Transcript
RSP-2000
2000W Single Output Power Supply
series
Features : Universal AC input / Full range Built-in 5V/0.3A, 12V/0.8A auxiliary power Built-in active PFC function, PF>0.97 Protections: Short circuit / Overload / Over voltage / Over temperature Forced air cooling by built-in DC fan with fan speed control Output voltage can be trimmed between 40~115% of the rated output voltage 3
High Power density 21.4W/inch 1U low profile 41mm
Active current sharing up to 8000W(3+1) Built-in remote ON-OFF control Built-in remote sense function DC OK signal, OTP alarm signal 3 years warranty
SPECIFICATION MODEL
RSP-2000-12
RSP-2000-24
RSP-2000-48
DC VOLTAGE
12V
24V
48V
RATED CURRENT
100A
80A
42A
CURRENT RANGE
0 ~ 100A
0 ~ 80A
0 ~ 42A
RATED POWER
1200W
1920W
2016W
200mVp-p
300mVp-p
21 ~ 28V 1.0%
42 ~ 56V 1.0%
RIPPLE & NOISE (max.) Note.2 150mVp-p OUTPUT
10.5 ~ 14V
VOLTAGE ADJ. RANGE
VOLTAGE TOLERANCE Note.3 2.0% LINE REGULATION
1.0%
0.5%
0.5%
LOAD REGULATION
1.0%
0.5%
0.5%
1500ms, 60ms/230VAC at full load
SETUP, RISE TIME
16ms/230VAC at 75% load
HOLD UP TIME (Typ.) VOLTAGE RANGE
INPUT
Note.5 90 ~ 264VAC
10ms/230VAC at full load
127 ~ 370VDC
FREQUENCY RANGE
47 ~ 63Hz
POWER FACTOR (Typ.)
0.97/230VAC at full load
87% 7A/230VAC AC CURRENT (Typ.) Note.5 13A/115VAC COLD START 50A INRUSH CURRENT (Typ.)
90.5% 16A/115VAC
EFFICIENCY (Typ.)
LEAKAGE CURRENT
10A/230VAC
92% 16A/115VAC
10A/230VAC
<2mA / 240VAC 105 ~ 125% rated output power
OVERLOAD PROTECTION OVER VOLTAGE OVER TEMPERATURE
FUNCTION
29.5 ~ 35V
57.6 ~ 67.2V
Protection type : Shut down o/p voltage, re-power on to recover 80 5 (TSW1) detect on heatsink of power bridge 75
5
(TSW2) detect on heatsink of o/p diode
Protection type : Shut down o/p voltage, recovers automatically after temperature goes down 5V @ 0.3A, 12V @ 0.8A
REMOTE SENSE DC OK SIGNAL
Compensate voltage drop on the load wiring up to 0.5V, refer to function manual
OUTPUT VOLTAGE TRIM
Adjustment of output voltage, possible between 40 ~ 115% of rated output, refer to function manual
WORKING TEMP.
-35 ~ +70
SAFETY STANDARDS SAFETY & WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC (Note 4) EMC EMISSION EMC IMMUNITY MTBF DIMENSION PACKING NOTE
14.7 ~ 17.5V
AUXILIARY POWER REMOTE ON/OFF CONTROL
WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION
OTHERS
Protection type : Constant current limiting, unit will shut down o/p voltage after 5 sec. re-power on to recover
By electrical signal or dry contact
Power ON:open
Power OFF:short, refer to function manual
The isolated TTL signal out, refer to function manual (Refer to "Derating Curve")
20 ~ 90% RH non-condensing -40 ~ +85
, 10 ~ 95% RH
0.03%/ (0 ~ 50 ) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL60950-1, TUV EN60950-1 approved I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH Compliance to EN55022 (CISPR22) Conduction Class B, Radiation Class A ; EN61000-3-2,-3 Compliance to EN61000-4-2,3,4,5,6,8,11, EN61000-6-2 (EN50082-2), heavy industry level, criteria A 46.3Khrs min. MIL-HDBK-217F (25 ) 295*127*41mm (L*W*H) 1.95Kg; 6pcs/12.7Kg/1.15CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 5. Derating may be needed under low input voltages. Please check the derating curve for more details. 6. Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%. File Name:RSP-2000-SPEC 2011-12-27
RSP-2000
2000W Single Output Power Supply Mechanical Specification
Case No. 952D
series
Unit:mm
271
25.4
20.5
7.8
6
3-M4 L=6
295 21
34.5
18.5
41
59
-V +V
Air flow direction
2 1
CN502
21 43 65
3 2 1
10
7
CN504
90
127
CN501 SVR51 12 11
TB1
3-M4 L=4
7.8
20.5
25.4
3-M4 L=6
6 271
AC Input Terminal Pin No. Assignment Pin No. 1 2 3
Control Pi n No. Assignment (CN501) : HRS DF11-12DP-2DS or equivalent Assignment +S -S PV GND
Pin No. 1 2 3 4
Assignment AC/N AC/L FG
Pin No. 5 6 7 8
Assignment DC-OK T-ALARM ON/OFF GND-AUX
Pin No. 9 10 11 12
Assignment GND-AUX GND-AUX +5V-AUX +12V-AUX
Mating Housing
Terminal
HRS DF11-12DS or equivalent
HRS DF11-**SC or equivalent
Control Pin No. Assignment(CN502) : HRS DF11-6DP-2DSA or equivalent Terminal Assignment Mating Housing DA HRS DF11-6DS HRS DF11-**SC DB or equivalent or equivalent GND
Pin No. 1,2 3,4 5,6
Block Diagram PFC fosc : 110KHz PWM fosc : 90KHz +S I/P
EMI FILTER
ACTIVE INRUSH CURRENT LIMITING
RECTIFIERS & PFC
ORING FET
RECTIFIERS & FILTER
POWER SWITCHING
+V -V -S
O.V.P.
PFC CONTROL
DETECTION CIRCUIT
ORING FET CONTROL
DETECTION CIRCUIT
PWM CONTROL
MCU
MCU
PV TRANSCEIVERS
DA/DB
DATA ISOLATION
T-Alarm DC-OK
O.T.P. AUX POWER
FAN
RECTIFIERS & FILTER
12V/0.8A AUX POWER 5V/0.3A
ON/OFF
File Name:RSP-2000-SPEC 2011-12-27
RSP-2000
2000W Single Output Power Supply
series
Function Description of CN501 Pin No.
Function
1
+S
2
-S
Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V.
3
PV
Connection for output voltage trimming. The voltage can be trimmed within its defined range. (Note.1)
4
GND
5
DC-OK
6
Description Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V.
This pin connect to the negative terminal(-V). High : When the Vout
80% 6%. Low : When Vout
80% 6%. (Note.2)
High : When the internal temperature (TSW1 or TSW2 open) exceeds the limit of temperature alarm. Low : When the internal temperature (TSW1 or TSW2 short) under the limit temperature. (Note.2)
T-ALARM
7
ON/OFF
8,9,10
GND-AUX
11
+5V-AUX
Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin ). The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by the remote ON/OFF control.
12
+12V-AUX
Auxiliary voltage output, 10.6~13.2V, referenced to GND-AUX (pin ). The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by the remote ON/OFF control.
The unit can turn the output on and off by electrical signal or dry contact. (Note.2) Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V).
Note1: Non-isolated signal, referenced to the output terminals (-V). Note2: Isolated signal, referenced to GND-AUX.
Function Description of CN502 Pin No.
Function
1,2
DA
Description Differential digital signal for parallel control.
3,4
DB
Differential digital signal for parallel control.
5,6
GND
These pins connect to the negative terminal (-V).
Function Description of CN504 Pin No.
Function
Description
1,2
Terminal resistance
CN504 is the selector of terminal resistor that is designed for DA/DB signals and parallel control function.
Derating Curve
Static Characteristics 100
100 90 80
80 75 70
230VAC Input only
LOAD (%)
60
LOAD (%)
50 40
20
12V
65
24V,48V
50 40
-35
-25
-10
0
15
30
50
60
70
90
(HORIZONTAL)
100
AMBIENT TEMPERATURE ( )
180
264
INPUT VOLTAGE (VAC) 60Hz
EFFICIENCY vs LOAD (48V Model)
DERATING LOAD(%) VS INPUT VOLTAGE
94
EFFICIENCY (%)
115
INPUT / VOLTAGE 115VAC
100VAC
90VAC
100%
95%
90%
80%
RSP-2000-24
100%
80%
75%
65%
RSP-2000-48
100%
80%
75%
65%
92
MODEL
90
RSP-2000-12
88
180VAC
86 84 82 80 10
20
30
40
50
60
70
80
90
100
LOAD File Name:RSP-2000-SPEC 2011-12-27
RSP-2000
2000W Single Output Power Supply
series
Function Manual 1. Remote ON/OFF Control The PSU can be turned ON/OFF together or separately by using the "Remote ON/OFF" function.
RSP-2000
ON/OFF
Between ON/OFF and +5V-AUX
7 SW
+5V-AUX
11
PSU Output
SW Open
ON
SW Short
OFF
2. Remote Sense The remote sense compensates voltage drop on the load wiring up to 0.5V. +V +S 1
RSP-2000 -S -V
+V
LOAD
2
-V
Sense lines should be twisted in pairs
3. Output Voltage Trimming (1)Output voltage can be trimmed between 40~115% of its rated value by the following method. (2)+S & +V, -S & -V also need to be connected on CN501. 1
+V
LOAD
-V
RSP-2000
-S PV GND
100
2
OUTPUT CURRENT (%)
+S
3 0~5V
4
Vout
87 60 40 20
OUTPUT VOLTAGE(%)
115
Non-Linear
20
100
40
60
80
100
V
115
OUTPUT VOLTAGE (%)
80
24V,48V
PV / VOLTAGE
12V
<0.4V
1V
2V
3V
4V
4.7V
RSP-2000-12
100%
60%
60%
80%
100%
115%
RSP-2000-24
100%
40%
60%
80%
100%
115%
RSP-2000-48
100%
40%
60%
80%
100%
115%
60
MODEL
40 30 0
0.4
1
2
3
4
4.7
5
V
EXTERNAL VOLTAGE (DC)
4. Front Panel Indicators & Corresponding Signal at Function Pins * Signal Function LED Description DC-OK GREEN When output voltage 80% 5% of Vo rated. 0 ~ 0.5V RED When output voltage 80% 5% of Vo rated. DC-NG 4.5 ~ 5.5V T-OK GREEN When the internal temperature (TSW1 & TSW2 short) is within safe limit 0 ~ 0.5V T-ALARM RED When the internal temperature (TSW1 or TSW2 open) exceeds the limit of temperature alarm 4.5 ~ 5.5V
PSU Output ON ON ON OFF
*Signal between function pin and "GND-AUX".
File Name:RSP-2000-SPEC 2011-12-27
RSP-2000
2000W Single Output Power Supply
series
5.Current Sharing with Remote Sensing RSP-2000 has the built-in active current sharing function and can be connected in parallel to provide higher output power : (1)Parallel operation is available by connecting the units shown as below. (DA,DB and GND are connected mutually in parallel). (2)Difference of output voltages among parallel units should be less than 2%. (3)The total output current must not exceed the value determined by the following equation. (output current at parallel operation)=(Rated current per unit) (Number of unit) 0.9 (4)In parallel operation 4 units is the maximum, please consult the manufacturer for applications of more connecting in parallel. (5)The power supplies should be paralleled using short and large diameter wiring and then connected to the load. (6) Under parallel operation, the minimum output load should be greater than 5% of total output load. (7) Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%. (8) CN502/CN504 Function pin connection PSU1
Parallel
PSU2
CN502
CN504
1 unit
X
V
2 unit
V
3 unit 4 unit
PSU3
CN502
CN504
V
V
V
V
V
V
V
V
V
PSU4
CN502
CN504
X
V
V
X
V
X
CN502
CN504
V
V
V is CN502/CN504 connected to plug pin, X is CN502/CN504 not connected to plug pin.
-V
+V
RSP-2000
RSP-2000
RSP-2000
RSP-2000
PSU1
PSU2
PSU3
PSU4
CN504 1 2
TB1
-V
+V
TB1
CN504
5 6
1 2
CN502
-V
+V
5 6
1 2
CN502
TB1
CN504
-V
+V
CN504
5 6
1 2
CN502
TB1
5 6
CN502
DB(pin3)
DA(pin1) GND (pin5)
-V
Sense lines should be twisted in pairs
+V LOAD
Fig 6.1
1
3
5
1
3
5
1
3
5
1
3
5
DA
DB
GND
DA
DB
GND
DA
DB
GND
DA
DB
GND
DA
DB
GND
DA
DB
GND
DA
DB
GND
DA
DB
GND
2
4
6
2
4
6
2
4
6
2
4
6
PSU1 CN502
PSU2 CN502
PSU3 CN502
PSU4 CN502
File Name:RSP-2000-SPEC 2011-12-27
Test Report: RSP‐2000‐48 2000W Front End Power Supply
DESIGN VERIFY TEST Output Function Test Input Function Test Protection Function Test Control Function Test Component Stress Test
SAFETY & E.M.C. TEST Safety Test E.M.C. Test
RELIABILITY TEST ENVIRONMENT TEST
RSP-2000 series DESIGN VERIFY TEST OUTPUT FUNCTION TEST NO 1
TEST ITEM
SPECIFICATION
TEST CONDITION
RIPPLE & NOISE
V1: 300
I/P: 230VAC
mVp-p (Max )
RESULT V1:
VERDICT 90.4
mVp-p (Max )
O/P:FULL LOAD Ta:25℃
2
OUTPUT VOLTAGE
CH1: 42 V~ 56 V
ADJUST RANGE
P
I/P: 230 VAC
40.560
V~
57.72
V/ 230 VAC
I/P: 180 VAC
40.580
V~
57.74
V/ 180 VAC
P
O/P:MIN LOAD Ta:25℃ 3
OUTPUT VOLTAGE
V1: 1%~ -1 % (Max)
I/P: 180VAC / 264 VAC
TOLERANCE
4
LINE REGULATION
O/P:FULL/ MIN Ta:25℃
V1:0.5 %~ -0.5% (Max)
V1:
0.06
%~
-0.06
%
LOAD
I/P:180 VAC ~ 264 VAC
P
V1:
0.012
%~
-0.012
%
O/P:FULL LOAD Ta:25℃ 5
LOAD REGULATION
V1: 0.5 %~ -0.5 % (Max)
I/P: 230 VAC
P
V1:
0.06
%~
-0.06
%
O/P:FULL ~MIN LOAD Ta:25℃ 6
7
8
9
SET UP TIME
RISE TIME
HOLD UP TIME
230VAC:
230VAC:
1500
60
ms (Max)
ms (Max)
P
I/P: 230 VAC @ FULL LOAD Ta:25℃
230VAC/
I/P: 230 VAC @ FULL LOAD Ta:25℃
230VAC/
1151
ms P
32.6
ms P
230VAC:
10
ms (TYP)
I/P: 230 VAC @ FULL LOAD
230VAC/
18.4
ms
230VAC:
16
ms (TYP)
I/P: 230 VAC @75% LOAD Ta:25℃
230VAC/
21.7
ms
<5
%
OVER/UNDERSHOOT TEST
I/P: 230 VAC
< +5%
TEST:
O/P:FULL LOAD Ta:25℃ 10
DYNAMIC LOAD
V1:
4800
mVp-p
I/P: 230 VAC
p
p 808
mVp-p
O/P:FULL /Min LOAD
P
90%DUTY/1KHZ Ta:25℃
Model: RSP-2000-48
Test Report
2 / 7
RSP-2000 series INPUT FUNCTION TEST NO 1
TEST ITEM
SPECIFICATION
TEST CONDITION
INPUT VOLTAGE RANGE
180VAC~264 VAC
I/P:TESTING
RESULT
VERDICT
127 V~264V
O/P:FULL LOAD Ta:25℃ I/P:
TEST: OK
LOW-LINE-3V= 177V
P
HIGH-LINE+15%=300 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE )
2
INPUT FREQUENCY RANGE
47HZ ~63 HZ
I/P: 180 VAC ~ 264 VAC
NO DAMAGE OSC 3
POWER FACTOR
0.98
TEST: OK
O/P:FULL~MIN LOAD Ta:25℃
/ 230 VAC(TYP)
I/P: 230 VAC
P PF=
0.988
/ 230 VAC
O/P:FULL LOAD Ta:25℃ 4
92% (TYP)
EFFICIENCY
I/P: 230 VAC
P 92.12%
O/P:FULL LOAD Ta:25℃ 5
6
INPUT CURRENT
INRUSH CURRENT
230V/
10
P
A (TYP)
I/P: 230 VAC @ full load
I=
9.68
A/ 230 VAC
I=
15.78
A/ 115 VAC
I=
42
A/ 230 VAC
115V/
16
A (TYP)
I/P: 115 VAC @ 80% load Ta:25℃
230V/
50
A (TYP)
I/P: 230 VAC
P
O/P:FULL LOAD Ta:25℃ 7
LEAKAGE CURRENT
<
2
mA / 240 VAC
P
I/P: 240 VAC
L-FG:
1
mA
O/P:Min LOAD Ta:25℃
N-FG
1
mA
P
:
PROTECTION FUNCTION TEST NO 1
TEST ITEM
SPECIFICATION
TEST CONDITION
OVER LOAD PROTECTION
105 %~ 125 %
I/P: 230 VAC
RESULT
VERDICT 112 %/ 230 VAC
I/P: 180 VAC O/P:TESTING Ta:25℃
112 %/ 180 VAC Constant Current Limiting, unit will shut down o/p voltage after
P
5 sec ,re-power on to recover. 2
OVER VOLTAGE PROTECTION
CH1: 57.6 V~ 67.2V
I/P: 230 VAC
62.39 V/ 230 VAC
I/P: 115 VAC
3
OVER TEMPERATURE PROTECTION
SPEC: TSW1: 80 + 5℃ O.T.P.
I/P: 230 VAC
O.T.P. Active Shut down o/p voltage，recovers
O/P:FULL LOAD
automatically
NO DAMAGE SHORT PROTECTION
P
Shunt down Re- power ON
TSW2: 75 + 5℃ O.T.P.
4
62.44 V/ 115 VAC
O/P:MIN LOAD Ta:25℃
after
temperature
P
goes down
SHORT EVERY OUTPUT
I/P: 264 VAC
NO DAMAGE
1 HOUR NO DAMAGE
O/P:FULL LOAD Ta:25℃
Constant Current Limiting, unit will shut down o/p voltage after 5
P
sec ,re-power on to recover.
Model: RSP-2000-48
Test Report
3 / 7
RSP-2000 series CONTROL FUNCTION TEST NO 1
TEST ITEM AUX
ILIARY
POWER
(AUX)
2
REMOTE ON/OFF
SPECIFICATION
TEST CONDITION
5V @ 0.3A (4.5V~ 5.5V)
I/P: 230 VAC
5.175V
12V @ 0.8A (10.6V~13.2V)
O/P:FULL LOAD Ta:25℃
11.468V
ON/OFF/+5V-AUX SHORT : POWER
I/P: 230 VAC
SHORT : POWER OFF
OFF
O/P:FULL LOAD Ta:25℃
OPEN : POWER ON
Compensate voltage drop on the load
I/P: 230 VAC
>0.5 V
wiring up to 0.5V
O/P:FULL LOAD Ta:25℃
HIGH:VOUT≦80±6%Vout
I/P: 230 VAC
HIGH : 5.338 V, VO≦ 80 %Vout
LOW:VOUT≧80±6%Vout
O/P:FULL LOAD Ta:25℃
LOW: 0V, VO≧ 84 %Vout
ON/OFF/+5V-AUX OPEN : POWER
RESULT
VERDICT P
P
ON 3
4
5
REMOTE SENSE
DC OK Signal
Output voltage TRIM
DC<0.4V Vo/p=100%±3%
P
P
I/P: 230 VAC
DC=1V Vo/p=40%±3% DC=2V Vo/p=60%±3% DC=3V Vo/p=80%±3% DC=4V Vo/p=100%±3%
PV=
<0.4V
1V
2V
3V
4V
4.7V
Vout=
100.2%
41.66%
59.10%
78.56%
99.97%
115.8%
LOAD
0~100%
0~100%
0~100%
0~100%
0~100%
0~85.7%
load
load
load
load
load
load
DC=4.7V Vo/p=115%±3%
P
Ta:25℃ 6
OVER TEMP WARNING
T-ALARM
I/P: 230 VAC
TSW1 & TSW2 short：
0
TSW1 & TSW2 short(0~0.5V)
O/P:FULL LOAD Ta:25℃
TSW1 or TSW2 open：
5.346 V
TSW1 or TSW2 open(4.5V~5.5V) 7
FAN SPEED CONTROL Speed
CURRENT SHARING
P
I/P: 230 VAC Fan
8
V
Load
PWM
LOW
0%
Duty 10%±5%
HIGH
100%
90%±5%
PSU1-PSU2 < 10%
O/P:TESTING Ta:25℃
Fan
Load
Speed
PWM Duty
LOW
0%
10.12%
HIGH
100%
90%
I/P： 230 VAC
O/P：100% LOAD
O/P：100%/50% LOAD
PSU1： 42A
Ta：25℃
PSU2： 42A
P
PSU3： 42A PSU4： 42A P
O/P：50% LOAD PSU1： 20.4A PSU2： 21.5A PSU3： 21.1A PSU4： 21.1A
Model: RSP-2000-48
Test Report
4 / 7
RSP-2000 series ENVIRONMENT TEST NO 1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL：RSP-2000-24
TEST CONDITION
RESULT
VERDICT
1. ROOM AMBIENT BURN-IN：3.5HRS I/P: 230VAC O/P: FULL LOAD Ta=33.3℃ 2. HIGH AMBIENT BURN-IN：3HRS I/P: 230VAC O/P: FULL LOAD Ta=52.4℃
NO
Posi ion
1
BD1
2
Q603
2
OVER LOAD BURN-IN TEST
T1
30A/800V SILICON US30KB80R STP30N65M5 22A/650V TO220 TR931 330u/400V 105 30*30 VXH TOP256EN FCP22N60N 22A/600V TO220 TF2 93-R1
55.0
73.4
T2
TF2094-R1
67.5
87.0
49.4
69.5
52.4
71.5
63.1
83.1
61.1
80.7
58.2
78.4
3
L1
4
C5
5
U1
6
Q903
8
ROOM AMBIENT HIGH AMBIENT Ta= 33.3℃ Ta= 52.4℃
P/N
56.2
76.0
45.1
62.3
41.5
58.5
42.9
61.2
43.8
63.0
50.9
71.9
9
U2
10
Q101
11
Q105
12
D110
13
Q533
14
C73
UCC28220D SOIC-16 FDP090N10 75A/100V TO220 FDP090N10 75A/100V TO220 M6060C 60A/60V TO220 PSMN2R6-40YS 100A/40V FPAK 47u/25V L5Kh 5*11 KY
44.7
63.6
15
T3
TF2100-R1
48.8
71.7
16
C320
470u/25V UL7Kh 8*20 KY
48.0
67.0
17
RG300
YS065W WS-AP017
47.3
66.3
18
C325
49.0
68.4
19
C301
46.3
65.4
20
L100
58.4
79.1
21
C110
57.0
77.0
22
C115
52.6
72.4
23
TSW8
54.4
73.7
24
TSW9
100u/25V L5Kh 6.3*11 KY 1500u/16V UL10Kh 10*20 ZL TF2098-R3 1500u/35V UL10Kh 12.5*30 ZLH 1500u/35V UL10Kh 12.5*30 ZLH ST-22W-R0 80 100mm HH(H110) ST-22W-R0 80 55mm HH(H110)
51.5
68.6
NO DAMAGE
I/P: 230 VAC O/P: 108 ﹪LOAD
1 HOUR ( MIN )
P
TEST：OK P
Ta:25℃ 3
LOW TEMPERATURE
TURN ON AFTER
2 HOUR
TURN ON TEST
I/P: 230 VAC O/P: 100﹪LOAD
TEST：OK P
Ta= -35℃ 4
AFTER 12 HOURS
I/P: 272 VAC
HIGH TEMPERATURE
IN CHAMBER ON CONTROL 50 ℃
O/P:FULL LOAD Ta= 50℃
NO DAMAGE + 0.03 %(0~50℃)
I/P: 230 VAC
HIGH VOLTAGE TURN ON TEST 5
TEST：OK
HIGH HUMIDITY
TEMPERATURE COEFFICIENT
HUMIDITY=
P
95 %R.H + 0.003 %(0~50℃)
P
O/P:FULL LOAD Model: RSP-2000-48
Test Report
5 / 7
RSP-2000 series 6
VIBRATION TEST
TEST：OK
1 Carton & 1 Set (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle
P
(4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) Ta:25℃
SAFETY TEST NO 1
2
3
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P: 3 KVAC/min
I/P-O/P: 3.6 KVAC/min
I/P-O/P:
12.60
mA
I/P-FG: 1.5 KVAC/min
I/P-FG: 1.8 KVAC/min
I/P-FG:
10.20
mA
O/P-FG: 0.5 KVAC/min
O/P-FG: 0.6 KVAC/min Ta:25℃
O/P-FG:
11.32
mA
I/P-O/P:500VDC>100MΩ
I/P-O/P: 500
VDC
I/P-O/P:
21.4
GΩ
I/P-FG: 500VDC>100MΩ
I/P-FG:
500
VDC
O/P-FG:500VDC>100MΩ
O/P-FG: 500 Ta:25℃
VDC
I/P-FG:
18.2
GΩ
O/P-FG:
26
GΩ
ISOLATION RESISTANCE
GROUNDING CONTINUITY
FG(PE) TO CHASSIS OR TRACE <
100 mΩ
VERDICT
P
NO DAMAGE
P
NO DAMAGE
40 A / 2min Ta:25℃
6
mΩ
P
E.M.C TEST NO 1
2
3
4
5
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
I/P: 220/230/240 VAC/60HZ
PASS
CLASS A CLASS D
O/P:100%75%50%25% LOAD Ta:25℃
EN55022
I/P: 230 VAC (50HZ)
PASS
CLASS B
O/P:FULL/50% LOAD Ta:25℃
Test by certified Lab
CONDUCTION
RADIATION
E.S.D
E.F.T
6
SURGE
P
EN55022
I/P: 230 VAC (50HZ)
PASS
CLASS A
O/P:FULL LOAD Ta:25℃
Test by certified Lab
EN61000-4-2
I/P: 230 VAC/50HZ
CRITERIA A
INDUSTRY AIR:8KV / Contact:4KV
O/P:FULL LOAD Ta:25℃
EN61000-4-4
I/P: 230 VAC/50HZ
INDUSTRY
O/P:FULL LOAD Ta:25℃
INPUT: 2KV IEC61000-4-5
I/P: 230 VAC/50HZ
INDUSTRY
O/P:FULL LOAD Ta:25℃
L-N :2KV
VERDICT
P
P
P
CRITERIA A P
CRITERIA A P
L,N-PE:4KV 7
Test by certified Lab ＆ Test Report Prepare
Model: RSP-2000-48
Test Report
6 / 7
RSP-2000 series M.T.B.F & LIFE CYCLE CALCULATION NO 1
TEST ITEM
SPECIFICATION
CAPACITOR
RSP-2000-24 : SUPPOSE C110 IS THE MOST CRITICAL COMPONENT I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME=595726 HRS
LIFE CYCLE
2 3
TEST CONDITION
RESULT
I/P: 230VAC
O/P:FULL LOAD Ta= 50 ℃
I/P: 230VAC
O/P:75% LOAD
Ta= 50 ℃
LIFE TIME=173473 HRS
I/P: 230VAC
O/P:50% LOAD
Ta= 50 ℃
LIFE TIME=259367 HRS
VERDICT
LIFE TIME=98887 HRS
MTBF
MIL-HDBK-217F NOTICES2 PARTS COUNT
DMTBF/Accelerated Life Test
TOTAL FAILURE RATE: 46.3 K HRS Demonstration Mean Time Between Failure : Above 30,000 hours @ TA 50℃
P
P P
COMPONENT STRESS TEST NO 1
TEST ITEM Power Transistor ( D to S) or (C to E) Peak Voltage
SPECIFICATION
TEST CONDITION
Q900 Rated FCP22N60N 22A/600V
I/P：High-Line +3V = 267 V
RESULT (1)
460
V
O/P： (1)Full Load Turn on
(2)
454
V
(3)
444
V
I/P：High-Line +3V = 267 V
(1)
198
V
O/P： (1)Full Load Turn on
(2)
147
V
(3)
198
V
I/P：High-Line +3V = 267 V
(1)
198
V
O/P： (1)Full Load Turn on
(2)
106
V
(3)
161
V
I/P:High-Line +3V = 267 V
(1)
377.64
V
O/P: (1)Full Load Turn on /Off
(2)
378.56
V
(2) Min load Turn on /Off
(3)
386.24
V
I/P:High-Line +3V = 267 V
(1)
13.051
V
O/P: (1)Full Load Turn on /Off
(2)
11.868
V
(2) Min load Turn on /Off
(3)
13.204
V
I/P：High-Line +3V = 267 V
(1)
464
V
O/P： (1)Full Load Turn on
(2)
456
V
(3)
442
V
(2) Output Short
VERDICT
P
(3)Full load continue Ta：25℃ Q100 Rated IRFB4227PbF 65A/200V
(2) Output Short
2
P
(3)Full load continue Ta：25℃
Diode Peak Voltage
Q103 Rated IRFB4227PbF 65A/200V
(2) Output Short
P
(3)Full load continue Ta：25℃ 3
Input Capacitor Voltage
C5 Rated 330u/400V 105℃ 30*30 VXH
P
(3)Full Load /Min load Change Ta:25℃ 4
Control IC Voltage Test
U2 Rated PWM UCC28220D 8.4V~14.5V
P
(3)Full Load /Min load Change Ta:25℃ 5
Power Transistor ( D to S) or (C to E) Peak Voltage
Q603 Rated STP30N65M5 22A/650V
(2) Output Short
P
(3)Full load continue Ta：25℃
DATE
SAMPLE
TEST RESULT
TESTER
APPROVAL
2011/8/22
RD SAMPLE
PASS
SANFORD SU
VINCENT TSENG
2011/9/6
PRODUCT SAMPLE
PASS
SANFORD SU
VINCENT TSENG
2011/10/19
PRODUCT SAMPLE W1110B21
PASS
SANFORD SU
VINCENT TSENG 2003/12/12
Model: RSP-2000-48
A50-F023 Test Report
7 / 7
