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Operating Instructions Rotary Swather v-T>y/p1/ v-T>y/p2/ v-T>y/p3/ v>/<-Typ4 v>/<-Typ5 >/////M-/cbThr./: 781 030) e-vBs>Tt/rl/: 150 000 030 04 EN /libtB-Te >v/< 14.09.2009 Table of Contents Pos : 1 /BA/Konfor mitäts er kl ärungen/Sc hwader/Swadro 807_810_809 @ 1\mod_1202128695850_78.doc @ 57407 EC Declaration of Conformity according to EC directive 98/37EC of June 22, 1998 We Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Str. 10, D-48480 Spelle declare on our sole responsibility that the product KRONE- Rotary Swather Typ: Swadro 807, Swadro 810, Swadro 907 to which this declaration refers corresponds to the relevant basic safety and health requirements of EC Directive 98/37/EC. Spelle, 01.02.2008 (Dr.-Ing. Josef Horstmann, Managing Director) (ppa. Dr.-Ing. Klaus Martensen, Director of Design and Development) Pos : 2 /BA/Vor wort/Sehr geehrter Kunde @ 0\mod_1195626300326_78.doc @ 905 Dear customer, Dear customer, You have now received the operating instructions for the KRONE product which you have purchased. These operating instructions contain important information for the proper use and safe operation of the machine. If these operating instructions should become wholly or partially unusable, you can obtain replacement operating instructions for your machine by stating the number given overleaf. Pos : 3 /BA/-----Seitenumbr uc h------ @ 0\mod_1196175311226_0.doc @ 4165 2 Table of Contents Pos : 4 /BA/Inhalts verz eichnis @ 0\mod_1196861555655_78.doc @ 15165 1 Table of Contents 1 Table of Contents ................................................................................................................................... 3 2 Foreword ................................................................................................................................................. 6 3 Introduction............................................................................................................................................. 7 3.1 Purpose of Use .................................................................................................................................. 7 4 3.2 Validity ............................................................................................................................................... 7 3.3 Identification Plate ............................................................................................................................. 7 3.4 Information Required for Questions and Orders................................................................................ 8 3.5 Intended Use ..................................................................................................................................... 9 3.6 Technical data ................................................................................................................................... 9 Safety .....................................................................................................................................................11 4.1 Introduction ...................................................................................................................................... 11 4.2 Identification of Hazard Warnings .................................................................................................... 11 4.2.1 Re-Ordering the Adhesive Safety and Information Labels .......................................................... 12 4.2.2 Affixing the Adhesive Safety and Information Labels .................................................................. 12 4.2.3 Contact ......................................................................................................................................... 12 4.3 Position of the Adhesive Safety Stickers on the Machine ............................................................... 14 4.4 Position of the General Information Labels on the Machine............................................................ 16 4.5 Identifying Symbols in the Operating Instructions ........................................................................... 17 4.6 Identification of Hazard Warnings .................................................................................................... 17 4.6.1 Personnel Qualification and Training ........................................................................................... 18 4.6.2 Dangers in Case of Non-compliance with the Safety Instructions ............................................... 18 4.6.3 Safety-conscious work practices ................................................................................................. 18 4.7 Safety Instructions and Accident Prevention Regulations ............................................................... 19 4.8 Hitched Implements ......................................................................................................................... 20 4.9 PTO operation ................................................................................................................................. 21 4.10 Hydraulic system ............................................................................................................................. 22 4.11 Tyres ................................................................................................................................................ 22 4.12 Maintenance .................................................................................................................................... 23 4.13 Working in the vicinity of power transmission lines ......................................................................... 24 4.14 Unauthorised Conversion/Modification and Spare Parts Production .............................................. 24 4.15 Inadmissible Modes of Operation .................................................................................................... 24 4.16 Safety Instructions on the Machine ................................................................................................. 24 5 5.1 Commissioning.....................................................................................................................................25 First installation ................................................................................................................................ 25 5.2 Preparations on tractor .................................................................................................................... 26 5.2.1 5.3 5.3.1 Adjusting the lower suspension arms .......................................................................................... 26 PTO shaft ......................................................................................................................................... 27 Length adjustment ....................................................................................................................... 27 3 Table of Contents 5.4 6 Height of tractor lower suspension arms ......................................................................................... 28 Start-up ..................................................................................................................................................29 6.1 Mounting onto the Tractor................................................................................................................ 30 6.2 Hydraulics ........................................................................................................................................ 31 6.2.1 Special Safety Instructions .......................................................................................................... 31 6.2.2 Connecting the hydraulic lines ..................................................................................................... 32 6.3 Connecting the Lighting ................................................................................................................... 33 6.4 Connecting the electrical controls .................................................................................................... 34 6.5 Install the PTO shaft ........................................................................................................................ 35 7 Driving and Transport ..........................................................................................................................36 8 8.1 Operation ...............................................................................................................................................38 Overload protection ......................................................................................................................... 38 8.2 From transport into working position ............................................................................................... 39 8.3 Removing the tine protections from the tine tips ............................................................................. 39 8.4 Lowering the Rotor Arms into Working Position .............................................................................. 39 8.5 Adjusting the Rear Swath Cloth (Swadro 807/Swadro 810)............................................................ 40 8.5.1 9 4 Height adjustment of the swath former ........................................................................................ 41 8.6 Adjusting the Front Swath Cloth (Swadro 807/Swadro 810) ........................................................... 42 8.7 Adjusting the Rear Swath Cloth (Swadro 907) ................................................................................ 44 8.7.1 Adjusting the swath former lengthwise ........................................................................................ 45 8.7.2 Height adjustment of the swath former ........................................................................................ 45 8.8 Swivel tine arms to working position. ............................................................................................... 46 8.9 Move the hoop guards to the working position. ............................................................................... 48 8.10 Adjusting the raking height mechanically ........................................................................................ 49 8.10.1 Adjusting the raking height - electrically (optional for Swadro 810, Swadro 907) ................... 50 8.10.2 Function of switches on the control unit (optional for Swadro 810, Swadro 907) ................... 50 8.11 Travelling on an incline .................................................................................................................... 52 8.12 Travelling speed und drive speed .................................................................................................... 52 8.13 Switching from working position to transport position ..................................................................... 53 8.14 Move the hoop guards to transport position. ................................................................................... 54 8.15 Swivelling tine arms into transport position ..................................................................................... 55 8.16 Pushing the Swath Cloth into Transport Position ............................................................................ 57 8.17 Pushing the Swath Cloth into Transport Position ............................................................................ 58 8.18 Raising the Rotor Arms to Transport Position ................................................................................. 59 8.19 Protecting the Tine Tips (Transport Position and Swather Switched Off) ....................................... 60 8.20 Switching from One Side Swath to Two Individual Swaths ............................................................. 61 8.21 Switching from Two Individual Swaths to One Side Swath (Swadro 810) ...................................... 62 8.22 Parking ............................................................................................................................................. 63 Settings .................................................................................................................................................64 9.1 To adjust the rotor running gear ...................................................................................................... 64 Table of Contents 9.2 To adjust the rotor running gear ...................................................................................................... 65 9.3 Regulating Direction of Travel ......................................................................................................... 66 9.4 Adjustable throttles .......................................................................................................................... 67 10 Maintenance ..........................................................................................................................................69 10.1 Special Safety Instructions .............................................................................................................. 69 10.2 Compensation Spring(s) .................................................................................................................. 69 10.3 Test run. ........................................................................................................................................... 70 10.4 Torques ............................................................................................................................................ 72 10.5 Torques (Countersunk Screws) ....................................................................................................... 73 10.6 Testing the screws on the tines ....................................................................................................... 73 10.7 Tyres ................................................................................................................................................ 74 10.7.1 Checking and maintaining tyres............................................................................................... 74 10.7.2 Torque of wheels on the running gear ..................................................................................... 75 10.7.3 Tyre air pressure ...................................................................................................................... 75 10.8 Replacing the tine arms(in case of repair) ....................................................................................... 76 10.9 Replacing the tine arms (in case of repair) ...................................................................................... 78 11 Maintenance – lubrication chart .........................................................................................................80 11.1 Special Safety Instructions .............................................................................................................. 80 11.2 PTO shaft ......................................................................................................................................... 81 12 Maintenance – lubrication chart .........................................................................................................81 12.1 Lubrication Chart - Swadro 807 Swadro 810................................................................................... 82 12.2 13 Lubrication Chart - Swadro 907 ....................................................................................................... 83 Maintenance - hydraulic system .........................................................................................................84 14 Maintenance - Gearbox ........................................................................................................................85 14.1 Filling Quantities and Lubrication Designations for Gearboxes....................................................... 85 14.2 Rotor gear / rotor housing ................................................................................................................ 85 14.3 Transfer gearbox front and rear ....................................................................................................... 86 15 Special equipment ................................................................................................................................87 15.1 Tine loss safeguard ......................................................................................................................... 87 15.2 16 Chain for height restriction of suspension arms .............................................................................. 88 Placing in Storage ................................................................................................................................89 16.1.1 Special Safety Instructions ...................................................................................................... 89 16.2 At the End of the Harvest Season ................................................................................................... 90 16.3 Before the Start of the New Season ................................................................................................ 91 16.4 Special Safety Instructions .............................................................................................................. 91 17 Malfunctions - Causes and Remedies ................................................................................................92 17.1 Special Safety Instructions .............................................................................................................. 92 18 Appendix ...............................................................................................................................................94 Pos : 5 /BA/-----Seitenumbr uc h------ @ 0\mod_1196175311226_0.doc @ 4165 5 Foreword Pos : 6.1 /Ü bers chriften/Ü bersc hriften 1/U-Z/Vor wort @ 0\mod_1195627720123_78.doc @ 982 2 Foreword Pos : 6.2 /BA/Vor wort/Sc hwader/Ver ehrter Kunde Sc hwader @ 1\mod_1202129116819_78.doc @ 57456 Dear Customer, By purchasing your rotary rake, you have acquired a quality product from KRONE. We are grateful for the confidence you have invested in us in buying this machine. It is important to read the operating instructions very carefully before you start operating the machine to allow you to use the rotary rake to its full capacity. The contents of this manual are laid out in such a way that you should be able to perform any task by following the instructions step by step. It contains extensive notes and information about maintenance, how to use the machine safely, secure working methods, special precautionary measures and available accessories. This information and these instructions are essential, important and useful for the operational safety, reliability and durability of the rotary rake. Pos : 6.3 /BA/Vor wort/Sc hwader/Weiter er Verlauf Sc hwader @ 1\mod_1202129119147_78.doc @ 57476 Note In the operating instructions which follow, the rotary rake will also be referred to as the "machine". Pos : 6.4 /BA/Vor wort/Beachten Sie für Masc hi ne @ 0\mod_1195626904076_78.doc @ 944 Please note: The operating instructions are part of your machine. Only operate this machine after you have been trained to do so and according to these instructions. It is essential to observe the safety instructions! It is also necessary to observe the relevant accident prevention regulations and other generally recognised regulations concerning safety, occupational health and road traffic. All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons. Should you for any reason not be able to use these operating instructions either wholly or partially, you can receive a replacement set of operating instructions for your machine by quoting the number supplied overleaf. We hope that you will be satisfied with your KRONE machine. Maschinenfabrik Bernard Krone GmbH Spelle Pos : 7 /BA/-----Seitenumbr uc h------ @ 0\mod_1196175311226_0.doc @ 4165 6 Introduction Pos : 8.1 /BA/Ei nleitung/Ei nleitung @ 0\mod_1195562498677_78.doc @ 416 3 Introduction These operating instructions contain fundamental instructions. These must be observed in operation and maintenance. For this reason, these operating instructions must be read by operating personnel before commissioning and use, and must be available for easy reference. Follow both the general safety instructions contained in the section on safety and the specific safety instructions contained in the other sections. Pos : 8.2 /Ü bers chriften/Ü bersc hriften 2/U-Z/Ver wendungsz wec k @ 1\mod_1201707246738_78.doc @ 54055 3.1 Purpose of Use Pos : 8.3 /BA/Ei nleitung/Sc hwader/Ver wendungsz wec k Sc hwader KAT I und KAT II am H ec k. @ 1\mod_1202129727897_78.doc @ 57517 The rotary rake is used for swathing of cut crops. It is attached on the rear in the three-point block KAT I and KAT II. Pos : 8.4 /BA/Ei nleitung/Gültigkeit/Sc hwader/Swadro 807_810_907 @ 1\mod_1202129866085_78.doc @ 57538 3.2 Validity Pos : 8.5 /Ü bers chriften/Ü bersc hriften 2/K- O/Kennzeic hnung @ 0\mod_1195564622099_78.doc @ 496 3.3 These operating instructions apply to rotary rakes of series: Swadro 807; Swadro 810; Swadro 907 Identification Plate Pos : 8.6 /BA/Ei nleitung/Kennz eichnung/Sc hwader/Kennz eic hnung Swadr o @ 1\mod_1202130022522_78.doc @ 57558 Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Str. 10 D-48480 Spelle Made in Germany 1 SW9070001 Figure 1: The machine data is located on the type plate (1). Pos : 8.7 /BA/-----Seitenumbr uc h------ @ 0\mod_1196175311226_0.doc @ 4165 7 Introduction Pos : 8.8 /BA/Ei nleitung/Angaben für Anfrage und Bes tell ungen_Fahrz eugident-Nr. @ 0\mod_1195565119708_78.doc @ 515 3.4 Information Required for Questions and Orders Type Year of manufacture Vehicle ID number Note The entire identification plate represents a legal document and should not be altered or rendered illegible! When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, vehicle ID number and the year of manufacture : To ensure that these data are always available, we recommend that you enter them in the fields above. Note Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories and other devices which are not manufactured, tested or approved by KRONE will result in the revoking of the liability for damages resulting thereof. Pos : 8.9 /BA/-----Seitenumbr uc h------ @ 0\mod_1196175311226_0.doc @ 4165 8 Introduction Pos : 8.10.1 /Übersc hriften/Übersc hriften 2/A-E/Besti mmungsgemäß er Gebrauch @ 0\mod_1196401545090_78.doc @ 7728 3.5 Intended Use Pos : 8.10.2 /BA/Einl eitung/Bes ti mmungsgemäßer Gebrauc h/Sc hwader /Besti mmungsgemäß er Gebr auch Sc hwader @ 1\mod_1202215704310_78.doc @ 57818 The rotary rake is built exclusively for conventionaluse in agricultural work (intended use). Pos : 8.10.3 /BA/Einl eitung/Bes ti mmungsgemäßer Gebrauc h/Nic ht besti mmungs g emäss @ 0\mod_1196401324340_78.doc @ 7690 Any use of the machine for other purposes is deemed not to be in accordance with intended use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear the risk. Operation in accordance with intended use also includes observing the operating, maintenance and service instructions specified by the manufacturer. Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation. For this reason, unauthorised modifications shall exclude any liability of the manufacturer for consequential damage. Pos : 8.11 /BA/Einl eitung/T ec hnis che D aten @ 0\mod_1195566374865_78.doc @ 594 3.6 Technical data All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons. Pos : 8.12 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 9 Introduction Pos : 8.13 /BA/Einl eitung/T ec hnis che D aten/Sc hwader/Swadro 807/810/Swadro 907 @ 1\mod_1202216269201_78.doc @ 57840 Road travel is only permitted with the rotor arm swivelled out in transport position. The max. height of 4 m must not be exceeded. Type Swadro 807 Swadro810 Understeering coupling Piece standard Number of rotors Piece 2 Number of arms / rotors Piece Number of double tines / arm Piece Working width of side swath 10/13 Swadro 907 13 15 4 approx. mm 6200 6750 8000 approx. mm - 2 x 3700 - Rotor diameter approx. mm 2960 3300 3800 Height with tine arms/transport position approx. mm 3900 4170 4400 Height of tine arms folded in /transport position approx. mm 3500 3720 3900 Height in working position approx. mm Length approx. mm Width in transport position approx. mm Width in working position approx. mm two swaths Power consumption PTO speed 2200 7370 7770 9800 2995 6200 approx. kW/HP 7850 37/50 rpm max. 8000 51/70 540 Equivalent continuous sound pressure level less than 70 d B(A) Side swath acreage approx./h 6 6.5 8-9 Acreage of two swaths approx./h - 7.5 - Tyres for rotor running gear 16x6.50-8 4PR Tyres for main running gear 4PR10.0/75-15.3 8PR Lighting voltage Max. operating pressure of hydraulic system Volts 12 bar 200 Required hydraulic connections 1x singleaction* Max. permissible transport speed 15/55-17 10PR 1x singleaction* 1x singleaction* 1x doubleaction** 1x doubleaction** 40 km/h Dead weight kg 1750 1980 2800 Permissible axle load kg 1000 1150 1400 Permissible supporting load kg 750 830 1400 *) EW= Single-action control unit **) DW= Double-action control unit Pos : 9 /BA/-----Seitenumbr uc h------ @ 0\mod_1196175311226_0.doc @ 4165 10 Safety Pos : 10.1 /Übersc hriften/Übersc hriften 1/P-T/Sicherheit @ 0\mod_1195566748646_78.doc @ 635 4 Safety Pos : 10.2 /BA/Sicher heit/Sc hwader/Sicherheit Einführung Schwader @ 1\mod_1202219372123_78.doc @ 58050 4.1 Introduction The rotary rake is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability. Hazard warnings are attached to the machine in the relevant areas to warn against any dangers. The safety instructions are provided in the form of so-called warning pictograms. Important information on the position of these safety signs and what they mean is given below! Pos : 10.3 /BA/Sicher heit/Besc hädigte oder unl esbare Aufkl eber @ 0\mod_1195567214115_78.doc @ 674 Danger! - Danger zone of the machine Effect: Danger to life or serious injuries. • Immediately replace damaged or illegible adhesive labels. • Following repair work, always attach appropriate adhesive safety stickers to all the replaced, modified or repaired components. • Never clean areas carrying an adhesive safety label using a high-pressure cleaner. • Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine. Pos : 10.4 /BA/Sicher heit/Kennz eic hnung der Gefahr enhi nweis e ( 2009-08-14 12:06:14) @ 0\mod_1195567454333_78.doc @ 693 4.2 Identification of Hazard Warnings Danger! Danger! Type and source of the hazard Effect: Danger to life or serious injuries. • Measures for hazard prevention Warning sign Warning! Type and source of the hazard Effect: Danger to life or serious injuries. • Measures for hazard prevention Caution! Caution! Type and source of the hazard Effect: Danger to life or serious injuries. • Measures for hazard prevention Pos : 10.5 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 11 Safety Pos : 10.6 /BA/Sicher heit/Nac hbestell ung/ Anbringung Aufkl eber @ 0\mod_1195637337107_78.doc @ 1079 4.2.1 Re-Ordering the Adhesive Safety and Information Labels Note Every adhesive safety and information label is assigned an order number and can be ordered directly from the manufacturer or from an authorized dealer (see Section "Contact"). 4.2.2 Affixing the Adhesive Safety and Information Labels Note Affixing an adhesive label Effect: Adhesion of the label • The surface for affixing the adhesive label must be clean and free of dirt, oil and grease. Pos : 10.7 /Übersc hriften/Übersc hriften 3/A-E/Ans prec hpartner @ 0\mod_1195569394286_78.doc @ 839 4.2.3 Contact Pos : 10.8 /Adressen/Adress e M asc hinenfabri k KRON E Spelle @ 0\mod_1195568531083_78.doc @ 734 Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Strasse 10 D-48480 Spelle (Germany) Telephone: + 49 (0) 59 77/935-0 (Head Office) Fax.: + 49 (0) 59 77/935-339 (Head Office) Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic) Fax.: + 49 (0) 59 77/935-359 (Spare parts - export) Email: [email protected] Pos : 10.9 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 12 Safety Pos : 10.10 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 13 Safety Pos : 10.11 /Ü berschriften/Ü berschriften 2/K-O/Lage der Sic her hei tsaufkl eber an der M asc hine @ 0\mod_1195634967326_78.doc @ 1020 4.3 Position of the Adhesive Safety Stickers on the Machine Pos : 10.12 /BA/Sic herheit/Aufkleber/Sc hwader/Sicherheits aufkl eber Schwader 807/810/907 @ 1\mod_1202220808716_78.doc @ 58071 GL 6 3 6 2 6 1 7 5 4 6 SW810018 Fig. 2: 14 Safety 1) 2) Before starting the machine, read and observe the operating instructions and safety instructions. The PTO speeds must not exceed 540 rpm! The operating pressure of the hydraulic system must not exceed 200 bar! 939 100-4 540/min MAX. 200 bar MAX. Order No. 939 471-1 (1x) Order No. 939 100-4 (1x) 3) Before starting work, move the hoop guards to the protective position (fold down). Order No. 939 574 0 (2x) 4) Danger in the area where rotors are turning Keep your distance! 939 472-2 939 574-0 5) Do not stay in the swivel range of the outrigger arms. Keep your distance! Order No. 939 472-2 (2x) 6) Never reach into the area where there is danger of crushing as long as parts could be moving. Order No. 942 196-1 (4x) 942 196 -1 Order No. 939 414-2 (1x) 7) Keep the stipulated safe distance from power transmission lines. 8) Order No. 942 293-0 (1x) (Swadro 810;Swadro 907) Pos : 10.13 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 15 Safety Pos : 10.14 /Ü berschriften/Ü berschriften 2/K-O/Lage der allgemeinen Hinweisaufkl eber an der M asc hine @ 0\mod_1195635067920_78.doc @ 1039 4.4 Position of the General Information Labels on the Machine Pos : 10.15 /BA/Sic herheit/Aufkleber/Sc hwader/Hi nweis aufkl eber Schwader 807/810/907 @ 32\mod_1252917257318_78.doc @ 307065 9 6 7a 7a 2 5 2 1 1 11 10 3 2 4 8 7b SW810019_4 Figure 3: 3) 2) 939 486-2 1) 27 000 066 0 (2x) Swadro 807 942 416 1 (2x) Swadro 810 27 001 557 0 (2x) Swadro 907 4) 5) 40 939 420 1 (1x) 942 301 0 (2x) 775 mm 942 320 0 (2x) 600 mm 939 468 -2 (1x) 7a) 6) 1,8 bar 939 339 0 (2x) Mechanical in the Swadro design. 939 145-1 (1x) 40 km 942 339-0 939 183 1 1,8 bar (16x Swadro 907 / 8x Swadro 807/810) 7b) 1,0 bar Swadro 807/810 939 183 1 (2x) 1,0 bar 2,0 bar 8) 9) Swadro 907 939 170-1 (2x) 2,0 bar 10) 10) 270 030 810 X X 1 1 2 2 2 27 003 081 0 Swadro 810 924 569 0 (4x) 11) 16 942 480 0 (6x) 2 27 003 080 0 Swadro 907 Safety 350-450/ min 942 119-2 942 119 2 (1x) Pos : 10.16 /BA/Sic herheit/Kennz eichnung von Hinweis en in der Betriebs anl eitung Einführungstext @ 0\mod_1195637804826_78.doc @ 1098 4.5 Identifying Symbols in the Operating Instructions The safety instructions contained in this manual which could result in personal injury if not followed are identified by the general danger sign: Pos : 10.17 /BA/Sic herheit/Kennz eichnung der Gefahrenhinweis e (2009- 08- 14 12:06:14) @ 0\mod_1195567454333_78.doc @ 693 4.6 Identification of Hazard Warnings Danger! Danger! Type and source of the hazard Effect: Danger to life or serious injuries. • Measures for hazard prevention Warning sign Warning! Type and source of the hazard Effect: Danger to life or serious injuries. • Measures for hazard prevention Caution! Caution! Type and source of the hazard Effect: Danger to life or serious injuries. • Measures for hazard prevention Pos : 10.18 /BA/Sic herheit/Allgemei ne F unktions hinweise @ 0\mod_1196869714452_78.doc @ 15185 General function instructions are indicated as follows: Note! Note - Type and source of the note Effect: Economic advantage of the machine • Actions to be taken Instructions which are attached to the machine need to be followed and kept fully legible. Pos : 10.19 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 17 Safety Pos : 10.20.1 /BA/Sic herheit/Pers onalqualifi kation und- Schul ung @ 0\mod_1195639383185_78.doc @ 1136 4.6.1 Personnel Qualification and Training Fehler! Textmarke nicht definiert. The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel. Repair work not described in these operating instructions should only be performed by authorised service centres. Pos : 10.20.2 /BA/Sic herheit/Gefahren bei Nichtbeachtung der Sicher heits hi nweis e @ 0\mod_1195639434013_78.doc @ 1155 4.6.2 Dangers in Case of Non-compliance with the Safety Instructions Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages. Failure to follow the safety instructions could result, for example, in the following hazards: Pos : 10.20.3 /BA/Sic herheit/Sicherheits bewuß tes Ar bei ten @ 0\mod_1195639792576_78.doc @ 1174 4.6.3 • • • • • Endangering of persons due to not protected working areas. Breakdown of important machine functions Failure of prescribed methods for repair and maintenance Endangering of persons due to mechanical and chemical effects Damage to the environment due to leaking hydraulic oil Safety-conscious work practices Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator. The safety and accident prevention regulations of the responsible professional associations are binding. The safety instructions provided by the vehicle manufacturer should also be observed. Observe the applicable traffic laws when using public roads. Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep emergency numbers for doctors and fire brigade close to the telephone. Pos : 10.20.4 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 18 Safety Pos : 10.20.5 /BA/Sic herheit/Sicherheits- und Unfall verhütungs- Vorsc hriften Swadro_Ladewagen @ 2\mod_1203399635173_78.doc @ 65905 4.7 Safety Instructions and Accident Prevention Regulations 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions! The attached warning and safety signs provide important information for safe operation. Pay attention to these for your own safety! When using public roads, make sure to observe the applicable traffic regulations! Make sure that you are familiar with all equipment and controls as well as with their functions before you begin working with the machine. Während des Arbeitseinsatzes ist es dazu zu spät! The user should wear tight fitting clothes. Locker getragene Kleidung vermeiden. Keep the machine clean to prevent the danger of fire! Before starting or moving the machine, make certain that nobody is in the vicinity of the machine! (Watch for children!) Make sure that you have a clear view! You may carry passengers during operation and transport on the working implement only if they use the passenger seat provided. Couple implements correctly! Attach and secure implements to specified devices only! When attaching or detaching implements, place the supporting devices in the correct positions! Use extreme caution when attaching or detaching implements onto or from the tractor! Always attach ballast weights properly to the fixing points provided! Observe permitted axle loads, gross weight and transport dimensions! Check and install transport equipment, such as lighting, warning devices and protective equipment! Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be positioned in such a way that no movements are unintentionally triggered in any transport or working positions. Ensure that implements are in the prescribed condition for on-road travel and lock them in place in accordance with the manufacturer's instructions! Never leave the driver's seat when the vehicle is moving! Always drive at the correct speed for the prevailing driving conditions! Avoid sudden changes in direction when travelling uphill or downhill or across a gradient! Hitched implements and ballast weights effect the driving, steering and braking response of the machine. Make sure that you are able to brake and steer the machine as required! Take into account the extension radius and/or inertia of an implement when turning corners! Start up implements only when all safety devices have been attached and set in the required position! Keep safety equipment in good condition. Replace missing or damaged parts. Keep clear of the working range of the machine at all times! Do not stand within the turning and swivel range of the implement! Never operate the hydraulic folding frames if anyone is inside the swivel range! 19 Safety 26 27 28 Pos : 10.20.6 /BA/Sic herheit/Ang ehängte Geräte/Ger äte ang ehängt @ 0\mod_1199699679381_78.doc @ 33245 4.8 Hitched Implements 1 2 3 Pos : 10.20.7 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 20 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries! Before leaving the tractor, lower the implement onto the ground, apply the parking brake, switch off the engine and remove the ignition key! No one should stand between the tractor and the implement unless the vehicle has been secured against rolling by means of the parking brake and/or wheel chocks! Secure implements against rolling. Observe the maximum supported load on the trailer coupling, swing drawbar or hitch! If a drawbar coupling is used, make certain that there is enough play at the coupling point. Safety Pos : 10.20.8 /BA/Sic herheit/Z apfwellenbetrieb Tr aktor @ 0\mod_1199699899350_78.doc @ 33264 4.9 PTO operation 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Use only PTO shafts specified by the manufacturer! The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)! Make sure that the required tube covers are in place for PTO shafts in transport and working position! Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and remove the ignition key! When using PTO shafts with an overload safety or free-running coupling which are not shielded by the guard on the tractor, mount the overload safety or free-running coupling on the implement side! Always make sure that the PTO shaft is properly installed and secured! Attach chains to prevent the PTO shaft guard from rotating with the shaft! Before switching on the PTO, make sure that the selected PTO speed of the tractor matches the permissible implement speed! Before switching on the PTO shaft make sure that no person is in the danger zone of the device! Never switch on the PTO if the engine is switched off! No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use. Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required! Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from the implement during this time. The machine may be worked on only if it is completely at standstill and if the flywheel is secured by the parking brake. Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the parking brake. Place the disconnected PTO shaft onto the support provided! After detaching the PTO shaft, attach the protective cover to the PTO end! If damage occurs, correct this immediately before using the implement! Pos : 10.20.9 /BA/Sic herheit/Z apfwellenbetrieb Z us atz @ 2\mod_1203524761314_78.doc @ 66513 Note The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions) Pos : 10.20.10 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165 21 Safety Pos : 10.20.11 /BA/Sic her hei t/H ydrauli kanlag e @ 2\mod_1203503691986_78.doc @ 66225 4.10 Hydraulic system 1 2 3 4 5 6 7 Pos : 10.20.12 /Ü bersc hriften/Ü bersc hriften 2/P-T/R eifen @ 0\mod_1197357995667_78.doc @ 18075 4.11 The hydraulic system is pressurised! When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are connected as specified! When connecting the hydraulic hoses to the tractor hydraulics, make sure that the hydraulics of both the tractor and the implement have been depressurized! In the case of hydraulic connections between tractor and machine, the coupling sleeves and plugs should be marked to ensure a proper connection! Bei Vertauschen der Anschlüsse umgekehrte Funktion (z.B. Heben/Senken) - Unfallgefahr! When searching for leaks, use suitable aids to avoid the risk of injury! Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious injury! Seek medical help immediately should injuries occur! Danger of infection! Before working on the hydraulic system, depressurise the system and switch off the engine! Tyres Pos : 10.20.13 /BA/Sic her hei t/Rei fen @ 0\mod_1195646435716_78.doc @ 1346 1 2 3 4 5 Pos : 10.20.14 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165 22 When working on the tyres, make sure that the implement is safely lowered and secured against rolling (wheel chocks). Installing wheels and tyres requires adequate knowledge and suitable tools! Repair work on the tyres and wheels should be done by specially trained personnel using appropriate installation tools only! Check tyre pressure regularly! Inflate the tyres to the recommended pressures! Check the wheel nuts periodically! Missing wheel nuts can result in a wheel falling off and the machine tipping over. Safety Pos : 10.20.15 /BA/Sic her hei t/Wartung/Wartung Swadr o @ 2\mod_1203504022126_78.doc @ 66245 4.12 Maintenance 1 2 3 4 5 6 7 8 Pos : 10.20.16 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165 Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning! - Remove the ignition key! Regularly check that nuts and bolts are properly seated and tighten if necessary! When performing maintenance work with the machine raised, always secure it with suitable supporting elements! Oils, greases and filters must be disposed of correctly! Always disconnect the power supply before working on the electrical system! If protective devices and guards are subject to wear, check them regularly and replace them in good time! When performing electrical welding work on the vehicle and mounted devices, turn power supply off at main battery switch or disconnect generator cable and battery! Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts! 23 Safety Pos : 10.20.17 /BA/Sic her hei t/Ar bei ten i m Ber eic h von Hoc hs pannungsleitungen @ 11\mod_1223357468516_78.doc @ 145505 4.13 Working in the vicinity of power transmission lines 1 2 3 4 Always take great care when working under or in the vicinity of power transmission lines. Ensure that when in operation or being transported, the machine cannot exceed a total height of approx. 4m. If there is any need to travel under overhead lines, the machine operator must request information on the rated voltage and the minimum height of the overhead lines from the overhead line operator. Always keep the safety distances according to the table. Rated voltage kV To 1 Above 1 to 110 Above 101 to 220 Above 220 to 380 Safe distance from overhead lines m 1 2 3 4 Pos : 10.20.18 /BA/Sic her hei t/Eig enmäc htiger U mbau und Ers atzteilherstellung @ 1\mod_1201937705539_78.doc @ 55745 4.14 Unauthorised Conversion/Modification and Spare Parts Production Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety. Use of other parts may void liability for resulting damage. Pos : 10.20.19 /BA/Sic her hei t/Unzul ässige Betriebs weisen @ 11\mod_1223357699923_78.doc @ 145527 4.15 Inadmissible Modes of Operation The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introductory section "Intended use" of the operating instructions. The limit values listed in the data charts should not be exceeded under any circumstances. Pos : 10.20.20 /BA/Sic her hei t/Sic herheits hinweise an der Mas chi ne @ 1\mod_1201937861961_78.doc @ 55783 4.16 Safety Instructions on the Machine The safety instructions on the machine warn of residual risks associated with the machine. They consist of warning pictograms and a work safety symbol. All safety instructions must be followed. Always keep the safety instructions clean and in clearly legible condition! If any safety instructions are damaged or missing, request them from your dealer and then put them in the places provided for them. Where these safety instructions are and what they mean will be described in the following chapters. Pos : 11 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 24 Commissioning Pos : 12.1 /Übersc hriften/Übersc hriften 1/A-E/Ers tinbetriebnahme @ 0\mod_1196314201498_78.doc @ 5855 5 Commissioning Pos : 12.2 /BA/Sicher heit/Gefahr enhinweis e/F ehl erhafter Z us ammenbau @ 1\mod_1202224212591_78.doc @ 58171 Danger! - Incorrect assembly Effect: Danger to life, serious injuries or serious damage to the machine. • • • • • • Only authorised service centres may assemble the machine. The machine must be assembled with special care. Always heed the applicable accident prevention regulations. Use only safe and sufficiently dimensioned lifting equipment and load-securing equipment. The machine may be taken into operation only after all the safety devices have been installed. If unauthorised modifications are made to the machine, the manufacturer is released from liability for any resulting damage. Pos : 12.3 /BA/Sicher heit/Gefahr enhinweis e/Eins tell arbeiten g ezog ene M asc hinen @ 0\mod_1199717011038_78.doc @ 33980 Danger! - Unexpected movements of the machine Effect: Danger to life or serious injuries. • Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! • Switching off the engine • Remove the ignition key. • Secure the machine against the possibility of rolling back. Pos : 12.4 /Übersc hriften/Übersc hriften 2/A-E/Ers tmontage @ 1\mod_1202226261982_78.doc @ 58270 5.1 First installation Pos : 12.5 /BA/Ersti nbetriebnahme/Ers tmontage @ 1\mod_1202224111998_78.doc @ 58190 The document "Assembly Instructions" describes how to install the device for the first time. Pos : 12.6 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 25 Commissioning Pos : 12.7.1 /Übersc hriften/Übersc hriften 2/U-Z /Vorbereitungen am Traktor @ 2\mod_1202363643678_78.doc @ 58694 5.2 Preparations on tractor Pos : 12.7.2 /Übersc hriften/Übersc hriften 3/U-Z /Unterlenker eins tell en @ 6\mod_1214454896135_78.doc @ 94186 5.2.1 Adjusting the lower suspension arms Pos : 12.7.3 /BA/Ersti nbetriebnahme/Sc hwader/Swadro 807_810_907/Bild_Aushubvorrichtung Tr aktor @ 2\mod_1202364384960_78.doc @ 58789 KS-0-030 Figure 4: Pos : 12.7.4 /BA/Ersti nbetriebnahme/Sc hwader/Swadro 807_810_907/Vor ber eitung an Traktor _Text KAT I und II @ 2\mod_1202363818163_78.doc @ 58732 The machine is equipped with Cat. I and II trunnions for three-point hydraulics. Pos : 12.7.5 /BA/Ersti nbetriebnahme/Sc hwader/Swadro 807_810_907/Hinweis U nterlenker @ 2\mod_1202364126303_78.doc @ 58751 Note The tractor lower suspension arms must always be installed so that the lifting points of the lower suspension arms are all at the same distance from the ground. In order to prevent swivelling of the machine during transport or operation, the lower suspension arms must be secured by limiting chains or bars. Pos : 12.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 26 Commissioning Pos : 12.9.1 /Übersc hriften/Übersc hriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.doc @ 34542 5.3 PTO shaft Pos : 12.9.2 /Übersc hriften/Übersc hriften 3/K-O/Läng enanpass ung @ 1\mod_1201687632810_78.doc @ 53589 5.3.1 Length adjustment Pos : 12.9.3 /BA/Ersti nbetriebnahme/Gelenkwelle/Sc hwader/Längenanpass ung Bil d Schwader @ 2\mod_1202364902991_78.doc @ 58848 3 1 2 SW9070007 Figure 5: Pos : 12.9.4 /BA/Ersti nbetriebnahme/Gelenkwelle/Sc hwader/Längenanpass ung_mit Weitwi nkel Text_Sc hwader @ 2\mod_1202365111491_78.doc @ 58868 The PTO shaft (1) length must be adjusted. • Disassemble the PTO shaft. • Install each half (1) and (2) on the tractor and machine side respectively. (The wide-angle coupling must be installed onto the machine. Observe the marking on the PTO shaft.) • • Position rotary rake in the shortest PTO shaft position setting. (Completely the threepoint frame inwards.) For additional operating instructions refer to the operating instructions of the PTO shaft manufacturer. Note Check the swivel range and clearance of the PTO shaft! Damage can be caused if the tractor or the machine touch the PTO shaft. (e.g. hitching device, hitching frame) Pos : 12.10 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 27 Commissioning Pos : 12.11 /BA/Ers tinbetriebnahme/Sc hwader/Swadro 807_810_907/Höhe der Tr aktorunterlenker @ 2\mod_1202734685720_78.doc @ 60755 5.4 Height of tractor lower suspension arms SW9070025 Figure 6: Perform basic setting on a level surface. The tractor lower suspension arms must be set at a height which ensures that the steerable pinions are at a height of H approx. 63 cm from the ground. Fix the lower suspension arms at this height (see Chapter on special equipment "Chain for height restriction of lower suspension arms"). Pos : 13 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 28 Start-up Pos : 14.1 /Übersc hriften/Übersc hriften 1/F-J/Inbetri ebnahme @ 0\mod_1196327075811_78.doc @ 6375 6 Start-up Pos : 14.2 /BA/Sicher heit/Gefahr enhinweis e/Schwader/An-/ Abau der M asc hine gezogene Schwader @ 2\mod_1202363265522_78.doc @ 58675 Danger! Assembling / dismantling the machine Effect: Danger to life or serious injuries. • No persons may remain between the tractor and the machine. • Nobody should be within the swivel range of the rotary arms or of the working range of the rotary rake! • Only perform jobs under or on the machine when it is raised if it is securely supported. • Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! • Switching off the engine • Remove the ignition key. • Secure the machine against the possibility of rolling back. Pos : 14.3 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 29 Start-up Pos : 14.4 /Übersc hriften/Übersc hriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.doc @ 34039 6.1 Mounting onto the Tractor Pos : 14.5 /BA/Sicher heit/Gefahr enhinweis e/Ladewag en/Stütz- und Anhängel asten des Sc hleppers nic ht beac htet @ 0\mod_1199720048038_78.doc @ 34118 Danger! Support and hitching loads of tractor not observed! Effect: Danger to life, injuries or damage to the machine. • Observe the maximum permissible support and hitching loads for the tractor! • Hitch and secure the machine to the tractor hitch in accordance with specifications. Pos : 14.6 /BA/Inbetriebnahme/Sc hwader/Hinweis M asc hine befindet sic h i n Tr ans portstellung @ 2\mod_1202388231928_78.doc @ 59050 Note The description below assumes that the swather is in transport position, following final assembly. Pos : 14.7 /BA/Inbetriebnahme/Sc hwader/Anbau an den Tr aktor/Anbau an den Traktor angehängte Sc hwader @ 2\mod_1202389539585_78.doc @ 59089 SW9070002 Figure 7: • • Pos : 14.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 30 Hitch double swather with steerable pinions onto tractor. Place the machine onto the parking supports. Start-up Pos : 14.9 /Übersc hriften/Übersc hriften 2/F-J/H ydrauli k @ 0\mod_1199776034950_78.doc @ 34205 6.2 Hydraulics Pos : 14.10 /Ü berschriften/Ü berschriften 3/P-T/Speziell e Sicherheits hinweis e @ 0\mod_1197301069931_78.doc @ 17662 6.2.1 Special Safety Instructions Pos : 14.11 /BA/Sic herheit/H ydrauli k/Anschl uss der H ydrauli kleitungen @ 0\mod_1199776548685_78.doc @ 34225 Warning ! - Connection of the hydraulic line Effect: severe injuries due to penetration of hydraulic oil under the skin. • • • • • When connecting the hydraulic hoses to the hydraulic system of the tractor, the system must be relieved of the pressure on either side. Due to the risk of injury when searching for leaks, always use suitable tools and wear protective goggles. Seek medical help immediately should injuries occur! Danger of infection. Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system! Check the hydraulic hose lines at regular intervals and replace them if damaged or worn! The replacement hoses must fulfil the technical requirements set by the equipment manufacturer. Pos : 14.12 /BA/Sic herheit/H ydrauli k/Vers chmutz ung der H ydrauli kanlag e @ 2\mod_1202393336803_78.doc @ 59155 Caution! - Soiling of the hydraulic system Effect: Damages to the machine • When connecting the quick couplings, ensure that these are clean and dry. • Note chafing areas or points of contact. Pos : 14.13 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 31 Start-up Pos : 14.14 /Ü berschriften/Ü berschriften 3/A-E/Anschl uss der H ydrauli kleitungen @ 0\mod_1199777037794_78.doc @ 34244 6.2.2 Connecting the hydraulic lines Pos : 14.15 /BA/Inbetri ebnahme/Schwader/H ydr auli kanschl uss /H ydr auli kansc hluss Sc hwadr o 807_810_907 @ 9\mod_1219823568406_78.doc @ 123072 2 1 SW9070003 Figure 8: The following control units are required on the tractor to operate the machine: Swadro 807 The machine requires a single-action control unit on the tractor. Connect the hydraulic hose as follows: to the single-action control unit: • (2) red= - lift/lower rotor arms Swadro 810 The machine requires a single-action and a double-action control unit on the tractor. Connect the hydraulic hoses as follows: to the single-action control unit: • (1) red= - lift/lower rotor arms to the double-action control unit: • • (2) red = increase working width setting (2) blue= - reduce working width setting Swadro 907 The machine requires a single-action and a double-action control unit on the tractor. Connect the hydraulic hoses as follows: to the single-action control unit: • (1) red= - lift/lower rotor arms to the double-action control unit: • • (2) red= - adjust swath cloth forwards (2) blue= - adjust swath cloth backwards Pos : 14.16 /BA/Inbetri ebnahme/Schwader/Hi nweis H ydrauli kaufkl eber beac hten @ 9\mod_1219997531785_78.doc @ 124879 Note Connect the hydraulic lines correctly • • Pos : 14.17 /BA/Inbetri ebnahme/Schwader/Ansc hluss Beleuc htung/Ansc hluss Beleuc htung Swadr o 807 810 Swadr o 907 @ 2\mod_1202391626522_78.doc @ 59135 32 The hydraulic hoses are identified by coloured hose clips. When connecting the hydraulic lines, observe the sticker for the tractor hydraulics (see the "Safety" chapter: "Position of the general information labels on the machine"). Start-up 6.3 Connecting the Lighting 2 1 3 1 SW9070004 Fig. 9: The lighting system is connected via the 7-pin connection cable (1). To do this: • • • Pos : 14.18 /BA/Inbetri ebnahme/Schwader/Hi nweis Sauber keit der Stec ker und Stec kdos en @ 2\mod_1202399563131_78.doc @ 59273 Insert the 7-pin connection cable plug (1) into the appropriate socket (2) of the tractor. Insert the 7-pin connection cable plug (1) into the appropriate socket (3) of the machine. Position the cable so that it will not come in contact with the wheels. Note Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits! Pos : 14.19 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 33 Start-up Pos : 14.20 /Ü berschriften/Ü berschriften 2/A-E/Anschl uß der el ektrisc hen Bedi enung @ 2\mod_1202396974288_78.doc @ 59195 6.4 Connecting the electrical controls Pos : 14.21 /BA/Inbetri ebnahme/Schwader/Optional für Swadro 810_907 @ 2\mod_1202397282038_78.doc @ 59214 (Optional for Swadro 810; Swadro 907) Pos : 14.22 /BA/Inbetri ebnahme/Schwader/Ansc hluss el ektrisc he Bedienung/Ans chl uss el ektrisc he Bedienung SW 807_810_907 @ 2\mod_1202396707631_78.doc @ 59175 2 1 1 3 SW9070005 Fig. 10: The connection of the electrical controls is made with the power supply plug (1) Note If necessary, the continuous power socket and support for the control unit must be previously installed on the tractor. To do this: • • • Pos : 14.23 /BA/Inbetri ebnahme/Schwader/Hi nweis Sauber keit der Stec ker und Stec kdos en @ 2\mod_1202399563131_78.doc @ 59273 Insert the plug for the electrical power supply cable (1) into the appropriate socket (2) of the tractor. Insert the plug for the electrical power supply cable (1) into the appropriate socket (3) of the machine. Position the cable so that it will not come in contact with the wheels. Note Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits! Pos : 14.24 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 34 Start-up Pos : 14.25 /Ü berschriften/Ü berschriften 2/F-J/Gelenkwelle montier en @ 2\mod_1202398342788_78.doc @ 59253 6.5 Install the PTO shaft Pos : 14.26 /BA/Sic herheit/Gel enkwell e/Sich dr ehende Gel enkwelle_2 @ 0\mod_1199781692950_78.doc @ 34523 Danger! - Rotating PTO shaft Effect: Danger to life or serious injuries • Install or detach the PTO shaft only with the engine switched off and the ignition key removed. Secure the tractor against rolling. Make sure that the PTO shaft is coupled properly (the lock of the PTO shaft must have snapped in). Make sure that the protective devices are attached properly. Never use a PTO shaft, the protective devices of which have not been attached. Replace damaged protective devices immediately Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft. • • • • • • Pos : 14.27 /BA/Inbetri ebnahme/Schwader/Anbau Gelenkwelle/Anbau Gel enkwelle angehängte Schwader @ 2\mod_1202398077960_78.doc @ 59233 3 3 6 2 5 1 4 SW9070008 Figure 11: • • • • Pos : 14.28 /BA/Inbetri ebnahme/Schwader/M asc hine anheben wenn Bedi enseil @ 2\mod_1202826885966_78.doc @ 61845 • Switch off the engine and remove the ignition key. Install the PTO shaft (1) on the machine side (wide angle on machine side). Rotate the PTO shaft support (2) upwards. Then slide PTO shaft onto the PTO of the tractor. In doing this, ensure that the sliding pin is securely engaged. Secure the PTO shaft guard against turning with the retaining chain (3). Lifting the Machine • • • Pos : 15 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 The actuator rope (6) must be routed in such a way that no movements are unintentionally triggered in any transport or working positions. The actuator rope must not come into contact with the tractor tyres. Lift the machine slightly. Rotate the parking support (4) back 90°. Lock it in that position with the bracket (5) and secure with spring cotter pin. 35 Driving and Transport Pos : 16.1 /Übersc hriften/Übersc hriften 1/F-J/F ahr en und Trans port @ 0\mod_1196330049217_78.doc @ 6553 7 Driving and Transport Pos : 16.2 /BA/Sicher heit/Fahren und Transport/Mitfahr en/Gefahr Str aßenfahrt, Mitfahren g ezog ene Swadros @ 2\mod_1202456315526_78.doc @ 59426 Danger! Road travel, carrying passengers, driving conduct Effect: Danger to life, injuries or damage to the machine. • the machine must be fully and correctly hitched. • The side hoop guards of the machine must be attached. • The collapsible tine arms must be rotated. • The machine must be in transport position. • The tine guards must be installed on tines. • The control unit must be turned off. • Do not exceed the maximum permissible speed (see type plate). • Carrying passengers on the machine is not permitted. • When driving on public roads, the provisions of the Road Traffic Licensing Regulations must be adhered to (lighting, identification). • Before starting, ensure that you have perfect visibility on and around the tractor as well as the machine. Pos : 16.3 /BA/Sicher heit/Fahren und Transport/Mitfahr en/Gefahr Str aßenfahrt, Mitfahren Swadr o z usatz SW 807/810/907 @ 2\mod_1202920546961_78.doc @ 63113 Danger! Road travel, passengers and handling Effect: Danger to life, injuries or damage to the machine. Pos : 16.4 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 36 • The width setting of the rotor arms must always be completely retracted (Swadro 810) • Check to make certain the locks have engaged correctly. • Before each transport trip, charge the outrigger arm hydraulic cylinders with pressure and then set the tractor hydraulics to "Neutral" so the outrigger arm transport interlocks are not under any load. Driving and Transport Pos : 16.5 /BA/F ahren und Tr ans port/Sc hwader /Vorbereitung für den Trans port Swadro 807_810_907 @ 2\mod_1202460199245_78.doc @ 59458 Swadro 907 1 2 1 3 1 SW9070015 Swadro 807, Swadro 810 1 1 SW810004 Fig. 12: • • • • • • Switch off the control unit (Swadro 810; Swadro 907 optional) Fold over the folding tine arms (right and left side of machine) (see section on Operation "Swivelling the Tine Arms into Transport Position"). Fix the rotor in place (see section on Operation "Swivelling the Tine Arms into Transport Position"). Move the swath cloth to transport position (see section on Operation "Pushing the Swath Cloth into Transport Position") Fold up the bar. (see section on Operation "Moving the Outer Guards into Transport Position"). Lift the rotor until the front and rear locks engage in the retaining bolt (see section on Operation "Lifting the Rotor Arms to Transport Position"). Note Make certain the transport locks engage correctly and the actuator rope is not tight. The locks (1) on the Swadro 907 have engaged correctly when the white spotlights (2) can be seen from the tractor with the outrigger arms in vertical position (front rotor and rear rotor). Swadro 807, Swadro810 Perform a visual inspection to ensure the locks (1) have engaged correctly. • • Pos : 17 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 • Move the hydraulic control unit to neutral position. Insert the tine guard onto the tines, which are in transport position below 2 m. (see section on Operation "Protecting the Tine Tips") Check the lighting system. 37 Operation Pos : 18.1 /Übersc hriften/Übersc hriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.doc @ 34825 8 Operation Pos : 18.2.1 /Übersc hriften/Übersc hriften 2/U-Z /Überlas tsicher ung @ 2\mod_1202465560433_78.doc @ 59567 8.1 Overload protection Pos : 18.2.2 /BA/Bedi enung /Sc hwader/Ü berl astsic herung/Überlas tsicherung Bild Swadro 807_810_907 @ 2\mod_1202465820495_78.doc @ 59624 Swadro 907 1 SW9070031 Fig. 13: Pos : 18.2.3 /BA/Bedi enung /Sc hwader/Ü berl astsic herung/Überlas tsicherung T ext SW 807_810_907_1000 @ 2\mod_1202465701839_78.doc @ 59605 Star ratchet couplings protect the machine against overloading. These star ratchets (1) are located on the side output shafts of the transfer gearbox behind the rotor arms. They emit a vibrating sound when the machine is overloaded. They transfer the related torque by pulsations. In order to avoid premature wear of the overload protection, turn the PTO shaft of immediately when the star ratchets respond to the overload. Pos : 18.2.4 /BA/Bedi enung /Sc hwader/Ü berl astsic herung/Hinweis Ü berl astsic her ung nic ht ver änder n @ 2\mod_1202465626026_78.doc @ 59586 Note The overload protection must not be changed. The guarantee becomes invalid if an overload protection is used other the protection provided! Pos : 18.3 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 38 Operation Pos : 18.4 /Übersc hriften/Übersc hriften 2/U-Z/Von Trans port in Ar beitsstellung @ 2\mod_1202466185276_78.doc @ 59662 8.2 From transport into working position Pos : 18.5 /BA/Sicher heit/Gefahr enhinweis e/Schwader/Gefahr M asc hine absenken @ 5\mod_1213694805078_78.doc @ 88774 Danger! – Lowering the machine into working position Danger to life, injuries or damage to the machine. • Lower the machine only when you are absolutely sure that neither persons, animals nor objects are in the swivel range of the machine. • Switch the PTO on only when the machine is in working position, the collapsible tine arms are swivelled into the working position and the hoop guards are turned downwards. Pos : 18.6 /BA/Bedi enung /Sc hwader/Zi nken/Zinkenschutze entfernen SW 807/810/907 @ 2\mod_1202467038839_78.doc @ 59738 8.3 Removing the tine protections from the tine tips 2 1 1 SW9070021 Figure 14: • • Remove the tine protections (1). Insert the tine protections into the support (2) (right and left side of the machine) and and secure with the linch pin. Pos : 18.7 /BA/Bedi enung /Sc hwader/Kreis elar me s enken/heben/Krei sel arme s enken - mec hanisc h SW 807_810_907 @ 2\mod_1202466847230_78.doc @ 59719 8.4 Lowering the Rotor Arms into Working Position • • • • Activate the single-action control valve on the tractor and apply pressure to the hydraulic cylinder. This relieves the load on the lock. Pull on the actuator rope to disengage the lock. Leave the rope under tension. Slowly lower the external rotor with the control valve until the wheels are resting on the ground. Release the pull rope. Note Leave the control valve in "Lower" position when using the machine for work Pos : 18.8 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 39 Operation Pos : 18.9.1 /BA/Bedi enung /Sc hwader/Schwadtuch/Sc hwadfor mer/Ei nstellen des hinteren Sc hwadtuc hes Swadro 807_810 @ 16\mod_1234453446180_78.doc @ 182268 8.5 Adjusting the Rear Swath Cloth (Swadro 807/Swadro 810) 1 1 2 SW810023_1 Fig. 15: Pos : 18.9.2 /BA/Bedi enung /Sc hwader/Schwadtuch/Sc hwadfor mer/Schwadtuch allgemein @ 2\mod_1202830085935_78.doc @ 61884 Note The swath cloth must be set while the rotor arms are lowered. The tractor engine must be turned off and the ignition key must be removed. The distance from the swath former to the rotor can be adjusted for narrow or wide swathing or to continuously adapt to the amount of forage. The distance from the swath former to the rotor must be adjusted for the amount of forage. High amount of forage = long distance Small amount of forage = short distance Pos : 18.9.3 /BA/Bedi enung /Sc hwader/Schwadtuch/Sc hwadfor mer/Schwadtuch ei nstellen Swadro 807_810 @ 16\mod_1234451900102_78.doc @ 182218 To do this, loosen the cone grip and set screw (1), move the swath former (2) to the correct position and then tighten the cone grip and set screw (1) again. Pos : 18.9.4 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 40 Operation Pos : 18.9.5 /BA/Bedi enung /Sc hwader/Schwadtuch/Sc hwadfor mer/Schwadfor mer Längsrichtung Höhenverstellung Swadr o 807/810 @ 16\mod_1234454540727_78.doc @ 182318 Pos.I 2 6 Pos.II 6 2 3 SW9070016_1 Fig. 16: Adjusting the swath former lengthwise Adjusting the swath former lengthwise. This adjustment is required for example if forage falls out at the front of the swath former. To make the adjustment, loosen the screws (3), move the swath former to the desired position and tighten the screws (3) again. Pos : 18.9.6 /BA/Bedi enung /Sc hwader/Schwadtuch/Sc hwadfor mer/Höhenverstellung des Sc hwadfor mers SW 46T/SW907 @ 7\mod_1215682459926_78.doc @ 105175 8.5.1 Height adjustment of the swath former The adjustment is required if forage falls under the swath former, for example, and is not evened out by the working depth adjustment. To do this: Pos : 18.9.7 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 • • • • Unscrew the linch pins (2). Remove the swath former from its support. Reinstall the sleeves (6). Insert the swath former into the support and secure it with the linch pin (2). 41 Operation Pos : 18.9.8 /BA/Bedi enung /Sc hwader/Schwadtuch/Sc hwadfor mer/Ei nstellen des vorderen Sc hwadtuc hes @ 2\mod_1202708893064_78.doc @ 59853 8.6 Adjusting the Front Swath Cloth (Swadro 807/Swadro 810) 4 4 SW810010 Fig. 17: Pos : 18.10 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 42 To adjust the height of the swath cloth: • Remove the screws (4). • Move the swath cloth to the desired position. • Install the screws (4) again. Operation Pos : 18.11 /BA/Diese Seite ist bewusst freigel ass en wor den. @ 1\mod_1201783680373_78.doc @ 54443 This page has been left blank deliberately!! Pos : 18.12 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 43 Operation Pos : 18.13.1 /BA/Bedienung /Sc hwader/Sc hwadtuc h/Sc hwadfor mer/Einstellen des Sc hwadtuc hes Swadro 907 @ 16\mod_1234765718053_78.doc @ 182396 8.7 Adjusting the Rear Swath Cloth (Swadro 907) 2 a a 1 SW9070027_1 Fig. 18: Pos : 18.13.2 /BA/Bedienung /Sc hwader/Sc hwadtuc h/Sc hwadfor mer/Sc hwadtuc h allgemei n @ 2\mod_1202830085935_78.doc @ 61884 Note The swath cloth must be set while the rotor arms are lowered. The tractor engine must be turned off and the ignition key must be removed. The distance from the swath former to the rotor can be adjusted for narrow or wide swathing or to continuously adapt to the amount of forage. The distance from the swath former to the rotor must be adjusted for the amount of forage. High amount of forage = long distance Small amount of forage = short distance Pos : 18.13.3 /BA/Bedienung /Sc hwader/Sc hwadtuc h/Sc hwadfor mer/Sc hwadtuc h eins tell en Swadr o 907 @ 2\mod_1202830805701_78.doc @ 61981 • • • Loosen the lock (2) Pull out the swath cloth to the desired distance. Tighten the lock (2) Pos : 18.13.4 /BA/Bedienung /Sc hwader/Sc hwadtuc h/Sc hwadfor mer/Sc hwadtuc h (Schi eberohre) gleich ei nstellen SW 907 @ 16\mod_1234765813053_78.doc @ 182422 Note Pull out the swath cloth so that dimension "a" is the same distance in the front and rear area of the slide tubes. Pos : 18.13.5 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 44 Operation Pos : 18.13.6 /BA/Bedienung /Sc hwader/Sc hwadtuc h/Sc hwadfor mer/Sc hutz durc h Sc hwadfor mer nic ht g egeben @ 16\mod_1234782428803_78.doc @ 182749 Danger! The swath former does not provide protection against accidents. Effect: Danger to life, injuries by being pulled in. • PTO shaft drive and tractor engine OFF. • Activate the tractor parking brake and remove the ignition key. • Wait until all machine parts have come to a complete stop. • Adjust the swath former only before starting work and make certain that the end of the swath former does not rotate forward past the middle of the rotor. Pos : 18.13.7 /BA/Bedienung /Sc hwader/Sc hwadtuc h/Sc hwadfor mer/Sc hwadfor mer Längsric htung Swadro 907 @ 16\mod_1234781250413_78.doc @ 182695 2 Pos.I 6 Pos.II SW9070028_1 Fig. 19: 8.7.1 Adjusting the swath former lengthwise Adjusting the swath former lengthwise. This adjustment is required for example if forage falls out at the front of the swath former. Move the swath former with the double-action control unit until no more forage is falling out. Pos : 18.13.8 /BA/Bedienung /Sc hwader/Sc hwadtuc h/Sc hwadfor mer/H öhenverstellung des Sc hwadfor mers SW 46T/SW907 @ 7\mod_1215682459926_78.doc @ 105175 8.7.2 Height adjustment of the swath former The adjustment is required if forage falls under the swath former, for example, and is not evened out by the working depth adjustment. To do this: Pos : 18.14 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 • • • • Unscrew the linch pins (2). Remove the swath former from its support. Reinstall the sleeves (6). Insert the swath former into the support and secure it with the linch pin (2). 45 Operation Pos : 18.15 /Ü berschriften/Ü berschriften 2/U-Z/Zi nkenar me in Arbeits tell ung @ 2\mod_1202709358751_78.doc @ 59873 8.8 Swivel tine arms to working position. Pos : 18.16 /BA/Sic herheit/Gefahrenhinweise/Ei nstellar beiten gez ogene Maschi nen @ 0\mod_1199717011038_78.doc @ 33980 Danger! - Unexpected movements of the machine Effect: Danger to life or serious injuries. • Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! • Switching off the engine • Remove the ignition key. • Secure the machine against the possibility of rolling back. Pos : 18.17 /BA/Bedienung /Sc hwader/Kr eisel arreti erung lös en @ 2\mod_1202710257642_78.doc @ 59935 1 3 2 3 1 SW700036 Figure 20: • • Pos : 18.18 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 46 Move rotors from transport to working position (See Chapter on Operation "From transport to working position"). Release rotor locking device, then detach the tension spring (1) from the fastening clamp (2) of the tines and attach to fastening hole (3). Operation Pos : 18.19 /BA/Bedienung /Sc hwader/Zinken/Zi nkenarme i n die Ar beitsstellung sc hwenken @ 2\mod_1202711544751_78.doc @ 59954 1 2 3 1 2 SW9070017 Figure 21: • • • • Pull out the linch pin (1). Remove the bolts (2). Swivel tine arms (3) to working position: the rotor must be turned so that the tine arms do not collide with the protection when swivelling. Insert the bolts (2) and secure with the linch pin (1). Note Always insert bolts (2) from above when the tine arms are in front of the rotors (tines touch the ground). Take care that the linch pin (1) is always properly engaged (the ring of the linch pin must be inserted in the groove of the shaft). Note Swivel the right collapsible tine arm on the machine side in sequence from behind forwards and the left collapsible tine arm on the machine side in sequence from the front backwards to the working position. Pos : 18.20 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 47 Operation Pos : 18.21.1 /Ü berschriften/Ü berschriften 2/P-T/Schutz bügel in Ar bei tsstellung bri ngen @ 2\mod_1202972231499_78.doc @ 63393 8.9 Move the hoop guards to the working position. Pos : 18.21.2 /BA/Sic herheit/Gefahrenhinweise/Quetsc hgefahr @ 2\mod_1202971999343_78.doc @ 63374 Warning Crush hazard! Effect: Injury to hands Do not hold onto hoop guards to swivel within range of the rotating points. Pos : 18.21.3 /BA/Bedienung /Sc hwader/Sc hutz büg el/Schutz bügel i n Ar bei tsstellung bri ngen Bil d SW 807/810/907 @ 2\mod_1202972322640_78.doc @ 63412 3 1 2 SW810024 Fig. 22: Pos : 18.21.4 /BA/Bedienung /Sc hwader/Sc hutz büg el/Schutz bügel i n Ar bei tsstellung bri ngen T ext @ 2\mod_1202712604095_78.doc @ 59973 Swivel the side hoop guard (1) on the front left and right of the machine outward in the working position and lock in place with a socket pin (2). Secure socket pin (2) with spring cotter pin (3). Pos : 18.22 /BA/Bedienung /Sc hwader/Hinweis Sc hutzbügel i n Arbeitss tell ung bringen Swadro 900 @ 2\mod_1202832570357_78.doc @ 62041 Note For the Swadro 907, swivel only the right hoop guard (1) into working position and lock it in place. Pos : 18.23 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 48 Operation Pos : 18.24 /BA/Bedienung /Sc hwader/Ei nstellen der Arbeits tiefe - mec hanisc h @ 2\mod_1202735419033_78.doc @ 60774 8.10 Adjusting the raking height mechanically 1 SW700015 Figure 23: The raking height is adjusted by means of a hand crank (1), located each time to the left and right of the rotary arm. The raking height must be adjusted so that the tine tips lightly touch the ground. If necessary, this adjustment can be corrected during operation. This means: If the setting is too high, the forage is not completely taken up. If the setting is too low, the danger exists of soiling the forage, damaging the sward and causing considerable wear of the double coil spring tines. Pos : 18.25 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 49 Operation Pos : 18.26 /BA/Info-Center/Schwader/F unkti onen der Sc halter an der Bedieneinheit SW 807_810_907 @ 2\mod_1202399889131_78.doc @ 59313 8.10.1 Adjusting the raking height - electrically (optional for Swadro 810, Swadro 907) Danger! Unexpected actions on the machine. Effect: Danger to life, injuries or damage to the machine 8.10.2 • The control unit must be turned off before driving on public roads. • Do not activate both switches at once. Doing so could blow the fuse in the machine switch box! • The switches for the other functions must be in neutral position. • To prevent functions from being triggered accidentally, the control unit must be turned off after use. Function of switches on the control unit (optional for Swadro 810, Swadro 907) The raking height of the right and left rotor is adjusted by the control unit. 2 4 3 1 SW9070006 Fig. 24: Item Designation Function 1 Main switch Switches the control unit on and off 2 Pilot lamp (green) Lit when the control unit is turned on 3 Rocker switch (key release = end function) Setting for the raking height left 4 Rocker switch (key release = end function) Setting for the raking height right Pos : 18.27 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 50 Operation Pos : 18.28 /BA/Info-Center/Schwader/Eins tell en der Arbeitsti efe elektrisch @ 2\mod_1202401378131_78.doc @ 59332 2 4 3 1 SW9070006 Fig. 25: The raking height is adjusted during use or in headland position. Note the following rule: If the setting is too high, the forage will not be completely collected. If the setting is too low, there is a danger of the forage being contaminated by dirt, damage to the sward and more wear on the double spring tines. The switches (3, 4) are used to set the desired raking height To do this: Switch on the controls (1). Press switch > up = raise rotor Press switch > down = lower rotor Pos : 18.29 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 51 Operation Pos : 18.30 /BA/Bedienung /Sc hwader/Fahren i m Hangbereic h @ 2\mod_1202724671955_78.doc @ 60415 8.11 Travelling on an incline Danger! - Travelling on an incline (danger of turning over!). Effect: Danger to life, injuries or damage to the machine. • Never move the tine arms from working to transport position or from transport to working position when the machine is positioned across an incline. KS102325 Pos : 18.31 /BA/Bedienung /Sc hwader/Fahrgesc hwi ndig keit und Antriebsdr ehzahl @ 2\mod_1202743688330_78.doc @ 60967 Figure 26: 8.12 Travelling speed und drive speed The travelling speed and drive speed while swathing depend on: • forage quantity • ground • degree of dryness Use these as rough guidelines: • PTO speed approx. 450 rpm • Travelling speed approx. 8 - 10 km/h Drive speed and travel speed must be adapted to each individual operation. Pos : 18.32 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 52 Operation Pos : 18.33 /Ü berschriften/Ü berschriften 2/U-Z/Von Arbeits stellung i n Tr ansportstellung @ 2\mod_1202466246542_78.doc @ 59681 8.13 Switching from working position to transport position Pos : 18.34 /BA/Sic herheit/Gefahrenhinweise/Ei nstellar beiten gez ogene Maschi nen @ 0\mod_1199717011038_78.doc @ 33980 Danger! - Unexpected movements of the machine Effect: Danger to life or serious injuries. • Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! • Switching off the engine • Remove the ignition key. • Secure the machine against the possibility of rolling back. Pos : 18.35 /BA/Sic herheit/Gefahrenhinweise/Sc hwader/Aus heben der Kreis el Z apfwell e abs chalten @ 2\mod_1202717797986_78.doc @ 60142 Caution! Before swivelling the mowing unit up into transport position, turn off the PTO. • Before lifting the rotors from the headland position, turn off PTO shaft and wait for rotors to come to a standstill. • Nobody should be in the swivel range of the rotors. Pos : 18.36 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 53 Operation Pos : 18.37.1 /Ü berschriften/Ü berschriften 2/P-T/Schutz bügel in Trans portstellung bring en @ 2\mod_1202975248858_78.doc @ 63516 8.14 Move the hoop guards to transport position. Pos : 18.37.2 /BA/Sic herheit/Gefahrenhinweise/Quetsc hgefahr @ 2\mod_1202971999343_78.doc @ 63374 Warning Crush hazard! Effect: Injury to hands Do not hold onto hoop guards to swivel within range of the rotating points. Pos : 18.37.3 /BA/Bedienung /Sc hwader/Sc hutz büg el/Schutz bügel i n Trans portstellung bring en Bild SW 807_810_907 @ 2\mod_1202975312561_78.doc @ 63535 2 1 SW810025 Fig. 27: Pos : 18.37.4 /BA/Bedienung /Sc hwader/Sc hutz büg el/Schutz bügel i n Trans portstellung bring en Text @ 2\mod_1202719695986_78.doc @ 60180 Remove the bolt (1) that secures the outer hoop guard (2) and fold the hoop guard from working position into transport position. Re-insert the bolts into the hinge point of the outer hoop guard. Pos : 18.38 /BA/Bedienung /Sc hwader/Hinweis Sc hutzbügel i n Tr ans portstellun bringen Swadr o 907 @ 2\mod_1202832894779_78.doc @ 62060 Note For the Swadro 907, swivel only the right hoop guard (1) into transport position and lock it in place. Pos : 18.39 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 54 Operation Pos : 18.40 /Ü berschriften/Ü berschriften 2/U-Z/Zi nkenar me in Transports tell ung @ 2\mod_1202719789158_78.doc @ 60199 8.15 Swivelling tine arms into transport position Pos : 18.41 /BA/Sic herheit/Gefahrenhinweise/Ei nstellar beiten gez ogene Maschi nen @ 0\mod_1199717011038_78.doc @ 33980 Danger! - Unexpected movements of the machine Effect: Danger to life or serious injuries. • Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! • Switching off the engine • Remove the ignition key. • Secure the machine against the possibility of rolling back. Pos : 18.42 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 55 Operation Pos : 18.43 /BA/Bedienung /Sc hwader/Zinken/Zi nkenarme i n Tr ans portstellung sc hwenken @ 2\mod_1202719970173_78.doc @ 60219 3 2 1 2 1 SW9070018 Figure 28: Firstly: • • • • • • Turn the left rotor far enough so that the swivelling tine arms are extended outwardly. Pull out the linch pin (1). Remove the bolts (2). Swivel tine arms (3) to transport position; the rotor must be turned so that the tine arms do not collide with the protection when swivelling. Insert the bolts (2) and secure with the linch pin (1). Secure rotors so that they do not turn, unhook the tension spring (4) from the fastening hole (5) and hook into the fastening clamp (6). Then: • • • • • • Turn the right rotor far enough so that the swivelling tine arms are extended outwardly. Pull out the linch pin (1). Remove the bolts (2). Swivel tine arms (3) to transport position; the rotor must be turned so that the tine arms do not collide with the protection when swivelling. Insert the bolts (2) and secure with the linch pin (1). Secure rotors so that they do not turn, unhook the tension spring (4) from the fastening hole (5) and hook into the fastening clamp (6). Note Check that the swivelling tine arms of both rotors are extended outwards. If necessary, move rotors to correct position. Note Swivel the right collapsible tine arm on the machine side in sequence from the front backwards and the left collapsible tine arm on the machine side in sequence from the back forwards to the transport position. Pos : 18.44 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 56 Operation Pos : 18.45 /Ü berschriften/Ü berschriften 2/P-T/Schwadtuch in Tr ansports tellung sc hi eben @ 2\mod_1202721140189_78.doc @ 60238 8.16 Pushing the Swath Cloth into Transport Position Pos : 18.46 /Abkürz ungen /Abkürz ung en spr ac hneutral/Sc hwader/Swadro 807, Swadro 810 @ 1\mod_1202225731170_0.doc @ 58230 Swadro 807, Swadro 810 Pos : 18.47 /BA/Bedienung /Sc hwader/Sc hwadtuc h i n Tr ansportstellung sc hieben @ 16\mod_1234769487522_78.doc @ 182464 Caution! Do not turn on the drive Effect: Damage to the machine • Switch off the engine • Remove the ignition key. • Secure the machine against the possibility of rolling back If the swath cloth is in the transport position, the PTO shaft must not be turned on. 1 1 3 2 SW810013_1 SW810033 Fig. 29: The swath cloth must be pushed as far in as possible for transport (see photo). • • • • • Fold the tine arms Fold the hoop guard (3) Loosen the cone grip (1) and set screw. Push the swath cloth (2) in as far as possible. Tighten the cone grip (1) and set screw again. Note To avoid any damage caused by the tines on the front swath cloth, the front swath cloth must be folded over to the "One side swath" transport position (see section "Switching from Two Individual Swaths to One Side Swath"). Pos : 18.48 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 57 Operation Pos : 18.49 /Ü berschriften/Ü berschriften 2/P-T/Schwadtuch in Tr ansports tellung sc hi eben @ 2\mod_1202721140189_78.doc @ 60238 8.17 Pushing the Swath Cloth into Transport Position Pos : 18.50 /Abkürz ungen /Abkürz ung en spr ac hneutral/Sc hwader/Swadro 907 @ 1\mod_1202226168013_0.doc @ 58250 Swadro 907 Pos : 18.51 /BA/Sic herheit/Gefahrenhinweise/Ei nstellar beiten gez ogene Maschi nen @ 0\mod_1199717011038_78.doc @ 33980 Danger! - Unexpected movements of the machine Effect: Danger to life or serious injuries. • Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! • Switching off the engine • Remove the ignition key. • Secure the machine against the possibility of rolling back. Pos : 18.52 /BA/Bedienung /Sc hwader/Sc hwadtuc h i n Tr ansportstellung sc hieben SW 907 @ 2\mod_1202722235908_78.doc @ 60257 2 1 1 SW9070019 Fig. 30: The swath cloth must be pushed as far in as possible for transport (see photo). • • • • Pos : 18.53 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 58 Loosen the locks (2). Push the swath cloth (1) in as far as possible. Tighten the lock (2). Swivel the swath cloth into transport position with the double-action control unit. Operation Pos : 18.54 /BA/Bedienung /Sc hwader/Kr eisel ar me senken/heben/Kreis elar me heben SW 807_810_907 @ 2\mod_1202723092376_78.doc @ 60317 8.18 Raising the Rotor Arms to Transport Position 1 2 2 1 1 SW810014 3 SW9070020 Fig. 31: Note Make certain the transport locks engage correctly and the actuator rope is not tight. The locks (1) on the Swadro 907 have engaged correctly when the white spotlights (2) can be seen from the tractor with the outrigger arms in vertical position (front rotor and rear rotor). Swadro 807, Swadro810 Perform a visual inspection to ensure the locks (1) have engaged correctly. • • Pos : 18.55 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 Lift the lock (1) with the pull rope (2) and position the activation lever of the tractor hydraulics to "Lift". Tighten the pull rope until the supporting bolt on the swath rake arm is guided up to the locked setting for working position. Continue lifting the swath rake arm until the lock (1) engages in the transport position. 59 Operation Pos : 18.56 /BA/Bedienung /Sc hwader/Zinken/Zi nkensc hutz e anbring en SW 807/810/907 @ 2\mod_1202724116314_78.doc @ 60356 8.19 Protecting the Tine Tips (Transport Position and Swather Switched Off) 2 1 1 SW9070021 Fig. 32: The tines must be fitted with a tine guard that is lower than 2 m in transport position or when parking the machine. The tine guards are located on the front of the hoop guard. Pos : 18.57 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 60 • Connect the tine guards (1) onto the tines. Operation Pos : 18.58.1 /Ü berschriften/Ü berschriften 2/U-Z/U ms tell en von einem Seitensc hwad auf z wei Einzelsc hwade @ 2\mod_1202739901158_78.doc @ 60794 8.20 Switching from One Side Swath to Two Individual Swaths Pos : 18.58.2 /Abkürz ungen /Abkürz ung en spr ac hneutral/Sc hwader/Swadro 810 @ 2\mod_1202740024298_0.doc @ 60813 Swadro 810 Pos : 18.58.3 /BA/Sic herheit/Gefahrenhinweise/Sc hwader/Gefahr Ausfahren der Kreis el @ 2\mod_1202740509783_78.doc @ 60834 Danger! Unexpected movements of the machine Effect: Danger to life or serious injuries. No one is permitted in the area of the rotors when the rotors are extended! • Instruct persons to leave the dangerous area. • If necessary, switch off the machine immediately. Pos : 18.58.4 /BA/Sic herheit/Gefahrenhinweise/Sc hwader/Warnung z ur Arbeits breitenvers tellung @ 2\mod_1202741304126_78.doc @ 60853 Never try to adjust the working width if the tines are in contact with the ground. Pos : 18.58.5 /BA/Bedienung /Sc hwader/U mstellen von Seitenschwad auf z wei Ei nz elsc hwade @ 2\mod_1202737548298_78.doc @ 60891 1 2 SW810006 3 SW810007 Fig. 33: • Charge the double-action control hydraulics with pressure and move the rotor out slowly. • Next lower the rotor into work position. • Switch off the engine. • Remove the ignition key. • Secure the machine against the possibility of rolling back. Fold the front swath cloth over for two swaths • • Pull out the hinged cotter pin (1) Pull the swath cloth (2) out of its support and into the support that is offset 90° and to the rear. • Secure in place with the hinged cotter pin. The forward speed is based on the work image = orderly rake work with good formation of swaths Pos : 18.58.6 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 61 Operation Pos : 18.58.7 /BA/Bedienung /Sc hwader/U mstellen von z wei Ei nz elschwade auf ei nem Seitens chwad (Swadr o 810) @ 2\mod_1202742579142_78.doc @ 60910 8.21 Switching from Two Individual Swaths to One Side Swath (Swadro 810) 1 2 SW810016 Fig. 34: • • • • • • Pos : 18.59 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 62 Fold over the front swath cloth for single swath Pull out the hinged cotter pin (1) Pull the swath cloth (2) out of its support and into the support that is offset 90° and to the front. Secure in place with the hinged cotter pin. Lift the rotors by activating the single-action control unit in headland position. Charge the double-action control hydraulics with pressure and slowly move the rotors completely together. Operation Pos : 18.60 /Ü berschriften/Ü berschriften 2/A-E/Abstellen @ 0\mod_1199801980622_78.doc @ 35320 8.22 Parking Pos : 18.61 /BA/Sic herheit/Gefahrenhinweise/Sc hwader/M asc hine abs tell en gez ogene Geräte @ 2\mod_1202726300830_78.doc @ 60434 Danger! – Unexpected movements of the machine! Danger to life, serious injuries • No persons may remain in the danger zone. • Set the machine down a solid surface. • You should uncouple the machine only when the engine has been switched off and the ignition key has been removed. • Secure the machine against the possibility of rolling back by means of wheel chocks. • Use extreme caution when attaching or detaching devices to or from the tractor! The accident prevention regulations must be complied with absolutely. • When connecting and disconnecting the hydraulic hose to and from the tractor hydraulics, the system on the tractor and machine must be pressureless! Move the appropriate control valves into the flow position. Pos : 18.62 /BA/Bedienung /Sc hwader/Abbau/Abbau vom Trakto Bild SW 807/810/907 @ 2\mod_1202726765751_78.doc @ 60494 6 5 3 4 2 1 7 8 SW9070023 SW9070024 Fig. 35: Pos : 18.63 /BA/Bedienung /Sc hwader/Abbau/Abbau vom Traktor T ext @ 2\mod_1202979063452_78.doc @ 63683 • • • • • • • • Pos : 19 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 • Choose a level, dry and stable surface. Swivel the parking support (1) down and lock it in place with the support (2). Lower suspension arms until the machine is standing on the parking support. Disconnect the PTO shaft (3) and place it onto the support (4) provided. Disconnect the hydraulic hoses (5) and place them in the support provided for that purpose. Disconnect the connection of the lighting cable (6) between the tractor and swather and place it in the retainers provided for that purpose. Disconnect the power supply plug (7) (optional) between the tractor and swather and place it in the supports provided for that purpose. Remove wheel chocks (8) from the running gear and place in front of and behind the wheels. Lower the steerable pinions of the tractor so that the tractor can be driven away safely. 63 Settings Pos : 20 /Ü bersc hriften/Übersc hriften 1/A-E/Ei nstellungen @ 0\mod_1199868783862_78.doc @ 36141 9 Settings Pos : 21.1 /Übersc hriften/Übersc hriften 2/K-O/Kr eiselfahrwer k einstellen @ 2\mod_1202882031680_78.doc @ 62105 9.1 To adjust the rotor running gear Pos : 21.2 /Abkürzungen /Abkürzungen s prac hneutr al/Sc hwader/Swadro 807, Swadro 810 @ 1\mod_1202225731170_0.doc @ 58230 Swadro 807, Swadro 810 Pos : 21.3 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer k Bild Swadr o 807/810 @ 2\mod_1202882206196_78.doc @ 62143 1 I II 2 III SW700016 Fig. 36: Pos : 21.4 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer k Text allgemei n @ 2\mod_1202882266696_78.doc @ 62162 The transverse inclination (in direction of travel) and the longitudinal inclination (rotor tip forwards) of the rotors can be adjusted at the rear guide wheels of the right and left running gear. Pos : 21.5 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer k Quer neigung @ 2\mod_1202883118852_78.doc @ 62181 Transverse inclination: In order to achieve an optimal operating result, the transverse inclination (in direction of travel) for the right and left rotors can be adjusted individually at the rear guide wheels of the relevant running gear (left + right). Pos : 21.6 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Quer neig ung Sei tensc hwad SW 807_810 @ 2\mod_1202897228493_78.doc @ 62307 When a side swath is loaded, the right guide wheel must be positioned lower than the left guide wheel relative to the rotor running gear. Pos : 21.7 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer k vorgehens weis e Sadro 807_810 @ 2\mod_1202883960133_78.doc @ 62219 Do not walk under the raised rotors. • • Pos : 21.8 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer k Längs neigung Swadro 807/810 @ 2\mod_1202883301211_78.doc @ 62200 Raise the rotor arms only far enough to be able to perform the switching task. Remove the rear guide wheels and reinstall them in the desired position. Longitudinal inclination: The longitudinal inclination can be changed (rotor tips forward) by reconnecting the rear guide wheels (right and left) of the running gear in positions (I,II,III). Pos. I= least tipping effect Pos. III= most tipping effect Pos : 21.9 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer k vorgehens weis e Sadro 807_810 @ 2\mod_1202883960133_78.doc @ 62219 Do not walk under the raised rotors. Pos : 22 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 64 • • Raise the rotor arms only far enough to be able to perform the switching task. Remove the rear guide wheels and reinstall them in the desired position. Settings Pos : 23.1 /Übersc hriften/Übersc hriften 2/K-O/Kr eiselfahrwer k einstellen @ 2\mod_1202882031680_78.doc @ 62105 9.2 To adjust the rotor running gear Pos : 23.2 /Abkürzungen /Abkürzungen s prac hneutr al/Sc hwader/Swadro 907 @ 1\mod_1202226168013_0.doc @ 58250 Swadro 907 Pos : 23.3 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer k Bild Swadr o 907/1000 @ 15\mod_1232361447176_78.doc @ 173591 1 2 3 1 2 SW9070029_1 Figure 37: Pos : 23.4 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer k Text allgemei n @ 2\mod_1202882266696_78.doc @ 62162 The transverse inclination (in direction of travel) and the longitudinal inclination (rotor tip forwards) of the rotors can be adjusted at the rear guide wheels of the right and left running gear. Pos : 23.5 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer k Quer neigung @ 2\mod_1202883118852_78.doc @ 62181 Transverse inclination: In order to achieve an optimal operating result, the transverse inclination (in direction of travel) for the right and left rotors can be adjusted individually at the rear guide wheels of the relevant running gear (left + right). Pos : 23.6 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Quer neig ung Sei tensc hwad SW 907 @ 3\mod_1204012731453_78.doc @ 69175 When a side swath is loaded, the right guide wheel rocker must be positioned lower than the left guide wheel rocker relative to the rotor running gear. Pos : 23.7 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer k vorgehens weis e Swadro 907 @ 2\mod_1202897837790_78.doc @ 62346 Setting • • Pos : 23.8 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer k Längs neigung Swadro 907_1000 @ 2\mod_1202898251555_78.doc @ 62366 Remove the special key (2) from the support and loosed the nut (3). Insert the special key (2) onto screw (1) and set desired inclination. Longitudinal inclination: A change in the longitudinal inclination (rotor tilts forwards) can be made by adjusting dimension X on the rear guide wheels (right and left) of the running gear. Dimension x reduction = tilting decreased Dimension x extension = tilting increased Pos : 23.9 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer k vorgehens weis e Swadro 907 @ 2\mod_1202897837790_78.doc @ 62346 Setting Pos : 24 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 • • Remove the special key (2) from the support and loosed the nut (3). Insert the special key (2) onto screw (1) and set desired inclination. 65 Settings Pos : 25 /BA/Einstell ung en/Sc hwader/F ahrtric htung r egulier en SW 807/810/907 @ 2\mod_1202743544830_78.doc @ 60948 9.3 Regulating Direction of Travel 3 1 2 3 SW810027 Fig. 38: If the rotary rake is not running in the centre behind the tractor on a level street, this can be controlled by adjusting the lengthways suspension arms (1) or the two track control arms (2). Pos : 26 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 66 • • • Loosen the counter nut (3). Adjust the track control arm. Tighten counter nut (3). Settings Pos : 27.1 /Übersc hriften/Übersc hriften 2/A-E/Ei nstellbare Dross eln @ 0\mod_1197295892260_78.doc @ 17199 9.4 Adjustable throttles Pos : 27.2 /BA/Sicher heit/Gefahr enhinweis e/Eins tell arbeiten g ezog ene M asc hinen @ 0\mod_1199717011038_78.doc @ 33980 Danger! - Unexpected movements of the machine Effect: Danger to life or serious injuries. • Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! • Switching off the engine • Remove the ignition key. • Secure the machine against the possibility of rolling back. Pos : 27.3 /BA/Eins tell ung en/Dross el/Dr oss eln einstellen allgemei ner T ext SW 807_810_907 @ 16\mod_1234866857148_78.doc @ 197079 You can use the adjustable throttles to adjust the lowering speeds of the rotors on the machine. The throttles are set in the factory so that the rotor is lowered into the headland position or out of the headland position into the working position with a time delay (front, rear). To allow for different types of tractors and oil pressures, the throttles may need to be readjusted. Pos : 27.4 /BA/Eins tell ung en/Dross el/Hi nweis Ei nstellung an den Dross eln (Aus wir kung) @ 7\mod_1215525223776_78.doc @ 103417 Note Adjustment on the throttles Even the smallest adjustments to the stud bolts or throttle setting screws may significantly change the lifting and lowering speed. Pos : 27.5 /BA/Eins tell ung en/Dross el/Hi nweis Sec hs kantmutter/Imbussc hr aube konter n @ 7\mod_1215525389308_78.doc @ 103437 Note Adjustment on the throttles After an adjustment has been made to the throttles, lock the hexagonal nuts and Allen head screw. Then test functionality. Pos : 27.6 /BA/Eins tell ung en/Dross el/Dr oss el 3 Bil d SW 807_810_907 @ 16\mod_1234865985835_78.doc @ 197028 3 c/d SW9070030 Fig. 39: Pos : 27.7 /BA/Eins tell ung en/Dross el/Dr oss el (3) hinter er Kr eisel @ 7\mod_1215523600901_78.doc @ 103377 Pos : 28 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 Throttle 3 Lowering speed of the rear rotor. • Loosen hexagonal socket head screw (c). • Screw stud screw (d) in or out (unscrewing it increases the flow of oil and thus increases the speed at which the rear rotor is lowered.) 67 Settings Pos : 29 /BA/Di es e Seite is t bewusst freig elass en worden. @ 1\mod_1201783680373_78.doc @ 54443 This page has been left blank deliberately!! Pos : 30 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 68 Maintenance Pos : 31.1 /Übersc hriften/Übersc hriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.doc @ 36685 10 Maintenance Pos : 31.2 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134 10.1 Special Safety Instructions Pos : 31.3 /BA/Sicher heit/Gefahr enhinweis e/Ladewag en/Gefahr Wartung allgemei n @ 0\mod_1199884069862_78.doc @ 36704 Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving. Effect: Danger to life, injuries or damage to the machine. • • • • • • • Switch off the tractor engine and remove the ignition key Secure the machine and tractor against the possibility of rolling back. Switch off the PTO and disengage it After the repair, maintenance and cleaning work or technical interventions are completed, mount all protective coverings and safety devices properly again. Avoid skin contact with oils, greases, cleaning agents and solvents. In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately. All other safety instructions must also be followed to avoid injuries and accidents. Pos : 31.4 /Übersc hriften/Übersc hriften 2/A-E/Entl astungs feder( n) @ 2\mod_1203508983876_78.doc @ 66384 10.2 Compensation Spring(s) Pos : 31.5 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Ei nstellung an den Entl astungs feder n @ 0\mod_1196751594562_78.doc @ 12575 Danger! - Setting on the compensation springs Effect: Danger to life or serious injuries • The compensation springs must only be removed in transport position. In the working position the compensation springs are subject to high tensile stress. • Severe injury can be caused if the compensation springs are removed while in the working position. • The lower threaded blocks on the compensation springs must be fully screwed in. Pos : 31.6 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 69 Maintenance Pos : 31.7 /Übersc hriften/Übersc hriften 2/P-T/Probel auf @ 0\mod_1196782963921_78.doc @ 14908 10.3 Test run. Pos : 31.8 /BA/Sicher heit/Gefahr enhinweis e/M ähwer ke/Ver wendung von nic ht zug elass enen Ersatzteilen @ 0\mod_1196783037140_78.doc @ 14946 Danger! - Using non-approved spare parts. Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability • Use only authentic KRONE spare parts and accessories authorised by the manufacturer. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage. Pos : 31.9 /BA/Wartung/Hi nweis Verschl eiss verring ern @ 0\mod_1199953505303_78.doc @ 37204 Note To ensure problem-free operation of the machine and to reduce wear and tear, specific maintenance and upkeep intervals must be observed. These include cleaning, greasing, lubricating and oiling parts and components. Pos : 31.10 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 70 Maintenance Pos : 31.11 /BA/Diese Seite ist bewusst freigel ass en wor den. @ 1\mod_1201783680373_78.doc @ 54443 This page has been left blank deliberately!! Pos : 31.12 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 71 Maintenance Pos : 31.13 /BA/Wartung/Drehmomente / Anzugs momente/Dr ehmomente @ 14\mod_1227524875870_78.doc @ 169435 10.4 Torques A = Thread size (The stability class can be seen on the head of the screw.) Tightening torque MA is stated in Nm (unless otherwise indicated). A Ø 5.6 6.8 8.8 10.9 12.9 MA (Nm) M4 2.2 3 4.4 5.1 M5 4.5 5.9 8.7 10 M6 7.6 10 15 18 M8 18 25 36 43 M 10 29 37 49 72 84 M12 42 64 85 125 145 100 135 200 235 M14 145 215 255 160 210 310 365 M16x1.5 225 330 390 M 20 425 610 710 M 24 730 1050 1220 M14x1.5 M 16 M 24x1.5 A KR-1-130 350 M 24x2 800 1150 1350 M 27 1100 1550 1800 M 27x2 1150 1650 1950 M30 1450 2100 2450 Note The table above does not apply to countersunk screws with a hexagonal socket head if the countersunk screw is tightened with the hexagonal socket head. Pos : 31.14 /BA/Wartung/Muttern und Sc hrauben (50h) anzi ehen @ 0\mod_1196949864530_78.doc @ 15293 Note Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten them if necessary. Pos : 31.15 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 72 Maintenance Pos : 31.16 /BA/Wartung/Drehmomente / Anzugs momente/Dr ehmomente über Innens ec hs kant @ 14\mod_1227525062214_78.doc @ 169458 10.5 Torques (Countersunk Screws) Tightening torque MA is stated in Nm (unless otherwise indicated). A Ø 5.6 8.8 A = Thread size (The stability class can be seen on the head of the screw.) 10.9 12.9 MA (Nm) M4 2.5 3.5 4.1 M5 4.7 7 8 M6 8 12 15 M8 20 29 35 M 10 23 39 58 67 M 12 34 68 100 116 M 14 108 160 188 M 16 168 248 292 M 20 340 488 568 A BM 400 0234 Note The table above applies only to countersunk screws with hexagonal socket heads and metric threading that are tightened by the hexagonal socket head. Pos : 31.17 /BA/Wartung/Muttern und Sc hrauben (50h) anzi ehen @ 0\mod_1196949864530_78.doc @ 15293 Note Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten them if necessary. Pos : 31.18 /BA/Wartung/Sc hwader/Zi nkenarme/Prüfen der Sc hrauben an den Zi nken @ 2\mod_1202748503095_78.doc @ 61240 10.6 Testing the screws on the tines 1 SW700030 Figure 40: The tine screws (1) must be retightened to the specified tightening torque after they have been used the first time. Pos : 31.19 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 73 Maintenance Pos : 31.20.1 /Ü berschriften/Ü berschriften 2/P-T/Rei fen @ 0\mod_1197357995667_78.doc @ 18075 10.7 Tyres Pos : 31.20.2 /BA/Sic herheit/Gefahrenhinweise/Fals che R eifenmontag e @ 0\mod_1197358162433_78.doc @ 18132 Warning! - Tyre fitting incorrect Effect: Injuries or damage to the machine • • • • • Fitting tyres requires sufficient knowledge and the availability of proper tools! If tyres are not correctly fitted, it could explode when pumped up. This can cause serious injury. If you do not have sufficient experience of fitting tyres, have tyres fitted by the KRONE dealer or a qualified tyre specialist. When fitting tyres on the wheel rims, the maximum pressure given by the tyre manufacturer must not be exceeded. The tyre or even the wheel rim could explode and/or burst. If the tyre heels do not fit properly when the maximum permitted pressure is reached, let out the air, align tyres, lubricate the tyre heels and pump up the tyre again. Detailed information about how to fit tyres onto agricultural machinery can be obtained from the tyre manufacturers. Pos : 31.20.3 /Ü berschriften/Ü berschriften 3/P-T/Rei fen prüfen und pfl egen @ 0\mod_1197358037214_78.doc @ 18094 10.7.1 Checking and maintaining tyres Pos : 31.20.4 /BA/Wartung/Reifen/R eihenfolg e Rei fenmontage @ 0\mod_1199954083131_78.doc @ 37321 3 1 10 5 8 7 6 9 2 4 KLWOA-02 Figure 41: When loosening and tightening the wheel nuts, observe the order indicated in the illustration. 10 operating hours after they have been mounted, check the wheel nuts and retighten them if necessary. After that, check them every 50 operating hours to make certain they are tight. Check the tyre pressure at regular intervals and refill if necessary. The tyre pressure depends on the size of the tyres. The values are listed in the table. Pos : 31.20.5 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 74 Maintenance Pos : 31.20.6 /BA/Wartung/Reifen/Schwader/Anziehdrehmoment der R äder am F ahrwer k @ 2\mod_1202794844888_78.doc @ 61315 10.7.2 Torque of wheels on the running gear SW700040 Figure 42: Pos : 31.20.7 /BA/Wartung/Reifen/R eifen- Luftdr uc k allgemein @ 0\mod_1199956852616_78.doc @ 37365 10.7.3 Tyre air pressure Check the tyre pressure at regular intervals and refill if necessary. The tyre pressure depends on the size of the tyres. The values are listed in the table. Pos : 31.20.8 /BA/Wartung/Reifen/Schwader/R eifen- Luftdruc k T abelle Sc hwader 807_810_907 @ 27\mod_1245994740600_78.doc @ 264718 Tyre identification Tyre pressure [bar] 16x6.50-8 4PR 1.0 4PR10.0/75-15.3 8PR 1.0 15/55-17 10PR (Swadro 907) 2.0 Pos : 31.20.9 /BA/Wartung/Reifen/Anzi ehdr ehmoment @ 0\mod_1199955905460_78.doc @ 37340 Tightening Torque Threading Key size in mm Number of bolts per hub pieces Max. tightening torque black galvan. M12 x 1.5 19 4/5 95 Nm 95 Nm M14 x 1.5 22 5 125 Nm 125 Nm M18 x 1.5 24 6 290 Nm 320 Nm M20 x 1.5 27 8 380 Nm 420 Nm M22 x 1.5 32 8/10 510 Nm 560 Nm M22 x 2 32 10 460 Nm 505 Nm Pos : 31.21 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 75 Maintenance Pos : 31.22.1 /Abkürz ungen /Abkürz ung en spr ac hneutral/Sc hwader/Swadro 807, Swadro 810 @ 1\mod_1202225731170_0.doc @ 58230 Swadro 807, Swadro 810 Pos : 31.22.2 /BA/Wartung/Sc hwader/Zi nkenarme/Austaus ch der Zinkenarme (i m R eparaturfall) Bil d auß er SW 907_1000 @ 3\mod_1204871743515_78.doc @ 73425 10.8 Replacing the tine arms(in case of repair) 1 2 3 6 Fig. 43: Pos : 31.22.3 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 76 SW700041 Maintenance Pos : 31.22.4 /BA/Wartung/Sc hwader/Zi nkenarme/KLeben der Zinkenar me @ 3\mod_1204276891493_78.doc @ 70234 In case of repairs, the tine arms can be removed and replaced individually. • • • Unscrew the screws (1) of the tine arm Loosen the bolts (2) on the nearby tine arms Remove the tine arm (3) and replace the faulty components Note The tine arms (3) are glued together with the control arm shafts (4). To be able to loosen the components from each other, the connecting point must be heated up (to about 300 degrees). • • • • When a new tine arm (3) /control arm shaft (4) is installed, these two parts must be glued to each other before installation with high-strength adhesive. Apply glue (high-strength) (Part No. 939 042 0) on the front of the control arm shaft (4). Mount the tine arm (3) and secure with clamping sleeves (5). While installing the tine arm, make certain that the cam follower roller is inserted into the running track of the cam track. Note The cam follower roller is securely inserted into the running track when barely any play can be observed in the motion of the tine arm. • Tighten all bolts to the required torque (105 Nm). Caution! Turn the rotor once around 360 degrees manually. The rotor must move easily. If it does not, the tine arms are not installed correctly. The error must be eliminated so that the rotor can turn easily. Pos : 31.22.5 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 77 Maintenance Pos : 31.22.6 /Abkürz ungen /Abkürz ung en spr ac hneutral/Sc hwader/Swadro 907 @ 1\mod_1202226168013_0.doc @ 58250 Swadro 907 Pos : 31.22.7 /BA/Wartung/Sc hwader/Zi nkenarme/Austaus ch der Zinkenarme (i m R eparaturfall) Bil d SW 907_1000 @ 16\mod_1234940816459_78.doc @ 197222 10.9 Replacing the tine arms (in case of repair) 1 2 2 4 2 1 3 1 3 3 6 Fig. 44: Pos : 31.22.8 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 78 SW9070032 Maintenance Pos : 31.22.9 /BA/Wartung/Sc hwader/Zi nkenarme/Kleben der Zinkenarme SW 907_1000 @ 16\mod_1234886359835_78.doc @ 197162 In the case of repair, the tine arms can be individually replaced by dismantling them. • • • • Unscrew the bolts (1) of two tine arms. Loosen the bolts (2) on the nearby tine arms. Pull out two time arms (3) together by about 200 mm. Pull the faulty tine arm out completely and replace the faulty components. Note The tine arms (3) are glued together with the control arm shafts (4). To be able to loosen the components from each other, the connecting point must be heated up (to about 300 degrees). • • • • When a new tine arm (3) / control arm shaft (4) is installed, these two parts must be glued to each other before installation with high-strength adhesive. Apply glue (high-strength) (Part No. 939 042 0) on the front of the control arm shaft (4). Mount the tine arm (3) and secure with clamping sleeves (5). While installing two tine arms, install them together (make certain that the follower rollers are inserted into the running track of the cam track). Note The follower roller is securely inserted in the running track when no play is noted with the movement of the tine arms. • Tighten all bolts to the required torque (105 Nm). Caution! Turn 1x rotor 360 degrees manually. The rotor should turn smoothly. If this is not the case, the tine arms have not been installed as instructed. The fault must be remedied so that rotor can be turned smoothly. Pos : 31.23 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 79 Maintenance – lubrication chart Pos : 31.24.1 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - Sc hmi erpl an @ 0\mod_1197359304198_78.doc @ 18232 11 Maintenance – lubrication chart Pos : 31.24.2 /Ü berschriften/Ü berschriften 2/P-T/Speziell e Si cherheits hinweis e @ 0\mod_1196660495760_78.doc @ 9134 11.1 Special Safety Instructions Pos : 31.24.3 /BA/Sic herheit/Gefahrenhinweise/Ladewagen/Gefahr Wartung allgemein @ 0\mod_1199884069862_78.doc @ 36704 Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving. Effect: Danger to life, injuries or damage to the machine. • • • • • • • Pos : 31.24.4 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 80 Switch off the tractor engine and remove the ignition key Secure the machine and tractor against the possibility of rolling back. Switch off the PTO and disengage it After the repair, maintenance and cleaning work or technical interventions are completed, mount all protective coverings and safety devices properly again. Avoid skin contact with oils, greases, cleaning agents and solvents. In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately. All other safety instructions must also be followed to avoid injuries and accidents. Maintenance – lubrication chart Pos : 31.24.5 /Ü berschriften/Ü berschriften 2/F-J/Gelenkwell e @ 0\mod_1199781879794_78.doc @ 34542 11.2 PTO shaft Pos : 31.24.6 /Abkürz ungen /Abkürz ung en spr ac hneutral/Sc hwader/Swadro 807, Swadro 810 @ 1\mod_1202225731170_0.doc @ 58230 Swadro 807, Swadro 810 Pos : 31.24.7 /BA/Wartung/Sc hwader/Schmi erpl an/Absc hmier en Gelenkwelle Sc hwader SW 700_800_900 @ 4\mod_1212144519316_78.doc @ 85655 Fig. 45: Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease. Follow the operating instructions of the PTO shaft manufacturer. Pos : 31.24.8 /Abkürz ungen /Abkürz ung en spr ac hneutral/Sc hwader/Swadro 907 @ 1\mod_1202226168013_0.doc @ 58250 Swadro 907 Pos : 31.24.9 /BA/Wartung/Sc hwader/Schmi erpl an/Absc hmier en Gelenkwelle Sc hwader @ 2\mod_1202798437998_78.doc @ 61395 Figure 46: Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease. Follow the operating instructions of the PTO shaft manufacturer. Pos : 31.24.10 /Ü bersc hriften/Ü bersc hriften 1/U-Z/Wartung - Schmi erplan @ 0\mod_1197359304198_78.doc @ 18232 12 Maintenance – lubrication chart Pos : 31.24.11 /BA/Wartung/Hi nweis aus Gründen der Übersicht @ 2\mod_1202799283498_78.doc @ 61453 Note To make the illustration easier to read, the greasing points have only been shown on one side of the machine. The greasing same points are present on the other side of the machine (mirror-image). Pos : 31.24.12 /BA/Wartung/Sc hwader/Sc hmier plan/Sc hmierpl an Swadro 807 Swadro 810 @ 2\mod_1202806461998_78.doc @ 61512 81 Maintenance – lubrication chart 12.1 Lubrication Chart - Swadro 807 Swadro 810 Fig. 47: Pos : 31.24.13 /BA/Wartung/Sc hwader/Sc hmier plan/Sc hmierpl an Swadro 907 @ 2\mod_1202795313560_78.doc @ 61334 82 Maintenance – lubrication chart 12.2 Lubrication Chart - Swadro 907 Fig. 48: Pos : 31.25 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 83 Maintenance - hydraulic system Pos : 31.26.1 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - H ydr auli k @ 2\mod_1203057943713_78.doc @ 64474 13 Maintenance - hydraulic system Pos : 31.26.2 /BA/Sic herheit/H ydrauli k/Arbeiten an der H ydr auli kanlage @ 0\mod_1197279394885_78.doc @ 17063 Danger! - Caution with leaking lines Effect: Danger to life, injuries or damage to the machine. • • • • • • • When searching for leaks, use suitable aids, always use suitable tools and wear protective goggles to avoid the risk of injury! Escaping high-pressure fluids can penetrate the skin and cause serious injury. Therefore, you must depressurise the system before disconnecting lines. Hydraulic oil escaping from a small opening can barely be seen. Because of this you should use a piece of cardboard or something similar when searching for leaks. Protect your hands and body. If any fluid penetrates the skin, it must be removed immediately by a doctor who is familiar with this kind of injury; serious infections could otherwise result. Physicians who are not familiar with this area should consult appropriate information from a competent medical source. Check the hydraulic hose lines at regular intervals and replace them if damaged or worn! The replacement lines must comply with the requirements of the device manufacturer. Ensure that all line connections are tight before the pressure in the system builds up again. Repair work on the hydraulic system must only be performed by authorised KRONE professional workshops. Pos : 31.26.3 /BA/Sic herheit/H ydrauli k/H ydrauli ksc hlauc hleitungen unterlieg en ei ner Alterung @ 2\mod_1202746238361_78.doc @ 61083 Danger! - Hydraulic hose lines are subject to ageing Effect: The characteristics of the lines change depending on pressure, heat load and the effect of UV rays. The date of manufacture appears on the hydraulic hoses. This way the age can be ascertained quickly. By law the hydraulic lines must be replaced after six years. Use original spare parts when replacing hydraulic hoses! Pos : 31.27 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 84 Maintenance - Gearbox Pos : 31.28 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - Getriebe @ 2\mod_1203058202823_78.doc @ 64495 14 Maintenance - Gearbox Pos : 31.29 /Ü berschriften/Ü berschriften 2/F-J/Füll mengen und Sc hmier mittel bez eic hnungen der Getriebe @ 0\mod_1196951094046_78.doc @ 15335 14.1 Filling Quantities and Lubrication Designations for Gearboxes Pos : 31.30 /BA/Wartung/Tabellen/Schwader/T abell e F üllmengen für Schwader 807/810/907 @ 2\mod_1202746786580_78.doc @ 61102 Filling quantity Filtered oils [litres] Brand name Rotor gear 0.5 l Transfer gearbox front rear 0.5 l Oil change Bio-degradable lubricants Brand name Permanently lubricated with grease Fluid gear grease GFO 35 On request approx. 1000 ha SAE 90 Pos : 31.31.1 /BA/Wartung/Öl kontrolle_Wechsel/Sc hwader/Kr eiselgetriebe/Kr eiselgetriebe/Kreis elgehäus e SW 807/810/907/700/800/900/1010 @ 2\mod_1202798994920_78.doc @ 61434 14.2 Rotor gear / rotor housing 1 2 SW700021 Fig. 49: The rotor gear (1) and rotor housing (2) are maintenance-free Pos : 31.31.2 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165 85 Maintenance - Gearbox Pos : 31.31.3.1 /Ü berschriften/Ü berschriften 2/U-Z/Ver teilerg etriebe vor ne und hinten @ 2\mod_1202747368314_78.doc @ 61123 14.3 Transfer gearbox front and rear Pos : 31.31.3.2 /BA/Wartung/Öl kontrolle_Wechsel/Sc hwader/Hinweis der Öl wechs el an den Getri eben muss i n Arbeits posi tion erfolgen. @ 2\mod_1202748334517_78.doc @ 61221 Note The oil in the gearboxes must be changed in working position. Pos : 31.31.3.3 /BA/Wartung/Öl kontrolle_Wechsel/Sc hwader/Verteilergetri ebe/Verteilergetriebe Bild SW 807/810/907 @ 2\mod_1202747609142_78.doc @ 61142 1 2 SW810030_1 1 2 SW810031_1 Fig. 50: Pos : 31.31.3.4 /BA/Wartung/Öl kontrolle_Wechsel/Öl wec hs el Versi on6 Sc hwader @ 2\mod_1202991336702_78.doc @ 64084 Oil change: • • • • • For time intervals see Chapter "Lubricant quantities and designations for gearboxes". Unscrew oil drain plug (2). Collect oil in a suitable drip pan. Screw oil drain plug (2). Top up the oil (1). Pos : 31.31.3.5 /BA/Wartung/Öl kontrolle_Wechsel/Ölqualität /Ölmenge: siehe Kapitel @ 0\mod_1197007859486_78.doc @ 15531 Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for Gearboxes" Pos : 31.31.3.6 /BA/Wartung/Öl kontrolle_Wechsel/Altöl or dnungsgemäß entsorgen @ 0\mod_1197008117002_78.doc @ 15550 Note The used oil must be disposed of correctly Pos : 32 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 86 Special equipment Pos : 33.1 /Übersc hriften/Übersc hriften 1/P-T/Sonder ausstattung @ 2\mod_1202808469779_78.doc @ 61649 15 Special equipment Pos : 33.2 /BA/Sicher heit/Gefahr enhinweis e/Eins tell arbeiten g ezog ene M asc hinen @ 0\mod_1199717011038_78.doc @ 33980 Danger! - Unexpected movements of the machine Effect: Danger to life or serious injuries. • Setting tasks must only be performed when the drive is switched off and the engine is at a standstill! • Switching off the engine • Remove the ignition key. • Secure the machine against the possibility of rolling back. Pos : 33.3 /BA/Sonder ausstatung/Sc hwader /Zinkenverl ustsic herung @ 2\mod_1202806976420_78.doc @ 61592 15.1 Tine loss safeguard 1 5 2 4 3 KS-0-098 Figure 51: Mounting the tine loss safeguard The tine loss safeguard for the double coil spring tines consists of: • a cable • two cable clamps • two coach bolts, washers and lock nuts each Secure the cable (1) with the cable clamps (2) onto the rotor tines (3). Note Thecable must be located behind the rotor tine in relation to the direction of rotation. The nuts (4) of the cable clamps must face outwards. Spare tine loss safeguards Order No. : 153 479 0 Pos : 33.4 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 87 Special equipment Pos : 33.5 /BA/Sonder ausstatung/Sc hwader /Kette zur Ti efenbegrenz ung der U nterlenker @ 2\mod_1202808127295_78.doc @ 61611 15.2 Chain for height restriction of suspension arms 4 1 2 3 Figure 52: • • • Secure chains (1) with a spring-type slotted straight pin (3) and a washer (2) at the suspension arm seats. Attach chain hooks (4) to the tractor. Select chain length according to desired max. lowering level. Note Spare tine loss safeguards Order No. : 153 479 0 Chain for height restriction of suspension arms Order No.: 250 759 0 Pos : 34 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 88 Placing in Storage Pos : 35.1 /Übersc hriften/Übersc hriften 1/A-E/Ei nlager ung @ 0\mod_1197385459120_78.doc @ 19966 16 Placing in Storage Pos : 35.2 /Übersc hriften/Übersc hriften 3/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1197301069931_78.doc @ 17662 16.1.1 Special Safety Instructions Pos : 35.3 /BA/Sicher heit/Gefahr enhinweis e/Ladewag en/Gefahr Wartung allgemei n @ 0\mod_1199884069862_78.doc @ 36704 Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving. Effect: Danger to life, injuries or damage to the machine. • • • • • • • Switch off the tractor engine and remove the ignition key Secure the machine and tractor against the possibility of rolling back. Switch off the PTO and disengage it After the repair, maintenance and cleaning work or technical interventions are completed, mount all protective coverings and safety devices properly again. Avoid skin contact with oils, greases, cleaning agents and solvents. In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately. All other safety instructions must also be followed to avoid injuries and accidents. Pos : 35.4 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 89 Placing in Storage Pos : 35.5 /Übersc hriften/Übersc hriften 2/A-E/Am Ende der Er ntesais on @ 0\mod_1197385501276_78.doc @ 19985 16.2 At the End of the Harvest Season Pos : 35.6 /BA/Einl agerung/Schwader/Einl ager ung allgemei n @ 2\mod_1202808984326_78.doc @ 61669 Before placing the machine in winter storage, clean the outside thoroughly. If you use a highpressure cleaner to do this Do not keep a stream of water directed at bearing points. After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture. Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts. Use only original KRONE replacement parts. Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease. Grease the lubrication points on the cross joint and grease the bearing rings of the guard tube. Repair places with damaged paint and preserve all bare metal places thoroughly with rust protection agent. Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings. Repair places with damaged paint and preserve all bare metal places thoroughly with rust protection agent. Caution! The machine should only be placed on blocks with a suitable vehicle lifting device. Make certain that the machine is stable and safe when it is on blocks. To provide relief for the tyres, set the machine on blocks. Protect the tyres against external influences such as oil, grease, direct sunlight , etc. Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season. Pos : 35.7 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 90 Placing in Storage Pos : 35.8 /Übersc hriften/Übersc hriften 2/U-Z/Vor Beginn der neuen Sais on @ 0\mod_1197386024448_78.doc @ 20081 16.3 Before the Start of the New Season Pos : 35.9 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134 16.4 Special Safety Instructions Pos : 35.10 /BA/Sic herheit/Gefahrenhinweise/Ladewagen/Gefahr Wartung allgemein @ 0\mod_1199884069862_78.doc @ 36704 Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving. Effect: Danger to life, injuries or damage to the machine. • • • • • • • Switch off the tractor engine and remove the ignition key Secure the machine and tractor against the possibility of rolling back. Switch off the PTO and disengage it After the repair, maintenance and cleaning work or technical interventions are completed, mount all protective coverings and safety devices properly again. Avoid skin contact with oils, greases, cleaning agents and solvents. In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately. All other safety instructions must also be followed to avoid injuries and accidents. Pos : 35.11 /BA/Ei nlag erung/Sc hwader/Vor der Sais aon @ 2\mod_1202809277951_78.doc @ 61689 • • • • • • • • Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings. Check oil level in the gearbox(es) and top up if necessary. Check hydraulic hoses and lines for leaks and replace them where necessary. Check the air pressure in the tyres and refill if necessary. Check all screws to make certain they are tight or retighten them if necessary. Check all electrical connection cables and the lighting. Repair or replace it if necessary. Check all settings on the machine and correct if necessary. Re-read the operating instructions thoroughly. Note Use vegetable oils and greases. Pos : 36 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 91 Malfunctions - Causes and Remedies Pos : 37.1 /Übersc hriften/Übersc hriften 1/P-T/Störungen - Urs achen und Behebung @ 0\mod_1200296925180_78.doc @ 39459 17 Malfunctions - Causes and Remedies Pos : 37.2 /Übersc hriften/Übersc hriften 2/P-T/Spezi elle Sic her heitshi nweis e @ 0\mod_1196660495760_78.doc @ 9134 17.1 Special Safety Instructions Pos : 37.3 /BA/Sicher heit/Gefahr enhinweis e/Ladewag en/Gefahr Wartung allgemei n @ 0\mod_1199884069862_78.doc @ 36704 Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving. Effect: Danger to life, injuries or damage to the machine. • • • • • • • Pos : 37.4 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 92 Switch off the tractor engine and remove the ignition key Secure the machine and tractor against the possibility of rolling back. Switch off the PTO and disengage it After the repair, maintenance and cleaning work or technical interventions are completed, mount all protective coverings and safety devices properly again. Avoid skin contact with oils, greases, cleaning agents and solvents. In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately. All other safety instructions must also be followed to avoid injuries and accidents. Malfunctions - Causes and Remedies Pos : 37.5 /BA/Störungen - Urs ac hen und Behebung/Sc hwader/T abellarisc he Auflis tung Sc hwader 807/810/907 @ 2\mod_1202809825498_78.doc @ 61750 Malfunction Possible cause Remedy Rotor not working neatly Raking height set too high Set raking height lower The working speed is too high. Reduce the driving speed. Rough estimate 8-10 km/h. For uneven terrain and/or higher amount of forage, it may be necessary to drive slower. Speed is too low Increase the speed. Rough guide 450 rpm Side rotor inclination set incorrectly Change side inclination setting (see section on Operation "Side Inclination Setting of Rotor Running Gear"). Tine arm(s) crooked Replace tine arms Raking height set too low Set raking height higher Tine arm(s) bent Replace tine arms Working width too large Change working width. Speed is too low Increase speed One rotor goes down in headland position, the other goes up Rotor not swivelled up into headland position Activate the hydraulics until the rotor arms are resting against the stops. Not possible to adjust rotor to unevenness in the ground Tractor's lower suspension arm set too high or too low Align frame horizontally (high steerable pinions about 63 cm) Tractor hydraulics not in float position Set tractor hydraulics to float position. Setting of raking height - electrical not working Fuse defective Replace the fuse in the switch box that is screwed onto the frame. Transfer from front to rear rotor for single swath not neat. Front swath cloth is set in position for two single swaths. Switch swath cloth to position for one side swath (see section on Operation "Switching from Two Individual Swaths to One Side Swath"). Width adjustment cylinder not completely retracted. Continue activating the doubleaction hydraulics until the width adjustment cylinder is completely retracted. High level of forage contamination Swath width too large Pos : 38 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 93 Appendix Pos : 39 /Ü bersc hriften/Übersc hriften 1/A-E/Anhang @ 1\mod_1202278612285_78.doc @ 58360 18 Appendix Pos : 40 /BA/Anhang/Sc hwader/Im Anhang finden Sie den Schaltplan @ 2\mod_1202811415263_78.doc @ 61821 The circuit diagram can be found in the Appendix. ===== Ende der Stüc kliste ===== 94 2 31 15/30 1 2 1 +12V from the battery /2.5² X2 Albers (NEW WITH 6179 ) 1 M1 2 1 M2 2 /2.5² /2.5² /2.5² /2.5² /1² /1² /1² /1² /1² /1² /1² Circuit board for motor circuit H G 8 3 7 1 2 F 24/01/03 S4 2 E 6 5 3 123 K 10 1 2 L 11 S3 2 J 9 1 123 X4/10 /2.5² S1 1N4007 S4 working height right X4/4 X4/8 X4/11 On/Off 2 S3 working height left X4/5 X4/7 X4/3 M1 = Adjust working height left Socket 3-pin on the three point block Earth from the battery Left Up X4/1 Left Down X4/6 X4/2 0303-274-0 Circuit diagram M2 = Adjust working height right Socket on the three point block X1 Right Up X4/9 Right Down 01 01 A M Adjusting the lower suspension arms .................26 Maintenance ................................................ 23, 69 Affixing the Adhesive Safety and Information Labels .............................................................12 Malfunctions - Causes and Remedies ............... 92 At the End of the Harvest Season ......................90 B Before the Start of the New Season ...................91 C Checking and maintaining tyres .........................74 Commissioning ...................................................25 Compensation Spring(s) .....................................69 Connecting the electrical controls .......................34 Connecting the hydraulic lines ............................32 Contact................................................................12 D Dangers in Case of Non-compliance with the Safety Instructions ..........................................18 Driving and Transport .........................................36 F Filling Quantities and Lubrication Designations for Gearboxes ......................................................85 Mounting onto the Tractor .................................. 30 O Operation ........................................................... 38 Overload protection............................................ 38 P Parking ............................................................... 63 Personnel Qualification and Training ................. 18 Placing in Storage .............................................. 89 Position of the Adhesive Safety Stickers on the Machine ......................................................... 14 Position of the General Information Labels on the Machine ......................................................... 16 PTO operation .................................................... 21 PTO shaft ..................................................... 27, 81 Purpose of Use .................................................... 7 R Re-Ordering the Adhesive Safety and Information Labels ............................................................ 12 First installation ...................................................25 S From transport into working position ..................39 Safety ................................................................. 11 H Safety Instructions and Accident Prevention Regulations .................................................... 19 Hitched Implements ............................................20 Hydraulic system ................................................22 Hydraulics ...........................................................31 Safety Instructions on the Machine.................... 24 Safety-conscious work practices ....................... 18 Settings .............................................................. 64 I Special equipment ............................................. 87 Identification Plate ................................................ 7 Start-up .............................................................. 29 Identifying Symbols in the Operating Instructions ........................................................................17 Switching from working position to transport position ........................................................... 53 Inadmissible Modes of Operation .......................24 T Information Required for Questions and Orders .. 8 Install the PTO shaft ...........................................35 Intended Use ........................................................ 9 Introduction ........................................................... 7 Technical data ...................................................... 9 Test run .............................................................. 70 Tine loss safeguard............................................ 87 Torques .............................................................. 72 Torques (Countersunk Screws) ......................... 73 95 Travelling on an incline .......................................52 W Tyres .............................................................22, 74 Working in the vicinity of power transmission lines ....................................................................... 24 U Unauthorised Conversion/Modification and Spare Parts Production .............................................24 96 . . . konsequent, kompetent Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10, D-48480 Spelle Postfach 11 63, D-48478 Spelle Phone +49 (0) 59 77/935-0 Fax +49 (0) 59 77/935-339 Internet: http://www.krone.de eMail: [email protected]