Transcript
MODELS
®
JU4R-NL09
FIRE PUMP ENGINES
JU4R-NL11 JU4R-NL13 JU4R-NL19
UK Purchased
JU4R-NL21 JU4R-NL23 JU4R-NL40
JU4R-NL49 JU4R-NL51 JU4R-NL53
1275 mm
1156 mm T-Models 1029 mm NA-Models
NON-LISTED – RADIATOR COOLED ENGINES ▪GROSS POWER RATINGS KW/BHP JU4R MODEL NL09
356 mm OVERALL WIDTH 740 mm
RATED SPEED 1760 32
1800
43
33
44
2000 37
50
2100 40
2200
53
41
2350
54.5
2400
42.5
57
42.5
57
56
75
56
75
116
87
117
132.5
96
129
98
131
NL11
43
58
2600 45.5
48
64
48.5
65
51.5
69
53
71
54
72.5
NL21
56
75.5
77
103
80
104.5
83.5
112
86
NL49
87
117
89
119
97
130
101
115.5 86.5 135
99
NL51
98
131
3000
54
73
54
73
54
73
63
84
64
85.5
64
86
111
148.5
109
146
109
146
77.5
58
NL23 NL40
2960
61
NL13 NL19
2800
131
98
NL53 ▪Power Rating: A 10% deduction in power must be made to determine the maximum allowable pump load
SPECIFICATIONS ITEM
JU4R MODELS NL09
NL11
NL13
NL19
Number of Cylinders Aspiration
Compression Ratio
NL23
NL40
NL49
NL51
NL53
4 NA
Rotation* Weight – kg (lb)
NL21
T CW
434 (956)
445 (982)
17.6:1
Displacement – l (cu. in.) Engine Type Bore & Stroke – mm (in.)
17.0:1 4.5 (275) 4 Stroke Cycle – Inline Construction 4.19 x 5.00 (106 x 127)
Installation Drawing
UD142
Wiring Diagram AC
C07591
Wiring Diagram DC
C07575
Engine Series
John Deere 4045 Series
Abbreviations: CW – Clockwise NA – Naturally Aspirated T – Turbocharged *Rotation viewed from Radiator / Front of Engine
ENGINE RATINGS BASELINES
CERTIFIED POWER RATING
• Engines are not to be used for continuous duty. Engines are to be used only for stationary emergency standby fire pump service.
• Each engine is factory tested to verify power and performance. • Although ratings are shown at specific speeds, Clarke engines can be applied at any intermediate speed. To determine the intermediate speed power; make a linear interpolation from the Clarke certified power curve. Contact Clarke or your Pump OEM Representative to obtain details.
• Engines are rated at standard SAE conditions of 29.61 in. (752.1 mm) Hg barometer and 77°F (25°C) inlet air temperature [approximates 300 ft. (91.4 m) above sea level] by the testing laboratory (see SAE Standard J 1349). • A deduction of 3 percent from engine horsepower rating at standard SAE conditions shall be made for diesel engines for each 1000 ft. (305 m) altitude above 300 ft. (91.4 m) • A deduction of 1 percent from engine horsepower rating as corrected to standard SAE conditions shall be made for diesel engines for every 10°F (5.6°C) above 77°F (25°C) ambient temperature.
Radiator cooling package is made from common commercial materials of construction and1isof not7suitable for a marine environment. If engine is being installed in a marine environment, Page consult Clarke for a suitable radiator cooling package.
MODELS
®
JU4R-NL09
FIRE PUMP ENGINES
JU4R-NL11 JU4R-NL13 JU4R-NL19
JU4R-NL21 JU4R-NL23 JU4R-NL40
JU4R-NL49 JU4R-NL51 JU4R-NL53
ENGINE EQUIPMENT EQUIPMENT
STANDARD
Air Cleaner
Direct Mounted, Washable, Indoor Service with Drip Shield
OPTIONAL Disposable, Drip Proof, Indoor Service Outdoor Type
Alternator
12V-DC 42 Amps with Belt Guard 24V-DC, 40 Amps with Belt Guard
Exhaust Protection
Blankets on JU4R-NL09/11/13/19/21/23; Metal Guards on Manifolds and Turbocharger on JU4R-NL40/49/51/53
Coupling
Centaflex; Driveshaft
Exhaust Flex Connection
Stainless Steel Flex, Clamped Connection, 3” for NL09/11/13/19/21/23; Stainless Steel Flex, Clamped Conncection, 4” for NL40/49/51/53
Flywheel Housing
SAE #3
Flywheel Power Take Off
11.5” SAE Industrial Flywheel Connection Fire Resistant Flexible Supply and Return Lines
Fuel Connections Fuel Filter
Primary Filter with Priming Pump
Fuel Injection System
Stanadyne Direct Injection 230V-AC, 1000 Watt; 115V-AC, 1000 Watt
Engine Heater Governor, Speed
Constant Speed, Mechanical
Instrument Panel
English and Metric, Tachometer, Hourmeter, Water Temperature, Oil Pressure and Two (2) Voltmeters
Junction Box
Integral with Instrument Panel; For DC Wiring Interconnection to Engine Controller
Lube Oil Cooler
Engine Water Cooled, Plate Type
Lube Oil Filter
Full Flow with By-Pass Valve
Lube Oil Pump
Gear Driven, Gear Type On Instrument Panel with Control Position Warning Light
Manual Start Control
Electronic with Reset and Test on Instrument Panel
Overspeed Control Radiator
Plate-Fin, vertical flow, engine mounted with Blower Fan
Run – Stop Control
Manual Stop Lever
On Instrument Panel with Control Position Warning Light
Run Solenoid
12V-DC Energized to Stop
12V-DC Energized to Run; 24V-DC Energized to Run; 24V-DC Energized to Stop Industrial with Clamped Connections
Silencer Starters
One (1) 12V-DC
Throttle Control
Adjustable Speed Control, Tamper Proof
Two (2) 12V-DC; One (1) 24V-DC; Two (2) 24V-DC
Water Pump
Centrifugal Type, Dual Poly-Vee Belt Drive with Guard
Centrifugal Type, Single Poly-Vee Belt Drive with Guard
Abbreviations: DC –Direct Current, AC – Alternating Current, SAE – Society of Automotive Engineers,
®
UK, Ltd. Grange Works, Lomond Rd., Coatbridge, ML5-2NN United Kingdom Tel +44-1236-429946 Fax +44-1236-427274 www.clarkefire.com C133461 revE 17JAN17
Fire Protection Products, Inc. 3133 E. Kemper Rd., Cincinnati, Ohio 45241 United States of America Tel +1-513-475-FIRE (3473) Fax +1-513-771-0726 www.clarkefire.com
Specifications and information contained in this brochure subject to change without notice.
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FIRE PUMP MODEL: JU4R-NL23 Radiator Cooledr Turbocharger 4.5L 4 Cylinder
67
66
65
64
64 64
63 63
62
61 2750
2800
2850
RESTRICTED:
2900 2950 ENGINE SPEED - RPM
3000
3050
USE ONLY FOR STAND-BY FIRE PUMP APPLICATIONS GROSS kW
ENGINE PERFORMANCE: STANDARD CONDITIONS: (SAE J1349, ISO 3046) 77°F (25°C) AIR INLET TEMPERATURE 29.61 IN. (751.1MM) HG BAROMETRIC PRESSURE #2 DIESEL FUEL (SEE C13940)
KEN WAULIGMAN 03NOV06
Reduce published Gross kW’s by 10% to determine maximum pump load. THIS DRAWING AND THE INFORMATION HEREIN ARE OUR PROPERTY AND MAY BE USED BY OTHER ONLY AS AUTHORIZED BY US. UNPUBLISHED -- ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS.
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CREATED
DATE CREATED
11/03/06
ENGINE MODEL JU4R-NL23 DRAWING NO.
C131988
REV
A
JU4R-NL23 INSTALLATION & OPERATION DATA (I&O Data) UK Produced Basic Engine Description Engine Manufacturer Ignition Type Number of Cylinders Bore and Stroke - mm (in) Displacement - L (in³) Compression Ratio Valves per cylinder Intake Exhaust Combustion System Engine Type Fuel Management Control Firing Order (CW Rotation) Aspiration Charge Air Cooling Type Rotation, viewed from front of engine, Clockwise (CW) Engine Crankcase Vent System Installation Drawing Weight - kg (lb)
John Deere Co. Compression (Diesel) 4 106 (4.19) X 127 (5) 4.5 (275) 17.6:1 1 1 Direct Injection In-Line, 4 Stroke Cycle Mechanical, Rotary Pump 1-3-4-2 Natural None Standard Open UD142 434 (956)
Power Rating Gross Power - kW (HP)[1]
2800 63 (84)
Cooling System - Radiator - [C051236] [C051037] Engine Coolant Heat - kW (Btu/sec) Engine Radiated Heat - kW (Btu/sec) Radiator Minimum Ventilation Flow - m³/min (ft.³/min) Typical Engine H20 Operating Temp - °C (°F) Thermostat Start to Open - °C (°F) Fully Opened - °C (°F) Engine Coolant Capacity - L (qt) Coolant Pressure Cap - kPa (lb/in²) Maximum Engine Coolant Temperature - °C (°F) Minimum Engine Coolant Temperature - °C (°F) High Coolant Temp Alarm Switch - °C (°F)
2960 64 (85.5)
2800 2960 46.4 (44) 9.6 (9.1) 9.8 (9.3) 145 (5110) 82.2 (180) - 90.6 (195)
3000 64 (86) 3000 47.5 (45) 9.8 (9.3) 154 (5426)
76.7 (170) 87.8 (190) 15 (15.85) 68.9 (10) 93.3 (200) 71.1 (160)
Electric System - DC System Voltage (Nominal) Battery Capacity for Ambients Above 0°C (32°F) Voltage (Nominal) Qty. Per Battery Bank SAE size per J537 CCA @ -18°C (0°F) Reserve Capacity - Minutes Battery Cable Circuit, Max Resistance - ohm Battery Cable Minimum Size 0-3.1m Circuit Length[3] 3.1m-4.1m Circuit Length[3] 4.1m-5.1m Circuit Length[3] Charging Alternator Maximum Output - Amp, Starter Cranking Amps, Rolling - @15°C (60°F)
Standard 12
00 000 0000 40 350
{C071363} {C071072}
00 000 0000 55 167
Exhaust System (Single Exhaust Outlet) Exhaust Flow - m³/min (ft.³/min) Exhaust Temperature - °C (°F) Maximum Allowable Back Pressure - kPa (in H20) Minimum Exhaust Pipe Dia. - mm (in) [4]
2800 16.5 (581) 599 (1110) 7.5 (30) 76.2 (3)
2960 17.8 (630) 607 (1125) 7.5 (30) 76.2 (3)
3000 17.8 (630) 607 (1125) 7.5 (30) 76.2 (3)
12 1 4D 1050 290 0.0012
Optional 24 {C07634}
24 2 4D 1050 290 0.0012
{C07634}
{C071366} {C071074}
NOTE: This engine is intended for indoor installation or in a weatherproof enclosure. 1Reduce published Gross kW's by 10% to determine maximum pump load. Derate 3% per every 1000 ft. [304.8 m] above 300 ft. [91.4 m] and derate 1% for every 10 °F [5.55 °C] above 77° [25°C]. 2Radiator cooling Page 1 of 2 package is made from common commercial materials of construction and is not suitable for a marine environment. If engine is being installed in a marine environment, consult Clarke for a suitable radiator cooling package. 3Positive and Negative Cables Combined Length. 4Minimum Exhaust Pipe Diameter is based on: 15 feet of pipe, one 90° elbow, and one Industrial silencer. A Back-pressure flow analysis must be performed on the actual field installed exhaust system to assure engine maximum allowable back pressure is not exceeded. See Exhaust Sizing Calculator on www.clarkefire.com.
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JU4R-NL23 INSTALLATION & OPERATION DATA (I&O Data) UK Produced Fuel System 2800 2960 Fuel Consumption - L/hr (gal/hr) 22.7 (6) Fuel Return - L/hr (gal/hr) 37.5 (9.9) Fuel Supply - L/hr (gal/hr) 60.2 (15.9) Fuel Pressure - kPa (lb/in²) 20.7 (3) - 41.4 (6) Minimum Line Size - Supply - in. .50 Schedule 40 Steel Pipe Pipe Outer Diameter - mm (in) 21.5 (0.848) Minimum Line Size - Return - in. .375 Schedule 40 Steel Pipe Pipe Outer Diameter - mm (in) 17.1 (0.675) Maximum Allowable Fuel Pump Suction Lift with clean Filter - mH20 (in H20) 0.8 (31) Maximum Allowable Fuel Head above Fuel pump, Supply or Return - m (ft) 1.4 (4.5) Fuel Filter Micron Size 2 Heater System Engine Coolant Heater Wattage (Nominal) Voltage - AC, 1 Phase Part Number Air System Combustion Air Flow - m³/min (ft.³/min) Air Cleaner Part Number Type
Cleaning method Air Intake Restriction Maximum Limit Dirty Air Cleaner - kPa (in H20) Clean Air Cleaner - kPa (in H20) Maximum Allowable Temperature (Air To Engine Inlet) - °C (°F)<*>
3000 23.5 (6.2) 39 (10.3) 62.5 (16.5)
Optional
Optional
1000 230 (+5%, -10%) {C122192}
1000 115 (+5%, -10%) {C122188}
2800 5.7 (202) Standard {C03249} Indoor Service Only, with Shield Washable
2960
3000 6.2 (218) Optional {C03327} Canister, Single-Stage Disposable
2.5 (10) 1.2 (5)
2.5 (10) 1.2 (5)
2960 572 (83) 752 (2467)
3000 572 (83) 762 (2500)
2.5 (10) 1.2 (5) 54.4 (130)
Lubrication System Oil Pressure - normal - kPa (lb/in²) Low Oil Pressure Alarm Switch - kPa (lb/in²) In Pan Oil Temperature - °C (°F) Total Oil Capacity with Filter - L (qt)
345 (50) - 655 (95) 138 (20) 104 (220) - 118 (245) 14.7 (15.5)
Performance BMEP - kPa (lb/in²) Piston Speed - m/min (ft/min) Mechanical Noise - dB(A) @ 1m Power Curve
2800 593 (86) 711 (2333) Consult Factory C131988
{ } indicates component reference part number.
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