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Modicon M218(catalogue)

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Logic controller Modicon M218 Catalogue October.2012 2 Contents Modicon M218 logic controller b M218 CPU compact bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 b M218 expansion modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. . . . . 30 b M218 application loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. .. .. . . 39 b TM2 Discrete I/O extension modules . .. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 40 b TM2 Analog I/O extension modules .. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .. 54 2 b TM2 HSC expansion modules . .. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .. . .. . .. . . . 66 b TM2 PTO extension modules . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .. . .. . .. . .. . .. 72 b SoMachine software suite . .. . . . . . . . . ... ... . . . . . . . . . . . . . . . . . . . . . .. . . .. . .. . .. . .. . .. 77 3 4 5 6 7 8 9 10 1 Selection guide Modicon M218 logic controller M218 CPU compact bases 16 discrete I/O 9 x 24 Vdc inputs 14 x 24 Vdc inputs Discrete Inputs Discrete Outputs 24 discrete I/O 24 discrete I/O Relay 7 relays Transistor - Analog Outputs - Counting and Positioning 2 reduced single phase HSC channels, max. 10KHz HSC Built-in communications Ports USB-B mini port RJ45 port (MBS) Terminal block (MBS) Extension I/O Part number 2 4 transistor for 2PTO/PWM; 6 Sink transistor - Power Supply 24 discrete I/O 14 x 24 Vdc inputs, 4 of which can be configured as fast inputs 10 relays Analog Inputs PTO/PWM 24 discrete I/O 2 main channels(single, A/B phase (quadrature X1,quadrature X2, quadrature X4), P/D, CW/CCW) or 4 single channels, max. 100KHz - - 2PTO/PWM 100č240 VAC 24 VDC Programming port for SoMachine - Non-isolated RS485 - Protocol : Master/Slave Modbus ASCII/RTU, or ASCII or SoMachine - Non-isolated RS485 - Protocol : Master/Slave Modbus ASCII/RTU or ASCII Modbus TCP RJ45 port (Ethernet) - Number of Expansion modules 4 expansion modules max. 144 I/O’s max, within 42 relay outputs max. 4 expansion modules max. 152 I/O’s max, within 42 relay outputs max. TM218LDA16DRN TM218LDA24DRN TM218LDA24DRHN - TM218LDAE24DRHN TM218LDD24DUPHN 40 discrete I/O 40 discrete I/O 40 discrete I/O 40 discrete I/O 40 discrete I/O 40 discrete I/O 60 discrete I/O 1 2 24 x 24 Vdc inputs 24 x 24 Vdc inputs, 4 of which can be configured as fast inputs 16 relays 12 relays - - 4 transistor for 2 PTO/PWM - - 2 reduced single phase HSC channels, max. 10KHz 2 analog outputs (12bits) -10…+10 V 0…+10 V 0…20 mA 4…20 mA 2 analog inputs (12bits) -10…+10 V 0…+10 V 0…20 mA 4…20 mA - 2 analog outputs(12bits) -10…+10 V 0…+10 V 0…20 mA 4…20 mA - 36 x 24 Vdc inputs - 24 relays 4 transistor for 2 PTO/PWM; 12 Sink transistor - 3 4 5 2 main channels(single, A/B phase (quadrature X1, quadrature X2, quadrature X4), P/D, CW/CCW) or 4 single channels, max. 100KHz 2 reduced single phase HSC channels, max. 10 KHz 6 - 2PTO/PWM - - 100...240 VAC 24 VDC 100...240VAC 7 Programming port for SoMachine - Non-isolated RS485 - Protocol : Master/Slave Modbus ASCII/RTU or ASCII or SoMachine - Non-isolated RS485 - Protocol : Master/Slave Modbus ASCII/RTU or ASCII 8 Modbus TCP - 7 expansion modules max.268 I/O’s max, within 120 relay outputs max. 7 expansion modules max. 248 I/O’s max, within 90 relay outputs max TM218LDA40DRN TM218LDA40DR2HN - TM218LDA40DR4PHN TM218LDA40DRPHN TM218LDAE40DRPHN TM218LDD40DUPHNB 9 TM218LDA60DRN 10 3 Presentation Modicon M218 logic controller M218 CPU compact bases Presentation The Modicon M218 logic controller is a compact, expandable controller that offers “all-in-one” solutions in a compact unit. Twelve models are available, from 16 to 60 I/O’s. The offer range has been design to provide optimized configurations: depending on the model, analog I/O’s, fast inputs for high speed counters and pulses train outputs, serial links and EtherNet connection are embedded in the controller. The mix of embedded digital I/O’s, analog I/O’s, fast inputs for high speed counters, pulses train outputs and EtherNet connection, allows to cover most of the needs. 40 I/O’s controller b These controllers have a power supply between 100 and 240 Vac or 24Vdc. b Each of them has two serial links RS485 to connect with modbus devices. b One run/stop switch is integrated on each controller to toggle its status b The I/O’s are connected with robust and removable screw terminal blocks b For an easy wiring, only one type of screw is available on the controller b To avoid any wrong wiring, the screws have different colors depending on their usage M218 Architecture M218 controllers connect with their expansion through a soft ribbon cable. Thanks to a simple accessory – extension dock - M218 can also connect with the expansions modules TM2 system , shared with Twido controller, M238 controller and XBTGC HMI controller. M218 controller with expansions M218 expansions and TM2 system expansions can be mixed on a very same M218 controller. Thus offering to the user the flexibility of a full system. b 16I/O’s controller TM218LDA16DRN can be expanded with up to 4 expansion modules b 24 I/O’s controllers TM218LD..24...N can be expanded with up to 4 expansion modules b 40 and 60 I/O’s controllers TM218LD..40...N and TM218LDA60DRN can be expanded with up to 7 expansion modules Design and installation of Modicon M218 applications Schneider Electric’s SoMachine platform can be used to program Modicon M218 controllers, featuring : b IEC 61131-3 Textual programming language IL - Instruction List ST – Structured Text b IEC 61131-3 Graphical programming language LD - Ladder Diagram FBD - Function Block Diagram b IEC6 1131-3 extension languages CFC - Continuous Function Chart SFC - Sequential Function Chart 4 Presentation Modicon M218 logic controller M218 CPU compact bases Functions 1 Analog functions For machines that require functions to process analog signals, the model TM218LDA40DR2HN embeds 2 voltage or current analog outputs, and the model TM218LDA40DR4PHN embeds 2 voltage or current analog inputs and 2 voltage or current analog outputs , both of them with 12-bit resolution. Thanks to these embedded analog I/O’s, the number of product references to be used is optimized and the choice of I/O mix is simplified. 2 High-speed counter (HSC) 3 In order to meet requirements for machine productivity, the models TM218LD...HN embed two fast inputs for high-speed counters with a counting frequency up to 100KHz. These HSC have four main functions: b Up/down counter with 5 different mode of operations. b Up/down 2-phase counter (AB phase). b Event counter. b Frequency meter. Linked to HSC, thresholds and reflex outputs can be easily and quickly set-up to create cost-effective solution in fast counting applications. 4 Pulses train output (PTO) In addition to the HSC, the models TM218LD...PHN offer 2 PTO channels associated with 4 transistor outputs. These two channels can be separately configured either in PTO or PWM function. The Pulse Train Output (PTO) function provides a square wave output for a specified number of pulses and a cycle time. The Pulse Width Modulation (PWM) uses a square wave whose duty cycle is modulated resulting in the variation of the average value of the waveform. M218 controller : Zoom on the serial link connectors 5 Applications requiring motion functions, speed control and position control can be easily achieved : The servos, being hardwired to the M218 PTO outputs, receives a defined number of pulses during a defined cycle time. This pulses signal is converted into motion and then controls speed and position of the driven axis. 6 Communication function 7 Modbus serial link Each M218 controllers has as standard two RS485 serial link and incorporate with industry standard protocol : v Modbus TRU and ASCII (Slave or Master) v Free ASCII 8 Ethernet The models TM218LDAE..DR..N have an embedded Ethernet port and support Ethernet TCP Modbus as service. 9 M218 controller : Zoom on EtherNet connector 10 5 Configuration, description Modicon M218 logic controller M218 CPU compact bases Compact base configuration TM218LDA16DRN TM218LD.24...N Up to 4 expansion modules (1) Discrete I/O TM2DMM16DRTN Analog I/O TM2AM.HTN Discrete I/O Analog I/O TM2 AMI/ARI/A.O TM2 D.I TM2 A.M TM2 D.O Extension dock TM2 DOCKN PTO with 2x100KHz channels TWDPTO220DT Counter with 2x60KHz channels TM200 HSC206D. 9 discrete inputs with TM218LDA16DRN 14 discrete inputs with TM218LDA24DRN 14 discrete inputs including 4 fast inputs with TM218LD.24...HN 7 relay outputs with TM218LDA16DRN 10 relay outputs with TM218LDA.24DR.N 10 transistor outputs with TM218LDD24DUPHN 100-240Vac power supply with TM218LDA…N 24Vdc power supply with TM218LDD…N 2 RS 485 serial link, Modbus / ASCII protocols 1 EtherNet port with TM218LDAE24DRHN TM218LD.40...N TM218LDA60DRN Up to 7 expansion modules (2) Discrete I/O TM2DMM16DRTN Analog I/O TM2AM.HTN Discrete I/O TM2 D.I TM2 D.O PTO with Counter with Analog I/O TM2 AMI/ARI/A.O 2x60KHz channels 2x100KHz channels TM200 HSC206D. TWDPTO220DT TM2 A.M Extension dock TM2 DOCKN 24 discrete inputs with TM218LDA40DRN 24 discrete inputs including 4 fast inputs with all TM218LD.40...HN 2 analog inputs with TM218LDA40DR4PHN 36 discrete inputs with TM218LDA60DRN 16 relay outputs with TM218LDA40DRN, TM218LDA40DR2HN 2 analog outputs with TM218LDA40DR4PHN , and TM218LDA40DR2HN 12 relay outputs + 4 transistor outputs (for pulse train outputs) with TM218LDA.40DR.PHN 16 transistor outputs with TM218LDD40DUPHNB 24 relay outputs with TM218LDA60DRN 100-240Vac power supply with TM218LDA…N 24Vdc power supply with TM218LDD…N 2 RS 485 serial link, Modbus / ASCII protocols 1 EtherNet port with TM218LDAE24DRPHN (1) the expansion dock is not counted in the maximum number of expansions. The maximum number of I/O’s is 152 (144 for TM218LDA16DRN) within 42 relay outputs max (2) the expansion dock is not counted in the maximum number of expansions. The maximum number of I/O’s is 268 (248 for TM218LDA40DRN) within 120 relay outputs max 6 Modicon M218 logic controller Description M218 CPU compact bases Description 1 The TM218.... Logic controllers comprise : 7 & 13 1 2 1) A display block with: -Controller status LED’s -Communication port status 8 10 2 2) A display block showing the I/O state 3) Locking clip for mounting on symmetrical DIN rail 4) A removable screw terminal for connecting the 100...240 Vac or 24Vdc power supply 5) A bus extension connection for the link with the expansion modules, via ribbon cable. 3 6) A slot for the RTC (real time clock) battery 7) A USB-B mini connector for connection to the programming PC 3 4 9 10 6 4 5 8) A removable screw terminal block for connecting the input sensors 9) A removable screw terminal block for connecting the outputs. 12 10) A hinged transparent cover to protect the terminals 11 5 11) 1 RJ45 connector for connection to the EtherNet network. 12) 1RJ45 connector marked (…) for the RS485 serial link and 1 removable terminal block marked (…) for the RS485 link 6 13) 1 run/stop switch Zoom on the EtherNet connector 7 & 13 Zoom on the serial link connectors 7 5 8 Zoom on the Run/Stop switch and USB programming port Zoom on the expansion connector 9 6 10 Zoom on the RTC battery slot 7 Modicon M218 logic controller Solution M218 CPU compact bases Modicon M218 Logic Controller-based solutions, Analog Outputs for drive and PTO for Servo 3 4 ATV303 2 1 5 9 8 9 6 ATV303 LEX23 6 5a 7 5a 7 °N Device Reference Description 1 Logic Controller TM218LD…N 2 Module expansion x I/O TM218DMM16DRTN Controller with xx I/O (including xx inputs as fast inputs) and SL1 SoMachine port to for HMI and SL2 modbus port f or drives digital expansion modules 3 Programming PC MSDCNHSFUV20 MSDCHNSFUCN0V20 SoMachine Software SoMachine M218 extension 4 HMI HMIGXO….. Human machine panel interface 5 Altivar 303 speed drive ATV303….. Drive for asynchronous motor (integrated modbus) 5a Altivar 303 speed drive ATV303….. Drive for asynchronous motor controlled with M218 a nalog outputs 5a Altivar 303 speed drive ATV303….. Drive for asynchronous motor controlled with M218 a nalog outputs 6 7 Lexium 23 servo drive Osicoder incr. encoder LEX23….. XCC….. Servo drive for servo motors controlled with M218 PTO outputs Rotary encoder with ……. 8 Modbus junction box TWDXCAISO screw terminal block for trunk cable, 2 RJ45 connectors for tap junction, line isolation and termination, 24VDC power supply 9 Modbus trunk cable TSX SCA … RS485 double shielded twisted pair cables ( 100/200/500m) 8 8 see page Modicon M218 logic controller Solution M218 CPU compact bases Modicon M218 Logic Controller-based solutions, using the Modbus RS485 port 1 3 2 4 2 1 3 5 5 5 4 8 7 8 5 7 6 6 6 Ne e Device Reference Description 1 Logic Controller TM218LD…N Controller with xx I/O (including xx inputs as fast inputs) and SL1 SoMachine port to for HMI and SL2 modbus port for drives 2 Module expansion x I/O TM218DMM16DRTN digital expansion modules 3 Programming PC MSDCNHSFUV20 SoMachine Software MSDCHNSFUCN0V20 SoMachine M218 extension 4 HMI HMIGXO….. Human machine panel interface 5 Altivar 303 speed drive ATV303….. Drive for asynchronous motor (integrated modbus) 6 Osicoder incr. encoder XCC….. Rotary encoder with ……. 7 Modbus junction box TWDXCAISO screw terminal block for trunk cable, 2 RJ45 connectors for tap junction, line isolation and termination, 24VDC power supply 8 Modbus trunk cable TSX SCA … RS485 double shielded twisted pair cables ( 100/200/500m) see page 7 8 9 10 9 Modicon M218 logic controller Characteristics M218 CPU compact bases Environment Type of base TM218L…N Certifications CE Temperature operation storage °C °C Relative Humidity 0 … +55 -25 … +70 95% max without condensation Degree of IP20 Protection Altitude Pollution °C 2 (IEC60664) Operation m 0 … 2000 Storage m …  Immunity to Vibration sinusoidal wave, 5..150Hz with 3.5mm ampli tude at 1g mechanical stress S hock 15g / 11ms; 3 shocks/direction/axis Characteristics of the compact bases TM218LA24DRHN TM218LDAE24DRHN TM218LDD24DUPHN TM218LDA16DRN TM218LDA24DRN 9 14 N° relays outputs 7 relays 10 relays N° of analog inputs - N° of analog outputs - I/O expansions Max. number of 4 expansion modules Embedded communication Serial link 2 non-isolated RS485 , one on RJ45 port (SL1) one on terminal block (SL2) Type of base Discrete I/O N° of 24V inputs Analog I/O 14, 4 of which can be configured as fast inputs 10 transistors Ethernet Ethernet TCP modbus on TM218LDAE24… - High Speed Counter (HSC) 2 reduced HSC channels, max. 10KHz input channels reflex outputs - 2 main channels (single, A/B phase (x1,x2,x4),P/D, CW/CCW) or 4 single channels, max. 100KHZ 4 of the relays outputs can be multiplexed for HSC reflex outputs Pulses Train Outputs (PTO) Pulses Width Modulation (PWM) for motion function Frequency User Memory - PTO : 100KHz PWM : 1KHz 1024 Persistent variables bytes 144 744 predefined from %MW0 to %MW499 (1000 bytes) memory from %MW500 to %MW59999 Unsaved area 10K instructions depending on the language and type of instructions use N° of instructions Typical execution Application structure 2 PTO/PWM outputs, multiplex with 4 transistor outputs KB bytes Retention internal Performances - Retain variables User Zone Capacity 1 Kinst list / 2ms – for 70% boolean + 30% arithmetic Master task 1 task configurable as freewheeling or cyclic Auxiliary tasks 2 tasks configurable as cyclic or event Interrupt tasks 4 external tasks tripped by fast inputs or by integrated counters Real Time Clock (RTC) supported by external battery, drift 1s/day Programming Port USB mini-B Connections terminals capacity tighten torque 10 Removable screw terminal blocks I/O and power supply - mm2 0.33 … 1.5 AWG 22 … 14 NM 0.5 Modicon M218 logic controller Characteristics M218 CPU compact bases Characteristics of the compact bases Type of base Discrete I/O N° of 24V inputs TM218LDA 40DR4PHN TM218LDA 40DRN TM218LDA 40DR2HN 24 24, 4 of which can be configured as fast inputs TM218LDA 40DRPHN TM218LDAE 40DRPHN 16 relays N° of analog inputs - N° of analog outputs - I/O expansions Max. number of expansion 7 expansions modules Embedded communication Serial link 2 non-isolated RS485 , one on RJ45 port (SL1) one on terminal block (SL2) 16 transistors 12 relays+4 transistorS 2 2 - 2 - 2 reduced HSC channels, max. 10KHz - Pulses Width Modulation (PWM) for motion function Frequency 4 of outputs can be multiplexed for HSC reflex outputs - - - - PTO : 100KHz PWM : 1KHz - KB bytes 1024 3000 744 744 1000 144 Persistent variables bytes 144 predefined from %MW0 to %MW499 (1000 bytes); Only for TM218LDD40DUPHNB,from %MW0 to %MW1999 (4000 bytes) Retention internal memory 4 5 6 from %MW500 to %MW59999; Only for TM218LDD40DUPHNB,from %MW2000 to %MW59999; Unsaved area 10K instructions depending on the language and type of instructions use N° of instructions Typical execution 1 Kinst list / 2ms – for 70% boolean + 30% arithmetic Master task 1 task configurable as freewheeling or cyclic Auxiliary tasks 2 tasks configurable as cyclic or event Interrupt tasks 4 external tasks tripped by fast inputs or by integrated counters Real Time Clock (RTC) supported by external battery, drift 1s/day 7 USB mini-B Programming Port Connections 2 reduced HSC channels, max. 10KHz Retain variables User Zone Capacity Application structure 2 main channels(single, A/B phase (x1,x2,x4),P/D, CW/CCW) or 4 single channels, max. 100KHZ 2 PTO/PWM outputs, multiplex with 4 transistor outputs Pulses Train Outputs (PTO) Performances 3 - reflex outputs User Memory 24 relays Ethernet TCP modbus TCP - input channels 1 2 Ethernet High Speed Counter (HSC) TM218LDA 60DRN 36 N° relays outputs Analog I/O TM218LDD 40DUPHNB Removable screw terminal blocks I/O and power supply terminals capacity tighten torque 2 mm 0.33 … 1.5 AWG 22 … 14 NM 0.5 8 9 10 11 Modicon M218 logic controller Characteristics M218 CPU compact bases Power Supply Type of base Voltage Nominal Limit Sensor Power Supply Nominal voltage Voltage range Typical current V V V V mA Transient current mA Insulation resistance TM218LDD…N 100..240VAC ( 50/60Hz) 85..264VAC (47..63Hz) 24VDC 24 22 .. 27V 250 for 24 I/O’s CPU 300 for 40 I/O’s CPU 400 lasting at maximum 10 s every 1 minute 20.4 to 28.8VDC - - A 60A @ 25 °C , first start up 50A @ 25 °C ms 10ms @ minimum line voltage [email protected] W 16/24 I/O’s CPU: 25 W 40 I/O’s CPU: 34 W 24 I/O’s CPU: 15 W 40 I/O’s CPU: 24 W between power supply terminals and earth terminals between I/O terminals and power supply V 2500 VDC for 1min 1780 VAC for 1 min 500 VDC for 1min V 2500 VDC for 1 min 1780 VAC for 1 min 500 VDC for 1min between power and earth terminals between I/O terminals and earth terminals M¡ >100 (500 VDC) >100 (500 VDC) M¡ >100 (500 VDC) >100 (500 VDC) TM218LDA16DRN, TM218LD.24...N TM218LD.40...N,TM218LDA60DRN TM218LDAE24DRHN TM218LDAE40DR4PHN Max inrush current (Un) Immunity to micro cuts Consumption Dielectric strength TM218L…N Communication Type of base Terminal Port “Prog.Port” Type Connection 1 USB2.0 Mini B USB connector RS485 serial port Number of serial lines Marking Connection Type protocol 2 SL1 RJ45 female connector non-isolated serial line Modbus Master / slave, RTU/ASCII, ASCII, SoMachine-Network Data rate Cable length & type Polarization Ethernet Modbus Number port Connection Type Supported services Kbps For Modbus RTU/ASCII and ASCII : 1200, 2400, 4800, 9600, 19200, 38400 For SoMachine Network: 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 Modbus Master / slave, RTU/ASCII, ASCII For Modbus RTU/ASCII, ASCII : 1 200, 2400, 4800, 9600, 19200, 38400 İ15m shielded İ200m shielded Optional 560 ohms, configuration through software, connected when the node is configured as Master. 0 1 RJ45 female connector 10-base T/100-base Tx with auto negotiation Modbus TCP server Modbus TCP client Max number of connections - 12 SL2 Terminal Block 4 servers or 3 servers + 1 client Modicon M218 logic controller Characteristics M218 CPU compact bases Digital Inputs Characteristics TM218LDA16DRN TM218LDA24DRN TM218LDA40DRN TM218LDA60DRN Type of base Nominal input values Voltage Current Frequency max. Input limit values At stage1 At stage 0 Voltage Current Voltage Current V mA 5 for standard inputs, 9.5 for HSC inputs - 5 for standard inputs, HSC: 100KHz for single phase and pulse direction 50KHz for A/B phase (duty rate 40…60%) V mA V mA >15Vdc,15…28.8V >2.5 for standard inputs, >5 for HSC inputs <5V, 0…5V <1 for standard inputs, <1.5 for HSC inputs sink/source sink / source KΩ 4.7 for standard inputs, 2.8 for HSC inputs 4.7 for standard inputs, 2.8 for HSC inputs - HSC inputs: filter time + 10μs for capture input filter time + 4.7μs for preset input filter time + 2.5μs for reflex outputs Input Logic Input Impedance 24dc 5 - 5 for standard inputs - reduced HSC: 10 KHz (duty rate 40..60%) Response time Digital filtering (configurable) ms no filter – 3 – 12 no filter by default Anti Bounce filtering (configurable) ms 0.004 – 0.4 – 1.2 – 4 0.004 by default IEC61131-2 conformity Sensor types wiring Cable length & type Isolation between channels between channels and internal logic 1 TM218LD...HN 2 3 4 type 1 2 wires and 3 wires for standard input : m < 100 shielded < 50 no shielded v 560 AC / 800 DC between groups of inputs v 560 AC / 800 DC for HSC input: 5 <100 shielded <50 shielded <10 shielded 6 Digital Outputs Characteristics TM218LDA16DRN TM218L…24DR.N Type of base Type of Outputs TM218LDA40DRN TM218LDA40DR2HN TM218LDA40…PHN Nominal value Range values 24DC, 220 AC 5..30DC, 100..250AC Max value / point Surge / point Max value / group (4 points) A A A 2 for each point (resistive load) 3A (peak) per point 4A (50% de rating when all the relays outputs are used at 55°C) Insulation voltage Between channels with internal logic V 2500 DC / 1780 AC between groups 2500 DC / 1780 AC Loads on relays Resistive (e.g: heating element) A 2 A at 220VAC, or 2A at 24VDC - minimum electrical life : n x 106 operations - minimum mechanical life : 20 x 106 operations inductive with protection device (1) (e.g: relay, solenoid valve) A 2A at 220VAC, or 2A at 24VDC - minimum electrical life : n x 106operations - minimum mechanical life 20 x 106 operations Current 7 Relays V V Voltage TM218LDA60DRN V 4A(70% de rating when all the relays outputs are used at 55°C 8 9 (1) Inductive load fitted with a protective device such as a RC snubber or a flywheel diode 10 13 Characteristics Modicon M218 logic controller M218 CPU compact bases Digital Outputs Characteristics Type of base TM218LDD...PHN Type of Outputs Sink transistor Voltage Current Nominal value Range values Max value V V mA 24VDC 20.4 .. 28.8V DC 300 mA for each point Group(4 points) A 1.2A Note: 80% de-rating when all the outputs are used at 55 °C (131 °F) V <1.5Vdc for I=100mA Off to On(0.3A load) On to Off(0.3A load) us ms (Q4 to Q7): 30us; Others: 50u (Q4 to Q7): 0.3ms; Others : 1ms Ώ 80 at 24Vdc Voltage drop Response time Minimum load impedance Isolation Photo Coupler Cable length & type m Protection against short circuit Insulation voltage <150m, non-shielded Yes Between channels V 560 AC /800 DC between groups with internal logic V 560 AC / 800 DC Type of base TM218LD…PHN Type of Outputs transistor, for PTO/PWM Number of transistor outputs 4 Voltage V V mA 24DC 19.2 .. 28.8 DC 50 mA when used as fast output 300 mA when used as standard output Push Pull Minimum load impedance Ω 80 Voltage drop V <1.5V for I=100mA Current Nominal value Range values Max value Output type Response time ms 2ms K Hz K Hz 100 1 Accuracy PWM % 0,1% - frequency 20..100Hz 1 % - frequency 100Hz..1KHz Duty rate range % 1.0%...99.0% PWM duty rate step % 0.1%-frequency 20Hz...1KHz Frequency Max value for PTO Max value for PW M PTO supported operation modes Cable length & type Insulation voltage 14 Between channels with internal logic Pulse / direction output CW / CCW output (clock Wise / Counter Clock Wise) m <5, shielded when used as fast outputs < x, shielded when used as standard outputs < x, non-shielded when used as standard outputs V V No 560 AC / 800 DC Modicon M218 logic controller Characteristics M218 CPU compact bases Analog input Characteristics Type of base TM218LDA40DR4PH Number of Analog inputs 2 inputs Range Voltage -10 .. +10 V 0 .. +10 V 1 Current 0 .. 20 mA 4 .. 20 mA Input Impedance Input Value of LSB Ω >1 M ohm 5mV Sampling time Resolution ms 10 ms per channel + 1 scan time 12 bits , including sign Max. error at 25°C Temperature drift Non Linearity Max. input error % FS % FS % FS % FS dB dB m Between channels with internal logic V V f 1% f 0.06% f 0.4% f 2.5% 80 60 İ30 shielded No 560 AC / 800 DC Photo coupler between input and internal circuit f30 VDC f30mA Measuring Precision Common mode Cross talk Cable length & type Insulation voltage Isolation Maximum permanent allowed overload 2 250 ohms ±5% 10 μA 3 4 Analog Output Characteristics TM218LDA40DR2PHN TM218LDA40DR4PHN Type of base Number of Analog outputs 2 outputs Range Voltage -10..+10 V 0..+10 V Current 0..20 mA 4..20 mA >2KΩ <300 KΩ 10 μA Input Impedance Input Value of LSB Ω Stabilization time Resolution ms 10 ms per channel + 1 scan time 12 bits , including sign Max. error at 25°C Temperature drift Non Linearity Output Ripple Max. output error % FS % FS % FS mV % FS %FS %FS dB m f1% f0.06% f0.5% f50 mV f2.5% f1% f1% 60 İ30 shielded Between channels with internal logic V V No 560 AC / 800 DC Photo coupler between input and internal circuit Measuring Precision 6mV Output voltage drop Over shot Cross talk Cable length & type Insulation voltage Isolation Output behavior if input power supply less then Power failed threshold Output protection 5 6 7 8 Turn off protected against short circuit opened circuit detection 9 10 15 Modicon M218 logic controller References M218 CPU compact bases References Nbr. of I/O Digital inputs 16 I/O 9 x 24 VDC Digital outputs Analog inputs Analog outputs Embedded EtherNet port 7 relays 24 I/O 14 x 24 VDC 10 relays 14 x 24 VDC 10 relays Including 4 configurable fast inputs 60 I/O 36 x 24 VDC 0.24 0.55 0.62 TM218LDD24DUPHN 0.57 TM218LDAE24DRHN Modbus TCP Client/server 0.63 TM218LDA40DRN 0.7 2 outputs 0..10V -10 ..10V 0..20mA 4..20mA TM218LDA40DR4PHN 0.77 2 outputs 0..10V -10 ..10V 0..20mA 4..20mA TM218LDA40DR2HN 0.78 12 relays 4 transistors configurable PTO/PWM TM218LDA40DRPHN 0.76 16 transistors TM218LDD40DUPHNB 0.72 12 relays 4 transistors configurable PTO/PWM 2 inputs 0..10V -10 ..10V 0..20mA 4..20mA 24 x 24 VDC 16 relays Including 4 configurable fast inputs 24 x 24 VDC Including 4 configurable fast inputs TM218LDA16DRN TM218LDA24DRHN 40 I/O 24 x 24 VDC 16 relays 24 x 24 VDC Including 4 configurable fast inputs Weight KG TM218LDA24DRN 14 x 24 VDC 10 relays Including 4 configurable 10 transistors fast inputs 24 x 24 VDC Including 4 configurable fast inputs Reference Modbus TM218LDAE40DRPHN 0.77 TCP Client/server 12 relays 4 transistors configurable PTO/PWM TM218LDA60DRN 24 relays 0.82 Accessories Designation TSXPLP101 TCSXCNAMUM3P Removable backup batteries Lithium thionyl chloride type for Modicon TM218L.. Terminal port / USB port Cordset From the mini USB on the Modicon TM218L… to the USB-A port on the PC terminal for programming and updating firmware 16 individual Pack of 10 TSXPLP1 TSXPLP101 TCSXCNAMUM3P Pre-wired PTO cable From PTO outputs on the Modicon TM218L… to the servo drive Remote location of the USB port for M218 To locate the USB port of Modicon TM218L… on panel or enclosure door (Ø 21mm fixing device) HMI ZSUSBB Application loader Transfer From SoMachine to the USB Memory Key, Upload From the Controller to the USB Memory Key, Download From the USB Memory Key to the Controller TM2USBABDEV1 HMI ZSUSBB TM2USBABDEV1 Reference Use 1m 2m 3m TM2PTOCAB10N TM2PTOCAB20N TM2PTOCAB30N Modicon M218 logic controller Dimensions mounting M218 CPU compact bases Dimensions 1 TM218LDA16DRN TM218LDA.24DR.N TM218LDD24DUPHN 2 24V OV COM0 COM1 I3 I5 COM2 I8 I10 I12 I0 I1 I2 I4 I6 I7 I9 I11 I13 PMR 3 I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 BAT MS SL1 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 SL2 SL2 D1 L SL1 D0 shield COM N QO COM1 Q3 COM2 Q6 Q8 COM0 Q1 Q4 Q5 Q7 Q9 Q2 4 5 6 TM218LDA.40DR…N TM218LDD40DUPHNB 190 7.48 87.5 3.45 7 24V OV COM0 COM1 I3 I5 I7 I9 I11 I13 I14 I16 I18 I20 I22 I0 I1 I2 I4 I6 I8 I10 I12 COM2 I15 I17 I19 I21 I23 PMR I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 BAT MS Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10Q11 Q12 Q13Q14 Q15 SL1 8 SL2 SL2 D1 D0 shield COM SL1 L N Q0 COM1 Q3 Q4 Q6 COM3 Q9 Q11 Q12 Q14 COM0 Q1 Q2 COM2 Q5 Q7 Q8 Q10 COM4 Q13 Q15 9 10 17 Dimensions mounting Modicon M218 logic controller M218 CPU compact bases Dimensions TM218LDA60DRN Mounting TM218LDA16DRN TM218LDA.24DR.N TM218LDD24DUPHN 2xØ 4.3 2xØ 0.17 90 3.51 81 3.19 150 5.91 138 5.43 18 Dimensions mounting Modicon M218 logic controller M218 CPU compact bases TM218LDA.40DR…N TM218LDD40DUPHNB 1 2xØ 4.3 2xØ 0.17 180 7.09 90 3.51 81 3.19 2 3 178 7.01 4 TM218LDA60DRN 2xØ 4.3 2xØ 0.17 5 81 3.19 90 3.54 225 8.86 6 213 8.39 7 Installation rules 8 9 Important: v Vertical mounting not possible v Flat mounting not possible. v Avoid placing heat-generating equipment (transformers, power supply, power contactor, etc.) below the controller 10 19 Connections Modicon M218 logic controller M218 CPU compact bases Power supply connection TM218LDA16DRN, TM218LDA.24DR..N TM218LDA.40DR..N, TM218LDA60DRN TM218LDD24DUPHN TM218LDD40DUPHNB Wire length for PE connection must be Lower or equal to 80 mm (1) 2 A, type T Fuse TM218LDA16DRN (b) DC24V (a) NC NC NC (a) (b) Sink inputs ( positive logic) Source inputs ( negative logic) TM218LDA24DRN (b) DC24V (a) (b) 20 (a) Sink inputs ( positive logic) Source inputs ( negative logic) NC NC Modicon M218 logic controller Connections M218 CPU compact bases Connections (continued) 1 Digital Input connection TM218LDA.24DRHN (a) 24V NC 0V (a) (b) NC NC NC NC NC com0 NC NC I1 I3 I0 Ă Ă (b) DC24V com1 I2 I4 2 I6 I5 I8 I7 I9 com2 I11 I10 I13 I12 3 NC Sink inputs ( positive logic) Source inputs ( negative logic) 4 Digital Input connection TM218LDD24DUPHN 5 (a) NC NC NC (a) (b) NC NC NC NC NC com0 NC NC I1 I3 I0 Ă Ă (b) DC24V com1 I2 I4 I6 I5 I8 I7 I9 com2 I11 I10 6 I13 I12 NC Sink inputs ( positive logic) Source inputs ( negative logic) 7 Digital Input connection TM218LDA.40DRN 8 (a) 24V COM0 0V (a) (b) I0 Ă Ă (b) DC24V COM1 I1 I2 I3 I5 I4 I7 I6 I9 I8 I11 I10 I13 I12 9 I14 COM2 I16 I15 I18 I17 I20 I19 I22 I21 I23 Sink inputs ( positive logic) Source inputs ( negative logic) 10 21 Modicon M218 logic controller Connections M218 CPU compact bases Connections (continued) Digital Input connection TM218LDA.40DRN (a) 24V COM0 0V (a) (b) I0 Ă Ă (b) DC24V COM1 I1 I3 I2 I5 I4 I7 I6 I9 I8 I11 I10 I13 I14 I12 COM2 I16 I15 I18 I17 I20 I19 I22 I21 I23 Sink inputs ( positive logic) Source inputs ( negative logic) Digital Input connection TM218LDA.40DR.PHN , TM218LDA40DR2HN 24V NC NC 0V NC NC NC (a) (b) NC com0 NC NC Ă (a) Ă (b) DC24V I1 I0 I3 I2 com1 I4 I6 I5 I8 I7 I10 I9 I12 I11 I14 I13 com2 I15 I17 I16 I19 I18 I21 I20 I23 I22 NC Sink inputs ( positive logic) Source inputs ( negative logic) Digital Input connection TM218LDD40DUPHNB NC NC NC NC NC NC NC (a) (b) 22 NC NC com0 NC I0 Sink inputs ( positive logic) Source inputs ( negative logic) Ă (a) Ă (b) DC24V I1 I3 I2 com1 I4 I5 I6 I8 I7 I10 I9 I12 I11 I14 I13 com2 I15 I16 I17 I19 I18 I21 I20 I23 I22 NC Modicon M218 logic controller Connections M218 CPU compact bases Connections (continued) 1 Digital Input connection TM218LDA60DRN 2 …......... (b) (a) DC24V 24V COM0 0V I0 COM1 I1 I3 I2 I5 I4 I7 I6 I9 I8 I11 I10 I13 I12 3 I15 I14 4 5 (b) (a) DC24V 6 I16 COM2 (a) (b) I17 I18 I19 I20 I21 I22 I23 I24 I25 I26 I27 I28 I29 I30 I31 I32 I33 I34 I35 7 Sink inputs ( positive logic) Source inputs ( negative logic) 8 9 10 23 Modicon M218 logic controller Connections M218 CPU compact bases Connections (continued) Digital Output connection TM218LDA16DRN L N Q0 com1 com0 Q1 L Q3 Q2 Q4 L L com2 L Q6 Q5 L NC L L NC NC (a) Digital Output connection TM218LDA24DRN L N Q0 com1 com0 Q1 L Q3 Q2 Q4 L L com2 L Q6 Q5 L L Q8 Q7 L Q9 L L (a) Q6 Q8 L Digital Output connection TM218LDA.24DRHN L N NC NC Q0 com0 Q1 L (a) com1 Q3 L L Q5 Q4 L L com2 L Q7 L L Q9 L L (a) To improve the life time of the contacts, and protect from potential damages by reverse EMF when using inductive load, it is recommended to connect 噝 a free wheeling diode in parallel to each inductive DC load 噝 a RC snubber in parallel of each inductive AC load L + L - 24 Q2 L N C R Modicon M218 logic controller Connections M218 CPU compact bases Connections (continued) Digital Output connection TM218LDD24DUPHN Vin+ Vin- V0+ 1 Q0 V0- Q2 Q1 V1+ Q3 Q4 V1- Q8 Q6 Q5 Q7 Q9 2 DC24V L L L L L L L L L L (b) 3 (a) (a) (b) Sink inputs ( positive logic) Source inputs ( negative logic) Digital Output connection TM218LDA40DRN L N Q0 COM0 COM1 Q1 4 Q3 Q4 Q2 COM2 Q6 Q5 COM3 Q7 Q9 Q8 Q11 Q12 Q10 COM4 Q14 Q13 Q15 5 L L L L L L L Ă L Ă L Ă Ă L L L L L L L (c) 6 Digital Output connection TM218LDA40DR2HN L N NC NC Q0 com0 Q2 Q1 com1 Q3 Q5 Q4 Q6 com2 com3 Q7 Q9 Q8 Q11 Q12 Q10 com4 7 Q14 Q13 Q15 8 L L L L L L L L Ă L Ă L Ă (c) L Ă L L L L L (c) 9 To improve the life time of the contacts, and protect from potential damages by reverse EMF when using inductive load, it is recommended to connect 噝 a free wheeling diode in parallel to each inductive DC load 噝 a RC snubber in parallel of each inductive AC load L + L - L C R N 10 25 Modicon M218 logic controller Connections M218 CPU compact bases Connections (continued) Digital Output connection TM218LDA.40DR.PHN L N V+ TR0 V- TR2 TR1 com1 TR3 Q5 Q6 Q4 com2 L L L (b) (a) Q8 L L Q9 L Q11 Q12 Q10 com4 L L L Q14 Q13 Ă L Q7 Ă L L Ă DC24V com3 L Q15 L L L Digital Output connection TM218LDD40DUPHNB Vin+ Vin- V0+ Q0 V0- DC24V Q2 Q1 L L V1+ Q3 Q4 V1- L L L Q6 Q5 L L V2+ Q8 Q7 V2- L L Q12 Q10 Q9 L Q11 L L Q14 Q13 L L Q15 L (b) (a) (a) (b) (c) Sink inputs ( positive logic) Source inputs ( negative logic) To improve the life time of the contacts, and protect from potential damages by reverse EMF when using inductive load, it is recommended to connect 噝 a free wheeling diode in parallel to each inductive DC load 噝 a RC snubber in parallel of each inductive AC load L + L - 26 L N C R L (c) Modicon M218 logic controller Connections M218 CPU compact bases Connections (continued) 1 Digital Output connection TM218LDA60DRN L N Q0 COM0 COM1 Q1 Q3 Q4 Q2 COM2 Q6 Q5 COM3 Q7 Q9 Q8 Q11 Q10 2 L L L L L …......... L …......... …......... L L L L 3 L L 4 Q12 Q14 COM4 Q13 COM5 Q17 Q15 Q16 Q20 Q19 Q22 COM6 Q21 Q18 Q23 5 L L L L L L L …......... L …......... (a) L L L L 6 (a) 7 (a) To improve the life time of the contacts and protect from potential damages by reverse EMF when using inductive load, it is recommended to connect • a free wheeling diode in parallel to each inductive DC load • a RC snubber in parallel of each inductive AC load L (b) (c) 8 L + L C R N Source outputs (positive logic) Sink outputs (negative logic) 9 10 27 Modicon M218 logic controller Connections M218 CPU compact bases Connections (continued) Analog Input connection TM218LDA40DR4PHN 0 ..10V -10 .. +10V + 0 ..10V -10 .. +10V + - 0 .. 20 mA 4 .. 20 mA + - 0 .. 20 mA 4 .. 20 mA - + AI0_I AI1_I AI0_I AI1_I AI0_V Acom AI1_V AI0_V Acom AI1_V Analog inputs used for voltage signals Analog inputs used for current signals Analog Output connection TM218LDA40DR2PHN , TM218LDA40DR4PHN Serial links SL1 and SL2 Serial link SL1 : RJ45 connector Voltage/Current preactuator - 1 2 3 4 5 6 7 8 + Voltage/Current preactuator - 24V 0V 28 + Acom AQ0 com0 AQ1 I0 I1 I3 I2 Serial link SL2 : terminal block D1 D0 shield Com NC NC NC D1 D0 NC NC Common Connections Modicon M218 logic controller M218 CPU compact bases Electromagnetic compatibility Principle 1 In order to protect against external interference, cables and cord sets carrying the signals below must be shielded: b Incremental encoders and sensors connected to the fast inputs and used in counter mode (> 100 Hz). b Actuators with PTO/PWM signals connected to the fast outputs for TM218LD...P.N b Sensors and actuators connected to the analog I/O b Serial links 2 The use of shielded cables requires compliance with the following wiring rules: b Shielding 360° connected to earth at both ends of the cables. Metal conduit or ducting can be used for part of the shielding length provided that there is no break in the continuity of the earth connections. b Keep cables carrying signals of different categories as far apart as possible. 3 Installation diagram for Modicon M218 controller 1 Metal plate or metal panel (earthed casing) connected to the device's protective earth (PE) 2 Modicon M218 logic controller 3 Shielding connection clamp TM200 RSRCEMC: Attach and earth the shielding of cables 4 and 8 as close as possible to the controller base: - Strip the shielding (on the clamp) - Attach the cable to the metal support 1 by attaching the clamp to the stripped part of the shielding. 4 5 The shielding must be clamped tightly enough to the metal support to ensure good contact. 4 Shielded cables for connecting the fast outputs to the actuators with PTO/PWM signals 5 Shielded cord set for connecting serial links SL1 and SL2 (cord sets include the earthing lug) 6 Shielded cable for connecting the analog I/O’s 7 Unshielded power supply wires or cable (2 conductors + Earth) 8 Shielded cable for connecting the encoder and sensor signals used on the fast inputs in counter mode 6 Note: These shielding connections do not remove the need to connect the PE protective conductors (green-yellow) to the appropriate terminals on each unit or product . 7 8 9 10 29 Modicon M218 logic controller Connections M218 expansion modules TM2 Expansion Interface 8 discrete inputs 8 discrete outputs Expansion type TM2 Expansion Interface Mixed, 8 DI 8DO Discrete Inputs - 8 x 24 Vdc inputs - 8 relays Power Supply - By the bus Part number TM2DOCKN TM2DMM16DRTN 2 Analog output 4 Analog inputs Discrete Outputs Relay 2 Analog inputs Number of channels 2 2 4 Input type (Digital Resolution) Voltage/Current (12Bits) - Voltage/Current (12Bits) Input range -10... +10 Vdc/0...10 Vdc 0...20 mA/4...20 mA - -10... +10 Vdc/0...10 Vdc 0...20 mA/4...20 mA Output type (Digital Resolution) - Voltage/Current (12Bits) ­ Output range - -10... +10 Vdc/0...10 Vdc 0...20 mA/4...20 mA - By the bus Power Supply By the bus By the bus Part number TM2AMI2HTN TM2AM02HTN 30 TM2AMI4HTN Presentation Modicon M218 logic controller M218 expansion modules Presentation 1 The Modicon M218 benefits from 2 systems of expansion modules. b Their own expansion system , directly connected through soft ribbon cable b Thanks to a simple accessory – extension dock - M218 can connect with the expansions modules TM2 system , shared with Twido controller, M238 controller and XBTGC HMI controller. The two types of expansions can be used together onto a single controller. Thus offering to the user the flexibility of a full system. M218 controller with M218 direct expansion and TM2 expansion interface 2 16 I/O’s controllers TM218LDA16DRN can be expanded with up to 4 expansion modules 24 I/O’s controllers TM218LD..24...N can be expanded with up to 4 expansion modules 40 I/O’s controllers TM218LD..40...N can be expanded with up to 7 expansion modules 60 I/O’s controller TM218LDA60DRN can be expanded with up to 7 expansion modules 3 Offer range b With direct connection to the M218, the following discrete I/O modules and analog modules are available v One mixed discrete input and output module, with 8 channels input and 8 relays output with removable screw connectors v Three analog expansion modules: one module with 2 inputs, one module with 4 inputs and one module with 2 outputs, signal range is 0…10 V, 4…20 mA 4 b With connection through interface, the following discrete I/O modules are available: v Four 24 VDC discrete input modules comprising an 8, 16 and a 32-channel M218 controller Discrete I/O expansion and Analog I/O expansion Interface TM2DOCKN equipped with TM2 expansion module, equipped with either removable screw terminal blocks or HE 10 connector, depending on the model. These modules can be either “sink or source” . v One a 120 V discrete input module, 8 channels, equipped with a removable screw terminal block. v Eight discrete output modules comprising two output modules with 8 and 16 relay outputs, output modules with 8, 16 or 32-channel “sink” or “source” transistor outputs, equipped with either removable screw terminal blocks or HE 10 connector, depending on the model. v Two mixed discrete input and output modules, comprising one 4-channel input/4­ channel relay output module with removable screw terminal block and one 16­ channel input/8-channel relay output module with non-removable spring terminal block. b With connection through interface, the following 10 analog I/O modules are available: v One module with 2 inputs: 0…10 V, 4…20 mA v One module with 2 inputs for type J, K and T thermocouples v One module with 4 inputs: 0…10 V, 0…20 mA, Pt 100/1000 range - 200…600OC, O Ni100/1000 range - 50...150 C v Two modules with 8 temperature probe inputs: Pt100 range - 200…600OC and O Pt1000 range - 50…200 C (with RJ11 connectors or removable screw terminal block) v One module with 8 inputs: 0…10 V, 0…20 mA v One module with 8 inputs: PTC/NTC (1) v One module with 1 output: 0…10 V, 4…20 mA v One module with 2 outputs: f10 V v One mixed module with 2 inputs (0…10 V, 4…20 mA) and 1 output (0…10 V, 4…20 mA) v One mixed module with 2 thermocouple (type J, K and T) or temperature probe inputs and 1 output 0…10 V, 4…20 mA v One mixed module with 4 inputs (0…10 V, 4…20 mA) and 2 outputs (0…10 V, 4…20 mA) Analog extension modules offer a resolution of 10 bits, 11 bits + sign and 12 bits, with connection by removable screw terminal block. An external 24 V c power supply is required for each analog module. 5 6 7 8 9 b With connection through interface, two 60KHz High speed counter module are available. They differ in the way they are connected : v Removable screw terminal block (2 x 16 contacts) v Removable spring terminals. b With connection through interface, one 200K Hz max. PTO module (TWDPTO220DT) are available. 10 (1) With PTC probe, threshold detection inputs (high and low). 31 Modicon M218 logic controller Configuration M218 expansion module Using directly connected expansion The M218 expansion system allows direct connection through soft ribbon cable 16 I/O’s controllers TM218LDA16DRN can be expanded with up to 4 expansion modules 24 I/O’s controllers TM218LD..24...N can be expanded with up to 4 expansion modules 40 I/O’s controllers TM218LD..40...N can be expanded with up to 7 expansion modules 60 I/O’s controller TM218LDA60DRN can be expanded with up to 7 expansion modules M218 controller with a M218 expansion Using expansion with interface M218 can connect with the expansions modules TM2 system , sharedwith Twido controller, M238 controller and XBTGC HMI controller. To do so, the interface TM2DOCKN must be mounted between the controller and the expansions. 16 I/O’s controllers TM218LDA16DRN can be expanded with up to 4 expansion modules 24 I/O’s controllers TM218LD..24...N can be expanded with up to 4 expansion modules 40 I/O’s controllers TM218LD..40...N can be expanded with up to 7 expansion modules 60 I/O’s controller TM218LDA60DRN can be expanded with up to 7 expansion modules Using Mixed types of expansion Zoom on the expansion flat ribbon cable The two types of expansion can be used with a single controller. 2 In this case, the connections rules are as following (from left to right) : M218 expansion system must be first connected directly to the controller The interface is connected to the M218 expansions system, Then the shared expansion are connected to the interface. 7 3 4 1 5 16 I/O’s controllers TM218LDA16DRN can be expanded with up to 4 expansion modules 24 I/O’s controllers TM218LD..24...N can be expanded with up to 4 expansion modules 40 I/O’s controllers TM218LD..40...N can be expanded with up to 7 expansion modules 60 I/O’s controller TM218LDA60DRN can be expanded with up to 7 expansion modules Description 6 1- I/O Led status 2- expansion LED status 3- ribbon cable 4- ribbon cable expansion bus cover 5- transparent terminal protection cover 6- DIN rail clip 7- plate mounting hole 2 1- Hard connection for Twido TM2 expansion 2- ribbon cable 3- DIN rail clip 1 3 32 Modicon M218 logic controller References M218 expansion module References Digital inputs Nbr. of I/O Digital outputs Reference Weight KG 16 I/O 8 x 24 VDC 8 relays TM2DMM16DRTN 1 0.24 Accessorie Designation Use Reference Interface for TM2expansion Connect TM2 expansions TM2DOCKN Weight KG 0.07 2 Digital Inputs Characteristics Type of expansion Number of Discrete inputs Nominal input values 8 Voltage Current Input limit values V mA At stage1 Voltage V At stage 0 Current Voltage Current mA V mA 24dc 7 > 15Vdc , 15…28.8V Input Logic 3.3 4 IEC61131-2 conformity Sensor types wiring Cable length & type m Overvoltage protection V type 1 2 wires < 100 shielded < 50 no shielded up to 30V, limited one hour per day V V 560 AC / 800 DC between groups 560 AC / 800 Dc between channels between channels and internal logic 4 > 2.5 < 5V , 0…5V <1 Sink / Source KΩ ms Input Impedance Digital filtering Isolation 3 TM2DMM16DRTN 5 6 Digital Outputs Characteristics Type of base TM2DMM16DRTN Type of Outputs Number of Relays outputs 8 Voltage Nominal value Range values V V 24DC , 220 AC 5..30DC , 100..250AC Current Max value / point Surge / point Max value / group (4 points) A A A 2 for each point (resistive load) 3A (peak) per point 4A (50% de rating when all the relays outputs are used at 55°C) Frequency Max value Hz 5 without load , 0.1Hz with max. load Mechanical life Loads on relays 8 20,000,000 operations Resistive (e.g: heating element) A inductive with protection device (1) A (e.g: relay, solenoid valve) Insulation voltage 7 Relays Between channels with internal logic V V 2 A at 220VAC, or 2A at 24VDC - minimum electrical life : n x 106 operations - minimum mechanical life : 20 x 106 operations 2A at 220VAC , or 2A at 24VDC - minimum electrical life : n x 106 operations - minimum mechanical life 20 x 106 operations 9 560 AC / 800 DC between groups 1780 AC / 2500 DC 10 33 Modicon M218 logic controller Dimensions mounting M218 expansion module Dimensions TM2DMM16DRTN TM2DOCKN Mounting TM2DMM16RTN TM2DOCKN 34 Connections Modicon M218 logic controller M218 expansion module Connections 1 Digital Input connection TM2DMM16RTN 2 (a) (b) I0 I2 com0 (a) (b) I1 NC I3 I4 Com1 I6 I5 3 I7 Sink inputs ( positive logic) Source inputs ( negative logic) Digital Output connection TM2DMM16RTN Q0 com0 com1 Q1 Q3 4 Q4 Com2 Q2 Q6 Q5 Q7 5 L L L L L L L L (a) 6 (a) To improve the life time of the contacts, and protect from potential damages by reverse EMF when using inductive load, it is recommended to connect • a free wheeling diode in parallel to each inductive DC load • a RC snubber in parallel of each inductive AC load L + L - 7 L C R N 8 9 10 35 Modicon M218 logic controller Characteristics References M218 expansion module References Reference Nbr. of CH Analog inputs Analog outputs Weight KG 2 2AI TM2AMI2HTN 0.25 4 4AI TM2AMI4HTN 0.25 2 2AO TM2AMO2HTN 0.25 Analog Inputs Characteristics Type of expansion TM2AMI2HTN, TM2AMI4HTN Voltage Input Input TYPE Input range Input impedance Connectable I/O terminals Sample duration time Total input system transfer time Input tolerance Current Input single-ended -10... +10 Vdc/0...10 Vdc 0...20 mA/4...20 mA >1 MΩ 250 Ω ± 5% Removable terminal 10 ms per channel + 1 scan time 10 ms + 1 scan time ± 1% of the full scale Maximum deviation at 25°C (77°F) without electromagnetic disturbance Maximum deviation ± 2.5% of the full scale Digital resolution 12 bits, including sign ± 0.06% of the full scale/°C 80 dB 60 dB Temperature drift Common mode characteristics Cross talk Non-linearity Input value of LSB ± 0.4% of full scale Maximum allowed overload (no damages) Protection type 5 mV 10 μΑ ± 30 Vdc (< 5 min) ± 15 Vdc (No damage) ± 30 mA dc Photo coupler between input and internal circuit Incorrect Configuration Voltage to Current Current to Voltage Cable Type Length No permanent damage when the input voltage is ± 12 Vdc No permanent damage when the input current is ± 30 mA Shielded 3 m (9.84 ft) is in compliance with electromagnetic immunity. NOTE: Maximum 30 m shielded cables are used. Analog Outputs Characteristics Type of base TM2AMO2HTN Voltage Output Input range Input impedance Connectable I/O terminals Application load type Setting time Total input system transfer time Input tolerance Maximum deviation at 25 °C (77°F) without electromagnetic disturbance Current Output -10... +10 Vdc/0...10 Vdc 0...20 mA/4...20 mA > 2 kΩ < 300 Ω Removable terminal Resistive load 10 ms 10 ms + 1 scan time ± 1% of the full scale Maximum deviation ± 2.5% of the full scale Digital resolution 12 bits, including sign Temperature drift Output ripple Cross talk Non-linearity Output value of LSB 6 mV Protection type Photo coupler between input and internal circuit Output protection Output behavior if input power supply Is less than the power failed threshold Cable Type Length 36 ± 0.06% of the full scale/°C ± 50 mV 60 dB ± 0.5% of full scale 10 μΑ short circuit protection open circuit detection turn off Shielded 3 m (9.84 ft) is in compliance with electromagnetic immunity. NOTE: Maximum 30 m shielded cables are used. Modicon M218 logic controller Dimensions mounting M218 expansion module Dimensions 1 TM2AM…HTN 2 3 4 5 Mounting TM2AM.HTN 6 7 8 9 10 37 Modicon M218 logic controller Connections M218 expansion module Connections Analog Input connection TM2AMI2HTN 0 ..10V -10 .. +10V + - 0 ..10V -10 .. +10V + AI0_I AI1_I NC 0 .. 20 mA 4 .. 20 mA + - NC AI0_V AI1_V AICOM NC NC 0 .. 20 mA 4 .. 20 mA + AI0_I AI1_I NC NC AI0_V AI1_V AICOM Analog inputs used for voltage signals NC NC NC NC Analog inputs used for current signals Analog lnput connection TM2AMI4HTN 0 ..10V -10 .. +10V + - 0 ..10V -10 .. +10V + AI0_I AI1_I AI0_V AI1_V AICOM 0 ..10V -10 .. +10V + - 0 ..10V -10 .. +10V + 0 .. 20 mA 4 .. 20 mA + - AI2_I AI3_I 0 .. 20 mA 4 .. 20 mA - + AI0_I AI1_I AI0_V AI1_V AICOM AI2_V AI3_V AICOM Analog inputs used for voltage signals 0 .. 20 mA 4 .. 20 mA - + AI2_I AI3_I AI2_V AI3_V AICOM Analog inputs used for current signals Connections Analog Output connection TM2AMO2HTN Voltage/Current preactuator Voltage/Current preactuator - NC NC + AOCOM AQ0 38 0 .. 20 mA 4 .. 20 mA + AQ1 + Modicon M218 logic controller Description M218 application loader Description 4 3 1 2 The TM2USBABDEV1 application loader is an accessory which is designed to simplify updating and duplication of applications on Modicon M218 or M238 Logic Controller without the need for a programming terminal. p For updating: an application generated by SoMachine, stored on a USB memory stick, will be transferred by the application loader to an M218 or M238 controller. p For duplication: an application is transferred from an M218 or M238 controller to the application loader. The application is stored on a USB memory stick, then transferred from the application loader to another M218 or M238 controller. The front panel of the TM2USBABDEV1 application loader features: 1-A USB port (marked PLC) for the connection cable to the mini-B USB port (marked Prg. Port) on the Modicon M218 or M238 logic controller. 2-A USB port (marked key) for the USB memory stick (holding the application). 3-An On/Off button to the start the transfer. 4-Four operation LED indicators (PWR, COM, ERR, STS). 1 2 3 4 5 6 7 8 9 10 39 Selection guide Modicon M218 logic controller TM2 Discrete I/O extension modules Applications Type of extension modules Discrete inputs with removable screw terminal block Compatibility - Modicon M218 logic base controllers - Modicon M238 logic base controllers - Twido compact and modular controllers - Magelis HMI Controller - Modicon OTB I/O distributed Interfaces Number and type 8 c 24 V inputs Connection By removable screw terminal block Inputs Outputs 8 a 120 V inputs 16 c 24 V inputs Voltage range c 20.4...28.8 V a 85...132 V c 20.4...28.8 V Input current 7 mA per channel 7.5 mA per channel 7 mA per channel Input logic Sink/source (1) – Sink/source (1) Commons 1 x 8 channels 1 x 8 channels 1 x 16 channels Response time v Off-on v On-off 4 ms 25 ms 4 ms 4 ms 30 ms 4 ms Output types Voltage range Commons Output current v Per output v Per group of channels Isolation I/O module type Between channels None Between channels and internal logic 500 V rms a for 1 min 1500 V rms a for 1 min 500 V rms a for 1 min TM2 DDI 8DT TM2 DAI 8DT TM2 DDI 16DT (1) Sink input: positive logic, source input: negative logic. 40 Discrete inputs with HE10 connector Discrete I/O with removable screw terminal block Discrete I/O with non-removable spring terminal block 1 - Modicon M218 logic base controllers - Modicon M238 logic base controllers - Twido compact and modular controllers - Magelis HMI Controller - Modicon OTB I/O distributed Interfaces 2 3 16 c 24 V inputs 4 c 24 V inputs/4 relay outputs 16 c 24 V inputs/8 relay outputs By HE10 connector Allows use of the Modicon Telefast ABE 7 pre-wired system By removable screw terminal block By non-removable spring terminal block c 20.4...28.8 V c 20.4...28.8 V 5 mA per channel 7 mA per channel Sink/source (1) Sink/source (1) 1 x 16 channels 32 c 24 V inputs 2 x 16 channels 1 x 4 channels 4 ms 4 ms 4 ms 4 ms 4 5 1 x 16 channels 6 1 N/O contact 7 a 240 V, c 30V 1 x 4 channels 2 x 4 channels 2 A (Ith) 7 A (Ith) None None between input channels, none between output channels Between input group and output groups: 1500 V rms a for 1 min Between output groups: 1500 V rms a for 1 min Between input channels and internal logic: 500 V rms a for 1 min Between output channels and internal logic: 2300 V rms a for 1 min 500 V rms a for 1 min TM2 DDI 16DK 8 TM2 DDI 32DK TM2 DMM 8DRT 9 TM2 DMM 24DRF 10 41 Selection guide (continued) Modicon M218 logic controller TM2 Discrete I/O extension modules Applications Type of extension modules 8/16 outputs with removable screw terminal block Compatibility - Modicon M218 logic base controllers - Modicon M238 logic base controllers - Twido compact and modular controllers - Magelis HMI Controller - Modicon OTB I/O distributed Interfaces Type 8 c 24 V transistor outputs Connection By removable screw terminal block Outputs Isolation Output module type 8 relay outputs Output types Transistor Relay with 1 N/O contact Voltage range c 20.4..28.8 V a 240 V, c 30 V Logic (1) Sink Commons 1 x 8 channels Output current v Per output v Per group of channels 0.3 A max. 3 A at 28.8 V Protection against overload and short-circuit – Between channels None None Between group of channels – 1500 V rms for 1 min Between channels and internal logic 500 V rms a for 1 min 2300 V rms a for 1 min TM2 DDO 8UT Source – 2 x 4 channels 2 x 8 channels 0.5 A max. 4 A at 28.8 V 2 A max. 7 A max. 8 A max. Yes, with automatic reactivation on elimination of the fault – TM2 DDO 8TT TM2 DRA 8RT (1) Source output: positive logic, sink output: negative logic. 42 16 relay outputs TM2 DRA 16RT 1 16/32 outputs with HE 10 connectors - Modicon M218 logic base controllers - Modicon M238 logic base controllers - Twido compact and modular controllers - Magelis HMI Controller - Modicon OTB I/O distributed Interfaces 2 3 16 c 24 V transistor outputs 16 c 24 V transistor outputs 32 c 24 V transistor outputs 32 c 24 V transistor outputs By HE10 connector By HE10 connector Allows use of the Modicon Telefast ABE 7 pre-wired system By HE10 connector By HE10 connector Allows use of the Modicon Telefast ABE 7 pre-wired system 4 5 Transistors c 20.4...28.8 V Sink Source 1 x 16 channels Sink Source 6 2 x 16 channels 0.1 A max. 1 A at 28.8 V 0.4 A max. 2 A at 28.8 V 0.1 A max. 1 A at 28.8 V 0.4 A max. 2 A at 28.8 V – Yes, with automatic reactivation on elimination of the fault – Yes, with automatic reactivation on elimination of the fault TM2 DDO 16TK TM2 DDO 32UK 7 None – 500 V rms a for 1 min 8 TM2 DDO 16UK TM2 DDO 32TK 9 10 43 Modicon M218 logic controller Presentation, description TM2 Discrete I/O extension modules Presentation The offer discrete I/O extension modules includes input modules, output modules and mixed input/output modules. With the 15 I/O modules offered, in addition to the I/O integrated in 24 I/O compact base controllers and modular base controllers, configurations can be adapted to best suit application requirements, so optimising costs. The following discrete I/O modules are available: b Four c 24 V discrete input modules comprising an 8, 16 and a 32-channel module, equipped with either removable screw terminal blocks or HE 10 connector, depending on the model. These modules can be either “sink or source” . b One a 120 V discrete input module, 8 channels, equipped with a removable screw terminal block. b Eight discrete output modules comprising two output modules with 8 and 16 relay outputs, output modules with 8, 16 or 32-channel “sink” or “source” transistor outputs, equipped with either removable screw terminal blocks or HE 10 connector, depending on the model. b Two mixed discrete input and output modules, comprising one 4-channel input/ 4-channel relay output module with removable screw terminal block and one 16-channel input/8-channel relay output module with non-removable spring terminal block. The narrow width of these I/O modules (17.5 mm, 23.5 mm, 29.7 mm or 39.1 mm) makes it possible to build Modicon M238, Twido or Modicon OTB configurations of up to 248 I/O with a minimal overall size of L 364.9 mm x H 90 mm x D 81.3 mm. Discrete I/O extension modules and the analogue I/O modules are connected to the different base controller according to the following rules: b Modicon M218 24 I/O compact base controllers, TM218LDAp24DRpN: 4 modules max. b Modicon M218 40 I/O compact base controllers, TM218LDAp40DppHN: 7 modules max. b Modicon M238 24 I/O compact base controllers, TM238Lpppppp : 7 modules max. b Twido 24 E/S compact base controllers, TWD LCpA 24DRF: 4 modules max. b Twido 40 E/S compact base controllers, TWD LCpp 40DRF: 7 modules max. b Twido 20 E/S modular base controllers, TWD LMDA 20DpK: 4 modules max. b Twido 20 E/S and 40 E/S modular base controllers, TWD LMDA 20DRT/40DpK: 7 modules max. b Magelis HMI Controller, XBT GC1100p: 2 modules max. b Magelis HMI Controller, XBT GC2pp0p: 3 modules max b Modicon OTB Interface 20 E/S, OTB 1p0 DM9LP: 7 modules max. All the discrete I/O modules are electrically isolated with the use of a photocoupler between the internal electronic circuit and the input/output channels. Description Discrete I/O extension modules comprise: 1 An extension connector for electrical connection to the previous module (1). 2 One or two blocks for displaying the channels and module diagnostics. 3 One or two connection components of varying type, depending on the model: b removable screw terminal block (1 or 2) for modules whose reference ends in T, b HE 10 connector (1 or 2) for modules whose reference ends in K, b non-removable spring terminal block for module TM2 DMM 24DRF. 4 Latching mechanism for attachment to the previous module. 4 1 2 3 Module with removable screw terminal block Module with HE 10 connector These modules are mounted on a symmetrical 5 rail. Fixing kit TWD XMT 5 (supplied in lots of 5) allows plate or panel mounting. For modules with removable screw terminal block, the terminal blocks are supplied with the module. The OTB 9ZZ 61JP supply common distribution module (2 isolated groups of 10 terminals) simplifies the wiring of supply commons of sensors or actuators via 2 removable screw terminal blocks. ___________________________________________________________________________ (1) A connector on the right-hand side ensures continuity of the electrical link with the next I/O module. 44 Modicon M218 logic controller Characteristics TM2 Discrete I/O extension modules Characteristics of c input channels Type of modules TM2 DAI 8DT Number of input channels DDI 8DT 8 Nominal input voltage V a 120 V DDI 16DT 16 DDI 16DK DDI 32DK DMM 8DRT 32 4 DMM 24DRF 16 HE 10 connector Spring terminal block 1 x 16 channels c 20.4...28.8 (1) c 24 sink/source Connection Removable screw terminal block Input limit values (at states 0 and 1 garanted) V a c c 20.4...28.8 85…132 V 20.4...28.8 (1) Removable screw term -inal block 1x4 channels c 20.4...28.8 Commons 1 x 8 channels Nominal input current mA 7.5 7 5 7 Input impedance k 11 3,4 4,4 3,4 At state 1 ms 25 4 4 4 At state 0 Between channels Between input groups and output groups Between channels & internal logic All inputs c5V at state 1 c 24 V ms 30 None – 4 4 4 Response time Isolation Max. consumption on internal extension bus V rms V rms mA mA 1500 for 1 min 55 0 1 1 x 16 channels 2 x 16 channels 3 – 1500 for 1 min 500 for 1 min 500 for 1 min 25 40 35 65 25 (2) 20 (2) 2 4 65 (2) 45 (2) 5 (1) Derating temperature curves depends on nominal input voltage. (2) Consumption values are indicated for all mixte inputs/output modules at state 1. 6 7 8 9 10 45 Modicon M218 logic controller Characteristics (continued) TM2 Discrete I/O extension modules Characteristics of transistor output modules Type of modules Number of output channels TM2 DDO 8UT 8 DDO 8TT DDO 16UK 16 DDO 16TK DDO 32UK 32 DDO 32TK Output logic (1) Sink Source Sink Source Sink Source Connection Removable screw terminal HE 10 connector block 1 x 8 channels 1 x 16 channels 2 x 16 channels Commons Nominal output values Output limit values Response time Voltage Current V A 24 0,3 0,5 0,1 0,4 0,1 0,4 Voltage Current per channel Current per common V A A 20.4…28.8 0.36 3 0.6 4 0.12 1 0.48 2 0.12 1 0.48 2 State 0 to state 1 State 1 to state 0 µs µs 300 300 450 450 300 300 450 450 300 300 450 450 mA – 0,1 – 0,1 – 0,1 Leakage current Residual voltage At state 1 V y1 y 0.4 y1 y 0.4 y1 y 0.4 Inductive load L/R ms – y 10 – y 10 – y 10 No Yes No Yes No Yes 8 12 8 9,6 8 9,6 10 40 15 20 20 70 25 40 Internal protection with automatic reactivaton of the outputs against overload and short-circuit Maximum power of filament lamp Isolation Max. consumption on internal extension bus Between channels Between channels & int. logic V rms All outputs c5V mA at state 1 c 24 V mA (1) Source output: positive logic, sink output: negative logic. 46 W None 500 for 1 min 10 20 Modicon M218 logic controller Characteristics (continued) TM2 Discrete I/O extension modules 1 Characteristics of relay output channels Type of modules Number of output channels TM2 DRA 8RT 8 NO contacts Connection DRA 16RT 16 NO contacts DMM 8DRT 4 NO contacts Removable screw terminal block Output currents Current per channel Max. Current per common A A Commons Minimum switching load Non removable spring terminal block 2 (5 max. surge current) 7 8 7 2 x 4 channels 1 x 4 channels mA 0,1 under c 0,1 V m 45 max. 2 x 8 channels DMM 24DRF 8 NO contacts Contact resistance When new Mechanical life time Unload 20 x 106 operations Loads on relay Resistive outputs e.g.: heating element Electric life time : 1 x 105 operations min.: - 2 A at a 240 V - 2 A at c 30 V with 600 operations max./hour Electric life time : 1 x 105 operations min.: - régime inductif AC-15 : a 240 V 1 A, cos ϕ = 0,7 - régime inductif AC-15 : a 240 V 0,5 A, cos ϕ = 0,35 - régime inductif DC-13 : c 24 V 1 A, L/R = 7 ms Use of relay outputs not guaranteed (reduction of life). For this type of application, it is advisable to use the transistor outputs of extension modules TM2 DDO pppp Inductive with protection (1) e.g.: relay, solenoid valve Capacitive e.g.: TeSys U starters, Festo solenoid valves Response time State 0 to state 1 State 1 to state 0 ms ms y 10 y5 Isolation voltage Between channels Between output groups Between input groups and output groups Between channels & internal logic V rms V rms V rms 1500 for 1 min 1500 for 1 min – V rms 2300 for 1 min mA mA 30 40 Max. consumption on internal extension bus All outputs at state 1 c5V c 24 V 2 2 x 4 channels 3 4 5 None 1500 for 1 min 45 75 25 (2) 20 (2) 65 (2) 45 (2) 6 (1) Inductive load fitted with a protection device such as an RC peak limiter or flywheel diode. (2) Consumption values are indicated for all inputs/outputs at state 1. 7 8 9 10 47 References Modicon M218 logic controller TM2 Discrete I/O extension modules References These discrete I/O modules are mounted as standard on symmetrical 5 rails to the right of the Twido base controller. The maximum number of discrete and/or analogue I/O modules which may be mounted depends on the type of base controller: Base Modicon controller M218 type TM218 TM218 LDAp24DRpN LDAp40DRppHN 7 Number of 4 modules Twido compact TWD LCpA LCpA LCpA LCpp 10DRF 16DRF 24DRF 40DRF 0 0 4 7 Twido modular Modicon Magelis HMI TWD M238 Controller LMDA LMDA LMDA TM238 XBT XBT 20DpK 20DRT 40DpK Lpppppp GC 1100p GC 2pp0p 3 4 7 7 7 2 Modicon OTB Interface OTB 1p0 DM9LP 7 Discrete input modules Input voltage c 24 V sink/source Nb of channels 8 16 32 TM2 DDI 8DT TM2 DDI 32DK a 120 V 8 Nb of common Connection points 1 Removable screw terminal block (supplied) 1 Removable screw terminal block (supplied) HE 10 connector 2 HE 10 connector 1 Reference TM2 DDI 8DT Weight kg 0.085 TM2 DDI 16DT 0.100 TM2 DDI 16DK (1) 0.065 TM2 DDI 32DK (1) 0.100 Removable TM2 DAI 8DT screw terminal block (supplied) 0.081 Discrete output modules Type de sortie Transistors c 24 V Nb of channels 8, sink 0.3 A 8, source 0.5 A TM2 DDO 8pT/DRA 8RT TM2 DDO 16 16p pK K Transistors c 24 V Relay 2 A (Ith) a 230 V/c 30 V TM2 DDO 32 32p pK K TM2 DRA 16RT 16RT 16, sink 1 0.1 A 16, source 1 0.4 A 32, sink 1 0.1 A 32, source 1 0.4 A Nb of common Connection Reference points 1 Removable TM2 DDO 8UT screw terminal block (supplied) 1 Removable TM2 DDO 8TT screw terminal block (supplied) 1 1 2 2 8 2 (N/O contact) 16 2 (N/O contact) HE 0 connector HE 0 connector HE 0 connector HE 0 connector Weight kg 0.085 0.085 TM2 DDO 16UK 0.070 TM2 DDO 16TK (1) 0.070 TM2 DDO 32UK 0.105 TM2 DDO 32TK (1) 0.105 Removable TM2 DRA 8RT screw terminal block (supplied) Removable TM2 DRA 16RT screw terminal block (supplied) 0.110 0.145 Discrete mixed input/output modules TM2 DDM 8DR 8DRT T TM2 DDM 24DRF Nb of I/O 8 Nb, type of input 4 I, c 24 V sink/source Nb, type of output 4 O, relay (N/O contact) 2 A (Ith) Nb of common Connection Reference points TM2 DMM 8DRT Inputs: Removable screw terminal 1 common block (supplied) Outputs: 1 common 24 16 I, c 24 V sink/source 8 O, relay (N/O contact) 2 A (Ith) Inputs: 1 common Outputs: 2 commons Non-removable TM2 DMM 24DRF spring terminal block (1) Module that allows use of the Modicon Telefast ABE 7 pre-wired system. 48 Weight kg 0.095 0.140 References (continued) Modicon M218 logic controller TM2 Discrete I/O extension modules 1 References Separate components Description OTB 9ZZ 61JP Application Reference Fixing kit Sold in lots of 5 Commun distribution module For plate or panel mounting of the discrete modules. For distribution of supply commons. 8 A max. Connection on 2 removable screw terminal blocks TWD XMT 5 Modicon Telefast ABE 7 pre-wired system Connection sub-bases I/O connection sub-bases Pre-wired solutions Cables and accessories See page 78 Number of ways Reference Description HE 10 female connectors 20 Sold in lots of 5 26 Weight kg 0.065 OTB 9ZZ 61JP 0.100 2 TWD FCN 2K20 TWD FCN 2K26 – Weight kg – – 4 Pre-formed cables for discrete I/O modules with HE 10 connectors Description Pre-formed cables 1 pre-formed cable: one end fitted with HE 10 connector, one end with free wires For use with Twido I/O extensions TM2 DDI 16DK/32DK TM2 DDO 16pK/32pK 3 Gauge C.s.a. AWG 22 0.035 mm2 AWG 22 0.035 mm2 Cable length 3m Reference TWD FCW 30K Weight kg 0.405 5m TWD FCW 50K 0.670 Jauge Section AWG 28 0.080 mm2 AWG 28 0.080 mm2 AWG 28 0.080 mm2 Longueur Reference cordon 1m ABF TE20EP100 5 Pre-formed connecting cables(1) Description Association Discrete input Inputs pre-formed cables, TM2 DDI 1 pre-formed cable: 16DK/32DK one end with 20-way HE 10 connector on TM2 side, one end with 20-way HE 10 connector on sensor side Discrete output Outputs pre-formed cables TM2 DDO 1 pre-formed cable: 16TK/32TK one end with 20-way HE 10 connector on TM2 side, one end with 20-way HE 10 connector on preactuator side Weight kg 0,080 2m ABF TE20EP200 0.140 3m ABF TE20EP300 0.210 1m AWG 28 0.080 mm2 AWG 28 2m 0.080 mm2 AWG 28 3m 0.080 mm2 ABF TE20SP100 0,080 ABF TE20SP200 0.140 ABF TE20SP300 0.210 6 7 8 (1) Cables strictly for applications other than use of Modicon Telefast ABE 7 sub-bases with Twido controllers. 9 10 49 Modicon M218 logic controller Dimensions, Connections TM2 Discrete I/O extension modules Dimensions Discrete I/O modules c 14,6 14,6 11,3 11,3 16,6 11,3 11,3 14,6 14,6 1,0 OTB 9ZZ 61JP a 23,5 c 14,6 Connections ABF TP26MPp00 (1) HE 10 26-way A HE 10 20-way B HE 10 20-way C c 3,8 70 a 90 a 23,5 23,5 17,6 29,7 23,5 17,6 29,7 23,5 23,5 39,1 4,5 TM2 DDI 8DT/DAI 8DT DDI 16DT DDI 16DK DDI 32DK DDO 8UT/8TT DDO 16UK/16TK DDO 32UK/32TK DRA 8RT/16RT DMM 8DRT DMM 24DRF ABF TE20EPp00 (1) ABF TE20SPp00 (1) HE 10 20-way A HE 10 20-way A HE 10 20-way B HE 10 20-way B Twido side Sensor side Preactuator side TM2 side Sensor side TM2 side Preactuator side 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 – 20 – 12 – 11 – 10 – 9 – 8 – 7 – 6 – 5 – 4 – 3 – 2 – 1 18 – 20 – 17 – 19 – – – 8 – 7 – 6 – 5 – 4 – 3 – 2 – 1 – 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 – – 18 20 16 8 15 7 14 6 13 5 12 4 11 3 10 2 9 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 18 20 19 17 16 8 15 7 14 6 13 5 12 4 11 3 10 2 9 1 (1) Cordsets do not be associated with a Modicon Telefast ABE 7 bases. For Modicon Telefast ABE 7 bases association, see page 75. OTB 9ZZ 61JP Exemples of connection: input module TM2 DDI 8DT with distribution module of supply commons OTB 9ZZ 61JP OTB 9ZZ 61JP TM2 DDI 8DT OTB 9ZZ 61JP TM2 DDI 8DT (group 0) (sink inputs, positive logic) 50 TM2 DDI 8DT TM2 DDI 8DT C0 0 I0 I0 C0 0 0 0 C1 1 I1 I1 C1 1 1 1 C2 2 I2 I2 C2 2 2 2 C3 3 I3 I3 C3 3 3 3 C4 4 I4 I4 C4 4 4 4 C5 5 I5 I5 C5 5 5 5 C6 6 I6 I6 C6 6 6 6 C7 7 I7 I7 C7 7 7 7 C8 COM C8 COM COM COM C9 COM C9 COM COM COM . Internal link of the OTB 9ZZ 61JP module Modicon M218 logic controller Connections (continued), curves TM2 Discrete I/O extension modules 1 Connections Input modules TM2 DDI 8DT (c 24 V) 0 I0 1 I1 2 I2 3 I3 TM2 DAI 8DT (a 120 V) 0 1 2 3 TM2 DDI 16DK (c 24 V) I0 I1 I2 I3 COM NC 20 I0 I8 19 18 I1 I9 17 16 I2 I10 15 14 I3 I11 13 12 I4 I12 11 2 4 I4 5 I5 4 I4 10 I5 I13 9 6 I6 5 I5 8 I6 I14 7 7 I7 6 I6 6 I7 5 COM 7 I7 I15 I15 COM COM 3 (a) NC 1 (b) (a) COM COM (a) 4 (b) 2 NC 3 (b) TM2 DDI 16DT (c 24 V) 0 I0 1 I1 2 I2 3 I3 4 I4 5 I5 6 I6 7 I7 TM2 DDI 32DK (c 24 V) COM COM 8 I8 9 I9 I10 11 I11 13 19 I9 17 16 I2 I10 15 14 I3 I11 13 12 I4 I12 11 10 I5 I13 9 8 I6 I14 7 6 I7 I15 5 3 (a) NC 1 (b) (a) 4 (b) 2 I12 I13 14 I14 15 I15 COM0 NC COM (b) CN2 4 I24 19 18 I17 I25 17 16 I18 I26 15 14 I19 I27 13 12 I20 I28 11 10 I21 I29 9 8 I22 I30 7 6 5 3 (a) NC 1 (b) (a) 4 I23 I31 COM1 (b) 2 NC COM (a) I8 18 I1 20 I16 10 12 CN1 20 I0 5 6 7 (a) Sink input (positive logic). (b) Source input (negative logic). COM or COMp internal links. 8 Temperature derating curves of input modules TM2 DDI 16DK/32DK 30 28,8 V 26,4 V 2 20 1 10 0 Input voltage (V) Input voltage (V) TM2 DDI 16DT 28,8 V 26,4 V 30 24 22,8 V 2 20 9 1 10 20 40 60 80 100 0 20 % of inputs at state 1 1 Input voltage at 45 °C 2 Input voltage at 55 °C 40 60 80 100 % of inputs at state 1 1 Input voltage at 30 °C 2 Input voltage at 55 °C 10 51 Modicon M218 logic controller Connections (continued) TM2 Discrete I/O extension modules Connections(continued) Transistor output modules TM2 DDO 8UT TM2 DDO 8TT Fu Q0 Q0 0 L Q0 0 L Q1 Q1 1 L Q1 1 L Q2 Q2 2 L Q2 2 L Q3 Q3 3 L Q3 3 L Q4 Q4 4 L Q4 4 L Q5 Q5 5 L Q5 5 L Q6 Q6 6 L Q6 6 L Q7 Q7 7 L Q7 7 L COM (–) COM (+) Fu PS +V TM2 DDO 16UK Fu PS: 4 A delayed fuse Fu L 20 Q0 Q8 19 L L 19 L 18 Q1 Q9 17 L L 20 Q0 18 Q1 Q8 L Q9 17 L L 16 Q2 Q10 15 L L 16 Q2 Q10 15 L L 14 Q3 Q11 13 L L 14 Q3 Q11 13 L L 12 Q4 Q12 11 L L 12 Q4 Q12 11 Q12 L L 10 Q5 Q13 9 L L 10 Q5 Q13 Q13 9 L L 8 Q6 Q14 7 L L 8 Q6 Q14 Q14 7 L L 6 Q7 Q15 COM (–) 5 L L 6 Q7 Q15 Q15 COM0 (+) (+) 5 L 4 Fu PS +V 2 Fu: 0.1 A fast-blow fuse 3 4 Fu PS 1 Fu PS: 1 A delayed fuse TM2 DDO 32UK Fu PS –V 2 3 1 Fu PS Fu CN1 CN1 L 20 Q0 Q8 19 L L 20 Q0 Q8 19 L L 18 Q1 Q9 17 L L 18 Q1 Q9 17 L L 16 Q2 Q10 15 L L 16 Q2 Q10 15 L L 14 Q3 Q11 13 L L 14 Q3 Q11 13 L L 12 Q4 Q12 11 L L 12 Q4 Q12 11 L L 10 Q5 Q13 9 L L 10 Q5 Q13 9 L L 8 Q6 Q14 7 L L 8 Q6 Q14 7 L L 6 Q7 Q15 COM0 (–) 5 L L 6 Q7 Q15 COM0 (+) 5 L 4 Fu PS + V0 2 Fu 3 4 Fu PS 1 Fu PS 2 – V0 Fu CN2 3 1 Fu PS L 20 Q16 Q24 19 L L 20 Q16 CN2 Q24 19 L L 18 Q17 Q25 17 L L 18 Q17 Q25 17 L L 16 Q18 Q26 15 L L 16 Q18 Q26 15 L L 14 Q19 Q27 13 L L 14 Q19 Q27 13 L L 12 Q20 Q28 11 L L 12 Q20 Q28 11 L L 10 Q21 Q29 9 L L 10 Q21 Q29 9 L L 8 Q22 Q30 7 L L 8 Q22 Q30 7 L L 6 Q23 Q31 COM1 (–) 5 L L 6 Q23 Q31 COM1 (+) 5 L 4 2 Fu PS: 2 A delayed fuse TM2 DDO 32TK Fu + V1 Fu: 0.1 A fast-blow fuse 3 1 Fu PS Fu PS: 1 A delayed fuse COMp (-), COMp (+), + Vp or - Vp internal links. 52 –V TM2 DDO 16TK Fu Fu PS Fu PS Fu: 0.3 A fast-blow fuse Fu PS: 4 A delayed fuse 4 Fu PS 2 – V1 3 1 Fu PS Fu PS: 2 A delayed fuse Modicon M218 logic controller Connections (continued), curves (continued) TM2 Discrete I/O extension modules 1 Connections(continued) Relay output modules TM2 DRA 8RT TM2 DRA 16RT (1) Q0 0 Q0 L Q1 1 Q1 L Q2 2 Q2 L Q3 3 Q3 L (1) Fu Fu PS COM0 (d) NC (1) (c) Fu Q0 0 L Q1 1 L Q2 2 L Q3 3 L Q4 4 L Q5 5 L Q6 6 L Q7 7 L Q4 4 Q4 L Q5 5 Q5 L Q6 6 L COM0 Q7 7 L COM0 Fu PS Fu (1) COM1 (d) 8 L Q9 9 L Q10 10 L Q11 11 L Q12 12 L Q13 13 L Q14 14 L Q15 15 L Q8 (c) Fu PS: 8 A delayed fuse 2 Fu PS (d) Fu 3 (c) Fu PS 4 COM1 COM1 (d) Fu PS: 8 A delayed fuse (c) 5 (1) L inductive load: must be equipped with a protection device such as an RC peak limiter or flywheel diode. (c) Sink output (negative logic). (d) Source output (positive logic). COMp internal links. Input/output mixed modules TM2 DMM 8DRT TM2 DMM 24DRF (1) 0 I0 0 I0 Q0 0 L 1 I1 1 I1 Q1 1 L 2 I2 2 I2 Q2 2 L 3 I3 3 I3 Q3 3 L COM0 4 I4 (a) NC (b) Q0 0 L Q1 1 L Q2 2 Q3 3 5…11 Fu NC I5…I11 (d) (c) (1) 12 I12 Q4 4 13 I13 Q5 5 L L 14 I14 Q6 6 L L 15 I15 Q7 7 L (1) COM1 (d) (a) (c) Fu PS: 8 A delayed fuse COM0 Fu PS COM1 L Fu PS 6 Fu 7 Fu Fu PS COM2 (d) (c) (b) Fu PS: 8 A delayed fuse 8 (1) L inductive load: must be equipped with a protection device such as an RC peak limiter or flywheel diode. (a) Sink input (positive logic). (b) Source input (negative logic). (c) Sink output (negative logic). (d) Source output (positive logic). Temperature derating curves of mixed input/output modules (continued) 9 Input voltage (V) TM2 DMM 24DRF 30 28,8 V 26,4 V 1 Input voltage at 45 °C 2 Input voltage at 55 °C 2 20 1 10 0 20 40 60 80 10 100 % of inputs at state 1 53 Selection guide Modicon M218 logic controller TM2 Analog I/O extension modules Applications Type of extension modules Analog inputs Compatibility - Modicon M218 logic base controllers - Modicon M238 logic base controllers - Twido compact and modular controllers - Magelis HMI controller - Modicon OTB I/O distributed Interfaces Type 2 inputs Nature Voltage/current Connection Removable screw terminal block Inputs Outputs Thermocouple inputs Range 0...10 V 4...20 mA (non differential) Thermocouple type J, K and T (differential) Resolution 12 bits (4096 points) 12 bits (4096 points) Acquisition period 10 ms per channel + 1 controller cycle time 200 ms per channel + 1 controller cycle time 4 inputs 8 inputs Voltage/current Temperature probe Voltage/current 0...10 V p 0...20 mA p Temperature probe 2, 3 or 4-wire Pt100/1000 b : - 200…600°C Ni 100/1000 b : - 50…150°C (non differential) 12 bits (4096 points) 0...10 V 0...20 mA (non differential) 160 ms per channel p 320 ms per channel b + 1 controller cycle time 10 bits (1024 points) 160 ms per channel + 1 controller cycle time Range Resolution Transfer time External suplly Nominal voltage Limit values c 24 V c 20.4…28.8 V Isolation Between channels Non isolated Between channels and sensor supply Between channels and internal logic a 500 V rms Analog I/O module type 54 Non isolated a 500 V rms a 2500 V rms a 2500 V rms TM2 AMI 2HT TM2 AMI 2LT TM2 AMI 4LT TM2 AMI 8HT Analog inputs (continued) Analog outputs Analog I/O 1 - Modicon M218 logic base controllers - Modicon M238 logic base controllers - Twido compact and modular controllers - Magelis HMI controller - Modicon OTB I/O distributed Interfaces 2 3 (2) 8 inputs 1 output 2 outputs 2 inputs/1 output Temperature probe inputs Voltage/current Voltage Voltage/current Removable screw terminal block Removable screw terminal block and RJ11 connectors Removable screw terminal block NTC probe (non diffe­ rential) Temperature probe 2 or 3-wire Pt100: - 200…600°C Pt1000 :- 50…200°C (non differential) 0...10 V 4...20 mA (non differential) 12 bits (4096 points) 12 bits or 11 bits + sign (4096 points) 12 bits (4096 points) 320 ms per channel (1280 ms maxi.) + 1 controller cycle time 10 ms per channel + 1 controller cycle time 64 ms per channel + 1 controller cycle time PTC probe d Threshold detection (high and low) (non dif.) 10 bits 1 < range (1024 pts) 2 = range 4 > range 160 ms per channel + 1 controller cycle time c 24 V c 20.4…28.8 V 4 inputs/2 outputs 4 Thermocouple/ Voltage/current temperature probe inputs Voltage/current output 5 Thermocouple type J, K and T Temperature probe 2 or 3-wire Pt100: - 100…500°C (non differential) 50 ms per channel + 1 controller cycle time 0...10 V 4...20 mA ± 10 V 0...10 V 4...20 mA 12 bits (4096 points) 11 bits (2048 points) + sign 12 bits (4096 points) 10 ms + 1 controller cycle time 2 ms + 1 controller cycle time 20 ms + 1 controller cycle time 0...10 V 4...20 mA (non differential) 6 7 8 c 19.2…30 V c 24 V c 19.2…30 V a 500 V rms a 500 V rms Non isolated a 500 V rms a 800 V rms a 500 V rms a 2500 V rms a 500 V rms a 1500 V rms TM2 AMO 1HT TM2 AVO 2HT TM2 AMM 3HT 9 Non isolated Non isolated a 2500 V rms TM2 ARI 8HT TM2 ARI 8LT (1) TM2 ARI 8LRJ (2) TM2 ALM 3LT TM2 AMM 6HT 10 (1) Connection by a removable screw terminal block. (2) Connection by a RJ11 connector. 55 Presentation, description Modicon M218 logic controller TM2 Analog I/O extension modules Presentation Analog I/O extension modules enable the acquisition of various analog values encountered in industrial applications. Analog output modules are used to control the preactuators in devices such as variable speed drives, valves and applications that require process control. The output current or voltage is proportional to the numerical value defined by the user program. When the controller stops, the outputs can be configured with fallback (reset to the lowest scale value or hold the last value received). This function, when set to ‘hold’, is useful when debugging the application or when a fault occurs, to ensure that the process being controlled is not disturbed. The following 10 analog I/O modules are available: b One module with 2 inputs: 0…10 V, 4…20 mA b One module with 2 inputs for type J, K and T thermocouples b One module with 4 inputs: 0…10 V, 0…20 mA, Pt 100/1000 range - 200…600°C, Ni100/1000 range - 50...150°C b Two modules with 8 temperature probe inputs: Pt100 range - 200…600°C and Pt1000 range - 50…200°C (with RJ11 connectors or removable screw terminal block) b One module with 8 inputs: 0…10 V, 0…20 mA b One module with 8 inputs: PTC/NTC (1) b One module with 1 output: 0…10 V, 4…20 mA b One module with 2 outputs: ± 10 V b One mixed module with 2 inputs (0…10 V, 4…20 mA) and 1 output (0…10 V, 4…20 mA) b One mixed module with 2 thermocouple (type J, K and T) or temperature probe inputs and 1 output 0…10 V, 4…20 mA b One mixed module with 4 inputs (0…10 V, 4…20 mA) and 2 outputs (0…10 V, 4…20 mA) Analog extension modules offer a resolution of 10 bits, 11 bits + sign and 12 bits, with connection by removable screw terminal block. An external 24 V c power supply is required for each analog module. 4 1 2 Discrete I/O extension modules and analog I/O modules are connected to the different base controllers according to the following rules: b Modicon M218 24 I/O compact base controllers, TM218LDAp24DRpN: 4 modules max. b Modicon M218 40 I/O compact base controllers, TM218LDAp40DppHN: 7 modules max. b Modicon M238 24 I/O compact base controllers, TM238 Lpppppp: 7 modules max. b Twido 24 I/O compact base controllers, TWD LCpA 24DRF: 4 modules max. b Twido 40 I/O compact base controllers, TWD LCpp 40DRF: 7 modules max. b Twido 20 I/O modular base controllers, TWD LMDA 20DpK: 4 modules max. b Twido 20 I/O and 40 I/O modular base controllers, TWD LMDA 20DRT/40DpK: 7 modules max. b Magelis HMI Controller, XBT GC1100p: 2 modules max. b Magelis HMI Controller, XBT GC2pp0p: 3 modules max. b Modicon OTB Interface 20 I/O, OTB 1p0 DM9LP: 7 modules max. All analog I/O modules are electrically isolated with the use of a photocoupler between the internal electronic circuit and the input/output channels. Description 3 1 4 2 5 8 6 7 56 Analog I/O modules comprise: 1 An extension connector for electrical connection to the adjacent module (2) 2 A PWR display block 3 One (or two, depending on model) removable screw terminal block(s) for connecting the 24 V c external power supply, the sensors and the preactuators 4 A latching mechanism for attachment to the adjacent module For modules with 8 temperature probe inputs: 5 8 RJ11 connectors. A version of this module is available with 2 removable screw terminal blocks (2 x 13 terminals) 6 A screw terminal for connecting the functional ground (FG) 7 A removable screw terminal block for connecting the 24 V c power supply The TM2 XMTGB ground connection plate 8 simplifies connection of the analog sensor and actuator cable shielding. This shielding must be connected to the device’s functional ground (FG). These modules are mounted on a symmetrical 5 rail. Mounting kit TWD XMT 5 (supplied in lots of 5) can be used for plate or panel mounting. ___________________________________________________________________________ (1) With PTC probe, threshold detection inputs (high and low). (2) A connector on the right-hand side panel ensures continuity of the electrical link with the adjacent I/O module. Modicon M218 logic controller Characteristics TM2 Analog I/O extension modules Characteristics of 2 and 4-channel analog input modules Module type Number of channels Range TM2 AMI 2HT 2 high-level inputs Voltage Current TM2 AMI 2LT 2 low-level inputs Thermocouple TM2 AMI 4LT 4 inputs Voltage Current 0…10 V Type J: - 200…760° Type K: - 270…1370°C Type T: - 270…400°C No isolation between the input channels Differential 12 bits Type J: 0.3°C Type K: 0.325°C Type T:0.1°C 0…10 V 4…20 mA 0…20 mA Temperature probe Pt100/1000: - 200… 600°C Ni100/1000: - 50…150°C Type Resolution LSB value Non-differential 12 bits 2.5 mV 4.8 μA Connection Sensor cabling Permissible continuous overload Input impedance Maximum sampling duration Acquisition period Removable screw terminal block Shielded cable (shielding to be connected to the TM2 XMTGB ground connection plate) 13 V c 40 mA ± 7.5 V c 40 mA 13 V – 10Ω 1 MΩ min. 10 KΩ 470Ω > 10 kΩ 1 MΩ min. Measuring precision Crosstalk Dielectric strength ms ms 10 10 per channel + 1 controller cycle time Max. error at 25°C Temperature coefficient Repeat accuracy after stabilization time Nonlinearity Total error % FS % FS/°C % FS % FS % FS Between channels Between channels and external supply Between channels and internal logic V rms V rms ± 0.2 0.2 ± 5°C (1) ± 0.006 ± 0.006 ± 0.5 ± 0.5 ± 0.2 ± 0.2 ±1 ±1 2 low significance bits max. Non-isolated 500 a 500 a 2500 a Photocoupler between the input and the internal circuit Nominal voltage 24 c; Limit values: 20.4…28.8 c (ripple included) 50 60 50 40 30 60 Isolation External supply Consumption Internal 5 V c supply External 24 V c supply V mA mA 200 200 per channel + 1 controller cycle time Non-differential 12 bits 2.5 mV 4.8 μA 1 0.15 °K 3 160 320 per channel 160 per channel + 1 controller cycle time ± 0.2 ± 0.4 ± 0.009 ± 0.004 ± 0.1 ± 0.02 ± 0.5 1 low significance bit max. Non-isolated Non-isolated 2500 a Characteristics of 8-channel analog input modules Module type Number of channels TM2 ARI 8HT TM2 AMI 8HT 8 inputs 8 inputs Temperature Current Voltage NTC probe, PTC probe, 0…20 mA 0…10 V 100Ω < R < 10 kΩ Non-differential 10 bits with NTC (2) 10 bits – 19.5 μA 9.7 mV Removable screw terminal block Range Type Resolution LSB value Connection Sensors External supply Sensor cabling Permissible continuous overload Input impedance Maximum sampling duration Acquisition period ms ms Measuring precision % FS % FS Crosstalk Dielectric strength Max. error at 25°C Temperature coefficient Repeat accuracy after stabilization time Nonlinearity Total error Between channels Between channels and external supply Between channels and internal logic Isolation External supply % FS V rms V rms 2 4 5 6 TM2 ARI 8LRJ/8LT 8 inputs (2 groups of 4 inputs) Temperature probe Pt100: - 200…600°C Pt1000: - 50…200°C 12 bits 0.2°C (Pt 100), 0.06°C (Pt 1000) TM2 ARI 8LRJ, RJ11 connectors TM2 ARI 8LT, removable screw terminal blocks Removable screw terminal block Removable screw terminal block Shielded cable (shielding to be connected to the TM2 XMTGB ground connection plate) – 40 mA 13 V – 470Ω > 10 kΩ > 10 kΩ >1 MΩ 160 160 per channel + 1 controller cycle time 320 per group of channels (channels 0…3 and channels 4…7) or 1280 max. + 1 controller cycle time ± 0.2 ± 0.5 (Pt 100), ± 0.3 (Pt 1000) ± 0.01 ± 0.01 ± 0.4% FS ± 0.1°C ± 0.002 – ± 1% FS 4°C (Pt 100), 1°C (Pt 1000) 1 low significance bit max. – Non-isolated Non-isolated Non-isolated 500 a 2500 a 2500 a Photocoupler between the input and the internal circuit 24 c 24 c 20.4…28.8 c (ripple included) 19.2…30 c (ripple included) 60 90 45 140 max. Nominal voltage V Limit values V Consumption Internal 5 V c supply mA mA External 24 V c supply (1) ± 5°C: Precision of cold junction compensation (2) With PTC probe, 2 threshold detection ( 1: value y low threshold, 2: value included between low and high threshold, 4: value u high threshold) 7 8 9 10 57 Modicon M218 logic controller Characteristics (continued) TM2 Analog I/O extension modules Characteristics of 3 and 6-channel analog input/output modules Analog inputs Module type Number of channels TM2 AMM 3HT 2 high-level inputs Voltage Current TM2 AMM 6HT 4 high-level inputs Voltage Current TM2 ALM 3LT 2 low-level inputs Thermocouple Range 0…10 V 0…10 V Type: - J: 0…1200°C - K: 0…1300°C - T: 0…400°C Non-isolation between input channels Type Resolution LSB value Permissible continuous overload Input impedance Maximum sampling duration Acquisition period Non-differential 12 bits 4.8 μA 2.5 mV Measuring precision Max. error at 25°C Temperature coefficient Repeat accuracy after stabilization time Nonlinearity Total error 13 V c 1 MΩ min. ms ms 4…20 mA 40 mA 10Ω min. 10 60 + 1 controller cycle time % FS ± 0.2 % FS/°C ± 0.006 % FS ± 0.5 % FS % FS Crosstalk Isolation 4…20 mA Non-differential 2.5 mV 13 V c 1MΩ min. 4 μA 40 mA 250Ω max. 16 16 per channel, configurable software + 1 controller cycle time ± 0.5 ± 0.015 ± 0.5 Temperature probe 3-wire Pt probe: - 100…500°C Non-differential 0.1°C – 1 MΩmin. 0.15°C 60 60 + 1 controller cycle time 20 80 + 1 controller cycle time 0.2 ± 4°C max. (1) ± 0.006 ± 0.5 ± 0.2 ± 0.2 ± 0.4 ± 0.2 ±1 ±1 ±1 2 low significance bits max. Photocoupler between the inputs and the internal circuit Analog outputs Module type Number of channels Range Resolution LSB value Load Stabilization time Recovery time External supply Measuring precision Type Impedance Max. error at 25°C Temperature coefficient Repeat accuracy after stabilization time Output error Nonlinearity Output ripple Total error TM2 AMM 3HT TM2 AMM 6HT TM2 ALM 3LT 1 output 2 outputs 1 output Voltage Current Voltage Current Voltage 0…10 V 4…20 mA 0…10 V 4…20 mA 0…10 V 12 bits 4.8μA 4μA 2.5 mV 2.5 mV 2.5 mV Resistive Ω 2000 min. 300 max. 2000 min. 300 max. 2000 min. ms 20 ms 20 + 1 controller cycle time V Nominal voltage: 24 c; Limit values: 20.4…28.8 c (ripple included) % FS ± 0.2 ± 0.9 ± 0.2 % FS/°C ± 0.015 ± 0.02 ± 0.015 % FS ± 0.5 ±1 ± 0.5 % FS % FS % FS Isolation ±1 ± 0.2 ± 0.5 1 low significance bit max. ±1 ± 1.5 Current 4…20 mA 4.8μA 300 max. ± 0.2 ±1 Photocoupler between the inputs and the internal circuit Analog I/O common Module type Connection Sensor and preactuator cabling Dielectric Between input channels strength Between input and output channels Between channels and external supply Between channels and internal logic External supply Nominal voltage Limit values Module consumption Internal 5 V c supply External 24 V c supply TM2 AMM 3HT V rms V rms V rms V mA mA TM2 AMM 6HT (1) ± 4°C: Precision of cold junction compensation 58 TM2 ALM 3LT Removable screw terminal block Shielded cable (shielding to be connected to the TM2 XMTGB ground connection plate) Non-isolated 500 a 800 a 500 a 500 a 800 a 500 a 500 a 1500 a 500 a 24 c 19.2…30 c (ripple included) 50 60 50 50 80 50 Modicon M218 logic controller Characteristics (continued) TM2 Analog I/O extension modules 1 Characteristics of 1 and 2-channel analog output modules Module type Number of channels Range Resolution TM2 AMO 1HT 1 output Voltage 0…10 V 12 bits LSB value 2.5 mV Connection Cabling Removable screw terminal block Twisted shield cable, shield to connect to the ground connection plate mounting TM2 XMTGB Load Type Impedance Current 4…20 mA 4.8 μA Stabilization time Ω ms Resistive 2000 min. 10 Recovery time ms 10 + 1 controller cycle time Measuring precision Dielectric strength Max. error at 25°C Temperature coefficient Repeat accuracy after stabilization time Nonlinearity Output ripple Total error Module consumption % FS ± 0.2 % FS/°C ± 0.015 % FS ± 0.5 % FS 2 ± 9.8 mV 3000 min. 2 3 2 + 1 controller cycle time ± 0.5 ± 0.01 ± 0.1 % FS ± 0.2 1 low significance bit max. ±1 V rms V rms – 500 a 500 a Nominal voltage Limit values V V Photocoupler between the outputs and the internal circuit 24 c 19.2…30 c (ripple included) Internal 5 V c supply External 24 V c supply mA mA 50 40 Between channels Between channel(s) and external supply Between channel(s) and internal logic Isolation External supply 300 max. TM2 AVO 2HT 2 outputs Voltage ±10 V 11 bits + sign 4 Non-isolated Non-isolated 2500 a 5 60 60 6 7 8 9 10 59 Modicon M218 logic controller References TM2 Analog I/O extension modules References These analog I/O extension modules are mounted on symmetrical 5 rails to the right of base controller below. The maximum number of I/O and/or analog modules which may be mounted depends on the type of base controller: Base controller type Number of modules Modicon M218 TM218 TM218 LDAp24DRpN LDAp40DRppHN 4 7 Twido compact TWD LCpA LCpA LCpA LCpp 10DRF 16DRF 24DRF 40DRF 0 0 4 7 Twido modular Modicon Magelis HMI TWD M238 Controller LMDA LMDA LMDA TM238 XBT XBT 20DpK 20DRT 40DpK Lpppppp GC 1100p GC 2pp0p 7 7 2 3 4 7 Modicon OTB Interface OTB 1p0 DM9LP 7 Analog input modules Channel type Output range Resolution Connection by Reference – 12 bits Thermocouple – K, J, T 12 bits 4 inputs 0…10 V 0…20 mA Temperature – 12 bits Removable TM2 AMI 2HT screw terminal block (supplied) Removable TM2 AMI 2LT screw terminal block (supplied) Removable TM2 AMI 4LT screw terminal block (supplied) 8 inputs 0…10 V 0…20 mA – 10 bits Pt 100 Pt 1000 – PTC/NTC – 2 inputs TM2 AMI 2HT TM2 AMI 2LT Input range 0…10 V 4…20 mA Removable screw terminal block (supplied) 12 bits RJ11 connector Removable screw terminal block (supplied) 10 bits for NTC Removable 2-threshold screw terminal detection with block (supplied) PTC Weight kg 0.085 0.085 0.085 TM2 AMI 8HT 0.085 TM2 ARI 8LRJ TM2 ARI 8LT 0.190 0.190 TM2 ARI 8HT 0.085 Analog output modules TM2 ARI 8LRJ 1 output – 0…10 V 4…20 mA 2 outputs – ± 10 V 12 bits Removable TM2 AMO 1HT screw terminal block (supplied) 11 bits + sign Removable TM2 AVO 2HT screw terminal block (supplied) 0.085 0…10 V 4…20 mA 12 bits 0.085 J, K, T 0…10 V thermocouple 4…20 mA 3-wire Pt 100 temperature probe 12 bits 0…10 V 4…20 mA 12 bits TM2 ARI 8LT 0.085 Analog I/O modules 2 inputs and 1 output TM2 ALM LT TM2 AMM 6HT 4 inputs and 2 outputs 0…10 V 4…20 mA 0…10 V 4…20 mA Removable TM2 AMM 3HT screw terminal block (supplied) Removable TM2 ALM 3LT screw terminal block (supplied) Removable TM2 AMM 6HT screw terminal block (supplied) 0.085 0.085 Separate components Description 60 TM200 RSRCEMC Reference Plate equipped with male Faston connector for connecting cable TM2 XMTGB shielding (via Faston clamp 6.35 mm, not supplied) and functional grounds (FG) Attach and ground the shielding of the cables TM200 RSRCEMC Shielding connection clamps Sold in lots of 25 (20 for cable Ø 4.8 mm and 5 for cable Ø 7.9 mm) TWD XMT 5 Mounting kit For plate or panel mounting of the analog modules. Sold in lots of 5 Ground connection plate TM2 XMTGB Description Weight kg 0.045 – 0.065 Modicon M218 logic controller Dimensions TM2 Analog I/O extension modules 1 Dimensions Analog I/O modules a 23.5 23.5 39.1 39.1 23.5 23.5 b 70 70 70 70 70 70 c 14.6 14.6 14.6 14.6 (1) 14.6 14.6 c b 3,8 a 2 90 TM2 AMI ppT ARI 8HT ARI 8LT ARI 8LRJ AMO pHT ApM ppT (1) Included removable screw terminal block for connecting 24 V c power supply 4,5 3 4 5 6 7 8 9 10 61 Recommendations for setup Modicon M218 logic controller TM2 Analog I/O extension modules Electromagnetic compatibility Connections for ensuring conformity to EMC standards Principle In order to protect against external interference, cables and cordsets carrying the signals below must be shielded: b Extension modules: v Sensors and actuators connected to TM2 AMI/ARI and TM2 ApO/ApM analog I/O v Sensors connected to TM200 HSC206Dp high-speed counter inputs b Modicon M218 controller base: v Incremental encoders and sensors connected to the high-speed inputs and used in counter mode (> 100 Hz) v Actuators with PTO/PWM signals connected to the high-speed outputs v Serial links The use of shielded cables requires compliance with the following wiring rules: b Shielding earthed at both ends of the cables. Metal conduit or ducting can be used for part of the shielding length, provided there is no break in the continuity of the ground connections. b Wherever possible, keep cables carrying signals of different categories separate.. 62 Modicon M218 logic controller Connections TM2 Analog I/O extension modules 1 Connections Analog input modules TM2 AMI 2HT – TM2 AMI 2LT + – + 24 V Fu – + + 24 V 24 V Fu – 24 V 2 NC NC NC NC NC NC NC + + + 0-10 V – 4-20 mA IN 0 T0 + IN 0 – – NC NC + NC + + – 4-20 mA 3 T0 – Thermocouple K, J, T 0-10 V NC IN 1 T1 + IN 1 – Thermocouple K, J, T – T1 – 4 d Do not connect any wires to an unused channel. TM2 AMI 4LT Voltage/current configuration – + c 24 V Fu 0-10 V 0-20 mA 0-20 mA 0-20 mA NC 2 fils IN 0 – + 0-20 mA 2 fils IN 1 – + NC – IN 2 + NC 0-10 V 0-10 V 0-10 V 3 fils 0-10 V 0-10 V 0-10 V Pt100/Pt1000 Ni100/Ni1000 B B' A A B B' A B' B B' B Pt100/Pt1000 Ni100/Ni1000 6 Probe details 2/3/4-wire - 2-wire (A,B) - 3-wire (A,B, B’) - 4-wire (A, A’, ’, B, B’) A B' A B' B 5 A A' A B' TM2 ARI 8HT – + Fu c 24 V + + c 24 V 0V c 24 V IN 0 PTC/NTC A0 IN 1 PTC/NTC A1 Fu 0V + – + – + 0-20 mA – + 0-20 mA – 0-20 mA + – + 0-20 mA – + 0-20 mA – + 0-20 mA – 0-20 mA A 7 IN 2 PTC/NTC IN 3 0V 0-10 V A B IN 3 + 0-20 mA Pt100/Pt1000 Ni100/Ni1000 c 24 V 0V A' – c 24 V 0-10 V + Fu 0V TM2 AMI 8HT – Pt100/Pt1000 Ni100/Ni1000 NC 4 fils 0-10 V + c 24 V 0V + 0-10 V – + c 24 V 0-10 V PT100/PT1000 temperature probe, Ni100/Ni1000 configuration d With PTC probe, threshold detection input (high and low) 8 A2 A3 PTC/NTC 0 V/B IN 4 PTC/NTC A4 IN 5 PTC/NTC A5 IN 6 PTC/NTC A6 IN 7 PTC/NTC A7 9 d Do not connect any wires to an unused channel. Fu: 2 A delayed fuse 10 63 Modicon M218 logic controller Connections (continued) TM2 Analog I/O extension modules Connections (continued) Analog input modules (continued) TM2 ARI 8LT TM2 ARI 8LRJ A A B' B' PTC B Ch. 0 A PTC B B' B' A A Ch. 3 24 V A B A B' B + A NC Ch. 2 – B B A B' B PTC B NC Ch. 1 PTC B A A B' B' B B A A B' B' B B B PTC PTC Ch. 0 Ch. 4 A B B PTC Ch. 5 A B' B PTC A A' A Ch. 1 B' B B B' A PTC PTC Ch. 2 Ch. 6 A B' B PTC B B' A PTC Ch. 7 Ch. 3 24VDC Fu A – 0V + B B B' B' A A GND GND B B B' B' A A GND GND B B B' B' A A GND GND B B B' B' A A GND GND 24VDC 24 V Fu 0V Each channel of the TM2 ARI 8LT/8LRJ module can be used as either 2-wire or 3-wire. Analog output modules TM2 AMO 1HT – TM2 AVO 2HT + 24 V – + Fu – 24 V + c 24 V + Fu c 24 V 0V 0V Voltage/current preactuator + – + + OUT – + Voltage preactuator - NC NC OUT 1 0V 0V NC 0V NC 0V + NC NC NC Voltage preactuator OUT 2 - NC + 0V 0V d Do not connect any wires to an unused channel. Fu: 2 A delayed fuse 64 B A PTC Ch. 4 B A PTC A A' Ch. 5 B B' A B' B PTC Ch. 6 B B' A PTC Ch. 7 Connections (continued) Modicon M218 logic controller TM2 Analog I/O extension modules 1 Connections (continued) Mixed input/output modules TM2 AMM 6HT Voltage configuration Current configuration + + V0 – V0 – 0-10 V I0 IN 0 4-20 mA I0 COM + V1 + IN 1 – 0-10 V IN 2 V2 – 4-20 mA V3 COM + IN 3 – 0-10 V – + 24 V Fu V3 4-20 mA + – I3 + + 24 V 24 V Fu NC + Voltage preactuator COM OUT 0 Current preactuator VI0 – + S0 VI1 – 5 COM OUT 0 S0 Voltage preactuator 4 24 V – NC + VI0 – IN 3 – I3 – 3 IN 2 I2 COM + IN 1 I1 – I2 V1 + V2 0-10 V 2 – 4-20 mA I1 + IN 0 COM COM OUT 1 + Current preactuator VI1 – COM OUT 1 S1 S1 6 d Do not connect any wires to an unused channel. TM2 AMM 3HT – TM2 ALM 3LT + – + c 24 V Fu Voltage/current preactuator – + – c 24 V + + c 24 V Fu + + OUT – Voltage/current preactuator – A' A NC + 0-10 V 4-20 mA Voltage/current sensor – – 4-20 mA IN00 IN B' B – + 7 OUT – NC A + B' – B IN 0 8 NC A NC + 0-10 V + Pt 100 temperature probe c 24 V – + + – IN 11 IN – + B' – B IN 1 Thermocouple K, J, T v For a Pt 100 3-wire temperature probe (RTD), connect the three wires to terminals A, B’ and B (channels IN0 and IN1). v For a Pt 100 2-wire temperature probe (RTD), connect the two wires to terminals A and B’ and make a bridge between B’ and B (channels IN0 and IN1). v For a thermocouple, connect the two wires to terminals B’ and B (channels IN0 and/or IN1). 9 d Do not connect any wires to an unused channel. Fu: 2 A delayed fuse 10 65 Presentation Modicon M218 logic controller TM2 HSC expansion modules Presentation TM200 HSC 206DT/DF counter modules for the Modicon M218 logic controller are used to count the pulses generated by a sensor or to process the signals from an incremental encoder. The two modules, both with two 60 KHz counter channels, differ in the way they are connected: v Removable screw terminal block (2 x 16 contacts): TM200 HSC 206DT v Removable spring terminals TM200 HSC 206DF Counter modules No. of Maximum Integrated functions channels frequency TM200 HSC 206DT 2 TM200 HSC 206DF (3 modules max. per TM218 base) 60 KHz Upcounting Downcounting Period meter Frequency meter Frequency generator Axis following with encoder Physical I/O per channel Inputs Outputs 6 2 The sensors used on each channel can be: b 2-wire 24 V proximity sensors, b 3-wire PNP 24 V proximity sensors, b Limit switches (N/O or N/C contact), b 15/30 V output signal incremental encoders and source outputs (positive logic). TM200 HSC 206Dp counter modules meet the requirements of such applications as: b Alarm generation on empty unwinder status using the ratio, b Sorting small parts using the period meter, b Single electronic cam using the dynamic setting thresholds, b Speed control using the period meter, b Grouping/ungrouping for packaging machines, b Event counting, b Flow or speed measurement. TM200 HSC 206Dp counter modules are considered to be extension modules and as such are connected to the Modicon 218 base by stacking them on a 5 rail starting at the right-hand side panel of the base (7 extension modules are permitted in total, a maxiumum of 3 of which can be TM200 HSC 206Dp counter modules). The function parameters are set by configuration using SoMachine software. 66 Description Modicon M218 logic controller TM2 HSC expansion modules Description 3 TM200 HSC 206Dp 60 KHz counter modules comprise: 1 An extension connector for linking with the adjacent module (1). 2 A channel and module diagnostics display block. 3 2 removable screw or spring terminal blocks marked TB0 and TB1 for connecting the sensors and preactuators. 4 A mechanical device for locking to the adjacent module. 5 A screw terminal for the functional ground (FG) connection. 5 The TM2 XMTGB ground connection plate 6 simplifies connection of the sensor and encoder cable shielding. This shielding must be connected to the device's functional ground. These modules are mounted as standard on a symmetrical 5 rail. The TWD XMT 5 mounting kit (supplied in lots of 5) can be used for plate or panel mounting. 1 4 2 1 2 3 (1) A connector on the right-hand side panel ensures continuity of the link with the adjacent I/O module. 4 6 5 Operation Block diagram of a TM200 HSC 206DT/DF module counter channel Incremental encoder A/B or 6 Input A Input B 32-bit up/down counting SYNC input Reference (1) Reference (2) 8 configurable modes 2 capture registers Function on output 0 (3) Output 0 Function on output 1 (3) Output 1 2-threshold comparator Enable (1) 7 Capture (1) (1) Optional inputs. (2) Reference: 4 operating modes for “IN_SYNC” SYNC and “IN_REF” Reference inputs. (3) Function on outputs: 11 possible types of behaviour. 8 9 10 67 Functions Modicon M218 logic controller TM2 HSC expansion modules Functional characteristics of TM200 HSC 206DT/DF modules 8 configurable modes Frequency meter This mode measures a frequency, speed, data rate or an event stream. As standard, this mode measures the frequency received on the IN A input. This frequency is always expressed in Hz (number of pulses/second), with a precision of 1 Hz. The maximum frequency on the IN A input is 60 kHz. The maximum cyclic ratio at 60 kHz is 60%. Event counting This mode is used to determine the number of events received. In this mode, the counter calculates the number of pulses applied to the IN_A input at time intervals defined by the user. The module counts the pulses applied to the IN_A input each time the pulse for this input lasts longer than 5 μs (without anti-bounce filter). Period measurement This mode is used to: b Determine the duration of an event b Determine the time between 2 events b Time and measure the execution time of a process It measures the time elapsed during an event or between 2 events (IN_A input) according to a selectable time base of 1 μs, 100 μs or 1 ms. The IN_SYNC input can be used to enable or stop a measurement. The module can carry out a maximum of 1 measurement every 5 ms. The shortest measurable pulse is 100 μs, even if the unit defined by the user is 1 μs. The maximum measurable duration is 4,294,967,295 units (unit to be defined). Ratio counting Ratio counting mode only uses the IN_A and IN_B inputs. There are 2 possible modes: b Ratio 1: Used to divide 2 frequencies. This is intended for applications such as flowmeters, mixers, etc. b Ratio 2: Used to subtract 2 frequencies. This is intended for the same applications, but for those requiring more precise regulation (more similar frequencies). Ratio 1 mode gives the results in thousandths for better accuracy (a display of 2000 corresponds to a value of 2) and ratio 2 mode gives the results in Hz. The maximum frequency that the module can measure on the IN_A and IN_B inputs is 60 kHz. Downcounting This mode is used to list a group of operations. In this mode, activating the synchronization function starts the counter which, starting from a user-defined preset value, decreases with each pulse applied to the IN_A input, until it reaches 0. This downcounting is made possible when the enable function has been activated. The counting register is thus updated at 1 ms intervals. One basic use of this mode is to signal, using an output, the end of a group of operations (when the counter reaches 0). The shortest pulse applied to the IN_SYNC input is 100 μs. The maximum frequency applied to the IN_SYNC input is 1 pulse every 5 ms. The maximum user-defined preset value is 4,294,967,295. The maximum count value is 4,294,967,295 units. Loop (modulo) counting This mode is used in packaging and labelling applications where actions are repeated on sets of moving objects. b In upcounting, the counter increases until it reaches the user-defined “modulo - 1” value. On the next pulse, the counter is reset to 0 and counting restarts. b In downcounting, the counter decreases until it reaches 0. On the next pulse, the counter is reset to the user-defined “modulo - 1” value. Downcounting can then restart. The maximum frequency applied to the IN_A and IN_B inputs is 60 kHz. The maximum frequency of the modulo event is 1 event every 5 ms. The maximum modulo value is 4,294,967,296 (possible by declaring 0 in the modulo setting value). 32-bit counter counting This mode is mainly used in axis following. The maximum frequency applied simultaneously to the IN_A and IN_B inputs is 60 kHz. The maximum frequency of the referencing event is 1 event every 5 ms. The counter value is between - 2,147,483,648 and + 2,147,483,647. 68 Characteristics Modicon M218 logic controller TM2 HSC expansion modules 1 Environnement Module Certifications Temperature Operation Storage Relative humidity Degree of Altitude Imminity to mechanical constraints Protection Pollution Operation Storage Sinusoidal vibrations °C °C m m Shocks TM200 HSC 206DT TM200 HSC 206DF e, UL, CSA, ACA (C-Tick), GOST (pending) - 10…+ 55 - 40…+ 70 95% max, without condensation IP 20 y2 0…2000 0…3000 5…150 Hz with 3,5 mm amplitude under 1 g Endurance : 10 cycles of 1 octave/min 15 g / 11 ms; 3 shocks/direction/axis 2 General characteristics Module Modularity No. of counter modules per TM218 base No. of sensor inputs No. of actuator outputs Applications Configurable modes Counter capacity Frequency on counter inputs Module cycle time Encoder Connection Wiring Insulation voltage Maximum consumption kHz ms Between channels and internal logic 5 V c internal power supply 24 V c internal power supply 24 V c external power supply V rms mA mA A TM200 HSC 206DT TM200 HSC 206DF 2 channels 3 6 per channel 2 per channel Upcounting, downcounting, period measurement, frequency meter, frequency generator, axis following 8 modes 31 bits + sign 60 (cyclic ratio 60/40) 1 15...30 V incremental encoder and source outputs (positive logic) 1 screw terminal block (16 terminals) per 1 spring terminal block (16 contacts) per channel channel Shielded cable for the signals carrying the counter information > 1 kHz 1500 for 1 min 100 100 2 3 4 5 Input characteristics Input type Inputs High-speed inputs per channel IN_A, IN_B and IN_SYNC Auxiliary inputs IN_EN, IN_REF and IN_CAP No. per channel V 6 Voltage V 24 c IEC/EN 61131-2 conformity Type 1 Input logic At state 1 6 Positive (sink) Voltage V 15...30 c Current mA 5 up to 30 V c At state 0 Voltage V <5c Current mA < 0.5 Current At 11 V c mA >2 7 Output characteristics 2, 24 V c, 0.5 A Outputs No. per channel Voltages Nominal V 24 c Limits V 19.2...30 c Maximum load current Per output A 0.5 Per module A 2 Response time On energization/de-energization µs < 200 Leakage current At state 0 mA y 0.1 Voltage drop At state 1 V y 3 A < 1.5 current short-circuit Per channel Internal protection against overloads and short-circuits Protection per output: 0.5 A…1.5 A max. trip current with automatic reset after disappearance of fault Output logic Positive (source) Fallback state on fault Default Maximum load Capacitance µF 50 Inductance H H A Hz L = 0.5/I2 × F where: - L: load inductance - I: load current - F: switching frequency 8 9 Faulty channel set to 0 By user configuration Each channel individually held at its last value or set to the predefined value (0 or 1) 10 69 References, dimensions Modicon M218 logic controller TM2 HSC expansion modules References Counter modules (3 modules max. per TM218 base) Description TM2 00HSC 206DT No. of Characteristics Connection Reference channels Counter modules for: - 24 V c 2 and 3-wire sensors - 15/30 V c incremental encoders with source outputs (positive logic) 2 Weight kg 60 kHz counting Screw terminals TM200 HSC 206DT 0,150 Spring terminals TM200 HSC 206DF 0,150 Separate parts TM2 00HSC 206DF Designation Description Reference TM2 XMTGB Ground connection Support equipped with 10 male Faston plate connectors for connecting the cable shielding (via 6.35 mm connectors, not supplied) and the functional grounds (FG) For plate or panel mounting of the analog TWD XMT 5 modules Mounting kit Sold in lots of 5 Weight kg 0.045 0.065 TM2 XMTGB Note: The shielding of the cordsets carrying the counter signals must be connected to the metal plate or panel (earthed casing) which is connected to the device's protective ground (PE). See 13 and detail A on page 40. d Connecting the shielding does not remove the need to connect the functional ground screw terminal FG (item 5 on page 45) on the module to ground via the TM2 XMTGB ground connection plate. Dimensions TM200 HSC206D p counter modules 80 3,8 29,7 4,5 90 13 70 Connections Modicon M218 logic controller TM2 HSC expansion modules 1 Connections Pinout of the screw or spring terminals on the TM200HSC 206D p module Marking terminal Channel 0 Channel 1 A A B B SYN SYN CAP CAP REF REF EN EN Q1 Q1 Q0 Q0 24 V 24 V 24 V 24 V 0V 0V 0V 0V TB0 TB1 Symbol Description/channel A IN_A Sensor input A B IN_B Sensor input B SYN IN_SYNC Synchronization input CAP IN_CAP Capture input REF IN_REF Referencing input EN IN_EN Enable input Q1 Q1 Counter channel Q1 output Q0 Q0 Counter channel Q0 output 24 V 24V + 24 V c external power supply 0V 0V 0 V c external power supply 2 3 4 5 FG Example of connecting incremental encoder, 2-wire sensors and actuators on channel 0 (TB0) Incremental encoder A A B B SYN SYN CAP CAP REF REF EN EN Q1 Q1 Q0 Q0 24 V 24 V 24 V 24 V 0V 0V 0V 0V TB0 TB1 6 A B Z 15-30 V GN0 7 FG Capture + – Preset Enable Fu (1) + – c 24 V Actuators 8 Q0 Q1 9 FG (1) Fu: 3.15 A fast-blow fuse to protect the module electronics in the event of reversed polarity of the output power supplies. 10 71 Presentation Modicon M218 logic controller TM2 PTO extension modules Presentation TM2 PTO module is an extension module which comprises 2 PTO output channels. The product reference number is TWDPTO220DT. The PTO function provides a square wave output for a specified number of pulses and a specified cycle time. The PTO function can be programmed to produce either one train of pulses or a pulse profile consisting of multiple trains of pulses. For example, a pulse profile can be used to control a stepper motor through a simple ramp up, run, and ramp down sequence or more complicated sequences. The control positioning is achieved according to an open loop mode meaning without the need of feedback information on the real position of the mobile. The position loop is integrated in the servo-drive. 72 Characteristics Modicon M218 logic controller TM2 PTO extension modules 1 Module characteristics Power supply Cable type Cable length Supply voltage Permissible voltage range Digital input Number of inputs Cable type Cable length Input type Digital input: Positioning completion (DRV_COMPL) Drive ready (DRV_READY) Origin (ORIGIN) Proximity or limit switch (LIMIT) External 24V supply voltage Actuator 24V Monitoring limit power supply Monitoring response time Digital output Number of outputs Cable type Cable length Digital output: Drive enabling (DRV_ENB) Counter clearance (DRV_CLR) Rating Leakage current Residual voltage Overload protection All IO ports Insulation strength (internal logic) Insulation resistance Temperature derating Pulse output Number of outputs Cable type Cable length CWˈCCW Minimum load current Maximum load current Unshielded cable (shielded cable is recommended) <3m 24V 18̚31.2V 4 Shielded cable <3m Source or Sink Normal input voltage Closing input voltage Closing input current Opening input voltage Opening input current Rated current Current at 15VDC 19.2V̚30V At normal conditions During faults Disappear at closing Appear at closing 2 Shielded cable <3m Compatibility Built-in protection Voltage Current State=0 State=1 Yes, <200mA Between primary and secondary Between channel groups >10MΩ No derating: 0ċ55° C 2 24VDC +15̚+30VDC >2mA Up to +5VDC Up to 0.5mA (24VDC) 4.9mA >2mA 3 >18V <14V 1.2ms48V, 2KV line mode/common mode IO:1KV, auxiliary DC: 2KV Inrush IEC 61000-4-5 Main/Auxiliary AC/DC supply, AC unshielded I/O, 2KV (common mode)-1KV(differential) Analogue/DC unshielded I/O, 0.5KV(common mode)-0.5KV(differential mode) Shielded cable: 1KV(common mode) Electrostatic discharge IEC 61000-4-2 6kV(contact) 8KV(air) Radiation RF electromagnetic area IEC 61131-2 IEC 61000-4-3 10V/m(4.572V/ft) Interference caused by induction in RF area IEC 61000-4-6 Sinusoidal modulated amplitude 80%/1K HzLj10VrmsǗ 0.15M Hz-80M Hz Sine modulated amplitude 80%/1K Hz IEC 61131-2 Test IEC 60721-4-3/Class 3M7 5Hz̚8.7Hzˈ+/-10mm amplitudeˈ 8.7Hz̚150Hzˈ3g Anti-mechanical shock indicator Sinusoidal vibration Shock Impact 74 80MHZ-3GHZ Only for the panel Endurance: 10 cycles/axis(+/-10%) Only for the panel IEC 61131-2 Test IEC 60721-4-3/Class 3M4 5Hz̚8.5Hzˈ+/-3.5mm amplitudeˈ 8.5Hz̚150Hzˈ1g Only for the panel Endurance: 10 cycles/axis(+/-10%) Only for the panel IEC 61131-2,Test IEC 60068-2­ 27 Ea Class 3M7 30g/11ms/3 shocks/axis/all directions Only for the panel IEC 61131-2,Test IEC60068-2­ 27 Ea Class 3M4 15g/11ms/3 shocks/all directions Only for the panel IEC 61131-2,Test IEC 60721-4-3 Class 3M7 25g/6ms/100 impacts/all directions Only for the panel IEC 61131-2,Test IEC 60721-4-3 Class 3M4 15g/6ms/100 impacts/all directions Only for the panel Modicon M218 logic controller Selection guide TM2 PTO extension modules Selection guide PTO module References TWDPTO220DT References Description 2 channels, RS422 differential output, maximum supported frequency is 200K Hz (100K Hz at A/B phase) Preformed cables TWDPTOCAB05 Preformed cables to connect PTO module with Lexium23+, 0.5m long Preformed cables to connect PTO module with Lexium23+, 1m long Preformed cables to connect PTO module with Lexium23+, 3m long TWDPTOCAB10 TWDPTOCAB30 1 2 3 4 5 6 7 8 9 10 75 Modicon M218 logic controller Illustrative diagram and dimensions TM2 PTO extension modules PTO module and Lexium 23+ connection diagram Using preformed cables: they can quickly connect PTO module and Lexium23+, to realize the plug and play in real sense (See the selection guide for the references) Using self-made cables: See the following diagrams for the connection Power supply source Servo Side VDD COM+ 17 11 PLC Side +24V PTO COM­ 45,47,49 0V Pulse DC Servo Side PLC Side 37 W­ SIGN 36 W+ /PULSE 41 C­ /SIGN PULSE 43 C+ PTO DI Servo Side PLC Side D11­ 9 Q0 D12­ 10 Q1 D16­ 32 D17- 31 D18­ COM­ 30 PTO Servo Side COM- 45,47,49 VDD COM+ 17 11 DO1+ DO1- 7 6 45,47,49 Dimensional diagram TWDPTO220DT terminal definition IO INORIGIN II INLIMITH COMO SINK/SOURCE COMI SINK/SOURCE I2 INDRV_COMPL I3 INDRV_READY C+ CW+ C­ CWW+ CCW+ W­ CCWQ0 DRV_ENABLE Q1 DRV_CLEAR 24V 24V 24V 24V 0V 0V 0V 0V 76 Origin input Limit switch input Source/sink input common Source/sink input common Positioning completion Drive ready Pulse/pulse+/A phase Direction/pulse-/B phase Drive enabling output Drive clearance counter output 24V+ 24V+ 24V­ 24V­ PLC Side COM1 PTO I3 Modicon M218 logic controller Presentation SoMachine software suite SoMachine Presentation SoMachine is the OEM solution software for developing, con�guring and commissioning the entire machine in a single software environment, including logic, motion control, HMI and related network automation functions. SoMachine allows you to program and commission all the elements in Schneider Electric’s Flexible and Scalable Control platform, the comprehensive solution-oriented offer for OEMs, which helps you achieve the most optimized control solution for each machine’s requirements. 1 2 Flexible and Scalable Control platforms include: SoMachine software platform Controllers: b HMI controllers: XBT GC, XBT GT/GK CANopen, b Logic controllers: Modicon M218, Modicon M238, Modicon M258, b Motion Controller Modicon LMC 058, b Integrated Controller Card Altivar IMC, b Modicon TM2, Modicon TM5 and Modicon TM7 offers 3 HMI: b HMI Magelis graphic panels: XBT GT, XBT GK. PC Variable speed drive HMI Controller Software solution Motion controller SoMachine is a professional, ef�cient, and open software solution integrating Vijeo-Designer. It integrates also the con�guring and commissioning tool for motion control devices. It features all IEC 61131-3 languages, integrated �eld bus con�gurators, expert diagnostics and debugging, as well as outstanding capabilities for maintenance and visualisation. 4 SoMachine integrates tested, validated, documented and supported expert application libraries dedicated to applications in Packaging, Hoisting and Conveying. 5 SoMachine provides you: b One software package b One project �le b One cable connection b One download operation 6 Visual graphic user interface Navigation within SoMachine is intuitive and highly visual. Presentation is optimized in such a way that selecting the development stage of the desired project makes the appropriate tools available. The user interface ensures nothing is overlooked, and suggests the tasks to be performed throughout the project development cycle. The workspace has been streamlined, so that only that which is necessary and relevant to the current task is featured, without any super�uous information. 7 Learning centre From the home menu, the learning centre provides several tools to get started with SoMachine. An animated �le explains brie�y the SoMachine interface and concept. An e-learning allows to run a self-training about SoMachine. A third section gives access to several documented examples of simple coding with SoMachine. 8 Projects management The implemented project management principle allows to browse quickly through the existing projects getting the relevant information without the need to open them before selection. The user can create a new project, starting from several means: using Tested Validated and Documented Architectures, using the provided examples, using an existing project or start with an empty project. There is quick access to the most recently-used projects. 9 Project management 10 77 Presentation (continued) Modicon M218 logic controller SoMachine software suite SoMachine Project properties For each project, the user has the option to de�ne additional information, through simple forms. It’s also possible to attach documents, a customer picture and a con�guration picture. Configuration From the graphic user interface, the user can easily build his architecture and con�gure the devices of the architecture. Description of the architecture A graphic editor can be used to assemble the various elements easily by a simple drag & drop. A devices catalogue is displayed on the left of the screen. It is split into several sections: controllers, HMI, Miscellaneous and search. Configuration of the device Directly from the topologic view of the user interface, a simple click drives the user to the con�guration screen of the selected device. Configuration Programming and debug Programming is an essential step, and the user has to carefully design it to be as ef�cient as possible. Advanced control and HMI functions cover all the needs of an OEM engineer in terms of creating the control and visualisation system. Powerful tools allow debug and functional tests such as simulation, step by step execution, break points and trace. Commissioning For an easy and fast diagnostic, the menu commissioning allows the user to check the online state of his architecture.Through the topologic view of the con�guration, the devices display if you are logged in or not, as well as if they are in run or stop mode. Commissioning Documentation Because a printed �le of the project is an important element, it is possible to build and customize the project report: - select the items to be included in the report, - organize the sections, - de�ne the page layout - and then launch the printing. Transparency (1) SoMachine supports Device Type manager (DTM) because it is a �eld device tool (FDT) container. With DTM’s representing �eld device in SoMachine, direct communications are possible to every single device via SoMachine, the controller and the �eld bus CANopen, thus avoiding the individual cable connections to each device for con�guration. From the SoMachine unique environment, the remote devices can be set-up off-line and tuned on-line. Transparency Dedicated OEM application libraries (AFB libraries) SoMachine can be extended through its solution extension DVD. It integrates tested, validated, documented and supported expert application libraries dedicated to many OEM applications. Their simple con�guration speeds up design, commissioning, installation and troubleshooting. These libraries cover the following applications: b Packaging, b Hoisting, b Conveying. Tested Validated Documented Architectures (TVDA) SoMachine provides a variety of preset projects with ready-to-use architectures you can adapt to individual requirements. Some of them are generic TVDA, they are based on controllers con�guration. The solution extension DVD brings speci�c application solutions oriented TVDA’s to SoMachine. (1) Available: second quarter 2011. Application Function Blocks 78 Characteristics Modicon M218 logic controller SoMachine software suite SoMachine 1 SoMachine characteristics Overview IEC 61131-3 programming languages b b b b b b IL (Instruction List) LD (Ladder Diagram) SFC (Sequential Function Chart) ST (Structured Text) FBD (Function Block Diagram) CFC (Continous Function Chart) Controller programming services b b b b b b b b b Multi-tasking: Mast, Fast, Event Functions (Func) and Function Blocks (FBs) Data Unit Type (DUTs) On-line changes Watch windows Graphical monitoring of variables (trace) Breakpoints, step-by-step execution Simulation Visualization for application and machine set-up b b b b b b b b b b Graphics libraries containing more than 4000 2D and 3D objects. Simple drawing objects (points, line, rectangles, ellipses, etc …) Precon�gured objects (button, switch, bar graph, etc …) Recipes (32 groups of 256 recipes with max. 1024 ingredients) Action tables Alarms Printing Java scripts Multimedia �le support: wav, png, jpg, emf, bmp Variable trending b b b b b Embeded devices con�guration and commissioning CAM pro�le editor Sample application trace Motion and drive function blocks libraries for inverters, servos and steppers Visualization screens Global services b b b b b User access and pro�le Project documentation printing Project comparison (control) Variable sharing based on publish/subscribe mechanism Library version management Integrated fieldbus configurators b Control network: v Modbus Serial Line v Modbus TCP b Field bus: v CANopen v CANmotion v AS-interface b Connectivity: v Pro�bus-DP v Ethernet IP HMI-based services Motion services Expert and solutions libraries 2 3 4 5 6 7 b PLCopen function blocks for Motion control v Exemple: MC_MoveAbsolute, MC_CamIn, ServoDrive, ... b Packaging function blocks v Exemple: Analog �lm tension control, rotary knife, lateral �lm position control, ... b Conveying function blocks v Exemple: tracking, turntable, conveyor , ... b Hoisting function blocks v Exemple: anti-sway, anti-crab, hoisting position synchronisation, ... 8 9 10 79 Modicon M218 logic controller References SoMachine software suite SoMachine Product offer SoMachine software is delivered on a DVD, it is a product oriented version that includes all SoMachine features related to generic hardware (M238, M258, LMC058, XBT GC, Altivar IMC), as well as generic TVDA The solution features are added to SoMachine by installing its solution extension DVD. It includes all SoMachine solutions hardware, plus all the dedicated application libraries and TVDA. References b SoMachine is available in 6 languages: v English v French v German v Italian v Spanish v Simplified Chinese. b System Requirements: v Processor: Pentium 3 - 1.2 GHz or higher v RAM Memory: 2 GByte; recommended: 3 GByte v Hard Disk: 3.5 GB, recommended: 4 GB v OS: Windows XP Professional, Windows 7 32 bits v Drive: DVD reader v Display: 1024 × 786 pixel resolution or higher v Peripherals: a Mouse or compatible pointing device v Peripherals: USB interface v Web Access: Web registration requires Internet access b The documentation is supplied in electronic format: complete on-line help plus pdf version. SoMachine software for generic controllers Supported controllers TVDA b M218 b M238 b M258 b LMC058 b XBT GC b XBT GT/GK with control function b Altivar IMC Nb. of licence v Optimized HW XBT GC v Optimized HW XBT GC v Optimized HW M238 v Optimized CANopen M238 v Optimized AS-Interface M238 v Optimized CANopen XBT GC/GT/GK v Performance HW M258 v Performance CANopen M258 v Performance CANmotion LMC058 Reference Trial (30 days) MSD CHNSFNV30 Weight kg – 1 (Single) MSD CHNLMUA – 10 (Team) MSD CHNLMTA – Nb. of licence Reference 1 (Single) MSD CHLLMUV30S0 – 10 (Team) MSD CHLLMTV30S0 – SoMachine solution extension for Solution controllers (1) Added controllers Added TVDA b M238S b M258S b LMC058S b XBT GC with CANopen module type S b XBT GT/GK with control function type S b Altivar IMC with control function type S Added libraries v Optimized CANopen Altivar IMC Hoisting v Performance CANmotion LMC058 Conveying v Hoisting Optimized CANopen Packaging M238 v Conveying Performance CANmotion LMC058 SoMachine software compatibility and hardware control platforms Product type Logic controller Modicon M218 Version ≥ V1.0 Logic controller Modicon M238 HMI controller XBT GC Logic controller Modicon M238S ≥ V2.0 Logic controller Modicon M258 Logic controller Modicon M258S Motion controller Modicon LMC058 Motion controller Modicon LMC058S HMI controller XBT GT/GK with control function type S, XBT GC with CANopen module type S Altivar IMC integrated controller card with control function type S TM5 CANopen Interface TM7 CANopen Interface block Altivar IMC integrated controller card (with patch) (1) For this offer, please contact Schneider electric. 80 ≥ V3.0 Weight kg Presentation Modicon M218 logic controller SoMachine software suite SoMachine XS 1 Presentation In order to answer to the demand on easy, simple and lightweight software for customer, a new version of SoMachine - the SoMachine XS is released . This SoMachine XS version is a strip-down version of SoMachine with some improvements˖ b b b b in language and documentation with a simplified installation process (no options) with a faster way to create new projects with enhanced ergonomics features (menus) 2 SoMachine XS It is the programming tool for all the controller platforms of our flexible control offer. This will greatly ease the life of our OEM customers, allowing them to start their learning process for SoMachine. SoMachine XS is built from SoMachine. What are the main differences with SoMachine (full version) : b Full support of M218 offer included without need to install add-on b Simplified installation and project initializations b Improved standard behaviours and user interface b Occupies less memory on your PC (about 700 MB vs. 3 GB for full version) b Improved Chinese documentation 3 4 Please notice that this version of SoMachine is b not including vijeo designer b not supporting solution extensions b not shipped with TVDA b not shipped with a full range of application examples b supporting only Chinese and English language b not supporting FDT/DTM b not including OPC Server b not supporting the patches of SoMachine full version 5 You can contact your local office to get the SoMachine XS software. 6 7 8 9 10 81 www.schneider-electric.com Schneider Electric Machine Solutions China Building 9, No.3000 Long Dong Avenue, Pu Dong, Shanghai 201210, P.R.C. The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Design: Schneider Electric Photos: Schneider Electric Printed by: October.2012