Transcript
Multi-Function Tool Panel Options Can Link Operator to Quality System Decision Process
MODULAR COMPONENTS MAXIMIZE PRODUCTIVITY Process Management Options with Powerful Support Software
Network Host RS-232
Configuration Editor English, French, German, Italian and Spanish versions of all Controllers Laptop Parameter Management Easy Set-Up Wizard
Ethernet TCP/IP Parallel Printer for Standard Reports Serial Printer for Custom Reports Barcode Scanner Part Identification
Optional Fastening Toolbox Commercially Available Device Net Devices
Configuration Editor Raw Data & Statistics SPC Charting Joint Diagnostics Controller Diagnostic 3 Phase Power Modules
DANGER 480V MAIN DISCONNECT
Device Net Input 24VDC
MENU
Sigma Control
Socket Tray
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Sigma Module manages 1 to 12 Alpha Modules
Error Proofing Line Controls Plant PLC
LEVELS OF CONTROLLER FUNCTIONALITY MATCH FASTENING PROCESS AND QUALITY SYSTEM NEEDS
Fastening Toolbox Software Enables Programming and Analysis of Fastening with QPM Tools
Alpha
Delta
Flexible Interface Options RS-232
Ethernet
RS-232 for Alpha, Delta, Sigma, Gamma Ethernet for Sigma, Gamma Multiple user, multiple access level security Remote graphical run screens enable monitoring
MENU
Sigma Control
Sigma/Alpha
Gamma
Parameter Wizard
Wizard Programming Easily Creates Simple Or Complex Strategies ! Manages System, Spindle, Parameter Set, Step level parameters ! Wizard easily configures parameters Enter process specifications Respond to questions. Wizard completes.
Trace Tools Speed Analysis ! Trace tools include torque, angle, and time with averaging and other tools. ! Speed or Current shows command and actual synchronized to the torque/angle/time graph.
Diagnostics ! Event Log tracks all user changes, hardware alarms and statistical trend alarms ! Tool diagnostics displayed using intuitive graphics. For example, a mercury thermometer displays tool temperature
Q P M
Quality
Productivity
Modularity
Fastening Toolbox Software Data Analysis ! Statistical upload, analysis, and reporting capabilities includes Xbar-R Control Charts and Histograms with flexible scaling and filtering
Runtime Monitoring
! Realtime display of spindle, tool and fastener status ! Real-time display of multiple spindle rundown results ! Real-time display of single result with greater details ! Single spindle statistics and population definition ! Preventative Maintenance notification
Q P M
Quality
Productivity
Deutsch English Español Français Italiano
Modularity
Compatability Stanley Controllers Alpha Delta Sigma Gamma
Operating Systems Windows 95 Windows 98 Windows NT Windows 2000
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QPM Controller Systems
Single Spindle Controllers
• Operate QPM Tools from 0.5 to 2000 Nm (E02 thru E55) • Programmable from the front panel or Included Configuration Editor laptop software (English, French, German, Italian, and Spanish) • Controls assembly process and data output
Alpha and Delta for QPM Tools - High Low Torque, High Low Angle, Cycle Accept Lights - Vacuum Flourescent Display 2 lines X 16 wide - Laptop diagnostics and event Logging
Delta Controllers
- 32 Parameter Sets with as many as 8 Steps/Set - Stores 10,000 Torque/Angle Cycles, Date/Time Stamp, VIN # or Part ID - Traces of Last 5 Rundowns, Last 5 No-Go Rundowns - Statistics: CP, CPK, PP, PPK, CAM, Mean, Deviation, etc.
operate single tools with optically isolated 24VDC I/O for socket trays, remote start, stop, direction and error proofing
Multiple Spindle Controllers
Gamma and Sigma for QPM Tools - Ethernet TCP/IP based Cat. 5 (RJ45) Network Port - Fieldbus Ready (Device Net or Profibus options) - Barcode, Parallel & Serial Printer Ports - RS-232 Serial Network Port - Diagnostics and event Logging - Wizard programming cm in Weight kg lb Fieldbus
Specifications
Gamma 23w x 36h x 26d 9w x 14h x 10d 11 24 None, Device Net or Profibus
Sigma 15w x 36h x 26d 6w x 14h x 10d 8.5 18.5 Device Net or Profibus
24 VDC Outputs @1A each 16 Inputs/Outputs MENU
MENU
Sigma Control
Sigma Control
Power Supply Integral E-stop Álarm Monitor
Gamma Controllers Sigma Modules operate 1 or 2 tools and manage communications for printers, bar code I/O and network interface
manage1 to12 Alpha controllers and communications for printers, bar code I/O and network interface
1A
4A
Ready for External PS 1 or 2 Spindles Yes Power Source: Auto Detect 100 – 240 VAC, 50 – 60 Hz Humidity: 0 to 95 % non-cond. Temperature: 32-122 ºF (0-50 ºC)
Socket Tray Model Number Module
No of Sockets Cable Length
XX = 02
LL = 03, 07, 10
3 = Sigma
thru 10
or 15 meters
T = T801 K = T8000
Delta Controller with Socket Tray
operate single tools stand-alone or through a Sigma Interface or other Device Net PLC.
Specifications Delta Alpha cm 18w x 38h x 25d 15w x 36h x 26d in 7w x 15h x 9.5d 6w x 14h x 10d 10 7 Weight kg lb 22 16 Fieldbus Device Net 24 VDC Outputs @1A each Inputs 5 parameter select, 2 part entry/exit 3 remote start, stop, direction Outputs 2 In cycle & OK 1A Internal Power Supply
Ready for External PS Power Source: Auto Detect 100 – 240 VAC, 50 – 60 Hz Humidity: 0 to 95 % non-cond. Temperature: 32-122 ºF (0-50 ºC)
Alpha and Delta Controllers for E20, E30 or E40 Tools
- Runs QPM E23 to E34 tools with adapter cable - Models available for 115 or 230 VAC supply - High Low Torque, High Low Angle, Cycle Accept Lights - Vacuum Flourescent Display 2 lines X 16 wide - Laptop diagnostics and event Logging
Specifications Delta Alpha cm 25w x 38h x 25d 30w x 36h x 26d in 9.5w x 15h x 9.5d 12w x 14h x 10d Weight kg 24 20 51 45 lb Fieldbus Device Net 24 VDC Outputs @1A each Inputs 5 parameter select, 2 part entry/exit 3 remote start, stop, direction Outputs 2 In cycle & OK Power Supply 1A Internal Ready for External PS
Q 2 S XX /LL 2 = Delta
Alpha Controllers
Power Source 115V Model 100 – 120 VAC, 50 – 60 Hz Power Source 230V Model 220 – 240 VAC, 50 – 60 Hz
Humidity: 0 to 95 % non-cond. Temperature: 32-122 ºF (0-50 ºC)
Socket Tray
Dimensions Model No Description 1 to 6 Sockets 7 to 10 Sockets Q2SXX Socket Tray/Delta Cable 15h 20w 20d cm 15h 30w 20d cm Q3SXX Socket Tray/Sigma Cable 6 x 8 x 8 in 6 x 12 x 8 in XX = 02, …10 Sockets; LL = 03, 07, 10 or 15 meter cable length
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Rev0303
Controller System Model Number Configuration Order Guidelines
1. Select Controller type from Controller Descriptions p1 2. Select Controller Configuration for number of spindles: Alpha or Delta for 1 spindle; Gamma for 1 or 2 spindles; Sigma for 1 to 12 spindles 3. All systems shipped as components or kits except /F models Options include Floor Stand Kits and /F assembled systems with floor stands Plinths are supplied for Alpha, Epsilon, Gamma and Sigma modules. 4. Systems with three phase supply require a power module Note: Alpha or Delta 115 or 230 models operate E20, E30, E40 tools and require an adapter cable for QPM tools E23 to E34
Alpha or Delta 115/230 Single Spindle Controller for E20, E30, E40 Tools (QPM E23 to E34 with Adapter Cable)
Q
Q
1 1 = Alpha 2 = Delta
Supply Voltage
Number of Spindles
0
Assembled System with Floor Stand
Module Type
Supply Voltage
4
0
Number of Spindles
##
## = 01 or 02
0 = Auto Detect 115/230 VAC
Gamma Fieldbus
Supply Voltage
3
0
3 = Sigma
Number of Spindles
##
Assembled System with Floor Stand
01 /F
1 = Alpha
1 = 115 VAC
2 = Delta
2 = 230 VAC
Plinths Manages cables and Enables quick module removal
MENU
Typical Sigma System Wall Mount using Plinths
Assembled System with Floor Stand
/F
Blank = Device Net P = Profibus N = No Fieldbus
Sigma 1 to 12 Spindle QPM Controllers Module Type
Number of Spindles
Sigma Module
Includes module cables, Standard Power Cord, mounting plinths Floor Stand - Floor Stand Kit P/N 21F100404 Options: - /F Assembled System with Floor Stand Stand Dimensions: 198h 61w 56d cm (78 x 24 x 22 in)
Q
#
01 /F
Gamma 1 and 2 Spindle QPM Controllers
4 = Gamma
1
0 = Auto Detect 115/230 VAC
Includes Standard Power Cord Alpha Controller Includes: Plinth, 0.2 m Device Net cable/Tee Floor Stand - Floor Stand Kit P/N 21F100404 Options: - /F Assembled System with Floor Stand Stand Dim: 198h 61w 56d cm (78 x 24 x 22 in)
Q
Supply Voltage
Includes Standard Power Cord Alpha Controller Includes: Plinth, 0.2 m Device Net cable/Tee Options: - Floor Stand Kit P/N 21F100404 - /F Assembled System with Floor Stand Stand Dim: 198h 61w 56d cm (78 x 24 x 22 in) - QPM E23 to E34 Tool Jamnut Adapter Cable, 41Pin, P/N 20C 1009 [##], [##] = 01, 02 meters
Alpha or Delta Single Spindle QPM Controllers Module Type
Module Type
Sigma Fieldbus
Assembled System with Floor Stand
/F
## = 01 to 12 Blank = Device Net 0 = Auto Detect P = Profibus 115/230 VAC 4 = *480 * Includes Three Phase Power Module 5 = *575
Includes required Alpha modules, module cables, Standard Power Cord, mounting plinths, Integral e-stop for 1 to 2 spindles 115/230V - 1 to 6 Spindle Floor Stand Kit P/N 21F100404 Floor Stand - /F Assembled System with Floor Stand Options: Stand Dimensions: 198h 61w 56d cm (78 x 24 x 22 in) - 7 to 12 Spindle Floor Stand Kit P/N 21F100402 - /F Assembled System with Floor Stand Stand Dimensions: 198h 61w 88d cm (78 x 24 x 34.5 in) 480/575V - 1 to 6 Spindle Floor Stand Kit P/N 21F100403 Floor Stand - /F Assembled System with Floor Stand Options: Stand Dimensions: 198h 117w 56d cm (78 x 46 x 22 in) - 7 to 12 Spindle Floor Stand Kit P/N 21F100401 - /F Assembled System with Floor Stand Stand Dimensions: 198h 117w 88d cm (78 x 46 x 34.5 in) - 24 VDC Expansion I/O 3 to 12 Spindles Add /V to Model Number
Alpha Controllers
Tool Motor Power Consumption @ 230 VAC E20 E30/E40 E23 E33/E34 E44/E45 E55 1/13 1/13 1/18 1/30 Stand by/Peak Amperes Continuous 0.3 kVA 0.7 kVA 1 kVA 1.7 kVA
Interface Modules and Accessories
Part No. Q3000 Q0000
Description Sigma Module (Auto-Detect 115/230 VAC) includes plinth Epsilon Module: Includes Red, Green, Yellow lights; 2 Dry Contacts, (in-cycle output, line stop output) plinth; 36h x 15w x 26d cm (14 x 6 x 10) 21C 1021 [##] Device Net Extension Cable [##] = 01, 05, 10, 20 meters
Three Phase 480/575V Power Modules
Model No. VAC Description Q0402 480 2 Spindle (4kVA) Power Module Q0502 575 /Internal Transformers Q0406 480 6 Spindle (12kVA) Power Module Q0506 575 /External Transformer Add "V" 24V DeviceNet I/O, 16 Inputs, 32 Outputs for 12 kVA Q0412 480 12 Spindle (24kVA) Power Module Q0512 575 /External Transformers Add "V" 24V DeviceNet I/O, 16 Inputs, 64 Outputs for 24 kVA Dimensions all Models: 76h x 63.5w x 30.5d cm (30 x 25 x 12 in)
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Rev0303
