Transcript
Made In USA
FASTUBE
MODULAR MATERIAL HANDLING SYSTEM
“The Fast Way To Continuous Improvement”
WWW.FASTUBE.COM
INTRODUCTION ABOUT US
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ASTUBE is a system of resin coated steel tubing, steel bolt-together connectors, conveyors, casters, fasteners, and various accessories that allow our customers to design, build and implement modular material handling devices and operator assists. Productivity, ergonomics, quality and safety gains, leading to increased profitability will be the end result of successful implementation of the FASTUBE system. By utilizing the FASTUBE system as a tool, many companies have progressed toward their internal goals of practicing Lean Manufacturing Principles, eliminating waste in their process, and creating an environment that promotes continuous process improvement. FASTUBE provides on-site recommendations and shop floor concept development to assist you in achieving your goals in process improvement through the implementation of the FASTUBE system.
PROVIDING SOLUTIONS FOR: ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦
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LINE SIDE & WAREHOUSE FLOW RACKS WORKTABLES PUSH CARTS PART STANDS MESSAGE BOARDS SHELVING BAG CARTS OTHER CUSTOM APPLICATIONS
For customer service call us at 734.414.8230 or email us
[email protected]
COMPONENTS - TUBING SERVICES FASTUBE products and services can be purchased in four primary ways: Bulk Components
Kitted Structures
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Predetermined designs shipped to you with all the parts pre-cut and packaged in a kit for you to build.
Assembled Structures
CAD Designs / Services
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We assem ble the structures at our facility and ship them complete and ready for use upon delivery.
Engineering support in the form of AutoCAD 3D structure design, complete with bill of materials.
TUBING Our tubing is compromised of a 1.00” O.D. high strength steel with a 0.045” thick wall. It’s coated with an extruded plastic to bring our total O.D. to a nominal 1.080-1.090”. ♦
Available in 10’ Lengths
Deflection Formula To determine the amount of deflection of a piece of Fastube tubing with a load in the center use the following formula: d = W x L3 x .000000055 Where: d = deflection (in inches) W = weight (in pounds) L = length of tube ( in inches)
Stock colors include: ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦
Part #
Black (TB - BK) Blue (TB - BL) Brown (TB - BN) Green (TB - GN) Gray (TB - GY) Ivory (TB - IV) Light Green (TB - LGN) Orange (TB - OR) Red (TB - RD) White (TB - WH) Yellow (TB - YL) Special order colors available upon request
Example: A 100 lb weight is placed on a 24” piece of Fastube tubing. The deflection would be: d = 100 lbs x (24”)3 x .000000055 d = .076”
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Allows you to design, build, and modify structures as needed.
24” L
100 lbs W
d
For customer service call us at 734.414.8230 or email us
[email protected]
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COMPONENTS - BOLT TOGETHER CONNECTORS • • • •
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Top View: CN1
Connector Plating: Zinc Chromate - Silver Stamped X for anti-rotation & anti-pull out Pilot hole for optional self drilling screws Connectors bolt together with a FS1 & FS2
CN 1 - “2 WAY JOINT”
CN 2 - “4 WAY JOINT”
CN 3 - “3 WAY JOINT”
CN 4 - “3 WAY JOINT”
CN 5 - “MULTI ANGLE”
CN 6 - “MULTI ANGLE”
CN 7 - “90 JOINT”
CN 8 - “PARALLEL JOINT”
For customer service call us at 734.414.8230 or email us
[email protected]
COMPONENTS - CONVEYOR TRACK MOUNTS Track Mount Plating: Zinc Chromate - Silver For use with CA1 or CA2 Track Mounts secured by pressing onto tube
CN 9 CONVEYOR TRACK MOUNT NO STOP
CN 10 CONVEYOR TRACK MOUNT W/ TAB STOP
CN 10L CONVEYOR TRACK MOUNT W/ LONG TAB STOP
CN 11 CONVEYOR TRACK MOUNT W/ RECESSED STOP
CN 11L CONVEYOR TRACK MOUNT W/ DEEP RECESSED STOP
CN 12 CONVEYOR TRACK/TUBE MOUNT
CN 14 CONVEYOR TRACK CENTER SUPPORT
CN 15 TUBE MOUNT
CN 15L TUBE MOUNT W/ STOP CN 10L
CN 12
CN 22 FLEXIBLE CONVEYOR-TOCONVEYOR TRACK MOUNT
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CN 25 STIFF CONVEYOR-TOCONVEYOR TRACK MOUNT
CN 14
For customer service call us at 734.414.8230 or email us
[email protected]
CN 15
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COMPONENTS - CONVEYOR PARTS INDIVIDUAL CONVEYOR COMPONENTS •
Aluminum Conveyor Track sold in 10’ lengths
CN 16 CONVEYOR TRACK
CN 17 1 1/4” CONVEYOR WHEEL (SMALL WHEEL)
CN 20 6” SLIDE FOR CN 18 (HOLDS 3 WHEELS)
CN 18 1 3/4” CONVEYOR WHEEL (LARGE WHEEL)
CN 19 6” SLIDE FOR CN 17 (HOLDS 4 WHEELS)
CN 21 STEEL AXLE FOR WHEEL
ASSEMBLED CONVEYOR
CA1 SMALL WHEEL CONVEYOR TRACK
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CA2 LARGE WHEEL CONVEYOR TRACK
For customer service call us at 734.414.8230 or email us
[email protected]
COMPONENTS - HITCH & WELDED BASES HITCH Hitch Plating: Zinc Chromate - Silver
HT 1 HITCH SET
HITCH ASSEMBLY ♦ (1) HT 1 ♦ (4) CS1’S ♦ (4) CS2’S
REQUIRES: ♦ (4) FS2’S ♦ (4) FS5’S ♦ (4) FS17’S
FS4 FS17 CS1
CS2 HT1
CUSTOM WELDED BASES •
FS2
Exploded View: Receiver Side
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Welded bases are done individually per customer, please call a FASTUBE representative to discuss your specific requirements
For customer service call us at 734.414.8230 or email us
[email protected]
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COMPONENTS - CASTERS CASTER TYPES • • •
AVAILABLE CASTER WHEEL MATERIAL - RUBBER, POLYURETHANE, ESD SPECIAL CASTERS AVAILABLE UPON CUSTOMER REQUEST CASTER PLATING: ZINC CHROMATE - SILVER
STEM CASTER ASSEMBLY
STRAP CASTER ASSEMBLY
STEM CASTERS Exploded View: CST3 Assembly
AC 7
Installation: 1. Clean tube of debris & burrs 2. Tap in AC7 into end of tube 3. Insert CST3 into AC7
CST3 CST3 L 3” LOCKING STEM CASTER (REQUIRES AC7)
CST3 S 3” SWIVEL STEM CASTER (REQUIRES AC7)
AC 7 GRIP RING CASTER INSERT
Exploded View: CST4 Assembly
CST4 L 4” LOCKING STEM CASTER
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CST4 S 4” SWIVEL STEM CASTER
CST4 R 4” RIGID STEM CASTER
Installation: 1. Clean tube of debris & burrs 2. Tighten Nut to expand rubber until CST4 inserts into tube snug 3. Use 7/16” wrench to tighten nut located on the underside of the Truck until caster cannot be pulled out from tube
CST4
For customer service call us at 734.414.8230 or email us
[email protected]
COMPONENTS - CASTERS STRAP CASTERS Exploded View: Strap Assembly
FS3
CS1
CS2 CS1 UPPER CASTER STRAP
CS2 LOWER CASTER STRAP
FS3 CASTER BOLT W/ LOCK WASHER
CS4 L 4” LOCKING STRAP CASTER
CS4 S 4” SWIVEL STRAP CASTER
CS4 R 4” RIGID STRAP CASTER
FS4 4” FLOOR LOCK
CS6 L 6” LOCKING STRAP CASTER
CS6 S 6” SWIVEL STRAP CASTER
CS6 R 6” RIGID STRAP CASTER
FS6 6” FLOOR LOCK
CS8 L B 8” LOCKING STRAP CASTER
CS8 S B 8” SWIVEL STRAP CASTER
CS8 R B 8” RIGID STRAP CASTER
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CS4 R
STRAP CASTER ASSEMBLY REQUIRES: (2) CS1’S (2) CS2’S (2) FS3’S *PER WHEEL
For customer service call us at 734.414.8230 or email us
[email protected]
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LEVELING FEET & ACCESSORIES LEVELING FEET Exploded View: AC 14/15 Assembly Installation: 1. Clean tube of debris & burrs 2. Tap in AC16 into end of tube 3. Insert AC14/15 into AC16
AC 16
AC 14 3” DIA. FOOT (REQUIRES AC 16)
AC 15 2” DIA. FOOT (REQUIRES AC 16)
AC 14/15
AC 16 THREADED INSERT
ACCESSORIES •
Accessories Plating: Zinc Chromate - Silver AC 11
AC 3 PIPE CLAMP
AC 11 J - CHANNEL (USED FOR AKRO BINS)
AC 13
AC 12
AC 12 TUBE HANGER
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AC 13 FORK TUBE REST
For customer service call us at 734.414.8230 or email us
[email protected]
ACCESSORIES
FS1 E & FS2 E FASTENER (ENGLISH)
FS1 M & FS2 M FASTENER (METRIC)
H ITCH BOLT W/LOCK WASHER
FS 5
FS 17 2” HITCH BOLT
CN 23 ROTATING CN 8 JOINT*
CN 24 ROTATING CN 1 JOINT*
CP 1 PLASTIC END CAP
CP 2 RUBBER END CAP
FA 240 2”X 4” CLEAR LABEL HOLDER
AC 9 STANCHION MOUNT
AC 21 CLIP
AC 21-B BEVELED CLIP
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*Assembly Includes both joints and required plastic inserts
VARIOUS SHELF MATERIALS (EX. HDPE, MDF, PVC) *OTHERS AVAILABLE UPON REQUEST
MATERIAL FASTENERS AVAILABLE ♦ VELCRO ♦ SCREWS
TL 1 T-HANDLE ALLEN WRENCH
TL 2 L-SHAPE ALLEN WRENCH
For customer service call us at 734.414.8230 or email us
[email protected]
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ENGINEERING DESIGN ♦
AutoCAD drawings are used to create customer design requests.
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Engineering / design services are charged separately to allow customers to only have to pay once for a design.
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AutoCAD design files can be exchanged electronically via e-mail between FASTUBE and our customers.
SAMPLE AUTOCAD DRAWING
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For customer service call us at 734.414.8230 or email us
[email protected]
IMPLEMENTED STRUCTURES DISPLAY BOARDS / STANDS
4’
X
8’ VELCRO MESSAGE BOARD
2 SIDED SMALL PARTS STAND
PORTABLE WORKTABLE
4’
4 SIDED ROTATING DISPLAY
X
8’ DRY ERASE MESSAGE BOARD
2 SIDED DISPLAY STAND
30” X 30” VELCRO MESSAGE BOARD
4’
X
8’ INSTRUCTIONAL BOARD
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5 SIDED ROTATING DISPLAY
WORKTABLE
6 LEVEL PASS TROUGH PARTS STAND
MULTI-LEVEL PARTS STAND W/
DISPLAY STAND PULL O UT DRAWER
PORTABLE PARTS STAND
For customer service call us at 734.414.8230 or email us
[email protected]
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IMPLEMENTED STRUCTURES FLOW RACKS / CARTS
CART
W/
SHOCK LIFT TILT SHELF
PALLET TRANSPORT CART
4 LEVEL STORAGE RACK
CYLINDER HEAD SEQUENCE CART
PACKING STATION FLOW RACK
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CUSTOM INVENTORY PICK CART
W/
WORKSURFACE
W/
DRAWER SLIDES
CUSTOM LINE SIDE CART
CRANKSHAFT TRANSPORT CART
LINE SIDE FLOW RACK
MULTI-LEVEL CART
W/
ENGINE BLOCK TIP-UP CART
RETURN
WAREHOUSE FLOW RACKS
For customer service call us at 734.414.8230 or email us
[email protected]
IMPLEMENTED STRUCTURES FLOW RACKS / CARTS
W/
WORKTABLE
HANGING BAG SEQUENCE CART
FOOD SERVICE PRODUCTION LINE
L-SHAPE WORKSTATION
W/HEIGHT
ADJUSTERS & TOOL BAR
BUMBER FASCIA FLOW RACK
FRONT FENDER SEQUENCE CARRT
TAPE STORAGE RACKS
W/
HDPE SHELVING
CUSTOM WORKSTATION
MULTI-LEVEL FLOW RACK
W/
WORKTABLE
HEIGHT ADJUSTABLE WORKTABLE
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FLOW RACK
PACKING & SHIPPING STATION
LINE SIDE RACKS & CARTS
For customer service call us at 734.414.8230 or email us
[email protected]
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FASTUBE LLC 44330 Plymouth Oaks Blvd. Plymouth, MI 48170 Telephone: (734) 414-8230 Fax: (734) 414-8279 Email:
[email protected]
