Transcript
SCHEDULE TO FORM NUMBER C&MM 44(A) 1/22 (A)
NUCLEAR POWER CORPORATION OF INDIA LIMITED (A Government of India Enterprise)
TMS Tarapur Maharashtra Site, Po: TAPP, Via Boisar, Dist. Thane-401504 INDENT NO : 54453 Schedule to Tender No.CMM/TAPS3&4/54453 Date : Fax : 02525-244172 Due on date AS PER NIT Ph. : 02525-282020, 283073, 244172 S Total DESCRIPTION - Maintenance Contract for Stefab make QTY UNIT OF MEASURE UNIT NO. laundry machines. Period of Contract : ONE YEAR FROM RATE Amount (Maintenance (Rs.) THE DATE OF ISSUE. Schedule of maintenance as given in charges per (Rs.) machine per visit Tech. Spec. 1 Preventive maintenance of Stefab Make Washing 06 Extractors TO BE QUOTED Extractor, Model AXSE-30, CAPACITY 30 KGS. ONLINE 2 Preventive maintenance of Stefab Make Washing Extractor, Model AXSE-60, CAPACITY 60 KGS. 3 Preventive maintenance of Stefab Make Washing Machine, LXSE-50, CAPACITY 50 KGS.
01 Extractor 02 Machines
4 Preventive maintenance of Stefab Make Dryer Tumbler, Model DRE-30, CAPACITY 30 KGS.
06 Tumblers
5 Preventive maintenance of Stefab Make Dryer Tumbler, Model DRE-60, CAPACITY 60 KGS. 6 Preventive maintenance of Stefab Make Flat Bed Press, Model FPE-30
01 Tumbler 01 Press UNIT OF MEASURE (Maintenance charges per visit)
1 Breakdown maintenance of Stefab Make Washing Extractor, Model AXSE-30, CAPACITY 30 KGS.
01 Extractors
2 Breakdown maintenance of Stefab Make Washing Extractor, Model AXSE-60, CAPACITY 60 KGS.
01 Extractor
3 Breakdown maintenance of Stefab Make Washing Machine, LXSE-50, CAPACITY 50 KGS. 4 Breakdown maintenance of Stefab Make Dryer Tumbler, Model DRE-30, CAPACITY 30 KGS.
01 Machines
5 Breakdown maintenance of Stefab Make Dryer Tumbler, Model DRE-60, CAPACITY 60 KGS. 6 Breakdown maintenance of Stefab Make Flat Bed Press, Model FPE-30
01 Tumblers 01 Tumbler 01 Press
NOTE : BREAKDOWN SERVICES OF LAUNDRY EQUIPMENT / MACHINES AS AND WHEN REQUIRED AS PER SPECIFICATIONS FOR ABOVE EQUIPMENTS AND MAXIMUM CALLS / VISITS SHALL BE 24 DURING THE CONTRACT PERIOD. Other terms [Tick wherever applicable] PRICES : • MAINTENANCE SERVICES ARE TO BE RENDERED AT TMS SITE. PAYMENT TERMS: • AFTER COMPLETION OF SERVICES ON MONTHLY BASIS.
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SERVICE TAX: • Nil / Included [ ] • ………… % of Service tax+ surcharge …………% [ ]
• Validity of offer : 90 DAYS • Place of Delivery : TAPS3&4, TMS
I / We have understood the terms and conditions of the contract as contained in form No. (GCC Supply-1/Rev 1)/(CMM-22/Rev.2) and have thoroughly examined the specification drawing and or pattern quoted or referred to herein and are fully aware of the nature of the stores required and my / our offer is to supply the stores strictly in accordance with the requirements under the subject tender. Stamp and Signature of Tenderer Date : STATUS OF SIGNATORY
ANNEXURE-I SPECIFICATION SPECIFICATION: STEFAB MAKE LAUNDRY MACHINE Sr. Description No 1 Washing Extractor 2.
Model
Capacity
Quantity
AXSE-30
30 Kg
6
Washing Extractor
AXSE-60
60 Kg
1
3.
Washing Machine
LXSE-50
50 kg
2
4.
Dryer Tumbler
DRE-30
30 kg
6
5.
Dryer Tumbler
DRE-60
60 kg
1
6.
Flat Bed Press
FPE-30
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2
1. Service technician shall carry out preventive maintenance as per schedule and checklist provided by NPCIL. 2. Tools required for preventive maintenance shall be provided by bidder. 3. Preventive maintenance includes electrical, mechanical and control checks of machines. 4. Schedule of Breakdown Maintenance and Penalty : In case of Break down maintenance service shall be provided within 3 days from the date of mail/telephonic intimation of service requirement from Engineer-in-Charge and shall be completed within a week from the date of start of work otherwise penalty will be impose `.500/- per day for delay. 5. All machines are old and warranty period has expired. 6. If any, helper required for Break down maintenance may provide by TMS, NPCIL. 7. Proper Email and telephone number shall be provied by supplier for contact to the appropriate person. 8. Minimum two experienced technicians shall be provided for routine PM as well as break down maintenance of machines. 9. Valid workmen compensation policy for deployed manpower shall be in the scope of bidder. 10. All spares required for preventative maintenence & breakdown maintenence shall be provided by NPCIL. A. 1.
GENERAL CHECKS (TO BE DONE BEFORE QPM ) :
Sr. No. 1 a) b) c) d)
DRYER TUMBER CHECKLIST
Description
Acceptance criteria
Check for over all cleanliness Check etc.) Check Check Check
any fire hazard materials. (Oil, grease cleanliness of equipment foundation. cleanliness of equipment. cleanliness of basket filter.
No such material Clean Clean Clean
As found
As left
e)
Check cleanliness of exhaust filter 2. •
QUARTERLY CHECKS :
Clean
SCOPE :
Ensuring cleanliness of the equipment and trend monitoring of vibration and temperature.
• Sr. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 1.
2.
3. 4.
Ensuring equipment availability through checks. Description
STATIC CHECKS. (Ensure power supply is switched off) Check V- belt tension by thumb feeling. Check smoothness for rotation of basket. Check all fastener tightness. Visual check of door seal for damage and foreign material. Check drives guard of machine. Check exhaust duct for any obstruction. Check electrical wiring lead & terminal of electrical box. Clean contractor for carbon deposit Check contractor operation by pressing it. Check steam radiator. Clean radiator fins for scales. Check all limit switch and lubricate if required. Check terminal box cables. RUNNING CHECKS Check for any abnormal sound a) Main motor DE bearing. b) Main motor NDE bearing. c) Exhaust fan motor DE & NDE bearing. d) Drying drum basket. e) Driver Plummer blocks front bearing. f) Driver Plummer blocks rear bearing. Measure temperature and vibrationa) Main motor DE bearing. b) Main motor NDE bearing. c) Exhaust fan motor DE & NDE bearing. d) Driver Plummer blocks bearing -Front. e) Driver Plummer blocks bearing - Rear. Check blower for abnormal sound. Check one operation cycle of machine
Acceptance criteria
As found
As left
They should not sag more than 2 times of their thickness Smooth Tight No damage Non foaling No obstruction Tight Clean Smooth Clean Clean Smooth Tight No abnormal sound
Temp- max 80 C. Vibration Velocity in mm/sec. Zero to peak <2.5 RMS <1.8 No abnormal sound As per program
H
V
A
T
3.
TOOLS REQUIRED SR. No. 1.
Spanner set. (Inches)
Emery paper
2.
Allen key set.(Inches)
Grease
3.
Screw driver
Oil
4.
Hammer.
Lint free cloth.
5.
Torch
TOOLS
B. 1.
CONSUMABLES
___
WASHING EXTRACTOR CHECKLIST
GENERAL CHECKS (TO BE DONE BEFORE QPM ) :
Sr. Description No. 1 Check for over all cleanliness
Acceptance criteria
a. Check for any fire hazardous materials. (Oil, grease etc.) b. Check cleanliness of equipment. foundation
As left
No such material Clean
c. Check cleanliness of equipment.
Clean
d. Check cleanliness of basket.
Clean
e. Check cleanliness of hopper.
Clean
2.
As found
QUARTERLY CHECKS : SCOPE : •
Ensuring cleanliness of the equipment and trend monitoring of vibration and temperature.
• Sr. No. 1. 2. 3. 4. 5. 6. 7. 8. 9.
Ensuring equipment availability through checks. Description
STATIC CHECKS. (Ensure power supply is switch off) Check V- belt tension by thumb feeling.
Acceptance criteria
They should not sag more than 2 times of their thickness Check smoothness for rotation of basket. Smooth Check all fastener tightness. Tight Visual check of door seal for damage and No damage foreign material. Check condition & leaks of PVC hoses No damage / no leak joints. Check condition & leak of rubber hoses No damage / no leak joints. Check drives guard of machine. Non foaling Check strainer of water line. Clean Check grease of shaft bearing. (Dismantling Lubricate
As found
As left
Sr. No. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 1.
2.
3. 4.
Description required) Check condition of springs. Check gasket joints for leak. Check motor cooling fan for any abnormality Check cleanliness of drain valve Check cleanliness of level switches vertical pipe and tube to level switch Check earthing of machine Check leads coming from wash motor, drain solenoid, water level controller & water inlet solenoid valve Check thermostat capillary is secured in the heater box Check heater & heater connection leads Check electrical control box wire leads Check contractor operation by pressing and lubricate the same Check cleanliness of contractor contracts for carbon deposition Check freeness of push button & lubricated same Check freeness of limit switches & lubricated the same Check terminal box cable RUNNING CHECKS Check for any abnormal sound a) Main motor DE bearing b) Main motor NDE bearing c) Drying drum basket d) Driver plumber blocks front bearing e) Driver plumber blocks rear bearing Measure temperature and vibrationa) Main motor DE bearing. b) Main motor NDE bearing. c) Plummer blocks front bearing d) Plummer blocks rear bearing. Check one operation cycle of machine. Check operation of door lock 3.
Acceptance criteria
As found
As left
No damage No leak. normal Clean Clean Intact / tight Intact / tight secured Intact / tight Intact / tight Smooth Clean Smooth Smooth Tight No abnormal sound
Temp- max 800 C. Vibration Velocity in mm/sec. Zero to peak <2.5 RMS <1.8 As per program Smoothly
TOOLS REQUIRED
SR.No. 1.
TOOLS Spanner set. (Inches)
Emery paper
CONSUMABLES
2.
Allen key set.(Inches)
Grease
3.
Screw driver
Oil
4.
Hammer.
Lint free cloth.
5.
Torch
H
V
A
T
C. 1.
WASHING MACHINE CHECKLIST
GENERAL CHECKS (TO BE DONE BEFORE QPM) :
Sr. No.
Acceptance criteria
Description
1
Check for over all cleanliness
a) b)
a. Check any fire hazard materials. (Oil, grease etc.) Check cleanliness of equipment foundation
c)
Check cleanliness of equipment.
Clean
d)
Check cleanliness of basket.
Clean
2.
As found
As left
No such material Clean
QUARTERLY CHECKS : SCOPE : •
Ensuring cleanliness of the equipment and trend monitoring of vibration and temperature.
• Sr. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.
Ensuring equipment availability through checks. Description
STATIC CHECKS. (Ensure power supply is switch off) Check –V belt tension by thumb feeling. Check smoothness for rotation of basket. Check all fastener tightness. Visual check of door seal for damage and foreign material. Check drives guard of machine. Check strainer of water line. Check cleanliness of drain valve. Check cleanliness of level switches vertical pipe and tube to level switch. Check earthling of machine Check leads coming from wash motor, drain solenoid, water level controller & water inlet solenoid valve. Check thermostat capillary is secured in the heater box. Check heater & heater connection leads. Check electrical control box wire leads. Check contractor operation by pressing and lubricate the same. Check cleanliness of contractor contracts for carbon deposition. Check freeness of push button & lubricated same. Check freeness of limit switches & lubricated the same. Check grease of bearing. (Dismantling
Acceptance criteria
They should not sag more than 2 times of their thickness. Smooth Tight No damage Non foaling Clean Clean Clean Intact / tight Intact / tight secured Intact / tight Intact / tight Smooth Clean Smooth Smooth Lubricate
As found
As left
Sr. No. 19. 20. 1.
2.
3. 4. 5.
Description
As found
Acceptance criteria
required) Check motor bearing. Check terminal box cable RUNNING CHECKS Check for any abnormal sound a) Main motor DE bearing. b) Main motor NDE bearing. c) Drying drum basket. d) Driver Plummer blocks front bearing. e) Driver Plummer blocks rear bearing. Measure temperature and vibrationa) Main motor DE bearing. b) Main motor NDE bearing. c) Plummer blocks bearing - Front d) Plummer blocks bearing - Rear
As left
Lubricate Tight No abnormal sound
Temp- max 80o C.
H
V
A
Vibration Velocity in mm/sec. Zero to peak <2.5 RMS <1.8 Check one operation cycle of machine. As per program Check response of level switch for Low, As per program Medium & High water level. Check response of digital temp As per program controller (DTC) 3.
TOOLS REQUIRED
SR.No. 1.
TOOLS Spanner set. (Inches)
Emery paper
2.
Allen key set.(Inches)
Grease
3.
Screw driver
Oil
4.
Hammer.
Lint free cloth.
5.
Torch
____ D.
1. Sr. No. 1
CONSUMABLES
FLAT BED PRESS CHECKLIST
GENERAL CHECKS (TO BE DONE BEFORE QPM) : Description
Acceptance criteria
Check for over all cleanliness a) Check any fire hazard materials. (Oil, grease etc.)
No such material
b) Check cleanliness of equipment foundation.
Clean
c) Check cleanliness of equipment.
Clean
As found
As left
T
2.
QUARTERLY CHECKS : •
Ensuring cleanliness of the equipment
•
Ensuring equipment availability through checks
Sr. No.
Description
Acceptance criteria
1.
STATIC CHECKS. (Ensure power supply is switch off) Check leakage of air pipe lines.
No leakage
2.
Check leakage of oil pipe lines.
No leakage
3.
Check level of filter lubricator.
50% LG
4.
Check pressure of air filter lubricator.
5kg / cm2
5.
Check thermo oil level on deep stick.
70%
6.
Check thermo oil condition.
7.
Check Teflon sheet.
As left
No change in properties No damage
Check electric wiring & leads of control
8.
As found
Intact / tight
box for tightness.
9.
Check freeness of electric contractor.
10.
Clean contacts of contractor.
Smooth Free from corrosion
Check freeness & lubricate push button
11.
Smooth
if required. Check leads of air solenoid & suction
12.
Intact / tight
blower terminals. RUNNING CHECKS Check operation for abnormal noise. Check for leak from air cylinder seal. Check spring Operation. Check response of digital temp. controller (DTC) Check response of digital timer.
1. 2. 3. 4. 5. 3.
Normal No leak smooth As per set value As per set value
TOOLS REQUIRED SR.No. 1.
TOOLS Spanner set. (Inches)
2.
Allen key set.(Inches)
3.
Screw driver
4.
Hammer
5.
Torch
(Note : Abbreviation for vibration reading : H – Horizontal, V – Vertical, A- Axial & T- Transverse). PREVENTIVE MAINTENANCE SCHEDULE
MONTH
ACTIVE LAUNDRY
NON-ACTIVE LAUNDRY
MONTH
ACTIVE LAUNDRY
NON-ACTIVE LAUNDRY
1st
2nd
3rd
4th
5th
6th
WE-1701
WE-1702
WE-1703
WE-1701
WE-1702
WE-1703
WM-1701
WM-1702
WE-1704
WM-1701
WM-1702
WE-1704
DT-1701
DT-1702
FBP-1701
DT-1701
DT-1702
FBP-1701
DT-1703
DT-1704
WE-1705
DT-1703
DT-1704
WE-1705
WE-1701
WE-1702
FBP-1701
WE-1701
WE-1702
FBP-1701
DT-1701
DT-1702
DT-1705
DT-1701
DT-1702
DT-1705
10th
11th
7th
8th
9th
12th
WE-1701
WE-1702
WE-1703
WE-1701
WE-1702
WE-1703
WM-1701
WM-1702
WE-1704
WM-1701
WM-1702
WE-1704
DT-1701
DT-1702
FBP-1701
DT-1701
DT-1702
FBP-1701
DT-1703
DT-1704
WE-1705
DT-1703
DT-1704
WE-1705
WE-1701
WE-1702
FBP-1701
WE-1701
WE-1702
FBP-1701
DT-1701
DT-1702
DT-1705
DT-1701
DT-1702
DT-1705
