Non-current Model L3020xp

Transcript

MODEL L3020XP UNIT SERIAL NUMBER _______________________ O N MANUAL NUMBER: 97375-D -C N T EN R R U EFFECTIVE 10/2013 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (319) 363-8281 | FAX (319) 286-3350 www.highwayequipment.com Copyright 2003 Highway Equipment Company, Inc. L3020XP TABLE OF CONTENTS Warranty....................................................................................................................................................... 4 Preface........................................................................................................................................................... 5 Safety............................................................................................................................................................. 6 Safety Decal Installation and Maintenance.......................................................................................... 7 Safety Decal Illustrations....................................................................................................................... 8 General Description..................................................................................................................................... 1 5 Dimensions & Capacities............................................................................................................................. 1 6 Initial Start-Up............................................................................................................................................. 1 7 Field Testing................................................................................................................................................. 1 8 General Operating Procedures.................................................................................................................... 1 9 Lubrication and Maintenance..................................................................................................................... 2 0 Hydraulic System................................................................................................................................ 2 0 Conveyor Gear Case............................................................................................................................ 2 0 Hydraulic Hose.................................................................................................................................... 2 1 Conveyor Chain................................................................................................................................... 2 1 Bin Sensor........................................................................................................................................... 2 2 Conveyor Belt Maintenance............................................................................................................... 2 3 Lubrication of Bearings....................................................................................................................... 2 3 Clean Up............................................................................................................................................. 2 3 Fasteners............................................................................................................................................. 2 3 Lubrication and Hydraulic Oil Specifications............................................................................................... 2 4 Hydraulic System................................................................................................................................ 2 4 Gear Case Lubricant............................................................................................................................ 2 4 Grease Gun Lubricant......................................................................................................................... 2 4 Chain Oiler Mixture............................................................................................................................ 2 4 Lubrication and Maintenance Chart............................................................................................................ 2 5 Troubleshooting.......................................................................................................................................... 2 6 Torque Chart................................................................................................................................................ 2 8 Instructions for Ordering Parts.................................................................................................................... 3 0 -C N O N TA B L E O F C O N T E N T S NEW LEADER T EN R R U 97375-D Page Rev. A 2 Please Give Part No., Description & Unit Serial No. TABLE OF CONTENTS CONTINUED L3020XP -C N O N Parts List...................................................................................................................................................... 31 Mounting Angle.................................................................................................................................. 31 Feedgate & Jack ................................................................................................................................ 32 Feedgate with Actuator...................................................................................................................... 34 #3 Pintle Chain Conveyor.................................................................................................................... 36 #4 Belt-Over-Pintle Chain Conveyor................................................................................................... 37 Chain Shields....................................................................................................................................... 38 Conveyor Idler.................................................................................................................................... 40 Conveyor Drive................................................................................................................................... 41 Conveyor Chain Oiler.......................................................................................................................... 42 Encoder ..............................................................................................................................................45 Front Wiper ........................................................................................................................................ 46 Rear Wiper -#3 Conveyors.................................................................................................................. 47 Fenders - Full Floatation Tires............................................................................................................. 48 Fenders - Super Floatation Tires......................................................................................................... 49 Inverted “V” ....................................................................................................................................... 50 Cabshield............................................................................................................................................ 51 Ladders............................................................................................................................................... 52 Hillside Divider.................................................................................................................................... 53 Material Divider.................................................................................................................................. 54 Spinner Guards .................................................................................................................................. 55 24” Hydraulic Fans.............................................................................................................................. 56 Spinner Sensor.................................................................................................................................... 58 Bin Sensor ......................................................................................................................................... 59 Reservoir............................................................................................................................................. 60 Hydraulics........................................................................................................................................... 61 Left-Hand Side “Reservoir” Hydraulics....................................................................................... 62 Right-Hand Side Hydraulics........................................................................................................ 64 “Cooler” Hydraulics.................................................................................................................... 66 “Twin Spinner” Hydraulics......................................................................................................... 68 Pump Hydraulics ....................................................................................................................... 70 Gear Case - Dual Pinion...................................................................................................................... 72 Gear Case Breather Tube.................................................................................................................... 74 Gear Case Drain Kit ......................................................................................................................... 75 Spinner Motor.................................................................................................................................... 76 Control Valve....................................................................................................................................... 78 Lights.................................................................................................................................................. 79 Decals................................................................................................................................................. 80 Sight Window ..................................................................................................................................... 82 Mudflap Kit ........................................................................................................................................ 83 G4 Spread Pattern..................................................................................................................................... Tab T EN R R U Please Give Part No., Description & Unit Serial No. 3 97375-D Page Rev. A TA B L E O F C O N T E N T S NEW LEADER O N -C N Insert Current New Leader Warranty T EN R R U NEW LEADER L3020XP PREFACE PLEASE ! ALWAYS THINK SAFETY FIRST !! The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules and must be followed. These instructions cannot replace the following: the fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualified person, or the clear thinking necessary to install and operate this equipment. Since the life of any machine depends largely upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently. If for any reason you do not understand the instructions, please call your authorized dealer or our Product Sales and Support Department at (319) 363-8281 or 1-888-363-8006. It has been our experience that by following these installation instructions, and by observing the operation of the spreader, you will have sufficient understanding of the machine enabling you to troubleshoot and correct all normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Product Sales and Support Department if you find the unit is not operating properly, or if you are having trouble with repairs, installation, or removal of this unit. N O Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field. This Safety Section should be read thoroughly and referred to frequently. -C R U ACCIDENTS HURT !!! ACCIDENTS COST !!! R ACCIDENTS CAN BE AVOIDED !!! T EN Please Give Part No., Description & Unit Serial No. 5 97375-D Page Rev. A S PA RF EE FA TY CE N We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other than routine care and adjustments. NEW LEADER L3020XP SAFETY TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” and “NOTICE” are used to indicate the following: WARNING Indicates a potentially hazardous situation that, if not avoided, COULD result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. -C SAFETY Indicates a potentially hazardous situation that, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. N CAUTION O N DANGER Indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury. This signal word is to be limited to the most extreme situations and typically for machine components that, for functional purposes, cannot be guarded. Is used for informational purposes in areas which may involve damage or deterioration to equipment but generally would not involve the potential for personal injury. NOTE: Provides additional information to simplify a procedure or clarify a process. EN R R U NOTICE! T The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe operation. The following guidelines are intended to cover general usage and to assist you in avoiding accidents. There will be times when you will run into situations that are not covered in this section. At those times the best standard to use is common sense. If, at any time, you have a question concerning these guidelines, please call your authorized dealer or our factory at (319) 363-8281 or 1-888-363-8006. 97375-D Page Rev. A 6 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP SAFETY CONTINUED MAINTENANCE INSTRUCTIONS 1. Keep safety decals and signs clean and legible at all times. 2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety decals or signs are available from your dealer’s Parts Department or our Cedar Rapids factory. INSTALLATION INSTRUCTIONS 1. Clean Surface Wash the installation surface with a synthetic, free-rinsing detergent. Avoid washing the surface with a soap containing creams or lotion. Allow to dry. -C N 3. Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a continuous motion at a 180-degree angle. If the liner is scored, bend at score and remove. R U 4. Apply Safety Decal a. Tack decal in place with thumb pressure in upper corners. b. Using firm initial squeegee pressure, begin at the center of the decal and work outward in all directions with overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave application bubbles. c. Pull up tack points before squeegeeing over them to avoid wrinkles. EN R 5. Remove Pre-mask If safety decal has a pre-mask cover remove it at this time by pulling it away from the decal at a 180 degree angle. NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to avoid the pre-mask from permanently adhering to the decal. T 6. Remove Air Pockets Inspect the decal in the flat areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture. 7. Re-Squeegee All Edges. Please Give Part No., Description & Unit Serial No. 7 97375-D Page Rev. A SAFETY O N 2. Position Safety Decal Decide on the exact position before application. Application marks may be made on the top or side edge of the substrate with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china marker, or grease pencil. Safety decals will not adhere to these. NEW LEADER L3020XP SAFETY DECALS -C N O SAFETY N T EN R R U 97375-D Page Rev. A 8 Please Give Part No., Description & Unit Serial No. NEW LEADER SAFETY DECALS CONTINUED L3020XP -C N O SAFETY N T EN R R U Please Give Part No., Description & Unit Serial No. 9 97375-D Page Rev. A L3020XP GENERAL SAFETY RULES OPERATION SECTION 1. Before attempting to operate this unit, read and be sure you understand the operation and maintenance manual. Locate all controls and determine the use of each. Know what you are doing! 6. Stay clear of any moving members, such as shafts, couplings and universal joints. Make adjustments in small steps, shutting down all motions for each adjustment. 2. When leaving the unit unattended for any reason, be sure to: a. Take power take-off out of gear. b. Shut off conveyor and spinner drives. c. Shut off vehicle engine and unit engine (if so equipped). d. Place transmission of the vehicle in “neutral” or “park”. e. Set parking brake firmly. f. Lock ignition and take keys with you. g. Lock vehicle cab. h. If on steep grade, block wheels. These actions are recommended to avoid unauthorized use, runaway, vandalism, theft and unexpected operation during start-up. 8. Do not climb on unit. Use the inspection ladder or a portable ladder to view the unit. Be careful in getting on and off the ladder, especially in wet, icy, snowy or muddy conditions. Clean mud, snow or ice from steps and footwear. 7. Before starting unit, be sure everyone is clear and out of the way. -C N O N SAFETY NEW LEADER U 9. Do not allow anyone to ride on any part of unit for any reason. R R 3. Do not read, eat, talk on a mobile phone or take your attention away while operating the unit. Operating is a full-time job. EN 4. Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body. T 10. Keep away from spinners while they are turning: a. Serious injury can occur if spinners touch you. b. Rocks, scrap metal or other material can be thrown off the spinner violently. Stay out of discharge area. c. Make sure discharge area is clear before spreading. 5. Guards and covers are provided to help avoid injury. Stop all machinery before removing them. Replace guards and covers before starting spreader operation. 97375-D Page Rev. A 10 Please Give Part No., Description & Unit Serial No. NEW LEADER GENERAL SAFETY RULES OPERATION SECTION 11. Inspect spinner fins, spinner frame mounting and spinner fin nuts and screws every day. Look for missing fasteners, looseness, wear and cracks. Replace immediately if required. Use only new SAE grade 5 or grade 8 screws and new selflocking nuts. 12. Inspect all bolts, screws, fasteners, keys, chain drives, body mountings and other attachments periodically. Replace any missing or damaged parts with proper specification items. Tighten all bolts, nuts and screws to specified torques according to the torque chart in this manual. L3020XP 17. Wear eye protection while working around or on unit. 18. Read, understand and follow instructions and precautions given by the manufacturer or supplier of materials to be spread. Improper selection, application, use or handling may be hazardous to people, animals, plants, crops or other property. If spreader is used to transport chemicals, check with your CAUTION chemical supplier regarding DOT (Department of Transportation) requirements. U EN 20. Turn slowly and be careful when traveling on rough surfaces and side slopes, especially with a loaded spreader. Load may shift causing unit to tip. T Please Give Part No., Description & Unit Serial No. R 15. All vehicles should be equipped with a serviceable fire extinguisher of 5 BC rating or larger. 16. Hydraulic system and oil can get hot enough to cause burns. DO NOT work on system that is hot. Wait until oil has cooled. If an accident occurs, seek immediate medical assistance. 19. Cover all loads that can spill or blow away. Do not spread dusty materials where dust may create pollution or a traffic visibility problem. R fluids 14. Starting and sprays are extremely flammable. Don’t smoke. Stay away from flame or heat! -C N O SAFETY N 13. Shut off engine before filling fuel and oil tanks. Do not allow overflow. Wipe up all spills. Do not smoke. Stay away from open flame. FIRE HAZARD! 21. Read and understand the precautionary decals on the spreader. Replace any that become defaced, damaged, lost or painted over. Replacement decals can be ordered from your dealer’s parts department or from Highway Equipment Company by calling (319) 363-8281 or 1-888-363-8006. 11 97375-D Page Rev. A L3020XP GENERAL SAFETY RULES MAINTENANCE SECTION 1. Maintenance includes all lubrication, inspection, adjustments (other than operational control adjustments such as feedgate openings, conveyor speed, etc.) part replacement, repairs and such upkeep tasks as cleaning and painting. 2. When performing any maintenance work, wear proper protective equipment—always wear eye protection—safety shoes can help save your toes—gloves will help protect your hands against cuts, bruises, abrasions and from minor burns—a hard hat is better than a sore head! 3. Use proper tools for the job required. Use of improper tools (such as a screwdriver instead of a pry bar, a pair of pliers instead of a wrench, a wrench instead of a hammer) not only can damage the equipment being worked on, but can lead to serious injuries. USE THE PROPER TOOLS. 4. Before attempting any maintenance work (including lubrication), shut off power completely. DO NOT WORK ON RUNNING MACHINERY! 5. When guards and covers are removed for any maintenance, be sure that such guards are reinstalled before unit is put back into operation. 6. Check all screws, bolts and nuts for proper torques before placing equipment back in service. Refer to torque chart in this manual. -C N O N SAFETY NEW LEADER T EN R 97375-D Page Rev. A R U 7. Some parts and assemblies are quite heavy. Before attempting to unfasten any heavy part or assembly, arrange to support it by means of a hoist, by blocking or by use of an adequate arrangement to prevent it from falling, tipping, swinging or moving in any manner which may damage it or injure someone. Always use lifting device that is properly rated to lift the equipment. Do not lift loaded spreader. NEVER LIFT EQUIPMENT OVER PEOPLE. 8. If repairs require use of a torch or electric welder, be sure that all flammable and combustible materials are removed. Fuel or oil reservoirs must be emptied, steam cleaned and filled with water before attempting to cut or weld them. DO NOT weld or flame cut on any tank containing oil, gasoline or their fumes or other flammable material, or any container whose contents or previous contents are unknown. 9. Keep a fully charged fire extinguisher readily available at all times. It should be a Type ABC or a Type BC unit. 10. Cleaning solvents should be used with care. Petroleum based solvents are flammable and present a fire hazard. Don’t use gasoline. All solvents must be used with adequate ventilation, as their vapors should not be inhaled. 12 Please Give Part No., Description & Unit Serial No. NEW LEADER GENERAL SAFETY RULES MAINTENANCE SECTION CONTINUED L3020XP O SAFETY N 11. When batteries are being charged or discharged, they generate hydrogen and oxygen gases. This combination of gases is highly explosive. DO NOT SMOKE around batteries—STAY AWAY FROM FLAME—don’t check batteries by shorting terminals as the spark could cause an explosion. Connect and disconnect battery charger leads only when charger is “off”. Be very careful with “jumper” cables. 12. Batteries contain strong sulfuric acid—handle with care. If acid gets on you, flush it off with large amounts of water. If it gets in your eyes, flush it out with plenty of water immediately and get medical help. -C N 13. Hydraulic fluid under high pressure leaking from a pin hole are dangerous as they can penetrate the skin as though injected with a hypodermic needle. Such liquids have a poisonous effect and can cause serious wounds. To avoid hazard, relieve pressure before disconnecting hydraulic lines or performing work on system. Any fluid injected into the skin must be treated within a few hours as gangrene may result. Get medical assistance immediately if such a wound occurs. To check for such leaks, use a piece of cardboard or wood instead of your hand. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. T EN R R U 14. The fine spray from a small hydraulic oil leak can be highly explosive—DO NOT SMOKE—STAY AWAY FROM FLAME OR SPARKS. Please Give Part No., Description & Unit Serial No. 13 97375-D Page Rev. A NEW LEADER 1. The selection of the vehicle on which a spreader body is to be mounted has important safety aspects. To avoid overloading: a. Do not mount spreader on a chassis which, when fully loaded with material to be spread, will exceed either the Gross Axle Weight Rating (GAWR) or the Gross Vehicle Weight Rating (GVWR) for the chassis. b. Do install the spreader only on a vehicle with cab-to-axle dimension recommended for the spreader body length shown. 2. Follow mounting instructions in the Installation section of this manual. If mounting conditions require deviation from these instructions refer to factory. 3. When making the installation, be sure that the lighting meets Federal Motor Vehicle Safety Standard (FMVSS) No. 108, ASABE S279 and all applicable local and state regulations. 4. When selecting a PTO to drive hydraulic pump, do not use a higher percent speed drive than indicated in the Installation section of this manual. Too high a percent PTO will drive pump at excessive speed, which can ruin the pump, but more importantly, will overheat the hydraulic oil system and increase the possibility of fire. -C N O N SAFETY L3020XP GENERAL SAFETY RULES INSTALLATION INSTRUCTIONS 6. Do not weld on vehicle frame as such welding can lead to fatigue c ra c k i n g and must be avoided. When drilling holes in frame member, drill only through the vertical web portions do not put holes in top or bottom flanges. Refer to truck manufacturer’s recommendations. 7. Be sure that welds between mounting bars and sill or between mounting angles and spreader cross sills are sound, full fillet welds. Center mounting angles so that good fillet welds can be made on three sides—and edge bead weld is not a satisfactory weld for this service. Use 309 rod/wire for carbon steel and 409 steel. On 304 stainless steel bodies use SAE grade 5 bolts— welding is recommended if type 308 welding rod is available. R R U EN 8. Install controls so that they are located of convenient use. Position them so that they do not interfere with any vehicle control and that they do not interfere with driver or passenger or with access to or exit from the vehicle. 9. Check for vehicle visibility, especially toward the rear. Reposition or add mirrors so that adequate rearward visibility is maintained. 10. Add Caution, Warning, Danger and Instruction decals as required. Peel off any label masking which has not been removed. 97375-D Page Rev. A T 5. W h e n truck frame must be shortened, cut off only the portion that extends behind rear shackle in accordance with the truck manufacturer’s recommendations. If a torch is used to make the cut, all necessary precautions should be taken to prevent fire. Cuts should not be made near fuel tanks and hydraulic oil reservoirs, fuel, brake, electric or hydraulic lines and such lines should be protected from flame, sparks or molten metal. Tires should be removed if there is any chance of their being struck by flame, sparks or molten metal. Have a fire extinguisher handy. 11. Install all guards as required. 12. Check installation completely to be sure all fasteners are secure and that nothing has been left undone. 14 Please Give Part No., Description & Unit Serial No. NEW LEADER GENERAL HEADER DESCRIPTION L3020XP The Model L3020XP is a hopper type spreader intended for spreading free flowing granular agricultural materials, such as chemical fertilizers, agricultural limestone, and gypsum. It is intended for truck chassis or flotation vehicle mounting. The unit is powered hydraulically and provides independent variable speed control for the spinner and full automatic ground speed control for the conveyor by means of a motorized valve with shaft sensor. The hydraulic pump which provides the hydraulic power is a gear type pump and is driven by means of a transmission PTO. The conveyor runs the full length of the hopper bottom to deliver material to the spinners through an adjustable metering gate at the rear of the hopper body. The conveyor is driven by two orbital type hydraulic motors mounted to a 6 to 1 ratio spur gear case. The standard conveyor has parallel strands of pintle type chain joined by cross bars every link. The distributor spinner assembly has two 24 inch (60.96cm) diameter dished discs. Each disc has four formed and heat treated fins that are adjustable to radial angle. The spinner is fully adjustable by means of a rotating handle. This product is intended for commercial use only. -C NPT. II AR &E M G E NO EP RE AR L. D SC TION N O N T EN R R U Please Give Part No., Description & Unit Serial No. 15 97375-C Page Rev. A NEW LEADER L3020XP DIMENSIONS HEADER & CAPACITIES U Body Length Overall A Inside B 12’ (3.66 m) 172” (437 cm) 144” (366 cm) 13’ (3.96 m) 196” (467 cm) 156” (396 cm) 14’ (4.27 m) 196” (498 cm) 168” (427 cm) 135” (343 cm) R 147” (373 cm) EN Cab to Axle or Cab to Tandem CA/CT 102” (259c m) CA 102-108” (259-274 cm) CT 159” (404 cm) 120” (305 cm) CT T 97375-C Page Rev. A Frame C R DIMEN OSPIE OR N.S&&M CA AIPA N T. CITIES -C N O N Dimensions Body Length Capacities - Struck cubic yards ( cubic meters) cubic feet Spreader Weight Approx. Pounds 12 (3.66 m) 9.4 yd3 (7.2 m3) 254.6 ft3 3450 lbs. 13’ (3.96 m) 14’ (4.27 m) 10.3 yd (7.8 m ) 277.1 ft 11.1 yd3 (8.5 m3) 299.6 ft3 3700 lbs. 3950 lbs. 3 3 16 3 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP INITIAL HEADER START-UP Refer to www.highwayequipment.com for installation instructions. NOTE: Once on the website: • Click Customer Support. • Select: Other New Leader Manuals and Instructions. • Select: New Leader Installation Instructions. WARNING Stand clear of moving machinery. NOTE: Do not load spreader with material. EN R R U T DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve WARNING pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. WARNING DO NOT check for leaks adjacent to moving parts while system is operating as there may be danger of entanglement! 11. Check all connections in hydraulic system to make sure there are no leaks. 12. Check hydraulic oil reservoir and refill to maintain level around mid-point of sight gauge. Unit is now ready for field testing. Please Give Part No., Description & Unit Serial No. 17 97375-C Page Rev. A UP N T. RITMA A.L&S TA OIPTEIR IN -C N O N 1. Check entire unit to make sure all fasteners are in place and properly tightened per Standard Torques National Coarse (NC) Capscrews section in this manual. 2. Make sure no other persons are in vicinity of truck or spreader. 3. Make sure no loose parts are in unit or on conveyor or spinner. 4. Open feedgate until it is completely clear of conveyor. 5. Check oil level in reservoir; fill as necessary. Refer to Lubricant & Hydraulic Oil Specifications section of this manual for proper oil. Completely open gate valve under reservoir. 6. Set throttle so engine runs at about 1000 RPM. Engage PTO driving pump. Allow pump to run and circulate oil for several minutes. Increase warm-up time in cold weather. 7. Manual spinner control valve: Move to position “3’’. PWM spinner control valve: Run at 300 RPM. Spinner should run at slow speed. Allow to run until it is operating smoothly and all air has been purged. 8. Manual spinner control valve: Move to position “0’’. PWM spinner control valve: Run at 0 RPM. 9. Refer to the control’s operation manual for the correct setting to operate the conveyor. Run conveyor until it’s operating smoothly. 10. Manual spinner control valve: Move to position “5”. PWM spinner control valve: Run at 500 RPM. Allow both spinner and conveyor to run. Shut down system. NEW LEADER L3020XP FIELD HEADER TESTING The following procedure is a guide: 1. Field test over any suitable course which allows vehicle to be driven at speeds to be used while spreading. 2. Make sure unit has been properly serviced, that oil reservoir is full and gate valve under reservoir is fully open. Do not load spreader. 3. Manual spinner control valve: Set to position “7”. PWM spinner control valve: Run at 700 RPM. DANGER Take proper safety precautions when observing conveyor and spinner speed while vehicle is in motion! These may include use of suitable mirrors clamped to permit observation by a safely seated observer, following the spreader in another vehicle at a safe distance, or other suitable means. Do not stand on fenders, in body or on any part of spreader as there is danger of falling off the vehicle or into moving parts! Use great care in performing this test! T EN R R U O FP IE EL RD . & T EM SA T I N T. G -C N O N 4. Start truck engine. Turn control to ‘’on’’ position. Engage PTO and allow to run at fast idle long enough to bring hydraulic oil up to operating temperature. Spinners should revolve at moderate speed and the conveyor should not move. 5. Set program in control console to operational mode and begin forward travel. Move conveyor switch on console to ‘’on’’ position. Conveyor should start immediately when vehicle moves and should continue to run at speeds which vary directly with the vehicles field speed; the conveyor should speed up as truck speed increases and slow down as truck speed reduces. Spinner speed should remain constant when engine speed is above minimum operating range. 97375-C Page Rev. A 18 Please Give Part No., Description & Unit Serial No. NEW LEADER GENERAL OPERATING HEADERINSTRUCTIONS L3020XP 1. Make sure unit has been properly serviced and is in good operating condition. Field test unit prior to first use, prior to each spreading season’s use, and following overhaul or repair work, to verify that all components and systems are functioning properly. See “Field Testing” section. 2. Fill body with material to be spread. 3. Drive to location where spreading is to be done. 4. Adjust spinner control valve for material being applied to give spread width desired. See “G4 Spread Pattern” section. 5. Adjust spinner to give spread pattern desired. See “G4 Spread Pattern” section. 6. Set feedgate opening to obtain the yield desired. Measure actual material depth. 7. Make sure shut-off valve on hydraulic reservoir is fully opened. 8. Turn on power to controller and set program to desired values. 9. Engage pump drive PTO. CAUTION Drive only at speeds which permit good control of vehicle! N 10. Drive at speeds that allow engine to turn at proper RPM. O Higher transmission gears may be used with speeds to 30 MPH. If lower speeds must be used, shift transmission into lower gears so engine speed can be maintained to allow adequate hydraulic oil delivery from pump. CHANGE THE HYDRAULIC OIL FILTER AFTER THE FIRST WEEK (OR NOT MORE THAN 50 HOURS) OF OPERATION ON A UNIT. *Visit www.newleadervip.com for interactive tools to calculate yield, proper feedgate opening, conveyor revolutions per minute, and mph to maximize the performance of your spreader. T EN R R U Please Give Part No., Description & Unit Serial No. 19 97375-C Page Rev. B A O P E R . & M A I N T. -C N NOTICE! NEW LEADER L3020XP LUBRICATION HEADER & MAINTENANCE PREVENTATIVE MAINTENANCE PAYS! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid damage to spreading equipment. Proper cleaning, lubrication and maintenance will give you longer life, more satisfactory service and more economical use of your equipment. WARNING Shut off all power and allow all moving parts to come to rest before performing any maintenance operation. HYDRAULIC SYSTEM Proper oil in the hydraulic system is one of the most important factors for satisfactory operation. Utmost cleanliness in handling the oil cannot be stressed enough. Keep hydraulic oil in original closed containers, clean top of container before opening and pouring, and handle in extremely clean measures and funnels. DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve WARNING pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. -C N DO NOT check for leaks adjacent to moving parts while system is operating as there may be danger of entanglement! EN R WARNING R U Check hydraulic oil daily by means of sight gauge on reservoir. Add oil as necessary to maintain level around mid-point of sight gauge. Periodically inspect hoses and fittings for leaks. NOTICE! CHANGE HYDRAULIC OIL FILTER AFTER FIRST WEEK (OR NOT MORE THAN 50 HOURS) OF OPERATION ON A UNIT. T L U B R C AT O PI E OR N. & & M MA AIIN NT T. ENANCE O Service Schedule N Refer to Lubricant and Hydraulic Oil Specifications section for selection of the proper hydraulic fluid for use in the hydraulic system. After first filter change, replace filter when indicator reaches Red Zone. Drain reservoir through drain plug (not through suction outlet), flush, and refill and change filter element annually. Oil and filter should also be changed whenever oil shows any signs of breaking down under continued high-pressure operation. Discoloration of oil is one sign of breakdown. CONVEYOR GEAR CASE Drain oil in a new unit after first two weeks (or not more than 100 hours) of operation, and flush gear case thoroughly with light oil. Refer to Lubricant and Hydraulic Oil Specifications section for proper grade oil and recommended amounts of lubricant. After initial change, oil should be changed every 2,000 hours of operation or annually, whichever occurs first. Check gear case oil level monthly. 97375-C Page Rev. A 20 Please Give Part No., Description & Unit Serial No. NEW LEADER LUBRICATION & MAINTENANCE HEADER CONTINUED L3020XP HYDRAULIC HOSE Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately. WARNING Testing should be conducted in approved test stands with adequate guards to protect the operator. Clean Clean assembly by blowing out with clean compressed air. Assemblies may be rinsed out with mineral spirits if the tube stock is compatible with oil, otherwise hot water at 150°F (65.55° C) maximum may be used. R R U Test The hose assembly should be hydrostatically tested at twice the recommended working pressure of the hose. Test pressure should be held for not more than one minute and not less than 30 seconds. When test pressure is reached, visually inspect hose assembly for: 1. Any leaks or signs of weakness. 2. Any movement of the hose fitting in relation to the hose. Any of these defects are cause for rejection. EN Storage and Handling Hose should be stored in a dark, dry atmosphere away from electrical equipment, and the temperature should not exceed 90° F (32.22° C). WARNING T CONVEYOR CHAIN Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body. Hose down unit and remove any material build-up on sprockets and under chain. NOTICE! The conveyor will move away from the bottom panel if material accumulates under the conveyor or on the sprockets. The more material that accumulates, the closer the chain will come to the chain shields. If the conveyor should catch a chain shield, it could permanently damage the conveyor, the chain shields or the unit. Do not remove material while conveyor or spinner is running! Please Give Part No., Description & Unit Serial No. 21 97375-C Page Rev. A ENANCE T. NT AIIN MA & M N. & OR O PI E L U B R C AT -C N O N Inspect Examine hose assembly internally for cut or bulged tube, obstructions, and cleanliness. For segment style fittings, be sure that the hose butts up against the nipple shoulder; band and retaining ring are properly set and tight, and segments are properly spaced. Check for proper gap between nut and socket or hex and socket. Nuts should swivel freely. Check the layline of the hose to be sure the assembly is not twisted. Cap the ends of the hose with plastic covers to keep clean. NEW LEADER LUBRICATION & MAINTENANCE HEADER CONTINUED L3020XP Lubrication Make sure unit is clean and completely dry. Lubricate conveyor chain at the end of each day of usage using a mixture of 75% diesel fuel and 25% SAE 10 oil. Shut down spinner and run conveyor at 20 RPM for two full revolutions to lubricate chain. After each unit washing, allow to dry, then lubricate. Before filling the unit with spreading material, activate the controller or power switch to run the pump oiler. Bleed all air from the lines and adjust the two spray nozzles so that the oil mixture sprays vertical onto the sprockets and chain. Tension Spray Nozzle N Figure 1 - Spray Nozzle Proper Tension: R R U L4000G4 conveyor 36” to 40” (91cm - 102cm) REAR -C Chain Tension to be Measured from Rear of Sill. N O Main Conveyor Figure 2 - Chain Tension EN Conveyor chains that are too tight will tend to stretch, causing excess sprocket wear and eventually breakage. Excess slack presents the possibility of chain catching on sub-frame parts. Bent or distorted chain bars will cause damage as well. Straighten or replace bent or distorted chain bars immediately. It also causes fertilizer leakage with chain conveyors. T L U B R I C AT O PIEORN. & & M MA A II N N T. TENANCE Proper chain tension is also a factor in chain and sprocket life (Figure 2). Measure from rear of unit forward to achieve proper chain tension. Make sure chain is tensioned equally on both sides. This adjustment is made on each side of the unit at the idler bearings. BIN SENSOR Stay out of the spreader. Do not climb on spreader. Use a portable ladder to inspect, clean WARNING and maintain the bin sensor from outside the spreader. Failure to do so could result in injury from falling. NOTICE! Wipe sensor clean periodically to prevent accumulation of product. Avoid wet material as it may stick to sensor. If material sticks to sensor it won’t warn user when bin is low. Clean sensor with long handled brush or hose from outside of spreader. Do not aim high pressure sprayer directly at sensor—it could damage the components. 97375-C Page Rev. A 22 Please Give Part No., Description & Unit Serial No. NEW LEADER LUBRICATION AND MAINTENANCE HEADER CONTINUED L3020XP CONVEYOR BELT MAINTENANCE Standard belt for the #4 chain is moderate oil resistant that is impervious to moisture, weathering, or normal action which can be used with chemical impregnated fertilizer or oil based additives. • Inspect belt fastener occasionally for wear or “raveling” of belt grip area. • Make sure belt connecting pin is positioned correctly as shown in Figure 3. NOTICE! Pin must not rotate. If pin ends are not bent down and tight against lacing, the ends may cut into the chain shield sealers or belt wipers. BOTH PIN ENDS MUST BE BENT DOWN & TIGHT AGAINST ENDS OF LACING -C Grease in a bearing acts to prevent excessive wear of parts, protects ball races, and balls from corrosion and aids in preventing excessive heat within the bearing. It is very important the grease maintain its proper consistency during operation. It must not be fluid and it must not channel. U R Make sure all fittings are thoroughly cleaned before grease is injected. Points to be lubricated by means of a grease gun have standard grease fittings. CLEAN UP NOTICE! EN R Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals. This bead indicates adequate lubrication and also provides additional protection against the entrance of dirt. High pressure wash can inject water and/or fertilizer into control components, causing damage. Use caution when cleaning these areas. T Thoroughly wash unit every two to three days during the operating season to maintain minimal maintenance operation. Hose unit down under pressure to free all sticky and frozen material. It is important the unit be thoroughly cleaned at the end of each operating season. All lubrication and maintenance instructions should be closely followed. Repaint worn spots to prevent formation of rust. FASTENERS Tighten all screws fasteners to recommended torque’s after first week of operation and annually thereafter. If loose fasteners are found at anytime, tighten to recommended torque. Replace any lost or damaged fasteners or other parts immediately. Check body mounting hardware every week. Please Give Part No., Description & Unit Serial No. 23 97375-C Page Rev. A TENANCE N T. A II N MA & M O PIEORN. & L U B R I C AT LUBRICATION OF BEARINGS N O N Figure 3 - Conveyor Belt Pin Installation NEW LEADER NOTICE! LUBRICATION & HYDRAULIC HEADER OIL SPECIFICATIONS L3020XP The lubricant distributor and/or supplier is to be held responsible for results obtained from their products. Procure lubricants from distributors and/or suppliers of unquestionable integrity, supplying known and tested products. Do not jeopardize your equipment with inferior lubricants. No specific brands of oil are recommended. Use only products qualified under the following oil viscosity specifications and classification recommended by reputable oil companies. HYDRAULIC SYSTEM Use premium quality lubricants with 100-200 SUS or 20-43 cSt viscosity at operating temperatures. The hydraulic fluid’s specifications in the table below are for normal operating conditions. Extreme environments or dirty conditions may require the use of different oils. Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for systems operating outside normal conditions. Greater than 130 Less than 114 Greater than 14 Valvoline All-Fleet Plus® SAE 15W-40 Greater than 130 Less than 68 Greater than 9 John Deere Hy-Gard J20C® -C U GEAR CASE LUBRICANT With Cooler 115 - 158 ° F Multi-Purpose Agriculture Hydraulic & Transmission OIl N Lubricant Specifications: Viscosity Index Viscosity at 40 ° C, cst Viscosity at 100 ° C, cst Acceptable Fluid Example O N Lubricate these assemblies with non-corrosive type SAE 90 E.P. (extreme pressure) gear oil conforming to MIL-L2105 B multi-purpose gear lubricating oil requirements (API Service GL 4) with ambient temperatures from 40 to 100° F (4.44 to 37.77° C). Ambient temperatures below 40° F (4.44° C). require an SAE 80 E.P. lubricant; above 100° F (37.77° C). use an SAE 140 E.P. grade oil. Refill gear case with one and a half (1-1/2) pints (.70 liters) of recommended lubricant. EN R R GREASE GUN LUBRICANT Use a waterproof ball and roller bearing lithium base lubricant with a minimum melting point of 300°F (148.8° C). This lubricant should have a viscosity which assures easy handling in the pressure gun at prevailing atmospheric temperatures. The grease should conform to NLGI No. 2 consistency. T L U B R I C AT O PIEORN. & & M MA A II N N T. TENANCE Ideal Oil Operating Temperature Recommended Premium Lubricant No Cooler 140 - 190 ° F Automotive Engine Oil CHAIN OILER MIXTURE Use a mixture of 75% No. 1 or No. 2 diesel fuel or kerosene mixed with 25% SAE 10 engine oil. 97375-C Page Rev. A 24 Please Give Part No., Description & Unit Serial No. NEW LEADER WARNING L3020XP LUBRICATION HEADERCHART Shut off all power and allow all moving parts to come to rest before performing any maintenance operation. The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: PLACES METHOD 1 2 Grease Gun Grease Gun 1 1 FREQUENCY Weekly Monthly Oil Check Daily. Change Annually Check daily; Change when indicated (Red) Grease Gun Grease Gun Hand Grease Spray Oil Oil Mixture Gear Oil Weekly Weekly Weekly Daily Daily, After Use Check Monthly; Change Annually 1 1 Grease Gun Grease Gun U Annually Weekly 2 2 Grease Gun Grease Gun R Weekly Weekly Hand Grease Annually -C R EN 2 T NOTE: Unusual conditions, such as excessive dust, temperature extremes or excessive moisture may require more frequent lubrication of specific parts. *See Lubricant and Hydraulic Oil Specifications for types of lubricants and oil to be used. Please Give Part No., Description & Unit Serial No. 25 97375-C Page Rev. A A RT HT. IN MNA C . &I O RAT EC PI OR LUB 2 2 2 2 Strands 1 1 N O N LOCATION Transmission PTO Slip Yoke Universal Joint Hydraulic System Reservoir Filter Conveyor Dragshaft Bearings Idler Shaft Bearings Take-Up Screws Chain Chain Oiler (if so equipped) Gear Case Feedgate Jack Assembly Gears Tube Spinner Grease Zerks - Shaft Grease Zerks - Jack Swinging Rear Endgate Pivot Pins NEW LEADER L3020XP TROUBLESHOOTING HEADER Symptom: Spinner motors do not turn when spinner control valve is in running position or conveyor does not run when function knob is pulled out and manually rotated. See reasons 1, 2, 3, 4, 5, 7, 8 & 9. Symptom: Spinners turn but conveyor does not run in manual mode. See reasons 6, 8, 9 & 10. Symptom: Console in operation mode, but the conveyor does not move when the machine moves. See reasons 6, 8, 9 & 10. Symptom: Spinner speed does not stay constant. See reasons 4, 5, 11, 12 & 13. Symptom: Spinners run with cab control in “Off” position. See reason 14. Symptom: Hydraulic oil overheats (200° F. or hotter). See reasons 1, 4, 6, 15, 16, 17 & 18. Symptom: Light flashes and buzzer sounds intermittently. Conveyor runs in jerks. See reasons 19 & 22. N Symptom: Conveyor does not run with cab control “On”, PTO engaged and vehicle driving forward. See reason 20. Symptom: Conveyor runs when control switch in cab is in “Off” position. See reasons 15 & 21. O Symptom: Conveyor starts to run when PTO is engaged. See reasons 15, 20, 21 & 22. T EN R 4. In-line relief valve set too low. R 2. Shut Off valve on oil reservoir not open. 3. Hydraulic Pump is not rotating. Correction: Add hydraulic oil to reservoir to maintain level around midpoint of sight gauge. Open valve fully by turning counter clockwise until it stops. 1. PTO is disengaged. Shift into engagement. 2. Drive line has failed. Repair or replace. 3. Key in pump shaft has failed. Replace key. 4. U-joint pin or key has failed. Replace pin or key. In line relief valve pressure should be 3100 PSI (213.7 bar). If unit is not equipped with a pressure gauge, install one at main relief valve. Disconnect pressure line from main relief valve and reconnect to flow meter and load valve. Open load valve fully and run truck engine at field operating speed with pump engaged. Slowly close load valve until pressure reaches 3100 PSI (213.7 bar). If this pressure cannot be reached, adjust relief valve until gauge reads 3100 PSI (213.7 bar). CAUTION: Do not set pressure above 3100 PSI (213.7 bar). With flow meter arranged to check relief valve setting above, open load valve fully. Read flow rate with truck engine running at field operating speed. Close load valve until pressure reads 1000 PSI. Flow rate should not decrease more than ten percent. If flow loss is greater, replace pump. U Reason: 1. Hydraulic oil level low. -C T RO OPU EB RL. E & SH MO AO IN T T. ING N Symptom: Controller application or programming. Refer to the controller manual’s Troubleshooting section. 5. Worn pump. 97375-C Page Rev. A 26 Please Give Part No., Description & Unit Serial No. NEW LEADER TROUBLESHOOTING HEADER CONTINUED L3020XP Reason: 6. Conveyor relief valve open to return line. T EN R R U Please Give Part No., Description & Unit Serial No. 27 97375-C Page Rev. A ING T T. IN AO MO SH & RL. E EB OPU T RO -C N O N Correction: Using relief valve testing adapter and flow meter, test valve for opening pressure. If not 2000 PSI (137.9 bar), replace relief valve. 7. Jammed or frozen spinner motors. Free up. If not possible, replace as required. 8. Jammed or frozen conveyor. Free up conveyor. 9. Jammed or frozen conveyor hydraulic motor. Replace motor. 10. Conveyor hydraulic motor shaft key sheared. Replace key. 11. Pump speed is not adequate to provide Increase engine speed. sufficient flow to maintain spinner speed. 12. Insufficient hydraulic oil flow at normal Check PTO-Pump matching. If insufficient flow results, install driving speeds. higher percent PTO or use larger pump (Special). 13. Defective spinner control valve. Replace valve metering spool spring. If no improvement, replace spinner control valve. 14. Cab control is for conveyor only—spinners None required. This is a normal condition. To stop spinners, run anytime vehicle engine is running, PTO set spinner control valve at “O” position, disconnect PTO, or is engaged and spinner control valve is in a shut off vehicle engine. running position. 1. PTO percentage too high. Change PTO to smaller 15. Excessive oil is being pumped. percentage or use smaller pump. 2. Pump is too large. Do not exceed 40 GPM (151.4 LPM) pumping rate. Change to smaller pump or use smaller percentage PTO. 3. Pressure drop in control valve is sufficient to run lightly loaded conveyor motor. Shut off pump drive by disengaging PTO shaft. 16. Worn motor (spinner or conveyor) Motor heats up at an excessive rate (check for this heating when system is cold.) Replace motor. 17. Improper or deteriorated hydraulic oil. Replace hydraulic oil with proper specification oil and replace filter. 18. Pinched or obstructed hose, hydraulic line or Clear obstruction or replace part. Straighten kinked hoses. fitting. Shift truck transmission to a lower gear. Will not normally 19. Driving too fast for application rate. occur if within maximum application rates. 20. Defective radar. Check speed on console. Repair or replace radar as required. 21. Control processor’s power is in “Off” position. Turn on control processor. 22. Involves the controller. Refer to control manual. NEW LEADER L3020XP STANDARD TORQUES NATIONAL HEADER COARSE (NC) CAPSCREWS CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 NO MARKINGS THREE MARKS - 120 DEGREES APART SIX MARKS - 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS. LUBE 4 8 15 24 35 50 70 120 110 160 DRY 8 17 30 50 75 110 150 260 400 580 -C GRADE 8 LUBE 6 13 23 35 55 80 110 200 300 440 DRY 12 25 45 70 110 150 220 380 600 900 LUBE 9 18 35 55 80 110 170 280 460 650 T EN R R U DRY 5 11 20 30 50 65 90 100 140 220 GRADE 5 N S TA ON PE DR A .R& D M TO AR IN QT. UES GRADE 2 O 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” N CAP SCREW SIZE TORQUE - FOOT-POUNDS 97375-C Page Rev. A 28 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP NOTES THIS PAGE INTENTIONALLY LEFT BLANK -C N O N T EN NOTES R R U Please Give Part No., Description & Unit Serial No. 29 97375-C Page Rev. A NEW LEADER INSTRUCTIONS FOR ORDERING PARTS L3020XP Order from the AUTHORIZED DEALER in your area. 23. Always give the pertinent model and serial number. 24. Give part name, part number and the quantity required. 25. Give the correct address to where the parts are to be shipped, and the carrier if there is a preference. Unless claims for shortages or errors are made immediately upon receipt of goods they will not be considered. Any part returns should be directed through the dealer from which they were purchased. N When broken goods are received, a full description of the damage should be made by the carrier agent on the freight bill. If this description is insisted upon, full damage can always be collected from the transportation company. If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts Manager at Highway Equipment Company (319-363-8281) for assistance. U In the parts list the following symbols and abbreviations stand for: EN R * - Not Shown AR – As Required CS – Carbon Steel SS – Stainless Steel R The parts listed under the different steel types (CS, 409 SS and 304 SS) are for that type of unit and do not necessarily mean the part is made of that type of steel. T O R D E R I N G PA R T S -C N O No responsibility is assumed for delay or damage to merchandise while in transit. Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them, therefore, claims (if any) should be filed with the transportation company and not with Highway Equipment Company. 97375-C Page Rev. A 30 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP MOUNTING HEADER ANGLE -C N O N Angle - Mounting Cap Screw - 1/2 x 2 Washer - Flat 1/2 Washer - Flat 1/2 Angle - Mounting Spring Mounting - Bar Nut - Lock, 5/8 Cap Screw - 5/8 x 6 1/2 Washer - Flat 5/8 4 12 12 12 2 4 2 4 4 4 97375-D Page Rev. A PA R T S L I S T 31 T EN Please Give Part No., Description & Unit Serial No. QTY R 31856 20131 20695 20680 81847 81000 81848 41762 20195 20697 DESCRIPTION R 1 2 3 4 5 6 7 8 9 10 PART NO. U ITEM NEW LEADER L3020XP FEEDGATE HEADER & JACK -C N O N PA R T S L I S T T EN R R U 97375-D Page Rev. A 32 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 1 2 3 4 5 6 A PART NO. DESCRIPTION CS 2885 2884 NA 20006 20710 20642 40704 409 SS 36384 36384 36385 40750 36418 36412 40704 304 SS 36384 36384 36385 40750 36418 36412 40704 84210 84210 84210 Slide – Feedgate RH Slide – Feedgate LH Guide – Feedgate Cap Screw – 1/4 x 1-1/4 Washer – Lock 1/4 Nut – Hex 1/4 Jack Washer - Thrust -C N O T Please Give Part No., Description & Unit Serial No. EN R R U Bearing - Thrust Washer Bushing Gear - Miter Pin - Groove Pin - Roll Cap Screw – 1/2 x 3-3/4 Nut – Hex 1/2 Cap Screw – 3/8 x 3 Nut – Lock 3/8 U-Joint Endgate – Weldment Bolt-In Feedgate – Weldment Tube – 3/4 Jack Connector Pin – Roll 3/16 x 3/4 Handle – Feedgate Extension Handle Pin – Hair 3-3/4 Pin – Roll 3/16 x 1 Cap Screw - 1/2 x 1 1/4 Gr8 Washer – Flat 1/2 Washer – Lock 1/2 Nut – Hex 1/2 Sealer – Endgate Bolt-in Washer, Flat 33 QTY 1 1 2 6 6 6 2 1 ea 1 ea 1 ea 2 ea 2 ea 1 ea 1 ea 2 2 2 2 2 1 1 1 2 1 1 1 2 4 8 4 4 2 2 97375-D Page Rev. A PA R T S L I S T 84211 84211 84211 84212 84212 84212 84213 84213 84213 84214 84214 84214 84215 84215 84215 84216 84216 84216 7 20138 80798 80798 8 20680 39016 39016 9 20075 71827 71827 10 20678 72054 72054 11 85002 85002 85002 12 98576 98577 98578 13 98598 98599 98600 14 98602 98602 98602 15 20986 20986 20986 16 98634 98634 98634 17 23799 23799 23799 18 86878 86878 86878 19 20918 20918 20918 20 *20128-X1 20128-X1 20128-X1 21 * 20695 20695 20695 22 * 20714 20714 20714 23 * 20646 20646 20646 24 *305078 305078 305078 25 *36423 36423 36423 * - Not Shown - Used to attached endgate to shell N B C D E F G L3020XP FEEDGATE & JACK HEADER CONTINUED NEW LEADER L3020XP FEEDGATEHEADER WITH ACTUATOR -C N O N PA R T S L I S T T EN R R U 34 Please Give Part No., Description & Unit Serial No. NEW LEADER FEEDGATE WITHHEADER ACTUATOR CONTINUED ITEM PART NO. DESCRIPTION L3020XP QTY 409 1 303937-AA 303937-AA Feedgate – Weldment Actuator 30” 304 1 2 302792-AA 302792-AA Slide – Feedgate Stop LH 1 3 302792-AB 302792-AB Slide – Feedgate Stop RH 1 4 36385 36385 Bar – Feedgate Guide 304 2 5 302767 302767 Actuator – Electric 14” Stroke 1 6 80798 80798 Capscrew – 1/2-13 x 3-3/4 SS 1 7 39016 39016 Nut – Lock 1/2 SS 1 8 302791 302791 Sensor – Assembly 10” 1 9 302769 302769 Pin – Feedgate Sensor 1 10 36425 36425 Washer – Flat 3/8 SS 1 11 72054 N 72054 Nut – Lock 3/8 SS 1 42034 42034 Nut – Lock 1/4-20 SS 4 13 36423 36423 Washer – Flat 1/4 SS 9 14 303940 303940 Clamp – Long 304 2 15 42448 42448 Capscrew - 1/4-20 x 1-1/2 SS 3 16 303941 303941 Spacer – Actuator Mount 304 2 17 40750 40750 Capscrew – 1/4-20NC SS 6 18 36418 36418 19 36412 36412 20 86952 86773 21 304512 304512 22 *305078 305078 12 -C N O 304 Nut – Hex 1/4-20NC SS 6 Endgate – Weldment Removeable 1 Mount – Feedgate Cables 304 1 Sealer – Endgate Bolt-in 304 2 R 6 R U Washer – Lock 1/4 SS EN * - Not Shown - Used to attached endgate to shell T 35 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER N 1 97089 97091 97092 88859 36699 36697 20817 QTY #3 Pintle Chain – 12’ Unit Assembly #3 Pintle Chain – 13’ Unit Assembly #3 Pintle Chain – 14’ Unit Assembly Bar - Cross Weldment Link - Pintle Chain Pin - Pintle Chain Pin - Cotter 1 1 1 AR AR AR AR -C N DESCRIPTION U PA R T S L I S T T EN R R PART NO. O ITEM 2 3 4 5 L3020XP #3 PINTLE HEADER CHAIN CONVEYOR 36 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP #4 BELT-OVER-PINTLE HEADER CHAIN CONVEYOR PART NO. 305614-AE #4 Belt-Over-Chain – 12’ Unit #4 Belt-Over-Chain – 13’ Unit #4 Belt-Over-Chain – 14’ Unit #4 Belt-Over-Chain – 15’ Unit Screw - #4 BOC 1/4 x 91/15 torx Flat Head Crossbar - Weldment Kit - Splicer Lacing Strips 23” Pin - Connecting Staples EN R R 56405 QTY U 1 2 3 305614-AG 305614-AH 305614-AI 305646 305643 73317 DESCRIPTION -C N O N ITEM 1 1 1 1 AR AR 1 2 1 AR 36697 Pin - Pintle Chain 5 20817 Pin - Cotter 6 36699 Link - Pintle Chain AR 7 56377-AB Belt - Conveyor AR 37 AR AR 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. T 4 NEW LEADER L3020XP CHAIN HEADER SHIELD Chain Conveyor #4 BOC -C N O N R R U End View PA R T S L I S T T EN 97375-D Page Rev. A 38 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP CHAIN HEADER SHIELDS ITEM PART NO. CS 409 SS DESCRIPTION 304 SS 1 97715-AA 97715-AB 97715-AC 97732-AA 97732-AB 97732-AC 97749-AA 97749-AB 97749-AC 97817 97818 97819 97835 97836 97837 97853 97854 97855 97826 ---- ---- Chain Shield – #3 Chain 12’ Unit 13’ Unit 14’ Unit Chain Shield – #4 BOC (Right-hand CS only) 12’ Unit 13’ Unit 14’ Unit Chain Shield – #4 BOC (Left-hand CS only) 2 N 97827 97828 A B C 20624 88931 305975 O 3 4 5 20318 20712 20644 71829 36420 36414 56258 88931 305975 -C N 56258 88931 305975 QTY AR AR AR 12’ Unit 1 13’ Unit 1 14’ Unit 1 Screw – Truss Head 1/4 x 1/2 Nut – Tee 1/4 x 1/4 Sealer - Belt, #4 BOC Shield (Specify Unit Length) Bolt – Carriage 3/8 x 1 Washer – Lock 3/8 Nut – Hex 3/8 AR AR AR AR AR AR T EN R R U 71829 36420 36414 2 2 2 39 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP CONVEYOR HEADER IDLER 2 2 2 2 2 2 2 1 2 4 2 12 12 12 2 2.1 6.7 AR 1 T EN R PA R T S L I S T Tightener – Chain Weldment Take-up Weldment Nut Weldment Pin – Roll 1/4 x 1 1/2 Collar – Set 1” Bearing – Take-up Sprocket – Idler Shaft – Idler Key – Square 5/16 x 2 1/2 Screw – Set 5/16 x 3/8 Nut – Hex 1-8NC SS Bolt – Carriage 3/8 x 1 Washer – Lock 3/8 Nut – Hex 3/8 Fitting – 90 Male 1/8 NPT Tubing – Clear Hose – Low Pressure 1/4 ID x 8 Tape – Thread Seal w/PTFE Yellow Gas Line Nut – Hex 3/8 SS R SS 36508 7895 39110 20925 30725 22511 97051 82799 2135 20743 36509 36409 36420 36414 QTY U CS 36508 7895 39110 20925 30725 22511 97051 82799 2135 20743 36509 20319 20712 20644 301337 306437 26544 *306670 36414 DESCRIPTION -C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 10 11 12 13 14 PART NO. N O N ITEM 40 Feet Feet Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM L3020XP CONVEYOR HEADER DRIVE PART NO. DESCRIPTION N Nut – Lock 1/2 2 37010 Key – Square 1/2 x 1-1/2 Gear Case Assembly – Refer to “Control Hydraulics” 2 97375-D Page Rev. A PA R T S L I S T 41 T EN R Please Give Part No., Description & Unit Serial No. R 37010 20680 U 15 1 2 2 4 2 4 8 8 8 1 1 2 2 -C 20680 Shaft – Drive Bearing Sprocket Screw – Set 5/16 x 3/8 Key – Square 3/8 x 1-1/2 Guide – Bearing Cap Screw – 3/8 x 1-1/4 Washer – Lock 3/8 Nut – Hex 3/8 Bracket – Torque Arm RH Pin – Cotter 1/4 x 1-1/2 Washer – Flat 3/4 Cap Screw – 1/2 x 1-1/4 N 14 SS 86999 6465 88276 20743 6131 82885 36399 36420 36414 82551 20833 2716 20128 O 1 2 3 4 5 6 7 8 9 10 11 12 13 CS 86999 6465 88276 20743 6131 82882 20068 20712 20644 82549 20833 2716 20128 QTY NEW LEADER L3020XP CONVEYOR HEADER CHAIN OILER -C N O N PA R T S L I S T T EN R R U 42 Please Give Part No., Description & Unit Serial No. NEW LEADER DESCRIPTION QTY 306061 306063 304398 306657 304409 304390 304834 303730-AB 303730-CC 303730-EB 36393 36418 20574 171052 47295 301337 306437 26544 *306670 36414 304391 99676 36412 36399 Oiler - Chain Assembly Tank – Assembly, Includes 1-13 Tank – Weldment Elbow Mount – Pump Pump – Assembly with Connector Pump – Diagram 1.1 GPM 30 PSI Connector – FEM Socket Sealed Terminal – FEM Sealed (Sleeve) Seal – Cable Lt Gray Capscrew – 1/4 x 3/4 SS Washer – Lock 1/4 SS Screw – Round Head #10 x 1 Washer – Flat #10 SS Nut – Hex #10 SS Fitting – 90 Male 1/8 NPT Tubing – Clear Hose – Low Pressure 1/4 ID x 8 Tape – Thread Seal w/PTFE Yellow Gas Line Nut – Hex 3/8 SS Panel – Assembly Oiler Control Fuse – 10AMP Fast Acting Nut – Hex 1/4 SS Capscrew – 3/8 x 1-1/4 SS 1 3 1 1 1 1 2 2 5 5 4 8 4 2 2.1 6.7 AR 1 1 1 4 2 PART NO. T EN R R Please Give Part No., Description & Unit Serial No. U 16 17 -C 5 6 7 8 9 10 11 12 13 14 15 N O 1 2 3 4 43 Feet Feet 97375-D Page Rev. A PA R T S L I S T N ITEM L3020XP CONVEYOR CHAIN HEADER OILER CONTINUED NEW LEADER ITEM CONVEYOR CHAIN HEADER OILER CONTINUED PART NO. DESCRIPTION 18 19 QTY Grommet – Rubber Nozzle – Mount Assembly Angle – Weldment Nozzle Mount Body – Male Nozzle Brass Strainer – Check Valve Plate – Orifice SS Nozzle – Even Flat Spray SS Cap – Nozzle Tee – Black Elbow – Black Coupling – Polypropylene Bracket – Coupling Capscrew – 3/8 x 3/4 SS Washer – Lock 3/8 SS Washer – Flat 1/4 SS 1 2 1 1 2 2 2 2 1 3 1 1 1 1 4 -C N O N 34129 306649 304839 306650 20 306651 21 306652 22 306654 23 306653 24 306655 25 306656 26 306678 27 306804 28 36293 29 36420 30 36423 * - Not Shown AR – As Required L3020XP PA R T S L I S T T EN R R U 44 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP ENCODER HEADER 4 5 2 3 1 4 5 2 ENCODER REMOVED N O N 1 -C PART NO. EN R R U ITEM DESCRIPTION QTY T 1 2 303994 310601 Encoder – 180 with Hardware Coupler - Rate Sensor SS 1 1 3 4 5 310603 81949 2696 Screw - Set 1/4-20NC x 1/4 SS Bracket - Sensor, Idler Mount Collar - Set 1” 1 1 1 45 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER N 304 SS 36393 14743 71656 36418 36412 Screw – Machine 1/4 x 3/4 Wiper – Belt Retainer – Belt Washer – Lock 1/4 Nut – Hex 1/4 6 1 1 6 6 PA R T S L I S T T EN R R U 409 SS 36393 14743 55834 36418 36412 QTY -C CS 20583 14743 14742 20710 20642 DESCRIPTION N 1 2 3 4 5 PART NO. O ITEM L3020XP FRONT WIPER 97375-D Page Rev.A 46 Please Give Part No., Description & Unit Serial No. NEW LEADER REAR WIPER HEADER # 3 CONVEYOR L3020XP PART NO. -C N O N ITEM T EN R 47 1 1 1 13 27 5 5 5 1 14 2 2 2 1 1 97375-D Page Rev. A PA R T S L I S T Lip – Group Rear Wiper – Assembly Rear Lip – Weldment Rear Wiper – 30” Rear Lip Belt – Rear Wiper Screw – Flat Head 1/4 x 1/2 Nut – Tee 1/4 Cap Screw – 3/8 x 1 Washer – Lock 3/8 Nut – Hex 3/8 Plate – Wiper Belt Screw – Truss Head 1/4 x 1/2 Screw – Truss Head 1/4 x 3/4 Washer – Lock 1/4 Nut – Hex 1/4 Mount – 30” Internal Wiper Rubber – 30” Internal Wiper R Please Give Part No., Description & Unit Serial No. QTY U CS SS 98085 98086 96744 96744 1 98028 98030 2 305331 305331 3 304418 304418 4 20617 56400 5 88931 88931 6 20068 36399 7 20712 36420 8 20644 36414 9 96746 96746 10 56258 56258 11 32446 32446 12 36418 36418 13 36412 36412 14 304421 304422 15 304423 304423 AR – As Required * - Not Shown DESCRIPTION NEW LEADER L3020XP FENDERS FULL FLOATATION TIRES DESCRIPTION QTY U PART NO. -C N O N ITEM PA R T S L I S T T EN R R CS 409 SS 304 SS 1 83026 83042 83058 Fender - RH, 12’ Unit 83027 83043 83059 Fender - RH, 13’ Unit 83072 83078 83084 Fender - RH, 14’ Unit 2 83034 83050 83066 Fender - LH, 12’ Unit 83035 83051 83067 Fender - LH, 13’ Unit 83075 83081 83087 Fender - LH, 14’ Unit 3 83021 -96969 Angle - Mounting 4 83019 -96967 Formed Angle - RH 5 83020 -96968 Formed Angle - LH 6 83124 83124 83124 Material - Non-Skid, 16” Wide 7 21699 21699 21699 Material - Non-Skid, 8” Wide 8 20318 36408 36408 Bolt – Carriage 3/8 x 1 9 20693 36425 36425 Washer – Flat 3/8 10 20712 36420 36420 Washer – Lock 3/8 11 20644 36414 36414 Nut – Hex 3/8 13 *304245 *304245 Mudflap - Midguard 1/2 x 44 x 36 NOTE: 409 fenders come with carbon steel mounting angles AR – As Required 48 1 1 1 1 1 1 AR 2 2 Inches Inches AR AR AR AR 2 Please Give Part No., Description & Unit Serial No. NEW LEADER FENDERS SUPER HEADER FLOATATION TIRES L3020XP -C N O N PART NO. R U ITEM DESCRIPTION QTY R T EN Please Give Part No., Description & Unit Serial No. 49 1 1 1 1 1 1 AR Inches Inches 1 1 AR AR AR 97375-D Page Rev. A PA R T S L I S T CS 409 SS 304 SS 1 83261 83277 83293 Fender - RH, 12’ Unit 83262 83278 83294 Fender - RH, 13’ Unit 83307 83313 83319 Fender - RH, 14’ Unit 2 83269 83285 83301 Fender - LH, 12’ Unit 83270 83286 83302 Fender - LH, 13’ Unit 83310 83316 83322 Fender - LH, 14’ Unit 3 83256 -96972 Angle - Mounting 4 21699 21699 21699 Material - Non-Skid, 8” Wide 5 83124 83124 83124 Material - Non-Skid, 16” Wide 6 83254 -- 83254-X10 Formed Angle - RH Rear 7 83255 -- 83255-X10 Formed Angle - LH Rear 8 20318 36408 36408 Bolt – Carriage 3/8 x 1 9 20693 36425 36425 Washer – Flat 3/8 10 20712 36420 36420 Washer – Lock 3/8 AR – As Required NOTE: 409 fenders come with carbon steel mounting angles NEW LEADER L3020XP INVERTED HEADER“V” -C N O N DESCRIPTION QTY R PART NO. U ITEM PA R T S L I S T T EN R CS 409 SS 304 SS 1 81261 81262 81263 Hanger – V Weldment 2 82614 82618 82622 Inverted V – 7’ (12’ Units) 82615 82619 82623 Inverted V – 9’ (13’-14’ Units) 3 302368 302369 302369 Bar – Adjusting 4 302370 302371 302371 Bracket – V Bolt-on 5 20176 58800 58800 Cap Screw – 5/8 x 1-3/4 6 20682 41762 41762 Nut – Lock 5/8 7 20128 36402 36402 Cap Screw – 1/2 x 1-1/4 8 20695 36426 36426 Washer – Flat 1/2 9 20714 36422 36422 Washer – Lock 1/2 10 20646 36416 36416 Nut – Hex 1/2 11 20291 42639 42639 Bolt – Carriage 5/16 x 1 12 20692 36424 36424 Washer – Flat 5/16 13 20677 42221 42221 Nut – Lock 5/16 AR – As Required NOTE: 409 fenders come with carbon steel mounting angles 97375-D Page Rev. A 50 AR 1 1 AR AR AR AR AR AR AR AR AR AR AR Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP CABSHIELD HEADER N O N ITEM PART NO. T 51 1 1 1 1 1 1 1 1 1 AR AR AR AR 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. 82788 82791 82794 82779 82782 82785 79166 79170 79174 79168 79172 79176 36398 36414 36420 36425 EN 4 5 6 7 Cab Shield Assembly: 57” x 102” 63” x 102” 69” x 102” Panel - Cab Shield, 57” x 102” Panel - Cab Shield, 63” x 102” Panel - Cab Shield, 69” x 102” Support - RH Support, 57” Support - RH Support, 63” Support - RH Support, 69” Support - LH Support, 57” Support - LH Support, 63” Support - LH Support, 69” Cap Screw - 3/8 x 1 Nut - Hex 3/8 Washer - Lock 3/8 Washer - Flat 3/8 R 3 82787 82790 82793 82778 82781 82784 79167 79171 79175 79169 79173 79177 36398 36414 36420 36425 304 SS R 2 409 SS QTY U 1 82786 82789 82792 82777 82780 82783 31788 39813 39819 31789 39815 39821 20067 20644 20712 20693 -C CS DESCRIPTION NEW LEADER L3020XP LADDERS HEADER -C N O N PA R T S L I S T 1 2 3 4 5 6 7 8 9 72779 72778 72796 72797 20068 20069 20693 20712 20644 DESCRIPTION Ladder – Upper, Standard Fenders Ladder – Upper, Raised Fenders Ladder – Lower, Raised Fenders Ladder – Lower, Standard Fenders Cap Screw - 3/8 x 1 1/4 Cap Screw - 3/8 x 1 1/2 Washer – Flat 3/8 Washer – Lock 3/8 Nut - Hex 3/8 T PART NO. EN R R U ITEM 52 QTY 1 1 1 1 6 2 4 8 8 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP HILLSIDE HEADER DIVIDER 1 2 36413 36419 3 4 5 6 7 DESCRIPTION QTY U PART NO. -C N O N ITEM 4 6 36424 Washer – Flat 5/16 SS 8 34580 56879 56880 82288 Cap Screw – 5/16 x 1 SS Bracket – Clamp Angle – Clamp Panel – Divider 6 1 1 1 82291 Panel – Divider, 12’6” Units only T EN R R Nut – Hex 5/16 SS Washer – Lock 5/16 SS 8 56871 Bracket – Support Weldment 82455 Bracket – Support, 12’6” Units only 9 42221 Nut – Lock 5/16 NOTE: Use chain shield hardware to attach Item 8 to sills. 53 1 1 2 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. 1 NEW LEADER L3020XP MATERIAL HEADER DIVIDER DESCRIPTION QTY U PART NO. -C N O N ITEM PA R T S L I S T 54 T EN R R CS 87108 Divider – Material Assembly 1 87054 Divider – Weldment 2 87064 Deflector – Rear Weldment 3 36425 Washer – Flat 3/8 SS 4 36420 Washer – Lock 3/8 SS 5 20673 Nut – Wing 3/8 6 20065 Cap Screw – 3/8 x 3/4 7 20067 Cap Screw – 3/8 x 1 8 20712 Washer – Lock 3/8 9 20693 Washer – Flat 3/8 Mount Item 11 on truck to hold Item 2 when not in use. 1 1 1 1 1 2 2 2 2 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP SPINNER HEADER GUARDS -C N O N Guards are intended to reduce hazard of entanglement with machinery and injury. All guards must be installed per this drawing before spreader is put into operation. WARNING T 55 1 1 2 16 12 10 6 10 2 2 2 2 2 1 1 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. Guard – Center Section Weldment Guard – RH Weldment Guard – LH Weldment Cap Screw - 3/8 x 1 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Lock 3/8 Nut - Hex 3/8 Bolt – Carriage 1/2 Washer – Flat 1/2 Washer - Lock 1/2 Nut – Hex 1/2 Bar – Stiffener Shield – RH Weldment Shield – LH Weldment with handle bracket EN SS 87066-X1 87027-X1 87031-X1 36398 36425 36420 72054 36414 36940 36426 36422 36416 87068 82964 98781 QTY R CS 87066 87027 87031 20067 20693 20712 20678 20644 20368 20695 20714 20646 87067 82960 98780 DESCRIPTION R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. U ITEM NEW LEADER L3020XP 24” HYDRAULIC HEADER FANS -C N O N DESCRIPTION SS 98150 87106-X2 87106-X2 87105-X2 87105-X2 87090 87082 87021 87023 87032-X1 87024 87170 20034 20677 305950 T 87051 87013 87021 87065 87032 87024 87170 20034 20677 305950 24” Hydraulic Fan Assembly NOTE: Assembly does not include guards Fan- LH Assembly Includes Items 8-9,25-28 & 32 Fan - RH Assembly Includes Items 8-9, 25-27, 29 & 32 Plate – Back Mount – Motor Weldment Shaft – Support Weldment Plate – Shaft Mount Guard – Spinner Weldment Handle Jack – Coated Assy Cap Screw – 5/16 x 3/4 Nut – Lock 5/16 Motor – Hydraulic EN CS 98149 QTY R PA R T S L I S T PART NO. R 1 2 3 4 5 6 7 8 9 10 U ITEM 56 1 1 1 1 1 1 1 1 1 24 24 2 Please Give Part No., Description & Unit Serial No. NEW LEADER 24” HYDRAULIC HEADER FANS CONTINUED L3020XP -C N O N 11 20128 36402 Cap Screw – 1/2 x 1-1/4 12 12 20695 36426 Washer – Flat 1/2 4 13 20714 36422 Washer – Lock 1/2 10 14 20680 39016 Nut – Lock 1/2 5 15 20127 36401 Cap Screw – 1/2 x 1 2 16 20067 36398 Cap Screw – 3/8 x 1 4 17 20693 36425 Washer – Flat 3/8 4 18 20712 36420 Washer – Lock 3/8 4 19 20644 36414 Nut – Hex 3/8 4 20 6072 6072 Zerk – Grease 4 21 6547 6547 Pin – Clevis 1 22 20138 80798 Cap Screw – 1/2 x 3-1/4 1 23 40576 40576 Pin – Hair 1 24 85002 85002 U-Joint 1 25 10877 10877 Hub 2 26 20004 20004 Cap Screw – 1/4 x 7/8 12 27 20676 20676 Nut – Lock 1/4 12 28 309091 309091 Fin – RH Weldment 4 29 309092 309092 Fin – LH Weldment 4 30 20918 20918 Pin – Roll 2 31 305571 305571 Washer – Rubber 2 32 57830-X2 57830-X2 Disc – Distributor RH 1 33 57830-X3 57830-X3 Disc – Distributor LH 1 34 * 20430 36411 Bolt – Carriage 1/2 4 35 * 20695 36426 Washer – Flat 1/2 4 36 * 20714 36422 Washer – Lock 1/2 4 37 * 20646 36416 Nut – Hex 1/2 4 38 * 56397-X1 * 56397-X1 Washer - .56 ID x 14 GA 2 * - Not Shown - Items 34-37 used to attach spinner to sills; Item 38 used to space spinner disc from motor (between spinner motor shaft and hub). T EN R R U 57 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP SPINNER HEADER SPEED SENSOR Sensor – Kit Spinner Sensor – Assembly Spinner Cable – Sensor Extension Bracket Cap Screw – 1/4 x 1-1/2 SS Cap Screw – 1/4 x 3/4 SS Washer – Flat 1/4 SS Washer – Lock 1/4 SS Nut – Hex 1/4 SS 58 T EN R PA R T S L I S T QTY R 1 2 3 4 5 6 7 8 97310 89011 89009 86672 42448 36393 36423 36418 36412 DESCRIPTION U PART NO. -C N O N ITEM 1 1 1 2 2 2 4 4 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM L3020XP BIN HEADER SENSOR PART NO. QTY Lead - 18” Bin Level Sensor Cable - 27’ Bin Level Sensor Cable - Jumper 102” Mount - Sensor 304 Cap Screw - 1/4-20NC x 3/4 SS AR AR AR AR AR -C N O N 1 98787-AB 2 *98787-AD 3 *307130 4 *307124 5 *36393 * - Not Shown DESCRIPTION T EN R R U 59 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP RESERVOIR HEADER PART NO. QTY Tank – Weldment 40 Gallon, Includes Item 2 Cap – Filler Gauge – Assembly Sight & Temperature Plug – Pipe 3/4 Belt – Flex Mount Belt – Spacer Cap Screw – 1/2 x 1-1/4 Cap Screw – 1/2 x 1-3/4 Washer – Flat 1/2 Nut – Lock 1/2 Plug – Pipe 3/8 T EN R R PA R T S L I S T DESCRIPTION U 1 97977 2 96747 3 38575 4 6033 5 39158 6 39159 7 36402 8 71832 9 36426 10 39016 11 * 6031 * - Not Shown -C N O N ITEM 60 1 1 1 1 2 2 2 2 4 4 1 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP HYDRAULICS HEADER -C N O N T EN R R U 61 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER LEFT-HAND SIDE “RESERVOIR” HEADER HYDRAULICS L3020XP Filter – Assembly with Indicator Filter Indicator – Service Fitting – 6-6 070102 Cap (Use with pump w/o case drain.) Fitting – 1-1/2 NPT x 1-5/8 JIC Valve – Relief 3100 PSI Adapter – Elbow 45° Adapter – Connector Tee – Swivel Nut Branch Valve – Control Valve – PWM Control Cartridge Pressure Regulating Coil O-Ring Screw – Set 5/16-24 x 1-1/2 Nut – Jam 5/16-24 Cartridge Valve Body Cartridge Nut 1 2 1 1 1 1 1 1 2 1 1 1 T 4 5 6 7 8 9 9B 1 EN 98589 43530 43534 29766 * 29826 96911 98109 34726 34810 34750 38576 38576-X4 38576-AA 38576-AB 38576-AC 38576-AD 38576-AE 38576-AF 38576-AG Tank – Weldment R 2 QTY R 97977 DESCRIPTION U 1 3 PA R T S L I S T PART NO. -C N O N ITEM 62 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM L3020XP LEFT-HAND SIDE “RESERVOIR” HEADER HYDRAULICS CONTINUED PART NO. DESCRIPTION 38576-AH Seal Kit QTY 10 11 12 42794 42221 29803 Cap Screw – 5/16 x 3-3/4 Nut – Lock 5/16 Adapter – Connector 4 4 2 13 29840 Adapter – Elbow 90° 1 T EN R R 63 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR AR AR AR AR AR 1 1 1 1 1 1 2 AR 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. -C N O Valve – 50/50 Flow Divider Adapter – Connector Tube – Assembly 1 x 7 Tube – Assembly 45° Tee – Union Adapter – Elbow 90° Tube – Assembly 1 x 65, 12’ Unit Tube – Assembly 1 x 71, 13’ Unit Tube – Assembly 1 x 90, 14’ Unit Tube – Assembly 3/4 x 60, 12’ Unit Tube – Assembly 3/4 x 66, 13’ Unit Tube – Assembly 3/4 x 85, 14’ Unit Tube – Assembly 3/4 x 60, 12’ Unit Tube – Assembly 3/4 x 66, 13’ Unit Tube – Assembly 3/4 x 85, 14’ Unit Clamp – Tubing 3/4 Clamp – Tube Plate – Top Tube Cap Screw – 1/4 x 2 Washer – Lock 1/4 Nut – Hex 1/4 Cap Screw – 5/16 x 2-1/2 Washer – Lock 5/16 Nut – Hex 5/16 Adapter – Elbow 90° Adapter – Elbow 90° Adapter – Connector Adapter – Connector, PWM Valve only Adapter – Elbow 90°, PWM Valve only Tee – Swivel Nut, PWM Valve only Fitting – Socketless, PWM Valve only Pigtail - 3-Pin Metripack to Flying Lead (optional) U 71781 29835 98692 98693 34711 29807 98688 98689 98690 21 98678 98679 98680 22 98681 98682 98683 23 75036 24 86557 25 86556 26 34865 27 36418 28 36412 29 71830 30 36419 31 36413 32 29783 33 29785 34 29817 35 34757 36 34816 37 29825 38 34761 39 *307399 AR – As Required N 14 15 16 17 18 19 20 NEW LEADER L3020XP RIGHT-HAND HEADER SIDE HYDRAULICS QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 306278 98643 98677 98645 98649 34865 36418 36412 34709 29792 29789 29847 29809 29817 98710-X1 98711-X1 98669 Valve - Hyd 25 GPP SFP Tube – 3/4 x 2-7/8 Tube – 3/4 x 5 Tube – 3/4 x 6-1/2 Clamp – 3/4 Cap Screw – 1/4 x 2-1/4 Washer – Lock 1/4 Nut – Hex 1/4 Adapter – Elbow 90° Tee – Union Fitting – 12-12 070120 Fitting - 12-12 070220 Tee – Branch Adapter – Connector Hose – 3/4 x 40 Hose – 3/4 x 28.875 Hose – 3/4 x 30 18 98705 Valve – Relief Soft Start 1 19 20 21 29835 56269 29829 Adapter - Connector Adapter – Elbow 45° Adapter – Elbow 90° 1 1 1 -C 64 T EN R R U PA R T S L I S T DESCRIPTION N PART NO. O N ITEM 1 1 1 1 2 4 4 4 5 1 1 1 1 2 1 1 1 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM RIGHT-HAND SIDEHEADER HYDRAULICS CONTINUED PART NO. 22 DESCRIPTION QTY Tube – 3/4 x 80, 12’ Unit Tube – 3/4 x 88-1/2, 12’6” Unit Tube – 3/4 x 92, 13’ Unit Tube – 3/4 x 104, 14’ Unit Tube – 3/4 x 80, 12’ Unit Tube – 3/4 x 88-1/2, 12’6” Unit Tube – 3/4 x 92, 13’ Unit Tube – 3/4 x 104, 14’ Unit Clamp – 3/4 Tubing Cap Screw – 5/16 x 2-1/2 SS Washer – Lock 5/16 SS Nut – Hex 5/16 SS Gear Case – Dual Pinion Assembly Motor – Hydraulic Cap Screw – 1/2 x 1-3/4 Spacer – Gear Case Motor Gasket Hose – 1/4 x 7-13/16 Adapter – Elbow 45° Tube – 3/4 x 4-7/8 SS Adapter – Tee Adapter – Elbow 90° Adapter – Connector Adapter – Elbow 90° Adapter – Tee Fitting – 12-12 Special STR. JIC X SAE Plate – Cover Hydraulic Tube Clamp Washer – Lock Socket HD 1/2 1 1 1 1 1 1 1 1 AR AR AR AR 1 2 4 2 2 1 1 2 1 2 2 1 1 1 2 4 -C N O N 98674 98849 98675 98676 23 98674 98849 98675 98676 24 75036 25 71830 26 36419 27 36413 28 37985 29 56261 30 305098 31 34650 32 74524 33 98760 34 29782 35 98707 36 29781 37 29773 38 29753 39 29795 40 34700 41 303226 42 86556 43 *30227 * - Not Shown AR - As Required T EN R R U 65 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. L3020XP NEW LEADER L3020XP “COOLER” HEADER HYDRAULICS -C N O N PA R T S L I S T T EN R R U 66 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM 1 PART NO. DESCRIPTION 96917 1 305767-AA Core - Cooler 1 305767-AB Fan - Assy Cooler 1 305767-AC Housing - Cooler 1 96918 96933 96921 20318 36425 36420 36414 96750-X1 56258 96927 98646 98687 96916 96924 Sleeve – Flareless Tube 1 Nut – Flareless Tube Tee – Run Adapter – Elbow 45° Adapter – Connector Valve – Check Adapter – Connector Tee – Branch Sleeve – Abrasive Tie – Wrap 29” Adapter – Elbow 90° Adapter – Bushing Nut - Lock 1/4 SS 1 2 1 1 1 1 1 8 4 1 1 1 97375-D Page Rev. A PA R T S L I S T 67 T EN R R Please Give Part No., Description & Unit Serial No. 1 1 4 4 4 8 4 1 1 1 1 1 1 1 U 302897 96909 96910 96907 96932 96905 96914 96906 96942 98568 34819 42034 Bracket – Front Cooler Mount Bracket – Rear Cooler Mount Cap Screw – M10 x 20 Bolt – Carriage 3/8 x 1 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Hex 3/8 Relay – 12 VDC 40A Screw – Truss Head 1/4 x 1/2 SS Switch – Temp 117° Hose – Assembly 1-1/4 x 115 Hose – Assembly 1 x 91 Adapter – Elbow 90° Tube – Assembly 1-1/4 x 7-1/4, Includes: -C N O 302896 16 17 18 19 20 21 22 23 24 25 26 L3020XP QTY Cooler – Assembly 50 Gallon N 2 3 4 5 6 7 8 9 10 11 12 13 14 15 “COOLER HYDRAULICS” HEADER CONTINUED NEW LEADER L3020XP “TWIN SPINNER” HYDRAULICS -C N O N PA R T S L I S T T EN R R U 68 Please Give Part No., Description & Unit Serial No. NEW LEADER “TWIN SPINNER” HYDRAULICS CONTINUED PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 305950 29825 87111 87112 29836 29803 34763 34816 29705-X2 98712 98713 83600 83601 83602 34849 34709 Motor – Spinner Tee – Swivel Nut Hose Assembly Hose Assembly Tee – Swivel Nut Adapter Adapter Adapter – 90° Hose – 1 x 82 Hose – 3/4 x 64 Hose – 3/4 x 86 Hose – Drain, 12’ Unit Hose – Drain, 13’ Unit Hose – Drain, 14’ Unit Adapter – Reducer Adapter – Elbow 90° QTY 2 1 1 1 1 4 2 1 1 1 1 1 1 1 2 1 -C N O 13 14 N ITEM L3020XP T EN R R U 69 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP PUMP HYDRAULICS -C N O N PA R T S L I S T T EN R R U 70 Please Give Part No., Description & Unit Serial No. NEW LEADER PUMP HYDRAULICS CONTINUED PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 304424 304426 300669 41015 34806 29840 304427 29789 32401-108 23184-108 29811 23716 21409 16505 16582 22380 6335 DESCRIPTION QTY Pump – 4.46 CID (Front section) Pump – 2.17 CID (Rear section) O-Ring – 4” ID Kit – Flange Split -32 Fitting – 32-32 12151-3-E90S-L Adapter – Elbow 90° Fitting – 20-20 430260 Fitting – 12-12 070120 Hose – Suction 2 x 108 Hose – Suction 1-1/4 Fitting – Hose End Valve – Gate 2” Valve – Gate 1-1/2 Bushing – Reducer Fitting – Hose Barb Clamp – Hose Clamp – Hose -C N O N ITEM L3020XP 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 T EN R R U 71 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP GEAR CASE - DUAL PINION -C N O N PA R T S L I S T T EN R R U 72 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM PART NO. 37985 Style I 304268-AA 38983 38982 37003 38981 37007 37008 37006 38979 6031 38978 20040 20711 2564 27465 21490 38980 37010 DESCRIPTION L3020XP QTY Gear Case - Assembly Dual Pinion Style II 304268-AB 304557 304558 304561 304562 37007 37008 37006 38979 6031 304564 20040 20711 2564 27465 21490 38980 37010 -C N O N Parts – Service, Includes 1–17 Housing – Outboard Housing – Inboard Gear – Pinion 11 Tooth Gear – Driven 67 Tooth Bearing Bearing Seal – Oil Washer – Flat 2-1/2 x 11/32 Plug – Pipe Gasket – Housing Cap Screw – 5/16NC x 2 Washer – Lock 5/16 Cap – Breather Bushing – Pipe 1/8 x 3/8 Plug – Pipe Magnetic Screw – Allen Head 5/16-18 x 1 Key – 1/2 x 1/2 x1-1/2 1 1 2 1 2 4 1 2 1 1 10 10 1 1 1 1 2 T EN R R U 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 GEAR CASE - DUAL PINION CONTINUED 73 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP GEAR CASE BREATHER KIT 2 1 PART NO. DESCRIPTION QTY Tube - Group Breather Gear Case Fitting - 4-2 630202K Tubing - 1/4 OD Air Brake Black 1 1.5 -C 306890 306891 9005-0-7761 N 1 2 O N ITEM ft PA R T S L I S T T EN R R U 74 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP GEAR CASE DRAIN KIT -C N O N 34816 98761 98724 Adapter – Elbow 90° Hose – 3/8 x 45 Drain Tee – Run 75 QTY 1 1 1 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION T 1 2 3 PART NO. EN R R U ITEM NEW LEADER L3020XP SPINNER MOTOR -C N O N PA R T S L I S T T EN R R U 97375-D Page Rev. A 76 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM L3020XP SPINNER MOTOR CONTINUED PART NO. DESCRIPTION 306093 T EN R R U 77 1 1 1 1 2 1 1 1 1 1 1 4 1 2 2 1 1 1 4 4 1 1 1 1 1 1 1 1 1 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. Shaft Assembly - Output Includes: 1-8, 20, 21 Kit - Seal, Includes: 3, 4, 20 Motor - Hydraulic Shaft - Output Ring - Retainer Seal “O” Ring Bearing - Tapered Roller Assembly Cone - Bearing Cup - Bearing Spacer Washer - Lock Nut - Lock Plug Bearing Seals - Pocket (Makes 12 Seals) Plate Gasket Housing Gear Set Cover - Port End Washer Cap Screw Cover - Shaft End Seal - Excluder Key Tool - Wrench Spinner Tool - Seal Driver Tool - Seal Sleeve Tool - Speedi Retainer - Assembly w/Seals Sleeve - Speedi -C N O N 72548 305950 1 306088 2 306091 3 71980 4 28494 5 28491 41014 41013 6 28454 7 306092 8 306089 9 58797 10 23806 11 23819 12 23818 13 23820 14 41954 15 23824 16 23812 17 N/A 18 20190 19 306087 20 33809 21 24458 22 *30723 23 *24536 24 *23940 25 * 306429 26 *305824 27 *306090 * - Not Shown QTY NEW LEADER L3020XP CONTROL VALVE PART NO. DESCRIPTION QTY N 78 T EN R R U PA R T S L I S T 38576 Valve – Flow Control 43116 Scale 29887 “O” Ring 53962 Spool – Rotary 53963 Ring – Snap 53961 Handle – Spool 53960 Spring N.S. Shim N.S. Spool N.S. “O” Ring N.S. Plug *23940 Tool – Seal Sleeve * - Not Shown N.S. - Not Serviced Separately -C 1 2 3 4 5 6 7 8 9 10 11 O N ITEM 1 1 2 1 2 1 1 2 1 1 2 1 Please Give Part No., Description & Unit Serial No. NEW LEADER L3020XP LIGHTS -C N O N PART NO. QTY T EN 79 1 33 33 33 AR AR 2 24 24 24 2 4 4 2 2 AR (inches) 97375-D Page Rev. A PA R T S L I S T Cluster - Light, Red Screw - Machine 3/16 x 3/4 Washer - Lock 3/16 Nut - Hex 3/16 Grommet - Rubber Clamp - Wire Bracket - Front Light, Amber Cap Screw - 1/4 x 3/4 Washer - Flat 1/4 Nut - Hex 1/4 Clearance Lamp - Amber Mount - Belt Reflector Reflector - Red Bracket - Rear Light, Red Clearance Lamp - Red Wire - 14 Gauge, Black R Please Give Part No., Description & Unit Serial No. DESCRIPTION R 1 6114 2 20572 3 20709 4 20641 5 21986 6 6198 7 38611 8 20003 9 20691 10 20642 11 6108 12 3824 13 6107 14 3775 15 6110 16 21580 AR - As Required U ITEM NEW LEADER L3020XP DECALS -C N O N PA R T S L I S T T EN R R U 97375-D Page Rev. A 80 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM PART NO. QTY Decal – Flying Material Decal – Warning Stay Out of Box Decal – Caution Improper Operation Decal – Caution Material to be Spread Decal – Oil Lube Chart Decal – Feedgate Slide Scale Decal – Important Adjust Spinner Decal – Warning Hot Components Decal – Warning No Step Decal – Warning Guard is for Your Protection Decal – Scale Spinner Decal – Fender Capacity Decal – Important Cooler Decal – Caution Keep Valve Open Decal – Filter Decal – Important Conveyor Chain Life Decal – New Leader Black Decal – New Leader White Decal – L3020XP Black Decal – L3020XP White Decal – G4 Black/Red Decal – G4 Black/White Decal – G4 White/Red Decal – G4 Decal – Striping White Decal – Striping Black Paint – Touch Up, New Leader Red Paint – Touch Up, White 1 2 1 1 1 1 1 1 2 2 1 2 1 1 1 1 3 3 1 1 3 3 3 1 AR AR AR AR -C N O U T EN R 81 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION R 368 364 150034 321 6541 23769 71526 39138 55630 55631 87110 39200 304264 8664 39378 21476 87164 87165 18 300400 300401 19 87122 87129 87123 20 87109 21 87163 87162 22 * 31736 * 31740 * - Not Shown N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 L3020XP DECALS CONTINUED NEW LEADER L3020XP SIGHT WINDOW -C N O N 302686 302687 42033 42034 Window – Sight 5” x 12” Window – Frame 5” x 12” 304 Screw – Truss Head 1/4-20NC x 1 SS Nut – Lock 1/4-20 SS T 1 2 3 4 DESCRIPTION EN PART NO. R PA R T S L I S T R U ITEM   82 QTY 1 1 8 8 Please Give Part No., Description & Unit Serial No. NEW LEADER ITEM L3020XP MUDFLAP KIT PART NO. DESCRIPTION 1 2 3 *21770 *36844 *46474 a *20067 b *20693 c *20712 d *20644 * - Not Shown QTY Mudflap - Plain Rod - Mudflap Hardware - Kit Mudflap Capscrew - 3/8-16 x 1 Washer - Flat 3/8 Washer - Lock 3/8 Nut - 3/8-16 2 2 1 8 8 8 8 -C N O N T EN R R U 83 97375-D Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No.