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Motors And Controls

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Girard Systems RV Awnings Products Girard Link System: Motors and Controls (G-LINK) MANUAL Owners Operation, Adjustment, Repair and Installation Rev. 010112 1361 Calle Avanzado, San Clemente, CA 92673 (949) 259-4000 Fax (949) 276-5500 1 TABLE OF CONTENTS ELECTRONIC CONTROLS MANUAL Overview……………………………………………………………………………. Control Modules..…………………………………………………………………….. Model GC 136 (Motor Control – 1M)………………………………………………. Model GC 74-DC (DC Motor Control)...................................................................... Model GC 135M (Remote Motion Sensor)………………………………………… Model GC 135-I (Remote Retract All)……………………………………………… Model GC 83-A (Remote Anemometer)…………………………………………… Model GC 104, GC 105A, GC 106, GC 107 (Remote Controls)…………………… Model GC 229-1C, GC 230-2C (Remote Wall Switches)………………………….. Battery Replacement………………………………………………………………… 6 8 9 11 13 15 17 19 21 23 5 ELECTRONIC CONTROLS MANUAL Overview The Girard Link System brings to RV user new control technology that was designed to eliminate unnecessary wiring of controls and utilize wireless RF linking to save space, reduce weight and facilitate installation. Some examples of this are: 1. The function of insuring firm closure of the awning is achieved using a Magnetic Sensor with RF remote control rather than a wired in Current Limiting box. 2. The wired Anemometer is replaced with an RF remote unit that will retract up to 20 awnings without any wiring and without the need of special units designed to share a single anemometer with more than two awnings. 3. The automatic retraction of awnings does not require a connection between the ignition circuits and the awnings’ motor control but is also achieved with no wiring using a single additional RF link. The system consists of several modules that perform specific functions and communicate with each other by transmitting or receiving radio (RF) signals. 6 CONTROL MODULES Model Function Radio Part # 1. GC 136 AC Motor Control Receiver 98GC136 2. GC 74DC DC Motor Control Receiver 98GC74DC 3. GC 135M Remote Motion Sensor Transmitter 98GC135M 4. GC 135I Remote Retract All Transmitter 98GC135-I 5. GC 83A Remote Anemometer Transmitter 98GC83-A 6. GC 104 Remote Control – 1C Transmitter 98GC104 7. GC 105A Remote Control – 5C Transmitter 98GC105A 8. GC 106 Remote Control – 9C Transmitter 98GC106 9. GC 107 Remote Control – 15C Transmitter 98GC107 10. GC 229 Remote Switch – 1C Transmitter 98GC229 11. GC 230 Remote Switch – 2C Transmitter 98GC230 12. GC228A DUAL AC MOTOR CONTROL(DISC.) RECEIVER 13. GC22AB AUTO-VALANCE CONTROL(DISC.) N/A 98GC228A 98GC228B REPLACEMENT ONLY 7 AC Motor Control – 1M Model GC 136 (Receiver) The model GC136 Girard Control is a single awning control unit that can be remotely operated with a Girard Remote Control. The GC136 may be programmed simultaneously with up to 20 Remote Controls or other remote units. If an additional unit is programmed it will replace the last unit programmed and the previous 19 units will remain unchanged. The Remote Control will operate the receiver from a distance of more than 500ft in open air and more than 100ft in the presence of obstructions. The RF transmission frequency is 433.92MHZ. The Awning may be operated directly from the GC136 using the UP/STOP/DOWN buttons (Fig. 1). The direction of travel of the motor can be reversed without the need of changing the wiring connections using the Reverse switch available on the unit (Fig. 2). The GC136 can operate in either Continuous or Step modes (see Program Setup section): a. In Continuous mode a single press of the button on the Unit or the Remote Control will cause the Awning to move in the chosen direction until it reaches the closed or fully extended position unless the Stop button is pressed. b. In Step mode a single press will cause a small step in the chosen direction, but if the button is not released within 2 seconds the movement will become continuous as described above. Fig. 1 Fig. 2 8 Programming steps for Manual Remote Control NOTE: • Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. • During the programming function the interval between each step required must be less than 10 seconds 1. 2. 3. 4. Programming the GC136 to a Remote a. Turn on the power to the GC136 b. Press the program button (Fig. 2) using a paper clip or other small tool: the Green LED will start blinking c. Press STOP (Fig. 1): The Green LED will stop blinking and stay on solid d. Press the UP button on the REMOTE (Control or Unit): The Green LED will turn off. Cancel one Remote from the GC136 a. Turn on the power to the GC136 b. Press the program button (Fig. 2) using a paper clip or other small tool: the Green LED will start blinking c. Press STOP (Fig. 1): The Green LED will stop blinking and stay on solid d. Press the DOWN button on the REMOTE (Unit): The Green LED will turn off. Delete all of the Remotes from the GC136 a. Turn on power to GC136 b. Verify which Button of the GC136 functions as DOWN button (Opens the Awning) c. Press simultaneously the STOP and DOWN button of the GC136 for at least 6 seconds: The Green LED will first turn on solid and then blink a few times. When the Green LED turns off the operation is completed. Program “Continuous” or “Step” mode of operation a. Turn on power to GC136 b. Verify which Button of the GC136 functions as UP button (Closes the Awning) c. Press simultaneously the STOP and UP button of the GC136 for at least 6 seconds: The Green LED will first turn on solid and then blink a few times. When the Green LED turns off the operation is completed. NOTE: TO reset to previous mode of operation repeat the three steps above. Specifications Power: 110VAC / 60Hz AC Input: White = Neutral / Black = Line / Green = Earth To the Motor: White = Neutral / Red = Direction 1 / Black = Direction 2 / Green = Earth Ambient T: 0 - 130°F Installation To install the GC136 select a suitable indoor location then: 1. Install a 110VAC outlet box to plug in the unit 2. Bring the Awning’s Motor wires to this location and make the connections to the GC136 wires in a Junction box or by other means in accordance to NEC requirements 3. Mount the GC136 on the wall using the screw and tape provided with the unit. 9 DC Motor Control Model GC 74DC-F (Receiver) The GC 74DC-F Motor Control is used to control DC motors with Current requirements up to 12A. The unit operates with all G-Link control and is housed in a small box with side flanges for ease of installation. All connections are made with wires that can be terminated with the 12V connectors without the need for a junction box. The wires consist of: • A set of two wires (Blue and Brown) for connecting the DC motor • A set of two wires (Black [-] and Red [+]) for connecting the 12 VDC power source The additional single wire (Black) is the RF receiver antenna and may be either left loose or attached to a surface using tape. The GC-74DC-F must be installed on a fuse protected circuit (no more than 10A). To install: 1. 2. 3. 4. 5. Select a convenient location inside the vehicle Bring the 12VDC power and DC motor wires to this location Connect the power to the input wires (Red = +12VDC, Black = -12VDC) Connect the motor wires (Blue and Brown) to the motor. Test operation using the switch: If the rotation of the awning is not in the desired direction switch the Blue and Brown wires to the motor Note: The switch CANNOT be used for the UP or DOWN function outlined in the programming instructions. 10 Programming steps for Manual Remote Control NOTE: • • 1. 2. 3. 4. Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. During the programming function the interval between each step required must be less than 10 seconds Programming the GC 74DC-F to a Remote a. Turn on the power to the GC 74DC-F: a soft beep will be emitted by the RF receiver in the unit. b. Press twice the P2 button on the back of the Remote (A beep will be emitted by the RF receiver with each press) c. Press the UP on the Remote Control, verify that the motor is turning in the correct direction. If the motor turns in the opposite direction, repeat a. and b. and finish the process by pressing the DOWN button. Programming the GC 74DC-F to an additional Remote a. Don’t turn off the power to the GC 74DC-F (If you do you will delete the previous remote!) b. Press twice the P2 button on the back of the first Remote (A beep will be emitted by the RF receiver with each press) c. Press once the P2 button on the back of the additional Remote (A beep will be emitted by the RF receiver) d. Press the UP or DOWN button on the Remote to verify that the unit is programmed Cancel all Remotes a. Turn on the power to the GC 74DC-F: a soft beep will be emitted by the RF receiver in the unit. b. Press the P2 button on the back of the Remote (A beep will be emitted by the RF receiver with each press) c. Press once the STOP button of the Remote d. Press the P2 button of the Remote. Three beeps will be emitted by the RF receiver. Program “Continuous” or “Step” mode of operation a. Turn on power to GC 74DC-F b. Press the P2 button on the Remote c. Press the UP button of the GC 74DC-F. d. Press the P2 button on the Remote. 11 Remote Motion Sensor Model GC 135M (Transmitter) The model GC 135M Motion Sensor is used to sense the movement of the Lead Rail of an awning caused by wind that could result in damage to the system. It consists of a main enclosure that incorporates the electronic components and a small magnet with a mounting bracket (see above). The enclosure is mounted on the Lead Rail making sure that the top is oriented as shown on the back of the unit. The magnet is mounted on the back housing of the cassette facing directly the main enclosure of the GC 135M so that when retracted it is in close proximity to its upper edge. The sensing element consists of an inertia switch activated by a weighted lever. The position of the brass cylinder weight can be adjusted to increase or decrease the sensitivity: moving the weight closer to the pivot point by rotating the retaining nut will decrease the sensitivity and vice versa (Fig 1). Fig.1 When the inertia switch closes the RF transmitter will emit a “retract all” signal and the awnings paired with the RF transmitter will retract. 12 The unit operates on a 3V CR2032 battery with a life of over two years and the operating condition of the unit should be checked periodically by pushing upward on the extended Lead Rail and letting it drop to verify that the system is working properly. A drop of 8” to 10” should cause the retraction the Lead Rail. The GC 135-M may also be purchased configured to operate from a 12VDC power source. To prevent discharging the battery due to accelerations caused by travel while the awning is closed, the transmitter is turned off when placed in the proximity of the magnet mounted inside the cassette. The three Dip Switches of the GC 135-M determine its mode of operation. The diagram in Fig. 2. Shows the Dip Switches set as 1-ON / 2-ON / 3-OFF (The white square shows the position of the switch!). The proper settings for the GC 135-S are as shown in Fig. 2. The function of switch 1 is to turn on the power to the transmitter and this is shipped in the “off” position to preserve the battery state. Power will be applied after installation during the programming step. ON 1 2 3 Fig. 2 Programming steps NOTE: • Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. • During the programming function the interval between each step required must be less than 10 seconds. • The Motion Sensor can only be programmed to a REMOTE that is already programmed to the Receiver. To Program GC135M to a GC-136 Receiver a) b) c) d) e) Turn on the GC-136 and the GC135M(Leave them on if already on) Press the PROGRAM button on the GC-136 (the LED will start blinking) Press the STOP button on the GC-136 (The LED will be on solid) Press the UP button on the GC135M Extend awing using a Manual Remote Control and press again the UP button on the GC135M to verify that the unit is working properly (the awning should Retract) To Program GC135M to a Remote Motor or to GC74DC-F a) Program first the Remote Control to the Remote Motor or the GC74DC-F (See Remote Control programming instructions) b) Turn on the Motor (or GC74DC-F) (you will hear a faint beep from the RF receiver) c) Turn on the GC135M. d) Press TWICE the P2 button on the back of the programmed Remote Control e) Press ONCE the SETUP button on the GC135M (A beep will be emitted by the RF receiver with each press). f) Extend awing using a Manual Remote Control and press again the UP button on the GC135M to verify that the unit is working properly (the awning should Retract) 13 Remote Retract All Model GC 135-I (Transmitter) The model GC 135-I Remote Retract is a control unit designed to send a “Retract All” signal to the Awning Receivers of the system. It is normally mounted under the dashboard of the vehicle on a switched 12VDC circuit that powers the unit: every time that the power is turned on the GC 135-I will cause all of the awnings that have been programmed to retract. Fig. 1 The three Dip Switches of the GC 135-I (Fig.1) determine its mode of operation. The diagram in Fig. 2. Shows the Dip Switches set as 1-ON / 2-ON / 3-OFF (The white square shows the position of the switch!). The proper settings for the GC 135-I are as shown in Fig. 2. The function of switch 1 is to turn on the power to the transmitter and this is shipped in the “off” position to preserve the battery state. Power will be applied after installation during the programming step. ON 1 2 3 Fig. 2 14 Programming steps NOTE: • Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. • During the programming function the interval between each step required must be less than 10 seconds. • The Motion Sensor can only be programmed to a REMOTE that is already programmed to the Receiver. To Program GC135-I to a GC-136 Receiver f) g) h) i) j) Turn on the GC-136 and the GC135-I(Leave them on if already on) Press the PROGRAM button on the GC-136 (the LED will start blinking) Press the STOP button on the GC-136 (The LED will be on solid) Press the UP button on the GC135-I Extend awing using a Manual Remote Control and press again the UP button on the GC135-I to verify that the unit is working properly (the awning should Retract) To Program GC135-I to a Remote Motor or to GC74DC-F g) Program first the Remote Control to the Remote Motor or the GC74DC-F (See Remote Control programming instructions) h) Turn on the Motor (or GC74DC-F) (you will hear a faint beep from the RF receiver i) Connect the GC135-I to the 12V supply. j) Press TWICE the P2 button on the back of the programmed Remote Control k) Press ONCE the SETUP button on the GC135-I (A beep will be emitted by the RF receiver with each press). l) Extend awing using a Manual Remote Control and press again the UP button on the GC135-I to verify that the unit is working properly (the awning should Retract) 15 Remote Anemometer Model GC 83-A (Transmitter) The model GC 83-A Anemometer Remote is a unit that operates in conjunction with a Girard Product and provides a wireless anemometer function by sending an All Channels Retract signal whenever the wind speed is exceeds a pre-settable value for longer than 3 seconds. This unit requires 12VDC power either from the DC Panel or from a 110V/12V power adapter and can be programmed to control up 20 Receivers from anywhere in the Coach. The GC83 offers three ranges of wind speed sensitivity (see Fig. 1): • 0 to 1 Wind Speed between 0 and 10 mph Wind Speed between 10 and 18 mph • 1 to2 • 2 to 3 Wind Speed between 18 and 30 mph Fig. 1 Installation and Programming steps • Select an appropriate location and mount the Anemometer base to the coach roof or side • Connect a +12VDC source to the RED wire from the unit and the ground to the BLACK wire. • Select the Wind speed range desired. 16 Programming steps NOTE: • Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. • During the programming function the interval between each step required must be less than 10 seconds. • The Motion Sensor can only be programmed to a REMOTE that is already programmed to the Receiver. To Program GC83-A to a GC-136 Receiver k) l) m) n) o) Turn on the GC-136 and the GC83-A(Leave them on if already on) Press the PROGRAM button on the GC-136 (the LED will start blinking) Press the STOP button on the GC-136 (The LED will be on solid) Press the UP button on the GC83-A Extend awing using a Manual Remote Control and press again the UP button on the GC83-A to verify that the unit is working properly (the awning should Retract) To Program GC83-A to a Remote Motor or to GC74DC-F a) Program first the Remote Control to the Remote Motor or the GC74DC-F (See Remote Control programming instructions) b) Turn on the Motor (or GC74DC-F) (you will hear a faint beep from the RF receiver c) Connect the GC83-A to the 12V supply. d) Press TWICE the P2 button on the back of the Remote Control e) Press ONCE the SETUP button on the GC83-A (A beep will be emitted by the RF receiver with each press). f) Extend awing using a Manual Remote Control and press the UP button on the GC83-A to verify that the unit is working properly (the awning should Retract) NOTE: The Anemometer sends the retract signal to all awnings simultaneously and the power system of the vehicle must withstand the resulting surge of current. The surge is greatest when all awnings are fully extended. Verify that all awnings will retract under these conditions (fully extended). If this is not the case you may: • Provide sufficient power from your panel or • Purchase a Delay Retract Disconnect unit • Purchase a Motion Sensor Remote instead of the Anemometer 17 Remote Controls Model GC 104, GC 105A, GC 106, GC 107 (Transmitters) The GC106 is the 9 channels Remote control for Girard Receivers and Wireless Motors. Its operation is identical for all of the units in the family with varying number of channels. These units are powered by a 3V battery (CR2430) that will last over two years of normal operation. Its range of operation in opener air is over 500ft. As shown in Fig. 1, the Channel selection is made by pressing the left and right buttons and the awning action is controlled by the buttons marked UP and DOWN. Pressing the center button will stop the motor. The custom LCD display, when activated by pressing any of the above buttons, shows the active channel and the direction of motion. Fig. 1 Fig. 2 18 Programming steps NOTE: 1. Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. 2. During the programming function the interval between each step required must be less than 10 seconds 1. PROGRAMMING THE REMOTE CONTROL TO A RECEIVER a. Select on the GC106 the desired Channel b. Make sure that the Receiver is powered on c. Press the program button on the Receiver: the Green LED of the Receiver will start blinking d. Press STOP on the Receiver: The Green LED will stop blinking and stay on solid e. Press the UP button on the GC106: The Green LED will turn off 2. Programming the REMOTE CONTROL to a Remote Motor or to GC74DC-F a. Turn on the power to the GC 74DC-F: a soft beep will be emitted by the RF receiver in the unit. b. Press twice the P2 button on the back of the Remote (A beep will be emitted by the RF receiver with each press) c. Press the DOWN on the Remote and verify that the motor is turning in the down direction. If the motor turns in the opposite direction (up), repeat a. and b. and finish the process by pressing the UP button. Adding an additional Remote Control to Remote Motor or GC74DC-F a. Don’t turn off the power to the GC 74DC-F (If you do you will delete the previous remote!) b. Press twice the P2 button on the back of the first Remote (A beep will be emitted by the RF receiver with each press) c. Press once the P2 button on the back of the additional Remote (A beep will be emitted by the RF receiver) d. Press the UP or DOWN button on the Remote to verify that the unit is programmed Cancel all Remotes a. Turn on the power to the GC 74DC-F or Remote Control: a soft beep will be emitted by the RF receiver in the unit. b. Press the P2 button on the back of the Remote (A beep will be emitted by the RF receiver with each press) c. Press once the STOP button of the Remote d. Press the P2 button of the Remote. Three beeps will be emitted by the RF receiver. Program “Continuous” or “Step” mode of operation a. Turn on power to GC 74DC-F b. Press the P2 button on the Remote c. Press the UP button of the GC 74DC-F. d. Press the P2 button on the Remote. e. Press the UP button on the GC106: The Green LED will turn off. 3. 4. 5. 19 Remote Wall Switches Model GC 229 – 1C and Model GC230 – 2C (Transmitters) The models GC229 and GC230 Remote Wall Switches perform the same functions as the Remote Controls, use the same battery and are programmed in the same way. These units are powered by a 3V battery (CR2430) that will last over two years of normal operation. Its range of operation in opener air is over 500ft. The model GC229 transmits on a single channel and may be used with one Receiver while the model GC230 controls two different Receivers. The awning action is controlled by pressing the buttons marked with the desired function: EXTEND STOP RETRACT 20 GC229 GC230 Programming steps NOTE: • Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. • During the programming function the interval between each step required must be less than 10 seconds. • The Motion Sensor can only be programmed to a REMOTE that is already programmed to the Receiver. To Program GC229 OR GC230 to a GC-136 Receiver a) b) c) d) e) Turn on the GC-136 (Leave it on if already on) Press the PROGRAM button on the GC-136 (the LED will start blinking) Press the STOP button on the GC-136 (The LED will be on solid) Press the desired UP button on the GC229 OR GC230 Extend or Retract the awning to verify that the unit is working properly. To Program GC229 OR GC230 to a Remote Motor or to GC74DC-F a) Program first the Remote Control to the Remote Motor or the GC74DC-F (See Remote Control programming instructions) b) Turn on the Motor (or GC74DC-F) (you will hear a faint beep from the RF receiver c) Press TWICE the P2 button on the back of the Remote Control d) Press ONCE the P2 button on the GC229 or GC230 (A beep will be emitted by the RF receiver with each press). e) Extend or Retract the awning to verify that the unit is working properly. 21 Battery Replacement The control units of the Girard Link Systems listed below are battery operated and they will cease to function properly when the batteries are discharged. All units will operate typically in excess of two years on a single battery, but we recommend replacing every year. 1. Remote Controls (GC104, GC105A, GC106 and GC 107 and similar models) 2. Remote Stop Retract (GC229 OR GC230), Remote Motion Sensor (GC135-M and similar units) All units require a Lithium Battery type CR2032 (3V). Remote Controls (Models GC104, GC105A, GC106 and GC 107) Remote Transmitters (Model GC229 OR GC230/GC135M and similar) 22