Transcript
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
Decentralized Drive Control MOVIFIT® FDC-SNI Connection to PROFIBUS/DeviceNet with UFF41B Fieldbus Gateway Edition 03/2011
19252013 / EN
SEW-EURODRIVE—Driving the world
Contents
Contents 1
2
General Information ............................................................................................ 4 1.1
How to use this documentation ................................................................... 4
1.2
Structure of the safety notes ....................................................................... 4
4
5
Meaning of the signal words ........................................................ 4
1.2.2
Structure of the section-related safety notes ............................... 4
1.2.3
Structure of the embedded safety notes...................................... 4
1.3
Right to claim under warranty ..................................................................... 5
1.4
Exclusion of liability..................................................................................... 5
1.5
Other applicable documentation ................................................................. 5
Safety Notes ........................................................................................................ 6 2.1
3
1.2.1
General information .................................................................................... 6
2.2
Target group ............................................................................................... 7
2.3
Designated use ........................................................................................... 8
2.4
Bus systems................................................................................................ 8
System Description............................................................................................. 9 3.1
System structure ......................................................................................... 9
3.2
Operating principle .................................................................................... 10
3.3
Scope of delivery ...................................................................................... 10
Installation and Startup .................................................................................... 11 4.1
Requirements............................................................................................ 11
4.2
Voltage supply .......................................................................................... 11
4.3
Settings of the fieldbus gateway ............................................................... 11
4.4
Fieldbus installation .................................................................................. 13
4.5
Controller settings ..................................................................................... 13
4.6
Installation and startup of slave units........................................................ 14
4.7
Starting up the controller and the PLC...................................................... 14
Diagnostics........................................................................................................ 15 5.1
UFF41B status display .............................................................................. 15
Index................................................................................................................... 16
Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
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General Information How to use this documentation
1 1
General Information
1.1
How to use this documentation
Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
The documentation is part of the product and contains important information. The documentation is for everyone who works with this product. The documentation must be accessible and legible. Make sure that persons responsible for the system and its operation, as well as persons who work independently with the software and the connected devices from SEW-EURODRIVE, have read through the documentation carefully and understood it. If you are unclear about any of the information in this documentation, or if you require further information, contact SEWEURODRIVE.
1.2
Structure of the safety notes
1.2.1
Meaning of the signal words The following table shows the grading and meaning of the signal words for safety notes, notes on potential risks of damage to property, and other notes. Signal word
1.2.2
Meaning
Consequences if disregarded
DANGER
Imminent danger
Severe or fatal injuries
WARNING
Possible dangerous situation
Severe or fatal injuries
CAUTION
Possible dangerous situation
Minor injuries
NOTICE
Possible damage to property
Damage to the drive system or its environment
INFORMATION
Useful information or tip: Simplifies the handling of the drive system.
Structure of the section-related safety notes Section safety notes do not apply to a specific action, but to several actions pertaining to one subject. The used symbols indicate either a general or a specific hazard. This is the formal structure of a section safety note:
SIGNAL WORD Type and source of danger. Possible consequence(s) if disregarded. • 1.2.3
Measure(s) to prevent the danger.
Structure of the embedded safety notes Embedded safety notes are directly integrated in the instructions just before the description of the dangerous action. This is the formal structure of an embedded safety note: •
SIGNAL WORD Nature and source of hazard. Possible consequence(s) if disregarded. – Measure(s) to prevent the danger.
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Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
General Information Right to claim under warranty
1.3
1
Right to claim under warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation at hand. Therefore, read the documentation before you start working with the software and the connected devices from SEW-EURODRIVE. Make sure that the documentation is available to persons responsible for the machinery and its operation as well as to persons who work independently on the devices. Also ensure that the documentation is legible.
1.4
Exclusion of liability You must adhere to this documentation and the documentation of the connected devices from SEW-EURODRIVE to ensure safe operation and to achieve the specified product characteristics and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of the documentation. In such cases, any liability for defects is excluded.
1.5
Other applicable documentation •
This document does not replace the detailed operating instructions.
•
MOVIFIT® FDC-SNI and slave units as well as UFF41B may only be started up by electrical specialists observing the relevant accident prevention regulations and the following documents: – Operating instructions "MOVIFIT® FDC-SNI" – "Fieldbus Gateway UFF41B, DeviceNet and PROFIBUS DP" manual – Manual/online help for the "MOVITOOLS® MotionStudio" engineering software
•
Manuals for the configurable controller (CCU): – Manual/online help for the configuration software "Application Configurator for CCU" – Manuals/online helps for the various application modules (rapid and creep speed positioning, bus positioning, etc.)
•
Manual for the freely programmable controller (MOVI-PLC®): – MultiMotion for MOVI-PLC®
Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
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Safety Notes General information
2 2
Safety Notes
2.1
General information The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and adhered to. Ensure that persons responsible for the machinery and its operation as well as persons who work independently have read through the documentation carefully and understood it. If you are unclear about any of the information in this documentation or if you require further information, please contact SEW-EURODRIVE. The following safety notes refer to the use of the software. Also adhere to the supplementary safety notes in this document and in the documentation of the connected devices from SEW-EURODRIVE. This document does not replace the detailed documentation of the connected devices. This document assumes that the user has access to and is familiar with the documentation for all connected devices from SEW-EURODRIVE. Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage. During operation, the devices may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces depending on their degree of protection. Removing covers without authorization, improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property. Refer to the documentation for additional information.
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Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
Safety Notes Target group
2.2
2
Target group Any work with the software may only be performed by adequately qualified personnel. Qualified personnel in this context are persons who have the following qualifications: •
Appropriate instruction.
•
Knowledge of this documentation and other applicable documentation.
•
SEW-EURODRIVE recommends additional product training for products that are operated using this software.
Any mechanical work on connected devices may only be performed by adequately qualified personnel. Qualified staff in the context of this documentation are persons familiar with the design, mechanical installation, troubleshooting and servicing of the product who possess the following qualifications: •
Training in mechanical engineering, e.g. as a mechanic or mechatronics technician (final examinations must have been passed).
•
Knowledge of this documentation and other applicable documentation.
Any electrical work on connected devices may only be performed by adequately qualified electricians. Qualified electricians in the context of this documentation are persons familiar with electrical installation, startup, troubleshooting and servicing of the product who possess the following qualifications: •
Training in electrical engineering, e.g. as an electrician or mechatronics technician (final examinations must have been passed).
•
Knowledge of this documentation and other applicable documentation.
•
Knowledge of the relevant safety regulations and laws.
•
Knowledge of the other standards, guidelines, and laws mentioned in this documentation.
The above mentioned persons must have the authorization expressly issued by the company to operate, program, configure, label and ground units, systems and circuits in accordance with the standards of safety technology. All work in further areas of transportation, storage, operation and waste disposal must only be carried out by persons who are trained appropriately.
Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
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Safety Notes Designated use
2 2.3
Designated use The SEW controller "MOVIFIT® FDC-SNI" is currently only available with Ethernetbased fieldbus communication via PROFINET, Ethernet/IP or Modbus/TCP. In some cases, the MOVIFIT® FDC-SNI unit has to be connected to PROFIBUS or DeviceNet. The document at hand describes how to connect the controller to PROFIBUS or DeviceNet using a fieldbus gateway and a software package.
2.4
Bus systems A bus system makes it is possible to adapt frequency inverters and/or motor starters to the specific conditions of the machinery within wide limits. This results in the risk that a change of parameters that cannot be detected externally can result in unexpected, though not uncontrolled, system behavior.
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Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
System Description System structure
3
System Description
3.1
System structure
3
The following figure shows the MOVIFIT® FDC-SNI controller and a lower-level slave unit. The following units are possible as slaves: •
MOVIGEAR® B SNI or MOVIGEAR® B DSC (on SBus2)
•
MOVIFIT® FC slave (on SBus2)
The fieldbus gateway "UFF41B" is connected with the controller (e.g. S7) and communicates with it (in the example via PROFIBUS). Additionally, the fieldbus gateway is connected with the controller and communicates with it via Modbus/TCP. 24 V
Energy
Controller
Line filter
UFF41B
UFF41B
L18
L18
L17
L17
S2
S2
PROFIBUS
X30P
1
X30D
X30D
L16
L15
L15
L14
L14 5
5
L13
L13 20 21 22 ON 23 24 25 26 27
X38
L11
X38
L5 T1
X35 3 4
2 1
L4
L4
2 1
Version
L5 T1
X35 3 4
UFF41B/ UOH21B
1 2 3
L12
X36
L3
L3
X36
Version
L11
20 21 22 ON 23 24 25 26 27
UFF41B/ UOH21B
1 2 3
L12
IP: 192.168.10.y
S1
S1
IP: 192.168.10.y X37
1 2 3
X32
L2
1 2 3 1 2 3
1 2 3
X33
L1
XM
Modbus/TCP
H1
H1
MOVIFIT®-FDC-SNI
X24
H2
H2 X24
1 2 3
X32
L2
1 2 3
1 2 3
X37
X33
1 2 3
L1
XM
PROFIBUS
X30P
1
L16
X26
X26
1234567
1234567
Modbus/TCP MOVIFIT®-FDC-SNI
IP: 192.168.10.4
IP: 192.168.10.4
Energy
24 V
24 V
24 V
MOVIGEAR®-SNI-B
MOVIGEAR®-SNI-B
Single Line Installation
Energy
Single Line Installation
Energy
9007203028456075
Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
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System Description Operating principle
3 3.2
Operating principle The "UFF41B" fieldbus gateway is equipped with the "OMG42B" SD card. The "Gateway application MF-FDC" software package is installed on the SD card. The fieldbus gateway enables the exchange of process data between the "MOVIFIT® FDC-SNI" controller and the PLC. The gateway application on the SD card is necessary to have the fieldbus gateway convert the PROFIBUS/DeviceNet telegrams into Modbus/TCP telegrams and vice versa.
3.3
Scope of delivery The following components are included in the scope of delivery: Component
Part number
UFF41B
18216242
OMG42B memory card incl. "Gateway application MF-FDC" software package (18240682)
18229069
UOH21B option
18209750
INFORMATION The scope of delivery does not include any cables for fieldbus communication via Modbus/TCP and PROFIBUS/DeviceNet.
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Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
Installation and Startup Requirements
I
4
0
4
Installation and Startup
4.1
Requirements Correct project planning and proper installation are required for successful startup. You find detailed project planning information in the applicable documentation of the units used.
4.2
Voltage supply •
4.3
Connect MOVIFIT® FDC-SNI and UFF41B with the DC 24 V voltage supply.
Settings of the fieldbus gateway
Setting IP address and protocol
1. Switch on the DC 24 V supply of UFF41B. The "L3" LED lights green and the "L4" LED flashes green (1 Hz). 2. Change the IP address for Modbus/TCP communication and engineering. •
To do so, set DIP switch S1 to downward position as shown in the following table: DIP switch
S1 IP address allocation
•
Up
IP parameters (default)
Down
The IP parameters defined on the memory card of the UFF41B gateway are used. The IP parameters for engineering interface X37 are entered in the file "...\System\NetConfig.cfg" in section "Ethernet 2". You can adjust the file using a text editor (e.g. Notepad).
Enter the IP address in the NetConfig.cfg file using a text editor. For details, refer to the manual "Fieldbus Gateway UFF41B DeviceNet and PROFIBUS DP".
•
Note that different IP addresses have to be assigned to MOVIFIT® FDC-SNI and UFF41B. For example, assign IP address 192.168.10.5 to the fieldbus gateway.
3. Switch off the supply voltage before continuing with step 4. 4. Set UFF41B to the required fieldbus protocol. •
To do so, set DIP switch S2 according to the following table: DIP switch
S2 Fieldbus protocol
Up
PROFIBUS (X30P active)
Down
DeviceNet (X30D active)
5. Next, make the specific settings for the selected fieldbus protocol.
Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
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4
Installation and Startup Settings of the fieldbus gateway
Setting for PROFIBUS
•
Set the station address for PROFIBUS communication using DIP switches 20 – 26: UFF41B
20 21 22 ON 23 24 25 26 27
The default setting for the station address is 4: 20 → Significance: 1 × 0 = 0 21 → Significance: 2 × 0 = 0 22 → Significance: 4 × 1 = 4 23 → Significance: 8 × 0 = 0 24 → Significance: 16 × 0 = 0 25 → Significance: 32 × 0 = 0 26 → Significance: 64 × 0 = 0
3780545803
Setting for DeviceNet
•
Set the MAC-ID (Media Access Control Identifier) for DeviceNet communication using DIP switches 20 – 25: UFF41B
20 – 25 = MAC ID setting 26 – 27 = Baud rate setting
20 21 22 ON 23 24 25 26 27
3783205003
•
Set the baud rate for DeviceNet communication using DIP switches 26 – 27: DIP switch
12
Baud rate
26
27
0
0
125 kBaud
1
0
250 kBaud
0
1
500 kBaud
1
1
Invalid
Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
Installation and Startup Fieldbus installation
I
4
0
4.4
Fieldbus installation 1. Connect the controller with the fieldbus gateway (X37) using a Modbus/TCP cable. Observe the installation instructions in the operating instructions for MOVIFIT® FDCSNI and the manual "Fieldbus Gateway UFF41B DeviceNet and PROFIBUS DP". 2. Connect the fieldbus port of the controller with the matching fieldbus connector on the fieldbus gateway: •
X30P: PROFIBUS X30D: DeviceNet
Observe the installation instructions in the "Fieldbus Gateway UFF41B DeviceNet and PROFIBUS DP" manual as well as the installation instructions of the controller manufacturer.
4.5
Controller settings Setting the IP address
When you operate the Modbus/TCP communication and the local engineering interface (Ethernet) in the same local network, you have to set another IP address for engineering than for fieldbus communication. For example, assign IP address 192.168.10.6 to the local engineering interface. Do not change the default IP address 192.168.10.4 for fieldbus communication. If you access both interfaces from different networks, you need not change the IP address of the engineering access. 1. Swith on the supply voltage of the controller. 2. If required, change the IP address for engineering. •
To do so, set DIP switch S12/1 = "ON" according to the following table: DIP switch
S12/ 1 IP address allocation
OFF
IP parameters (default): • IP address: 192.168.10.4 • Subnet mask: 255.255.255.0 • Standard gateway: 1.0.0.0
ON
The IP parameters defined on the memory card of MOVIFIT® FDCSNI are used.
•
Enter the IP address in the NetConfig.cfg file using a text editor (same procedure as for the fieldbus gateway).
•
Note that different IP addresses have to be assigned to MOVIFIT® FDC-SNI and UFF41B.
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I
4
Installation and Startup Installation and startup of slave units
0 Setting the fieldbus protocol
1. Switch off the supply voltage. 2. Set the fieldbus protocol "Modbus/TCP" on MOVIFIT® FDC-SNI. •
To do so, set DIP switch S12/2 on the EBOX to OFF position according to the following table: DIP switch
S12/2 Fieldbus protocol
4.6
OFF
EtherNet/IP or Modbus/TCP
ON
PROFINET IO
Installation and startup of slave units Install and start up the slave units as described in the operating instructions of the respective unit. Do not exceed the maximum number of slave units. The following table shows how many units of the same type you can operate on the controller: Slave unit
Max. number of slave units of the same type
MOVIGEAR® B SNI
10
®
MOVIGEAR B DSC (on SBus2)
16
MOVIFIT® FC slave (on SBus2)
16
If you combine different types of units, then a maximum of 16 units is allowed (e.g. 10 MOVIGEAR® B SNI and 4 MOVIGEAR® B DSC).
4.7
Starting up the controller and the PLC 1. Switch on the 24 V supply of MOVIFIT® FDC-SNI. The "24 V_C" LED should now light up green. 2. Follow the startup procedure (described in the operating instructions of MOVIFIT® FDC-SNI, chapter 6.4). 3. Configure the connected axes. •
You find details on the software tools of the configurable controller (CCU) in the following manuals/online help: – Configuration software "Application Configurator for CCU" – CCU application modules (rapid and creep speed positioning, bus positioning, etc.)
•
You find details on the software tool for the freely programmable controller (MOVI-PLC®) in the manual/online help: – MultiMotion for MOVI-PLC®
4. Start up the PLC according to the manufacturer's specifications. The "L5" LED on UFF41B lights up green when Modbus/TCP and PROFIBUS/ DeviceNet communication has been established successfully. For other conditions, refer to the table in the next chapter "Diagnostics".
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Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
Diagnostics UFF41B status display
5
Diagnostics
5.1
UFF41B status display
5
To diagnose errors, refer to the following table with states of the "L5" LED on the UFF41B fieldbus gateway: L5 status
Diagnostic information
Green
• •
Modbus/TCP communication established PROFIBUS connection o.k.
Red
• •
No Modbus/TCP communication established PROFIBUS communication fault
Lit red, or flashing red (4 Hz) (reserve status)
• •
Modbus/TCP communication fault Undefined PROFIBUS communication
Lit red, or flashing red (1 Hz) (reserve status)
• •
PROFIBUS communication fault Undefined Modbus/TCP communication
Flashing green/orange (4 Hz)
• •
Modbus/TCP communication fault PROFIBUS communication established
Flashing green/orange (1 Hz)
• •
Modbus/TCP communication established PROFIBUS communication fault
Off
Gateway application inactive
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Index
Index B Bus system ..............................................................8
Liability.....................................................................5 Liability for defects ...................................................5 Local network, engineering access........................13
C Components...........................................................10 Controller Setting the IP address........................................13 Setting the protocol ............................................13 D DeviceNet, setting MAC ID and baud rate .............11 Diagnostics with LED "L5", UFF41B ......................15 DIP switches S12/1 and S12/S2..............................................13 S1/S2 .................................................................11 Display LED "L3" and "L4" ..............................................11 LED "L5" ............................................................14
M Max. number, slave units .......................................14 Modbus/TCP..........................................................13 MOVIFIT® FC slave ...............................................14 MOVIFIT® FDC-SNI Setting the IP address .......................................13 Setting the protocol............................................13 MOVIGEAR® B DSC .............................................14 MOVIGEAR® B SNI ...............................................14 N Notes Designation in the documentation .......................4 O
E Embedded safety notes ...........................................4 Engineering access, local network.........................13 Exclusion of liability ..................................................5
P PLC, startup...........................................................14 PROFIBUS, setting the station address ................11
F Fieldbus gateway ...................................................10 Setting the IP address........................................11 Setting the protocol ............................................11 G Gateway application, UFF41B ...............................10 I Installation Fieldbus .............................................................13 Voltage supply ...................................................11 Interface, engineering access ................................13 L LED display "L3" and "L4" ......................................................11 "L5" ....................................................................14 LED display, status ................................................15
16
OMG42B, SD card .................................................10 Operating principle.................................................10
S Safety notes.............................................................6 Designation in the documentation .......................4 General information .............................................6 Structure of the embedded safety notes..............4 Structure of the section-related safety notes .......4 Scope of delivery ...................................................10 SD card, OMG42B .................................................10 Section-related safety notes ....................................4 Setting the fieldbus protocol Controller ...........................................................13 Fieldbus gateway...............................................11 Setting the IP address Controller ...........................................................13 Fieldbus gateway...............................................11 Signal words in the safety notes ..............................4 Slave units, max. number ......................................14
Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
Index
Startup DeviceNet on fieldbus gateway..........................11 Modbus/TCP on the controller ...........................13 PROFIBUS on fieldbus gateway........................11 Required software tools and documentation......14 Requirements.....................................................11 startup PLC ....................................................................14 Startup procedure, controller..................................14 Status, LED display................................................15
System Description ..................................................9 T Target group ............................................................7 Topology ..................................................................9 U UFF41B, diagnostics with LED "L5" ......................15 Units.......................................................................10 UOH21B ................................................................10
Manual – Connecting MOVIFIT® FDC-SNI to PROFIBUS/DeviceNet
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SEW-EURODRIVE—Driving the world
SEW-EURODRIVE Driving the world
SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970
[email protected]
www.sew-eurodrive.com
