Transcript
Variable Speed Drives
Our scalable variable speed technology is designed and optimized for the power generation industry. Each application is customized to achieve the most efficient and economizing engine speed under varying load conditions.
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Benefits & Features Improved Equipment Life Cycle Lower Equipment Operating Costs Reduced Oil Consumption Technology Field Quick ROI Increased Load Starting Capacities Reduced Oil Consumption Allows for a smaller liter engine to be utilized Reduced overall equipment noise emissions Reduced cylinder glazing and wet stacking issues Power Correction Systems, Inc. Tel. 310-505-2137 www.activeharmonicfilters.com
[email protected]
Fuel economy and ROI analysis As the head-to-head tests demonstrate, the Variable Speed Generator saves fuel, reduce CO² emission, reduce maintenance cost and noise emission. This document presents the return on your investment. Savings Total savings will depend primarily on the following factors: ! Cost of fuel ! Load factor (time spent at 100% load, 50% load, 25% load, etc.) Table 1 provides two load profile examples (prime power 24 hour/day usage) where load varies throughout a given day, week or month: Power Required 0% 10% 25% 50% 75% 100% Load Factor
Time spent at a given load Profile 1 Profile 2 0% 0% 0% 55% 15% 25% 40% 10% 40% 10% 5% 0% 59.5% 33.6%
Table 1: Load profiles of two prime power applications
Profile 1* is a typical construction site load for an industrial generator. Profile 2** is a typical load found in the oil & gas industry, where the generator is powering 3 pump-jacks of 30hp each. The table below demonstrates the fuel consumption of the two units used for this comparison:
Power Correction Systems, Inc. Tel. 310-505-2137 www.activeharmonicfilters.com
[email protected]
Profile 1* Cumulative Fuel Savings of Two Load Profiles at US 3.50/Gallon
Profile 2**
Standard Generator Economy: 0$ T1V-Gen T1VG - 160PD Economy: 94,595$
Standard Generator Economy: 0$ T1V-Gen T1VG - 160PD Economy: 85,410$ Month 3 6 12 24 36
Cumulative Fuel Consumption (T1V-Gen) in Gallons 12,057 24,114 48,227 96,455 144,682
Cumulative Fuel Consumption (Standard) in Gallons 14,090 28,181 56,362 112,723 169,085
Cumulative Fuel Consumption (T1V-Gen) in $ $ 42,199 $ 84,398 $ 168,796 $ 337,591 $ 506,387
Cumulative Fuel Consumption (Standard) in $ $ 49,316 $ 98,633 $ 197,266 $ 394,532 $ 591,798
Cumulative Savings $ 7,118 $ 14,235 $ 28,470 $ 56,940 $ 85,410
Month 3 6 12 24 36
Cumulative Fuel Consumption (T1V-Gen) in Gallons 4,441 8,882 17,764 35,527 53,291
Cumulative Fuel Consumption (Standard) in Gallons 6,693 13,386 26,773 53,545 80,318
Cumulative Fuel Consumption (T1V-Gen) in $ $ 15,543 $ 31,086 $ 62,173 $ 124,345 $ 186,518
Cumulative Fuel Consumption (Standard) in $ $ 23,426 $ 46,852 $ 93,704 $ 187,409 $ 281,113
Cumulative Savings $ 7,883 $ 15,766 $ 31,532 $ 63,064 $ 94,595
Profile 1* is a typical construction site load for an industrial generator. Profile 2** is a typical load found in the oil & gas industry, where the generator is powering 3 pump-jacks of 30hp each.
Reduction of Fuel Cost: T1V-Gen at Gas Pump providing power to motor.
Power Correction Systems, Inc. Tel. 310-505-2137 www.activeharmonicfilters.com
[email protected]
CASE STUDIES COMPARING FUEL CONSUMPTION OF MOTOR GENERATORS COMPARED WITH T1V-GEN MOTOR GENERATOR CONTROLLER SYSTEMS Fuel Saved %
Fuel Uses
Motor Load
Motor Generator With Controller
Motor Load
kW
T1V-Gen
Other
Amps
Volts AC
30
40
50kW Kubota
100kW Isuzu 6B16 100kW John Deer
17-55
480
38-47
480
Dollars per month $ 1500
30%
Gallons per Minute 2.7 vs. 1.9
hp
$ 3800
30%
5.7 vs. 4.1
50
66
50kW Iveco
$ 7500
64%
5.5 vs. 2.0
30
40
50kW Iveco
125kW Diesel
22-41
480
$ 1250
35%
1.7 vs. 2.2
40
53
480
2.2 vs. 2.1
15
20
N/A
See Table Below
80kW Diesel 30kW Isuzu 4JG1T 50kW Kubota 3800
15-40
N/A
50kW Kubota 50kW Iveco NF4500 50kW Iveco
480
End User Location
Hunt Oil & Gas Grand Prairie Natural Resources Garrington, Alberta Petro Bank E86 Van, Sask. Smart Power Oxbow, Sask. ConocoPhillips Silver Lake, Alberta
480
50kW Motor Generator Comparison Of Fuel Consumption Motor
50kW
40kW
Iveco NF4500
5.6 GPH
4.8 GPH
Kubota 3800
5.5 GPH
4.4 GPH
30kW
3.4 GPH 3.2 GPH
20kW
15kW
8kW
Zero kW
RPM
0.8 GPH
Zero kW Idle 0.5 GPH
2.0 GPH
1.6 GPH
1.3 GPH
2200 RPM
2.0 GPH
1.5 GPH
1.3 GPH
0.5 GPH
1.2 GPH
2400 RPM
Power Correction Systems, Inc. Tel. 310-505-2137 www.activeharmonicfilters.com
[email protected]
Power Correction Systems, Inc. Tel. 310-505-2137 www.activeharmonicfilters.com
[email protected]