Model Tgc-18

Transcript

MODEL TGC-18 UNIT SERIAL NUMBER _______________________ MANUAL NUMBER: 74338-G EFFECTIVE 10/30/2013 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (319) 363-8281 | FAX (319) 286-3350 www.highwayequipment.com Copyright 1996 Highway Equipment Company, Inc. TA B L E O F C O N T E N T S HI-WAY TABLEHEADER OF CONTENTS TGC-18 Warranty....................................................................................................................................................... 4 Preface........................................................................................................................................................... 5 Safety............................................................................................................................................................. 6 General Description..................................................................................................................................... 1 5 Dimensions & Capacities............................................................................................................................. 1 6 Initial Start-Up............................................................................................................................................. 1 7 General Operating Procedures.................................................................................................................... 1 8 Lubrication and Maintenance..................................................................................................................... 2 0 Hydraulic System............................................................................................................................. 2 0 Chain............................................................................................................................................... 2 1 Lubrication of Bearings................................................................................................................... 2 2 Pressure Gun Lubricant................................................................................................................... 2 2 Clean Up.......................................................................................................................................... 2 2 Fasteners......................................................................................................................................... 2 2 Conveyor Belt Maintenance............................................................................................................ 2 3 Lubrication & Maintenance Chart .............................................................................................................. 2 4 Troubleshooting.......................................................................................................................................... 2 5 Standard Torques National Coarse (NC) Cap Screws................................................................................... 2 6 Instructions for Ordering Parts.................................................................................................................... 2 7 74338-G Page Rev. A 2 Please Give Part No., Description & Unit Serial No. TABLE OF CONTENTS HEADER CONTINUED TGC-18 Parts List...................................................................................................................................................... 28 Conveyor Drive................................................................................................................................ 28 Conveyor Idler and Guard............................................................................................................... 29 Conveyor - #4 BOC.......................................................................................................................... 30 Conveyor Shields............................................................................................................................. 31 Swinging Endgate Assembly............................................................................................................ 32 Hydraulic System............................................................................................................................. 33 Hydraulic Reservoir ....................................................................................................................... 36 Hydraulic Control Valve Pedestal Mount......................................................................................... 37 Mounting Kit................................................................................................................................... 38 Spinner and Material Chute Assembly............................................................................................ 40 Tailgate Baffles................................................................................................................................ 42 Discharge Chute.............................................................................................................................. 43 Conveyor Mirror.............................................................................................................................. 44 Control Panel................................................................................................................................... 45 Decals.............................................................................................................................................. 46 Storage Legs.................................................................................................................................... 47 Motor - Hydraulic, Conveyor........................................................................................................... 48 Motor - Hydraulic, Spinner.............................................................................................................. 49 Pump - Electric Clutch Assembly..................................................................................................... 50 Pump - Hydraulic with Electric Clutch............................................................................................ 51 Pump Assembly............................................................................................................................... 52 Mount - Transmission PTO Pump.................................................................................................... 53 Please Give Part No., Description & Unit Serial No. 3 74338-G Page Rev. A TA B L E O F C O N T E N T S HI-WAY Insert Current Hi-Way Warranty HI-WAY PREFACE HEADER TGC-18 PLEASE ! ALWAYS THINK SAFETY FIRST !! The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules. These instructions cannot replace the following: the fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualified person, or the clear thinking necessary to install and operate this equipment. Since the life of any machine depends largely upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently. If for any reason you do not understand the instructions, please call your authorized dealer or our Product Sales and Support Department at (319) 363-8281 or 1-800-363-8006. It has been our experience that by following these installation instructions, and by observing the operation of the spreader, you will have sufficient understanding of the machine enabling you to troubleshoot and correct all normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Product Sales and Support Department if you find the unit is not operating properly, or if you are having trouble with repairs, installation, or removal of this unit. Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field. This Safety Section should be read thoroughly and referred to frequently. ACCIDENTS HURT !!! ACCIDENTS COST !!! Please Give Part No., Description & Unit Serial No. ACCIDENTS CAN BE AVOIDED !!! 5 74338-G Page Rev. A SAFETY We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other than routine care and adjustments. HI-WAY HEADER SAFETY TGC-18 TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. SAFETY In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” and “NOTICE” are used to indicate the following: DANGER Indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury. This signal word is to be limited to the most extreme situations and typically for machine components that, for functional purposes, cannot be guarded. WARNING Indicates a potentially hazardous situation that, if not avoided, COULD result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. CAUTION Indicates a potentially hazardous situation that, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE! Is used for informational purposes in areas which may involve damage or deterioration to equipment but generally would not involve the potential for personal injury. NOTE: Provides additional information to simplify a procedure or clarify a process. The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe operation. The following guidelines are intended to cover general usage and to assist you in avoiding accidents. There will be times when you will run into situations that are not covered in this section. At those times the best standard to use is common sense. If, at any time, you have a question concerning these guidelines, please call your authorized dealer or our factory at (319) 363-8281 or 1-800-363-8006. 74338-G Page Rev. A 6 Please Give Part No., Description & Unit Serial No. HI-WAY TGC-18 SAFETY HEADER CONTINUED MAINTENANCE INSTRUCTIONS 1. Keep safety decals and signs clean and legible at all times. 2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety decals or signs are available from your dealer’s Parts Department or our Cedar Rapids factory. INSTALLATION INSTRUCTIONS 1. Clean Surface Wash the installation surface with a synthetic, free-rinsing detergent. Avoid washing the surface with a soap containing creams or lotion. Allow to dry. 3. Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a continuous motion at a 180-degree angle. If the liner is scored, bend at score and remove. 4. Apply Safety Decal a. Tack decal in place with thumb pressure in upper corners. b. Using firm initial squeegee pressure, begin at the center of the decal and work outward in all directions with overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave application bubbles. c. Pull up tack points before squeegeeing over them to avoid wrinkles. 5. Remove Pre-mask If safety decal has a pre-mask cover remove it at this time by pulling it away from the decal at a 180 degree angle. NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to avoid the pre-mask from permanently adhering to the decal. 6. Remove Air Pockets Inspect the decal in the flat areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture. 7. Re-Squeegee All Edges. Please Give Part No., Description & Unit Serial No. 7 74338-G Page Rev. A SAFETY 2. Position Safety Decal Decide on the exact position before application. Application marks may be made on the top or side edge of the substrate with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china marker, or grease pencil. Safety decals will not adhere to these. SAFETY HEADER DECALS TGC-18 SAFETY HI-WAY 74338-G Page Rev. A 8 Please Give Part No., Description & Unit Serial No. HI-WAY SAFETY DECALS CONTINUED TGC-18 SAFETY Please Give Part No., Description & Unit Serial No. 9 74338-G Page Rev. A SAFETY HI-WAY TGC-18 GENERAL SAFETY RULES HEADER OPERATION SECTION 1. Before attempting to operate this unit, read and be sure you understand the operation and maintenance manual. Locate all controls and determine the use of each. Know what you are doing! 6. Stay clear of any moving members, such as shafts, couplings and universal joints. Make adjustments in small steps, shutting down all motions for each adjustment. 2. When leaving the unit unattended for any reason, be sure to: a. Take power take-off out of gear. b. Shut off conveyor and spinner drives. c. Shut off vehicle engine and unit engine (if so equipped). d. Place transmission of the vehicle in “neutral” or “park”. e. Set parking brake firmly. f. Lock ignition and take keys with you. g. Lock vehicle cab. h. If on steep grade, block wheels. These actions are recommended to avoid unauthorized use, runaway, vandalism, theft and unexpected operation during start-up. 8. Be careful in getting on and off the unit, especially in wet, icy, snowy or muddy conditions. Clean mud, snow or ice from steps and footwear. 7. Before starting unit, be sure everyone is clear and out of the way. 9. Do not allow anyone to ride on any part of unit for any reason. 3. Do not read, eat, talk on a mobile phone or take your attention away while operating the unit. Operating is a full-time job. 10. Keep away from spinners while they are turning: a. Serious injury can occur if spinners touch you. b. Rocks, scrap metal or other material can be thrown off the spinner v i o l e n t l y. Stay out of discharge area. 4. Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body. 5. Guards and covers are provided to help avoid injury. Stop all machinery before removing them. Replace guards and covers before starting spreader operation. 74338-G Page Rev. A 10 Please Give Part No., Description & Unit Serial No. HI-WAY GENERAL SAFETY RULES HEADER OPERATION SECTION 11. Inspect spinner fins, spinner frame mounting and spinner fin nuts and screws every day. Look for missing fasteners, looseness, wear and cracks. Replace immediately if required. Use only new SAE grade 5 or grade 8 screws and new selflocking nuts. 13. Shut off engine before filling fuel and oil tanks. Do not allow overflow. Wipe up all spills. Do not smoke. Stay away from open flame. FIRE HAZARD! 14. Starting fluids and sprays are extremely flammable. Don’t smoke. Stay away from flame or heat! 15. All vehicles should be equipped with a serviceable fire extinguisher of 5 BC rating or larger. 16. Hydraulic system and oil can get hot enough to cause burns. DO NOT work on system that is hot. Wait until oil has cooled. If an accident occurs, seek immediate medical assistance. Please Give Part No., Description & Unit Serial No. 17. Wear eye protection while working around or on unit. 18. Read, understand and follow instructions and precautions given by the manufacturer or supplier of materials to be spread. Improper selection, application, use or handling may be hazardous to people, animals, plants, crops or other property. If spreader is used to transport chemicals, check with your CAUTION chemical supplier regarding DOT (Department of Transportation) requirements. SAFETY 12. Inspect all bolts, screws, fasteners, keys, chain drives, body mountings and other attachments periodically. Replace any missing or damaged parts with proper specification items. Tighten all bolts, nuts and screws to specified torques according to the torque chart in this manual. TGC-18 19. Cover all loads that can spill or blow away. Do not spread dusty materials where dust may create pollution or a traffic visibility problem. 20. Turn slowly and be careful when traveling on rough surfaces and side slopes, especially with a loaded spreader. Load may shift causing unit to tip. 21. When using metering device, shut off spinner before placing box on hook or when removing it. Handle box with care to avoid injury. 22. Read and understand the precautionary decals on the spreader. Replace any that become defaced, damaged, lost or painted over. Replacement decals can be ordered from your dealer’s parts department or from Highway Equipment Company by calling (319) 363-8281 or 1-800-363-8006. 11 74338-G Page Rev. A SAFETY HI-WAY GENERAL SAFETY RULES HEADER MAINTENANCE SECTION 1. Maintenance includes all lubrication, inspection, adjustments (other than operational control adjustments such as feedgate openings, conveyor speed, etc.) part replacement, repairs and such upkeep tasks as cleaning and painting. 2. When performing any maintenance work, wear proper protective equipment—always wear eye protection—safety shoes can help save your toes—gloves will help protect your hands against cuts, bruises, abrasions and from minor burns—a hard hat is better than a sore head! 3. Use proper tools for the job required. Use of improper tools (such as a screwdriver instead of a pry bar, a pair of pliers instead of a wrench, a wrench instead of a hammer) not only can damage the equipment being worked on, but can lead to serious injuries. USE THE PROPER TOOLS. 4. Before attempting any maintenance work (including lubrication), shut off power completely. DO NOT WORK ON RUNNING MACHINERY! 5. When guards and covers are removed for any maintenance, be sure that such guards are reinstalled before unit is put back into operation. 6. Check all screws, bolts and nuts for proper torques before placing equipment back in service. Refer to torque chart in this manual. TGC-18 7. Some parts and assemblies are quite heavy. Before attempting to unfasten any heavy part or assembly, arrange to support it by means of a hoist, by blocking or by use of an adequate arrangement to prevent it from falling, tipping, swinging or moving in any manner which may damage it or injure someone. Always use lifting device that is properly rated to lift the equipment. Do not lift loaded spreader. NEVER LIFT EQUIPMENT OVER PEOPLE. 8. If repairs require use of a torch or electric welder, be sure that all flammable and combustible materials are removed. Fuel or oil reservoirs must be emptied, steam cleaned and filled with water before attempting to cut or weld them. DO NOT weld or flame cut on any tank containing oil, gasoline or their fumes or other flammable material, or any container whose contents or previous contents are unknown. 9. Keep a fully charged fire extinguisher readily available at all times. It should be a Type ABC or a Type BC unit. 10. Cleaning solvents should be used with care. Petroleum based solvents are flammable and present a fire hazard. Don’t use gasoline. All solvents must be used with adequate ventilation, as their vapors should not be inhaled. 74338-G Page Rev. A 12 Please Give Part No., Description & Unit Serial No. HI-WAY GENERAL SAFETY RULES HEADER MAINTENANCE SECTION CONTINUED TGC-18 SAFETY 11. When batteries are being charged or discharged, they generate hydrogen and oxygen gases. This combination of gases is highly explosive. DO NOT SMOKE around batteries—STAY AWAY FROM FLAME—don’t check batteries by shorting terminals as the spark could cause an explosion. Connect and disconnect battery charger leads only when charger is “off”. Be very careful with “jumper” cables. 12. Batteries contain strong sulfuric acid—handle with care. If acid gets on you, flush it off with large amounts of water. If it gets in your eyes, flush it out with plenty of water immediately and get medical help. 13. Hydraulic fluid under high pressure leaking from a pin hole are dangerous as they can penetrate the skin as though injected with a hypodermic needle. Such liquids have a poisonous effect and can cause serious wounds. To avoid hazard, relieve pressure before disconnecting hydraulic lines or performing work on system. Any fluid injected into the skin must be treated within a few hours as gangrene may result. Get medical assistance immediately if such a wound occurs. To check for such leaks, use a piece of cardboard or wood instead of your hand. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. 14. The fine spray from a small hydraulic oil leak can be highly explosive—DO NOT SMOKE—STAY AWAY FROM FLAME OR SPARKS. Please Give Part No., Description & Unit Serial No. 13 74338-G Page Rev. A HI-WAY TGC-18 GENERAL SAFETY RULES HEADER INSTALLATION INSTRUCTIONS 1. The selection of the vehicle on which a spreader body is to be mounted has important safety aspects. To avoid overloading: a. Do not mount spreader on a chassis which, when fully loaded with material to be spread, will exceed either the Gross Axle Weight Rating (GAWR) or the Gross Vehicle Weight Rating (GVWR) for the chassis. b. Do install the spreader only on a vehicle with cab-to-axle dimension recommended for the spreader body length shown. 6. Do not weld on vehicle frame as such welding can lead to fatigue c ra c k i n g and must be avoided. When drilling holes in frame member, drill only through the vertical web portions do not put holes in top or bottom flanges. Refer to truck manufacturer’s recommendations. 7. Be sure that welds between mounting bars and sill or between mounting angles and spreader cross sills are sound, full fillet welds. Center mounting angles so that good fillet welds can be made on three sides—and edge bead weld is not a satisfactory weld for this service. Use 309 rod/wire for carbon steel and 409 steel. On 304 stainless steel bodies use SAE grade 5 bolts— welding is recommended if type 308 welding rod is available. SAFETY 2. Follow mounting instructions in the Installation section of this manual. If mounting conditions require deviation from these instructions refer to factory. 3. When making the installation, be sure that the lighting meets Federal Motor Vehicle Safety Standard (FMVSS) No. 108, ASABE S279 and all applicable local and state regulations. 4. When selecting a PTO to drive hydraulic pump, do not use a higher percent speed drive than indicated in the Installation section of this manual. Too high a percent PTO will drive pump at excessive speed, which can ruin the pump, but more importantly, will overheat the hydraulic oil system and increase the possibility of fire. 8. Install controls so that they are located of convenient use. Position them so that they do not interfere with any vehicle control and that they do not interfere with driver or passenger or with access to or exit from the vehicle. 5. W h e n truck frame must be shortened, cut off only the portion that extends behind rear shackle in accordance with the truck manufacturer’s recommendations. If a torch is used to make the cut, all necessary precautions should be taken to prevent fire. Cuts should not be made near fuel tanks and hydraulic oil reservoirs, fuel, brake, electric or hydraulic lines and such lines should be protected from flame, sparks or molten metal. Tires should be removed if there is any chance of their being struck by flame, sparks or molten metal. Have a fire extinguisher handy. 74338-G Page Rev. A 9. Check for vehicle visibility, especially toward the rear. Reposition or add mirrors so that adequate rearward visibility is maintained. 10. Add Caution, Warning, Danger and Instruction decals as required. Peel off any label masking which has not been removed. 11. Install all guards as required. 12. Check installation completely to be sure all fasteners are secure and that nothing has been left undone. 14 Please Give Part No., Description & Unit Serial No. HI-WAY GENERAL HEADER DESCRIPTION TGC-18 The TGC-18 is an under tailgate type conveyor/spreader designed for conveying material along the edge or shoulder of a roadway. The TGC-18 has a reversible conveyor allowing it to discharge material from either side for applications along left hand or right hand shoulders. The unit is equipped with a lever operated feedgate and swinging endgate at each end. The swinging endgate is used for high volume output. Standard equipped, without the optional spinner attachment, the TGC-18 is ideally suited for centerline spreading of deicing materials. The standard unit is equipped with a High Temperature Oil Resistant (HI-TEMP) belt-over-chain conveyor. The HI-TEMP belt has an operating temperature range from -10° F to +350° F and is required if conveying petroleum based materials, such as asphalt. For applications of materials below -10° F, the optional Non-HI-TEMP belt-overchain conveyor should be used. However, the Non-HI-TEMP belt is not recommended for use with petroleum based products. The unit can also be easily converted to a broadcast spreader when equipped with the optional spinner attachment. With the spinner installed, the unit can be used for spreading chemicals or abrasives for ice and snow control as well as sand and gravel for roadwork. The unit mounts to the sides of a dump truck body on pivots. It is positioned below the floor of the dump box. Linkages between the spreader and the truck frame keep the spreader level as the dump box is raised to discharge material. A gear type hydraulic pump provides power to operate the unit. Available pump drives are: The standard control system is a manual hydraulic system. It provides variable speed control for the conveyor and the optional spinner attachment. A hydraulic motor direct drives the conveyor. A second hydraulic motor provides power to the optional spinner through a chain and sprockets reduction drive. This product is intended for commercial use only. Please Give Part No., Description & Unit Serial No. 15 74338-G Page Rev. A GENERAL DESCRIPTION 1.) Transmission PTO drive. 2.) Electric clutch engaged “V” belt drive from crankshaft pulley. D I M E N S I O N S & C A PA C I T I E S HI-WAY TGC-18 DIMENSIONS HEADER & CAPACITIES   DIMENSIONS With Spinner Without Spinner 74338-G Page Rev. A HEIGHT inches (cm) 34-1/2 (88) 24-1/2 (62) WIDTH inches (cm) 42-1/2 (108) 31 (79) 16 LENGTH inches (cm) 108 (274) 102 (259) Please Give Part No., Description & Unit Serial No. HI-WAY INITIAL HEADER START-UP TGC-18 Refer to www.highwayequipment.com for installation instructions. Once on the website, Customer Support, Other Hi-Way Manuals & Instructions, then Tailgate Spreader Installation Instructions. Check over entire unit to be sure all fasteners are in place and properly tightened per Torque Chart in this manual. Disengage PTO driving pump. Be sure “On-Off” control is in the “Off” position. NOTE: Stand clear of moving machinery. Do not load spreader with material. 1. 2. 3. 4. 5. Check to see that no other person(s) is in the vicinity of the truck or spreader. Check to see that no loose parts are in the body, on the conveyor or on the spinner. Open the feedgate until it is completely clear of the conveyor. Fill the hydraulic reservoir with oil. Refer to the Lubricant Specifications section of this manual for proper oil. Start engine. Engage PTO or actuate electric clutch switch (if applicable). Let the engine run at approximately 1000 RPM for a few minutes allowing the oil to circulate through pump and back to reservoir. In cold weather, increase warm-up time. 6. Place the cab “On - Off” control in the “On” position and open the spinner control approximately 1/4 (Position #3). Let the unit run until air is expelled from the circuit and the spinner in running smoothly. The spinner should rotate counter-clockwise when viewed from the top. Turn the spinner knob the “Off” position. 7. Open conveyor knob approximately 1/4 (Position #3) on the valve. Let the unit run a few minutes until the conveyor is running smoothly. 8. Move the spinner and conveyor knob to Position #5 and allow both spinner and conveyor to run. Shut down the system. DANGER 9. Check all connections in the hydraulic system to make sure that there are no leaks. DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve WARNING pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. WARNING DO NOT check for leaks adjacent to moving parts while system is operating as there may be danger of entanglement! 10. Check hydraulic oil reservoir and refill as necessary. Unit is now ready for road testing. Please Give Part No., Description & Unit Serial No. 17 74338-G Page Rev. A I N I T I A L S TA R T- U P Stay clear of moving machinery. HI-WAY GENERAL OPERATING HEADER PROCEDURES TGC-18 Before taking the unit out to use, make a walk around inspection to assure that the spreader is not damaged, that all essential parts are in place, that all fasteners are tight, and all guards are in place. Check controls to be sure they are operating satisfactory. Open the feedgate the desired amount. Tighten the “T” screw to hold the feedgate in position. O P E R AT I N G P R O C E D U R E S Adjust the dump body’s tailgate chains to hold the tailgate open only enough to keep the material freely flowing to the conveyor. This adjustment is by trial and error and depends on the flow characteristics of the material being spread. The maximum length of chain (dimension “A” Figure 1) or tailgate opening must provide a minimum of 3/4” (1.91cm) clearance from the bottom of the tailgate to the inside of the spreader hopper when raised to 50° elevation. If the tailgate is not chained properly, the tailgate could cause damage to the hopper as the dump body is raised.   Figure 1 - Tailgate Opening If the material to be spread is not already in the dump body, have the unit loaded. With the TGC-18 manual dual hydraulic valve’s On-Off” lever in the “Off” position, engage pump drive and allow oil to circulate until it is warm. This may be done while traveling to loading area or starting point. The colder the weather, the more important this “warm-up” becomes. Set the variable speed control knob for the conveyor, on the manual dual hydraulic valve, to the desired rate of material delivery. Since delivery will be affected by feedgate opening, conveyor speed, as well as material size, density, and moisture content, the proper setting will be gained by trial and experience. To convert the unit for LH delivery, reverse the hose connections on the conveyor motor. Remove the conveyor guard and install on RH end of machine. Close the RH feedgate and adjust the LH feedgate as necessary. 74338-G Page Rev. A 18 Please Give Part No., Description & Unit Serial No. HI-WAY TGC-18 GENERAL OPERATING HEADER PROCEDURES Adjust conveyor mirror so driver can see the conveyor from his seat. Set variable speed control knob for the spinner (if installed) to obtain desired spread width. Since spinner speed and position, as well as material granule size, density and moisture content affect spread width; proper settings are gained by trial and experience. Spinner speed selected should be the lowest required to obtain the desired spread width with the material being spread. Use of higher spinner speeds will increase wear and tear on parts, and can create excessive damage to vehicle finish through uncontrolled throwing and bounce of materials. It also wastes material and can be a safety hazard. NOTICE! When spreading is complete or before transporting to another location, lower truck dump body, close tailgate and secure, convey all material out of spreader hopper. Failure to remove material from the spreader hopper will result in shearing of the leveling link shear pins and possible damage to the spreader NOTE: Disengage PTO when spreader is not in use for long periods of time or when moving to and from the job after initial warm-up.   Figure 2 - Keep Conveyor Running When Raising Dump Body Please Give Part No., Description & Unit Serial No. 19 74338-G Page Rev. A O P E R AT I N G P R O C E D U R E S NOTICE! Always have conveyor running when raising the dump body. If the dump body is raised without the conveyor running, the shear pins on the leveling link could shear due to the load placed on the conveyor. (Figure 2) ALWAYS USE SHEAR PINS TO AVOID SEVERE DAMAGE to the conveyor hopper. No substitutions can be made. HI-WAY TGC-18 LUBRICATION HEADER AND MAINTENANCE PREVENTATIVE MAINTENANCE PAYS! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid damage to spreading equipment. Proper cleaning, lubrication and maintenance will provide longer life, more satisfactory performance and more economical use. NOTICE! The lubricant distributor and/or supplier is to be held responsible for results obtained from their products. Procure lubricants from distributors and/or suppliers of unquestionable integrity, supplying known and tested products. Do not jeopardize your equipment with inferior lubricants. No specific brands of oil are recommended. Use only products qualified under the following oil viscosity specifications and classification recommended by reputable oil companies. L U B R I C AT I O N & M A I N T E N A N C E HYDRAULIC SYSTEM The use of proper oil in the hydraulic system is one of the most important factors for satisfactory operation. Utmost cleanliness in handling the oil cannot be stressed enough. Keep the hydraulic oil in original closed containers, clean top of container before opening and pouring, and handle in extremely clean measures and funnels. Service Schedule 1. Check the hydraulic oil daily. Add oil if required. Frequently inspect the hoses and fittings for leaks. DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve WARNING pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. WARNING NOTICE! DO NOT check for leaks adjacent to moving parts while system is operating as there may be danger of entanglement! Change the hydraulic oil filter after the first week (or not more than 50 hours) of operation on a new unit. 2. After first filter change, replace filter when indicator reaches Red Zone. 3. The reservoir should be drained through drain plug (not through suction outlet), flushed, and refilled and the filter element should be changed annually, or the oil and filter should be changed if oil shows any sign of breaking down under continued high-pressure operation. Discoloration of oil is one sign of breakdown. Hydraulic Lubricant Specifications The recommended lubricant is an automotive engine oil SAE 15W-40 for diesel engine service. The normal system operating temperature range, with 15W-40 oil, is between 140° and 180° F. Extreme operating temperatures may require a different viscosity oil range. If the temperature rises above 180°, there may be defective components in the system causing excessive heat. Consult your authorized dealer for additional information or the Product Support Department at Highway Equipment Company. 74338-G Page Rev. A 20 Please Give Part No., Description & Unit Serial No. HI-WAY TGC-18 LUBRICATION ANDHEADER MAINTENANCE CONTINUED WARNING Shut off all power and allow all moving parts to come to rest before performing any maintenance operation. CHAIN Conveyor Hose down unit and remove any material build-up on sprockets and under chain. NOTICE! The conveyor will move away from the bottom panel if material accumulates under the conveyor or on the sprockets. The more material that accumulates, the closer the chain will come to the chain shields. If the conveyor should catch a chain shield, it could permanently damage the conveyor, the chain shields or the unit. Do not remove material while conveyor or spinner is running! DANGER Stay out of body when conveyor is running. Stay clear of all moving parts. Entanglement of clothes, any part of your body or anything you have in your hands can cause serious injury. Do not use a bar, rod or hammer on conveyor while it is moving—if it gets caught it could cause injury! Proper chain tension is also a factor in chain and sprocket life (Figure 3). Make sure chain is tensioned equally on both sides. This adjustment is made on each side of the unit at the idler bearings. Conveyor chains that are too tight will tend to stretch, causing excess sprocket wear and eventually breakage.   Figure 3 - Adjusting Conveyor Chain Tension Excess slack presents the possibility of chain catching on sub-frame parts. Bent or distorted chain bars will cause damage as well. Straighten or replace bent or distorted chain bars immediately. Spinner Twice a year remove spinner drive chain. Soak the chain in solvent to remove all old or contaminated oil. Check the chain at this time for any frozen links. Soak the chain in SAE 10 oil. Soak the chain until, when flexed, no bubbles appear on the chain. Reinstall the chains. Chain should be tensioned enough to prevent whipping at operating speed. Over-tensioning of chain will create excessive heat that may freeze the chain or cause damage to other parts of the drive system. To adjust the spinner chain, loosen the cap screws in the motor mount. Use a pry bar to move the motor mount and tighten the chain. Tighten mounting cap screws to maintain chain adjustment. Please Give Part No., Description & Unit Serial No. 21 74338-G Page Rev. A L U B R I C AT I O N & M A I N T E N A N C E Shut down spinner and run conveyor slowly to lubricate chain. Spray oil mixture between links of chain. HI-WAY LUBRICATION & MAINTENANCE HEADER CONTINUED TGC-18 Chain Lubricant Specifications Lubricate chain at least once a week and after each washing. Allow to dry before lubricating. Use a mixture of 75% No.1 or No.2 fuel oil and 25% SAE 10 oil in a pressurized hand spray gun. LUBRICATION OF BEARINGS Grease in a bearing acts to prevent excessive wear of parts, protects ball races, and balls from corrosion and aids in preventing excessive heat within the bearing. It is very important the grease maintain its proper consistency during operation. It must not be fluid and it must not channel. Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals. This bead indicates adequate lubrication and also provides additional protection against the entrance of dirt. L U B R I C AT I O N & M A I N T E N A N C E Make sure all fittings are thoroughly cleaned before grease is injected. Points to be lubricated by means of a grease gun have standard grease fittings. PRESSURE GUN LUBRICANT Use a waterproof ball and roller bearing lithium base lubricant with a minimum melting point of 300 F. This lubricant should have a viscosity which assures easy handling in the pressure gun at prevailing atmospheric temperatures. The grease should conform to NLGI No. 2 consistency. CLEAN UP Thoroughly wash unit every two to three days during the operating season to maintain minimal maintenance operation. Hose unit down under pressure to free all sticky and frozen material. It is important the unit be thoroughly cleaned at the end of each operating season. All lubrication and maintenance instructions should be closely followed. Repaint worn spots to prevent formation of rust. FASTENERS Tighten all screw fasteners to recommended torque’s after first week of operation and annually thereafter. If loose fasteners are found at anytime, tighten to recommended torque. Replace any lost or damaged fasteners or other parts immediately. Check body mounting hardware every week. 74338-G Page Rev. A 22 Please Give Part No., Description & Unit Serial No. HI-WAY TGC-18 LUBRICATION & MAINTENANCE HEADER CONTINUED CONVEYOR BELT MAINTENANCE The standard HI-TEMP oil resistant belting is highly recommended where an asphalt mix is going to be run through the spreader. The optional Non-HI-TEMP belt for the conveyor has a nylon fabric that is impervious to moisture, weathering or normal action except oil. • Inspect belt fastener occasionally for wear or “raveling” of belt grip area. • Make sure belt connecting pin is positioned correctly as shown in Figure 4. NOTICE! Pin must not rotate. If pin ends are not bent down and tight against lacing, the ends may cut into the chain shield sealers or belt wipers.   Figure 4 - Conveyor Belt Pin Installation Hi-Temp Belt In order to achieve maximum life out of high-temperature belting, follow the recommendations below: 1. Keep belt clean and free from build up of asphalt or other material. 2. Spray the belt often with oil to assure flexibility of rubber and ease cleaning. Spray the under part of the conveyor also as dry heat is very detrimental to the life of the belt. 3. Keep asphalt temperature below 350° F and the belt running as much as possible when loaded. A hot sitting load is more detrimental since it does not allow a cooling cycle for the belt. 4. Allow belt to flex and warm up in cold weather before loading it with extremely hot product. 5. Do not operate the belt in temperatures below -10° F. Operating in temperatures below -10 F will cause the belt to crack prematurely. A properly cared for belt, in normal use, will first experience cracking of the belt cover. This is normal for a belt of this type in an asphalt environment and does not indicate a failing belt. Eventually the belt cover will begin to harden and chunks of cover begin falling off, exposing the steel. When this happens, replace the belt. Non-Hi-Temp Belt In order to achieve maximum life out of the Non-HI-TEMP belt, the following recommendations should be followed: 1. Do not expose the belt to any petroleum based products such as oil, asphalt, etc. 2. Do not operate the belt in temperatures below -30° F. or above 180° F. Please Give Part No., Description & Unit Serial No. 23 74338-G Page Rev. A L U B R I C AT I O N & M A I N T E N A N C E BOTH PIN ENDS MUST BE BENT DOWN & TIGHT AGAINST ENDS OF LACING L U B R I C AT I O N & M A I N T E N A N C E HI-WAY Location Hydraulic System Reservoir Filter Hex Valve Stem (Under hand knob) Conveyor Drag-shaft Bearings Idler Shaft Bearings Take-up Screws Conveyor Chain Spinner Bearings Drive Chain Pump Drive Slip Joint U-Joints LUBRICATION &HEADER MAINTENANCE CHART Places Method TGC-18 Frequency 1 1 Check daily; Change annually. Check daily; Change when indicator is red. 2 Hand Grease Annually 2 2 2 2 Grease Gun Grease Gun Hand Grease Spray Oil Weekly Weekly Weekly Weekly 2 1 Grease Gun Spray Oil Weekly Daily 1 2 Grease Gun Grease Gun Weekly Monthly Hydraulic System Lubricant: Use an automotive engine oil SAE 15W-40 for diesel engine service. Conveyor Lubricant: Use non-corrosive type SAE 90 (40° to 100° F.) SAE 80 (below 40° F.) SAE 140 (above 100° F.) E.P. (extreme pressure) multi-purpose gear lubricating oil Chain Oiler Mixture: Use a mixture of 75% No.1 or No.2 diesel fuel or kerosene mixed with 25% SAE 10 engine oil. Grease Gun Lubricant: Use lithium base lubricant with a minimum melting point of 300° F. Note: Unusual conditions such as excessive dust, temperature extremes or excessive moisture may require more frequent lubrication of specific parts. * See Lubrication and Hydraulic Oil Specifications for types of lubricants and oil to be used. 74338-G Page Rev. A 24 Please Give Part No., Description & Unit Serial No. HI-WAY TROUBLESHOOTING HEADER Reason: TGC-18 Correction: 1. Symptom: Neither conveyor nor spinner will operate. A. Low reservoir oil level. Check and fill as required. B. PTO not engaged. Engage PTO. Check for broken or disconnected control cable. C. PTO malfunction. Check PTO. D. Electric clutch malfunction. Check electric clutch. Check belts. Replace or adjust tension as required. Check for broken or disconnected pump driveshaft. G. Worn pump. H. Worn pump. I. Relief valve set too low. J. Spinner pressure line quick disconnect not completely connected to return line quick disconnect. Check for broken key in pump. Also see C-F above. Check with flow meter. Adjust relief valve setting. Completely connect spinner pressure line to return line whenever spinner is removed. 2. A. B. C. D. Turn spinner control “Off”, then check for jam. Check for broken key or failed motor. Repair or replace. Repair or replace as required. Repair or replace as required. Symptom: Conveyor operates but spinner does not. Jammed spinner Motor not turning spinner Pinched or crushed hoses or lines Broken drive chain 3. Symptom: Spinner operates but conveyor does not. A. Jammed conveyor Turn control “Off”, then check for jams. B. Frozen bearings Turn conveyor control “Off”, then check bearings. Replace as required. C. Motor doesn’t turn conveyor Check for broken key or failed motor. Repair or replace as required. D. Pinched or crushed hoses or lines Repair or replace as required. 4. A. B. C. Symptom: Hydraulic oil overheats Low oil level Check for proper pump/PTO matching Incorrect relief valve setting D. Pinched or crushed hoses and lines E. Worn motor in system Please Give Part No., Description & Unit Serial No. Check oil level; Add as necessary. Install proper fixed pump. Check setting. Adjust to proper setting of 1500 PSI (103.4 bar) Repair or replace as required. Repair or replace as required. 25 74338-G Page Rev. A TROUBLESHOOTING E. Drive belts slipping or broken. F. Pump driveshaft. HI-WAY TGC-18 STANDARD TORQUES NATIONAL HEADER COARSE (NC) CAP SCREWS CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 NO MARKINGS THREE MARKS - 120 DEGREES APART SIX MARKS - 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS. TORQUE - FOOT-POUNDS TORQUES CAP SCREW SIZE 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” 74338-G Page Rev. A GRADE 2 DRY 5 11 20 30 50 65 90 100 140 220 GRADE 5 LUBE 4 8 15 24 35 50 70 120 110 160 DRY 8 17 30 50 75 110 150 260 400 580 26 GRADE 8 LUBE 6 13 23 35 55 80 110 200 300 440 DRY 12 25 45 70 110 150 220 380 600 900 LUBE 9 18 35 55 80 110 170 280 460 650 Please Give Part No., Description & Unit Serial No. HI-WAY TGC-18 INSTRUCTIONS FOR ORDERING PARTS Order from the AUTHORIZED DEALER in your area. 1. Always give the pertinent model and serial number. 2. Give part name, part number and the quantity required. 3. Give the correct address to where the parts are to be shipped, and the carrier if there is a preference. Unless claims for shortages or errors are made immediately upon receipt of goods they will not be considered. Any part returns should be directed through the dealer from which they were purchased. When broken goods are received, a full description of the damage should be made by the carrier agent on the freight bill. If this description is insisted upon, full damage can always be collected from the transportation company. No responsibility is assumed for delay or damage to merchandise while in transit. Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them, therefore, claims (if any) should be filed with the transportation company and not with Highway Equipment Company. In the parts list the following symbols and abbreviations stand for: * - Not Shown AR – As Required CS – Carbon Steel SS – Stainless Steel The parts listed under the different steel types (CS, 409 SS and 304 SS) are for that type of unit and do not necessarily mean the part is made of that type of steel. Please Give Part No., Description & Unit Serial No. 27 74338-G Page Rev. A O R D E R I N G PA R T S If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts Manager at Highway Equipment Company (319-363-8281) for assistance. HI-WAY CONVEYOR HEADER DRIVE TGC-18 PA R T S L I S T   ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 73399 79710 20693 20712 20644 79709 6123 20811 942 74319 20318 79758 72071 20319 26653 20735 79856 79708 73557 20067 74338-G Page Rev. A DESCRIPTION Motor - Hydraulic Mount - Motor Washer – Flat, 3/8 SS Washer – Lock, 3/8 SS Nut – Hex, 3/8-16 SS Coupling - Drive Pin - Shear Pin - Cotter Bearing Guard - Bearing Bolt – Carriage, 3/8-16 x 1 Guard - Drive Screw – Self Tapping Bolt – Carriage, 3/8-16 x 1 1/4 Sprocket Screw - Set Key - Square Shaft Spacer Screw – 3/8-16 x 1 28 QTY 1 1 12 16 12 1 1 1 2 2 4 2 4 8 2 4 2 1 2 4 Please Give Part No., Description & Unit Serial No. HI-WAY TGC-18 CONVEYORHEADER IDLER AND GUARD   PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 20648 86246 942 73557 26653 20735 79856 74323 20005 79757 20710 20642 Please Give Part No., Description & Unit Serial No. DESCRIPTION Nut – Hex, 5/8 Bolt – Take-up Wldmt Bearing Spacer Sprocket Screw – Set, 1/4-20 x 1/4 Key - Square Shaft Cap Screw – 1/4-20 x 1 Guard – Conveyor, Wldmt Washer – Lock, 1/4 Nut – Hex, 1/4-20 29 QTY 2 2 2 2 2 4 2 1 4 1 4 4 74338-G Page Rev. A PA R T S L I S T ITEM HI-WAY ITEM CONVEYOR HEADER - #4 BOC PART NO. PA R T S L I S T 305619 305620 1 305631 2 26702 3 20811 4 305645 5 *26701 6 73559 7 305646 8 52540 52541 9 73558-14 * - Not Shown AR - As Required 74338-G Page Rev. A TGC-18 DESCRIPTION QTY Chain – Standard Belting Assy Chain – Hi-Temp Belting Assy Chain – Conveyor Wldmt Pin - Chain Pin - Cotter Bar – Cross Wldmt Link Lacing Screw – #4 BOC Belting - Standard Belting – Hi-Temp Pin - Notched 1 2 2 40 AR 1 120 17 1 1 30 Please Give Part No., Description & Unit Serial No. HI-WAY TGC-18 CONVEYOR HEADER SHIELDS   PART NO. 1 74464 74470 74465 74462 74463 74468 6245 74460 74467 74461 74462 74463 74468 6245 20318 20693 20712 20644 A B C D 2 A B C D 3 4 5 6 Please Give Part No., Description & Unit Serial No. DESCRIPTION QTY Chain Shield Rear, Non Hi-Temp Belting Chain Shield Rear, Hi-Temp Belting Chain Shield Belt - Retainer Belt - Sealer, Non Hi-Temp Belting Belt - Sealer, Hi-Temp Belting Rivet Chain Shield Front, Non Hi-Temp Belting Chain Shield Front, Hi-Temp Belting Chain Shield Belt - Retainer Belt - Sealer, Non Hi-Temp Belting Belt - Sealer, Hi-Temp Belting Rivet Bolt - Carriage, 3/8-16 x 1 Washer - Flat, 3/8 Washer - Lock, 3/8 Nut - Hex, 3/8-16 31 1 1 1 1 1 1 15 1 1 1 1 1 1 15 18 18 18 18 74338-G Page Rev. A PA R T S L I S T ITEM HI-WAY ITEM TGC-18 SWINGING HEADER ENDGATE ASSY PART NO. DESCRIPTION 74552 Feedgate Wldmt 79743 Frame – Endgate, L.H. Wldmt * 79735 Frame – Endgate, R.H. Wldmt 3 20680 Nut – Hex, 1/2-13 4 20695 Washer – Flat, 1/2 5 74253 Lever 6 271642 Bushing 7 74471 T-Bolt Wldmt 8 20817 Pin - Cotter 9 74358 Pin - Clevis 10 70791 Pin 11 20673 Nut - Wing 3/8 SS 12 36425 Washer - Flat 3/8 SS 13 36420 Washer - Lock 3/8 Ss 14 79725 Bar - Pin Catch 15 79732 Pin - Mounting Wldmt * - Not Shown NOTE: Quantities listed are for right and left endgate assemblies. PA R T S L I S T 1 2 QTY 2 1 1 2 4 2 2 2 4 4 4 2 2 2 2 2 74338-G Page Rev. A 32 Please Give Part No., Description & Unit Serial No. HI-WAY   33 TGC-18 74338-G Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. HYDRAULIC HEADER SYSTEM PA R T S L I S T HI-WAY ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 A B C 19 20 21 22 23 24 25 26 6011 16582 6335 23184-72 16572 56508 56459-72 22425 11424 22381 16529-240 56453-300 31599 56485 8809 6026 30743 39934 43534 21835 6020 310650 16362 16276 29764 29767 29808 37469 24516 34569 22016 29764 6011 6028 21506 29764 16277 22018 27 28 29 30 31 32 33 34 74338-G Page Rev. A TGC-18 HYDRAULIC HEADER SYSTEM CONTINUED DESCRIPTION QTY Elbow - Pipe End - Hose Clamp - Hose Hose - Suction End - Hose End - Hose Hose - Hydraulic End - Hose End - Hose Clamp - Hose Hose - Return Hose - Hydraulic End - Hose End - Hose Coupling - Pipe Nipple - Close Filter – Oil Assy Filter Element Indicator Plug Tee - Pipe Valve - Control Nipple - Close Coupling - Pipe Adapter Adapter Adapter Pump – Hydraulic Assy (w/ Crankshaft PTO) Pump – Hydraulic Assy (w/ Trans. PTO) Pump – Hydraulic Assy (w/ Electric Clutch) Adapter Adapter Elbow - Pipe Nipple - Close Adapter – Bushing Adapter Bushing - Pipe Adapter 1 1 4 1 1 2 1 4 1 6 1 1 1 2 1 3 1 1 1 1 2 1 1 1 2 1 1 AR AR AR 1 1 1 1 1 1 1 1 34 Please Give Part No., Description & Unit Serial No. HI-WAY ITEM HYDRAULIC HEADER SYSTEM CONTINUED PART NO. 35 29835 36 29780 37 16505 38 40006 39 39904 40 74393 41 29771 42 34802 43 34742 44 16574 45 29772 46 16529-48 47 74393 48 22203 49 6025 50 34840 51 22211 52 37037 * - Not Shown AR - As Required Adapter Adapter - Bushing Bushing - Pipe Quick Disconnect - Hydraulic Quick Disconnect - Hydraulic Hose Assy Adapter Adapter - Connector Adapter - Elbow End - Hose Adapter - Elbow Hose - Return Hose Assy Bushing - Pipe Nipple - Close Adapter - Tee Bushing - Pipe Switch - Pressure 35 QTY 1 1 1 4 1 1 3 1 1 1 1 1 2 1 1 1 1 1 74338-G Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION TGC-18 HI-WAY ITEM PART NO. PA R T S L I S T 1 39796 2 39929 3 6033 4 8664 5 8665 6 39378 7 *20069 8 *20712 9 *20644 10 *20693 * - Not Shown 74338-G Page Rev. A TGC-18 HYDRAULIC HEADER RESERVOIR DESCRIPTION QTY Tank - Hydraulic Wldmt Cap - Filler Assy Pipe - Plug Decal - Important Keep Valve Open Decal - Important Hydraulic Oil Only Decal - Change Filter Element Cap Screw - 3/8-16 x 1-1/2 Washer - Lock 3/8 Nut - Hex 3/8 Washer - Flat 3/8 36 1 1 1 1 1 1 4 4 4 4 Please Give Part No., Description & Unit Serial No. HI-WAY HYDRAULIC CONTROL HEADER VALVE PEDESTAL MOUNT TGC-18 T - TANK P - PUMP PRESSURE S - SPINNER A - AUGER/CONVEYOR   PART NO. 1 2 3 4 5 6 7 20013 29752 29784 36803 36800 29799 29808 Please Give Part No., Description & Unit Serial No. DESCRIPTION Cap Screw – 1/4-20 x 3 Adapter Adapter Valve Support Wldmt Tube Assy Adapter - Connector Adapter 37 QTY 2 3 1 1 4 4 1 74338-G Page Rev. A PA R T S L I S T ITEM PA R T S L I S T HI-WAY MOUNTING HEADERKIT TGC-18   74338-G Page Rev. A 38 Please Give Part No., Description & Unit Serial No. HI-WAY MOUNTING HEADER KIT CONTINUED ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 20070 6121 74266 20644 20712 20811 79749 20823 79750 74265 74264 20131 20695 20714 20646 79727 79730 20129 20007 74263 74269 20642 79732 79725 20673 36425 36420 79331 Cap Screw – 3/8-16 x 1 3/4 Pin - Shear Pin – Pivot Wldmt Nut – Hex, 3/8-16 Washer – Lock, 3/8 Pin – Cotter, 3/32 x 3/4 Leveling Link – Bolting Tab Pin - Cotter Leveling Link Leveling Link - Bar Bar - Stabilizer Cap Screw – 1/2-13 x 2 Washer – Flat, 1/2 Washer – Lock, 1/2 Nut – Hex, 1/2-13 Hinge – R.H. Wldmt Hinge – L.H. Wldmt Cap Screw – 1/2-13 x 1 1/2 Cap Screw – 1/4-20 x 1 1/2 Retainer - Belt Belting – Spill Guard Nut – Hex, 1/4-20 Pin – Mounting Wldmt Bar – Pin Catch Nut - Wing Washer – Flat, 3/8 S.S. Washer – Lock, 3/8 S.S. U-Bolt – Lifting, 3/8-16 x 3 1/8 39 QTY 4 2 6 8 4 2 2 6 2 4 2 4 14 14 14 1 1 10 7 1 1 7 2 2 2 2 2 2 74338-G Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION TGC-18 HI-WAY SPINNER AND MATERIAL HEADER CHUTE ASSY TGC-18 PA R T S L I S T   ITEM PART NO. 1 2 3 4 74386 20005 20691 20710 74338-G Page Rev. A DESCRIPTION Chute – Material Wldmt Cap Screw – 1/4-20 x 1 Washer – Flat, 1/4 Washer – Lock, 1/4 40 QTY 1 4 4 4 Please Give Part No., Description & Unit Serial No. HI-WAY ITEM 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. 20642 20002 20710 74379 20676 74381 20002 2240 2238 20004 20691 20037 22563 20711 20643 73402 74378 71160 20735 74383 6137 74368 74376 2212 37336 74377 20712 20065 20365 20695 20714 20646 20068 20644 *32996 38 *36395 39 *32445 40 *36423 41 *Not Shown Please Give Part No., Description & Unit Serial No. DESCRIPTION QTY Nut – Hex, 1/4-20 Cap Screw – 1/4-20 x 5/8 Washer – Lock, 1/4 Spinner – 18” Assy, Includes Items 9-14 Nut – Lock, 1/4-20 Hub – Spinner Wldmt Cap Screw – 1/4-20 x 5/8 Fin Disc - Spinner Cap Screw – 1/4-20 x 7/8 Washer – Flat, 1/4 Cap Screw – 5/16-18 x 1 1/4 Bearing Washer – Lock, 5/16 Nut – Hex, 5/16-18 Sprocket Chain - Roller Link - Connecting Screw – Set, 1/4-20 x 1/4 Cover Wldmt Key – Square, 1/4 x 1 Boom – Spinner Wldmt Shaft - Spinner Key – Square, 1/4 x 1 1/2 Motor - Hydraulic Mount - Motor Washer – Lock, 3/8 Cap Screw – 3/8-16 x 3/4 Bolt – Carriage, 1/2-13 x 1 1/4 Washer – Flat, 1/2 Washer – Lock, 1/2 Nut – Hex, 1/2-13 Cap Screw – 3/8-16 x 1 1/4 Nut – Hex, 3/8-16 Panel - Baffle Curved (mounts to back-side of fixed baffle) 3 4 4 1 18 1 12 6 1 6 3 4 2 4 4 2 1 1 4 1 1 1 1 1 1 1 8 4 2 2 2 2 4 3 1 Cap Screw - 1/4-20NC x 1 SS 2 Nut - Wing 1/4-20NC SS 2 Washer - Flat 1/4 SS 2 41 74338-G Page Rev. B PA R T S L I S T 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 TGC-18 SPINNER AND MATERIAL CHUTE HEADER ASSY CONTINUED HI-WAY TGC-18 TAILGATE HEADER BAFFLES PA R T S L I S T   ITEM PART NO. 1 2 3 4 5 74296 74559 20317 20712 20644 74338-G Page Rev. A DESCRIPTION Baffle – Tailgate, R.H. Wldmt Baffle – Tailgate, L.H. Wldmt Bolt – Carriage, 3/8-16 x 3/4 Washer – Lock, 3/8 Nut – Hex, 3/8-16 42 QTY 1 1 10 10 10 Please Give Part No., Description & Unit Serial No. HI-WAY DISCHARGE HEADER CHUTE TGC-18   PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 77548 77552 77557 20318 20712 20644 21425 20828 20914 77560 6072 20067 Please Give Part No., Description & Unit Serial No. DESCRIPTION Mount – Pivot Wldmt Chute Wldmt Clamp Wldmt Bolt – Carriage 3/8-16 x 1 Washer – Lock 3/8 Nut – Hex 3/8-16 Washer – Flat 1 Pin – Cotter 3/16 x 1-1/2 Pin – Roll 3/32 x 5/8 Handle – Clamp Wldmt Zerk - Grease Cap Screw - 3/8-16 x 1 43 QTY 1 1 1 1 5 5 1 1 1 1 1 4 74338-G Page Rev. A PA R T S L I S T ITEM HI-WAY CONVEYOR HEADER MIRROR   ITEM PART NO. PA R T S L I S T 1 2 3 4 5 74338-G Page Rev. A 74365 20003 20710 20642 74362 DESCRIPTION Mirror Cap Screw – 1/4-20 x 3/4 Washer – Lock, 1/4 Nut – Hex, 1/4-20 Mount – Mirror Wldmt 44 TGC-18 QTY 1 2 3 3 1 Please Give Part No., Description & Unit Serial No. HI-WAY ITEM CONTROL HEADER PANEL PART NO. 1 77438 2 * 77437 3 44523 4 44526 5 44525 6 44527 7 21960-36 8 74493-240 9 12079 10 39293 11 37037 12 22211 13 34840 14 * 20005 15 * 20642 16 * 20691 17 * 20710 18 * 22377 * - Not Shown Control Panel Decal – Caution Light – Indicator Lamp Lens – Amber Terminal – Push On Wire – Black Cable – Wire Terminal – Ring Plug – Connector Switch – Pressure Pipe Bushing Adapter – Tee Cap Screw – 1/4-20 x 01 Nut – Hex, 1/4-20 Washer – Flat, 1/4 Washer – Lock, 1/4 Clip – Rubber Covered 45 QTY 1 1 1 1 1 2 1 1 1 2 1 1 1 2 2 2 2 1 74338-G Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION TGC-18 HI-WAY ITEM TGC-18 HEADER DECALS PART NO. DESCRIPTION QTY 1 364 Decal – Danger “Moving Parts” 2 55631 Decal – Warning 3 368 Decal – Danger “Flying Material” 4 150034 Decal – Caution “Improper Operation” 5 321 Decal – Caution “Material to be Spread” 6 39870 Decal – “HI-WAY” 7 79985 Decal – Important “Heat Resistant Belt” 8 21476 Decal – Important “Conveyor Life” See Hydraulic Reservoir page for more decals 2 1 1 1 1 1 1 1 PA R T S L I S T 74338-G Page Rev. A 46 Please Give Part No., Description & Unit Serial No. HI-WAY STORAGE HEADER LEGS TGC-18   ITEM 1 2 3 4 5 PART NO. 77441 20068 77550 20712 20644 Storage Leg Wldmt Cap Screw Mounting Bar Washer – Lock Nut – Hex 47 QTY 2 4 2 4 4 74338-G Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION HI-WAY TGC-18 MOTOR - HYDRAULIC, HEADER CONVEYOR   PA R T S L I S T ITEM PART NO. DESCRIPTION QTY 73399 Hydraulic Motor – 1 1/2 1 30665 Cap Screw 2 NSS Seal 3 73470 Flange – Mounting, 4-Bolt 4 73473 Seal 5 NSS O-Ring Seal 6 37385 Race – Bearing 7 37401 Needle Bearing – Thrust 8 3065 Key – Woodruff 9 37386 Shaft – Output 10 NSS O-Ring Seal 11 16946 Drive 12 37388 Plate – Spacer 13 NSS Gerotor – 1 1/2 14 37400 Cap – End 15 37381 Washer – Seal 16 16937 Cap Screw 17 * 22068 O-Ring Seal 39137 Seal Kit, Includes Items 2,4,5,10,15,17 * - Not Shown NSS - Not Serviced Separately 74338-G Page Rev. A 48 4 1 1 1 1 1 1 1 1 3 1 1 1 1 7 7 1 Please Give Part No., Description & Unit Serial No. HI-WAY MOTOR - HYDRAULIC, SPINNER TGC-18   ITEM PART NO. DESCRIPTION Please Give Part No., Description & Unit Serial No. 49 4 1 1 1 1 1 1 1 1 3 1 1 1 1 7 7 1 74338-G Page Rev. A PA R T S L I S T 37336 Hydraulic Motor – 1 1/4 1 30665 Cap Screw 2 NSS Seal 3 73470 Flange – Mounting, 4-Bolt 4 73473 Seal 5 NSS O-Ring Seal 6 37385 Race – Bearing 7 37401 Needle Bearing – Thrust 8 3065 Key – Woodruff 9 37386 Shaft – Output 10 NSS O-Ring Seal 11 16945 Drive 12 37388 Plate – Spacer 13 NSS Gerotor – 1 1/2 14 37400 Cap – End 15 37381 Washer – Seal 16 16931 Cap Screw 17 * 22068 O-Ring Seal 39137 Seal Kit, Includes Items 2,4,5,10,15,17 * - Not Shown NSS - Not Serviced Separately QTY HI-WAY PUMP - ELECTRIC CLUTCH ASSEMBLY TGC-18   PA R T S L I S T ITEM PART NO. 34577 1 34546 2 34549 3 34564 4 34566 5 34554 6 34555 7 34556 8 34557 9 34558 10 34559 12 34560 13 34561 14 34562 34563 74338-G Page Rev. A DESCRIPTION Pump Assy Pump Body Assy Cover Assy Gear – Drive Gear – Driven Wear Plate Seal – Pressure Loading Seal – Shaft Ring – Square Cut Pin – Dowel Plate – Thrust Washer Cap Screw Key – Woodruff Seal Kit, Includes Items 6-8 50 QTY 1 1 1 1 1 1 1 1 1 1 4 4 1 Please Give Part No., Description & Unit Serial No. HI-WAY PUMP - HYDRAULIC WITH ELECTRIC CLUTCH TGC-18   ITEM 1 71196 34569 34577 34570 34571 21679 6549 21580-120 21681 22018 29835 Please Give Part No., Description & Unit Serial No. DESCRIPTION Electric Clutch Shipping Kit Pump – Hydraulic w/ Electric Clutch Assy Pump – Hydraulic Clutch – Electric Bracket – Mounting Spade Terminal Connector Wire – Black, 14 Ga. Switch – Toggle Adapter Adapter 51 QTY 1 1 1 1 1 1 1 1 1 1 74338-G Page Rev. A PA R T S L I S T 2 3 4 5 6 7 PART NO. HI-WAY TGC-18 PUMP ASSEMBLY   PA R T S L I S T ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 74338-G Page Rev. A PART NO. DESCRIPTION QTY 24516 3904 Pump Assy Seal Kit, Includes Items 5-8,11,13 5676 5680 58621 58622 5665 5678 5666 5677 58623 5682 6137 58624 5685 5683 58625 58626 Gear – Housing Pin – Dowel Plate – End Idler Gear Wear Plate Seal – Ring Washer – Backup Seal – Pre-load Plate – End Shaft – Drive Key – Square Flange O-Ring Bolt – Socket Head Washer Bolt – Socket Head 52 1 2 1 1 2 2 2 2 1 1 1 2 2 6 6 4 Please Give Part No., Description & Unit Serial No. HI-WAY MOUNT - TRANSMISSION PTO PUMP TGC-18   ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 11 2211 6069 6123 20085 20712 20817 22337 22465 56745 17932 20644 Key – Square Zerk – Grease Pin – Shear Cap Screw – 3/8-16 x 5 1/2 Washer – Lock, 3/8 Pin – Cotter Bracket – Mounting Wldmt U-Joint U-Joint Shaft – Drive Nut – Hex, 3/8-16 53 QTY 1 1 1 2 2 1 1 1 1 1 2 74338-G Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION