Staples Pin – Pintle Chain Pin – Cotter Link – Pintle Chain AR AR 1 2 1 AR AR AR AR Belt – Conveyor AR 38 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM CHAIN HEADER SHIELDS PART NO. CS 409 SS DESCRIPTION L3020G4 QTY 304 SS 1 Chain Shield – #2 & #3 Chain 97713-AC 97730-AC 97747-AC 10’ Unit 2 97713-AD 97730-AD 97747-AD 11’ Unit 2 97715-AA 97732-AA 97749-AA 12’ Unit 2 97715-AB 97732-AB 97749-AB 13’ Unit 2 97715-AC 97732-AC 97749-AC 14’ Unit 2 97715-AD 97732-AD 97749-AD 15’ Unit 2 97715-AE 97732-AE 97749-AE 16’ Unit 2 2 Chain Shield – #4 BOC 97833 97851 10’ Unit 2 97816 97834 97852 11’ Unit 2 97817 97835 97853 12’ Unit 2 97818 97836 97854 13’ Unit 2 97819 97837 97855 14’ Unit 2 97820 97838 97856 15’ Unit 2 97821 97839 97857 16’ Unit 2 A 20624 56258 56258 Screw – Truss Head 1/4 x 1/2 AR B 88931 88931 88931 Nut – Tee 1/4 x 1/4 AR C 305975 305975 305975 Sealer - Belt, #4 BOC Shield (Specify Unit Length) AR 3 20318 71829 71829 Bolt – Carriage 3/8 x 1 AR 4 20712 36420 36420 Washer – Lock 3/8 AR 5 20644 36414 36414 Nut – Hex 3/8 AR Please Give Part No., Description & Unit Serial No. 39 97372-F Page Rev. A PA R T S L I S T 97815 NEW LEADER L3020G4 CONVEYOR HEADER IDLER 12,13,14 12,13,14 1 7,10 11 9 8 4 5 2 3 6 ITEM 1 2 PA R T S L I S T 3 4 5 6 7 8 9 10 11 12 13 14 97372-F Page Rev. B PART NO. DESCRIPTION QTY CS 36508 7895 SS 36508 7895 Screw - Wldmt Adjusting Take-up Wldmt 2 2 --- 79321 Take-up Wldmt, Conveyor Take-Up Only 2 39110 20925 30725 22511 6070 97051 82799 2135 20743 36509 20319 20712 20644 39110 20925 30725 22511 6070 97051 82799 2135 20743 36509 36409 36420 36414 Nut Wldmt Pin – Roll 1/4 x 1 1/2 Collar – Set 1” Bearing – Take-up Zerk – Grease .125 45 Sprocket – Idler Shaft – Idler Key – Square 5/16 x 2 1/2 Screw – Set 5/16 x 3/8 Nut – Hex 1-8NC SS Bolt – Carriage 3/8 x 1-1/4 Washer – Lock 3/8 Nut – Hex 3/8 2 2 2 2 2 2 1 2 4 2 12 12 12 40 Please Give Part No., Description & Unit Serial No. NEW LEADER 13,14 L3020G4 CONVEYOR HEADER DRIVE 6 10 11,12 1 2 3,4,5 3,4,5 7,8,9 1 7,8,9 2 6 15,16 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. CS 86999 56264 6465 88276 20743 6131 82882 20068 20712 20644 82550 20833 2716 20128 20680 37010 DESCRIPTION SS 86999 56264 6465 88276 20743 6131 82885 36399 36420 36414 82552 20833 2716 20128 20680 37010 16 41 1 1 2 2 4 2 4 8 8 8 1 1 2 2 2 2 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. Shaft – Drive Cap/Plug Bearing Sprocket Screw – Set 5/16 x 3/8 Key – Square 3/8 x 1 1/2 Guide – Bearing Cap Screw - 3/8 x 1 1/4 Washer – Lock 3/8 Nut – Hex 3/8 Bracket – Torque Arm LH Pin – Cotter 1/4 x 1 1/2 Washer – Flat 3/4 Cap Screw - 1/2 x 1 1/4 Nut – Lock 1/2 Key – Square 1/2 x 1 1/2 Gear Case Assembly – Refer to “Control Hydraulics” QTY NEW LEADER L3020G4 ENCODER HEADER 4 5 2 3 1 4 5 2 ENCODER REMOVED 1 ITEM PA R T S L I S T 1 2 3 4 5 97372-F Page Rev. B PART NO. 5895303994 310601 310603 81949 2696 DESCRIPTION Encoder – 180 with Hardware Coupler - Rate Sensor SS Screw - Set 1/4-20NC x 1/4 SS Bracket - Sensor, Idler Mount Collar - Set 1” 42 QTY 1 1 1 1 1 Please Give Part No., Description & Unit Serial No. NEW LEADER 43 L3020G4 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. CONVEYOR HEADER CHAIN OILER NEW LEADER ITEM PART NO. 5 6 7 8 9 10 306063 306658 304398 306657 304409 304390 304834 303730-AB 303730-CC 303730-EB 36393 36418 44454 171052 56355 301337 11 306437 12 26544 13 14 15 *306670 36414 304391 99676 36412 36399 1 2 3 4 PA R T S L I S T CONVEYOR CHAIN HEADER OILER CONTINUED 16 17 97372-F Page Rev. A DESCRIPTION L3020G4 QTY Tank – Assy, Includes 1-13 Nozzle & hose - Assy, Includes 14,19-29 Tank – Wldmt Elbow Mount – Pump Pump – Assy with Connector Pump – Diagram 1.1 GPM 30 PSI Connector – FEM Socket Sealed Terminal – FEM Sealed (Sleeve) Seal – Cable Lt Gray Cap Screw – 1/4 x 3/4 SS Washer – Lock 1/4 SS Screw – Socket Head #10 x 1 Washer – Flat #10 SS Nut – Hex #10 SS Fitting – 90 Male 1/8 NPT 1 3 1 1 1 1 2 2 5 5 4 8 4 2 Tubing – Clear 2.063 ft. Hose – Low Pressure 1/4 ID 6.667 ft. Tape – Thread Seal w/PTFE Yellow Gas Line Nut – Hex 3/8 SS Panel – Assy Oiler Control Fuse – 10AMP Fast Acting Nut – Hex 1/4 SS Cap Screw – 3/8 x 1-1/4 SS 44 AR 1 1 1 4 2 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 18 19 20 21 22 23 24 25 26 27 28 29 30 * - Not Shown CONVEYOR CHAIN HEADER OILER CONTINUED PART NO. 34129 306649 304839 306650 306651 306652 306654 306653 306655 306656 306678 306804 36293 36420 36423 Grommet – Rubber Nozzle – Mount Assy Angle – Wldmt Nozzle Mount Body – Male Nozzle Brass Strainer – Check Valve Plate – Orifice SS Nozzle – Even Flat Spray SS Cap – Nozzle Tee – Black Elbow – Black Coupling – Polypropylene Bracket – Coupling Cap Screw – 3/8 x 3/4 SS Washer – Lock 3/8 SS Washer – Flat 1/4 SS 45 QTY 1 2 2 2 2 2 2 2 1 3 1 1 1 1 4 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION L3020G4 NEW LEADER ITEM PA R T S L I S T 1 2 3 4 97372-F Page Rev. A PART NO. CS 20583 14743 71656 20642 L3020G4 FRONT HEADER WIPER 409 SS 32446 14743 71656 36412 DESCRIPTION 304 SS 32446 14743 71656 36412 Screw – Machine 1/4 x 3/4 Wiper – Belt Retainer – Belt Nut – Hex 1/4 46 QTY 6 1 1 6 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM PART NO. CS 98028 305331 304418 20617 88931 20068 20712 20644 96746 56258 32446 36418 36412 304421 304423 Please Give Part No., Description & Unit Serial No. DESCRIPTION SS 98030 305331 304418 56400 88931 36399 36420 36414 96746 56258 32446 36418 36412 304422 304423 Lip – Wldmt Rear Wiper – 30” Rear Lip Belt – Rear Wiper Screw – Flat Head 1/4 x 1/2 Nut – Tee 1/4 Cap Screw – 3/8 x 1 Washer – Lock 3/8 Nut – Hex 3/8 Plate – Wiper Belt Screw – Truss Head 1/4 x 1/2 Screw – Truss Head 1/4 x 3/4 Washer – Lock 1/4 Nut – Hex 1/4 Mount – 30” Internal Wiper Rubber – 30” Internal Wiper 47 L3020G4 QTY 1 1 1 13 27 5 5 5 1 14 2 2 2 1 1 97372-F Page Rev. A PA R T S L I S T 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 REAR WIPERHEADER - #2 & #3 CONVEYORS PA R T S L I S T NEW LEADER 97372-F Page Rev. A FENDERS - TRUCK TIRES 48 L3020G4 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM L3020G4 FENDERS - TRUCK HEADER TIRES CONTINUED PART NO. DESCRIPTION QTY 2 2 2 2 2 2 2 AR AR 1 1 AR AR AR AR AR 2 3 4 5 6 7 8 9 10 CS 83385 83386 83387 83388 83415 83416 83417 21699 85855 55854 55855 20067 20318 20693 20712 20644 409 SS 83461 83462 83463 83464 83484 83485 83486 21699 83514 83522 83523 36398 36408 36425 36420 36414 304 SS 83471 83472 83473 83474 83487 83488 83489 21699 83514 83524 83525 36398 36408 36425 36420 36414 Fender – 10’ Unit Fender – 11’ Unit Fender – 12’ Unit Fender – 13’ Unit Fender – 14’ Unit Fender – 15’ Unit Fender – 16’ Unit Material – Non-Skid, 8” Wide Angle – Mounting Bracket – Mudflap RH Bracket – Mudflap LH Cap Screw – 3/8 x 1 Bolt – Carriage 3/8 x 1 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Hex 3/8 11 21770 21770 21770 Mudflap – Plain 2 12 36844 AR - As Required 36844 36844 Rod – Anti-Sail 2 1 49 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. Inches PA R T S L I S T NEW LEADER 97372-F Page Rev. A FENDERS - SEMI-FLOAT TRUCK TIRES 50 L3020G4 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM CS 1 83451 83452 83453 83454 83481 83482 83483 2 21699 3 83514 4 83520 5 83521 6 20067 7 20318 8 20693 9 20712 10 20644 11 21770 12 36844 AR - As Required L3020G4 FENDERS - SEMI-FLOAT HEADER TRUCK TIRES CONTINUED PART NO. 409 SS 83461 83462 83463 83464 83484 83485 83486 21699 83514 83522 83523 36398 36408 36425 36420 36414 21770 36844 QTY Fender – 10’ Unit Fender – 11’ Unit Fender – 12’ Unit Fender – 13’ Unit Fender – 14’ Unit Fender – 15’ Unit Fender – 16’ Unit Material – Non-Skid, 8” Wide Angle – Mounting Bracket – Mudflap RH Bracket – Mudflap LH Cap Screw – 3/8 x 1 Bolt – Carriage 3/8 x 1 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Hex 3/8 Mudflap – Plain Rod – Anti-Sail 2 2 2 2 2 2 2 AR AR 1 1 AR AR AR AR AR 2 2 51 Inches 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. 304 SS 83471 83472 83473 83474 83487 83488 83489 21699 83514 83524 83525 36398 36408 36425 36420 36414 21770 36844 DESCRIPTION PA R T S L I S T NEW LEADER 97372-F Page Rev. A FENDERS - SUPERHEADER FLOATATION TIRES 124” 52 L3020G4 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 1 FENDERS - SUPER FLOATATION TIRES 124” HEADER CONTINUED PART NO. CS 83024 83025 83026 83027 86542 409 SS 83040 83041 83042 83043 86614-X1 304 SS 83056 83057 83058 83059 305097 83072 83078 83084 86546 305090 305584 83073 83079 83074 83032 83033 83034 83035 DESCRIPTION L3020G4 QTY Fender – RH 10’ Unit Fender – RH 11’ Unit Fender – RH 12’ Unit Fender – RH 13’ Unit Fender – RH 13’ Unit w/ Light Mounting & Tank Cutout Fender – RH 14’ Unit Fender – RH 14’ Unit w/ Light Mounting & Tank Cutout 1 1 1 1 83085 Fender – RH 15’ Unit 1 83080 83048 83049 83050 83051 83086 83064 83065 83066 83067 1 1 1 1 1 83270-X5 83051-X2 305096 83075 83310-X4 83081 305091 83087 305585 83076 83077 3 83021 4 83017 5 83018 6 83019 7 83020 8 21699 9 21699 10 20693 11 20712 12 20644 13 20318 AR - As Required 83082 83083 83021 83017 83018 83019 83020 21699 21699 36425 36420 36414 36408 83088 83089 96969 96965 96966 96967 96968 21699 21699 36425 36420 36414 36408 Fender – RH 16’ Unit Fender – LH 10’ Unit Fender – LH 11’ Unit Fender – LH 12’ Unit Fender – LH 13’ Unit Fender – LH 13’ Unit w/ Light Mounting & Tank Cutout Fender – LH 14’ Unit Fender – LH 14’ Unit w/ Light Mounting & Tank Cutout Fender – LH 15’ Unit Fender – LH 16’ Unit Angle – Mounting Formed Angle – RH Formed Angle – LH Formed Angle – RH Rear Formed Angle – LH Rear Material – Non-Skid, 8” Wide Inches Material – Non-Skid, 8” Wide Inches Washer – Flat 3/8 Washer – Lock 3/8 Nut – Hex 3/8 Bolt – Carriage 3/8 x 1 2 53 1 1 1 1 1 1 AR 1 1 AR AR AR(2) AR AR AR AR AR 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. 1 PA R T S L I S T NEW LEADER 97372-F Page Rev. A FENDERS - SUPER FLOATATION TIRES WITH HEADER 132” STRAIGHT FLARE 54 L3020G4 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 1 2 L3020G4 FENDERS - SUPER FLOATATION TIRES WITH HEADER 132” STRAIGHT FLARE CONTINUED PART NO. DESCRIPTION QTY CS 83259 83260 83261 83262 83307 83308 83309 409 SS 83275 83276 83277 83278 83313 83314 83315 304 SS 83291 83292 83293 83294 83319 83320 83321 Fender – RH 10’ Unit Fender – RH 11’ Unit Fender – RH 12’ Unit Fender – RH 13’ Unit Fender – RH 14’ Unit Fender – RH 15’ Unit Fender – RH 16’ Unit 1 1 1 1 1 1 1 83267 83283 83299 Fender – LH 10’ Unit 1 83268 83284 83300 83269 83285 83301 83270 83286 83302 83310 83316 83322 83311 83317 83323 83312 83318 83324 3 83256 83256 96972 4 83252 83252 96970 5 83253 83253 96971 6 83254 83254 83254-X10 7 83255 83255 83255-X10 8 20318 36408 36408 9 20693 36425 36425 10 20712 36420 36420 11 20644 36414 36414 12 21699 21699 21699 13 21699 21699 21699 * - Not Shown AR - As Required 55 Inches Inches 1 1 1 1 1 1 AR 1 1 AR AR AR AR AR AR AR AR (2) 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. Fender – LH 11’ Unit Fender – LH 12’ Unit Fender – LH 13’ Unit Fender – LH 14’ Unit Fender – LH 15’ Unit Fender – LH 16’ Unit Angle – Mounting Formed Angle – RH Formed Angle – LH Formed Angle – RH Rear Formed Angle – LH Rear Bolt – Carriage 3/8 x 1 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Hex 3/8 Material – Non-Skid, 8” Wide Material – Non-Skid, 8” Wide NEW LEADER CAB HEADER SHIELD L3020G4 PA R T S L I S T   97372-F Page Rev. A 56 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM PART NO. CS 1 CAB SHIELD HEADER CONTINUED 55926 55927 55928 82777 82780 82783 2 31788 39813 39819 3 31789 39815 39821 4 20067 5 20644 6 20712 7 20693 AR - As Required 409 SS 79161 79163 79165 82778 82781 82784 79167 79171 79175 79169 79173 79177 36398 36414 36420 36425 DESCRIPTION QTY Cab Shield Assy: Panel – Cab Shield, 57” x 88” Panel – Cab Shield, 63” x 88” Panel – Cab Shield, 69” x 88” Panel – Cab Shield, 57” x 102” Panel – Cab Shield, 63” x 102” Panel – Cab Shield, 69” x 102” Support – RH Support, 57” Support – RH Support, 63” Support – RH Support, 69” Support – LH Support, 57” Support – LH Support, 63” Support – LH Support, 69” Cap Screw – 3/8 x 1 Nut – Hex 3/8 Washer – Lock 3/8 Washer – Flat 3/8 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR 304 SS 79160 79162 79164 82779 82782 82785 79166 79170 79174 79168 79172 79176 36398 36414 36420 36425 57 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. L3020G4 NEW LEADER L3020G4 INVERTED HEADER V 5,6 7,8,9,10 1 2 7,8,9,10 3 3 1 11,12,13 2 1 11,12,13 4 5,6 4 7,8,9,10 5,6 5,6 4 STANDARD ASSEMBLY PA R T S L I S T ITEM CS 1 81261 2 82613 82614 82615 82616 3 302368 4 302370 5 20176 6 20682 7 20128 8 20695 9 20714 10 20646 11 20291 12 20692 13 20677 AR - As Required 97372-F Page Rev. A HIGH YIELD ASSEMBLY PART NO. 409 SS 81262 82617 82618 82619 82620 302369 302371 58800 41762 36402 36426 36422 36416 42639 36424 42221 304 SS 81263 82621 82622 82623 82624 302369 302371 58800 41762 36402 36426 36422 36416 42639 36424 42221 58 DESCRIPTION QTY Hanger – V Wldmt Inverted V – 5’ (8’ – 10’ Units) Inverted V – 7’ (11’ – 12’ Units) Inverted V – 9’ (13’-14’ Units) Inverted V – 11’ (15’ – 16’ Units) Bar – Adjusting Bracket – V Bolt-on Cap Screw – 5/8 x 1-3/4 Nut – Lock 5/8 Cap Screw – 1/2 x 1-1/4 Washer – Flat 1/2 Washer – Lock 1/2 Nut – Hex 1/2 Bolt – Carriage 5/16 x 1 Washer – Flat 5/16 Nut – Lock 5/16 AR 1 1 1 1 AR AR AR AR AR AR AR AR AR AR AR Please Give Part No., Description & Unit Serial No. NEW LEADER L3020G4 LADDERS HEADER   ITEM PART NO. Please Give Part No., Description & Unit Serial No. QTY Ladder – Upper, Used on 88” Wide Body/Standard Fenders Ladder – Upper, Used on 88” Wide Body/Raised Fenders Ladder – Upper, Used on 102” Wide Body/Standard Fenders Ladder – Upper, Used on 102” Wide Body/Raised Fenders Ladder – Lower, Used on Raised Fenders Ladder – Lower, Used on Standard Fenders Nut – Hex 3/8 Cap Screw – 3/8 x 1 1/2 Cap Screw – 3/8 x 1 1/4 Washer – Flat 3/8 Washer – Lock 3/8 59 1 2 2 1 8 2 6 4 8 97372-F Page Rev. A PA R T S L I S T 1 72776 2 72799 3 72779 4 72778 5 72796 6 72797 7 20644 8 20069 9 20068 10 * 20693 11 * 20712 * - Not Shown DESCRIPTION NEW LEADER ITEM PART NO. DESCRIPTION PA R T S L I S T 87108 Divider – Material Assy 1 87054 Divider – Wldmt 2 87064 Deflector – Rear Wldmt 3 36425 Washer – Flat 3/8 SS 4 36420 Washer – Lock 3/8 SS 5 20673 Nut – Wing 3/8 6 36293 Cap Screw – 3/8 x 3/4 7 36398 Cap Screw – 3/8 x 1 Ss 8 36420 Washer – Lock 3/8 9 36425 Washer – Flat 3/8 SS 10 36414 Nut – Hex 3/8 11 87381 Mount – Divider Wldmt Mount Item 11 on truck to hold Item 2 when not in use. 97372-F Page Rev. A L3020G4 MATERIAL HEADER DIVIDER 60 QTY 1 1 1 1 1 2 2 2 2 4 1 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020G4 HILLSIDE HEADER FLOW DIVIDER   ITEM PART NO. 1 2 3 4 5 6 7 8 36413 36419 36424 34580 56879 56880 82288 56871 42221 AR - As Required QTY Nut – Hex 5/16 SS Washer – Lock 5/16 SS Washer – Flat 5/16 SS Cap Screw – 5/16 x 1 SS Bracket – Clamp Angle – Clamp Panel – Divider Bracket – Support Wldmt Nut – Lock 5/16 4 6 8 6 1 1 1 1 AR 61 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION NEW LEADER L3020G4 24” HYDRAULIC HEADER FANS 15 13 36 34 37 39,40 4 1 26,27 28,29 8 11,12,14 33 38 41 10 9 25 20 30 6 24   ITEM 1 2 3 4 5 6 7 8 9 97372-F Page Rev. A PART NO. 11,13 5 14 16,17,18,19 10 31 35 2 31 PA R T S L I S T 32 22 21 7 3 11,12,14 23 DESCRIPTION CS SS 87096 87095 87106 87105 87051 87013 87021 87065 87032 87024 87170 87025 71781 56369 87106 87105 87090 87082 87021 87023 87032-X1 87024 87170 87025 71781 53639 QTY 24” Hydraulic Fan Assy NOTE: Assy does not include guards. Fan – LH Assy, Includes Items 33-36,38-40 Fan – RH Assy, Includes Items 32,34-37,39-40 Plate – Back Mount – Motor Wldmt Shaft – Support Wldmt Plate – Shaft Mount Guard – Spinner Wldmt Handle Jack – Coated Assy Angle – Valve Mount Valve – Flow Divider Spool – Compensating 62 1 1 1 1 1 1 1 1 1 1 1 1 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 24” HYDRAULIC HEADER FANS CONTINUED PART NO. DESCRIPTION L3020G4 QTY 305950 20128 20695 20714 20680 20127 20067 20693 20712 20644 6072 6547 20138 40576 85002 20010 20005 20691 20710 20642 20918 305950 36402 36426 36422 39016 36401 36398 36425 36420 36414 6072 6547 80798 40576 85002 34865 36395 36423 36418 36412 20918 Motor – Hydraulic Cap Screw – 1/2 x 1 1/4 Washer – Flat 1/2 Washer – Lock 1/2 Nut – Lock 1/2 Cap Screw – 1/2 x 1 Cap Screw – 3/8 x 1 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Hex 3/8 Zerk – Grease Pin – Clevis Cap Screw – 1/2 x 3-3/4 Pin – Hair U-Joint Cap Screw – 1/4 x 2 1/4 Cap Screw – 1/4 x 1 Washer – Flat 1/4 Washer – Lock 1/4 Nut – Hex 1/4 Pin – Roll 2 12 4 10 5 2 4 4 4 4 4 1 1 2 1 1 1 1 2 2 2 31 305571 305571 Washer – Rubber 2 32 33 34 27056-X4 27056-X5 10877 27056-X4 27056-X5 10877 Disc – Distributor RH Disc – Distributor LH Hub 1 1 2 35 20004 20004 Cap Screw – 1/4 x 7/8 12 Nut – Lock 1/4 Fin – RH Wldmt Fin – LH Wldmt Cap Screw – 5/16 x 3/4 Nut – Lock 5/16 Hinge - Pipe 1/4 x 1 Bolt – Carriage 1/2 x 2 Washer – Flat 1/2 Washer – Lock 1/2 Nut – Hex 1/2 12 4 4 24 24 1 4 4 4 4 36 20676 20676 37 309091 25870-X1 38 309092 25871-X1 39 20034 20034 40 20677 20677 41 6461 76825 42 * 36940 36940 43 * 36426 36426 44 * 36422 36422 45 * 36416 36416 * - Not Shown – Used to attach spinner to sills. Please Give Part No., Description & Unit Serial No. 63 97372-F Page Rev. A PA R T S L I S T 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 NEW LEADER WARNING Guards are intended to reduce hazard of entanglement with machinery and injury. All guards must be installed per this drawing before spreader is put into operation. PA R T S L I S T ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 CS 87066 87027 87031 36398 36425 36420 72054 36414 36940 36426 36422 36416 87067 14 82960 15 82961 97372-F Page Rev. A L3020G4 SPINNER GUARD HEADER & SHIELDS DESCRIPTION SS 87066-X1 87027-X1 87031-X1 36398 36425 36420 72054 36414 36940 36426 36422 36416 87068 305040 82964 305075 82965 305076 QTY Guard – Center Section Wldmt Guard – RH Wldmt Guard – LH Wldmt Cap Screw - 3/8 x 1 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Lock 3/8 Nut - Hex 3/8 Bolt – Carriage 1/2 Washer – Flat 1/2 Washer - Lock 1/2 Nut – Hex 1/2 Bar – Stiffener Bar – Stiffener Lower Shield – RH Wldmt Shield – RH Wldmt 126” Shield – LH Wldmt Shield – LH Wldmt 126” 64 1 1 2 16 12 10 6 10 2 2 2 2 2 1 1 1 1 1 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM L3020G4 SPINNER HEADER SENSOR PART NO. 97310 1 89011 2 89009 3 86672 4 42448 5 36393 6 36423 7 36418 8 36412 9 *88260 * - Not Shown QTY Sensor – Kit Spinner Sensor – Assy Cable – Sensor Extension Bracket Cap Screw – 1/4 x 1-1/2 SS Cap Screw – 1/4 x 3/4 SS Washer – Flat 1/4 SS Washer – Lock 1/4 SS Nut – Hex 1/4 SS Control - Box Spinner 65 1 1 1 2 2 3 6 6 1 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION NEW LEADER PA R T S L I S T ITEM HYDRAULICS - SFP AND PWM CONTROL L3020G4 PART NO. DESCRIPTION 1 38576-X4 Valve – PWM Hydraulic 1 2 3 4 5 6 38576-AA 38576-AB 38576-AC 38576-AD 38576-AE 38576-AF 38576-AG *38576-AH *38576 42794 42221 302395 36398 36420 Cartridge Presure Regulating Coil O-Ring Screw - Set 5/16-24 x 1 1/2 Nut - jame 5/16-24 Cartridge Valve Body Cartridge Nut Valve - Seal Kit Valve- Hydraulic Cap Screw – 5/16 X 3-3/4 Nut – Lock 5/16 Bracket – Valve Cap Screw – 3/8 x 1 Washer – Lock 3/8 1 4 8 1 3 3 97372-F Page Rev. A 66 QTY Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 7 8 9 10 11 12 13 14 L3020G4 HYDRAULICS - SFP AND PWM CONTROL CONTINUED PART NO. DESCRIPTION QTY Nut – Hex 3/8 Clamp – Pair 1 Tube Plate – Top 1 Tube Cap Screw – 1/4 x 2-1/4 Washer – Lock 1/4 Nut – Hex 1/4 Adapter – 90° Elbow Valve – Assy Control 40 GPM Manifold - 40 GPM SFP Valve - Flow Control 40 GPM SFP Cap Screw – 5/16 x 3 3/4 3 2 2 2 2 2 1 1 1 1 2 16 302099 Washer – Step 3/8 2 17 42221 Nut – Lock 5/16 2 18 19 20 21 22 23 24 25 26 82599-X1 302345 29748 82599-X1 302346 42996 82319 98724 300702 302407 302408 302410 302411 302412 302413 300703 302414 302415 302417 302418 302419 302420 300704 302421 Hose - Assy 1 x 41 Hose – Assy 1 x 22.5 Hose – Assy 1 x 30 Hose – Assy 1 x 41 Hose – Assy 1 x 31 Hose – Assy 1 x 32.875 Hose – Assy 1 x 19 Fitting – Tee Run, Use with PWM only Tube – Assy 1 x 49, 10’ Tube – Assy 1 x 61, 11’ Tube – Assy 1 x 73, 12’ Tube – Assy 1 x 85, 13’ Tube – Assy 1 x 97, 14’ Tube – Assy 1 x 109, 15’ Tube – Assy 1 x 121, 16’ Tube – Assy 1 x 45, 10’ Tube – Assy 1 x 57, 11’ Tube – Assy 1 x 69, 12’ Tube – Assy 1 x 81, 13’ Tube – Assy 1 x 93, 14’ Tube – Assy 1 x 105, 15’ Tube – Assy 1 x 117, 16’ Tube – Assy 1 x 55, 10’ Tube – Assy 1 x 67, 11’ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 27 28 Please Give Part No., Description & Unit Serial No. 67 97372-F Page Rev. A PA R T S L I S T 15 36414 86557 86556 34865 36418 36412 29783 306270 306271 306272 42794 NEW LEADER ITEM 29 PA R T S L I S T 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 97372-F Page Rev. A HYDRAULICS - SFP &HEADER PWM CONTROL CONTINUED L3020G4 PART NO. DESCRIPTION QTY 302422 302424 302425 302426 302427 300705 302428 302429 302431 302432 302433 302434 300033 29850 29807 29806 34719 86466 96747 29766 39845 34724 34195-28 29803 34757 34816 34761 300701 302436 82459 20714 20129 304818 80888 80886 29778 29773 29809 Tube – Assy 1 x 79, 12’ Tube – Assy 1 x 91, 13’ Tube – Assy 1 x 103, 14’ Tube – Assy 1 x 115, 15’ Tube – Assy 1 x 127, 16’ Tube – Assy 1 x 49, 10’ Tube – Assy 1 x 61, 11’ Tube – Assy 1 x 76, 12’ Tube – Assy 1 x 88, 13’ Tube – Assy 1 x 100, 14’ Tube – Assy 1 x 109, 15’ Tube – Assy 1 x 121, 16’ Clamp – Twin 1 Tube Adapter – Tee Swivel Fitting – Elbow 90° Adapter – 45° Elbow Fitting – Union Tank – 40 Gallon Wldmt (see Reservoir parts page) Cap – Pipe Reservoir Adapter – Connector Filter – Assy with Indicator Adapter Hose – Drain Line, Use with PWM only Adapter – O-Ring Adapter – Connector, Use with PWM only Adapter – 90° Elbow, Use with PWM only Fitting – Socketless, Use with PWM only Valve – Relief Assy 3100 PSI Tube Assy – 1 X 14.375 Motor - Hydraulic 1-1/4 Washer - Lock Cap Screw – 1/2 x 1-1/2 Valve - Relief 2050 PSI Soft Start Tube Assy – 1 X 4.625 Tube Assy - .75 X 4.875 Adapter Adapter – 90° Elbow Adapter – Tee Branch 1 1 1 1 1 1 1 1 1 1 1 1 AR 5 3 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 4 4 1 1 1 2 2 1 68 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM HYDRAULICS - SFP &HEADER PWM CONTROL CONTINUED PART NO. 55 34709 56 34712 57 29807 58 29840 59 34810 60 29840 61 34711 62 34761 63 71830 64 36419 65 36413 66 302449 67 303115 68 42639 69 36424 70 302160-AB 71 29803 72 *74524 73 *307399 * - Not Shown AR- As Required DESCRIPTION QTY Adapter – 90° Elbow Bushing Adapter - Elbow 90° Fitting - 16-16 Adapter – Connector Adapter – 90° Elbow Adapter - Tee Fitting – Hose End, Use with PWM only Cap Screw – 5/16-18 x 2-1/2 Washer – Lock 5/6 Nut – Hex 5/16-18 Fitting – Union -16 Swivel Bracket – Wldmt Raven Valve Mount Bolt – Carriage 5/16-18 x 1 Washer – Flat 5/16 Valve – Check 1” Fitting - 16-16 Gasket - Motor Flange Pigtail - 3-Pin Metripack to Flying Lead (optional) 1 1 4 2 1 1 1 1 AR AR AR 1 1 2 2 1 3 1 AR 69 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. L3020G4 NEW LEADER L3020G4 HYDRAULICS - MANUAL HEADER DUAL CONTROL 19 31,32,33,39,40,41 21 20 51 42 11 25 13 6 10,16,17,18 7 14 11 46 45 1,2,3,4,5 RETURN FROM SPINNER 12 SPINNER 15 47 SPINNER PRESSURE 43 45 48 44 PUMP 12 50 52 11 34 35,36,37 22 12 57 55 11 12 27 57 49 22 28,29,30 25 26 52 54 23 24,1,2,3,4,5 25 31 26   PA R T S L I S T ITEM PART NO. 1 86557 2 3 4 5 6 86556 34865 36418 36412 300702 302407 302408 302410 302411 302412 302413 303418 7 97372-F Page Rev. A DESCRIPTION 12 38 53 56 QTY Clamp – Pair 1 Tube 2 Plate – Top 1 Tube Cap Screw – 1/4 x 2-1/4 Washer – Lock 1/4 Nut – Hex 1/4 Tube – Assy 1 x 49, 10’ Tube – Assy 1 x 61, 11’ Tube – Assy 1 x 73, 12’ Tube – Assy 1 x 85, 13’ Tube – Assy 1 x 97, 14’ Tube – Assy 1 x 109, 15’ Tube – Assy 1 x 121, 16’ Tube – Assy 1 x 44, 10’ 2 4 4 4 1 1 1 1 1 1 1 1 70 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. DESCRIPTION QTY 303419 303420 303422 303423 303424 303425 Tube – Assy 1 x 56, 11’ Tube – Assy 1 x 68, 12’ Tube – Assy 1 x 80, 13’ Tube – Assy 1 x 92, 14’ Tube – Assy 1 x 104, 15’ Tube – Assy 1 x 116, 16’ 1 1 1 1 1 1 300704 Tube – Assy 1 x 55, 10’ 1 302421 Tube – Assy 1 x 67, 11’ 1 302422 302424 302425 302426 302427 303426 303427 303428 303430 303431 303432 303433 300033 29850 29807 29806 34719 29783 71830 36419 36413 86466 96747 39845 29766 29803 98109 302436 29840 34810 Tube – Assy 1 x 79, 12’ Tube – Assy 1 x 91, 13’ Tube – Assy 1 x 103, 14’ Tube – Assy 1 x 115, 15’ Tube – Assy 1 x 127, 16’ Tube – Assy 1 x 54.2, 10’ Tube – Assy 1 x 66.2, 11’ Tube – Assy 1 x 78.2, 12’ Tube – Assy 1 x 90.2, 13’ Tube – Assy 1 x 102.2, 14’ Tube – Assy 1 x 114.2, 15’ Tube – Assy 1 x 126.2, 16’ Clamp – Twin 1 Tube Adapter – Tee Swivel Adapter – 90° Elbow Adapter – 45° Elbow Fitting – Union Adapter – 90° Elbow Cap Screw – 5/16-18 x 2-1/2 Washer – Lock 5/6 Nut – Hex 5/16-18 Tank – 40 Gallon Wldmt Cap – Pipe Reservoir Filter – Assy with Indicator Adapter – Connector Adapter – O-Ring Valve – Relief Soft Start Tube Assy – 1 X 14.375 Adapter – 90° Elbow Adapter – Connector Please Give Part No., Description & Unit Serial No. 71 1 1 1 1 1 1 1 1 1 1 1 1 AR 5 6 2 2 1 AR AR AR 1 1 1 1 4 1 1 3 2 97372-F Page Rev. A PA R T S L I S T 20 21 22 23 24 25 26 L3020G4 HYDRAULICS - MANUAL DUAL HEADER CONTROL CONTINUED NEW LEADER ITEM PA R T S L I S T 27 28 PART NO. 37985 55970 82459 38897 29 20129 30 20714 31 38576 32 42794 33 42221 34 302395 35 36398 36 36420 37 36414 38 34712 39 303118 40 42639 41 36424 42 29803 43 302345 44 56394 45 82599-X1 46 56394 47 42996 48 82527 49 56297 50 34711 51 34724 52 29773 53 29809 54 34709 55 80888 56 80886 57 29778 * - Not Shown AR - As Required 97372-F Page Rev. A L3020G4 HYDRAULICS - MANUAL DUAL HEADER CONTROL CONTINUED DESCRIPTION QTY Gear Case – Dual Pinion Motor – Hydraulic 11.3 CID 1” Motor – Hydraulic 14.1 CID 1-1/4” Motor – Hydraulic 17.9 CID 1-1/2” Cap Screw – 1/2 x 1-1/2 Washer – Lock 1/2 Valve – Control 40 GPM Valve – Hydraulic Cap Screw – 5/16 X 3-3/4 Nut – Lock 5/16 Bracket – Valve Cap Screw – 3/8 x 1 Washer – Lock 3/8 Nut – Hex 3/8 Bushing Bracket – Wldmt Valve Mount Bolt – Carriage 5/16-18 x 1 Washer – Flat 5/16 Adapter – O-Ring Hose – Assy 1 x 22.5 Hose – Assy 1 x 27.5 Hose – Assy 1 x 41 Hose – Assy 1 x 27.5 Hose – Assy 1 x 32.875 Hose Assy - 1 x 20.5 Valve – Dump Relief 2050 PSI Adapter – Tee Adapter – 90° Elbow Adapter – 90° Elbow Adapter – Tee Swivel Adapter – 90° Elbow Tube Assy – 1 X 4.625 Tube Assy - .75 X 4.875 Adapter 72 1 2 2 2 4 4 2 8 10 1 3 3 3 1 1 2 2 2 1 1 2 1 1 1 1 1 1 2 1 1 1 1 2 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020G4 RESERVOIR HEADER 8 6 9 10 2 3 1 9 7 5 10 4   ITEM 1 2 3 4 5 6 7 8 9 10 PART NO. 86466 96747 38575 6033 39158 39159 36402 71832 36426 39016 Tank – Wldmt 40 Gallon Cap – Filler Gauge – Assy Sight & Temperature Plug – Pipe 3/4 Belt – Flex Mount Belt – Flex Mount Cap Screw - 1/2 x 1 1/4 Cap Screw - 1/2 x 1 3/4 Washer – Flat 1/2 Nut – Lock 1/2 73 QTY 1 1 1 1 2 2 2 2 4 4 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION NEW LEADER COOLER HEADER HYDRAULICS L3020G4 PA R T S L I S T   97372-F Page Rev. A 74 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM L3020G4 COOLER HYDRAULICS HEADER CONTINUED PART NO. 1 305064 305064-AA 305767-AB 305064-AC 2 306314 3 306315 4 306318 5 29803 6 29807 7 34810 8 36414 9 36420 10 36399 11 36425 12 36398 13 36413 14 36419 15 36424 16 42639 17 305074 18 42034 19 56258 20 96750-X1 21 306319 22 *96906 * - Not Shown Cooler – Assy Core - Cooler Fan - Assy Cooler Housing - Cooler Bracket – RH Rear Cooler Mount Bracket – RH Front Cooler Mount Angle – Support Cooler Mount Fitting – 16-16 070120 Fitting – 16-16 070221 Fitting – 16-16 S1040-30 Nut – Hex 3/8-16NC SS Washer – Lock 3/8 SS Cap Screw – 3/8 x 1-1/4 SS Washer – Flat 3/8 SS Cap Screw – 3/8-16NC x 1 SS Nut – Hex 5/16-18NC SS Washer – Lock 5/16 SS Washer – Flat 5/16 SS Bolt – Carriage 5/16 x 1 SS Switch – Temperature Nut – Lock 1/4-20 SS Screw – Truss Head 1/4-20 x 1/2 SS Relay – 12VDC Hose Assy – Return 1 x 75 Sleeve – Abrasive 75 QTY 1 1 1 1 1 1 1 1 1 1 4 4 2 2 2 8 8 8 8 1 1 1 1 2 8 97372-F Page Rev. B PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION PA R T S L I S T NEW LEADER 97372-F Page Rev. A TWIN SPINNER HEADER HYDRAULICS 76 L3020G4 Please Give Part No., Description & Unit Serial No. NEW LEADER TWIN SPINNER HYDRAULICS HEADER CONTINUED ITEM PART NO. DESCRIPTION 1 2 36580 71781 56369 34810 29840 29825 87111 87112 29836 29803 34763 34816 87113 56109-X1 98102 98101 Motor - Spinner Valve - Flow Divider Spool - Compensating Adapter Adapter - 90° Tee - Swivel Nut Hose - Assy Hose - Assy Tee - Swivel Nut Adapter Adapter Adapter - 90° Hose - Return Assy, Raven & Manual Dual Hydraulics Hose - Return Assy, Mark Hydraulics Hose - Pressure Assy Hose - Assy 1 x 16-1/2 Hose - Drain Line 10’ Unit 11’ Unit 12’ Unit 13’ Unit 14’ Unit 15’ Unit 16’ Unit 3 4 5 6 7 8 9 10 11 12 13 14 15 83598 83599 83600 83601 83602 83603 83604 QTY 77 2 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. L3020G4 NEW LEADER ITEM PART NO. DESCRIPTION 1 2 3 21409 31680 21878-108 21878-72 6288 29780 34845 86664 86665 86664-AH Valve - Gate End - Hose Hose - Direct Mount Pump Hose - Driveline Pump Clamp Bushing Adapter Pump - 3.85 CID Pump - 4.38 CID Seal Kit - Pump 4 5 6 7 PA R T S L I S T PUMPHEADER HYDRAULICS 97372-F Page Rev. A 78 L3020G4 QTY 1 2 1 1 4 1 1 1 1 1 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020G4 CONTROL HEADER VALVE   ITEM PART NO. 1 38576 2 43116 3 29887 4 53962 5 53963 6 53961 7 53960 8 N.S. 9 N.S. 10 N.S. 11 N.S. N.S. - Not Serviced Separately Valve - Flow Control Scale “O” Ring Spool - Rotary Ring - Snap Handle - Spool Spring Shim Spool “O” Ring Plug 79 QTY 1 1 2 1 2 1 1 2 1 1 2 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION PA R T S L I S T NEW LEADER STYLE II STYLE I 97372-F Page Rev. A L3020G4 GEAR CASE HEADER - DUAL PINION 80 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM GEAR CASE - DUAL HEADER PINION CONTINUED PART NO. 37985 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Style I 304268-AA 38983 38982 37003 38981 37007 37008 37006 38979 6031 38978 20040 20711 2564 27465 21490 38980 37010 Style II 304268-AB 304557 304558 304561 304562 37007 37008 37006 38979 6031 304564 20040 20711 2564 27465 21490 38980 37010 QTY Gear Case – Assy Dual Pinion Parts – Service, Includes 1–17 Housing – Outboard Housing – Inboard Gear – Pinion 11 Tooth Gear – Driven 67 Tooth Bearing Bearing Seal – Oil Washer – Flat 2-1/2 x 11/32 Plug – Pipe Gasket – Housing Cap Screw – 5/16NC x 2 Washer – Lock 5/16 Cap – Breather Bushing – Pipe 1/8 x 3/8 Plug – Pipe Magnetic Screw – Allen Head 5/16-18 x 1 Key – 1/2 x 1/2 x1-1/2 81 1 1 2 1 2 4 1 2 1 1 10 10 1 1 1 1 2 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION L3020G4 NEW LEADER L3020G4 GEAR CASE HEADER BREATHER KIT 2 1 ITEM PA R T S L I S T 1 2 97372-F Page Rev. A PART NO. 306891 9005-0-7761 DESCRIPTION QTY Fitting - 4-2 630202K Tubing - 1/4 OD Air Brake Black 1 1.5 82 ft Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM BIN HEADER SENSOR PART NO. 1 98787-AB 2 *98787-AD 3 *307130 4 *307124 5 *36393 * - Not Shown DESCRIPTION QTY Lead - 18” Bin Level Sensor Cable - 27’ Bin Level Sensor Cable - Jumper 102” Mount - Sensor 304 Cap Screw - 1/4-20NC x 3/4 SS AR AR AR AR AR 83 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. L3020G4 PA R T S L I S T NEW LEADER 97372-F Page Rev. A SPINNER HEADER MOTOR 84 L3020G4 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM PART NO. 6 7 8 9 10 11 12 13 14 15 16 17 18 19 306093 72548 305950 306088 306091 71980 28494 28491 41014 41013 28454 306092 306089 58797 23806 23819 23818 23820 41954 23824 23812 N/A 20190 306087 20 33809 1 2 3 4 5 L3020G4 SPINNER MOTOR HEADER CONTINUED 21 24458 22 *30723 23 *24536 24 *23940 25 *306429 * - Not Shown QTY Shaft Assy - Output Includes: 1-8, 20, 21 Kit - Seal, Includes: 3, 4, 20 Motor - Hydraulic Shaft - Output Ring - Retainer Seal “O” Ring Bearing - Tapered Roller Assy Cone - Bearing Cup - Bearing Spacer Washer - Lock Nut - Lock Plug Bearing Seals - Pocket (Makes 12 Seals) Plate Gasket Housing Gear Set Cover - Port End Washer Cap Screw Cover - Shaft End 1 1 1 1 2 1 1 1 1 1 1 1 1 1 4 1 2 2 1 1 1 4 4 1 Seal - Excluder 1 Key Tool - Wrench Spinner Tool - Seal Driver Tool - Seal Sleeve Tool – Speedi 1 1 1 1 1 85 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION NEW LEADER CONVEYOR HEADER MOTOR L3020G4 PA R T S L I S T   97372-F Page Rev. A 86 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM L3020G4 CONVEYOR HEADER MOTOR CONTINUED PART NO. 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 55970 55972 82459 82462 38897 46395 30665 73471 73555 73556 73473 73474 37385 37401 3065 37386 73480 83014 37388 73551 83015 73553 22068 37400 37381 83016 16937 73472 * 73477 39137 DESCRIPTION Motor – Hydraulic, 1” Standard Motor – Hydraulic, 1” Modified Motor – Hydraulic, 1-1/4” Standard Motor – Hydraulic, 1-1/4” Modified Motor – Hydraulic, 1-1/2” Standard Motor – Hydraulic, 1-1/2” Modified Cap Screw Seal Flange – Mounting, Used on Standard Flange – Mounting, Used on Modified Seal Seal – O-Ring Race – Bearing Bearing – Thrust Needle Key Shaft – Output Keyed Seal – O-Ring Drive Plate – Spacer Gerotor – 1” Gerotor – 1-1/4” Gerotor – 1-1/2” Seal – O-Ring Cap - End Washer - Seal Cap Screw – 1-1/4” Motor Cap Screw – 1-1/2” Motor Washer - Back-up Seal – O-Ring Kit - Seal, Includes Items 2,4,5,10,16,18 & 19 QTY 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 7 7 1 1 * - Not Shown 87 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER PA R T S L I S T ITEM PART NO. 1 6114 2 20572 3 20709 4 20641 5 21986 6 6198 7 38611 8 20003 9 20691 10 20642 11 6108 12 3824 13 6107 14 3775 15 6110 16 21580 17 20710 AR - As Required 97372-F Page Rev. A L3020G4 HEADER LIGHTS DESCRIPTION QTY Cluster - Light, Red Screw - Machine 3/16 x 3/4 Washer - Lock 3/16 Nut - Hex 3/16 Grommet - Rubber Clamp - Wire Bracket - Front Light, Amber Cap Screw - 1/4 x 3/4 Washer - Flat 1/4 Nut - Hex 1/4 Clearance Lamp - Amber Mount - Belt Reflector Reflector - Red Bracket - Rear Light, Red Clearance Lamp - Red Wire - 14 Gauge, Black Washer - Lock 1 33 33 33 10 21 2 24 24 24 2 4 4 2 2 AR 8 88 Inches Please Give Part No., Description & Unit Serial No. NEW LEADER L3020G4 SIGHT HEADER WINDOW   ITEM PART NO. 1 2 3 4 302686 302687 42033 42034 Window – Sight 5” x 12” Window – Frame 5” x 12” 304 Screw – Truss Head 1/4-20NC x 1 SS Nut – Lock 1/4-20 SS 89 QTY 1 1 8 8 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION PA R T S L I S T NEW LEADER 97372-F Page Rev. A HEADER DECALS 90 L3020G4 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM DECALS HEADER CONTINUED PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 368 364 150034 321 6541 23769 71526 39138 55630 55631 87110 39200 8665 8664 39378 *21476 87164 87165 18 87124 87125 19 87122 87129 87123 20 87109 21 87163 87162 22 96894 96895 23 * 366 24 * 31736 * 31740 * - Not Shown AR - As Required DESCRIPTION QTY Decal – Flying Material Decal – Warning, Stay Out of Box Decal – Caution, Improper Operation Decal – Caution, Material to be Spread Decal – Oil Lube Chart Decal – Feedgate Slide Scale Decal – Notice, Adjust Spinner Decal – Warning, Hot Components Decal – Warning, No Step Decal – Warning, Guard for Your Protection Decal – Scale Spinner Decal – Fender Capacity Decal – Caution, Hydraulic Oil Only Decal – Caution, Keep Valve Open Decal – Filter Decal – Notice, Conveyor Chain Life Decal – New Leader, Black Decal – New Leader, White Decal – L3020G4, Black Decal – L3020G4, White Decal - G4 Black/Red Decal - G4 Black/White Decal - G4 White/Red Decal - G4 Decal – Striping White Decal – Striping Black Decal - #1 in Fertilizer & Lime Black Decal - #1 in Fertilizer & Lime White Decal – Warning Swinging Endgate Paint - Touch Up, New Leader Ed Paint – Touch Up, White 1 2 1 1 1 1 1 1 2 2 1 2 1 1 1 1 3 3 1 1 3 3 3 1 AR AR 1 1 1 AR AR 91 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. L3020G4 NEW LEADER ITEM PART NO. PA R T S L I S T 1 *56114 2 *34718 3 *56505 4 *76044 5 *304948 6 *34580 7 *36424 8 *36419 9 *36413 * - Not Shown 97372-F Page Rev. A L3020G4 PRESSURE HEADER GAUGE KIT DESCRIPTION QTY Hose Assy - 1/4 100R2 x 318 Adapter - Connector End- Hose Reusable Gauge - Hydraulic 5000PSI w/Snubber Bracket - Wldmt Gauge Cap Screw - 5/16-18NC x 1 SS Washer - Flat 5/16 SS Washer - Lock 5/16 SS Nut - Hex 5/16-18NC SS 92 1 1 1 1 1 2 2 2 2 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM L3020G4 MUDFLAPS HEADER PART NO. *55324 1 *21770 *304245 2 *36844 3 *46474 a *20067 b *20693 c *20712 d *20644 * - Not Shown Mudflap - Kit Mudflap - Plain Mudflap - Midguard Rod - Mudflap Hardware - Kit Mudflap Cap Screw - 3/8-16 x 1 Washer - Flat 3/8 Washer - Lock 3/8 Nut - 3/8-16 93 QTY 2 2 2 1 8 8 8 8 97372-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION