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Mr-series - Global Industrial

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TPI Corporation P.O. BOX 4973 JOHNSON CITY, TN 37602 www.tpicorp.com MR-Series Heavy-duty Metal Sheath Element Electric Overhead Infrared Heaters MR-13 series MR-6 series MR-2 series MR-4 series MR-27 Series IMPORTANT SAFETY INFORMATION INSIDE ISSUE DATE 08-2013 • Serious injury or death possible • Read, understand, and follow all safety information and instructions in this manual before using or servicing this product. • Retain these instructions for future reference. REV. DATE ------------ REV. LEVEL: - EXTREMELY TEMPERATURES REFER TOHIGH COMPLETE INDEX OF ARE PRESENT, DURING OPERATION. MAINTAIN INFORMATION ON CLEARANCES FROMPAGE COMBUSTIBLES AS STATED 2 IN MANUAL.SHOULD AN ARC FAILURE OCCUR MOLTEN METAL MAY FALL FROM THE HEATER. TO HELP PREVENT FIRE OR PERSONAL INJURY, GROUND FAULT PROTECTION MUST BE USED ON ALL METAL SHEATH HEATERS. REFER TO COMPLETE INDEX OF INFORMATION ON PAGE 3. ECO 1-6800 OIPM P/N 8397 PG 1 OF18 IMPORTANT INSTRUCTIONS 1. Read all instructions before installing or using the heater. 2. This heater is hot when in use. To avoid burns, do not let bare skin touch hot surfaces. Keep away from combustible materials at minimum, the following required distances. DO NOT install closer than 36 inches to a vertical surface or 24 inches to a ceiling. Heaters MUST BE SEPARATED by more than 36 inches and 72 inches from any combustible surface in direct radiation path (87 inches for MR-27 Series). 3. Extreme caution is necessary when any heater is used by or near children or invalids and whenever the heater is left operating and unattended. 4. Do not operate any heater after it malfunctions. Disconnect power at service panel and have heater inspected by a reputable electrician before reusing. 5. Do not use outdoors. 6. To disconnect heater, turn controls to off, and turn off power to heater circuit at the main disconnect panel (or operate internal disconnect switch if provided). 7. Do not insert or allow foreign objects to enter any ventilation or exhaust opening as this may cause an electric shock or fire, or damage to the heater. 8. To prevent a possible fire, do not block air intakes or exhaust in any manner. 9. A heater has hot and arcing or sparking parts inside. Do not use it in areas where gasoline, paint, or flammable vapors or liquids are used or stored. 10. Use this heater only as described in this manual. Any other use not recommended by the manufacturer may cause fire, electric shock, or injury to persons. 11. SAVE THESE INSTRUCTIONS. ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - ECO 1-6800 OIPM P/N 8397 PG 2 OF18 INDEX General Description & Use Specifications Installation Planning Installation – Hanging Heaters Installation – Wiring Operation Maintenance Element & Reflector Replacement: ALL UNITS Additional Equipment Limited Warranty ATTENTION: The table to the right provides definitions of the signal words that can be found throughout this manual. These signal words are used to express the severity of the hazard at hand. The signal words are generally used in conjunction with safety symbols that correspond to the text for that particular hazard. As you read this manual, refer back to this table when you are unsure of the signal word definition. ISSUE DATE 08-2013 REV. DATE ------------ Page 4 Page 5,6 Page 6,7,8 Page 9 Page 10,11,12 Page 13 Page 14 Page 14,15,16 Page 17 Page 18 DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. REV. LEVEL: - ECO 1-6800 OIPM P/N 8397 PG 3 OF18 THANK YOU!! Thank you very much for selecting Fostoria’s overhead electric infrared heating equipment for your comfort heating needs. These products were engineered with the most reliable components and materials available and are equipped with features to assure ease of installation and maintenance. The warmth you will now enjoy when using this heating equipment is created by a heat source; a metal-sheathed element; that emits infrared energy in the form of heat, like the sun. This is an economical way to heat because it heats people and objects, not the air, so you don’t need to heat a large area to feel warm. Thank you again! ! ! ! CHECKING YOUR SHIPMENT Upon receipt of your shipment, check all cartons for visible damage. Claims for damaged material or shortages that were not evident upon receipt of shipment must be reported to carrier and TPI Corporation’s customer service (800-2510382) immediately. Any accessory items ordered for the heater will be shipped in separate cartons. GENERAL DESCRIPTION & USE EXPLOSION HAZARD FIRE HAZARD BURN HAZARD • Serious injury or death may occur. • Not for indoor residential use. • Do not use outdoors. • Use for comfort heating only. • Do not use in locations containing hazardous or explosive atmospheres. • Comply with “REQUIRED CLEARANCES” at right for minimum mounting distances to combustible materials. ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - The Fostoria MR-Series heaters provide safe, efficient electric infrared heat for total area heating or spot heating applications for warehouses, steel mills, machine shops and many other industrial applications. They are ideal for use in high vibration environments. Using the “L” brackets on the top of the housing, these overhead heaters can be hung by chain or rigidly mounted. They operate cleanly, emitting no fumes or odors. Applications where combustible materials and/or personnel will be located near these heaters require the addition of a ground-fault sensing switch as part of the electrical circuit. See the INSTALLATION PLANNING section of this manual for more details. Any installation of these heaters must also adhere to the minimum clearance information below. REQUIRED CLEARANCES DO NOT install closer than 36 inches to a vertical surface or 24 inches to a ceiling. Heaters MUST BE SEPARATED by more than 36 inches and 72 inches from any combustible surface in direct radiation path (87 inches for MR-27 Series). ECO 1-6800 OIPM P/N 8397 PG 4 OF18 SPECIFICATIONS ! ! ! ! ! ! ! ETL listed for suspended, high-bay, indoor applications (see table below) High-watt-density radiant heat with 60o heat pattern utilizing bright aluminum reflectors Features aluminum extrusion and element support clip for high-vibration areas and rugged environments Straight metal-sheath elements are factory-installed. Gold-anodized aluminum housing for good reflectivity and corrosion resistance “L”-brackets included for chain suspension or rigid-mounting Designed for direct-wire, single or three-phase configurations (see table below) CAUTION: METAL SHEATH TYPE RADIANT HEATER. CONNECT ONLY TO A CIRCUIT PROTECTED BY A SUITABLE GROUND FAULT PROTECTION. ATTENTION: RADIATEUR À UNITÉ DE CHAUFFE SOUS GAINE MÉTTALLIQUE. RACCORDER UNIQUEMENT À UN CIRCUIT PROTÉGÉ PAR UN DISJONCTEUR APPROPRIÉ. Heater Models Voltage And Phase MR-212-1 MR -220-1 MR -224-1 MR -227-1 MR -248-1 MR -257-1 MR -420-1 MR -424-1 MR -427-1 MR -448-1 MR -457-1 120; 1ph 208; 1ph 240; 1ph 277; 1ph 480; 1ph 600; 1ph 208; 1ph 240; 1ph 277; 1ph 480; 1ph 600; 1ph 208; 1 or 3ph 240; 1 or 3ph 277; 1ph 480; 1 or 3ph 600; 1 or 3ph 208; 3ph 240; 3ph 277; 1ph 480; 3ph 600; 3ph 208; 3ph 240; 3ph 480; 3ph 600; 3ph MR -620-3 MR -624-3 MR -627-3 MR -648-3 MR -657-3 MR -1320-3 MR -1324-3 MR -1327-3 MR -1348-3 MR -1357-3 MR-2720-3 MR-2724-3 MR-2748-3 MR-2757-3 Amps Amps 1ph. 3ph. Number Of Elements Watts Btu’s/Hr. 6,824 4500 15,355 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 25.0 14.4 21.7 12.5 n/a 7.2 10.4 6.1 Yes Yes n/a n/a 48.8 n/a n/a n/a n/a n/a n/a 37.4 32.4 n/a 16.2 13.6 74.8 64.8 32.4 27.0 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 3 2000 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 16.6 1 6,142 certified cETLus 15.0 9.7 8.4 7.3 4.2 3.5 21.7 18.8 16.3 9.4 7.8 28.9 1 1800 ETL listed 6000 20,473 3 13,500 46,064 6 27,000* 92,127 *NOTE: MR-27 series includes (2) element terminal box assemblies; one at each end that are to be wired separately. ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - ECO 1-6800 OIPM P/N 8397 PG 5 OF18 SPECIFICATIONS (cont.) B B C C A A MR-6, 13 & 27 series MR-2 & 4 series Model Series MR-2xx MR-4xx MR-6xx MR-13xx MR-27xx Dimension A (inches) 7-1/2 7-1/2 7-1/2 7-1/2 14-7/8 Dimension B (inches) Dimension C (inches) 9 9 19-3/4 20 27-3/4 32-1/4 53-1/2 32-1/4 53-1/2 108 Weight (lbs.) 11 17 29 42 288.0 (crated) INSTALLATION PLANNING Fostoria’s metal-sheath infrared heaters are equipped with heating elements that are manufactured using materials with exceptional mechanical and thermal performance and are built with precise process control to provide rugged and reliable infrared performance in challenging environments. It is our understanding that these precision characteristics can change with time, specifically in environments with high humidity or where mechanical damage can occur, causing the internal electrical insulation to weaken. Use of Fostoria’s GF-SK-1 ground fault sensing switch will monitor this gradual change and interrupt power to the heaters prior to any arc-fault type failures, thereby protecting against a possible fire or burn hazard. CAUTION: METAL SHEATH TYPE RADIANT HEATER. CONNECT ONLY TO A CIRCUIT PROTECTED BY A SUITABLE GROUND FAULT. PROTECTION. ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - ECO 1-6800 FIRE HAZARD BURN HAZARD • To prevent arcing type faults, premature element failure and potential fire or burn hazard, use Fostoria model GF-SK-1 ground fault switch with these heaters. • Read and follow all instructions provided for proper installation of heaters and GF-SK-1. OIPM P/N 8397 PG 6 OF18 INSTALLATION PLANNING (cont.) Options for using the GF-SK-1 with Fostoria MR-Series heaters: The GF-SK-1 can monitor a single heater as denoted above but the most cost effective arrangement of the system is realized when monitoring a circuit of multiple heaters. The total number of heaters that can be monitored by one GF-SK-1 is dependant upon the heater models selected and the supply voltage. Using the total watts of the selected heaters to be monitored, the known supply voltage (be certain the heater voltage rating matches the supply voltage), and the phase of the supply, the total load or “amps” can be calculated. The GF-SK-1 is capable of monitoring a heater circuit of up to 50 amps maximum. A licensed electrician or design engineer must do the necessary calculations. FIRE HAZARD • • Installer Qualifications The installation and wiring of Fostoria MR heaters must be performed by a licensed electrician. Installer Responsibility The National Electric Code (NEC) and local codes and ordinances together with specifications provided by Fostoria comprise the information needed for proper installation. The installer must furnish all materials that have not been purchased from Fostoria or its representatives. It is the installer’s responsibility that the materials and methods of installation result in a job that is workmanlike and compliant with all applicable codes. REV. DATE ------------ REV. LEVEL: - Heater circuit load calculations and circuit design must be done by a licensed electrician or engineer. Preparations For Hanging Heaters ! ISSUE DATE 08-2013 Serious injury or death may occur. ! ! ECO 1-6800 Hardware to suspend these heaters from overhead supports (chain, “S”hooks etc.) is not included with the product. Make certain that the hardware to be used is capable of supporting at least twice the total weight of the heater/s in question. Refer to the specifications section of this manual for product weights. Identify and use installation locations that are strictly compliant with the clearance-to-combustibles requirements in the installation section of this manual. Mounting height is an important consideration to assure satisfaction with the heating performance of infrared heaters. Fostoria has many years of practical experience in the successful application of infrared technology. For that reason, recommended mounting heights have been included in the installation section of this manual. Please refer to this data and select installation points where these recommendations can be followed. OIPM P/N 8397 PG 7 OF18 INSTALLATION PLANNING (cont.) Preparations for Wiring Heaters ! Openings in terminal boxes for supply wiring on MR-2, MR-4, MR-6, MR-13 and MR-27 models are sized for 3/4-inch trade size conduit. Conduit and conduit fittings are provided with these heaters. ! Per ETL requirements, the terminal box mounted on these heaters is not to be used for making field wiring terminations. A separate “splice” box must be provided and is included with these heaters. ! The maximum ampacity rating for an infrared heating circuit is 50A. Supply Wire Size Recommendations The table at the right is provided to assist the licensed electrician in sizing the electric supply wires required to deliver power to each individual heater. All branch circuit supply wiring must be copper, rated 90o C minimum and comply with all local codes and the NEC. All recommended wire sizes assume a 50ft. maximum wire length. Heater Model kW VOLTS MR-212-1 MR-220-1 MR-224-1 MR-227-1 MR-248-1 MR-257-1 MR-420-1 MR-424-1 MR-427-1 MR-448-1 MR-457-1 MR-620-3 MR-624-3 MR-627-3 MR-648-3 MR-657-3 MR-1320-3 MR-1324-3 MR-1327-3 MR-1348-3 MR-1357-3 MR-2720-3 MR-2724-3 MR-2748-3 MR-2757-3 1.8 2.0 2.0 2.0 2.0 2.0 4.5 4.5 4.5 4.5 4.5 6.0 6.0 6.0 6.0 6.0 13.5 13.5 13.5 13.5 13.5 27.0 27.0 27.0 27.0 120 208 240 277 480 600 208 240 277 480 600 208 240 277 480 600 208 240 277 480 600 208 240 480 600 AMPS 3ph n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 16.6 14.4 n/a 7.2 6.1 37.4 32.4 n/a 16.2 13.6 74.8 64.8 32.4 27.0 1ph 15.0 9.7 8.4 7.3 4.2 3.5 21.7 18.8 16.3 9.4 7.8 28.9 25.0 21.7 12.5 10.4 n/a n/a 48.8 n/a n/a n/a n/a n/a n/a Recommended AWG Wire Size 3ph 1ph n/a 12 n/a 12 n/a 12 n/a 12 n/a 12 n/a 12 n/a 12 n/a 12 n/a 12 n/a 12 n/a 12 12 10 12 10 n/a 12 12 12 12 12 8 n/a 8 n/a n/a 6 12 n/a 12 n/a 8* n/a 8* n/a 12* n/a 12* n/a * These are minimum AWG wire sizes required to deliver power to elements at each end of these heaters. ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - ECO 1-6800 OIPM P/N 8397 PG 8 OF18 INSTALLATION – HANGING HEATERS REQUIRED CLEARANCES FIRE HAZARD BURN HAZARD • To prevent arcing type faults, premature element failure and potential fire or burn hazard, use Fostoria model GF-SK-1 ground fault switch with these heaters. • Read and follow all instructions provided for proper installation of heaters and GF-SK-1. • Install heaters to comply with REQUIRED CLEARANCES listed above at right. • SERIES MR-2 MR-4 MR-6 MR-13 MR-27 DO NOT install heaters closer than 36 inches to a vertical surface or 24 inches to a ceiling. Heaters MUST BE SEPARATED by more than 36 inches and 72 inches from any combustible surface in direct radiation path (87 inches for MR-27 Series). Heater Hanging Alternatives One method of hanging the heaters (shown below) is with hardware chain and “S” hooks. The chain and “S” hooks must be either 14 or 16 gauge for all models except MR-27, which must be 12 or 14 gauge. The heaters also can be mounted “fixed” with angle iron, metal rods or metal straps. Whatever means is used to mount the heaters, the terminal box must be EVEN WITH or LOWER THAN the horizontal plane of the heater housing. Chain-hanging Chain Do not mount heaters vertically. Mounting bracket RECOMMENDED MOUNTING HEIGHTS 8-10 Ft. 8-12 Ft. 10-14 Ft. 12-16 Ft. 15-30 Ft. “S” hook Heater housing Terminal box Fixed-Mounting Mounting Centers (in inches) Series Dim. A Dim. B MR-2 17-1/2 2-1/2 MR-4 38-3/4 2-1/2 MR-6 18-1/4 12-3/4 MR-13 36-3/4 12-3/4 MR-27 68 8 B B MR-2 & 4 series ISSUE DATE 08-2013 REV. DATE ------------ A A REV. LEVEL: - ECO 1-6800 MR-6, 13 & 27 series OIPM P/N 8397 PG 9 OF18 INSTALLATION – WIRING ELECTRICAL SHOCK HAZARD • Serious injury or death may occur. • Disconnect heater and lock out from electrical supply before installing or servicing. • Always securely connect green wire on heater to bonding (green) wire from electrical supply. Wiring of MR-2 and MR-4 Series Heaters: 1. Remove the cover from the terminal box (see Illustration on page 11). 2. Install a 6 inch long (min.) conduit nipple into the hole in the side of the terminal box. 3. Attach a splice box to the nipple. 4. Route the lead wires in the terminal box through the conduit and into the splice box. 5. Connect the lead wires to the 12 AWG, 90°C rated supply wiring routed into the splice box with wire nuts or other safe mechanical means. Black and white supply leads can be connected to either element lead wire. Be sure green lead from supply and green (bonding) lead from the terminal box are connected. For All Heaters Wiring procedures and connections shall be in accordance with the national and local authority having jurisdiction. The MR-series heaters do not have any onboard controls and therefore must be used in conjunction with the applicable Fostoria FPC-series control center or be wired to a listed, properly rated safety switch for on/off control. Always disconnect the power at the circuit breaker or disconnect switch before installing electric power to the heater. If the breaker or disconnect switch cannot be seen from where you will be working, lock it in the open position and tag it to prevent unexpected application of power. Failure to do so could result in fatal electric shock. Do not depend on a thermostat or other switch as the sole means of turning off power to the heater. When bringing supply wiring to the heater always route it away from the area directly above the heater and away from the sides of the heater where temperatures may be dangerously high. “Bonding” is the intentional electrical connection of all non-current carrying metal parts to the equipment grounding (green) conductor of the heater and then terminating this green conductor to the green conductor of the power supply to form a low-impedance path back to the power supply so that safety devices (circuit breakers, fuses) can quickly remove dangerous touch voltage from these parts when a fault occurs. Always securely connect the green conductor from the power supply to the green conductor of the heater. 6. Reinstall the terminal box and splice box covers. 7. Connect supply wires to a suitable electrical circuit. ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - ECO 1-6800 OIPM P/N 8397 PG 10 OF18 INSTALLATION – WIRING (cont.) ILLUSTRATION 1 SUPPLY WIRES SPLICE BOX CONDUIT NIPPLE 6" MINIMUM TERMINAL BOX ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - ECO 1-6800 OIPM P/N 8397 PG 11 OF18 Wiring of MR-6, MR-13 and MR-27 Series Heaters: All of these three-element models are factory-wired for three-phase operation. Voltages other than 277V are wired as shown in illustration 2. The 277V models are wired as shown in illustration 3. To connect the appropriate electrical service to your heater, follow the steps below. 1. Remove the cover from the terminal box. 2. Install a 6 inch long (min.) conduit nipple into the hole in the top of the terminal box. (See Illustration 1 on page 11 for similar installation of the conduit nipple, splice box, and field wiring.) 3. Attach a splice box to the nipple. 4. Route the lead wires in the terminal box through the conduit and into the splice box. 5. Select the properly sized supply wire from the table on page 8 and route it into the splice box. 6. Connect the lead wires to the supply wires inside the splice box, with wire nuts or other safe mechanical means. Be sure green lead from supply and green (ground) lead from the terminal box are connected. 7. Reinstall the terminal box and splice box covers. 8. Connect the heater to a suitable electrical circuit. NOTE: The MR-27 series models are actually two individual MR-13 series heaters integrated into one fixture. Complete the supply wiring to the terminal boxes at each end of this fixture as described for the MR-13. 3-Phase to Single-Phase Conversion: This conversion is allowable on MR-6 series models only. To make this conversion, the licensed electrician must take the arrangement in illustration 2 and revise it to become as shown in illustration 4 by following the steps below. 1. Remove pigtail L3 from post 6 (illustration 2). 2. Move one end of Jumper 1 from post 6 to post 5. 3. Install Jumper 2** on posts 2 and 6. 4. Do not move Buss bars 1 and 2. 5. Replace supply wires with heavier gauge to meet additional amp load. Reference chart on page 8. ** Jumper 2 (customer supplied) must be 12 AWG, 200º C rated type SEW-2 or equivalent, UL style 3074 wire, at least 10 inches long. This jumper (p/n 3160609) can be purchased from the factory. ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - ECO 1-6800 OIPM P/N 8397 PG 12 OF18 OPERATION BURN HAZARD • Serious injury or death may occur. • Allow heater to fully cool after power is removed (may take minutes) before touching or working on it. If any metal-sheath element has an obvious “bowing” or sagging condition during operation, an over-voltage / overtemperature condition may exist. Deenergize the heater immediately and allow to fully cool. Replace all elements that have been distorted in any way. When power is provided to these heaters the heater elements will take several minutes to achieve full infrared output that can be confirmed by an orange to dull red glow on the element sheath. The element sheath under this condition is operating between 1,500 and 1,600° F emitting medium wavelength (approx. 3 microns or millionths of a meter) infrared energy. This energy, that can also be considered “radiation” is not harmful, yet is very effective at heating objects and surfaces that are within the line-of-sight of the elements and the heater’s reflective surfaces. When power is provided or removed from these heaters, you may hear unfamiliar sounds that are caused by the expansion and contraction of metal components in the heater. This is normal. If power control at the heater is desired, a disconnect switch kit (DC-SK-1) is available. See the “additional equipment” section of this manual for more details. Ground-Fault Monitoring and Operation: As explained in the “installation planning” section of this manual, all MR SERIES applications using metal-sheath heaters will require the use of the GF-SK-1 ground-fault sensor switch or equal protection. Refer to the instructions provided with this switch for proper installation. FIRE HAZARD BURN HAZARD If, during heater operation, the GF-SK-1 “trips” and interrupts power to your heater or heater circuit, then one or more of the metal-sheath elements in the heater or heater circuit being monitored has a reduced insulation resistance value that may be due to an element that is about to fail. Have a licensed electrician follow the warnings and instructions in the “operation” section of the GF-SK-1 manual. ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - ECO 1-6800 • To prevent arcing type faults, premature element failure and potential fire or burn hazard, use Fostoria model GF-SK-1 ground fault switch with these heaters. • Read and follow all instructions provided for proper installation of heaters and GF-SK-1. OIPM P/N 8397 PG 13 OF18 MAINTENANCE Pre-Season Maintenance and Annual Inspection To ensure your safety and years of trouble-free operation from the heaters, periodic service and inspections must be done by a trained maintenance person or licensed electrician. To obtain maximum performance from your heater(s) each year, we recommend the following be performed at the start of the heating season: 1. Disconnect power to heater at main panel. Be sure that heating elements have cooled down. 2. Clean housing reflector surfaces with a damp cloth. 3. Blow or dust off the elements and inner reflectors. 4. Repair or replace damaged power cables. 5. DO NOT hose-down these heaters. ELEMENT AND REFLECTOR REPLACEMENT: ALL UNITS ELECTRICAL SHOCK HAZARD • Serious injury or death may occur. • Disconnect heaters from electrical supply before replacing parts. ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - Use only Fostoria replacement elements of the same wattage, voltage and part number as the original element. Reference tables on replacement parts pages later in this manual. Always install new reflector included with each replacement element. ECO 1-6800 OIPM P/N 8397 PG 14 OF18 DISCONNECT POWER FROM THE ELECTRICAL SUPPLY WIRES OF THE HEATER BEING REPAIRED. REMOVING THE OLD ELEMENTS See Illustration 5 1. 2. 3. 4. 5. Remove the terminal box covers from both ends of the heater using a ¼” nut driver. Remove and save the wires from the element being replaced. Remove the 5/8” mounting nut from each element rod. Push elements forward (approximately 6”) until element rods clear all obstructions. While supporting the element rods disengage the element support bracket(s) by squeezing the sides toward the element rods. 6. Pull the elements out of the end terminal box. 7. Before reinstalling the heating elements, the old reflector should be replaced with the new one received with the new element. REPLACING THE REFLECTOR(S) See Illustration 6 1. Remove the 3/8” nuts on the back of the heater securing the extrusion to the heater housing, be sure to support the extrusion to prevent falling. 2. After the extrusion is out of the heater slide out the old reflector 3. Peel the protective coating off of the new reflector, being careful not to leave hand prints on the reflector. Clean the reflector with alcohol based cleaner if necessary. This heater is not a wash down heater. 4. Slide the new reflector into the extrusion. 5. Replace the extrusion in the same position as it was when removed. INSTALLING THE NEW ELEMENT 1. Place the element support bracket(s) on the new elements. 2. Slide the element rods into the end terminal box approximately 6”. 3. Snap the element support brackets into the extrusion at the same position as removed. 4. Push the element rods and bulkheads into the terminal box. 5. Secure the elements with the 5/8” nuts and split washers. 6. Reconnect the wires to the element as they were before removal. Make certain that bare metal wire terminals from different posts do not come in contact with each other. 7. Reattach the terminal box covers. 8. Reconnect all necessary supply wires. 9. Heater is now ready for normal operation. ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - ECO 1-6800 OIPM P/N 8397 PG 15 OF18 ILLUSTRATION 5 ILLUSTRATION 6 ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - ECO 1-6800 OIPM P/N 8397 PG 16 OF18 ADDITIONAL EQUIPMENT HDWG-2 HDWG-4 HDWG-6 HDWG-13 HDWG-27 Wireguards are not included with any of the MR-Series heaters. If protection against foreign objects entering the front of the heaters is needed, the wireguards listed below can be used. All kits include mounting hardware. Optional Wireguard Kits Heater Series MR-2 MR-4 MR-6 MR-13 MR-27 Wireguard Model Number HDWG-2 HDWG-4 HDWG-6 HDWG-13 HDWG-27 Fostoria Part Number 04490902 04490602 04490702 04490802 08830429 DC-SK-1 Disconnect switch Part No.: 05893702 -Wall mountable for all MR models -Mounts directly on MR-6, MR-13 & MR-27 models only GF-SK-1 Ground fault sensor switch Part No.: 04860202 -Wall mountable for all MR models -Mounts directly on MR-6 & MR-13 models only ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - ECO 1-6800 OIPM P/N 8397 PG 17 OF18 LIMITED WARRANTY Products manufactured by TPI Corporation are warranted to the original consumer to be free from defects in material and workmanship for twelve (12) months from the original purchase date. The TPI limited warranty does not cover products that have been modified outside of our factory, damage or failure caused by acts of God, abuse, misuse, connected to or placed on other than rated voltage, abnormal usage, fault, installation, failure to follow suggested maintenance procedures enclosed with the product, improper maintenance or any repairs other than those provided by an authorized TPI service center. There are no obligations or liabilities on the part of the Corporation for consequential damages arising out of or in connection with the use or performance of the product or other indirect damages with respect to loss of property, revenues, profit, costs of removal installation, or reinstallation. All implied warranties with respect to TPI products, including implied warranties for merchantability and implied warranties for fitness, are limited in duration to twelve (12) months from original date of purchase, except those products or parts of products which are warranted for long periods thereon. Some states do not allow the exclusions or limitation of incidental or consequential damages and some states do not allow limitations on how long an implied warranty lasts. The above exclusions or limitations may not apply to you. During the warranty period, TPI Corporation will, at its sole option, repair or replace any defective parts or products returned, freight prepaid, to the TPI Corporation factory or such other locations as TPI Corporation may designate. Returned products must be packaged carefully and TPI Corporation shall not be responsible for damage in transit. When returning parts, the owner must provide the model number of the product and nature of difficulty being experienced. This warranty does not obligate TPI Corporation to bear the cost of labor in replacing any assembly, unit or component part thereof, nor does the company assume any liability for secondary charges, expenses for installing or removal, freight or damages. There will be charges rendered for product repairs made after the warranty period has expired. Proof of purchase, including date, must accompany request for in-warranty service. In any event, TPI Corporation’s maximum liability shall not in any case exceed the list price for the product claimed to be defective. This warranty gives to you specific legal rights and you may have other rights, which may vary from state to state. For the name of your nearest authorized TPI Corporation service center, please write to TPI Corporation, P.O. Box 4973, Johnson City, TN 37602. HEATING PRODUCTS WARRANTY COVERAGE Heating Products Elements in 10 Years Baseboards 1 Year All other Heating Products 2 Years Thermostats and Controls VENTILATION PRODUCTS WARRANTY COVERAGE Series HD or HDH Fans 5 Years Series UHP or IHP Fans 3 Years All other Ventilation Products 1 Year ISSUE DATE 08-2013 REV. DATE ------------ REV. LEVEL: - ECO 1-6800 OIPM P/N 8397 PG 18 OF18