Transcript
Adjustments
Mounting Instruction
The Öhlins steering damper SD 183 features an adjustment knob with appoximately 16 positions and counts in number of clicks from maximum hard to soft.
Öhlins steering damper kit SD 183 for Yamaha R6
Adjuster knob
Kit Contents Before installing the steering damper, please check the contents of the kit. If anything is missing, please contact your Öhlins dealer. Steering damper, stroke 63 Frame bracket assembly Shims Bracket assembly Sleeve (6/14/15) Teflon spacer Screw (MC6S 6 x 100) Triple clamp bracket Sleeve (8/13.5/12.5) Sleeve (8/10.5/14/8) Screw (M6SF 8 x 45) Screw (K6S 8 x 30) Washer Öhlins sticker Öhlins sticker Öhlins Owner’s manual
NOTE! When delivered, the Öhlins steering damper is dialed to recommended settings for the specific brand and make of the motorcycle. If you have changed the settings, reset according to the following: The adjusters have a normal right hand thread. Turn clockwise to fully closed, position 0 (zero) clicks. Turn counter clockwise to open. Count the clicks until you reach the recommended number. See set-up data in this manual.
Part number 02260-10 (1) 02232-51 (1) 01430-14 (10) 02230-08 (1) 02239-01 (1) 02259-01 (1) 01046-47 (1) 02270-32 (1) 02238-06 (1) 02238-08 (1) 00432-05 (1) 05404-09 (1) 00426-04 (1) 00192-01 (2) 00194-10 (2) (1)
CAUTION! Do not use force, delicate sealing surfaces can be damaged. The adjuster should only be hand tightened.
Before Installing
SD 183_4, Issued 2007-05-28
Öhlins Racing AB cannot be held responsible for any damage to the steering damper or vehicle, or injury to persons, if the instructions for fitting and maintenance are not followed exactly. Similarly, the warranty will become null and void if the instructions are not adhered to.
Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden. Phone +46 8 590 025 00. Fax +46 8 590 025 80. www.ohlins.com
Öhlins products are subject to continuous improvement and development. Consequently, although these instructions include the most up-to-date information available at the time of printing, there may be minor differences between your steering damper and this manual. Please consult your Öhlins dealer if you have any questions regarding the contents of this manual.
© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited. Printed in Sweden.
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Safety Signals
! The Safety alert symbol means: Attention! Your safety is involved.
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WARNING! 00426-04 02259-01
WARNING!
CAUTION! Caution indicates that special precautions must be taken to avoid damage to the steering damper.
Indicates information that is of importance regarding mounting procedures.
8 3
8
During storage and transport, especially at high ambient temperature, the oil and grease used for assembling may run out inside the packing and damage the expanded polystyrene packing material. This is not unusual and is in no way detrimental to the steering damper.
NOTE!
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02230-08 02239-01
2. Please study and make certain that you fully understand all the mounting instructions and the owner’s manual before handling this steering damper kit. If you have any questions regarding proper installation procedures, contact an Öhlins dealer. 3. The vehicle service manual must be referred to when installing the Öhlins steering damper
Failure to follow these warning instructions could result in severe or fatal injury to anyone working with, inspecting or using the steering damper, or to bystanders.
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01046-47
1. Installing a steering damper, that is not approved by the vehicle manufacturer, may affect the stability of your vehicle. Öhlins Racing AB cannot be held responsible for any personal injury or damage that may occur after fitting the steering damper.
Important information concerning safety is distinguished in this manual by the following notations:
4 3 6
6 Attach the triple clamp bracket to the right side of the triple clamp. Use the sleeve (2238-06) and the screw (00432-05).
Mounting Instructions ! WARNING! 1. It is advisable to have an Öhlins dealer install the steering damper. 2. Follow the instructions in the vehicle service manual when changing the steering damper. 3. When working on a raised vehicle, make sure that it is securely supported to prevent it from tipping over.
3 Attach the frame bracket assembly (2232-51) and tighten the new steering stem nut. Use the original washers for the steering stem and fuel tank attachment.
NOTE! Tighten the top nut of the steering stem to the torque recommended in the motorcycle’s workshop manual. If no recommended torque is written, tighten to 100 Nm.
1 Remove the front fuel tank attachment screw.
2 Remove the steering stem nut.
4 Press down the fuel tank attachment, and at the same time fill up the gap completely with shims (1430-14). Use as many shims as needed to prevent freeplay between the frame bracket assembly and the fuel tank attachment.
5 Attach the bracket assembly (2230-08) by using sleeve (2239-01), teflon spacer (2259-01), washer (00426-04) and screw (1046-47).
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Öhlins steering damper installed
7 Attach the Öhlins steering damper to the bracket assembly. Do not tighten yet.
8 Attach the steering damper end eye to the triple clamp bracket. Use the screw (05404-09) and sleeve (02238-08) provided in this kit.
9 Adjust the steering damper by letting it slide in it’s bracket assembly so that the steering damper uses similar stroke both ways.
NOTE! Make sure that the steering has clearance for turning both to the left and to the right end positions, and that the damper is not used as a stop.
11 Set the damper to the recommeded set-up. See set-up data below and instructions for adjusting on the next page.
12 Continue your work according to your Öhlins Owner’s manual.
NOTE! Make sure that all bolts are tightened to the correct torque, and that nothing fouls or restricts movement of the steering damper.
10 Tighten the bolts to the correct torque. Screw M5 6 Nm Screw M6 10 Nm Screw M8 24 Nm
Set-up data Recommended
10 clicks
