Transcript
EQUALIZERTM 77-5211R 3/07
EQUALIZERTM Systems FOR PUMPING, METERING, AND MIXING CATALYZED COATINGS
OPERATIONS MANUAL
EQUALIZER™ Systems WALL OR CART MOUNTED CATALYST PUMPING-METERINGMIXING SYSTEMS OPERATIONS MANUAL
TABLE OF CONTENTS
EASY-TO-USE FOR MAXIMUM PERFORMANCE
Product Overview . . . . . . . . . . . . . . . . .2
Binks EQUALIZER™ Systems are twocomponent pumping, metering, and mixing systems designed to apply the acid-catalyzed wash coats, sealers, and top coats used in wood furniture finishing. Binks EQUALIZER™ is capable of adjusting catalyst ratios from .75 to 7%, with operating pressures up to 1,000 psi. Mixed material is flushed from the system through the mix manifold in one step using less solvent than other tanks.
Warning – High Pressure Components . . . . . . . . . . . . . . . . . . . . .3
Service/Maintenance Protocol . . . . . . .4
Equipment Specifications . . . . . . . . . . .5
Recommended Spare Parts . . . . . . . .6,7
Set-Up Instructions . . . . . . . . . . .8, 9,10
General Maintenance . . . . . . . . . . . . .10
Parts & Components Information . . .11
Primary Parts Breakdown . . . . . .12, 13
Sub-Assemblies Breakdown . . . . .14,15
Customer Service: 800-992-4657
Technical Support: 888-992-4657
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• Accurate, consistent material metering, mixing, and pumping • Fluid section includes hard chrome rod and cylinder for longer life • PTFE Teflon packings for material compatibility • 316 SS construction catalyst pump compatible with aggressive acidic catalysts • Exclusive pneumatic catalyst alarm with integrated pump shutdown to ensure ratio accuracy and system reliability • 316 SS mix manifold with integrated handle and 316 SS ball valves allow one-step flushing of mixed material • Manual ratio check assembly for quick verification of catalyst-to-material ratio without disconnecting hoses or guns • Recirculation feature allows priming of catalyst pump without disconnecting from slave arm • Cart mount option for maximum portability • 100 mesh filter assembly with integrated pulse bottle and fluid regulator to minimize “winking” • Precise pressure control • One-step flush uses less solvent than typical tanks • Capable of supplying multiple spray guns
EQUALIZER™ Systems READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT. IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THIS INFORMATION IN THE HANDS OF THE OPERATOR. KEEP FOR FUTURE REFERENCE.
WARNING – HIGH PRESSURE – WARNING • WHEN DRIVING A HIGH PRESSURE FLUID SECTION, THIS EQUIPMENT CAN DEVELOP FLUID PRESSURES OF OVER 1200 PSI (82 BAR). • FLUID UNDER HIGH PRESSURE CAN PENETRATE THE SKIN AND CAUSE SEVERE INTERNAL INJURY • IN CASE OF INJURY OBTAIN MEDICAL ATTENTION IMMEDIATELY • BE SURE TO REPORT NATURE OF INJURY AND TYPE OF FLUID OR SOLVENT TO THE DOCTOR
OVERVIEW OF POTENTIAL HAZARDS AS CONTAINED IN THIS MANUAL
WARNING means that severe injury or death can result from failure to follow instructions. CAUTION means that property damage or injury can result from failure to follow instructions. NOTE indicates important steps to be followed or important considerations that should be observed.
I INJECTION HAZARD
Spray from the spray gun, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including poisoning or the need for amputation; or death. Splashing fluid in eyes or on skin can also cause a serious injury. 1. NEVER clean, change, or remove the nozzle from the spray gun without first doing the following: a. Be sure to set the trigger safety on the gun. b. Shut off pump. Release fluid pressure in the entire system from pump to spray gun, by opening the PRESSURE RELIEF VALVE. c. With the airless system inactivated as described above, all worn or defective parts should be replaced or repaired BEFORE restarting the system. 2. NEVER remove the fluid hose or spray gun from the system without first releasing the system pressure (see instructions a and b under paragraph 1, above). Remember, the fluid may be under very high pressure (1200 psi (82 bar) or more). 3. NEVER trigger the spray gun to release system pressure: use pressure release valve (see paragraph 1, b). 4. NEVER handle the spray gun carelessly. 5. NEVER point the spray gun at anyone or any part of the body. 6. NEVER allow the gun’s spray to come close to any part of the human body, even when the spray nozzle is removed. 7. NEVER plug hose leak with your finger, with adhesive tape, or other “stop-gap” devices. 8. NEVER operate the airless system with a defective hose. ALWAYS replace the defective hose immediately (see paragraph 2). 9. BE SURETO FOLLOW PROCEDURE DESCRIBED IN PARAGRAPH 1 BEFORE doing ANY maintenance work on the pump, hose, or spray gun, or BEFORE leaving the airless equipment system unattended for ANY length of time, or BEFORE shutting down the system, 10. Fluid injected into the skin might look like just a cut, but is a serious injury and should be treated as such. GET MEDICAL ATTENTION. INFORM THE PHYSICIAN WHAT TYPE OF MATERIAL WAS INJECTED.
II TOXIC FLUID HAZARD
TOXI C 6
Hazardous fluids or toxic fumes can cause serious injury or death if splashed on skin or in the eyes, swallowed or inhaled. 1. KNOW the specific hazards of the fluids you are using. This information is on the MSDS for the material being used. READ fluid manufacturer’s warnings. 2. STORE hazardous fluids in approved containers only. DISPOSE of all hazardous fluids in accordance with all state, local and national guidelines. 3. WEAR the appropriate protective clothing, gloves, eyewear, and respirator.
III FIRE & EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and cause serious injury. 1. GROUND all high pressure airless pumps to avoid DANGEROUS STATIC SPARKING, EXPLOSION, or FIRE when SPRAYING FLAMMABLE LIQUIDS. 2. GROUND all objects being sprayed. 3. NEVER spray flammable liquids in the vicinity of ANY open flame, lighted cigarettes, etc., or ANY electrical apparatus that is operating. 4. NEVER spray flammable solvent through the gun nozzle tip. To do so generates static electricity and could cause static sparking with subsequent explosion or fire (see paragraph 1). ALWAYS remove the nozzle tip from the spray gun BEFORE cleaning the tip or “solvent flush” cleaning the gun (see I. “Injection Hazard,” paragraph 1) 5. The Binks EQUALIZER™ can develop hydraulic pressure of 1200 psi (82 bar) or more. All of the components incorporated into the bare pump have been carefully designed and tested to insure their safe operation under these high pressures WHEN PROPERLY HANDLED AND MAINTAINED. For continuing safety, users are urged to: a. ALWAYS handle carefully all hose connections, joints, and seating surfaces on the spray gun to prevent damage. b. NEVER kink or bend the fluid hose into less than a four-inch radius. c. FREQUENTLY check the hose for kinks or abrasions. These may develop into a rupture. d. NEVER use standard hardware to modify the airless system. ALWAYS use genuine Binks high pressure fittings only. 3
EQUALIZER™ Catalyst PumpingMetering-Mixing Systems OPERATIONS MANUAL COMMISSION SERVICE AND MAINTENANCE PROTOCOL FOR EQUALIZER™ CATALYST PUMPING-METERING-MIXING SYSTEMS
AS YOUR SALES AND SERVICE PARTNER, BINKS OR ITS AUTHORIZED DISTRIBUTORS WILL: • Be present at commissioning • Stock common spare parts in a central location • Have access to other parts via Binks parts network • Complete all warranty work at no charge with Binks field personnel or its authorized distributors • Be available for service at a cost • Advise on maintenance/repair issues via Binks technical support services or its authorized distributors
WARRANTY
Binks warrants to the purchaser that all equipment supplied hereunder will be free from defects in material or workmanship under normal use and service for a period of twelve (12) months from the date of shipment. Should any failure appear during this period, Binks shall, if given prompt written notice by the Purchaser, correct such nonconformity by repair or replacement of the nonconforming equipment or parts thereof, exclusive of charges for labor, F.O.B. Binks designated repair facility. Repair parts will be warranted for ninety (90) days from the date of shipment, but repairs or replacements to original equipment shall not renew or extend the warranty period of such equipment. Equipment and parts furnished by Binks but manufactured by others shall be limited to the warranty offered by the manufacturer thereof. The purchaser shall pay at Binks prevailing prices and labor rates for parts and services which (i) fall in the general category of normal maintenance; (ii) are needed to make additions or modifications requested by the Purchaser; or (iii) are needed to make repairs not covered by this warranty such as damages caused by accident, misuse, neglect, alteration, improper storage or installation or maintenance, unauthorized repair, or programming problems.
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2. Warranty on software products
1. Warranty on hardware products Binks warrants that the media on which the licensed programs are furnished will be free from defects in materials and workmanship under normal use for a period of ninety (90) days from the date of shipment to the licensee. During this period the licensed programs will operate substantially as described in Binks software description provided that licensee (i) employs such licensed programs according to Binks supplied instructions; and (ii) does not, without the express written permission of Binks modify the licensed programs in any way. Should any failure appear during the warranty period, Binks shall, if given prompt written notice by the purchaser, provide programming services to correct such nonconformity. 3. The foregoing warranty for hardware and software products is exclusive of and in lieu of all other warranties of quality or performance, expressed, implied or statutory, including any warranties of merchantability or of fitness for a particular purpose.
Major Sub-Assemblies & Components EQUALIZERTM SYSTEMS
109-1116 B5-D EXTREME DUTY WALL MOUNTED EQUALIZERTM SYSTEM MAJOR ASSEMBLIES
109-1115 COMET 3-C WALL MOUNTED EQUALIZERTM SYSTEM MAJOR ASSEMBLIES PART NO.
DESCRIPTION
101-2090 41-11043 101-1420 845001 101-1765 103-1360-2 107-1662 103-1774 103-1776 83GZ-5200 HAR-507
Catalyst Pump 2777 Comet 3⬙ Air Motor 2391 C Fluid Section 2662 MP Fluid Regulator w/Gauge 876009 Filter/Pulse Assembly 2469 Alarm Box 50-1,200 psi N/A Poppet Valve N/A Mix Manifold Assembly 2783 Air Control 2784 Flush Tank SB-14-152-B Air Regulator SB-6-147C
PART SHEET NO.
PART NO.
DESCRIPTION
101-2090 41-12301 101-520 845001 101-1765 103-1360-2 107-1662 103-1774 103-1776 83GZ-5200 HAR-507
Catalyst Pump 2777 B5 Air Motor 2227 D Fluid Section 2432 MP Fluid Regulator w/Gauge 876009 Filter/Pulse Assembly 2469 Alarm Box 50-1,200 psi N/A Poppet Valve N/A Mix Manifold Assembly 2783 Air Control 2784 Flush Tank SB-14-152-B Air Regulator SB-6-147C
PART SHEET NO.
109-1118 B5-D EXTREME DUTY CART MOUNTED EQUALIZERTM SYSTEM MAJOR ASSEMBLIES
109-1117 COMET 3-C CART MOUNTED EQUALIZERTM SYSTEM MAJOR ASSEMBLIES PART NO.
DESCRIPTION
101-2090 41-11043 101-1420 845001 101-1765 103-1360-2 107-1662 103-1774 103-1776 83GZ-5200 207-12285 HAR-507
Catalyst Pump 2777 Comet 3⬙ Air Motor 2391 C Fluid Section 2662 MP Fluid Regulator w/Gauge 876009 Filter/Pulse Assembly 2469 Alarm Box 50-1,200 psi N/A Poppet Valve N/A Mix Manifold Assembly 2783 Air Control 2784 Flush Tank SB-14-152-B Small Cart 2785 Air Regulator SB-6-147C
PART SHEET NO.
NOTE •Graphics may not be exact. Refer to individual part sheets and drawings.
PART NO.
DESCRIPTION
101-2090 41-12301 101-520 845001 101-1765 103-1360-2 107-1662 103-1774 103-1776 83GZ-5200 207-12285 HAR-507
Catalyst Pump 2777 B5 Air Motor 2227 D Fluid Section 2432 MP Fluid Regulator w/Gauge 876009 Filter/Pulse Assembly 2469 Alarm Box 50-1,200 psi N/A Poppet Valve N/A Mix Manifold Assembly 2783 Air Control 2784 Flush Tank SB-14-152-B Small Cart 2785 Air Regulator SB-6-147C
PART SHEET NO.
RECOMMENDED SPRAY GUNS • Binks AA1500 Air Assisted Airless Spray Gun for manual applications. • Binks MACH 2A Hydraulically Assisted HVLP Spray Gun for automatic applications. 5
Recommended Spare Parts EQUALIZERTM SYSTEMS
MODELS 109-1115 AND 109-1117 COMET 3-C UNITS
6
PART NO.
DESCRIPTION
106-1243 107-1650 106-1074 41-11276 41-2627 172-31611 107-1287 54-1439 107-1657 103-1265 863010 73-81414 20-6738 172-91715 107-1660 20-5514 20-5594
Catalyst Pump Seal Kit Catalyst Relief Valve Seal Kit Spare Parts Kit “C” Fluid Section Comet 3⬙ Air Motor Repair Kit 100M Filter Element HP SS Ball Valve Static Mixer 8⬙ – 24 element Gasket 3-Way Ball Valve – 316 SS PTFE ® Seals HP Ball Valve – Teflon Rebuild Kit for 845001 Fluid Regulator 3-Way LP Ball Valve O-ring, PTFE Teflon® PTFE® Seals Ball Valve, 316 SS – Teflon Ball Valve, 316 SS O-ring Back-up ring
QUANTITY PER UNIT
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1
Recommended Spare Parts Cont’d EQUALIZERTM SYSTEMS
MODELS 109-1116 AND 109-1118 B5-D UNITS PART NO.
DESCRIPTION
106-1243 107-1650 106-1139 41-13126 41-2627 172-31611 107-1287 54-1439 107-1657 103-1265 863010 73-81414 20-6738 172-91715 107-1660 20-5514 20-5594
Catalyst Pump Seal Kit Catalyst Relief Valve Seal Kit Spare Parts Kit “D” Fluid Section Spare Parts Kit B5 Air Motor 100M Filter Element HP SS Ball Valve Static Mixer 8⬙ – 24 element Gasket 3-Way Ball Valve – 316 SS PTFE ® Seals HP Ball Valve – Teflon Rebuild Kit for 845001 Fluid Regulator 3-Way LP Ball Valve O-ring, PTFE Teflon® PTFE ® Seals Ball Valve, 316 SS – Teflon Ball Valve, 316 SS O-ring Back-up ring
QUANTITY PER UNIT
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 7
Set-Up Instructions EQUALIZERTM SYSTEMS
NOTE
NOTE
Do not add material to new pump until flushed with solvent and tested.
Read all warnings on page 3 carefully prior to set up and operation.
PRIMING THE MATERIAL PUMP
Fig. 2
PRIMING THE CATALYST PUMP
Fig. 1
ASSEMBLY OF PUMP Refer to Fig. 1 for the following instructions. • Connect 30⬙ black hp fluid hose to ratio check manifold and top-right mix manifold inlet. • Connect hp catalyst hose (stainless steel braided) to ratio check manifold and alarm inlet tee. • Connect 5⬘ air hose to ball valve on air control manifold and inlet on Solvent Saver™ tank regulator. • Connect flush hoses to y-connector outlets and lower mix manifold inlets. • Connect one section of 1/4⬙ tubing to 3-way ball valve on alarm regulator and supply port on alarm box. Connect other section of 1/4⬙ tubing to pump shutdown valve and output port on alarm box. • Connect main air supply to air control manifold inlet. Use 1/2⬙ hose with 1/2⬙ NPS swivel connection (not supplied).
• Fill catalyst bottle with 2 gallons (7.5 liters) of catalyst. Make sure mix manifold handle is in “off” or “flush” position. • Disconnect catalyst hose from ratio check manifold and hold it over a waste container. See Fig. 2. • Open catalyst pump inlet ball valve to allow the catalyst to flow into the pump via gravity. The process may be helped along by cycling the air motor slowly, using the ball valve on the air control to throttle the pump. Make sure the catalyst alarm is off and unpressurized before running the pump. Once catalyst starts to flow from the loose end of the catalyst hose, stop the pump and close the catalyst inlet ball valve to stop the flow of catalyst. The flow of catalyst may also be stopped by raising the loose end of the catalyst hose above the level of catalyst in the supply bottle.
!
NOTE
WARNING
The area between the cross bar and pump wall bracket is a pinch point. Make sure all fluid and air pressures to the material pump are relieved before reaching into that area. Follow lockout/tagout procedures.
• Reconnect the catalyst hose to the manifold. The catalyst pump is now primed. Open the catalyst inlet ball valve. • Disconnect the catalyst pump from the cross bar by pulling the pin that connects the two. Move the catalyst pump out of the way of the cross bar. You are now ready to prime the material pump. 8
• Attach appropriate material supply hose to material pump inlet (1⬙ NPT) and insert pick-up tube into drum or 5-gallon container. For piped systems, open valve to allow flow of material to pump. Open bypass valve at bottom of fluid filter and hold dump hose over a waste container. • Set pump regulator on air control to a low pressure (30 psi (2 bar)) and open-air motor ball valve slowly to allow pump to cycle. See Fig. 3. When material starts to flow from bypass valve, throttle the bypass valve to see if pump “dives” on down stroke. The pump will “dive” on the down stroke if there is still some air left in the pump. Continue to cycle the pump until all the air is purged from the pump and it no longer “dives” on the down stroke or up stroke. Now close the bypass valve to route flow to mix manifold with handle in up position (run). Turn fluid regulator set screw a couple of turns to allow fluid through at a fairly low pressure. Once you see material start to flow from mix manifold, shut off pump. Reconnect catalyst pump to cross bar in appropriate pin position for the percentage catalyst desired.
Be sure to accurately set pressures for optimal performance. Refer to Operations Manual for spray guns used or contact your Binks representative.
Fig. 3
Set-Up Instructions Cont’d EQUALIZERTM SYSTEMS
GETTING READY TO SPRAY • Attach hp fluid hose from airless or air assist airless spray gun to mix manifold outlet. Attach air assist hose from air assist airless spray gun to rightmost regulator on air control. • Open air motor ball valve slowly to allow pump to cycle and build pressure to spray gun. Gradually increase pressure to air motor to 50-60 psi (3.4 -4 bar) or higher when cycling stops and system is pressurized. Trigger gun to purge air from fluid hose and see that pump stalls on up-down stroke when gun is triggered. • Adjust fluid regulator to desired fluid pressure for spraying. Trigger gun a few times to let catalyst and material pressures equalize. Note: when lowering set point of fluid regulator, trigger gun to relieve downstream pressure and reveal new set point. Fluid regulators are not of relieving type. Regulation range is 100800 psi (7-55 bar). For higher fluid pressures, the fluid regulator must be removed from pump system.
Fig. 4
SETTING AND OPERATING THE CATALYST ALARM • Now that the spray pressures are set, turn the alarm’s front panel switch to “MAN” and open the ball valve on the top regulator of the air control to energize the alarm. The air pressure to the alarm must be equal to or higher than the air pressure to the pump for the shutdown valve to work properly. • To adjust the low and high trip points of the alarm, open the alarm box and turn the screws at the bottom of the bourdon tube inside. See Fig. 4. Each screw is marked “L” or “H” to indicate the trip point adjustment. To set the lower trip point, lower the system’s fluid pressure about 100 psi (7 bar) lower than nominal by adjusting the fluid regulator and triggering the spray gun to equalize pressures. Turn the “L” screw clockwise until the “LOW” lamp activates, then bring back 1/4⬙ turn. Repeat the procedure for the high trip point using fluid pressure 100 psi (7 bar) higher than nominal and the “H” screw. Remember that for either screw, clockwise rotation lowers the trip point, and counter-clockwise rotation raises the trip point. • Close the alarm box and set the alarm by turning the front panel switch to “AUTO.” The indicators, pump shutdown, and horn will respond to any pressure above or below the set trip points. • If an alarm occurs, first shut off air to the pump then shut off air to the alarm and vent by closing the supply ball valve to the alarm. Troubleshoot the system to see what caused the alarm. Correct the problem then turn the switch to “MAN” and open ball valve to restart the system. Once fluid pressures are correct and equalized, turn switch to “AUTO” to arm the alarm.
CAUTION Always be sure to shut off pump before the alarm if an alarm occurs. Shutting off air to the alarm first may result in the pump re-starting.
Fig. 5
Set-up instructions continued on page 10
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Set-Up Instructions Cont’d EQUALIZERTM SYSTEMS
PERFORMING A RATIO CHECK
FLUSHING AND SHUT-DOWN
• To perform a ratio check, the alarm must be off or set to “MAN” and the system must not be pumping at the time of the ratio check. • First, slowly open the ball valve on the catalyst side of the ratio check assembly to bring catalyst pressure down to 75100 psi (5-7 bar). Allow any catalyst to drain into a waste container. Slowly open the needle valve on the material side of the ratio check assembly and allow material and catalyst to run briefly into a waste container. See Fig. 5. • When material and catalyst streams from both valves are consistent and stable, switch from the waste container to a couple of properly sized graduated cylinders to catch ratio. Shut off needle valve and ball valve when complete. • Bring catalyst pressure up to operating pressure by throttling the recirculation ball valve on the filter until catalyst pressure increases to operating level. Trigger spray gun to equalize pressures, then set alarm back to “AUTO.”
• For short shutdowns such as breaks or lunches, disable the alarm by shutting off its air supply. Rotate the 3-way ball valve on the air control 180 degrees until the alarm vents. • For longer shutdowns, such as overnight or weekends, first shut off the alarm, then shut off air to the pump. Flush all of the mixed material from the system by moving the mix manifold handle to the “flush” position and triggering the gun. See Fig. 6. Open the recirculation or dump ball valves on the filter to dump material pressure and pull the red knob on the catalyst pump relief valve to dump catalyst pressure.
NOTE For some pressure-fed systems, recirculation assembly may not be operable. Use a dump valve instead.
Fig. 6
GENERAL MAINTENANCE TASK
Perform ratio check Check function of alarm Check hoses for wear, kinks Check packings for tightness, leaks Add packing lube to solvent cup Check system for leaks, tighten if necessary Empty catalyst relief bottle Check tightness of bolts, pivot points Lube pivot points - slave arm & cat pump Rebuild catalyst pump Rebuild main fluid section Rebuild air motor**
DAILY
WEEKLY
AS NEEDED
X X X X X X X X X X X X
** Binks air motors require very little maintenance. In-line air lubrication is recommended for air motor if supply air is extremely dry.
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Major Sub-Assemblies & Components Reference Information EQUALIZERTM SYSTEMS
MODEL 101-2090 CATALYST PUMP
MODEL 41-12301 B5 AIR MOTOR
MODEL 41-11043 COMET 3⬙ AIR MOTOR
For a complete parts list, assembly, and service instructions, see Binks Part Sheet 2777.
For a complete parts list, assembly, and service instructions, see Binks Part Sheet 2227.
For a complete parts list, assembly, and service instructions, see Binks Part Sheet 2319.
MODEL 101-520 D FLUID SECTION
MODEL 101-1420 “C” FLUID SECTION
MODEL 103-1774 MIX MANIFOLD ASSEMBLY
For a complete parts list, assembly, and service instructions, see Binks Part Sheet 2432.
For a complete parts list, assembly, and service instructions, see Binks Part Sheet 2662.
For a complete parts list, assembly, and service instructions, see Binks Part Sheet 2783
MODEL 103-1776 AIR CONTROL
MODEL 207-12285 SMALL CART
MODEL 101-2162 RATIO CHECK ASSEMBLY
For a complete parts list, assembly, and service instructions, see Binks Part Sheet 2784.
For a complete parts list, assembly, and service instructions, see Binks Part Sheet 2785.
For a complete parts list, assembly, and service instructions, see Binks Part Sheet 2786.
NOTE Drawings not to scale. Use for reference only.
RECOMMENDED SPRAY GUNS • Binks AA1500 Air Assisted Airless Spray Gun for manual applications • Binks MACH 2A Hydraulically Assisted HVLP Spray Gun for automatic applications. 11
Primary Parts Breakdown EQUALIZERTM SYSTEMS
A
See Detail “A” on Page 13
B
See Detail “B” on Page 13
C
See Detail “C” on Page 13
FOR PART NUMBERS AND DESCRIPTIONS THAT CORRESPOND TO PARTS AND COMPONENTS IDENTIFIED BY NUMBERS IN THE ABOVE DRAWING, REFER TO PRIMARY PARTS LIST AT RIGHT.
12
NOTE
NOTE
Drawing not to scale. EQUALIZER™ B5-D model 109-1116 Shown
For cart-mounted units, remove Qty 1 of item 27 and add Qty 1 of 207-12305-9, 17⬙ catalyst hose.
Primary Parts Breakdown EQUALIZERTM SYSTEMS TO MIX MANIFOLD TO ALARM BOX TEE 51 52 53
51 52 53
3 5
4
2
11 9
DETAIL “A”
TO FLUID REGULATOR
12
TO CATALYST PUMP OUTLET
10
DETAIL “B”
PRIMARY PARTS LIST
DETAIL “C”
PRIMARY PARTS LIST CONT.
ITEM NO.
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
101-1713 101-1714 101-1718 101-1719 101-1735 101-1750 103-1355 102-3035 101-1860 107-1345 101-1776 172-91715 101-2090 102-3036 103-1338 101-1720 103-1345-520 101-1765 41-2627 101-2146 83-2055 20-4281 845001 207-12120-3 101-2162 207-12120-2 207-12305-2
Bracket Assembly Screw Spacer Spacer Cross Bar Supply Bottle Bracket Catalyst Supply Bottle Assembly Catalyst Supply Hose Stud Cotter Pin 3/8 NPS x 3/8 NPT DM Nipple Ball Valve, 316 SS Catalyst Pump, 316 SS Catalyst Relief Hose Relief Bottle & Bracket Assembly Retaining Pin (not shown) B5-D Bare Pump Assembly Filter / Pulse Assembly Screen (100 mesh) Recirc Kit 3/8 NPS x 3/8 NPT DM Nipple 3/8 Swivel Adapter MP Fluid Regulator 17⬘ Material Hose Ratio Check Assembly 30⬘ Material Hose 30⬘ Catalyst Hose
QTY.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
ITEM NO.
PART NO.
DESCRIPTION
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
103-1776 101-2161 103-1490-2 207-12305-8 103-1774 71-3260 111-1354 QMGZ-5200 72-55 41-1412 86-563 72-690 41-1412 HAR-507 20-2288-1 83-2727 72-988 71-1201 41-1572 20-1671-1 20-1294-1 20-354-1 20-376-1 20-264-1 20-683-1 20-1677-1 20-816-1 106-1257
Air Control Assembly Alarm Panel Alarm Kit 12⬘ Catalyst Hose Mix Manifold Assembly 5⬘ Fluidall Hose Circulating Connector Assembly Solvent Tank Saver Adapter Gasket 1/4⬙ Street Elbow 1/4 NPT x 1/4 NPS DM Nipple 1/4⬙ Swivel Adapter Air Regulator Pipe Plug, 1/4⬙ Gauge, 100 PSI 3/8 NPT x 1/4 NPS DM Nipple 5⬘ Air Hose Nameplate Drive Pin 3/8-16 x 3/4⬙ Hex Head Screw 3/8 Lock Washer 5/16-16 x 1 Hex Head Screw 3/8 Flat Washer Lock Washer 3/8-18 Nut 3/8 Flat Washer Manual
QTY.
1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 2 6 4 4 3 1 13
Sub-Assemblies & Components Parts Breakdown EQUALIZERTM SYSTEMS 1
7
3
8
3
2
4
4
5
6
2
5
1 6
103-1338 RELIEF BOTTLE & BRACKET ASSEMBLY
103-1355 CATALYST SUPPLY BOTTLE ASSEMBLY ITEM NO.
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8
101-1748 101-1746 20-6745 101-1745 101-1770 101-1769 107-1417 101-9106 101-1747
Bottle, Machining Collar O-Ring Tail-Piece St. Elbow, SS DM Nipple, 1/4 NPT x 3/8 NPS Strainer, 100 Mesh Strainer Assembly Tool (not shown)
QTY.
1 1 1 1 1 1 1 1 1
ITEM NO.
PART NO.
DESCRIPTION
1 2 3 4 5 6
101-1725 101-1759 20-301-1 20-263-1 20-1041-1 20-702-1
Bracket Bottle & Cap Assembly Nut, 1/4-20 Flat Washer Lock Washer Screw, 1/4-20
1
4
1 7
12
2
9
9
2
5
8 7
10
6 13
11 10
3
3
1 1 2 4 2 2
3
8 11
QTY.
12
103-1583 COMET 3-C PUMP ASSEMBLY
4 5
103-1345-520 B5-D PUMP ASSEMBLY ITEM NO.
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12
41-12301 101-1975 101-1738 41-2463 20-684-1 101-520 20-1782 20-2212 73-50 101-1737 101-1631 41-10052
B5 Air Motor 1 Tie Rod 3 Motor Rod Adapter 1 Nut 3 Lock Washer 3 D Fluid Section 1 90* St. Elbow, 3/8 1 Bushing 1 DM Nipple, 3/8 NPT x 3/8 NPS 1 Trip Plate Assembly 1 Shroud 1 Warning Sticker 1
QTY.
ITEM NO.
PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
101-2156 103-1583 41-11043 101-1907 20-3893 20-354-1 101-1975 109-898 101-1737 41-2463 20-684-1 101-1420 101-1631 20-1782 41-10052
“C” Cross Bar Comet 3-C Bare Pump Assembly Comet 3-C Air Motor Mounting Plate Screw, 3/8-24 x 3/4 3/8 Lock Washer Tie Rod Assembly Motor Rod Adapter Trip Plate Assembly Nut Lock Washer “C” Fluid Section Shroud 3/8 ST EL (not shown) Warning Sticker (not shown)
QTY.
NOTE 14
Item 1 is not part of 103-1583 assembly but is shown for reference to 109-1116 and 109-1118.
1 – 1 1 3 3 3 1 1 3 3 1 1 1 1
Sub-Assemblies & Components Parts Breakdown EQUALIZERTM SYSTEMS
WALL MOUNT DIMENSIONS
103-1490-2 ALARM KIT
1
ITEM NO. PART NO.
DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Alarm Box (50-1200 PSI) Muffler Poppet Valve 3/8 Swivel 1/4 NPT x 1/4 Tube Elbow 3/8 Street Elbow 3/8 NPT x 3/8 NPS DM Nipple Tubing 11.5 Ft. 1/4 NPT x #4 JIC DM Nipple 316 SS 1/4 Tee 316 SS 1/4 NPT DM Nipple 316 SS 1/8 NPT x 1/4 Tube Elbow 1/4-20 x 3/4 Allen Screw 1/4 Flat Washer 1/4 Lock Washer 1/4-20 Hex Nut
103-1360-2 237-536 107-1662 20-4281 237-250 237-257 73-50 101-458 107-1439 101-2050 20-4854 237-247 20-2195-1 20-263-1 20-1041-1 20-301-1
QTY.
1 1 1 1 1 1 1 1 2 1 1 2 4 4 4 4
2 3
TO S UPP LY
12 11
6 9
10
9
8
5
4
7
15
Sales and Service through a Nationwide Network of Industrial Distributors
NORTH AMERICAN OFFICE Industrial Finishing Binks 195 Internationale Blvd. Glendale Heights, IL 60139 630-237-5000 Fax 630-237-5011 www.binks.com Customer Service 1-800-992-4657 Technical Service 1-888-992-4657
WATERBORNE COMPATIBLE
© 2007
Industrial Finishing, Printed in U.S.A.
77-5211R 3/07
