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Multiformat High-performance Inserting System

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8900 MULTIFORMAT HIGH-PERFORMANCE INSERTING SYSTEM PA G E 3 MÜLLER 8900 MULTIFORMAT HIGH-PERFORMANCE INSERTING SYSTEM the Müller 8900. The multiformat high-performance inserting system reliably handles transactional applications, personalised letters and other complex jobs in the twinkling of an eye. It perfectly adapts to customer requirements. The multitalent from Müller is modular and can be adapted to maximum. The system will meet the requirements of the customer and can be upgraded at any time. Also retrospectively. Popular options are modules with output reading and ADF system or modules for insurance policies with stapler. The Müller 8900 all-in-one system maximises output while doing away with the need for running a number of different types of inserting systems. It goes without saying that the system comes with low operating costs, touch-screen operation and a modern maintenance concept. Single System Concept • various applications • all-in-one system Envelope flexibility • largest selection with all intermediate formats Ease-of-Use • complete Auto-Set system with intuitive touch-screen operation Process control • document monitoring and Camera Job Control Flexible processing • cut sheet and continious or mixed processing PA G E 5 PA G E 4 Reliable processing, short set-up and production times as well as a maximum flexibility characterize OUTPUT READING INSERTER SYSTEM CONCEPT AUTOMATIC SET-UP When changing over between jobs, settings on the modules are changed fully automatically. All jobs can be saved in the system. When a job is called up, the automatic setting system makes all required changes, including: • Document size • Enclosure management • Folding pattern • Sealing unit • Code reading position • Envelope feeder ENVELOPE FEEDER SYSTEM VARIANTS The Müller 8900 is available in four system variants – solutions to cover all requirements. Each variant is available S1 S2 S3 18.000 22.000 14.000 C6 - B6 C6 - B6 DL - C6 / 5 DL - C6 / 5 DL - C6 / 5 C5 - B5 C5 - B5 C5 - B5 S4 10.000 22.000 12.000 ENCLOSURE FEEDER DL - C6 / 5 PA G E 7 PA G E 6 with a cut sheet or continuous channel. C4 - B4 C5 - B5 C4 - B4 PAPER PATH Schematic paper path from the continuous channel without upstream and downstream modules. The document turning unit is only active for flats processing. FOLDER READING INFEED PA G E 8 PA G E 9 The CONTINUOUS CHANNEL from Müller meets a wide range of requirements The CUT SHEET CHANNEL on the Müller 8900 is an intelligent dual system: in modern document processing: pinless, pinfeed, from the roll or from fan fold. documents can either be placed manually in the feeder or taken directly from the It trims 60,000 A4 documents per hour with a single or double cut. Waste sheets continuous channel. Using camera control, the channel processes up to 60,000 are diverted fully automatically by means of white paper management, 2-up do- A4 documents per hour. All codes can be captured in the Auto-Set mode using cuments are merged and turned for flats processing without loss of performance. the full-page reading capability. DL-, C5 and flats applications can be processed in the same channel without changeover. 2-UP CUT-MERGE WHITE PAPER MANAGEMENT DL-, C5 AND FLATS PROCESSING INTELLIGENT DUAL SYSTEM HIGH DOCUMENT THROUGHPUT CAMERA CONTROLLED PROCESSING READING GROUPER FOLDER PA G E 10 Enclosures of all kinds can be added to the documents at up to twelve possible enclosure stations. Suction feeders, friction feeders or rotary feeders can be used, depending on the material in question. Enclosures of all thicknesses and surface finishes can therefore be processed simply and reliably. They are fed to the main documents selectively (with optional reading) or per insertion cycle. WIDE VARIETY OF ENCLOSURES ALTERNATE MODE (FLIP-FLOP) SELECTIVE OR PERMANENT FEED The documents are collated in the grouper according to the evaluation from the full-page reading. The 4-pocket folder has been optimized to process variable groups of up to 15 sheets. All types of fold and document lengths can be set using the Auto-Set function. FULL-PAGE READING GROUPING IN TWO STAGES 4-POCKET FOLDER PA G E 11 ENCLOSURE STATION OUTPUT READING OPTION The Müller 7700 output reading system works independently of the inserting system. It has a modular structure and can be used either online or offline. It monitors mailpieces according to the doublechecking principle to meet the highest quality standard. It can be integrated into any system regardless of the manufacturer thanks to its adjustable height and universal interface. The output reading system tracks 30,000 mailpieces per hour and reliably diverts reading errors, duplicates and sequence errors in accordance with customer specifications. Individual quality gates can be set with the implemented software. INSERTER Envelope feeder, inserting station and sealing unit can be adjusted using the Auto-Set function. It adjusts the modules in accordance with the height, width and flap depth. The operator only has short distances to cover to operate the system. Even thin, shiny materials can be processed thanks to the individuation principle. All envelope formats run stably. Control mechanisms identify non-conformances. Wrongly placed or unopened envelopes are diverted without interrupting the flow of the machine. FAST FORMAT CHANGEOVER SIMPLE FILLING MONITORING OF NUMBER OF INSERTS PA G E 1 3 PA G E 12 MALPIECE TRACKING RELIABLE DIVERTING DEFINITION OF DIVERTING CRITERIA TECHNICAL DATA DOCUMENT CHANNEL MÜLLER CUT SHEET AND CONTINUOUS (PINLESS AND PINFEED) 45.000 – 60.000 DOCUMENTS/H DOCUMENT FLEXIBLE PAPER MANAGEMENT SOLUTIONS (40) 60 –  200 (250) G/M² 100  –  405 MM (4 – 16“) PAPER LENGTH PROCESSING Müller stands for extremely flexible paper management solutions for the automated processing of digital print products. 2-UP CONTINUOUS SLALOM AND CUT SHEET From cutting, folding and inserting through to the verification WHITE PAPER MANAGEMENT of documents and the affixing of plastic cards: Systems from Müller feature the latest technology and a high level of reliabi- FACE UP, HEAD FIRST AND FACE DOWN, FOOT FIRST lity for a wide range of different requirements from transaction printing through to graphic arts applications. GROUPING FROM A-Z AND Z-A Müller works according to a unique principle: paper manage- CODE-CONTROLLED (ALL TYPES) ment systems are configured from more than 100 combinable CUTTER HORIZONTAL SLIT AND GUTTER CUT AT FULL SPEED modules to meet individual customer requirements. The modules cannot only be combined with one another but can FOLDER ALL TYPES OF FOLD UP TO 10 SHEETS (HALF FOLD UP TO 15 SHEETS) INTERFACE TOUCH-SCREEN OPERATION also be integrated into existing systems. Whenever there is a new customer application to be realised, the modules can be quickly and easily combined to form a new configuration. The Müller module concept also automates applications that could previously only be processed manually. DOCUMENT MONITORING From the mechanics and electronics through to the software, INTERFACE FOR PRODUCTION MANGAGEMENT SYSTEMS (PMS) Müller produces almost every component itself to the highest SYSTEM VARIANTS S1 S2 S3 S4 PERFORMANCE B5 18.000 22.000 14.000 22. 000 10.000 12.000 German quality standard. This not only speeds up the development of the systems while guaranteeing the long-term availability of spare parts but also allows customer-specific adaptations to be carried out at any time. B4 ENVELOPES ENCLOSURES MIN. 105 x 162  MM (H x W) MAX. 170 x 250 MM (H x W) MIN. 105 x 220  MM (H x W) MAX. 254 x 353 MM (H x W) 70   – 120 G/M² 70 – 120 G/M² 3.000 ENVELOPES 2.000 ENVELOPES 8 MM FILLING CAPACITY 15 MM FILLING CAPACITY MIN. 60 x 105  MM MAX. 150 x 228 MM MIN. 60 x 130  MM MAX. 216 x 300 MM (40) 60  –  200 (250) G/M² (40) 60 –  200 (250) G/M² 4.000 SHEETS 3.000 SHEETS Müller. Flexible. Intelligent. Efficient. PA G E 15 PA G E 14 VERTICAL SLIT AND GUTTER CUT (LEFT, RIGHT, WITHIN THE DOCUMENT) Müller Apparatebau GmbH Gewerbepark 19 85402 Kranzberg Germany +49 8166 670 - 0 [email protected] www.mueller-phs.com PA G E 16 2017.09EN