Transcript
BENSME-ZN/ZQ-A BENRME-ZN/ZQ-A PARTS BOOK
For models manufactured in USA
Copyright © 1999 Barudan America, Inc. 29500 Fountain Parkway Solon, Ohio USA 44139
B E N S M E – Z N \ Z Q – A B E N R M E – Z N \ Z Q – A HIGH SPEED AUTOMATIC EMBROIDERY MACHINE
Contents Machine Layout 00A Table Frame A 00B-1 Table Frame B (12T) 00B-2 Table Frame B (15T/20T) 00C Table Frame C 01A Head Bed A 01B Head Bed B 02A Thread Cut A 02B Thread Cut B 02C Thread Cut C 02D Thread Cut D 03-1 Take Up Lever (ZN) 03-2 Take Up Lever (ZQ) 04A-1 Needle Bar A (ZN) 04A-2 Needle Bar A (ZQ) 04B Needle Bar B 04C Needle Bar C 05 Jump 06A-1-1 Thread Guide A (Standard) (ZN)
Page 1
Contents
Page 2
06A-1-2 Thread Guide A (Standard) (ZN) (Head with Color Change Mechanism) 06A-2 Thread Guide A (Standard) (ZQ) 06B-1 Thread Guide B (Lower Thread Sensor) (ZN) 06B-2 Thread Guide B (Lower Thread Sensor) (ZQ) 07A-1 Color Change A (ZN) 07A-2 Color Change A (ZQ) 07B Color Change B 08 Drive 09 Connecting Shaft 10A Pantograph Drive A 10B-1 Pantograph Drive B 10B-2 Pantograph Hoop Support Arm 10C Pantograph Drive C (H-Drive) 10D Pantograph Drive D 10E Pantograph Drive E 10F Pantograph Drive F (V-Drive) 10G Pantograph Drive G 11A-1 Control A (NY) 11A-2 Control A (NB) 11B Control B 12-1 Accessories (ZN) 12-2 Accessories (ZQ)
00A
Table Frame A
ITEM
LIST NO.
1.
2. 3. 4. 5. 6. 7. 8. 9.
10. 11. 12. 13. 14. 15. 16. 17. 18.
A100491 A100479 A100444 KR140050 MA140320 A110001 A200012 A200051 A200013 A200027 A100481 A300004 A300005 A600036 A100477 A100450 A100447 A100448 A100499
KC110910
(*Depends on Machine Type)
DESCRIPTION Table Top, ZQ/ZNA (12-380) Table Top, ZQ/ZNA (15-380) Table Top, ZQ/ZNA (20-380) Table Support Plate Center Table Support Bracket Support Bracket Knob Alignment Bracket Ball Plunger (5/16-18) Alignment Slider Table Alignment Stop ZQ/ZNA Table Guide (12-380) ZQ/ZNA Table Guide Right (15-380) ZQ/ZNA Table Guide Left (15-380) ZQ/ZNA Table Guide Right (20-380) ZQ/ZNA Table Guide Left (20-380) Table Mounting Bracket (L= 381) Table Mounting Bracket (L= 1000) Table Mounting Bracket (L= 975) Table Mounting Bracket (L= 440) Screw, 8-18 x 1 Tek Screw, 8-18 x 1 ¼ Tek Nut, 3/8-16 Heavy Hex Nut, 5/16-18 Hex Access Cover (Multi)
QTY 1 1 1 2 2 2 12 6 6 3 1 1 1 1 1 26 2 1 26
1
NOTE * * * * * * * * * *
*
*
00B-1 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29.
Table Frame B (12T) LIST NO. A100482 A200140 A100455 A200034 A200029 A200139 A200030 A200109 A200026 A100472 A200049 A200046 A100079 A100471 A100174 A100473
DESCRIPTION Alignment Tube (12 x 380) Cylinder Mounting Bracket ZQ/ZNA Table Lift Assembly Hydraulic Cylinder Lower Cylinder Bracket Cylinder Retaining Bracket Spring Cover Tube Retaining Bracket Caplug (1-3/4 I.D.) Backing Plate Lock Plate Catch Table Catch Backing Plate Catch Lever Spring Spacer Tube Lock Plate Lever Lock Plate Base Latch Assembly Spacer (0.375 x 0.25 x 1.0 in ) Screw, 10-32 x 2 1/4 Hex Socket Cap Screw, 10-32 x 2 1/2 Hex Socket Cap Nut, ¼-20 Hex Nut, 3/8 -16 Hex Nut, 10-32 Hex (Nylock) Screw, ¼ -28 x ¼ in Cup Point Socket Set Nut, 3/8 -16 Hex (Nylock) Bolt, 3/8 –16 x 1 3/4 Hex Head Screw, 10-32 x 3/4 Hex Socket Cap Screw, 10-32 x 3/8 Hex Socket Cap Bolt, ¼-20 x 2 3/4 Hex Head
QTY 1 1 3 2 1 2 1 12 2 3 1 1 1 2 1 1 1 1
NOTE
00B-2 ITEM 1.
2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28.
Table Frame B (15T / 20T) LIST NO. A300020 A300021 A600034 A200140 A200034 A200029 A200139 A200109 A100472 A100488 A200049 A200026 A200046 A100079 A100471 A100174 A100473 A100455
DESCRIPTION Tubular Alignment Lift – Left (15 Head) Tubular Alignment Lift – Right (15 Head) Tubular Alignment Lift (20 Head) Cylinder Mounting Bracket Hydraulic Cylinder Lower Cylinder Bracket Cylinder Retaining Bracket Tube Retaining Bracket Caplug (1 ¾ I.D.) Lock Plate Catch (15-380) Lock Plate Catch (20-380) Table Catch Backing Plate Backing Plate Catch Lever Spring Tube Spacer Lock Plate Lever Lock Plate Base Latch Assembly Spacer (0.375 x 0.25 x 1.0 in.) ZQ/ZNA Table Lift Assembly Screw, 10-32 x 2 ¼ Hex Socket Cap Screw, 10-32 x 2 1/2 Hex Socket Cap Nut, 3/8-16 Hex Nut, ¼-20 Hex Nut 10-32 Hex, (Nylock) Screw. ¼-28 x ¼ in. Cup Point Socket Set Bolt, 3/8-16 x 1 ¾ Hex Head Nut, 3/8-16 Hex (Nylock) Screw, 10-32 x 3/4 Hex Socket Cap Screw, 10-32 x 3/8 Hex Socket Cap Bolt, 1/4-20 x 2 ¾ Hex Head
QTY 1 1 2 1 4 1 2 24 4 2 2 2 4 1 2 2 2 2 1 4
NOTE
00C
Table Frame C
ITEM
LIST NO.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
A200030 A200010 A100141 A100194 A200050 A200032 A100193 A100452 A100192 A200011 A100456
(S=Set Qty)
DESCRIPTION Spring Cover Upper Lever Weldment Shoulder Screw (½ Dia. X 2 ¾) Shoulder Screw (½ Dia. X ¾) Return Spring Upper Spring Adjuster Table Lift Support Bushing ZQ/ZNA Table Guide Lift Weldment Table Lift Support Bushing Table Lift Weldment ZQ/ZNA Lower Lever Weldment M4x6 Truss Head Screw Nut, 3/8-16 Nylon Insert Hex Lock Washer 3/8 Flat Washer ½ Flat Nut, ½-13, Hex
QTY Sx1 Sx1 Sx2 Sx2 Sx4 Sx4 Sx2 Sx1 Sx4 Sx1 Sx2
NOTE
01A
Head-Bed A
ITEM
LIST NO.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41.
LA210010 KL210040 KL220100 KL220090 A9010017 KL220040 KL250040 KL220150 LB310100 KL220000 KF220130 KL220080 HP231390 KL220130 KL220030 KL220010 KL250051 KF220460 KL220140 KL220050 KL320020 KF230420 KL320000 HP321140 KL220020 KB230030 KB230050 KC251330 KB230011 A9012007
(H=Head Qty)
DESCRIPTION
QTY
Arm (ZN-A) Arm Gear Case Upper Shaft Gear (Spiral Bevel M1.5-25R) Upper Shaft Rear Bearing Collar Bearing (6004ZZ) Upper Shaft Rear Bearing Case Arm Top Cover Oil Felt D ZQ/ZNA Keyed Gang Shaft (15mm X 12') Upper Shaft Bevel Gear (Upper Shaft) Upper Shaft Collar Thrust Washer (Upper Shaft Gear) Oil Felt B Upper Shaft (Middle Metal) Disk Spring (M6) Vertical Shaft Arm Side Cable Cover Bevel Gear (Vertical Shaft Upper) Oil Felt C Vertical Shaft Metal (Upper) Connecting Gear Clamp (φ19) Take Up Lever Cam Set Screw Connecting Gear (Spiral Bevel M1.5-25L) Upper Shaft Connecting Unit Upper Shaft Front Metal Take Up Lever Cam (K6) 90º Crank Oil Core (L=75) Take Up Cam (K6 Assembly) Screw for Bobbin (SM11/64 – 40x10) Set Screw (SM15/64 28x10, with Adhesive) Hex Socket Set Screw M6x10 Hex Socket Bolt M6x25 Hex Socket Bolt M6x8 (with Spring Washer) Truss Screw M4x8 Hex Socket Set Screw M6x6 Set Screw (SM1/4 40x4) Truss Screw M4x10 Hex Socket Set Screw M6x6 (with Adhesive) Hex Socket Bolt M6x60
Hx1 Hx1 Hx1 Hx1 Hx2 Hx1 Hx1 Hx1 Hx1 Hx1 Hx2 Hx2 Hx2 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1
NOTE
01B ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32.
(H=Head Qty)
Head – Bed B LIST NO. KF220440 KF220411 KF220710 KF220230 KL220140 KC220210 KX250080 LA250030 LA250040 KF220271 KL220060 KF220470 KC250482 LA210080 KL220120 LA210070 KF220290 KL220070 KF220480 HS210030 A9012027 HT220061
DESCRIPTION
QTY
Bobbin Case (SC-35-NS) Bobbin Sewing Hook (Teflon, KHS12-RYPBNW) Lower Shaft Metal (Front) Oil Felt C Lower Shaft Needle Plate Set Screw (Hex Socket) Cylinder Bed Cover Cylinder Bed Cover A Gear Cover Set Vertical Shaft Metal (Lower) Bevel Gear (Vertical Shaft Upper) Barrel Bed Cover Pressure Spring Needle Plate Base Oil Felt A Cylinder Bed Lower Shaft Collar Lower Shaft Metal (Rear) Bevel Gear (Lower Shaft) Barrel Bed Cover Hinge (TH-TM-72) Thrust Washer (Lower Shaft) Hex Socket Set Screw M6x8 Screw (SM11/65 40x5) Screw (SM11/65 40x4) Screw (SM1/4 40x4) Hex Socket Bolt M5x25 Hex Socket Bolt M5x15 Pan Screw M3x6 Hex Socket Bolt M8x30 (with Washers) Hex Socket Bolt M12x35 (with Spring Washer)
Hx1 Hx1 Hx1 Hx1 Hx3 Hx1 Hx10 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1
NOTE
02A ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35.
(H=Head Qty)
Thread Cut A LIST NO. KX270280 KX270380 KX270021 KX250080 HT270160 HT270180 KN270961 KX270010 KN270952 A9013066 KC270970 A9056030 LA270040 KN272400 KC271940 HS210080 HS210050 HS210143 KC271001 A9012007 KC220642 LA270020 LA270010 KC271120 A9012114 LA270030 KF230640
DESCRIPTION Needle Plate Assembly, ZN (MK-5) Urethane Washer Throat Plate, ZN (MK-5) Throat Plate Set Screw (Hex Socket) Bobbin Thread Support Stay Upper Bobbin Thread Support Stay Lower Fixed Knife Fixed Knife Set Screw Driving Knife Wave Washer (WW-5,SK) Lower Thread Knife Rotary Shaft Rotary Solenoid (3ER25-35x3x8x9) Solenoid Stay Stopper Eccentric Solenoid Lever A Connecting Clamp Hook Fixing Stay Hook (Small Bobbin) Upper Thread Knife Turning Shaft Bobbin Fixing Set Screw Rotating Hook Position Bracket Hook Driving Rod Lower Thread Knife Driving Rod Lower Thread Knife Driving Lever (Upper) DU Bushing with Flange (MB0505-10FDU) Lower Thread Knife Driving Lever (Lower) Lock Connecting Bar Clamp Hex Socket Bolt M4x8 Pan Screw M3x3 Hex Socket Bolt M4x6 Hex Nut M3 Hex Socket Bolt M4x18 Hex Socket Bolt M3x5 Hex Socket flush Screw M4x6 Hex Nut M4
QTY Hx1 Hx1 Hx1 Hx2 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx2 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx2 Hx1 Hx1
NOTE
02B ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30.
Thread Cut B LIST NO. KC271440 A9012002 KC330510 KC330410 KC330180 KC271141 KC271151 KN272350 KS270030 A9052005 A9054041 LA270050 KC271430 A9065088 LA270060 HH330770
DESCRIPTION Trimmer Cover Plate Uniball Joint (PR-6) Hex Connecting Rod (L) Lock Connecting Rod (2M) Collar (φ10) Motor Lever Motor Lever Rotary Shaft Drive Pin (L=35) Drive Cam (MK-5) Micro Switch (V-01GL2255) Condenser (Micro-200V) Motor Bracket Motor Spacer Reversible Trimmer Motor Motor Bracket Cover Hex Connecting Rod (L=35) # 8-32 Wood Insert Hex Socket Bolt M6x20 Hex Socket Set Screw M5x6 Truss ScrewM3x20 Truss Screw M3x15 Hex Socket Bolt M8x25 Hex Nut M5 Hex Socket Set Screw M5x8 Hex Socket Bolt M4x8 Hex Nut M8 Pan Screw M5x65 Truss Screw M4x6 # 8-32 x 3/8 Phillips Flat Undercut Screw Hex Nut M3
QTY
NOTE
1 1 1 3 Cut Product 1 1 1 1 1 1 1 1 1 1 1 2
02C ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.
(H=Head Qty)
Thread Cut C LIST NO. A9056018 LA270100 KL270260 A9052028 KN272400 KL270450 KL270110 KL270091 KL270101 KL270120 KL270130 LA270140 KX270050 RD270040 KX270370 RD270020 KX270070 LA270120 LA270080
DESCRIPTION
QTY
Rotary Solenoid (4ER67.5-34x8x9, Orange) Thread Away Base Switch Stay Proximity Switch (RS-603) Stopper Eccentric Hook Guide Plate Thread Away Solenoid Lever Thread Away Hook Guide Thread Away Hook Connecting Plate Lever Connecting Pin Thread Away Assy Thread Guard Disk (Upper) Thread Guard Disk (Upper) Thread Keep Plate 'ZN Thread Keep Plate 'ZQ Thread Guard Disk Spacer Thread Guard Disk Bracket (ZN-A) Thread Guard Disk Bracket (ZQ-A) Truss Screw M3x10 Hex Nut M4 (with Spring Washer) Hex Socket Bolt M4x12 (Spring Washer) Truss Screw M4x16 Hex Socket Set Screw M4x8 Truss Screw M3x6 Truss Screw M4x8 Truss Screw M3x6 (with Plain Washer)
Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx2 Hx1 Hx1 Hx1 Hx2 Hx2 Hx2 Hx1 Hx1
NOTE
ZN ZQ ZN ZQ ZN ZQ
02D
Thread Cut D
ITEM
LIST NO.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.
KX270230 RD270050 KF250250 KF250231 KF250241 KF250220 KF230582 KX270110 KX270100 KX270090 KX270120 HT270062 KX270080 RD270010 LA270130 HT230520 A9012368 KX270360 KX270320 LA270090 A9012127 KX270310 KX270350 KX270300 A9056026 KC270101 LA270070
(H=Head Qty)
DESCRIPTION Thread Support Apron Assy Thread Support Apron Assy Thread Hook Shaft Screw Thread Guard Spring Holder Thread Hook Spring Thread Guard Disk Ceramic Thread Guide Thread Support Pin Thread Support Block Thread Support Clamp Thread Support Spring Thread Support Clamp Set Screw Thread Support Apron Thread Support Apron Thread Support Assy Needle Bar Driver Stopper Spacer (Bushing) Thread Support Push Rod Thread Support Push Pin Thread Support Lever E-ring (φ3) Thread Support Link Thread Support Return Spring Thread Support Lever Pin Keep Solenoid (TDS-K10SL-306A) (ETL) Solenoid Pin Thread Support Base Hex Socket Bolt M4x12 (with Washers) Hex Socket Button Bolt M3x10 (with Washers) Hex Socket Bolt M3x6 Hex Socket Bolt M3x8 (with Washers) Hex Socket Bolt M3x6 (with plain Washer) Hex Socket Set Screw M5x8 Hex Socket Set Screw M4x4 Hex Socket Set Screw M3x6
QTY
NOTE
Hx1 ZN Hx1 ZQ ZN-Hx2, ZQ-Hx3 ZN-Hx2, ZQ-Hx3 ZN-Hx2, ZQ-Hx3 ZN-Hx2, ZQ-Hx3 ZN-Hx9, ZQ-Hx15 ZN-Hx9, ZQ-Hx15 ZN-Hx9, ZQ-Hx15 ZN-Hx9, ZQ-Hx15 ZN-Hx9, ZQ-Hx15 ZN-Hx9, ZQ-Hx15 Hx1 ZN Hx1 ZQ Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1
03-1 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32.
(H=Head Qty)
Take Up Lever (ZN) LIST NO. A9075122 A9075123 LA230260 KX230163 LA230170 KX230070 HB230270 KT230051 HB230650 KT230031 HT230090 HT230100 KF230500 A9012164 KB230100 KB230110 LA250100 KX240160 KX230200 KX230130 KX230110 KX230310 KX230140 KX230151 KX230120
DESCRIPTION
QTY
Universal Elbow (M-5UL) Universal Nipple (M-5UN) Lubrication Pipe Stocker Slide Shaft Drive Shaft Bushing (Upper) Needle Bar Drive Lever Fixing Pin Set Collar Take Up Lever Drive Lever Assy Flush Screw (with Adhesion) Take Up Lever Driving Lever Take Up Lever Drive Roller Take Up Lever Drive Roller Shaft Take Up Lever Roller Assy Thrust Washer (R-TW0815) Take Up Lever Drive Shaft Metal Take Up Lever Drive Shaft Front Cover (ZN-A) Thread Hanger (with Ceramic) Take Up Lever Assy Take Up Lever Shaft Take Up Lever Bracket Take Up Lever Shim (T=0.3) Take Up Lever Spacer Take Up Lever (ZN/ZQ) Take Up Lever Collar Hex Socket Bolt M4x10 (with Washers) Hex Nut Sm7/32 (with Spring Washer) Hex Socket Set Screw M5x6 (with Adhesion) Hex Socket Set Screw M6x6 Truss Screw M3x10 Hex Socket Set Screw M4x8 Hex Socket Bolt M4x8
Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx8 Hx9 HX1
NOTE
03-2 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34.
(H=Head Qty)
Take Up Lever (ZQ) LIST NO. A9075122 A9075123 LA230260 LA230170 KX230070 HB230270 LA230330 HB230650 KT230032 RD230120 RD230130 KF230680 A9012164 KB230100 KB230110 LA230251 LA230410 KX230151 KX230140 KX230310 RD230200 RD230080 KX230120 LA230281 LA250050 RD240270
DESCRIPTION
QTY
Universal Elbow (M-5UL) Universal Nipple (M-5UN) Lubrication Pipe Slide Shaft Drive Shaft Bushing (Upper) Needle Bar Drive Lever Fixing Collar Take Up Lever Drive Lever Assy Flush Screw (with Adhesion) Take Up Lever Drive Lever Take Up Lever Drive Roller Take Up Lever Drive Roller Shaft Take Up Lever Roller Assy Thrust Washer (R-TW0815) Take Up Lever Drive Shaft Metal Take Up Lever drive Shaft Stocker Take Up Lever Assy Take Up Lever (ZN/ZQ) Take Up Lever Spacer Take Up Lever Shim (T= 0.3) Take Up Lever Spacer Collar Take Up Lever Shaft Take Up Lever Collar Take Up Lever Bracket Front Cover (ZQ-A) Thread Hanger (with Ceramic) Hex Nut SM7/32 (with Spring Washer) Hex Socket Set Screw M5x6 (with Adhesion) Hex Socket Set Screw M6x6 Hex Socket Bolt M4x10 (with Washers) Hex Socket Set Screw M4x4 Hex Socket Set Screw M4x8 Hex Socket Bolt M4x8 Truss Screw M8x10
Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx15 Hx13 Hx4 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1
NOTE
04A-1 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41.
(H=Head Qty)
Needle Bar A (ZN) LIST NO. HT230130 HT230151 HT230041 HT230810 HT230251 HT230263 HT230330 KX230251 HT230143 KF230910 MF230000 HT230670 FN070011SNY KX230283 KX230180 A9014055 KF230920 KX230040 KX230010 KX230060 KX230022 KX230190 A9012053 LA230140 KX230050 A9010065 A9019037 LA230080 KF230240
LA230321
DESCRIPTION Needle Bar Cap Needle Bar Guide Needle Bar Needle Bar Assy Needle Bar Spring Set Clamp Washer Cloth Wind Set Clamp Needle Bar Spring (Lower) Presser Foot (YN/ZN) O-Ring (S) Needle Clamp Spacer (ZN/ZQ) Needle Clamp (with Hook) Needle (DBXK5-NY11S) Slide Block Needle Bar Felt O-Ring (L) (1AS-7) O-Ring (L) Bearing Plate LM Base LM Guide Base Plate LM Stopper Hex Socket Set Screw M6x8 Bearing Guide Bearing Pin Ball Bearing (686ZZ) O-Ring (Lower Bushing, S12.5) Slide Shaft Bushing (Lower) Needle Clamp Screw (SM9/64 40) Hex. Socket Bolt M3x8 Hex. Socket Set Screw M4x4 Hex Socket Bolt M3x25 Hex Socket Flush Screw M3x25 Hex Socket Bolt M5x16 (with Washers) Hex Socket Bolt M3x6 Hex Socket Bolt M4x6 (with Washers) Hex Socket Bolt M3x6 Hex Socket Bolt M5x12 Hex Socket Set Screw M4x12 Hex Socket Bolt M4x15 (with Washers) Slide Block Assy
QTY Hx9 Hx9 Hx9 Hx9 Hx9 Hx9 Hx9 Hx9 Hx9 Hx9 Hx9 Hx9 Hx9 Hx1 Hx1 Hx9 Hx9 Hx1 Hx1 Hx1 Hx1 Hx2 Hx2 Hx1 Hx1 Hx1 Hx1 Hx1 Hx9
Hx1
NOTE
04A-2 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40.
(H=Head Qty)
Needle Bar A (ZQ) LIST NO. LA230300 HT230130 HT230151 HT230190 HT230041 HT230251 HT230261 HT230330 KX230250 HT230143 KF230910 MF230000 HT230670 FN070011SNY LA230230 A9014055 KF230920 RD230060 RD230070 LA230240 RD230020 LA230220 KX230190 LA230140 KX230050 A9010065 A9019037 LA230080 KF230240 A9012053
DESCRIPTION Slide Block Assy Needle Bar Cap Needle Bar Guide Needle Bar Assy Needle Bar Needle Bar Spring (Upper) Set Clamp Washer Cloth Winder Set Clamp Needle Bar Spring (Lower) Presser Foot (YN/ZN) O-Ring (S) Needle Clamp Spacer (ZN/ZQ) Needle Clamp (with Hook) Needle (DBXK5-NY11S) Slide Block O-Ring (L) (1AS-7) O-Ring (L) Bearing Plate Needle Bar Felt LM Base LM Guide Base Plate LM Stopper Bearing Guide Bearing Pin Ball Bearing (686ZZ) O-Ring (Lower Bushing, S12.5) Slide Shaft Bushing(Lower) Needle Clamp Screw (SM9/64 40) Hex Socket Set Screw M6x8 Hex Socket Set Screw M4x4 Hex Socket Bolt M5x16 (with Washers) Hex Socket Bolt M3x8 Hex Socket Bolt M3x25 Hex Socket Bolt M3x6 Hex Socket Button Bolt M3x6 Hex Socket Bolt M5x12 Hex Socket Set Screw M4x12 Hex Socket Bolt M4x15 (with Washers) Hex Socket Bolt M4x6 (with Washers)
QTY Hx1 Hx15 Hx15 Hx15 Hx15 Hx15 Hx15 Hx15 Hx15 Hx15 Hx15 Hx15 Hx15 Hx15 Hx1 Hx15 Hx15 Hx1 Hx1 Hx1 Hx1 Hx1 Hx2 Hx1 Hx1 Hx1 Hx1 Hx1 Hx15 Hx2
NOTE
04B ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44.
(H=Head Qty)
Needle Bar B LIST NO. LA230100 LA230150 HT230380 LA230290 LA230110 LA230040 HT230730 KF230530 LA230130 HT230760 A9011115 LA230060 KB230070 LA230030 A9019036 LA230020 LA230010 LB230070 HT230520 A9012368 HT230560 A9012367 HT230531 HT230280 LA230200 LA230210 LA230160 HT230770 LA230120 LA230050 HT230340 HT230370 LA230070 HP231370 LA230090
DESCRIPTION Presser Foot Cam Plate Presser Foot Cam Cam Tap Plate Oil Core (23mm) Link Pin (Upper) Link (Upper) Shim Ring (φ10,T=0.3) Roller Joint Pin Link Roller Joint Pin Oil Core (8mm) Needle Bearing (K9x12x10T2) Crank Rod 90° Crank (Counter Clockwise Screw) Driver Slide Assembly Hex Socket Bolt M4x10 Driver Slide Pin Driver Slide Needle Bar Driver Fixing Base Needle Bar Driver Stopper Spacer (Roll Bushing) Needle Bar Driver Return Spring Shim Ring (φ15, T=0.15) Needle Bar Driver Needle Bar Driver Pin Felt Plate Felt Guide Box Oil Core (20mm) Link Pin (Lower) Link (Lower) Presser Foot Support Rubber Presser Foot Support Presser Foot Slide Square Ball Square Ball Pin Hex Socket Bolt M4x12 Hex Socket Bolt M4x20 E-ring (φ3) Hex Socket Set Screw M4x6 (with Nylon) Hex Socket Button Bolt M3x6 Hex Socket Set Screw M4x4 (with Nylon) Hex Socket Bolt M2.5x6 Hex Socket Bolt M4x8 Hex Socket Bolt M4x16
QTY Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx2 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx2 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1
NOTE
04C ITEM 1. 2. 3. 4. 5. 6.
7. 8. 9. 10.
(H=Head Qty)
Needle Bar C LIST NO. LA250020 LA250010 LA270110 A9052032 A9052036 LA250060 LA250070 LA250110 LA250120 A110004 B250011 B250010
DESCRIPTION ZQ/ZNA Side Cover (L) ZQ/ZNA Side Cover (R) ZQ/ZNA Cap Cover Push Button Switch (Green) Push Button Switch (Red) ZQA Cover between Heads (with Hole) ZQA Cover between Heads (w/o Hole) ZNA Cover between Heads (with Hole) ZNA Cover between Heads (w/o Hole) Switch Bezel Green Button (AT-414F) Red Button (AT-414C) Truss Screw M4x6
QTY Hx1 Hx1 Hx1
Hx2
NOTE
05 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.
(H=Head Qty)
Jump LIST NO. HB240110 KX240050 HB240040 HB240090 HB240080 A9056026 HB230560 HT230620 HT230220 KX230100 LA240020 HB230580 HB240020 HB240030 HB240041 LA240010 RD230220 HB560210 HB560060 A9014051 A9012051
LA230350
DESCRIPTION
QTY
Cancel Return Spring Cancel Rod Cancel Bracket Cancel Rod Guide Manual Cancel Pin Jump Solenoid (ETL) Sheet for Rotary Solenoid Needle Bar Stopper Fixing Pin Needle Bar Stopper Needle Bar Stopper Fixing Bracket Jump Solenoid Fixing Bracket Solenoid Noise Prevention Cover Jump Solenoid Lever Jump Solenoid Lever Pin Jump Eccentric Keep Solenoid Fixing Plate Plunger Guide Keep Solenoid TDS-K07A (ETL) Keep Solenoid Spring O-ring (P-5) E-ring (φ6) Hex Socket Button Bolt M4x10 Hex Socket Bolt M4x8 (with Washers) Needle Bar Indication Bolt Hex Socket Button Bolt M4x5 Hex Socket Set Screw M4x4 (with Adhesion) Hex Socket Bolt M4x8 Hex Socket Button Bolt M4x12 Hex Socket Bolt M4x12 Hex Socket Bolt M2.6x5 Hex Socket Bolt M4x10 Flush Screw M3x8 Hex Nut M4
Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx2 Hx1 Hx1 Hx1 Hx1
Hx1
NOTE
06A-1-1 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.
(H=Head Qty)
Thread Guide A (Standard) (ZN) LIST NO. HT240331 HT240211 HT240230 HT240220 HT240180 KX240150 HT240160 HT240525 HT240170 HT240120 HT240062 HT240391 KX240032 LA240050 HT240240 EBY01670 EBY01624 HT240130 A9068032 KX240060 KX240010 KX240000
DESCRIPTION
QTY
Thread Guide for First Tension First Thread Guide Fixing Case First Thread Guide Fixing Base First Thread Guide Fixing Cover SM-Nut Tension Ground Cable (ZN) Tension Ground Plate Dial Type Tension Unit Assembly Upper Thread Detection Contact Post Tension Base Case First Thread Guide Number Label Thread Guide Plate Second Thread Guide Plate Sponge Rubber (ZN-A) Blind Cap 4640 Head Switch Board (ZN) H1840 16 Pin Lead Flat Cable Tension Base Cover Clamp (FCW-26) Cord Holder Tension Base (L) Tension Base (R) Truss Screw M4x6 Hex Socket Button Bolt M5x12 (with Washers) Pan Screw M3x6 Tapping Screw φ3x12 Pan Screw M3x6 Truss Screw M4x10 Tapping Truss Screw φ4x10 Tapping Screw φ3x12 Pan Head Tapping Screw φ3x8 Pan Screw M3x5
Hx9-9 H-1 H-1 H-1 Hx9-9 H-1 H-1 Hx9-9 Hx9-9 H-1 H-1 H-1 H-1 H-1 H-1 H-1 H-1 H-1 H-1 H-1 H-1 H-1 H-1
NOTE
06A-1-2 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.
Thread Guide A (Standard) (ZN) (Head with Color Change) LIST NO. HT240331 HT240211 HT240230 HT240220 HT240180 KX240150 HT240160 HT240525 HT240170 HT240120 HT240062 HT240391 KX240032 LA240050 HT240240 EBY01670 EBY01625 KX330320 A9068032 KX330330 KX240010 KX240000
DESCRIPTION Thread Guide for First Tension First Thread Guide Fixing Case First Thread Guide Fixing Base First Thread Guide Fixing Cover SM-Nut Tension Ground Cable (ZN) Tension Ground Plate Dial Type Tension Unit Assembly Upper Thread Detection Contact Post Tension Base Case First Thread Guide Number Label Thread Guide Plate Second Thread Guide Plate Sponge Rubber (ZN-A) Blind Cap 4640 Head Switch Board (ZN) H1842 Flat Cable, 1st Head (ZN) Tension Base Cover Clamp (FCW-26) Tension Base Cover A Tension Base (L) Tension Base (R) Truss Screw M3x8 Hex Socket Button Bolt M5x12 (with Washers) Pan Screw M3x6 Tapping Screw φ3x12 Pan Screw M3x6 Truss Screw M4x10 Tapping Truss Screw φ4x10 Tapping Screw φ3x12 Pan Head Tapping Screw φ3x8 Pan Head Tapping Screw φ3x5
QTY 9 1 1 1 9 1 1 9 9 1 1 1 1 1 1 1 1 1 1 1 1 1 1
NOTE
06A-2 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36.
(H=Head Qty)
Thread Guide A (Standard) (ZQ) LIST NO. RD240291 RD240301 A9012412 RD240320 HT240480 RD240280 HT240240 RD240030 A9068032 RD240152 RD240111 RD240021 EBY01690 EBY01670 EBY01700 RD240121 RD240220 RD240330 RD240340 LA240030 LA240040 MG240010 RD240090 MG240000
DESCRIPTION Felt Shaft Felt Spacer (φ3x17L) Thread Tension Assy (ZQ-A) Thread Guide Eyelet (White) Thread Tension Base Blind Cap Tension Base Cover (ZQ-A) Clamp (FCW-26) Dial Thread Tension Unit Complete (BEMAX) Thread Spring Adjusting Plate Tension Base H1899 Cable 4640 Head Switch Board (ZN) H1900 Additional Cable Tension Ground Plate Tension Ground Cable First Thread Guide Plate (ZQ-A) Second Thread Guide Plate(ZQ-A) Number Label Second Thread Guide Sponge Rubber Tension Base (L) Wiring Holder Tension Base (R) Truss Screw M3x25 Truss Screw M4x10 Hex Nut SM11/64 Tapping Screw φ3x12 Tapping Pan Screw φ3x25 Truss Screw M3x5 Truss Screw M3x6 Pan Screw M3x6 Pan Screw for Flange M3x8 Truss Screw M4x6 Hex Socket Bolt M5x10 (with Washers)
QTY Hx1 Hx1 Hx2 Hx15 Hx15 Hx1 Hx1 Hx1 Hx2 Hx15 Hx15 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1 Hx1
NOTE
06B-1 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
(H=Head Qty)
Thread Guide B (Lower Thread Sensor) (ZN) LIST NO. HT240340 HT240290 HT240300 HT240250 HT240310 KN540510 HT240100 HT240280 EBY01110 HT240270
HT240410
DESCRIPTION Second Tension Unit Complete, ZN (UTSM) Tension Wheel Thread Guide Pin Lower Thread Sensor Box Case (YN) Tension Wheel Bearing Tension Wheel Nut Lower Thread Sensor Disk (YN) Lower Thread Sensor Box Base (YN) 4690 UTSM Board Lower Thread Sensor Box Cover (YN) Truss Screw M4x10 Hex Socket Bolt M2x3 Pan Screw M3x6 Tapping Pan Screw φ3x8 Tapping Pan Screw φ3x12 UTSM Complete Assembly (YN/ZN/ZNA)
QTY Hx9 Hx9 Hx18 Hx1 Hx9 Hx9 Hx9 Hx1 Hx1 Hx1
NOTE
06B-2 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21.
(H=Head Qty)
Thread Guide B (Lower Thread Sensor) (ZQ) LIST NO. RD240291 RD240301 A9012412 HT240300 RD540031 HT240480 RD540010 RD540020 EBY01720 RD540060 RD540050 HT240290 HT240310 KN540510 HT240100
RD540090
DESCRIPTION
QTY
Felt Shaft Felt Spacer (φ3x17L) Thread Guide Pin Thread Guide Complete for Tension (BEMAX) Thread Guide Eyelet (White) Lower Thread Sensor Base Thread Tension Base Fixing Plate 4680 UTSM Board ZQ (with Cable) Board Bracket Lower Thread Sensor Board Cover Tension Wheel Tension Wheel Bearing Tension Wheel Nut Lower Thread Sensor Disk (YN) Truss Screw M3x25 Pan Screw M3x6 Truss Screw M3x6 Truss Screw M4x10 Hex Socket Bolt M2x3 UTSM Assembly (ZQ)
Hx1 Hx1 Hx2 Hx30 Hx15 Hx15 Hx1 Hx1 Hx1 Hx1 Hx1 Hx15 Hx15 Hx15 Hx15
NOTE
07A-1 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.
Color Change A (ZN) LIST NO. EBY01623 A9012208 KX330300 KX330060 KX330120 LA330170 KX330250 A9010062 A9060063 KX330110 KX330271 KC330170 KX330130 RD330020 RD330030 A9065092 A9065078 A9065093 A9065079 LA330151 A9054022 A9054023 LA330120
DESCRIPTION 3770 Color Change Board (ZN) Spacer (Roll Bushing) φ5x4L Color Change Board Base Plate Color Change Cam (ZN) Bearing Collar Color Change Slide Plate (ZN-A) Sensor Spacer Bearing (6000ZZ) Micro Sensor (EE-SX672A OMRON) Bearing Bracket (ZN) Sensor Dock Detection Plate Collar Manual Knob Motor Coupling Coupling Reversible Motor (3RJ10GB-AUL-E4) Reversible Motor (3RK15GN-AUL-E13) Gear Head (3GB18K) Gear Head (3GN18K) Color Change Base (ZN-A) Condenser (CH45UL) Condenser (CH60UL) Color Change Base Plate Truss Screw M3x10 Flush Screw M4x6 Hex Socket Bolt M4x10 (with Spring Washer) Hex Socket Set Screw M6x5 Hex Socket Bolt M5x25 (with Washers) Hex Socket Bolt M3x16 (with Washers) Truss Screw M4x8 Hex Socket Set Screw M5x10 Hex Socket Set Screw M6x6 Hex Socket Bolt M5x16 Pan Screw M4x60 (with Spring Washer) Hex Socket Bolt M5x25 Hex Socket Bolt M5x18 Hex Socket Bolt M4x10 (with Washers)
QTY 1 5 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
NOTE
6T Max 8T Min 6T Max 8T Min 6T Max 8T Min 6T Max 8T Min
07A-2 ITEM
Color Change A (ZQ) LIST NO.
DESCRIPTION
1. 2. 3. 4. 5. 6. 7.
EBY01650 A9012208 RD330081 LA330060 A9010062 RD330070 RD330030
3772Color Change Board (ZQ) Spacer (Roll Bushing) φ5x4L Color Change Board Base Plate Color Change Side Plate (ZQ-A) Bearing (6000ZZ) Bearing Plate (ZQ) Coupling
8. 9. 10. 11. 12. 13. 14. 15. 16.
RD330040 RD330050 LA330040 KX330250 A9060063 KX330271 KC330170 KX330130 A9065092 A9065078 A9065093 A9065079 LA330091 RD330020 RD330060 RD330150 KX330120 A9054022 A9054023 LA330120
Connecting Shaft Stud Bolt Color Change Slide Plate (ZQ-A) Sensor Spacer Micro Sensor (EE-SX672A OMRON) Sensor Dock Detection Plate Collar Manual Knob Reversible Motor (3RJ10GB-AUL-E4) Reversible Motor (3RK15GN-AUL-E13) Gear Head (3GB18K) Gear Head (3GN18K) Color Change Base (ZQ-A) Motor Coupling Bearing Bracket (ZQ) Color Change Cam (ZQ) Bearing Collar Condenser (CH45UL) Condenser (CH60UL) Color Change Base Plate Truss Screw M3x8 Flush Screw M4x6 Hex Socket Bolt M4x10 (with Spring Washer) Hex Socket Bolt M5x25 (with Washers) Hex Socket Bolt M4x25 (with Spring Washer) Hex Socket Bolt M5x15 Hex Socket Bolt M3x16 (with Washers) Hex Socket Set Screw M5x10 Hex Socket Set Screw M6x6 Hex Socket Bolt M4x60 (with Washers) Hex Socket Bolt M5x25 Hex Socket Bolt M4x10 (with Washers) Hex Socket Bolt M5x18
17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37.
QTY 1 5 1 1 3 2 1 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1
NOTE
6T Max 8T Min
6TMax 8T Min 6T Max 8T Min 6T Max
6T Max 8T Min
07B
Color Change B
ITEM
LIST NO.
(H=Head Qty) (Depends on Machine Type)
DESCRIPTION
QTY
3. 4.
LA330071 LA330141 LA330081 LA330050 LA330110
Color Change Cover (L) Color Change Cover (R) (ZN-A) Color Change Cover (R) (ZQ-A) Sensor Dock Connecting Collar Shaft
5.
A9010063
Bearing MR105ZZ (NSK)
6.
A9012127
E-ring (φ3)
7. 8. 9. 10. 11. 12.
KX330170 KX330240 LA330180 LA330200 LA330190 A100276 A100277 LA330160 KX230240 KX230230 KX230170
Connecting Block (ZN-A) Tension Bracket Connecting Base Plate (ZN-A) Connecting Block (ZN-A) Connecting Base Plate (ZQ-A) Connecting Rod (L=820) Connecting Rod (L=1135) Rod Joint Positioning Collar Joint Bracket Joint Block (Color Change Head) Truss Screw M4x6 Hex Socket Button Bolt M4x8 (with Washers) Hex Socket Bolt M6x25 (with Plain Washer) Hex Nut M6 (with Washers) Hex Socket Bolt M5x18 (with Washers) Hex Socket Bolt M3x8 (with Washers) Hex Socket Bolt M4x25 Hex Socket Bolt M4x14 (with Washers) Hex Socket Bolt M4x16 (with Plain Washer) Hex Socket Bolt M5x14 (with Washers) Hex Socket Bolt M5x14
1 1 1 1 2 4 2 4 2 4 1 1 1 1 1
1. 2.
13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.
NOTE ZN ZQ ZN ZQ ZN ZQ ZN ZQ
ZN Only ZQ Only ZQ Only
3 Hx2-2 Except for First Head H-1 Except for First Head 1
Except for First Head Except for First Head Except for First Head Except for First Head
08 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36.
(* Depends on Machine Type)
Drive LIST NO. A9020186 LB310090 HP313690 LA310150 LA310100 LB310131 HP321140 LB310111 LB310100 LA310081 A9012320 LA310070 LA310060 LA310160 LB310120 LA310090 LA310130 LA310120 KN310010 HB310280 A100489 KV310080 LA310110
DESCRIPTION Main Motor Belt (4PK-1270) Drive Pulley Angle Label (B) Angle Gauge (ZQ/ZNA) Upper Support Bracket Shaft Cover Fixing Base Upper Shaft Connecting Collar Bearing Key (5x5x22.5) Key Upper Shaft Shaft Cover Set Rear Belt Cover (ZQ/ZNA) Thumb Screw Front Belt Cover (ZQ/ZNA) Belt Cover Bracket Angle Gauge Cover (ZQ/ZNA) Shaft End Cover Shaft Support Bracket Base Motor Pulley Cover Motor Pulley Cover Bracket Motor Pulley Main Motor(FBK8-4P0.75KW VF3) (w/Cable) Main Motor Cable (ZQ/ZNA) Motor Fixing Base Motor Base (ZQ/ZNA) Hex Socket Bolt M5x18 Hex Socket Bolt M5x20 Pan Screw M4x8 Hex Socket Bolt M6x30 (with Spring Washer) Truss Screw M4x8 Hex Socket Bolt M8x25 Hex Socket Bolt M8x20 (with Washers) Truss Screw M4x6 Hex Socket Bolt M6x12 Hex Nut M8 Hex Bolt M8x55 Flush Screw M4x6
QTY 1 1 1 1 1 1 1 2 2 * 1 set * 1 7 1 1 1 1 1 1 1 1 1 1 1 1
NOTE
09 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.
Connecting Shaft LIST NO. KR310090 HP321140 KR310130 KR310120 A110083 KR330110 KC312890 KN511020 KR310100 KR310110
DESCRIPTION Encoder Box Upper Shaft Connecting Collar Bearing Encoder Drive Gear No. 1 Encoder Box Cover (A) Hand Pulley Shaft End Cover (1st Head) Encoder Support Truss Screw M4x10 Position Encoder (051) Encoder Drive Gear No. 2 Encoder Box Cover (B) Hex Socket Bolt M6x12 Hex Socket Bolt M6x20 Truss Screw M4x6 Hex Socket Set Screw M5x10 Hex Socket Bolt M6x40 Truss Screw M4x15 Hex Socket Set Screw M4x10
QTY 1 1 1 1 1 1 1 1 1 1
NOTE
10A ITEM 1.
2. 3. 4. 5. 6.
Pantograph Drive A LIST NO. A100493 A100490 A100451 A100495 A100494 A100446 A100140
DESCRIPTION ZQ/ZNA 12-380 Tubular System ZQ/ZNA 15-380 Tubular System ZQ/ZNA 20-380 Tubular System H-Guide Cover (Front) ZQ/ZNA H-Guide Cover (Rear) ZQ/ZNA V-Drive Cover (380) ZQ/ZNA Screw, 8-32 x 3/8 Phillips Undercut Flat Head # 8-32 Wood Insert
QTY 1 1 1
1
NOTE
10B-1 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32.
(S=Set Qty)
Pantograph Drive B LIST NO. A200083 A200085 A200081 A200105 A200106 A200088 A200075 A100103 A100102 A200080 A100101 A200078 A200079 A100105 A200094 A200129 A200085 A200103 P820710 A100104 A200157
A200090
DESCRIPTION Guide Pantograph Stiffening Plate Bracket, Pantograph Bracket, Hoop Retaining Washer, Nylon Needle Bearing Swivel Bracket Tube, Panto Guide (18“) Ring, Turret Bearing Retaining Bearing, Turret Bracket, Ball Bushing Retaining Washer, Turret Mounting Bracket, Upper Turret Bracket, Lower Turret Felt, Pantograph Pantograph Bearing Guide (32”) Pointer, Pantograph Shim, Pantograph Bracket Screw, 5/16 -18 x 1 ¾ Shoulder Knob, ¼-20 Phenolic Turret Bracket Assembly Pantograph Bearing Guide (22") Screw, 8-32 x ½ long Hex Head Machine Screw, 8-32 x 5/8 long Flat Head Nut, 8-32 Low Crown Acorn Screw, 10-32 x ½ long Hex Head Machine Screw, 10-32 x 1 ¼ long Hex Head Screw, 10-32 x ¼ Socket Cup Point Set Nut, 5/16-18 Nylock Washer, Half Cut Steel Screw, 8-18 x ¾ long Hex Head (No. 2 Tek) Nut, ¼-20 Nylock Swivel Bracket Assembly
QTY 1 1 Sx1 Sx2 Sx2 Sx1 Sx1 Sx2 Sx1 Sx1 Sx2 Sx1 Sx2 1 1 1 1 Sx1
NOTE
10B-2 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
Pantograph Hoop Support Arm LIST NO. A200099 A200168 A200132 A200093 A100107 A100108 A200158 A200159 A200167 A100376 A100372 A100373 A100374 A100375
DESCRIPTION Assembly, Hoop Support Arm Assembly, Hoop Support Arm (Ball Clip) Arm, Hoop Support Tongue, Nylon Tongue, Steel Clamp, Hoop Support Button, Right Hoop Support Button, Left Hoop Support Rivet, Hoop Support Button Ball Clip Steel Plate Ball Clip Stainless Spring Ball Clip 1/2" Steel Ball Ball Clip Aluminum Ball Holder Ball Clip Nylon Wear Plate Screw, 10-32 x 3/8 long Slotted Pan Head Screw, 10-32 x 3/16 long Slotted Pan Head Screw, 8-32 x ¼ long Flat Head Nut, 10-32 (Keps) Screw, 6-32 x 3/16 lg. Under-Cut Flat Head Screw, 6-32 x ½ lg. Socket Head Cap
QTY 1 1 1 1 1 1 1 1 1 1 2 4 1 1
NOTE
10C ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28.
(R=H-Direction Rail Qty)
Pantograph Drive C (H-Drive) LIST NO. KK480140 HP321090 LA480040 A9011111 HH481980 KR480240 HP482950 HP482940 HV480110 A9012052 HV480050 HH482110 HH481991 KN480061 A100484 HV480040 HH482000
DESCRIPTION H-Guide Rail (430L) Lower Shaft Connecting Collar ZQ/ZNA Rear Pulley Bracket Needle Bearing (TLA2012Z) Clamping Collar (φ19) H-Roller Base (Rear) Roller Pin Assembly A Timing Belt Set Rack (5M) H-Timing Belt (White, S5M) E-ring (φ10) Pantograph Driving Pulley (Front) Pulley Shaft Bolt Cap Timing Pulley Shaft Rail Base Felt (100x38x6) H-Drive Assembly ZQ/ZNA (453L) H-Drive Pulley, "NS" (Rear) ZQ/ZNA Front Pulley Bracket Hex Socket Bolt M4x15 Hex Socket Set Screw M5x8 Hex Socket Bolt M6x30 Hex Socket Bolt M5x18 Hex Socket Bolt M3x6 Hex Nut M5 Hex Socket Bolt M4x35 Hex Nut M4 Hex Bolt M4x25 Hex Nut M8 Hex Socket Bolt M8x25
QTY
NOTE
Rx2 Rx2 Rx2 Rx2 Rx1 Rx1 Rx4 Rx2 Rx1 Cut Product Rx1 Rx1 Rx1 Rx1 Rx2 Rx1 Rx1 Rx1
10D ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
(R=H-Direction Rail Qty)
Pantograph Drive D LIST NO. LA480120 KK480162 ZKK480050 HP482950 LA480110 KK480140 A100035 LA480140 A100504 A100188
DESCRIPTION ZQ/ZNA Front Drive Extension Bearing Shaft Assembly H-Roller Base Assembly (Front) Roller Pin Assy A ZQ/ZNA Rear Drive Extension H-Guide Rail (430L) Drive Extension Standoff H-Rail Base Plate ZQ/ZNA ZQ/ZNA Phenolic Knob (M8 X 1.25) Bearing Spacer Flush Screw M4x10 Hex Socket Button Bolt M4x6 Flush Screw M4x10 (Under Cut) Hex Nut M5 Hex Socket Bolt M4x15 # 8-18 x 1 Tek Screw Flush Screw M4x6
QTY Rx1 Rx2 Rx1 Rx4 Rx1 Rx2 Rx10 Rx1
NOTE
10E ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.
(*Depends on Machine Type)
Pantograph Drive E LIST NO. HV480070 A200152 KC320113 HH481931 HV480060 A100505 HV480020 HV480010 LA450010 A9052030 KU460270 MT460240 A9052079 KN450300 A9052031
DESCRIPTION Pulse Motor Connecting Shaft Support H-Drive Motor Cover (NS) Driving Shaft (15 mm x 12 Ft.) Pulse Motor Coupling NS Pulse Motor (5M) H-Pulse Motor Cable (ZQ/ZNA) H & V Pulse Motor Support Bracket H & V Pulse Motor Support Casting ZQ/ZNA H-Magnet Bracket Magnet (M-102A-02) Plate Nut (M3) V-Switch Bracket (RS-001) Frame Limit Switch (RS-001) Proximity Switch Bracket (MH-601A) Magnet Proximity Switch (MH-601A) #8-18 x 1 Tek Screw Truss Screw M4x8 Hex Socket Bolt M5x18 Hex Socket Bolt M8x25 M8 Lock Washer Hex Socket Bolt M6x25 M6 Lock Washer Truss Screw M3x6 Hex Socket Bolt M3x8 Truss Screw M3x8
QTY
NOTE
1 * 1 2 Cut Product 2 1 1 1 1 1 3 2 2 1 1
10F ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41.
Pantograph Drive F (V-Drive) LIST NO. HP480540 HP480640 LA480150 LA450020 A9052030 HP483370 HP482950 HV480110 HP482940 A9012052 HV480050 HH481991 HH482110 KN480061 A100515 HV480040 HH481980 LA480040 A9011111 HP321090 HH482000 A9052079 MT460240 KU460270 KN450300 A9052031 KC320113
DESCRIPTION V-Guide Rail, R (560L) V-Guide Rail, L (560L) V-Roller Base ZQ/ZNA V-Magnet Bracket Magnet (M-102A-02) Bearing Pin Assembly Roller Pin Assembly A V-Timing Belt (White, S5M) Timing Belt Set Rack (5M) E-ring (φ10) Pantograph Driving Pulley (Front) Timing Pulley Shaft Pulley Shaft Bolt Cap Rail Base Felt (100x38x6) V-Drive Assembly, 380 ZQ/ZNA (605L) Pantograph Driving Pulley (Rear) Clamping Collar (φ19) ZQ/ZNA Rear Pulley Bracket Needle Bearing (TLA2012Z) Lower Shaft Connecting Collar ZQ/ZNA Front Pulley Bracket Frame Limit Switch (RS-001) V-Switch Bracket (RS-001) Plate Nut (M3) Proximity Switch Bracket (MH-601A) Magnet Proximity Switch (MH-601A) Driving Shaft (15 mm x 12’) Hex Socket Bolt M4x15 Hex Socket Bolt M3x6 Hex Nut M5 Truss Screw M3x6 Hex Socket Bolt M4x35 Hex Nut M4 Hex Socket Bolt M5x18 Hex Socket Bolt M6x30 Hex Socket Set Screw M5x8 Hex Socket M4x25 Hex Nut M8 Hex Socket Bolt M3x8 Truss Screw M3x10 Hex Socket Bolt M8x25
QTY
NOTE
2 1 1 1 1 4 1 Cut Product 2 1 1 1 1 2 1 1 1 2 2 2 1 2 2 3 1 1 1 Cut Product
10G ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39.
Pantograph Drive G LIST NO. HP483111 HP482950 HP480540 HP480640 A9012052 HV480110 HV480050 HH482110 HH481991 HH482000 KN480061 A100515 HP482940 HP321090 A9011111 LA480040 HH481980 HV480040 KC320113 A100453 HH481931 HV480010 HV480060 HV480020
DESCRIPTION Bearing Pin Assembly B Roller Pin Assembly A V-Guide Rail, R (560L) V-Guide Rail, L (560L) E-ring (φ10) V-Timing Belt (White, S5M) Pantograph Driving Pulley (Front) Pulley Shaft Bolt Cap Timing Pulley Shaft ZQ/ZNA Front Pulley Bracket Rail Base Felt (100x38x6) V-Drive Assembly, 380 (605L) ZQ/ZNA Timing Belt Set Rack (5M) Lower Shaft Collar Needle Bearing (TLA2012Z) ZQ/ZNA Rear Pulley Bracket Clamping Collar (φ19) Pantograph Driving Pulley (Rear) Driving Shaft (15 mm x 12’) Automat Weldment ZQ/ZNA "NS/NY" Pulse Motor Coupling H & V Pulse Motor Support Casting NS Pulse Motor (5M) H & V Pulse Motor Support Bracket M6 Lock Washers Hex Socket Bolt M3x6 Hex Nut M5 Hex Nut M6 Hex Socket Bolt M4x15 Hex Socket Bolt M4x35 Hex Nut M4 Hex Bolt M4x25 Hex Nut M8 Hex Socket Bolt M6x25 Hex Socket Set Screw M5x8 Hex Socket Bolt M5x18 Hex Socket Bolt M8x25 M8 Lock Washer Hex Socket Bolt M6x25
QTY
NOTE
4 4 1 1 1 1 Cut Product 1 1 1 1 2 1 2 2 2 2 1 1 1 Cut Product 1 2 1 1 1
11A-1 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
Control A (NS) LIST NO. EAY033A1 EBY01250 EBY01240 EBY01260 EBY01270 EBY01352 EBY01330 EBY01311 EBY01340 EBY01301 EBY01840 EBY01830 EAY040A2 KC520020 EAY040A3 EAY041A3 A100383 A100381 A100100 EBY01510
DESCRIPTION
QTY
NS Automat Controller 5611 N CPU Board 5430 N Memory Board LCD Display (SE-4469-1) NS Automat Power Supply Floppy Disk Drive 5740 Back Board 5721 Pulse Motor Drive Unit 5751 Inverter Unit 5711 CPU Board 5731 Power Control Unit (ETL) 5731AC Power Control Unit NS Driver Unit (UAD-X) Transformer Cover Set NS Transformer, 3P (UAD-X) NS Transformer, 1P (UAD-X) Transformer Cable Cover Driver Unit Cable Cover Strain Relief Automat Power Cable Hex Socket Flange Bolt M6x15
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
NOTE
11A-2 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.
Control A (NR) LIST NO. EAY038A1 EBY01550 EBY01600 EBY01540 EBY01530 EBY01580 EBY01560 EBY01510 EBY01590 EBY01570 EBY01352 EBY01330 EBY01311 EBY01340 EBY01301 EBY01840 EBY01830 EAY040A2 KC520020 EAY040A3 EAY041A3 A100383 A100381 A100100
DESCRIPTION NR Automat Controller 5480 Memory Board (NR) Color LCD (NR) 5421 NR I/O Board 5411 CPU Board (NR) 5470 Back Light Board (NR) 5452 Back Board (NR) Automat Power Cable NR Power Switch Supply (MRW160) 5460 Switch Connecting Board (NR) Floppy Disk Drive (FD-05HG-261) 5740 Back Board 5721 Pulse Motor Drive Unit 5751 Inverter Unit 5711 CPU Board 5731 Power Source Control Unit 5731AC Power Control Unit Automat Driver Unit (UAD-X) Transformer Cover Set NS Transformer, 3P (UAD-X) NS Transformer, 1P (UAD-X) Transformer Cable Cover Driver Unit Cable Cover Strain Relief Hex Socket Flange Bolt M6x15
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
NOTE
11B ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.
(H=Head Qty) (*Depends on Machine Type)
Control B LIST NO. LA510070 A9068033 A9068032 EBY01661 LA330130 KX510021 KX510150 KX510011 HV330020 HV330040 HV330022 KF530151 KF530120 KF530110 KC530230 KC530240 KF530160 KF530171
DESCRIPTION Cable Duct Duct Board Spacer ZN (KGLS-6RF) Clamp (FCW-26) 4631 Head Duct Board (ZN/ZQA) Duct Support Bracket Cable Duct No. 4 Cover (ZN) Nut for Cable Duct (ZN) Cable Duct No. 4 (ZN) Automat Bracket (NS) Automat Bracket (NR) Automat Bracket Spacer Push Button Switch Cap Push Button Switch (Green) Push Button Switch (Red) Bar Switch Bracket (Large) Bar Switch Bracket (Small) Bar Switch Bar Switch Cap Pan Screw M4x6 # 8-18 x ¾ Tek Screw Tapping Screw φ3x8 Truss Screw M5x8 Hex Socket Bolt M4x16 (with Washers) Hex Bolt M10x25 Flush Screw M4x10 # 8-18 x 1 Tek Screw
QTY
NOTE
1 * Hx6 Hx1 Hx1 1 3 1 1 NS/NY 1 NR/NB 2 2 1 1 2 2 1 Cut Product 2
12-1 ITEM 1. 2.
3. 4.
5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28.
(H=Head Qty) (* Depends on Machine Type)
Accessories (ZN) LIST NO. A100305 A100327 A100397 A100334 A100396 A100438 KX250090 A200131A A200131B A300136A A300136B HP241430 HT240480
A400054 A400053 A100198 A110053
A200097 A100098 A100094 A100096 A100095 A100097
DESCRIPTION ZN Lamp Support Bracket Lamp Fixture (12-380) 120v Lamp Fixture (12-380) 220v Lamp Fixture (15-380) 120v Lamp Fixture (15-380) 220v Lamp Fixture (20-380) 120v Thread Stand Spacer (ZN) 'YN Thread Stand "A" (12-380) 'YN Thread Stand "B" (12-380) 'YN Thread Stand "A" (15-380) 'YN Thread Stand "B" (15-380) Upper Tension Assembly Complete Thread Guide Eyelet, White Thread Guide Support # 3 Thread Guide Support # 4 Thread Guide Support # 5 Thread Guide Support # 2 Thread Guide Attaching Base Tread Guide Support Spacer Rear Thread Stand Support Thread Stand Support (YN) Black Vinyl (3/4 x 3/4) Black Vinyl (8 1/4 x 1) Arm Spool Pin Thread Tension Knob Thread Tension Spring Thread Tension Washer Thread Tension Stud Thread Tension Base Truss Screw M6x15 Flush Screw M4x12 Hex Socket Set Screw M5x8 Hex Bolt M8x20 Hex Bolt M8x20 (with Washers) Hex Bolt ¼-20 x 1
QTY
NOTE * * * * * * * Used On (20-380) Used On (20-380) Used On (20-380)
Hx9 Hx9 * * * * * * * *
Hx9
12-2 ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
13. 14.
15. 16. 17. 18. 19. 20. 21. 22.
(H=Head Qty) (* Depends on Machine Type)
Accessories (ZQ) LIST NO. RD710060 A110005 HT240480 KF710390 A200097
A100508 A100509 A100510 LA710011 A100327 A100397 A100334 A100396 A100438 A100305 BMG710020 A100498
DESCRIPTION Tube Clip Thread Stand Tube (Clear) Tube Holder Thread Guide Eyelet -Black Thread Guide Eyelet-White Thread Guide Upper Base Thread Stand Felt Pad Arm Spool Pin Front Thread Stand Support Rear Thread Stand Support Thread Stand Base ZQ Mounting Rail (2275L) 12/20-380 ZQ Mounting Rail (1892L) 15-380 ZQ Mounting Rail (2630L) 20-380 Thread Stand Attaching Base ZQ/ZNA (LG) Lamp Fixture (12-380) 120v Lamp Fixture (12-380) 220v Lamp Fixture (15-380) 120v Lamp Fixture (15-380) 220v Lamp Fixture (20-380) 120v ZN Lamp Support Bracket Thread Stand ZQ (Tube Type) Thread Stand ZQ (Black Tube) Truss Screw M5x10 Truss Screw M6x12 Hex Nut M6 Hex Socket Bolt M8x20 Hex Socket Bolt M6x12 Hex Bolt ¼-20 x 1
QTY
NOTE
Hx15 Hx15 Hx15 Hx1 Hx14 Hx1 Hx15 Hx15 Hx2 Hx2 Hx1
* * * * * * * Hx1 Hx1
