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Transcript

Original operating instructions Rotary Rake Swadro 710/26 T (from serial no.: 931 242) Order no.: 150 000 029 04 us 02.03.2016 Table of Contents Pos : 1 /BA/Konfor mitäts er kl ärungen/Schwader/N eu ab 2010/Swadro 710/ 26 T @ 356\mod_1438678476112_78.doc x @ 2652004 @ @ 1 CV0 EC Declaration of Conformity Maschinenfabrik Bernard Krone GmbH We Heinrich-Krone-Str. 10, D-48480 Spelle, Germany hereby declare as manufacturer of the product named below, on our sole responsibility, that the Machine: Rotor rake KRONE Type / types: Swadro 710/26 T to which this declaration refers is in compliance with the relevant provisions of EC directive 2006/42/EC (machines). The signing Managing Director is authorised to compile the technical documents. Spelle, 04.08.2015 Dr.-Ing. Josef Horstmann (Managing Director, Design and Development) Year of manufacture: Pos : 2 /Layout Modul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 2 Machine no.: Table of Contents Pos : 3 /Layout Modul e /Inhalts verzei chnis @ 0\mod_1196861555655_78.doc x @ 15165 @ 1 @ 1 1 Table of Contents 1 Table of Contents ................................................................................................................................... 3 2 To this Document ................................................................................................................................... 7 2.1 Validity ................................................................................................................................................ 7 2.2 Re-Ordering ........................................................................................................................................ 7 2.3 Further applicable documents ............................................................................................................ 7 2.4 Target group of this document ........................................................................................................... 7 2.5 How to use this document .................................................................................................................. 7 2.5.1 Directories and References ........................................................................................................ 7 2.5.2 Direction Information ................................................................................................................... 8 2.5.3 Term “Machine” ........................................................................................................................... 8 2.5.4 Figures ........................................................................................................................................ 8 2.5.5 Scope of Document..................................................................................................................... 8 2.5.6 Means of representation ............................................................................................................. 8 2.5.7 Conversion table .......................................................................................................................11 3 Safety .....................................................................................................................................................12 3.1 Intended use .....................................................................................................................................12 3.2 Service life of the machine ...............................................................................................................12 3.3 Basic safety instructions ...................................................................................................................13 3.3.1 Importance of the operating instructions ...................................................................................13 3.3.2 Personnel qualification ..............................................................................................................14 3.3.3 Children in danger .....................................................................................................................14 3.3.4 Coupling ....................................................................................................................................14 3.3.5 Structural changes to the machine ...........................................................................................14 3.3.6 Additional equipment and spare parts ......................................................................................15 3.3.7 Workstations and passengers ...................................................................................................15 3.3.8 Operational safety: Technically perfect condition .....................................................................15 3.3.9 Danger zones ............................................................................................................................17 3.3.10 Keeping safety devices functional .............................................................................................19 3.3.11 Personal protective equipment .................................................................................................19 3.3.12 Safety signs on the machine .....................................................................................................20 3.3.13 Traffic safety..............................................................................................................................20 3.3.14 Parking the machine safely .......................................................................................................21 3.3.15 Consumables ............................................................................................................................21 3.3.16 Sources of danger on the machine ...........................................................................................22 3.3.17 Dangers associated with certain activities: Work on the machine ............................................23 3.3.18 Dangers associated with certain activities: Working on wheels and tyres ................................24 3.3.19 Behaviour in hazardous situations and when accidents occur .................................................24 3.4 Safety routines .................................................................................................................................25 3.4.1 Stopping and securing the machine ..........................................................................................25 3.4.2 Supporting lifted machine and machine parts securely ............................................................25 3.5 Safety stickers on the machine ........................................................................................................26 3.5.1 Position and meaning of the safety stickers on the machine ....................................................26 3.5.2 Re-Ordering Safety Labels and Information Labels ..................................................................30 3.5.3 Attaching Safety Labels and Information Labels ......................................................................30 3.5.4 Contact for KRONE NORTHAMERICA ....................................................................................30 4 Machine Description ............................................................................................................................32 3 Table of Contents 4.1 4.2 4.3 4.4 Machine overview.............................................................................................................................32 Identification Plate ............................................................................................................................34 Information Required for Questions and Orders ..............................................................................34 Overload protection ..........................................................................................................................35 5 Technical Data ......................................................................................................................................36 5.1 Consumables ...................................................................................................................................38 5.2 Tyres.................................................................................................................................................38 6 Commissioning .....................................................................................................................................39 6.1 General .............................................................................................................................................39 6.2 First installation ................................................................................................................................39 6.3 Connect the machine to the tractor ..................................................................................................40 6.4 Default setting ..................................................................................................................................40 6.5 PTO shaft .........................................................................................................................................41 6.5.1 Length adjustment.....................................................................................................................41 7 Start-up ..................................................................................................................................................42 7.1 Connect the machine to the tractor ..................................................................................................42 7.1.1 Connecting the hydraulic lines ..................................................................................................43 7.2 Connecting the lighting .....................................................................................................................44 7.3 Install the PTO shaft .........................................................................................................................45 7.4 Using the safety chain ......................................................................................................................46 7.5 Swivel parking jack into transport position .......................................................................................48 8 Operation ...............................................................................................................................................49 8.1 From transport into working position ................................................................................................50 8.1.1 Side swath .................................................................................................................................50 8.1.2 Double swath ............................................................................................................................51 8.2 Swath former ....................................................................................................................................52 8.3 Adjusting Rear Swath Cloth .............................................................................................................52 8.3.1 Adjusting Front Swath Cloth for Double Swath (optional).........................................................53 8.3.2 Adjusting the swath former lengthwise .....................................................................................53 8.3.3 Height adjustment of the swath former .....................................................................................53 8.4 Adjusting the raking height ...............................................................................................................54 8.5 Headland Position ............................................................................................................................55 8.5.1 Changing over from working to headland position ....................................................................55 8.5.1.1 Changing over from headland to working position ............................................................55 8.6 Switching from working position to transport position ......................................................................56 8.6.1 Side swath .................................................................................................................................56 8.6.2 Double swath ............................................................................................................................57 9 Driving and Transport ..........................................................................................................................58 Preparations for road travel ..............................................................................................................59 Driving on Slopes .............................................................................................................................59 Travelling speed und drive speed ....................................................................................................59 Switching off the machine ................................................................................................................60 9.1 9.2 9.3 9.4 10 Settings .................................................................................................................................................61 10.1 To adjust the rotor running gear .......................................................................................................61 10.2 Adjustable throttles ...........................................................................................................................62 10.3 Adjustment of the sequential switching ............................................................................................64 11 Maintenance ..........................................................................................................................................65 11.1 Spare Parts ......................................................................................................................................65 4 Table of Contents 11.2 Maintenance table ............................................................................................................................66 11.3 Tightening torques............................................................................................................................67 11.3.1 Metric Thread Screws with Control Thread...............................................................................67 11.3.2 Metric Thread Screws with Fine Thread ...................................................................................68 11.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket ...................................68 11.4 Tyres.................................................................................................................................................69 11.4.1 Checking and maintaining tyres ................................................................................................69 11.5 Replacing the tine arms (in case of repair) ......................................................................................70 11.6 Replacing the tines (in case of repairs) ............................................................................................72 11.7 Deviating Tightening Torques MA (Nm) ...........................................................................................73 11.7.1 Testing the Screws on the Tines ...............................................................................................73 12 Maintenance – lubrication ...................................................................................................................75 12.1 Lubricating Universal Shaft ..............................................................................................................75 12.2 Lubrication Chart ..............................................................................................................................76 13 Maintenance - hydraulic system .........................................................................................................78 14 Maintenance - Gearbox ........................................................................................................................79 14.1 Rotor gearbox / Rotor housing .........................................................................................................79 14.2 Swivel Gear ......................................................................................................................................80 15 Special equipment ................................................................................................................................82 15.1 Tine loss safeguard ..........................................................................................................................82 16 Malfunctions - Causes and Remedies ................................................................................................83 17 Placing in Storage ................................................................................................................................85 17.1 At the End of the Harvest Season ....................................................................................................85 17.2 Before the Start of the New Season .................................................................................................86 18 Disposal of the machine ......................................................................................................................87 18.1 Disposal of the machine ...................................................................................................................87 19 Index ......................................................................................................................................................88 Pos : 4 /Layout Modul e /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 5 Table of Contents Pos : 5 /Ü berschriften/Ü bers chriften 1/U-Z/Z u dies em D okument @ 107\mod_1334231929021_78.doc x @ 965257 @ 1 @ 1 6 To this Document 2 To this Document Pos : 6 /BA/Ei nleitung/Gültig keit/Sc hwader/Gültig keit Swadro 710/26 T @ 356\mod_1438682130369_78.doc x @ 2652386 @ 2 @ 1 2.1 Validity These operating instructions apply to rotary rakes of the series: Swadro 710/26 T Pos : 7.1 /Ü bers chriften/Ü bersc hriften 2/K- O/N/N ac hbes tell ung (N achbestellung di es es D okuments) @ 349\mod_1436355974813_78.doc x @ 2625865 @ 2 @ 1 2.2 Re-Ordering Pos : 7.2 /BA/Zu di es em D okument/N ac hbestellung_T ext @ 349\mod_1436355830140_78.doc x @ 2625835 @ @ 1 If this document should become wholly or partially unusable, you can request a replacement document by stating the order number mentioned on the cover sheet. Pos : 8 /Ü berschriften/Ü bers chriften 2/K-O/M/Mitg eltende Dokumente @ 187\mod_1380113031071_78.doc x @ 1609664 @ 2 @ 1 2.3 Further applicable documents Pos : 9 /BA/Zu di es em D okument/Mitg eltende Dokumente_Ei nführ ungssatz_alle Masc hi nen @ 187\mod_1380113940483_78.doc x @ 1609940 @ @ 1 To ensure that the machine is used safely and as intended, observe the following further applicable documents: Pos : 10 /BA/Z u diesem Dokument/Mitgeltende D okumente_Betriebs anl eitung(en) Gel enkwelle( n) @ 347\mod_1435588572591_78.doc x @ 2616249 @ @ 1 – Operating instructions of universal shaft(s) Pos : 11 /Ü bersc hriften/Übersc hriften 2/U-Z/Z/Zi elgruppe dies es D okuments @ 187\mod_1380113123454_78.doc x @ 1609723 @ 2 @ 1 2.4 Target group of this document Pos : 12 /BA/Z u diesem Dokument/Zielgruppe @ 345 \mod_1434348246902_78.doc x @ 2606935 @ @ 1 This document aims at the operators of the machine fulfilling the minimum requirements of personnel qualification; refer to chapter entitled Safety “Personnel Qualification”. Pos : 14.1 /Übersc hriften/Übersc hriften 2/P-T/SSo benutz en Sie dieses Dokument @ 188\mod_1380548350021_78.doc x @ 1614365 @ 2 @ 1 2.5 How to use this document Pos : 14.2 /Übersc hriften/Übersc hriften 3/U-Z/Verz eichniss e und Ver weise @ 336\mod_1429854437094_78.doc x @ 2556421 @ 3 @ 1 2.5.1 Directories and References Pos : 14.3 /BA/Z u diesem Dokument/So benutz en Si e dieses Dokument_Verz eic hnis se und Ver weis e_Text @ 333\mod_1429085378408_78.doc x @ 2544425 @ @ 1 Table of contents/headers: The table of contents as well as the headers in this instruction are used for quick navigation in the chapters. Index directory: In the index directory, you can find information on the desired subject via catchwords which are in alphabetical order. The index directory can be found on the last page of this instruction. Cross references: Cross references to another place in the operating instructions or to another document are in the text and specify the chapter and subchapter or section. The designation of subchapters or sections is presented in quotation marks. Example: Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening Torques”. The subchapter or the section can be found via an entry in the table of contents and in the index directory. Pos : 14.4 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 7 To this Document Pos : 14.5 /BA/Z u diesem Dokument/Richtungsangaben_mit Ü berschrift 3. Ebene @ 311\mod_1418209262291_78.doc x @ 2405467 @ 3 @ 1 2.5.2 Direction Information Direction information in this document such as front, rear, right and left always applies in the direction of travel. Pos : 14.6 /Übersc hriften/Übersc hriften 3/A-E/B/Begriff "M asc hine" @ 337\mod_1430721887716_78.doc x @ 2563575 @ 3 @ 1 2.5.3 Term “Machine” Pos : 14.7 /BA/Z u diesem Dokument/Begriff M asc hine_Kreis elsc hwader @ 344\mod_1433247257322_78.doc x @ 2598046 @ @ 1 Throughout the rest of this document, the “rotor rake” will also be referred to as the “machine”. Pos : 14.8 /Übersc hriften/Übersc hriften 3/A-E/A/Abbil dungen_Dars tellungs mittel @ 336\mod_1430133919063_78.doc x @ 2558462 @ 3 @ 1 2.5.4 Figures Pos : 14.9 /BA/Z u diesem Dokument/Abbildung en_Text @ 336\mod_1430134111209_78.doc x @ 2558493 @ @ 1 The figures in this document do not always represent the exact machine type. The information which refers to the figure always corresponds to the machine type of this document. Pos : 14.10 /Ü bersc hriften/Ü berschriften 3/U-Z/U mfang des Dokuments @ 346\mod_1434979896995_78.doc x @ 2611366 @ 3 @ 1 2.5.5 Scope of Document Pos : 14.11 /BA/Z u dies em D okument/U mfang des Dokuments_alle Beipac ks und Vari anten enthalten_T ext @ 346\mod_1434979460226_78.doc x @ 2611335 @ @ 1 Pos : 14.12 /Ü bersc hriften/Ü berschriften 3/A-E/D /Dars tell ungs mittel @ 336\mod_1429865448625_78.doc x @ 2556625 @ 3 @ 1 In addition to standard equipment, accessories kits and versions of the machine are described in this document. Your machine may deviate from this document. 2.5.6 Means of representation Pos : 14.13 /Ü bersc hriften/Z wis chenübers chriften/P-T/Symbole im Text @ 336\mod_1430121354111_78.doc x @ 2557539 @ @ 1 Icons in the text Pos : 14.14 /BA/Z u dies em D okument/D arstellungs mittel_ohne Hi nweis und War nung_BA @ 339 \mod_1431002650179_78.doc x @ 2570965 @ @ 1 In this document, the following means of representation are used: Action step A bullet point () designates an action step you have to perform, as for example: • Set the left outside mirror. Sequence of actions Several bullet points () located in front of a sequence of action steps identify a sequence of actions to be performed step by step, as for example: • Loosen counter nut. • Set the screw. • Tighten counter nut. List Dashes (-) identify lists such as, for example: – Brakes – Steering – Lighting Pos : 14.15 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 8 To this Document Pos : 14.16 /Ü bersc hriften/Z wis chenübers chriften/P-T/Symbole in Abbildungen @ 336\mod_1430121455379_78.doc x @ 2557570 @ @ 1 Symbols in figures Pos : 14.17 /BA/Z u dies em D okument/D arstellungs mittel_Ü bersicht Symbole_BA @ 329\mod_1427193088297_78.doc x @ 2523598 @ @ 1 To visualize parts and actions steps, the following icons are used: Icon Explanation 1 Reference sign for part I Position of a part (e.g. move from pos. I to pos. II) X Dimensions (e.g. B = width, H = height, L = length) Action step: Tighten screws with torque key with specified tightening torque Direction of motion Direction of travel opened closed enlargement of display detail Framings, dimension line, dimension line limitation, reference line for visible parts or visible mounting material Framings, dimension line, dimension line limitation, reference line for covered parts or covered mounting material Laying routes LH Left-hand machine side RH Right-hand machine side Pos : 14.18 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 9 To this Document Pos : 14.19 /Ü bersc hriften/Z wis chenübers chriften/U-Z/Warnhinweis e_Z u diesem D okument @ 337\mod_1430720690194_78.doc x @ 2563366 @ @ 1 Warning signs Pos : 14.20 /BA/Z u dies em D okument/Warnhinweis e_Z u di esem Dokument_T ext @ 337 \mod_1430720301162_78.doc x @ 2563335 @ @ 1 Warning WARNING! - Type and source of hazard! Effect: Injuries, serious material damage. • Measures for hazard prevention. Caution CAUTION! - Type and source of hazard! Effect: Damage to property. • Measures for risk prevention. Pos : 14.21 /Ü bersc hriften/Z wis chenübers chriften/F-J/Hi nweise mi t Infor mationen und Empfehl ung en_Z u dies em D okument @ 337\mod_1430721734582_78.doc x @ 2563548 @ @ 1 Notes with information and recommendations Pos : 14.22 /BA/Z u dies em D okument/Hi nweise mit Infor mationen und Empfehl ung en_T ext @ 337\mod_1430721371455_78.doc x @ 2563487 @ @ 1 Note Note Effect: Economic benefit of the machine. • Measures to be performed. Pos : 14.23 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 10 To this Document Pos : 14.24 /BA/Z u dies em D okument/U mr ec hnungstabelle metrisc hes System auf US- System_Übersc hrift 3. Ebene und Einl eitungss atz @ 342\mod_1432737011694_78.doc x @ 2590505 @ 3 @ 1 2.5.7 Conversion table By means of the following table, metric units can be converted into US units. Pos : 14.25 /BA/Z u dies em D okument/U mr ec hnungstabelle metrisc hes System auf US- System @ 338\mod_1430810601994_78.doc x @ 2565914 @ @ 1 Quantity SI Units (Metric) Unit Name Abbreviation Area hectare ha Flow liters per minute Factor Inch-Pound Units Unit Name Abbreviation 2.47105 acre acres L/min 0.2642 US gallon per minute gpm cubic meter per hour m³/h 4.4029 Force newton N 0.2248 pound-force lbf Length millimeter mm 0.03937 inch in. meter m 3.2808 foot ft. Power kilowatt kW 1.3410 horsepower hp Pressure kilopascal kPa 0.1450 psi megapascal MPa 145.0377 pound per square inch bar (non-SI) bar 14.5038 newton meter Nm 0.7376 pound-foot or foot-pound ft∙lbf 8.8507 pound-inch or inch-pound in∙lbf Torque Temperature degree Celsius °C °Cx1.8+32 degree Fahrenheit °F Velocity meter per minute m/min 3.2808 foot per minute ft/min meter per second m/s 3.2808 foot per second ft/s kilometer per hour km/h 0.6215 miles per hour mph liter L 0.2642 US gallon US gal. milliliter ml 0.0338 US ounce US oz. cubic centimeter cm³ 0.0610 cubic inch in³ kilogram kg 2.2046 pound lbs Volume Weight Pos : 15 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 11 Safety Pos : 17.1 /Übersc hriften/Übersc hriften 1/P-T/Sicher heit @ 0\mod_1195566748646_78.doc x @ 635 @ 1 @ 1 3 Safety Pos : 17.2 /Übersc hriften/Übersc hriften 2/A-E/B/Besti mmungsgemäß e Ver wendung @ 103\mod_1332169199326_78.doc x @ 940071 @ 2 @ 1 Ver 3.1 Intended use Pos : 17.3 /BA/Einl eitung/Besti mmungsgemäßer Gebr auc h/Sc hwader/Besti mmungsgemäß er Gebrauch Sc hwader @ 1 \mod_1202215704310_78.doc x @ 57818 @ @ 1 The rotary rake is built exclusively for conventional Pos : 17.4 /BA/Einl eitung/Besti mmungsgemäßer Gebr auc h/Nic ht besti mmungsgemäß @ 103\mod_1332171672294_78.doc x @ 940272 @ @ 1 Unauthorised modifications to the machine may have a negative effect on the machine characteristics or safe and reliable use of the machine or may interfere with proper operation. Unauthorised modifications shall therefore release the manufacturer of any liability for consequential damage. Pos : 17.5 /Übersc hriften/Üb ersc hriften 2/K-O/N/N utz ungs dauer der M asc hine @ 318\mod_1423658430909_78.doc x @ 2465744 @ 2 @ 1 3.2 Service life of the machine Pos : 17.6 /BA/Einl eitung/N utz ungsdauer der M asc hine_Text @ 318\mod_1423556613022_78.doc x @ 2463145 @ @ 1 – – – – – – Pos : 17.7 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 12 The service life of this machine strongly depends on proper use and maintenance as well as the operating conditions. Permanent operational readiness as well as long service life of the machine can be achieved by observing the instructions and notes of these operating instructions. After each season of use, the machine must be checked thoroughly for wear and other damage. Damaged and worn parts must be replaced before placing the machine into service again. After the machine has been used for five years, carry out full technical inspection of the machine. According to the results of this inspection, a decision concerning the possibility of reuse of the machine should be taken. Theoretically, the service life of this machine is unlimited as all worn or damaged parts can be replaced. Safety Pos : 17.8.1 /Übersc hriften/Übersc hriften 2/F-J/GGrundl egende Sic her hei tshi nweis e @ 186\mod_1380009482364_78.doc x @ 1606585 @ 2 @ 1 3.3 Basic safety instructions Pos : 17.8.2 /BA/Sicherheit/1. Gr undl egende Sicherheits hinweis e/Nic htbeac htung der SiHi und WaHi (Ei nführ text Gr undl eg ende SiHi) @ 175\mod_1372834139379_78.doc x @ 1504793 @ @ 1 Non-compliance with the safety instructions and warnings Non-compliance with the safety instructions and warnings may result in injuries and damage to the environment and property. Pos : 17.8.3 /Übersc hriften/Übersc hriften 3/A-E/B/Bedeutung der Betriebs anl eitung @ 186\mod_1380011391583_78.doc x @ 1606670 @ 3 @ 1 3.3.1 Importance of the operating instructions Pos : 17.8.4 /BA/Sicherheit/1. Gr undl egende Sicherheits hinweis e/Bedeutung der Betri ebsanleitung @ 175\mod_1372834861914_78.doc x @ 1504822 @ @ 1 The operating instructions are an important document and a part of the machine. They are intended for the user and contain information relevant to safety. Only the procedures indicated in the operating instructions are reliable. If the operating instructions are not followed, people may be seriously injured or killed. • Before using the machine for the first time, read and follow all the "Basic safety instructions" in the chapter Safety. • Before working, also read and observe the respective sections in the operating instructions. • Retain the operating instructions and ensure that they are always available. • Hand over the operating instructions to subsequent users. Pos : 17.8.5 /Layout M odule /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 13 Safety Pos : 17.8.6 /Übersc hriften/Übersc hriften 3/P-T/PPers onalqualifi kation @ 187\mod_1380011550253_78.doc x @ 1606703 @ 3 @ 1 3.3.2 Personnel qualification Pos : 17.8.7 /BA/Sicherheit/1. Gr undl egende Sicherheits hinweis e/Pers onalqualifi kation @ 176\mod_1372840611484_78.doc x @ 1505639 @ @ 1 If the machine is not used properly, people may be seriously injured or killed. To avoid accidents, each person who works with the machine must satisfy the following minimum requirements: – He is physically capable of controlling the machine. – He can work safely with the machine in accordance with these operating instructions. – He understands the method of operation of the machine within the scope of his work and can identify and avoid the dangers associated with the work. – He has read the operating instructions and can implement the information in the operating instructions accordingly. – He is familiar with driving vehicles safely. – For road travel he has adequate knowledge of the highway code and has the stipulated driving licence. Pos : 17.8.8 /Übersc hriften/Übersc hriften 3/K-O/KKinder in Gefahr @ 187\mod_1380011650765_78.doc x @ 1606732 @ 3 @ 1 3.3.3 Children in danger Pos : 17.8.9 /BA/Sicherheit/1. Gr undl egende Sicherheits hinweis e/Kinder i n Gefahr (Anhängeger ät, Anbauger ät, Anhänger) @ 176 \mod_1372842540941_78.doc x @ 1505758 @ @ 1 Children cannot assess danger and behave unpredictably. As a result, children are especially at risk. • Keep children away from the machine. • Keep children away from consumables. • Especially before starting up and moving the machine, ensure that there are no children in the danger zone. Pos : 17.8.10 /Ü berschriften/Ü berschriften 3/A-E/A/Ankuppel n @ 12\mod_1224678928406_78.doc x @ 152806 @ 3 @ 1 3.3.4 Coupling Pos : 17.8.11 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Ankuppeln der Mas chi ne an den Traktor (Geräte u. Anhänger) @ 279\mod_1405409566743_78.doc x @ 2150645 @ @ 1 If the tractor and the machine are not correctly connected, there is a risk of causing serious accidents. • When connecting front attachments or trailers, follow all operating instructions: – The operating instructions for the tractor – The operating instructions for the machine – The operating instructions for the universal shaft • Follow the coupling instructions, see chapter on starting up "Connect the machine to the tractor". • Note the modified driving behaviour of the combination. Pos : 17.8.12 /Ü berschriften/Ü berschriften 3/A-E/B/Baulic he Änderungen an der M asc hine @ 187\mod_1380011874486_78.doc x @ 1606786 @ 3 @ 1 3.3.5 Structural changes to the machine Pos : 17.8.13 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Baulic he Änder ung en an der Masc hi ne @ 176 \mod_1372843690190_78.doc x @ 1506085 @ @ 1 Structural changes and enhancements may impair the functionality and operational safety of the machine. As a result, people may be seriously injured or killed. • Have structural changes and enhancements performed by an authorised service centre only. Pos : 17.8.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 14 Safety Pos : 17.8.15 /Ü berschriften/Ü berschriften 3/U-Z/Z us atz ausrüs tungen und Ers atzteile @ 187\mod_1380012000801_78.doc x @ 1606819 @ 3 @ 1 3.3.6 Additional equipment and spare parts Pos : 17.8.16 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Zusatzausrüstungen und Ers atz teil e @ 176\mod_1372844184073_78.doc x @ 1506194 @ @ 1 Additional equipment and spare parts, which do not comply with the requirements of the manufacturer, may impair the operational safety of the machine and cause accidents. • To ensure operational safety, use original or standard parts which comply with the requirements of the manufacturer. If in doubt, have parts verified by the dealer or manufacturer. Pos : 17.8.17 /Ü berschrifte n/Ü berschriften 3/A-E/A/Arbeits plätze und mitfahrende Pers onen @ 187\mod_1380012130656_78.doc x @ 1606849 @ 3 @ 1 3.3.7 Workstations and passengers Pos : 17.8.18 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Ar beitspl ätz e - Kontr olle über di e fahrende M asc hine @ 176\mod_1372850001832_78.doc x @ 1506413 @ @ 1 Control of the moving machine The moving machine requires the driver to react quickly at any time. Otherwise, the machine may move in an uncontrolled manner and seriously injure or kill people. • Start the engine from the driver's seat only. • Never leave the driver's seat while the machine is moving. • Never climb in or out of the machine while it is moving. Pos : 17.8.19 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Ar beitspl ätz e - Mitfahrende Personen (Ger ät und Anhänger) @ 176\mod_1372850186689_78.doc x @ 1506442 @ @ 1 Passengers Passengers may be seriously injured by the machine or fall off the machine and get run over. Ejected objects may strike and injure passengers. • Never let people ride on the machine. Pos : 17.8.20 /Ü berschriften/Ü berschriften 3/A-E/B/Betriebssic her heit: T ec hnisc h ei nwandfrei er Zustand @ 187\mod_1380012216128_78.doc x @ 1606877 @ 3 @ 1 3.3.8 Operational safety: Technically perfect condition Pos : 17.8.21 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Betriebssic herheit - Betrieb nur nach or dnungsgemäß er Inbetriebnahme @ 176\mod_1372854464728_78.doc x @ 1506530 @ @ 1 Operation only when the machine has been started up correctly If the machine is not started up correctly according to these operating instructions, the operational safety of the machine is not ensured. As a result, accidents may occur and people may be seriously injured or killed. • Do not use the machine unless it has been started up correctly, see chapter Start-up. Pos : 17.8.22 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Betriebssic herheit - T ec hnis ch ei nwandfrei er Z ustand der Mas chi ne @ 176\mod_1372854718958_78.doc x @ 1506559 @ @ 1 Technically perfect condition of the machine Improper maintenance and adjustment may affect the operational safety of the machine and cause accidents. As a result, people may be seriously injured or killed. • Perform all maintenance and adjustment work according to the chapters Maintenance and Adjustment. • Before performing any maintenance or adjustment work, shut down and safeguard the machine, see chapter Safety "Shutting down and safeguarding the machine". Pos : 17.8.23 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 15 Safety Pos : 17.8.24 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Betriebssic herheit - Gefahr durc h Sc häden an der M asc hine Wender @ 276\mod_1404743734630_78.doc x @ 2075019 @ @ 1 Danger resulting from damage to the machine Damage to the machine may impair the operational safety of the machine and cause accidents. As a result, people may be seriously injured or killed. The following parts of the machine are particularly important for safety: – Steering – Safety devices – Connecting devices – Lighting – Hydraulic system – Tyres – Universal shaft If there are doubts about the operational safety of the machine, for example due to leaking consumables, visible damage or an unexpected change to the driving behaviour: • Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". • Immediately eliminate potential causes of damage, for example heavy soiling, or tighten slack screws. • If possible, repair the damage according to these operating instructions. • In the case of damage which may affect operational safety and cannot be repaired according to these operating instructions: Have damage repaired by a qualified service centre. Pos : 17.8.25 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Betriebssic herheit - T ec hnis che Grenz werte_mit Ac hs- und Stützl asten, ohne Trans por thöhe @ 321\mod_1424854472697_78.doc x @ 2480958 @ @ 1 Technical limit values When the technical limit values of the machine are not met, the machine may be damaged. Thus there is a risk of accidents, serious injuries or death. With regard to safety, it is of special importance to comply with the following technical limit values: – Gross vehicle weight – Permissible axle load – Permissible supported load – Maximum permissible speed • Meet limit values, refer to chapter entitled “Technical Data”. Pos : 17.8.26 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 16 Safety Pos : 17.8.27 /Ü berschriften/Ü berschriften 3/F-J/GGefahrenbereic he @ 187\mod_1380012427290_78.doc x @ 1606906 @ 3 @ 1 3.3.9 Danger zones Pos : 17.8.28 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr enbereic he rund um Anhängeger ät, Anbaugerät o. Anhäng er T1 @ 176\mod_1372858104099_78.doc x @ 1506686 @ @ 1 Danger zones on the tractor and the machine The area around the tractor and the machine is a danger zone. There are the following hazards in this danger zone: – The tractor and the machine may start moving or rolling away and run over people. – If the power lifter is unintentionally actuated, the machine may make hazardous movements. – Defective or insecurely attached electrical cables may cause fatal electric shocks. – Defective or insecurely attached hydraulic or pneumatic lines may become detached and flail around. Hydraulic oil may escape under high pressure and cause serious injuries to the skin or face. – Clothing may become caught and wrapped around an exposed PTO shaft or a damaged or incorrectly installed universal shaft. – When the drive is switched on, machine parts may rotate or swivel. – Hydraulically raised machine parts may descend unnoticed and slowly. If the danger zone is not observed, people may be seriously injured or killed. • Keep people away from the danger zone of the tractor and the machine. • Do not switch on the drives and engine until there is nobody in the danger zone. The safety clearance is: – 30 metres in front of the machine while in operation. – 5 metres in front of the machine when at a standstill. – 3 metres on either side of the machine. – 5 metres behind the machine. • Before working in front of and behind the tractor and in the danger zone of the machine: Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". This also applies to brief inspection work. Many serious accidents in front of and behind the tractor and the machine occur due to negligence and running machines. • Consider the information in all relevant operating instructions. – The operating instructions for the tractor – The operating instructions for the machine – The operating instructions for the universal shaft Pos : 17.8.29 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr enbereic he rund um Wender, Sc hwader T2 @ 294 \mod_1411639162229_78.doc x @ 2313568 @ @ 1 Pos : 17.8.30 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 17 Safety Pos : 17.8.31 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr enbereic h z wisc hen Traktor und Masc hi ne @ 176 \mod_1372930525648_78.doc x @ 1507354 @ @ 1 Danger zone between tractor and machine People standing between the tractor and machine may be seriously injured or killed if the tractor rolls away or by machine movements: • Before starting all work between the tractor and machine: • Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". This also applies to brief inspection work. Many serious accidents occur due to negligence and running machines. • If the power lifter has to be actuated, keep all people away from the area of movement of the power lifter. Pos : 17.8.32 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr enber eic h bei ei ngesc hal tetem Antrieb @ 176\mod_1372940161761_78.doc x @ 1507966 @ @ 1 Danger zone when drive switched on When the drive is switched on, there is a danger to life from rotating and swivelling machine parts. There must be nobody in the danger zone of the machine. • Before starting the machine, direct all people out of the danger zone of the machine. • If a hazardous situation arises, switch off drives and diesel engine immediately. Pos : 17.8.33 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr enbereic h Z apfwell e @ 274\mod_1404279102405_78.doc x @ 2061635 @ @ 1 Danger zone of the P.T.O. shaft People may be caught, pulled in and seriously injured by the PTO shaft and the driven components. Before engaging the PTO shaft: • Make sure that all safety devices are fitted and in the protection position. • Ensure that the selected speed and direction of rotation of the PTO shaft match the permitted speed and direction of rotation of the machine. • Ensure that nobody is in the danger zone of the PTO shaft or the universal shaft. • If the angles are too large, switch off the PTO shaft. The machine may be damaged. Parts may be flung out and cause injury to persons. • If the PTO shaft is not required, switch off the PTO shaft. Pos : 17.8.34 /BA/Sic herh eit/1. Grundlegende Sic her heits hinweise/Gefahr enbereic h Gel enkwelle @ 176 \mod_1372945619081_78.doc x @ 1508114 @ @ 1 Danger zone universal shaft People may become caught by the universal shaft, pulled in and seriously injured. • Ensure that the universal shaft guards are attached and functional. • Ensure that nobody is in the danger zone of the PTO shaft or the universal shaft. • Provide the section tube and universal shaft guards with adequate cover. • Allow the universal shaft locks to engage. • Attach the chains to prevent the universal shaft guards from rotating with the shaft. • Follow the operating instructions for the universal shaft. Pos : 17.8.35 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr enbereic h N achl aufende Maschi nenteile - KW/T 10.02, KWT 1600, di v Sc hwader @ 276\mod_1404743505456_78.doc x @ 2074851 @ @ 1 Danger zone due to coasting machine parts When the drives have been switched off, the following machine parts will coast: – Universal shaft – Rotor When machine parts are coasting, people may be seriously injured or killed. Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". • Do not touch machine parts until they have come to a standstill. Pos : 17.8.36 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 18 Safety Pos : 17.8.37 /Ü berschriften/Ü berschriften 3/P-T/SSc hutz vorrichtung en funktionsfähig halten @ 187\mod_1380021062004_78.doc x @ 1607105 @ 3 @ 1 3.3.10 Keeping safety devices functional Pos : 17.8.38 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Sc hutz vorrichtungen funktions fähig halten @ 176 \mod_1373004721530_78.doc x @ 1508355 @ @ 1 If safety devices are missing or damaged, people may be seriously injured or killed by moving machine parts. • Replace damaged safety devices. • Re-install all removed safety devices and all other parts and move them into protective position before starting up the machine. • If it is doubtful whether all safety devices have been correctly installed and are functional, have a service centre check them. Pos : 17.8.39 /Ü berschriften/Ü berschriften 3/P-T/PPersönliche Sc hutzei nrichtung @ 187\mod_1380021186541_78.doc x @ 1607134 @ 3 @ 1 3.3.11 Personal protective equipment Pos : 17.8.40 /BA/Sic herheit/1. Grundlegende Sic her heits hinweisePers önliche Sc hutzei nrichtung @ 332 \mod_1428385772094_78.doc x @ 2536705 @ @ 1 The wearing of personal protective equipment is an important safety measure. Missing or unsuitable personal protective equipment increases health risks and injuries. Personal protective equipment is for example: – Work gloves – Safety boots – Close-fitting protective clothing – Hearing protection – Safety glasses • Specify and provide personal protective equipment for the particular job. • Use only personal protective equipment which is in proper condition and offers effective protection. • Adjust personal protective equipment to the person, for example the size. Pos : 17.8.41 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Geeignete Klei dung tr agen @ 176\mod_1373011520074_78.doc x @ 1508413 @ @ 1 Wear suitable clothing Loose clothing increases the risk of it becoming caught or wrapped around rotating parts and of it becoming caught on protruding parts. As a result, people may be seriously injured or killed. • Wear tight-fitting clothing. • Never wear rings, chains or other items of jewellery. • Cover long hair with a hairnet. • Wear sturdy shoes or protective work boots. Pos : 17.8.42 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 19 Safety Pos : 17.8.43 /Ü berschriften/Ü berschriften 3/P-T/SSic her heits kennz eichnungen an der M asc hine @ 187\mod_1380021311979_78.doc x @ 1607165 @ 3 @ 1 3.3.12 Safety signs on the machine Pos : 17.8.44 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Sic her heits kennz eichnung en an der M asc hine @ 176\mod_1373014574852_78.doc x @ 1508510 @ @ 1 Safety stickers on the machine warn of hazards in danger areas and are an important component of the safety equipment of the machine. Missing safety stickers increase the risk of serious and fatal injuries. • Clean dirty safety stickers. • After cleaning, always check that safety stickers are complete and legible. • Immediately replace missing, damaged and unrecognisable safety stickers. • Provide spare parts with the designated safety stickers. Description, explanation and order numbers of the safety stickers, see chapter Safety, "Safety stickers on the machine". Pos : 17.8.45 /Ü berschriften/Ü berschriften 3/U-Z/Verkehrssicher heit @ 187\mod_1380021550886_78.doc x @ 1607192 @ 3 @ 1 3.3.13 Traffic safety Pos : 17.8.46 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Ver kehrssic her hei t - Gefahren bei m Fahren auf Straß e und Fel d ( anghängte, ohne Befüllung/Bel adung) @ 276\mod_1404804875368_78.doc x @ 2076345 @ @ 1 Dangers when driving on roads and in fields The mounted or attached work machine changes the handling characteristics of the tractor. The handling characteristics also depend on the operational state and on the ground. If the driver does not consider changed handling characteristics, he may cause accidents. • Observe procedures for driving on roads and in fields, see chapter "Driving and transportation". Pos : 17.8.47 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Ver kehrssic her hei t - M asc hine für die Str aß enfahrt vorberei ten @ 176\mod_1373015125051_78.doc x @ 1508569 @ @ 1 Prepare the machine for road travel If the machine is not prepared properly for road travel, serious accidents may occur with traffic. • Before travelling on the road, always prepare the machine for road travel, see chapter Driving and transportation, "Preparations for road travel". Pos : 17.8.48 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Ver kehrssic her hei t - Kippgefahr @ 176\mod_1373015315156_78.doc x @ 1508598 @ @ 1 Danger of overturning The machine may overturn when driving on slopes. As a result, accidents may occur and people may be seriously injured or killed. The risk of overturning depends on many factors. • Observe procedures for driving, see chapter Driving and transportation. Pos : 17.8.49 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 20 Safety Pos : 17.8.50 /Ü berschriften/Ü berschriften 3/K-O/MM asc hine sic her abstellen @ 187\mod_1380021652951_78.doc x @ 1607221 @ 3 @ 1 3.3.14 Parking the machine safely Pos : 17.8.51 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Mas chi ne sicher abstellen @ 176\mod_1373262472095_78.doc x @ 1509055 @ @ 1 The parked machine may overturn. People may be crushed and killed. • Park the machine on a stable and even surface. • Before adjusting, repairing, servicing or cleaning the machine, ensure that it is securely positioned. If in doubt, support the machine. • In the chapter Driving and transportation note the section "Parking the machine". Pos : 17.8.52 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Mas chi ne sicher abstellen - U nbeaufsichtigtes abstellen (Anbauger ät) @ 271\mod_1402650087789_78.doc x @ 2043151 @ @ 1 Unattended parking Adults and playing children are at risk from an inadequately secured and unattended parked machine. • Before switching off the machine: Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". Pos : 17.8.53 /Ü berschriften/Ü berschriften 3/A-E/B/Betriebsstoffe @ 187\mod_1380021996500_78.doc x @ 1607250 @ 3 @ 1 3.3.15 Consumables Pos : 17.8.54 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Betriebss toffe - U ngeeignete Betriebss toffe Ver weis auf Technisc he Daten @ 321\mod_1424858173088_78.doc x @ 2481119 @ @ 1 Unsuitable operating materials Operating materials that do not correspond to the requirements of the manufacturer may impair the operational safety of the machine and cause accidents. • Only use operating materials which meet the requirements. For information on requirements relative to operating materials, refer to chapter Technical Data, “Operating Materials”. Pos : 17.8.55 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Betriebss toffe - U mweltsc hutz und Ents orgung @ 177\mod_1373269285239_78.doc x @ 1509460 @ @ 1 Protection of the environment and disposal Consumables such as diesel fuel, brake fluid, antifreeze and lubricants may damage the environment and the health of people. • Do not release consumables into the environment. • Absorb leaked consumables with an absorbent material or with sand, place in a liquid-tight labelled container and dispose of according to the official regulations. Pos : 17.8.56 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 21 Safety Pos : 17.8.57 /Ü berschriften/Ü berschriften 3/F-J/GGefahrenquellen an der Maschi ne @ 187\mod_1380022841201_78.doc x @ 1607417 @ 3 @ 1 3.3.16 Sources of danger on the machine Pos : 17.8.58 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr enq uell en - Lär m (Traktor und Mas chi ne) Verweis auf T ec hnis che D aten @ 321\mod_1424859929013_78.doc x @ 2481250 @ @ 1 Noise may lead to health problems When working with the machine for a longer time, serious health damage may result such as hearing loss, deafness or tinnitus. When using the machine at high speed, the noise level increases as well. • Before starting up the combination of tractor and machine, evaluate the danger by noise. Determine and use hearing protection that is suitable depending on environmental conditions, working hours as well as working conditions and operating conditions of the machine. In this process, observe sound pressure level, refer to chapter Technical Data. • Define rules for the utilization of hearing protection and for working time. • When the machine is in operation, keep windows and doors of the cab closed. • Remove hearing protection for road travel. Pos : 17.8.59 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr enq uell en - Flüs sigkeiten unter Druc k -nur H ydrauli köl @ 244\mod_1395751930792_78.doc x @ 1906831 @ @ 1 Liquids under pressure The following liquids are under high pressure: – Hydraulic oil Liquids under high pressure may penetrate the body through the skin and cause serious injuries. • If a damaged pressure system is suspected, immediately contact a qualified service centre. • Never search for leaks with bare hands. Even a pin-sized hole may cause serious injuries. • Keep body and face away from leaks. • If liquids penetrate the body, immediately consult a doctor. The liquid must be removed from the body as quickly as possible. Danger of infection! Pos : 17.8.60 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr enq uell en - Heiß e Fl üssig kei ten @ 177\mod_1373282065737_78.doc x @ 1509989 @ @ 1 Hot liquids Risk of burns and scalding from hot liquids! • When draining hot consumables, wear protective gloves. • If required, leave liquids and machine parts to cool down before performing repair, maintenance and cleaning work. Pos : 17.8.61 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr enq uell en - Giftige Abg ase @ 177\mod_1373282632364_78.doc x @ 1510047 @ @ 1 Toxic exhaust gases Exhaust gases may seriously damage your health or be fatal. • While the engine is running, provide adequate ventilation to prevent prolonged exposure to exhaust gases. • Do not leave the engine running in a closed room unless there is a suitable exhaust gas extraction system. Pos : 17.8.62 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 22 Safety Pos : 17.8.63 /Ü berschriften/Ü berschriften 3/F-J/GGefahren bei besti mmten T ätig keiten: Arbeiten an der Masc hi ne @ 187 \mod_1380023025765_78.doc x @ 1607595 @ 3 @ 1 3.3.17 Dangers associated with certain activities: Work on the machine Pos : 17.8.64 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr en bei best. Tätigkeiten: Ar bei ten an der M asc hine-Ar beiten nur an der s tillgestz ten M asc hine @ 177\mod_1373284611057_78.doc x @ 1510164 @ @ 1 Work on the machine only when it has been shut down If the machine has not been shut down and safeguarded, parts may move unintentionally or the machine may start moving. As a result, people may be seriously injured or killed. • Before performing any work on the machine, such as making adjustments, cleaning, preparing for road travel, preparing for work, servicing or rectifying malfunctions, shut down and safeguard the machine, see chapter Safety "Shutting down and safeguarding the machine". Pos : 17.8.65 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr en bei best. Tätigkeiten: Ar bei ten an der M asc hine-Instandhaltungs- u. Reparatur arbeiten @ 177\mod_1373285121161_78.doc x @ 1510223 @ @ 1 Maintenance and repair work Incorrect maintenance and repair work will endanger operational safety. As a result, accidents may occur and people may be seriously injured or killed. • Only perform work which is described in these operating instructions. Before performing any work, shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". • All other maintenance and repair work may be performed by a qualified service centre only. Pos : 17.8.66 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/G efahr en bei best. Tätigkeiten: Angehobene M asc hi nen @ 273\mod_1404141383470_78.doc x @ 2059826 @ @ 1 Raised machine and machine parts The raised machine may accidentally drop, roll away or overturn and crush or kill people. • Do not stand under the raised machine. First put the machine down. • Before performing any work under the machine, securely support the machine, see chapter Safety "Securely supporting the raised machine and machine parts". • Before performing any work on or under raised machine parts, lower the machine parts or secure them mechanically with rigid safety supports or with a hydraulic shut-off device to prevent them from dropping. Pos : 17.8.67 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr en bei best. Tätigkeiten: Gefahr durc h Schweißar bei ten - Außer Selbs tfahrer @ 244\mod_1395756512013_78.doc x @ 1907210 @ @ 1 Danger associated with welding work Improper welding work will endanger the operational safety of the machine. As a result, accidents may occur and people may be seriously injured or killed. • Before performing welding work on the machine, obtain the consent of KRONE customer service and, if required, identify alternatives. • Have welding work performed by experienced technicians only. Pos : 17.8.68 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 23 Safety Pos : 17.8.69 /Ü berschriften/Ü berschriften 3/F-J/GGefahren bei besti mmten T ätig keiten: Arbeiten an R äder n und R eifen @ 187\mod_1380023183993_78.doc x @ 1607653 @ 3 @ 1 3.3.18 Dangers associated with certain activities: Working on wheels and tyres Pos : 17.8.70 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Gefahr en bei best. Tätigkeiten: Ar bei ten an Rädern und Rei fen @ 177\mod_1373290205171_78.doc x @ 1510669 @ @ 1 Fitting/removing wheels and tyres Improper fitting or removal will endanger operational safety. As a result, accidents may occur and people may be seriously injured or killed. The fitting of wheels and tyres requires adequate knowledge and approved tools. • If there is a lack of knowledge, have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service. • When fitting tyres on the wheel rims, never exceed the maximum permitted pressure specified by the tyre manufacturers, otherwise the tyre or even the wheel rim may explode. • When fitting the wheels, tighten the wheel nuts to the stipulated torque, see chapter Maintenance "Tyres". Pos : 17.8.71 /Ü berschriften/Ü berschriften 3/U-Z/Verhalten i n Gefahrensituationen und bei U nfällen @ 187\mod_1380023393504_78.doc x @ 1607682 @ 3 @ 1 3.3.19 Behaviour in hazardous situations and when accidents occur Pos : 17.8.72 /BA/Sic herheit/1. Grundlegende Sic her heits hinweise/Verhalten in Gefahr ensituati onen und bei U nfällen @ 177\mod_1373291508723_78.doc x @ 1510758 @ @ 1 Neglected or incorrect procedures in hazardous situations may obstruct or prevent the rescue of people in danger. Difficult rescue conditions will impair the chances of helping and healing the injured. • In principle: Switch off the machine. • Gain an overview of the hazardous situation and identify the cause of the hazard. • Safeguard the accident location. • Rescue people from the danger zone. • Withdraw from the danger zone and do not enter again. • Alert rescue teams and, if possible, fetch help. • Take immediate life-saving measures. Pos : 17.9 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 24 Safety Pos : 17.10.1 /Ü berschriften/Ü berschriften 2/P-T/SSic her heitsrouti nen @ 187\mod_1380089318480_78.doc x @ 1608182 @ 2 @ 1 3.4 Safety routines Pos : 17.10.2 /Ü berschriften/Ü berschriften 3/K-O/MM asc hine s tillsetzen und si chern @ 190\mod_1381323544614_78.doc x @ 1624780 @ 3 @ 1 3.4.1 Stopping and securing the machine Pos : 17.10.3 /BA/Sic herheit/3. Sic her hei tsrouti nen/M asc hine s tillsetz en und sic hern - mi t und ohne U nterleg keil en und ohne Feststellbr ems e @ 244\mod_1395816937956_78.doc x @ 1909874 @ @ 1 WARNING! Risk of injury due to movement of the machine or machine parts If the machine has not been shut down, the machine or machine parts may move unintentionally. As a result, people may be seriously injured or killed. • Before leaving the machine: Shut down and secure the machine. To park the machine securely: • Park the machine on a stable and even surface. • Switch off the drives and wait until coasting parts have come to a standstill. • Switch off the tractor engine, remove the ignition key and take it with you. • Secure the tractor against rolling away. Pos : 17.10.4 /Ü berschriften/Ü berschriften 3/A-E/A/Ang ehobene Maschi ne und M asc hinenteil e sic her unterbauen @ 190\mod_1381323662799_78.doc x @ 1624809 @ 3 @ 1 3.4.2 Supporting lifted machine and machine parts securely Pos : 17.10.5 /BA/Sic herheit/3. Sic her hei tsrouti nen/Ang ehobene Mas chi ne und M aschi nenteil e sic her unterbauen_ALT E F ORM @ 277\mod_1404810762702_78.doc x @ 2077603 @ @ 1 WARNING! Risk of injury due to movement of the machine or machine parts If the machine is not supported securely, the machine or machine parts may roll, fall or drop. As a result, people may be seriously injured or killed. • Before working on or under raised components: Securely support machine or machine parts. To securely support the machine or machine parts: • Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding the machine". • Before performing any work on or under raised machine parts, lower the machine parts or secure them mechanically with rigid safety supports (e.g. support stand, crane) or with a hydraulic shut-off device (e.g. stop cock) to prevent them from dropping. • Never support the machine or machine parts with materials which can buckle. • Never support the machine or machine parts with hollow blocks or bricks. Hollow blocks or bricks may break under continuous load. • Never work under the machine or machine parts which are held up by a car jack. Pos : 17.11 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 25 Safety Pos : 17.12 /Ü bersc hriften/Ü berschriften 2/P-T/S/Sic herheits aufkleber an der Masc hi ne @ 190\mod_1381331374791_78.doc x @ 1624956 @ 2 @ 1 3.5 Safety stickers on the machine Pos : 17.13 /Ü bersc hriften/Ü berschriften 3/K-O/L/Lage und Bedeutung der Sic her heitsaufkl eber an der M asc hine @ 190\mod_1381331498749_78.doc x @ 1624985 @ 3 @ 1 3.5.1 Position and meaning of the safety stickers on the machine Pos : 17.14 /BA/Sic herheit/Sc hwader/Sic herheit Einführung Sc hwader_ohne Ü bers chrift @ 302 \mod_1413883110691_78.doc x @ 2352366 @ @ 1 The rotary rake is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability. Hazard warnings are attached to the machine in the relevant areas to warn against any dangers. The safety instructions are provided in the form of so-called warning pictograms. Important information on the position of these safety signs and what they mean is given below! Pos : 17.15 /Layout Module /----------------Leerz eile-------------------- @ 240\mod_1395147357027_0.doc x @ 1890988 @ @ 1 Pos : 17.16 /BA/Sic herheit/Aufkleber/Schwader/ Sicherheits aufkl eber Swadro 710T US_Bild @ 425\mod_1454503059966_78.doc x @ 2950139 @ @ 1 4 3 4 3 4 10 4 7 8 5 11 9 6 4 2 1 SW710047_3 Fig. 1 Pos : 17.17 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 26 Safety Pos : 17.18 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 002/27 002 054 0 (1x) Order N o. - Immer als ersten Sicherheits aufkleber benutzen @ 248\mod_1396588865433_78.doc x @ 1931710 @ @ 1 1) Order No. 27 002 054 0 (1x) Pos : 17.19 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 002/27 002 054 0 Bil d/T ext @ 248\mod_1396588874605_78.doc x @ 1931739 @ @ 1 L CAUTION - CAUTION To avoid serious injury or death. - Read and understand operator´s manual before operating equipment. - Lower implement, stop tractor engine and remove key before leaving operator´s platform. - Keep all shields and guards in place. - Keep hands, feet and clothing away from moving parts. - Keep riders off the machine. - Make certain everyone is clear of the machine before starting tractor engine and starting. - Do not allow unqualified operator to run equipment. - Do not operate equipment in transport position. - Never lubricate, adjust, unclog or service the equipment with tractor engine is running. - Wait for all movement to stop before opening shield or servicing machine. - Never work underneath equipment without securely supporting. To a v oid s e rious injury or de a th Re a d a n d u n d e rs ta n d o p e ra to r´s m an u a l b e fo re o p e ra ti n g e q u i p m e n t. Lower implement, stop tractor engine and remove key before l e a v i n g o p e ra to r´s p l a tfo rm . Ke e p a l l s h i e l d s a n d g u a rd s i n p l a ce . Ke e p h a n d s fe e t a n d c l o th i n g a wa y fro m m o v i n g p a rts . Ke e p ri d e rs o ff th e m a c h i n e . Make certain every one is clear of the machine before starting tra c to r e n g i n e a n d s ta rti n g . Do n o t a l l o w u n q u a l i fi e d o p e ra to r to ru n e q u i p m e n t. Do n o t o p e ra te e q u i p m e n t i n tra n s p ort p o s i ti o n . Never lubricatem, adjust, unclog or service the equipment with tra c to r e n g i n e i s ru n n i n g . Wait for all movement to stop before opening shield or servicing m ac hine. Ne v e r wo rk u n d e rn e a th e q u i p m e n t wi th o u t s e c u re l y s u p p o rti n g . 27 002 054 0 Pos : 17.20 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 004/27 004 600 0 (1x) Order N o. @ 283\mod_1407735841401_78.doc x @ 2243228 @ @ 1 2) Order No. 27 004 600 0 (1x) Pos : 17.21 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 004/27 004 600 0 Bil d/T ext @ 283\mod_1407734745736_78.doc x @ 2243187 @ @ 1 L CAUTION Max. PTO speed 540 RPM. Pos : 17.22 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 009/27 009 598 0 (4x) Order N o. @ 283\mod_1407738118304_78.doc x @ 2243873 @ @ 1 3) Order No. 27 009 598 0 (4x) Pos : 17.23 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 009/27 009 598 0 Bil d/T ext @ 283\mod_1407738131002_78.doc x @ 2243904 @ @ 1 L Warning Danger in the slewing range. WARNING Danger in the slewing range. Keep distance while the machine is operating! Keep distance while the machine is operating! 27 009 598 0 Pos : 17.24 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 002/27 002 057 0 (7x) Order N o. @ 308\mod_1417077090985_78.doc x @ 2393317 @ @ 1 4) Order no. 27 002 057 0 (7x) Pos : 17.25 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 002/27 002 057 0 Bil d/T ext @ 276\mod_1404808729149_78.doc x @ 2077090 @ @ 1 L Warning To avoid personal injury. Never put your hand into the danger area as parts may be mov ing. WARNING To avoid personal injury. Never put your hand into the danger area as parts may be moving. 27 002 057 0 Pos : 17.26 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 27 Safety Pos : 17.27 /BA/Sic herheit/Aufkleber/Schwader/Sicherheits aufkl eber Swadro 710T US_Bild @ 425\mod_1454503059966_78.doc x @ 2950139 @ @ 1 3 4 4 3 4 10 4 7 8 5 11 9 6 4 2 1 SW710047_3 Fig. 2 Pos : 17.28 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 013/27 013 746 0 (1x) Order N o. @ 300\mod_1413204910844_78.doc x @ 2344610 @ @ 1 5) Order No. 27 013 746 0 (1x) Pos : 17.29 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 013/27 013 746 0 Bil d/T ext @ 300\mod_1413204921344_78.doc x @ 2344641 @ @ 1 Make cer tai n ever y WARNING! To avoid serious injury or death. Always use the safety chain when driving with an attached machine. Read instructions regarding safety chain. Pos : 17.30 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 002/27 002 059 0 (1x) Order N o. @ 283\mod_1407737655114_78.doc x @ 2243648 @ @ 1 6) Order No. 27 002 059 0 (1x) Pos : 17.31 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 002/27 002 059 0 Bil d/T ext @ 277\mod_1404811797184_78.doc x @ 2077809 @ @ 1 L CAUTION 27 002 059 0 CAUTION – High pressure oil leaks can penetrate skin causing serious injury and gangrene. (See operators manual & consult a physician immediately). – Do not use finger or skin to check leaks. – Lower load, release pressure and be sure oil cool before loosening fitting. Pos : 17.32 /BA/Sic herh eit/4. Sic her hei tsaufkl eber/U S - ANSI/949/949 228 0 (1x) Order N o. @ 248\mod_1396589550052_78.doc x @ 1931769 @ @ 1 7) Order No. 949 228 0 (1x) Pos : 17.33 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/949/949 228 0 Bil d/T ext @ 248\mod_1396589559979_78.doc x @ 1931798 @ @ 1 L DANGER ROTATING DRIVELINE – CONTACT CAN CAUSE DEATH KEEP AWAY! DO NOT OPERATE WITHOUT- All driveline guards, tractor and equipment shields in place. - Driveline securely attached at both ends. - Driveline guards that turn freely on driveline. Pos : 17.34 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 28 Safety Pos : 17.35 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/949/949 229 0 (1x) Order N o. @ 310\mod_1418200577991_78.doc x @ 2404895 @ @ 1 8) Order No. 949 229 0 (1x) Pos : 17.36 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/949/949 229 0 Bil d/T ext @ 425\mod_1454502633462_78.doc x @ 2950108 @ @ 1 L DANGER SHIELD MISSING, DO NOT OPERATE Pos : 17.37 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 004/27 004 598 0 (1x) Order N o. @ 277\mod_1404812270174_78.doc x @ 2077956 @ @ 1 9) Order No. 27 004 598 0 (1x) Pos : 17.38 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 004/27 004 598 0 Bil d/T ext @ 277\mod_1404812294329_78.doc x @ 2078014 @ @ 1 L CAUTION The operating pressure of the hydraulic system must not exceed 200 ba r. CAUTION The operating pressure of the hydraulic system must not exceed 200 bar. 27 004 598 0 Pos : 17.39 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 008/27 008 285 0 (2x) Order N o. @ 283\mod_1407737767837_78.doc x @ 2243742 @ @ 1 10) Order No. 27 008 285 0 (2x) Pos : 17.40 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 008/27 008 285 0 Bil d/T ext @ 283\mod_1407737755089_78.doc x @ 2243711 @ @ 1 L WARNING Thrown objects can cause possible injury. Keep distance while the machine is operating! Pos : 17.41 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 002/27 002 062 0 (1x) Order N o. @ 314\mod_1421830657641_78.doc x @ 2425733 @ @ 1 11) Order No. 27 002 062 0 (1x) Pos : 17.42 /BA/Sic herheit/4. Sic her hei tsaufkl eber/U S - ANSI/27 002/27 002 062 0 Bil d/T ext @ 314\mod_1421830331625_78.doc x @ 2425672 @ @ 1 L WARNING! To avoid possible injury. Close valve when transporting or servicing machine. Pos : 17.43 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 29 Safety Pos : 17.44 /BA/Sic herheit/6. Überar beitete Warnhinweis e/Hi nweis - Nac hbes tell ung/ Anbringung Aufkl eber @ 357\mod_1438760742670_78.doc x @ 2656419 @ 33 @ 1 3.5.2 Re-Ordering Safety Labels and Information Labels Note Each safety and information label is provided with an order number and can be ordered directly from the manufacturer or from authorised dealer (refer to chapter “Contact Person”). 3.5.3 Attaching Safety Labels and Information Labels Note - Attaching a label Effect: Adhesion of label • The attachment area must be clean, dry and free from dirt, oil and grease. Pos : 17.45 /Ü bersc hriften/Ü berschriften 3/A-E/A/Anspr echpartner KRON E-NORTH AMER ICA @ 10\mod_1221053854903_78.doc x @ 131870 @ 3 @ 1 3.5.4 Contact for KRONE NORTHAMERICA Pos : 17.46 /BA/Adr essenAdr ess e KRON E N orth America @ 417\mod_1453355357015_78.doc x @ 2921495 @ @ 1 Pos : 18 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 30 Mailing address Krone North America, Inc. P.O. Box 18880 Memphis, TN 38181-0880 USA Physical address Krone North America, Inc. 3363 Miac Cove Memphis, TN 38118 USA Phone +1 901 842-6011 Fax +1 901 842-6016 E-mail [email protected] Internet www.krone-northamerica.com Safety Pos : 19 /Layout M odul e /Di es e Seite ist bewusst freig elass en worden. @ 1\mod_1201783680373_78.doc x @ 54443 @ @ 1 This page has been left blank deliberately!! Pos : 20 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 31 Machine Description Pos : 21.1 /Übersc hriften/Übersc hriften 1/K-O/Mas chi nenbes chr eibung @ 107\mod_1334231806004_78.doc x @ 965201 @ 1 @ 1 4 Machine Description Pos : 21.2 /Übersc hriften/Übersc hriften 2/K-O/M/M aschi nenübersic ht @ 0\mod_1195565731130_78.doc x @ 555 @ 2 @ 1 4.1 Machine overview Pos : 21.3 /BA/M asc hinenbesc hrei bung/M aschi nenübersic ht/Sc hwader/Mas chi nenübersic ht Swadro 710/26 T_Bild @ 424\mod_1454392941276_78.doc x @ 2946375 @ @ 1 1 2 7 5 6 4 8 9 12 15 3 11 10 13 14 SW710048 Fig. 3 Pos : 21.4 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 32 Machine Description Pos : 21.5 /BA/M asc hinenbesc hrei bung/M aschi nenübersic ht/Sc hwader/Mas chi nenübersic ht Swadro 710/26 T_T abell e @ 424\mod_1454392973177_78.doc x @ 2946406 @ @ 1 1 Transfer gearbox front 9 Throttle 2 Universal shaft drive 10 Tine arm with tines 3 Universal shaft bracket 11 Rotor chassis 4 Parking support 12 Rotor gearbox 5 Overload protection 13 Lighting 6 Swath cloth 14 Wheel chock 7 Guide wheel 15 Warning panel 8 Hoop guard Pos : 21.6 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 33 Machine Description Pos : 21.7 /Übersc hriften/Übersc hriften 2/K-O/K/Kennz eichnung @ 0\mod_1195564622099_78.doc x @ 496 @ 2 @ 1 4.2 Identification Plate Pos : 21.8 /BA/Einl eitung/Kennzeic hnung/Schwader/Kennz eichnung Swadro 710T @ 6 \mod_1214978508372_78.doc x @ 97057 @ @ 1 Fig.1: The machine data can be seen on a type plate (1). Pos : 21.9 /BA/Einl eitung/Kennzeic hnung/Angaben für Anfr age und Bestellungen_F ahrzeugident-Nr. @ 0\mod_1195565119708_78.doc x @ 515 @ 2 @ 1 4.3 Information Required for Questions and Orders Type Year of manufacture Vehicle ID number Note The entire identification plate represents a legal document and should not be altered or rendered illegible! When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, vehicle ID number and the year of manufacture : To ensure that these data are always available, we recommend that you enter them in the fields above. Note Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories and other devices which are not manufactured, tested or approved by KRONE will result in the revoking of the liability for damages resulting thereof. Pos : 21.10 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 34 Machine Description Pos : 21.11.1 /Ü berschriften/Ü berschriften 2/U-Z/UÜ berlastsicherung @ 2\mod_1202465560433_78.doc x @ 59567 @ 2 @ 1 4.4 Overload protection Pos : 21.11.2 /BA/Bedienung /Sc hwader/Überlas tsic her ung/Hi nweis Überlas tsic her ung nicht veränder n @ 2 \mod_1202465626026_78.doc x @ 59586 @ @ 1 Note The overload protection must not be changed. The guarantee becomes invalid if an overload protection is used other the protection provided! Pos : 21.11.3 /BA/Bedienung /Sc hwader/Überlas tsic her ung/Ü berl astsic herung Bil d Swadro 710T @ 7 \mod_1215502868167_78.doc x @ 102522 @ @ 1 Fig. 4 Pos : 21.11.4 /BA/Bedienung /Sc hwader/Überlas tsic her ung/Ü berl astsic herung Text SW 710T @ 7\mod_1215502059792_78.doc x @ 102480 @ @ 1 Star ratchet couplings protect the machine against overloading. These star ratchets (1) are situated in the front bar behind the swivel gear. They emit a vibrating sound when the machine is overloaded. They transfer the related torque by pulsations. In order to avoid premature wear of the overload protection, turn the PTO shaft of immediately when the star ratchets respond to the overload. Pos : 22 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 35 Technical Data Pos : 23.1 /Übersc hriften/Übersc hriften 1/P-T/T ec hnis che D aten @ 43\mod_1274251077812_78.doc x @ 386179 @ 1 @ 1 5 Technical Data Pos : 23.2.1 /BA/Einl eitung/T ec hnisc he D aten/Sc hwader/Straß enfahrt: ges chwenkte Kr eis elar me 4 Meter nic ht übersc hreiten @ 292\mod_1411374357634_78.doc x @ 2304398 @ @ 1 Road travel is only permitted with the swivelled outrigger arms in transport position. The maximum height of 4 m must not be exceeded. Pos : 23.2.2 /BA/Einl eitung/T ec hnisc he D aten/Sc hwader/T ec hnisc he D aten Bild Swadro 710T @ 6\mod_1214978621606_78.doc x @ 97078 @ @ 1 B L H L Fig. 5 Pos : 23.2.3 /BA/Einl eitung/T ec hnisc he D aten/Sc hwader/Swadro 710/26 T /T echnisc he Daten: Abmessungen i n Trans portstellung Swadro 710/26 T @ 415\mod_1453107160550_78.doc x @ 2915740 @ @ 1 Dimensions in transport position Height 1,955 mm Length 8,400 mm Width 2,995 mm Pos : 23.2.4 /BA/Einl eitung/T ec hnisc he D aten/Sc hwader/Swadro 710/26 T /T echnisc he Daten: Abmessungen i n Arbeitsstellung Swadro 710/26 T @ 415\mod_1453107185838_78.doc x @ 2915771 @ @ 1 Dimensions in working position Pos : 23.2.5 /Layout M odule /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 36 Height 1,400 mm Length 8,400 mm Width for single swath placement 6,200 mm Width for double swath placement 6,800 mm Technical Data Pos : 23.2.6 /BA/Einl eitung/T ec hnisc he D aten/Sc hwader/Swadro 710/26 T /T echnisc he Daten: Gewichte Swadr o 710/26 T @ 415\mod_1453107223746_78.doc x @ 2915802 @ @ 1 Weights Gross vehicle weight 1,600 kg Permitted axle load front 900 kg Permitted axle load rear 900 kg Pos : 23.2.7 /BA/Einl eitung/T ec hnisc he D aten/Sc hwader/Swadro 710/26 T /T echnisc he Daten: Fläc henl eistung Swadr o 710/26 T @ 415\mod_1453108186091_78.doc x @ 2915863 @ @ 1 Acreage output Acreage output in case of single swath placement 5.5 – 6 ha/h Acreage output in case of double swath placement 6 - 6.5 ha/h Pos : 23.2.8 /BA/Einl eitung/T ec hnisc he D aten/Sc hwader/Swadro 710/26 T /T echnisc he Daten: Mindes tanforderung an den Traktor Swadr o 710/26 T @ 415\mod_1453187982637_78.doc x @ 2917555 @ @ 1 Minimum tractor requirement Power requirement 37/50 kW/HP PTO speed max. 540 rpm Voltage lighting 12 V – 7-pin plug Max. operating pressure of hydraulic system 200 bar Hydraulic connections 1x single-acting control unit 1x double-acting control unit Maximum permissible transport speed 40 km/h Lower links height and sides can be defined Pos : 23.2.9 /BA/Einl eitung/T ec hnisc he D aten/Sc hwader/Swadro 710/26 T /T echnisc he Daten: Ausrüstung der M asc hine ( Seri e) Swadro 710/26 T @ 415\mod_1453109394130_78.doc x @ 2915894 @ @ 1 Machine equipment (series) Number of rotors 2 Number of tine arms per rotor 13 Number of double tines per front tine arm 3 Number of double tines per rear tine arm 4 Rotor diameter 2,960 mm Universal shaft Wide angle Drawbar Lighting Warning panels Tandem axle (rotor chassis) Mechanical working height setting Pos : 23.3 /BA/Einl eitung/T ec hnis che D aten/Technisc he Daten: Luftschallemissi on @ 132\mod_1349850785653_78.doc x @ 1174615 @ @ 1 Airborne Sound Emission Equivalent continuous pneumatic level recorder less than 70 d B(A) Pos : 23.4 /BA/Einl eitung/T ec hnis che D aten/Technisc he Daten: Umg ebungstemperaturbereic h @ 415\mod_1452855919473_78.doc x @ 2914948 @ @ 1 Ambient temperature Temperature range for machine operation -5 to +45°C Pos : 23.5 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 37 Technical Data Pos : 23.6 /Übersc hriften/Übersc hriften 2/A-E/B/Betriebss toffe @ 174\mod_1371620600320_78.doc x @ 1490571 @ 2 @ 1 5.1 Consumables Pos : 23.7 /BA/Wartung/U mwelt/Hi nweis U mwelt Betri ebs stoffe entsorgen und lager n @ 418\mod_1453711567284_78.doc x @ 2927531 @ @ 1 CAUTION! Environmental damage caused by incorrect storage and dispose of consumables! • Store consumables in suitable containers according to statutory provisions. • Dispose of used consumables according to statutory provisions. Pos : 23.8 /BA/Einl eitung/T ec hnis che D aten/Sc hwader/Schwader 700#_800#/Tec hnische D aten Betri ebsstoffe Swadr o TC 680, 760, 880, 930 @ 355\mod_1438606597931_78.doc x @ 2650631 @ @ 1 Designation Filling quantity Specification Initial filling ex works Rotor gearbox 0.5 l Fluid gear grease GFO 35 RENOLIT SO – GFO 35 Main gearbox 1.0 l SAE 90 Wiolin ML 4 SAE 90 Pos : 23.9 /Übersc hriften/Übersc hriften 2/A-E/B/Bereifung @ 0\mod_1199954213053_78.doc x @ 37243 @ 2 @ 1 Biodegradable consumables on request. 5.2 Tyres Pos : 23.10 /BA/War tung/Rei fen/Schwader /Reifen-Luftdruc k T abelle Sc hwader 46T _ Swadr o 710/26 T @ 347\mod_1435558080696_78.doc x @ 2615376 @ @ 1 Pos : 24 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 38 Tyres Tyre designation Tyre pressure Tandem axle 18 x 8.50-8 6 PR 1.0 bar Commissioning Pos : 25.1 /Übersc hriften/Übersc hriften 1/A-E/Ers tinbetriebnahme @ 0\mod_1196314201498_78.doc x @ 5855 @ 1 @ 1 6 Commissioning Pos : 25.2 /BA/Sicher heit/7. Gefahrenhi nweis e alt/Ersti nbetri ebnahme/Warnung - Ersti nbetriebnahme nur von autorisi erter F ac hpers on @ 111\mod_1336724783740_78.doc x @ 987284 @ @ 1 WARNING! Risk of accident or damage to the machine due to an incorrect initial operation! Only an authorized service technician is permitted to carry out the initial operation. Pos : 25.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der grundl egenden Sicherheits hinweis e alte F orm @ 254 \mod_1397485793575_78.doc x @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos : 25.4 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.doc x @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos : 25.5 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/Warnung - M asc hine sicher abs tell en ohne Traktor_U nterleg keile @ 278\mod_1404972644211_78.doc x @ 2083305 @ @ 1 WARNING! Risk of injury due to the unsecured machine rolling away! If the machine is not secured against rolling away when it has been switched off, there is a risk of people being injured by the machine rolling away in an uncontrolled manner. • Secure the machine against rolling away with wheel chocks. Pos : 25.6 /BA/Ersti nbetriebnahme/Schwader/Allgemei n @ 4\mod_1213184450542_78.doc x @ 87294 @ 2 @ 1 6.1 General Pos : 25.7 /Übersc hriften/Übersc hriften 2/A-E/EErstmontag e @ 1\mod_1202226261982_78.doc x @ 58270 @ 2 @ 1 Prior to attaching or detaching devices to or from the 3-point suspension, move the loading equipment to a position that excludes inadvertent lifting or lowering! Use extreme caution when attaching or detaching implements onto or from the tractor! In the vicinity of the 3-point linkage, there is risk of injury due to crushing and shearing points! 6.2 First installation Pos : 25.8 /BA/Ersti nbetriebnahme/Ers tmontage @ 1\mod_1202224111998_78.doc x @ 58190 @ @ 1 The document "Assembly Instructions" describes how to install the device for the first time. Pos : 25.9 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 39 Commissioning Pos : 25.10.1 /Ü berschriften/Ü berschriften 2/K-O/M /Masc hi ne an den Tr aktor ankuppeln @ 279\mod_1405350506791_78.doc x @ 2150095 @ 2 @ 1 6.3 Connect the machine to the tractor Pos : 25.10.2 /BA/Ers tinbetriebnahme/Sc hwader/Swadro 710T /Anbau Z ugpendel/Ac kersc hi ene erforderlich @ 6\mod_1214987153325_78.doc x @ 97271 @ @ 1 A swing drawbar or a hitch bar is required on the tractor side to attach the machine to the tractor. Pos : 25.10.3 /BA/Ers tinbetriebnahme/Sc hwader/Swadro 710T /Anbau Bild ohne Sicherheits kette SW 46T @ 9\mod_1220934689209_78.doc x @ 129036 @ @ 1 Figure 6: Pos : 25.10.4 /BA/Ers tinbetriebnahme/Sc hwader/Swadro 710T /Ankoppeln SW 710T @ 6\mod_1214987431903_78.doc x @ 97291 @ @ 1 • Connect the rotary rake to the swing drawbar or hitch bar (1) and secure using bolt (2). Pos : 25.10.5 /BA/Ers tinbetriebnahme/Sc hwader/Swadro 710T /Ankoppeln T 2 @ 9\mod_1220936715568_78.doc x @ 129149 @ @ 1 • • Switch off tractor engine and remove ignition key. Secure tractor and machine against rolling. Pos : 25.11 /BA/Ers tinbetriebnahme/Sc hwader/Swadro 710T /Gr undeins tellung Kreis el vorne SW 710 @ 7\mod_1215526648026_78.doc x @ 103606 @ 2 @ 1 6.4 Default setting Fig. 7 Front rotor (a) • Raise or lower the hitch bar until the front rotor is positioned horizontally. • Adjust the front supporting wheel (1) until the rotor is horizontal or inclined slightly forward. • The supporting wheel can be mounted either on the right or on the left. Rear rotor (b) • Adjust the rear supporting wheel (2) until the rotor is horizontal or inclined slightly forward. In case of extreme fodder conditions, the rear supporting wheel can be mounted further to the "right" (Pos. II) for single swath.. Then the crop that is cut by the front rotor will not be driven over by the rear supporting wheel and will not affect the ground adjustment of the rear rotor. Pos : 25.12 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 40 Commissioning Pos : 25.13.1 /Ü berschriften/Ü berschriften 2/F-J/GGel enkwelle @ 0\mod_1199781879794_78.doc x @ 34542 @ 2 @ 1 6.5 PTO shaft Pos : 25.13.2 /BA/Ers tinbetriebnahme/Gele nkwelle/M aterialsc häden Mas ch nic ht ausheben @ 6\mod_1214996593356_78.doc x @ 97722 @ @ 1 Caution! - Material Damages • Do not lift the machine until the length of the PTO shaft has been adjusted! Pos : 25.13.3 /BA/Ers tinbetriebnahme/Gelenkwelle/Tr aktor wec hs el Gel enkwellenlänge beachten @ 6\mod_1214996938591_78.doc x @ 97742 @ @ 1 Caution! - Changing the tractor Effect: Damage to the machine When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length. If the length of the PTO shaft does not match the tractor, always observe the chapter entitled "Adjusting the length of the PTO shaft". Pos : 25.13.4 /Ü berschriften/Ü berschriften 3/K-O/LLängenanpas sung @ 1\mod_1201687632810_78.doc x @ 53589 @ 3 @ 1 6.5.1 Length adjustment Pos : 25.13.5 /BA/Ers tinbetriebnahme/Gelenkwelle/Sc hwader /Läng enanpass ung Bild SW 710T _46T @ 6\mod_1214997376481_78.doc x @ 97782 @ @ 1 Fig. 8 Pos : 25.13.6 /BA/Ers tinbetriebnahme/Gelenkwelle/Sc hwader /Läng enanpass ung _mit Weitwinkel beids eitig T ext_SW 46T @ 46\mod_1281962884406_78.doc x @ 445691 @ @ 1 The length of the universal shaft (1) must be adjusted. To do so, position rotary swather in the shortest universal shaft position setting: Note The universal shaft must not yet be attached on the tractor side. • Bring the machine into the transport position • Subsequently, turn the tractor’s steering to full to the left or to the right and move forward with the attachment until the tightest curve is reached • Switch off the engine and remove the ignition key • Secure the machine and tractor against rolling • Disperse the universal shaft • Install each half (1) and (2) on the tractor and machine side respectively (Make certain the "Tractor" icon inscribed on the universal shaft is actually inserted on the tractor side.) • For additional operating instructions refer to the operating instructions of the universal shaft manufacturer Note Check swivel range of and clearance for the universal shaft! Damage can be caused if the tractor or the machine touch the universal shaft (e.g. hitching device, hitching frame, lower suspension arms) Pos : 26 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 41 Start-up Pos : 27.1 /Übersc hriften/Übersc hriften 1/F-J/Inbetri ebnahme @ 0\mod_1196327075811_78.doc x @ 6375 @ 1 @ 1 7 Start-up Pos : 27.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der grundl egenden Sicherheits hinweis e alte F orm @ 254\mod_1397485793575_78.doc x @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos : 27.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.doc x @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos : 27.4 /BA/Inbetriebnahme/Sc hwader/Hinweis M asc hine befindet si ch i n Tr ansportstellung @ 291\mod_1410425539165_78.doc x @ 2294265 @ @ 1 Note In the following description, one assumes that the machine (after final assembly) is in the transport position. Pos : 27.5.1 /Übersc hriften/Übersc hriften 2/K-O/M/Maschi ne an den Traktor ankuppel n @ 279\mod_1405350506791_78.doc x @ 2150095 @ 2 @ 1 7.1 Connect the machine to the tractor Pos : 27.5.2 /BA/Ersti nbetriebnahme/Schwader/Swadro 710T/Anbau Zugpendel/Ac kerschi ene erforderlich @ 6\mod_1214987153325_78.doc x @ 97271 @ @ 1 A swing drawbar or a hitch bar is required on the tractor side to attach the machine to the tractor. Pos : 27.5.3 /BA/Ersti nbetriebnahme/Schwader/Swadro 710T/Anbau Bild ohne Sic her hei ts kette SW 46T @ 9\mod_1220934689209_78.doc x @ 129036 @ @ 1 Figure 9: Pos : 27.5.4 /BA/Ersti nbetriebnahme/Schwader/Swadro 710T/Ankoppeln SW 710T @ 6 \mod_1214987431903_78.doc x @ 97291 @ @ 1 • Connect the rotary rake to the swing drawbar or hitch bar (1) and secure using bolt (2). Pos : 27.5.5 /BA/Ersti nbetriebnahme/Schwader/Swadro 710T/Ankoppeln T2 @ 9 \mod_1220936715568_78.doc x @ 129149 @ @ 1 • • Pos : 27.6 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 42 Switch off tractor engine and remove ignition key. Secure tractor and machine against rolling. Start-up Pos : 27.7 /Übersc hriften/Übersc hriften 3/F-J/HH ydrauli kleitungen ansc hließ en @ 0\mod_1199777037794_78.doc x @ 34244 @ 3 @ 1 7.1.1 Connecting the hydraulic lines Pos : 27.8 /BA/Sicher heit/H ydr aulik/WARNUN G - Vertausc hen der H ydr auli kkl eitung en, wenn D W @ 168\mod_1368508723414_78.doc x @ 1456727 @ @ 1 WARNING! - If the hydraulic hoses are interchanged when connecting them to the hydraulic system of the tractor, the functions will be interchanged as well. Effect: Injuries, serious damage to the machine • Identify the hydraulic connections. • Always ensure correct connection between the machine and the tractor. • When connecting and removing the hydraulic hoses to and from the tractor hydraulics take care that the hydraulics are pressureless both on the tractor side and the machine side. Pos : 27.9 /BA/Inbetriebnahme/Sc hwader/H ydrauli kansc hluss/H ydrauli kansc hluss Swadro 710T @ 6 \mod_1215000777153_78.doc x @ 97952 @ @ 1 Fig. 10 The following control units are required on the tractor to operate the machine: The machine requires a single-action and a double-action control unit on the tractor. Connect the hydraulic hoses as follows: to the double-action control unit: • red (2)= swivel rotor from transport position to working position • blue (2) = swivel rotor from working position to transport position or after actuating the actuating rope twice (3) • red (2)= swivel rear swath cloth from transport position to working position • blue (2) = swivel rear swath cloth from working position to transport position to the single-action control unit: • red (1)= - lift/lower rotors Pos : 27.10 /BA/Inbetri ebnahme/H ydrauli kkupplungen ansc hließ en all e Maschi nen/Hi nweis H ydrauli kaufkl eber beac hten @ 175\mod_1371705374532_78.doc x @ 1491925 @ @ 1 Note Connect the hydraulic lines correctly • The hydraulic hoses are identified by coloured hose clips. Pos : 27.11 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 43 Start-up Pos : 27.12 /BA/Inbetri ebnahme/Sc hwader /Ansc hluss Beleuc htung/Ansc hluss Beleuc htung Swadr o 710T @ 6\mod_1215005242091_78.doc x @ 97995 @ 2 @ 1 7.2 Connecting the lighting Abb. 11 The lighting system is connected via the 7-pin connection cable (1). To do this: • Insert the 7-pin plug of the connection cable (1) into the relevant socket (2) of the tractor. • Insert the 7-pin connection cable plug (1) into the appropriate socket (3) of the machine. • Position the cable so that it will not come in contact with the wheels. Pos : 27.13 /BA/Inbetri ebnahme/Sc hwader /Hinweis Sauber keit der Stec ker und Stec kdosen @ 2\mod_1202399563131_78.doc x @ 59273 @ @ 1 Note Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits! Pos : 27.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 44 Start-up Pos : 27.15 /Ü bersc hriften/Ü berschriften 2/F-J /GGel enkwelle monti eren @ 2\mod_1202398342788_78.doc x @ 59253 @ 2 @ 1 7.3 Install the PTO shaft Pos : 27.16 /BA/Ers tinbetriebnahme/Gelenkwelle/Tr aktor wec hs el Gel enkwellenl änge beachten @ 6\mod_1214996938591_78.doc x @ 97742 @ @ 1 Caution! - Changing the tractor Effect: Damage to the machine When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length. If the length of the PTO shaft does not match the tractor, always observe the chapter entitled "Adjusting the length of the PTO shaft". Pos : 27.17 /BA/Inbetri ebnahme/Sc hwader /Anbau Gel enkwelle/Anbau Gel enkwelle bei dseitig Weitwinkel Hi nweis auf Gelenkwelle beachten SW46T @ 8\mod_1219400980001_78.doc x @ 118400 @ @ 1 Figure. 12 • • • • • Switch off the engine and remove the ignition key. Secure tractor and machine against rolling. First mount the PTO shaft (1) on the machine side. Rotate the PTO shaft support (2) down. Then slide the PTO shaft onto the PTO of the tractor. In doing this, ensure that the sliding pin is securely engaged. (Make certain the "Tractor" icon inscribed on the PTO shaft is actually inserted on the tractor side.) • Secure the PTO shaft guard against turning with the retaining chain (3). Pos : 27.18 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 45 Start-up Pos : 27.19.1 /Ü berschriften/Ü berschriften 2/P-T/SSic her ungs kette ver wenden @ 6\mod_1214542336632_78.doc x @ 94799 @ 2 @ 1 7.4 Using the safety chain Pos : 27.19.2 /BA/Inbetri ebnahme/Sicherungs kette U SA/WARNUN G - F alsc h dimensionierte Sic her ungs kette ver wendet mit Variante @ 180\mod_1376576652355_78.doc x @ 1547873 @ @ 1 WARNING! When using a wrongly dimensioned safety chain, the safety chain may tear if the machine loosens unintentionally. This can result in serious accidents. • Always use a safety chain with a minimum tensile strength of 89 kN (20.000 lbf). Pos : 27.19.3 /BA/Inbetri ebnahme/Sicherungs kette U SA/WARNUN G - Z u s traff oder z u loc ker verl egte Sic her ungs kette @ 226\mod_1392652264306_78.doc x @ 1824606 @ @ 1 WARNING! If the safety chain is layed so that it is too tight or too loose, then it may tear. As a result, serious injuries or damage to tractor and machine may be caused. • Position the safety chain so that it does not tension when cornering. Also make sure when laying it that it does not touch the tractor wheels or other parts of tractor or machine. Pos : 27.19.4 /BA/Inbetri ebnahme/Sicherungs kette U SA/Hinweis Sicherungs kette Länder abhängig @ 6\mod_1214999654856_78.doc x @ 97933 @ @ 1 Note Using the safety chain Attachment of the safety chain is not stipulated in all countries. Pos : 27.19.5 /BA/Inbetri ebnahme/Sicherungs kette U SA/Sic her ungskette ver wenden @ 207 \mod_1386742973026_78.doc x @ 1714836 @ @ 1 The safety chain is used as an additional safety precaution for trailed devices, should they become detached from the drawbar during transport. Attach the safety chain with the respective mounting parts to the hitching device on the tractor or to another specified connection point. The safety chain should have just enough play to be able to go around curves. Pos : 27.19.6 /Beipac ks /Sonstige Beipac ks _maschi nenuebergreifend/Sic herungs kette 89kN Sic her ungs kette am Tr aktor montieren M äher,Sc hwader,Wender Bild ( 2016-02-15 15:34:20) @ 150\mod_1362048508388_78.doc x @ 1343347 @ @ 1 a b ZBBP0899_1 Fig. 13 Pos : 27.19.7 /BA/Bei pac ks/Sonstige/Sic herungs kette 89kN /Sic her ungs kette am Traktor montier en Text @ 150\mod_1362048347829_78.doc x @ 1343318 @ @ 1 • Pos : 27.19.8 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 46 Install safety chain (1) on an eligible position (for example: a or b) on the tractor. Start-up Pos : 27.19.9 /BA/Inbetri ebnahme/Sicherungs kette U SA/Sic her heits kette Bild SW 710T @ 313\mod_1421663909217_78.doc x @ 2423678 @ @ 1 1 SW46T028_3 Fig. 14: Pos : 27.19.10 /BA/Inbetriebnahme/Sic herungs kette USA/Sicher ungs kette an der M asc hine montier en_T ext @ 168\mod_1368510725089_78.doc x @ 1456755 @ @ 1 • Install the safety chain (1) on the machine. Pos : 27.20 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 47 Start-up Pos : 27.21 /Ü bersc hriften/Ü berschriften 2/P-T/S/Stützfüß i n Trans portstellung sc hwenken @ 38\mod_1266570711105_78.doc x @ 353204 @ 2 @ 1 7.5 Swivel parking jack into transport position Pos : 27.22 /BA/Inbetri ebnahme/Sc hwader /Stützfüß in Trans ports tell ung schwenken SW46T, Swadro 710/26 T @ 424 \mod_1454338929748_78.doc x @ 2945790 @ @ 1 I 5 II 4 SW46T037_1 Fig. 15 • Crank up the support jack (4). • Pull the spring-loaded bolt (5) out of position II. • Swivel up the support jack (4) until the support jack (4) is locked in position I with springloaded bolt (5). Pos : 27.23 /BA/Inbetri ebnahme/Sc hwader /Hinweis Stützfuß eindr ehen SW 710 T @ 6\mod_1215007004388_78.doc x @ 98059 @ @ 1 Note Screw in parking jack Turn in the parking jack (4) until it no longer comes in contact with the tines in its transport position or turn setting. Pos : 28 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 48 Operation Pos : 29.1 /Übersc hriften/Übersc hriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.doc x @ 34825 @ 1 @ 1 8 Operation Pos : 29.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der grundl egenden Sicherheits hinweis e alte F orm @ 254\mod_1397485793575_78.doc x @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos : 29.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.doc x @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos : 29.4 /BA/Bedi enung /Sc hwader/Achtung M asc hine ist für Vor wärtsfahrt konzi piert. @ 291\mod_1410427944026_78.doc x @ 2294406 @ @ 1 CAUTION! - Do not drive in reverse when using the machine for work. Effect: Damage to the machine. The machine is designed to travel forwards. Never reverse while the machine is in switched on and in working position. Lift rotors first. Pos : 29.5 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 49 Operation Pos : 29.6 /Übersc hriften/Übersc hriften 2/U-Z/VVon Transport i n Arbeitss tell ung @ 2\mod_1202466185276_78.doc x @ 59662 @ 2 @ 1 8.1 From transport into working position Pos : 29.7 /BA/Bedi enung /Sc hwader/Tr ans port- in Ar beitsstellung Seitens chwad SW 710 T @ 7\mod_1215504836214_78.doc x @ 102589 @ 3 @ 1 8.1.1 Side swath Fig. 16 • Open the shut-off valves (1) • Activate the single-action control unit on the tractor and lower the rotors (Move the control unit back into float position). • Use the double-action control unit to extend the rear hydraulic cylinder completely so that the rear rotor swivels out to the "Right". • Drive the tractor forward until the lower rotor has swivelled out completely to the right into its working position. • Extend swath cloth (see chapter entitled "Swath Former"). Pos : 29.8 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 50 Operation Pos : 29.9 /BA/Bedi enung /Sc hwader/Tr ans port- in Ar beitsstellung Doppelsc hwad SW 710T @ 7\mod_1215505159730_78.doc x @ 102609 @ 3 @ 1 8.1.2 Double swath Fig. 17 • Open the shut-off valves (1) • Activate the single-action control unit on the tractor and lower the rotors (move the control unit back into float position). • Use the double-action control unit to retract the rear hydraulic cylinder completely so that the rear rotor swivels out to the "Left". • Drive the tractor forward until the rear rotor has swivelled out completely to the left into its working position. • Extend swath cloth (see chapter entitled "Swath Former"). • Move additional swath cloth (see chapter entitled "Swath Former"). Pos : 29.10 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 51 Operation Pos : 29.11 /Ü bersc hriften/Ü berschriften 2/P-T/SSc hwadfor mer @ 7\mod_1215506811417_78.doc x @ 102676 @ 2 @ 1 8.2 Swath former Pos : 29.12 /BA/Bedienung /Sc hwader/Sc hwadtuch/Sc hwadfor mer dem F utter anpass en SW 710T @ 7\mod_1215506647433_78.doc x @ 102656 @ @ 1 The distance from the swath former to the rotor can be adjusted for narrow or wide swathing or can be adjusted continuously to the amount of forage. The distance from the swath former to the rotor must be adjusted to the amount of forage. High amount of forage = long distance Small amount of forage = short distance Pos : 29.13 /BA/Bedienung /Sc hwader/Sc hwadtuch/Ei nstellen des hi nteren Schwadtuc hes SW 170T @ 7\mod_1215508678136_78.doc x @ 102827 @ 2 @ 1 8.3 Adjusting Rear Swath Cloth Fig. 18 The swath width is adjusted steplessly and hydraulically for the rear swath cloth (1). To do this: • Pull on the pull rope (2) twice. • Activate the double-action control unit until the swath cloth (1) is in the correct position. • Pull on the pull rope (2) again twice (the switching valve moves back to its initial position). Note The swath former is adjusted lengthwise and the height is adjusted the same as the front swath cloth (see chapter entitled "Adjusting the Swath Former Lengthwise" and the chapter entitled "Height Adjustment of the Swath Former"). Pos : 29.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 52 Operation Pos : 29.15 /BA/Bedienung /Sc hwader/Sc hwadtuch/Ei nstellen vorderes Sc hwadtuc h D oppelsc hwad SW 710 T @ 7\mod_1215509461276_78.doc x @ 102871 @ 3 @ 1 8.3.1 Adjusting Front Swath Cloth for Double Swath (optional) Fig. 19 Move the swath cloth (3) from the rear out of the transport support forward and into the working position. • To do this, loosen the cone grip (4) and set screw (5), move the swath cloth (3) to the correct position and then tighten the cone grip (4) and set screw (5) again. Pos : 29.16 /BA/Bedienung /Sc hwader/Sc hwadtuch/Verstellen Schwadfor mer in Längsrichtung SW 710T @ 7\mod_1215510275886_78.doc x @ 102891 @ 3 @ 1 8.3.2 Adjusting the swath former lengthwise This adjustment is required for example if forage falls out at the front of the swath former. To make the adjustment, loosen the coach bolts (6), move the swath former to the desired position and tighten the coach bolts (6) again. Pos : 29.17 /BA/Bedienung /Sc hwader/Sc hwadtuch/Höhenverstellung des Sc hwadfor mers SW 710T @ 7\mod_1215510364730_78.doc x @ 102911 @ 3 @ 1 8.3.3 Height adjustment of the swath former The adjustment is required if forage falls under the swath former, for example, and is not evened out by the working depth adjustment. To do this: • Loosen the coach bolts (6). • Adjust the swath former in the oblong hole. • Tighten the coach bolts (6). Pos : 29.18 /BA/Bedienung /Sc hwader/Sc hwadtuch/Hinweis Schwadtuch Trans porrtfahrt SW 710 T @ 7\mod_1215510465917_78.doc x @ 102931 @ @ 1 Note During transport the swath cloth (3) must be moved into the rear transport support (7). Secure the swath cloth (3) in place with socket pins (8) and linch pins (9). Pos : 29.19 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 53 Operation Pos : 29.20 /BA/Bedienung /Sc hwader/Kr eisel höhe eins tell en ( vor her: Ar beitstiefe)/Einstellen der Arbeits tiefe SW 710T @ 7\mod_1215511757745_78.doc x @ 102950 @ 2 @ 1 8.4 Adjusting the raking height Fig. 20: • Slowly raise the rotor by means of the control valve. • Switch off the tractor engine, remove the ignition key, and secure the tractor from rolling away. • Move stop (2) to required position • Slowly lower rotor by means of control valve • If required, re-adjust front and rear supporting wheels (see chapter entitled Start-up "Default Setting"). Pos : 29.21 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 54 Operation Pos : 29.22 /Ü bersc hriften/Ü berschriften 2/U-Z/VVorgewendestellung @ 0\mod_1196414916041_78.doc x @ 8116 @ 2 @ 1 8.5 Headland Position Pos : 29.23 /BA/Bedienung /Sc hwader/U mstellen von Ar bei tes- in Vorgewendes tell ung SW 710 T @ 7\mod_1215514932058_78.doc x @ 103016 @ 3 @ 1 8.5.1 Changing over from working to headland position Fig. 21 When the machine is lowered, actuate "Raise" on the single-action control unit on the tractor without interruption until the rotors have been completely lifted. Note Moving to headland position The single-action control unit must be left in the "Raise" position for as long as the machine is used in the headland position. Pos : 29.24 /BA/Bedienung /Sc hwader/U mstellen von Vorgewende- in Ar beitsstellung @ 7\mod_1215515920526_78.doc x @ 103036 @ 4 @ 1 8.5.1.1 Changing over from headland to working position • When the machine is raised, actuate "Lower" on the single-action control unit on the tractor without interruption until the rotors have been completely lowered (Move control unit back to the float position). Pos : 29.25 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 55 Operation Pos : 29.26 /Ü bersc hriften/Ü berschriften 2/U-Z/VVon Arbeitss tellung i n Trans por tstellung @ 2\mod_1202466246542_78.doc x @ 59681 @ 2 @ 1 8.6 Switching from working position to transport position Pos : 29.27 /BA/Bedienung /Sc hwader/Ar bei ts- in Trans ports tell ung Seitensc hwad SW 710 T @ 7\mod_1215516104870_78.doc x @ 103056 @ 3 @ 1 8.6.1 Side swath Fig. 22 • • • • • Pos : 29.28 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 56 While the machine is lowered, activate the double action control unit on the tractor and retract the hydraulic cylinder until the pointer (1) matches the mark (2). Move the tractor forward until the rear rotor swivels to the left and runs centred to the front drawbar in the same track. (You may need to adjust the track with the double-action control unit) Retract swath cloth (see chapter entitled "Swath Former"). Close the shut-off valves (3). Slowly lift the rotors with the single-action control valve on the tractor Operation Pos : 29.29 /BA/Bedienung /Sc hwader/Ar bei ts- in Trans ports tell ung D oppelsc hwad SW 710 T @ 7\mod_1215516493683_78.doc x @ 103118 @ 3 @ 1 8.6.2 Double swath Fig. 23 • • • • • • While the machine is lowered, activate the double-action control unit on the tractor and extend the hydraulic cylinder until the rear supporting wheel is swivelled to the right, centred under the front bar. Move the tractor forward until the rear rotor swivels to the right and runs centred to the front drawbar in the same track (if required, re-adjust the track via the double-action control unit). Retract swath cloth (see chapter entitled "Swath Former"). Move additional swath cloth (see chapter entitled "Swath Former"). Close the shut-off valves (3). Slowly lift the rotors with the single-action control valve on the tractor Pos : 31 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 57 Driving and Transport Pos : 32.1 /Übersc hriften/Übersc hriften 1/F-J/F ahr en und Trans port @ 0\mod_1196330049217_78.doc x @ 6553 @ 1 @ 1 9 Driving and Transport Pos : 32.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der grundl egenden Sicherheits hinweis e alte F orm @ 254 \mod_1397485793575_78.doc x @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos : 32.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.doc x @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos : 32.4 /BA/Sicher heit/Fahren und Trans port/Warnung - Straß enfahrt U nfallgefahr durc h nic ht verriegelte Steuer ventil e des Traktors @ 274 \mod_1404213302399_78.doc x @ 2060724 @ @ 1 WARNING! There is a risk of accidents if the control valves on the tractor are not locked. If the control valves are not locked, machine components may be activated unintentionally. This can result in serious accidents. • To prevent functions being triggered accidentally, the control valves on the tractor must be switched to neutral and locked during road transport journeys. Pos : 32.5 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/Warnung - Gefahr en bei Kur venfahrten mi t ang ehängter M asc hine @ 273\mod_1403678392890_78.doc x @ 2053902 @ @ 1 WARNING! Danger when cornering with a machine hitched When cornering, the hitched machine swings out further than the tractor. This can lead to accidents. • Take the greater swivel range into account. • When turning, take account of people, oncoming traffic and obstacles. Pos : 32.6 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 58 Driving and Transport Pos : 32.7 /Übersc hriften/Übersc hriften 2/U-Z/V/Vorbereitungen z ur Straß enfahrt @ 25\mod_1244092605963_78.doc x @ 254666 @ 2 @ 1 9.1 Preparations for road travel Pos : 32.8 /BA/F ahren und Tr ansport/Sc hwader /Pr üfen Sie vor der Straß enfahrt, das s Swadro 710 T @ 135\mod_1351665823458_78.doc x @ 1201966 @ @ 1 Before road travel, make certain • the machine is fully and correctly hitched. • the PTO shaft is switched off and the rotors have come to a standstill. • the rear swath cloth is completely retracted. • the stop cocks are closed. • the front swath cloth is moved into the transport support at the back on the machine and secured there. • the rear rotor is swivelled centrally to the front rotor. • the rotors have gone all the way up. • all hydraulic control units are in neutral position. • the lighting system is functioning. Pos : 32.9 /BA/Bedi enung /Sc hwader/F ahr en i m H ang ber eich_Schwader @ 306\mod_1416229335569_78.doc x @ 2379826 @ 2 @ 1 9.2 Driving on Slopes WARNING! Travelling on an incline As long as the machine is used transverse to slope and the outrigger arms are folded in or folded down, the machine may tilt. Thus there is a risk of serious injuries or death. • Never move the outrigger arms from working position to transport position or from transport position to working position as long as the machine is positioned across an incline. Fig. 24 Pos : 32.10 /BA/Bedienung /Sc hwader/Fahrges chwi ndig keit und Antriebsdr ehzahl @ 2\mod_1202743688330_78.doc x @ 60967 @ 2 @ 1 9.3 Travelling speed und drive speed The travelling speed and drive speed • forage quantity • ground • degree of dryness Use these as rough guidelines: • PTO speed approx. 450 rpm • Travelling speed approx. 8 - 10 km/h Drive speed and travel speed must be Pos : 32.11 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 59 Driving and Transport Pos : 32.12 /Ü bersc hriften/Ü berschriften 2/K-O/M /Masc hi ne abstellen @ 196\mod_1384184875882_78.doc x @ 1661525 @ 2 @ 1 9.4 Switching off the machine Pos : 32.13 /BA/Sic herheit/2. Voranges tellte Warnhinweise/War nung - M asc hine sic her abstellen ohne Tr aktor_U nterleg keil e @ 278\mod_1404972644211_78.doc x @ 2083305 @ @ 1 WARNING! Risk of injury due to the unsecured machine rolling away! If the machine is not secured against rolling away when it has been switched off, there is a risk of people being injured by the machine rolling away in an uncontrolled manner. • Secure the machine against rolling away with wheel chocks. Pos : 32.14 /BA/Bedienung /Sc hwader/Abbau/Abbau vom Trakto SW 710T @ 7\mod_1215517141636_78.doc x @ 103138 @ @ 1 Fig. 25 Choose a level, dry and adequately stable surface. Front parking jack • When lowering the machine, fold down the parking jack (1). • Pull bolt (2) out of position I • Fold down the parking jack (1). • Insert bolt (2) in position II • Lower the lower suspension arms until the machine is standing on the parking jack. • Switch off the tractor engine, remove the ignition key, and secure the tractor from rolling away. • Secure the machine against rolling away by means of wheel chocks (8). • Disconnect the PTO shaft (3) and place it onto the support (4) provided. • Disconnect the hydraulic hoses (5) and place them in the support provided for that purpose. • Disconnect the connection of the lighting cable (6) between the tractor and swather and place it in the retainers provided for that purpose. • Uncouple the machine from the tractor. Pos : 34 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 60 Settings Pos : 35.1 /Übersc hriften/Übersc hriften 1/A-E/Ei nstellungen @ 0\mod_1199868783862_78.doc x @ 36141 @ 1 @ 1 10 Settings Pos : 35.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der grundl egenden Sicherheits hinweis e alte F orm @ 254 \mod_1397485793575_78.doc x @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos : 35.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.doc x @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos : 35.4 /BA/Sicher heit/7. Gefahrenhi nweis e alt/Wender/Gefahr - Verletzung Aug en KWT 2000 @ 105\mod_1332839720321_78.doc x @ 948523 @ @ 1 WARNING! - Working in the area of the rotor tines! Injuries to eyes due to rotors tines. • Wear protective goggles when working in the vicinity of the rotor tines. Pos : 35.5.1 /Übersc hriften/Übersc hriften 2/K-O/KKreis elfahr wer k eins tell en @ 2\mod_1202882031680_78.doc x @ 62105 @ 2 @ 1 10.1 To adjust the rotor running gear Pos : 35.5.2 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Kr eiselfahr wer ks Quer neig ung SW 710 T @ 2\mod_1202743103095_78.doc x @ 60929 @ @ 1 Fig. 26 To ensure that the tines are always adjusted optimally to the ground, the rotor can also be inclined transversely to the chassis. • Switch off the engine, remove the ignition key, and secure the tractor and machine from rolling away. • Using the setting screw (3), adjust the desired angle of inclination on the running gear. • Insert the setting screw back into the lock (4). Pos : 35.5.3 /BA/Eins tell ung en/Sc hwader/Kreis elfahr wer k/Hinweis s chweres Futter - F ahr wer k rechts möglichst ni edrig ei nstellen @ 7\mod_1215580882876_78.doc x @ 103821 @ @ 1 Note If the forage is heavy, adjust the right running gear as low as possible! Pos : 35.6 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 61 Settings Pos : 35.7.1 /Übersc hriften/Übersc hriften 2/A-E/EEins tell bar e Dr oss eln @ 0\mod_1197295892260_78.doc x @ 17199 @ 2 @ 1 10.2 Adjustable throttles Pos : 35.7.2 /BA/Eins tell ung en/Dross el/Dr oss eln einstellen allgemei ner T ext SW 710T @ 7 \mod_1215523136448_78.doc x @ 103317 @ @ 1 You can use the adjustable throttles to adjust the lowering and raising speeds on the machine. The throttles have been adjusted in the factory so that both rotors are lifted simultaneously and horizontally in transport position or forward position. The throttles can be used to make a readjustment to allow for different types of tractors and oil pressures. Pos : 35.7.3 /BA/Eins tell ung en/Dross el/Hi nweis Ei nstellung an den Dross eln (Aus wir kung) @ 7\mod_1215525223776_78.doc x @ 103417 @ @ 1 Note Adjustment on the throttles Even the smallest adjustments to the stud bolts or throttle setting screws may significantly change the lifting and lowering speed. Pos : 35.7.4 /BA/Eins tell ung en/Dross el/Hi nweis Sec hs kantmutter/Imbuss chr aube konter n @ 7\mod_1215525389308_78.doc x @ 103437 @ @ 1 Note Adjustment on the throttles After an adjustment has been made to the throttles, lock the hexagonal nuts and Allen head screw. Then test functionality. Pos : 35.7.5 /BA/Eins tell ung en/Dross el/Dr oss el Bil d 1,2 SW 710 T @ 86\mod_1319794892962_78.doc x @ 740492 @ @ 1 Fig. 27 Pos : 35.7.6 /BA/Eins tell ung en/Dross el/Dr oss el (1) @ 7\mod_1215523438526_78.doc x @ 103337 @ @ 1 Throttle (1) Lifting or lowering speed of the offset drawbar. • Unscrew the hexagonal nut (a). • Screw stud screw (b) in or out (screwing it in reduces the flow of oil and thus slows down the speed at which the offset drawbar is lifted or lowered). Pos : 35.7.7 /BA/Eins tell ung en/Dross el/Dr oss el (2) vorderer Kr eisel @ 7\mod_1215523502964_78.doc x @ 103357 @ @ 1 Throttle (2) Lowering speed of the front rotor. • Loosen hexagonal socket head screw (c). • Screw stud screw (d) in or out (unscrewing it increases the flow of oil and thus increases the speed at which the front rotor is lowered.) Pos : 35.7.8 /Layout M odule /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 62 Settings Pos : 35.7.9 /BA/Eins tell ung en/Dross el/Dr oss el Bil d 3,4 @ 86\mod_1319795546271_78.doc x @ 740550 @ @ 1 Fig. 28 Pos : 35.7.10 /BA/Ei nstellungen/Dr oss el/Dros sel ( 3) hi nterer Kreis el @ 7\mod_1215523600901_78.doc x @ 103377 @ @ 1 Throttle (3) Lowering speed of the rear rotor. • Loosen hexagonal socket head screw (c). • Screw stud screw (d) in or out (unscrewing it increases the flow of oil and thus increases the speed at which the rear rotor is lowered.) Pos : 35.7.11 /BA/Ei nstellungen/Dr oss el/Dros sel ( 4) @ 7 \mod_1215523664620_78.doc x @ 103397 @ @ 1 Throttle 4 The hydraulic cylinder (5) is responsible for ensuring the rear rotor remains in its horizontal position while it is being lifted. • Loosen hexagonal socket head screw (c). • Screw stud screw (d) in or out (unscrewing it increases the flow of oil and thus increases the speed at which the frame elements are lifted and lowered). Pos : 35.8 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 63 Settings Pos : 35.9 /BA/Eins tell ung en/Sc hwader/Eins tell ung der Folges chaltung SW 710 T @ 7\mod_1215526229355_78.doc x @ 103586 @ 2 @ 1 10.3 Adjustment of the sequential switching Fig. 29 The valve (1) actuates the chronology for lifting the front rotor with respect to the rear rotor to the headland position. The rope length (2) on the valve (1) specifies the time lag. The rope length has been set at the factory to a = 300 mm. Increase dimension a = rear rotor is raised later Reduce dimension a = rear rotor is raised earlier Pos : 36 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 64 Maintenance Pos : 37.1 /Übersc hriften/Übersc hriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.doc x @ 36685 @ 1 @ 1 11 Maintenance Pos : 37.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der grundl egenden Sicherheits hinweis e alte F orm @ 254 \mod_1397485793575_78.doc x @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos : 37.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.doc x @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos : 37.4 /Übersc hriften/Übersc hriften 2/A-E/E/Ers atz teil e @ 0\mod_1196782991234_78.doc x @ 14927 @ 2 @ 1 11.1 Spare Parts Pos : 37.5 /BA/Sicher heit/7. Gefahrenhi nweis e alt/Mähwer ke/WARNUNG - Ver wendung von nic ht zug elass enen Ersatzteilen @ 308\mod_1417011577394_78.doc x @ 2392925 @ @ 1 Warning! - Using non-approved spare parts. Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability • Use only authentic KRONE spare parts and accessories authorised by the manufacturer. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage. Pos : 37.6 /BA/Wartung/Hi nweis Versc hleiß verringer n @ 0\mod_1199953505303_78.doc x @ 37204 @ @ 1 Note To ensure problem-free operation of the machine and to reduce wear and tear, specific maintenance and upkeep intervals must be observed. These include cleaning, greasing, lubricating and oiling parts and components. Pos : 37.7 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 65 Maintenance Pos : 37.8 /Übersc hriften/Übersc hriften 2/U-Z/W/War tungstabelle @ 65\mod_1300369413064_78.doc x @ 583966 @ 2 @ 1 11.2 Maintenance table Pos : 37.9 /BA/Wartung/Schwader Wartungstabelle - Swadro 710/26 T @ 378\mod_1443427837219_78.doc x @ 2737725 @ @ 1 Rotor gearbox Maintenance-free (permanently lubricated with grease) Slewing gear top and bottom Oil level check X Oil change X X Tyres Visually check tyres for cuts and breaks X Check tyre pressure X Wheel nuts X Crown nut chassis X X X X X Tightening screws / nuts All screws X X X X Screws on the tines Visual inspection Pos : 37.10 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 66 X Before each use After 1000 ha Every 50 hours Maintenance interval Once after 10 hours Before the beginning of the season Every 100 hours but at least once a year Once after 50 hours Maintenance work Maintenance Pos : 37.11.1 /Ü berschriften/Ü berschriften 2/A-E/AAnzi ehdrehmomente @ 202\mod_1385711894606_78.doc x @ 1693123 @ 2 @ 1 11.3 Tightening torques Pos : 37.11.2 /Ü berschriften/Ü berschriften 3/K-O/MM etrisc he Gewindesc hrauben mit R egelgewi nde @ 322\mod_1424945442462_78.doc x @ 2483466 @ 3 @ 1 11.3.1 Metric Thread Screws with Control Thread Pos : 37.11.3 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anzieh drehmomente Metrische Gewi ndes chr auben mi t R egelgewinde T abelle @ 321 \mod_1424760222607_78.doc x @ 2477725 @ @ 1 NOTICE The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket. A = thread size (stability class can be seen on screw head) Tightening torque in Nm (unless otherwise stated) Stability class A 5.6 8.8 10.9 12.9 Tightening torque (Nm) M4 3.0 4.4 5.1 M5 5.9 8.7 10 M6 10 15 18 M8 25 36 43 M10 29 49 72 84 M12 42 85 125 145 M14 135 200 235 M16 210 310 365 M20 425 610 710 M22 571 832 972 M24 730 1050 1220 M27 1100 1550 1800 M30 1450 2100 2450 Pos : 37.11.4 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 67 Maintenance Pos : 37.11.5 /Ü berschriften/Ü berschriften 3/K-O/MM etrisc he Gewindesc hrauben mit F eing ewinde @ 322\mod_1424945855944_78.doc x @ 2484627 @ 3 @ 1 11.3.2 Metric Thread Screws with Fine Thread Pos : 37.11.6 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndes chr auben mi t F eingewi nde Tabell e @ 321\mod_1424845229172_78.doc x @ 2480186 @ @ 1 A = thread size (stability class can be seen on screw head) Tightening torque in Nm (unless otherwise stated) Stability class A 5.6 8.8 10.9 12.9 Tightening torque (Nm) M12 x 1.5: 88 130 152 M14 x 1.5 145 213 249 M16 x 1.5 222 327 382 M18 x 1.5 368 525 614 M20 x 1.5 465 662 775 M24 x 2 787 1121 1312 M27 x 2 1148 1635 1914 M30 x 1.5 800 2100 2650 Pos : 37.11.7 /Ü berschriften/Ü berschriften 3/K-O/MM etrisc he Gewindesc hrauben mit Senkkopf und Innensec hs kant @ 323\mod_1424945970760_78.doc x @ 2484818 @ 3 @ 1 11.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket Pos : 37.11.8 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewi ndes chr auben mi t Senkkopf und Innens ec hs kant T abelle @ 321\mod_1424843938347_78.doc x @ 2480155 @ @ 1 NOTICE The table applies only to countersunk screws with hexagonal socket and metric thread which are tightened via hexagonal socket. A = thread size (stability class can be seen on screw head) Tightening torque in Nm (unless otherwise stated) Stability class A 5.6 8.8 10.9 12.9 Tightening torque (Nm) Pos : 37.12 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 68 M4 2.5 3.5 4.1 M5 4.7 7 8 M6 8 12 15 M8 20 29 35 M10 23 39 58 67 M12 34 68 100 116 M14 108 160 188 M16 168 248 292 M20 340 488 568 A BM 400 0234 Maintenance Pos : 37.13.1 /Ü berschriften/Ü berschriften 2/P-T/RR eifen @ 0\mod_1197357995667_78.doc x @ 18075 @ 2 @ 1 11.4 Tyres Pos : 37.13.2 /BA/Sic herheit/7. Gefahr enhinweis e alt/Warnung - F alsc he Rei fenmontage @ 0\mod_1197358162433_78.doc x @ 18132 @ @ 1 Warning! - Tyre fitting incorrect Effect: Injuries or damage to the machine • Fitting tyres requires sufficient knowledge and the availability of proper tools! • If tyres are not correctly fitted, it could explode when pumped up. This can cause serious injury. If you do not have sufficient experience of fitting tyres, have tyres fitted by the KRONE dealer or a qualified tyre specialist. • When fitting tyres on the wheel rims, the maximum pressure given by the tyre manufacturer must not be exceeded. The tyre or even the wheel rim could explode and/or burst. • If the tyre heels do not fit properly when the maximum permitted pressure is reached, let out the air, align tyres, lubricate the tyre heels and pump up the tyre again. • Detailed information about how to fit tyres onto agricultural machinery can be obtained from the tyre manufacturers. Pos : 37.13.3 /Ü berschriften/Ü berschriften 3/P-T/RR eifen prüfen und pfl egen @ 0\mod_1197358037214_78.doc x @ 18094 @ 3 @ 1 11.4.1 Checking and maintaining tyres Pos : 37.13.4 /BA/Wartung/Reifen/R eihenfolg e Bil d 6-Loc h @ 4\mod_1213086131413_78.doc x @ 86197 @ @ 1 Fig. 30 Pos : 37.13.5 /BA/Wartung/Reifen/R eifen pr üfen und pflegen nach Wartungstabelle @ 134\mod_1350480797454_78.doc x @ 1187905 @ @ 1 When loosening and tightening the wheel nuts, observe the order indicated in the illustration. Check the wheel nuts: According to the maintenance table Check the tyre air pressure: According to the maintenance table Pos : 37.13.6 /BA/Wartung/Reifen/Anzi ehdr ehmoment @ 0\mod_1199955905460_78.doc x @ 37340 @ @ 1 Tightening Torque Threading Key size in mm Number of bolts per hub - pieces Max. tightening torque black galvan. M12 x 1.5 19 4/5 95 Nm 95 Nm M14 x 1.5 22 5 125 Nm 125 Nm M18 x 1.5 24 6 290 Nm 320 Nm M20 x 1.5 27 8 380 Nm 420 Nm M20 x 1,5 30 8 380 Nm 420 Nm M22 x 1.5 32 8/10 510 Nm 560 Nm M22 x 2 32 10 460 Nm 505 Nm Pos : 37.14 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 69 Maintenance Pos : 37.15.1 /Ü berschriften/Ü berschriften 2/A-E/AAus tausc h der Zinkenar me (im Reparaturfall) @ 36\mod_1262854646297_78.doc x @ 338320 @ 2 @ 1 11.5 Replacing the tine arms (in case of repair) Pos : 37.15.2 /BA/Wartung/Sc hwader/Zi nken / Zi nkenarme/Austaus ch der Zinkenarm e (i m R eparaturfall) Bil d auß er Swadro TS 800_TC 1000 @ 224\mod_1392272631028_78.doc x @ 1814375 @ @ 1 1 2 3 6 Fig. 31 Pos : 37.15.3 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 70 SW700041_1 Maintenance Pos : 37.15.4 /BA/Wartung/Sc hwader/Zi nken / Zi nkenarme/Kleben der Zi nkenarme @ 3\mod_1204276891493_78.doc x @ 70234 @ @ 1 In case of repairs, the tine arms can be removed and replaced individually. • Unscrew the screws (1) of the tine arm • Loosen the bolts (2) on the nearby tine arms • Remove the tine arm (3) and replace the faulty components Note The tine arms (3) are glued together with the control arm shafts (4). To be able to loosen the components from each other, the connecting point must be heated up (to about 300 degrees). • • • • When a new tine arm (3) /control arm shaft (4) is installed, these two parts must be glued to each other before installation with high-strength adhesive. Apply glue (high-strength) (Part No. 939 042 0) on the front of the control arm shaft (4). Mount the tine arm (3) and secure with clamping sleeves (5). While installing the tine arm, make certain that the cam follower roller is inserted into the running track of the cam track. Note The cam follower roller is securely inserted into the running track when barely any play can be observed in the motion of the tine arm. • Tighten all bolts to the required torque (105 Nm). Caution! Turn the rotor once around 360 degrees manually. The rotor must move easily. If it does not, the tine arms are not installed correctly. The error must be eliminated so that the rotor can turn easily. Pos : 37.16 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 71 Maintenance Pos : 37.17.1 /Ü berschriften/Ü berschriften 2/U-Z/Z Zinken tauschen (im Reparaturfall) @ 224\mod_1392293057621_78.doc x @ 1816928 @ 2 @ 1 11.6 Replacing the tines (in case of repairs) Pos : 37.17.2 /BA/Wartung/Sc hwader/Zi nken / Zi nkenarme/Zi nken taus chen- ohne und mit Abweisbl ec h innen- Swadro 1400 Plus_Bild @ 381\mod_1444051098075_78.doc x @ 2750383 @ @ 1 I 3 2 4 5 1 6 8 I I II 3 4 5 2 SWN1400036_3 1 7 II 10 6 8 7 9 Fig. 32 Pos : 37.17.3 /BA/Wartung/Sc hwader/Zi nken / Zi nkenarme/Zi nken taus chen- ohne und mit Abweisbl ec h innen- Swadro 1400 Plus_T abell e @ 381\mod_1444051564424_78.doc x @ 2750516 @ @ 1 1 Tines 2 Tine arm 3 Locknut M12 4 Base 5 Tine holder 6 Disc 13 x 35 x 5 7 Detent edged washer SKB 12 8 Hexagon head screw M12 x 85 10.9 9 Hexagon head screw M12 x 100 - 10.9 10 Deflection sheet Adhesive (high-strength) (order no. 938 627 0) Pos : 37.17.4 /BA/Wartung/Sc hwader/Zi nken / Zi nkenarmeZi nken tausc hen (i m R epar aturfall) mit/ ohne Abweisbl ec h_T ext @ 357 \mod_1438754431446_78.doc x @ 2656276 @ @ 1 • • To remove the broken tine, remove all tines in front of the broken tine. Remove the broken tine. Mounting new tine • Insert tine holder into tine. In doing so, make sure that the tine holder is positioned according to the figure. • Slide tine with tine holder on tine arm. • Guide hexagon head screw with detent edged washer and disc from below through tine holder and tine arm. • Apply adhesive (high-strength) on threading overhang of hexagon head screw. • Mount support, locknut and deflection sheet, if necessary. • Raise the tines at their end and tighten locknut with tightening torque = 95 Nm. • Proceed with all tines as described above. Pos : 37.18 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 72 3 4 5 6 7 Maintenance Pos : 37.19 /Ü bersc hriften/Ü berschriften 2/A-E/A/Abweic hende Anziehdrehmomente @ 325\mod_1425887868542_78.doc x @ 2501416 @ 2 @ 1 11.7 Deviating Tightening Torques M A (Nm) Pos : 37.20 /BA/War tung/Sc hwader/Zi nken / Zi nkenarme/Prüfen der Sc hrauben an den Zi nken nach Wartungstabelle_SW TC 880_T S 620...740 @ 228\mod_1392820024661_78.doc x @ 1833280 @ 3 @ 1 11.7.1 Testing the Screws on the Tines 1 Fig. 33 Testing the Screws on the Tines: According to the Maintenance Table Pos : 37.21 /BA/War tung/Sc hwader/Zi nken / Zi nkenarme/Prüfen der Sc hrauben an den Zi nken_Vorgehen bei abweichendem Anz ugsdr ehmo ment @ 240\mod_1395147752001_78.doc x @ 1891022 @ @ 1 When having released the screws, • remove the nut. • apply adhesive (high-strength) on the threading overhang of the screw. • lift the tines on the tine end and tighten the nut to the torque specified below. Pos : 37.22 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 73 Maintenance Pos : 37.23 /Layout Module /Dies e Seite ist bewus st freigel ass en wor den. @ 1\mod_1201783680373_78.doc x @ 54443 @ @ 1 This page has been left blank deliberately!! Pos : 37.24 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 74 Maintenance – lubrication Pos : 37.25.1 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - Sc hmierung @ 24\mod_1241675457008_78.doc x @ 247325 @ 1 @ 1 12 Maintenance – lubrication Pos : 37.25.2 /BA/Sic herheit/2. Vorangestellte Warnhinweise/WARNUN G - Nic htbeac htung der grundl egenden Sic herheits hinweise alte F or m @ 254\mod_1397485793575_78.doc x @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos : 37.25.3 /BA/Sic herheit/2. Vorangestellte Warnhinweise/WARNUN G - Nic htbeac htung der Sic herheitsrouti nen alte F or m @ 273\mod_1404117435996_78.doc x @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos : 37.25.4 /BA/Sic herheit/8. Vorauss etz ung en/Handlungsanweis ung für all e M asc hinen/Handlungsanweis ung: M asc hine stills etz en und sic hern @ 274\mod_1404365253849_78.doc x @ 2065151 @ @ 1 • Shut down and safeguard the machine, see chapter Safety -> Safety routines, "Shutting down and safeguarding the machine". Pos : 37.25.5 /Ü berschriften/Ü berschriften 2/F-J/G/Gel enkwell e sc hmier en @ 416\mod_1453299872686_78.doc x @ 2921178 @ 2 @ 1 12.1 Lubricating Universal Shaft Pos : 37.25.6 /BA/Wartung/Gelenkwelle schmi eren/Abschmi eren Gel enkwelle Schwader _di vers e Schwader @ 225\mod_1392362065300_78.doc x @ 1819267 @ @ 1 Fig. 34 Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease. Follow the operating instructions of the PTO shaft manufacturer. Pos : 37.25.7 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 75 Maintenance – lubrication Pos : 37.25.8 /Ü berschriften/Ü berschriften 2/P-T/S/Sc hmi erplan @ 0\mod_1197361829026_78.doc x @ 18495 @ 2 @ 1 12.2 Lubrication Chart Pos : 37.25.9 /BA/Wartung/Hinweis aus Gr ünden der Ü bersic ht @ 2\mod_1202799283498_78.doc x @ 61453 @ @ 1 Note To make the illustration easier to read, the greasing points have only been shown on one side of the machine. The greasing same points are present on the other side of the machine (mirrorimage). Pos : 37.25.10 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 76 Maintenance – lubrication 20h 20h 20h 20h 20h 20h 20h 20h 20h 20h 20h 20h 20h 20h 20h 20h 20h 20h Pos : 37.25.11 /BA/Wartung/Sc hwader/Sc hmier plan/Sc hmier plan Swadro 710T @ 86\mod_1319792807830_78.doc x @ 740321 @ @ 1 SW710007_2 Fig. 35 Pos : 37.26 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 77 Maintenance - hydraulic system Pos : 37.27.1 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - H ydrauli k @ 2\mod_1203057943713_78.doc x @ 64474 @ 1 @ 1 13 Maintenance - hydraulic system Pos : 37.27.2 /BA/Sic herheit/2. Vorangestellte Warnhinweise/WARNUN G - Nic htbeac htung der grundl egenden Sic herheits hinweise alte F or m @ 254\mod_1397485793575_78.doc x @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos : 37.27.3 /BA/Sic herheit/2. Vorangestellte Warnhinweise/WARNUN G - Nic htbeac htung der Sic herheitsrouti nen alte F or m @ 273\mod_1404117435996_78.doc x @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos : 37.27.4 /BA/Sic herheit/H ydrauli k/WARNUNG - H ydr aulikschl auchl eitungen unterliegen einer Al ter ung @ 256\mod_1397735975770_78.doc x @ 1965100 @ @ 1 WARNING! – Hydraulic hose lines are subject to ageing Effect: Danger to life or serious injuries The characteristics of the lines change depending on pressure, heat load and the effect of UV rays. The date of manufacture appears on the hydraulic hoses. This way the age can be ascertained quickly. By law the hydraulic lines must be replaced after six years. Use original spare parts when replacing hydraulic hoses! Pos : 37.28 /Layout Module /---------------Seitenumbr uch---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 78 Maintenance - Gearbox Pos : 37.29.1 /Ü berschriften/Ü berschriften 1/U-Z/Wartung - Getriebe @ 2\mod_1203058202823_78.doc x @ 64495 @ 1 @ 1 14 Maintenance - Gearbox Pos : 37.29.2 /BA/Sic herheit/2. Vorangestellte Warnhinweise/WARNUN G - Nic htbeac htung der grundl egenden Sic herheits hinweise alte F or m @ 254\mod_1397485793575_78.doc x @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos : 37.29.3 /BA/Sic herheit/2. Vorangestellte Warnhinweise/WARNUN G - Nic htbeac htung der Sic herheitsrouti nen alte F or m @ 273\mod_1404117435996_78.doc x @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos : 37.29.4 /BA/Wartung/Öl kontroll e_Wechsel/Öl kontrolle / Öl wec hs el Inter vall: siehe Kapitel Wartung „Wartungstabell e“ @ 134 \mod_1350483605921_78.doc x @ 1188115 @ @ 1 Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table” Pos : 37.29.5 /Layout Module /----------------Leerz eile 5 Pt.-------------------- @ 120\mod_1342592918145_0.doc x @ 1092566 @ @ 1 Pos : 37.29.6 /BA/Wartung/Öl kontroll e_Wechsel/Ölqualität /Öl menge: siehe Kapitel Mas chi nenbes chr eibung " Betriebsstoffe" @ 280\mod_1405427683970_78.doc x @ 2152735 @ @ 1 Oil quality / quantity: see "Consumables" in the Description of the machine section. Pos : 37.29.7 /Layout Module /----------------Leerz eile 5 Pt.-------------------- @ 120\mod_1342592918145_0.doc x @ 1092566 @ @ 1 Pos : 37.29.8 /BA/Wartung/Öl kontroll e_Wechsel/Altölents orgung: si ehe Kapitel Sicherheit „ Betriebsstoffe“ @ 280\mod_1405428392269_78.doc x @ 2152765 @ @ 1 Used oil disposal: see chapter Safety "Consumables" Pos : 37.29.9 /Layout Module /----------------Leerz eile-------------------- @ 240\mod_1395147357027_0.doc x @ 1890988 @ @ 1 Pos : 37.29.10 /BA/Ei nstellungen/Wender/Vorauss etz ung - M asc hine i n Arbeitss tell ung @ 291\mod_1410871987584_78.doc x @ 2298665 @ @ 1 Prerequisite: – The machine is in the working position, see "Moving the machine into the working position" in the Operation chapter. Pos : 37.29.11 /BA/Sic her hei t/8. Vor aussetzungen/H andl ungs anweis ung für alle Mas chi nen/H andl ungs anweis ung: Mas chi ne stillsetz en und sic her n @ 274\mod_1404365253849_78.doc x @ 2065151 @ @ 1 • Shut down and safeguard the machine, see chapter Safety -> Safety routines, "Shutting down and safeguarding the machine". Pos : 37.29.12 /Layout M odul e /----------------Leerzeil e-------------------- @ 240\mod_1395147357027_0.doc x @ 1890988 @ @ 1 Pos : 37.29.13 /BA/Wartung/Öl kontr olle_Wec hs el/Schwader/Kreis elgetri ebe/Kreis elgetri ebe/Kreis elgehäus e SW 710T @ 7 \mod_1215583319485_78.doc x @ 104050 @ 2 @ 1 14.1 Rotor gearbox / Rotor housing Fig. 36 The rotor gear (1) and rotor housing (2) are maintenance-free Pos : 37.29.14 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 79 Maintenance - Gearbox Pos : 37.29.15.1 /Ü bersc hriften/Ü bersc hriften 2/P-T/SSchwenkgetri ebe @ 7\mod_1215583568595_78.doc x @ 104071 @ 2 @ 1 14.2 Swivel Gear Pos : 37.29.15.2 /BA/Wartung/Öl kontr olle_Wec hs el/Schwader/Sc hwenkgetriebe/Sc hwenkg etriebe oberer T eil Bild @ 7\mod_1215583954907_78.doc x @ 104133 @ @ 1 Fig. 37 The swivel gear consists of an upper (1) and lower (2) gearbox. upper (1) part of the swivel gear Pos : 37.29.15.3 /BA/Wartung/Öl kontr olle_Wec hs el/Schwader/Sc hwenkgetriebe/Sc hwenkg etriebe T ext ober er (1) @ 7\mod_1215583755173_78.doc x @ 104093 @ @ 1 Pos : 37.29.15.4 /BA/Wartung/Öl kontr olle_Wec hs el/Öl kontroll e_ALT/Öl kontr olle SAE 90 @ 0\mod_1197008973815_78.doc x @ 15649 @ @ 1 Oil level check: • For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)". • Unscrew the inspection screw (1) • Oil level up to bore hole (1) • If necessary, top up the oil (SAE 90) • Screw the check screw (1) back in. Pos : 37.29.15.5 /BA/Wartung/Öl kontr olle_Wec hs el/Öl wec hs el_ALT /Öl wechsel Version3 @ 1\mod_1201255900073_78.doc x @ 52826 @ @ 1 Oil change: • For time intervals, see Chapter "Oil Level Check and Oil Change Intervals (Gearboxes)". • Screw out the oil drain plug (2) • Collect the used oil in a suitable drip pan • Screw in the oil drain plug (2) • Top up the oil (3) (oil level up to hole (1)) • Screw the inspection screw (1) and locking screw (3) back in. Pos : 37.29.15.6 /BA/Wartung/Öl kontr olle_Wec hs el/Ölq ualität /Öl meng e: si ehe Kapi tel Technisc he Daten Betriebsstoffe @ 350\mod_1436510536652_78.doc x @ 2627045 @ @ 1 Oil quality / oil quantity: refer to chapter Technical Data “Consumables” Pos : 37.29.15.7 /BA/Wartung/Öl kontr olle_Wec hs el/Hi nweis - Altöl ordnungsgemäß ents orgen @ 0\mod_1197008117002_78.doc x @ 15550 @ @ 1 Note The used oil must be disposed of correctly Pos : 37.29.15.8 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 80 Maintenance - Gearbox Pos : 37.29.15.9 /BA/Wartung/Öl kontr olle_Wec hs el/Schwader/Sc hwenkgetriebe/Sc hwenkg etriebe T ext unterer ( 2) @ 7\mod_1215583883407_78.doc x @ 104113 @ @ 1 lower (2) part of the swivel gear Pos : 37.29.15.10 /BA/Wartung/Öl kontroll e_Wec hsel /Sc hwader/Schwenkgetri ebe/Sc hwenkgetriebe unterer T eil Bild @ 7\mod_1215584063454_78.doc x @ 104153 @ @ 1 Fig. 38 Pos : 37.29.15.11 /BA/Wartung/Öl kontroll e_Wec hsel /Öl kontrolle Schwenkg etriebe unten SW 710T @ 7\mod_1215584865813_78.doc x @ 104194 @ @ 1 Oil level check: • For time intervals, see chapter entitled "Oil Level Check and Oil Change Intervals (Gearboxes)". • Remove guards 4 and 5. • Unscrew the inspection screw (1) • Oil level up to bore hole (1) • If necessary, top up the oil (SAE 90) • Screw the inspection screw (1) back in. • Install guards 4 and 5. Pos : 37.29.15.12 /BA/Wartung/Öl kontroll e_Wec hsel /Öl wechsel _ALT/Öl wec hs el Schwenkgetri ebe unten SW 710 T @ 7 \mod_1215584997876_78.doc x @ 104215 @ @ 1 Oil change: • For time intervals, see chapter entitled "Oil Level Check and Oil Change Intervals (Gearboxes)". • Remove guards 4 and 5. • Screw out the oil drain plug (2) • Collect the used oil in a suitable drip pan • Screw in the oil drain plug (2) • Top up the oil (3) (oil level up to hole (1)) • Screw the inspection screw (1) and locking screw (3) back in. • Install guards 4 and 5. Pos : 37.29.15.13 /BA/Wartung/Öl kontroll e_Wec hsel /Ölqualität /Öl menge: si ehe Kapitel T ec hnis che D aten Betri ebs stoffe @ 350\mod_1436510536652_78.doc x @ 2627045 @ @ 1 Oil quality / oil quantity: refer to chapter Technical Data “Consumables” Pos : 37.29.15.14 /BA/Wartung/Öl kontroll e_Wec hsel /Hinweis - Altöl or dnungsgemäß entsorgen @ 0\mod_1197008117002_78.doc x @ 15550 @ @ 1 Note The used oil must be disposed of correctly Pos : 38 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 81 Special equipment Pos : 39.1 /Übersc hriften/Übersc hriften 1/P-T/Sonder ausstattung @ 2\mod_1202808469779_78.doc x @ 61649 @ 1 @ 1 15 Special equipment Pos : 39.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der grundl egenden Sicherheits hinweis e alte F orm @ 254 \mod_1397485793575_78.doc x @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos : 39.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.doc x @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos : 39.4 /BA/Sonder ausstatung/Sc hwader/Zinkenverl ustsic herung @ 2\mod_1202806976420_78.doc x @ 61592 @ 2 @ 1 15.1 Tine loss safeguard 3 5 4 1 2 Figure 39 Mounting the tine loss safeguard The tine loss safeguard for the double coil spring tines consists of: • a cable • two cable clamps • two coach bolts, washers and lock nuts each Secure the cable (1) with the cable clamps (2) onto the rotor tines (3). Note Thecable must be located behind the rotor tine in relation to the direction of rotation. The nuts (4) of the cable clamps must face outwards. Spare tine loss safeguards Order No. : 153 479 0 Pos : 40 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 82 Malfunctions - Causes and Remedies Pos : 41.1 /Übersc hriften/Übersc hriften 1/P-T/Störungen - Urs ac hen und Behebung @ 0\mod_1200296925180_78.doc x @ 39459 @ 1 @ 1 16 Malfunctions - Causes and Remedies Pos : 41.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der grundl egenden Sicherheits hinweis e alte F orm @ 254 \mod_1397485793575_78.doc x @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos : 41.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.doc x @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos : 41.4 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 83 Malfunctions - Causes and Remedies Pos : 41.5 /BA/Störungen - Urs ac hen und Behebung/Sc hwader/T abellarisc he Auflis tung Schwader 710T @ 7\mod_1215586638157_78.doc x @ 104266 @ @ 1 Malfunction Possible cause Remedy Rotor not working neatly Raking height set too high Set raking height lower The working speed is too high. Reduce drive speed. Reference values 8-10 km/h. In the case of uneven terrain, high forage quantities, drive slower if required. Speed is too low Increase the speed. Standard value 450 rpm. Side rotor inclination set incorrectly. Change side inclination setting (see chapter on operation entitled "Side inclination setting of rotor running gear"). Tine arm(s) crooked Replace tine arms Raking height set too low Set raking height higher Tine arm(s) bent Replace tine arms Swath former set too far out. Push swath former further in. Speed is too low Increase speed One rotor goes down in headland position, the other goes up. Rotors are not raised up into headland position. Continue activating hydraulics until the rotors have gone all the way up. The rotor is not raised parallel. Throttle adjusted incorrectly. Adjust throttle (see chapter entitled "Adjustable Throttles"). The rear rotor tilts down in the front area while in the headland position. Control unit on the tractor is not in the "Raise" position Lift rotor all the way and leave the single-action control unit in the "Raise" position for as long as the machine is used in the headland position. Throttle adjusted incorrectly. Adjust throttle (see chapter entitled "Adjustable Throttles"). High level of forage contamination Swath width too large Pos : 42 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 84 Placing in Storage Pos : 43.1 /Übersc hriften/Übersc hriften 1/A-E/Ei nlag erung @ 0\mod_1197385459120_78.doc x @ 19966 @ 1 @ 1 17 Placing in Storage Pos : 43.2 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der grundl egenden Sicherheits hinweis e alte F orm @ 254\mod_1397485793575_78.doc x @ 1953347 @ @ 1 WARNING! If the basic safety instructions are not followed, people may be seriously injured or killed. • To avoid accidents, the basic safety instructions in the chapter Safety must have been read and followed, see chapter Safety "Basic safety instructions". Pos : 43.3 /BA/Sicher heit/2. Vor angestellte Warnhi nweis e/WARNUNG - Nichtbeachtung der Sicherheitsr outinen al te For m @ 273\mod_1404117435996_78.doc x @ 2058712 @ @ 1 WARNING! If the safety routines are not adhered to, people may be seriously injured or killed. • To avoid accidents, the safety routines in the chapter Safety must be read and followed, see chapter Safety "Safety routines". Pos : 43.4 /Übersc hriften/Übersc hriften 2/A-E/AAm Ende der Erntes ais on @ 0\mod_1197385501276_78.doc x @ 19985 @ 2 @ 1 17.1 At the End of the Harvest Season Pos : 43.5 /BA/Einl agerung/Schwader/Einl ager ung allgemei n @ 2\mod_1202808984326_78.doc x @ 61669 @ @ 1 Before placing the machine in winter storage, clean the outside thoroughly. If you use a highpressure cleaner to do this Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary Use only original KRONE replacement parts. Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease. Grease the lubrication points on the Repair places with damaged paint and preserve all bare metal places thoroughly Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock Caution! The machine should only be placed on blocks with a suitable vehicle lifting device. Make certain that the machine is stable and safe when it is on blocks. To provide relief for the tyres, set the machine on blocks. Protect the tyres against external influences such as oil, grease, direct sunlight Perform the necessary repair tasks during the time immediately after the harvest season. Draw up Pos : 43.6 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 85 Placing in Storage Pos : 43.7 /Übersc hriften/Übersc hriften 2/U-Z/VVor Beginn der neuen Sais on @ 0\mod_1197386024448_78.doc x @ 20081 @ 2 @ 1 17.2 Before the Start of the New Season Pos : 43.8 /BA/Sicher heit/7. Gefahrenhi nweis e alt/Ladewagen/War nung - Wartung allgemei n @ 277\mod_1404832194758_78.doc x @ 2079813 @ @ 1 WARNING! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving. Effect: Danger to life, injuries or damage to the machine. • Switch off engine, remove the ignition key and carry it with you. • Secure machine and tractor against rolling. • Turn off PTO shaft. • After the repair, maintenance, cleaning work or technical modifications are completed, mount all protective covers and safety devices properly again. • Avoid skin contact with oils, greases, cleaning agents and solvents. • In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately. • All other safety instructions must also be followed to avoid injuries and accidents. Pos : 43.9 /BA/Einl agerung/Schwader/Vor der Sais aon @ 2\mod_1202809277951_78.doc x @ 61689 @ @ 1 • Lubricate the machine thoroughly. Remove any • • • • • • • Check oil level in the gearbox(es) and top up if necessary. Check hydraulic hoses and lines for leaks and replace them where necessary. Check the air pressure in the tyres and refill if necessary. Check all screws to make certain they are tight or retighten them if necessary. Check all electrical connection cables and the lighting. Repair or replace it if necessary. Check all settings on the machine and correct if necessary. Note Use vegetable oils and greases. Pos : 44 /Layout M odul e /---------------Seitenumbruc h---------------- @ 0\mod_1196175311226_0.doc x @ 4165 @ @ 1 86 Disposal of the machine Pos : 45 /Ü bersc hriften/Übersc hriften 1/A-E/Ents orgung der M asc hine @ 274\mod_1404207309028_78.doc x @ 2060455 @ 1 @ 1 18 Disposal of the machine Pos : 46 /BA/Ents orgung der Mas chi ne/Die M asc hine ents orgen @ 274\mod_1404207434449_78.doc x @ 2060544 @ 2 @ 1 18.1 Disposal of the machine After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The applicable country-specific, current waste disposal guidelines and the legal laws must be observed. Metal parts All metal parts must be brought to a metal recycling centre. The components must be freed from operating fluids and lubricants (gear oil, oil from hydraulic system, ...) before being scrapped. The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre. Operating fluids and lubricants Operating fluids and lubricants (diesel fuel, coolant, gear oil, oil from hydraulic system, ...) must be brought to a disposal point for waste oil. Synthetic materials All synthetic materials must be brought to a recycling centre for synthetic materials. Rubber Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre. Electronic scrap Electronic parts must be brought to a disposal point for electronic scrap. === Ende der Liste für T extmar ke Inhalt === 87 19 Index A L Additional equipment and spare parts ................15 Adjustable throttles .............................................62 At the End of the Harvest Season ......................85 Attaching Safety Labels and Information Labels 30 Lubricating Universal Shaft ................................ 75 Lubrication Chart ................................................ 76 B Basic safety instructions .....................................13 Before the Start of the New Season ...................86 Behaviour in hazardous situations and when accidents occur ...............................................24 C Checking and maintaining tyres .........................69 Children in danger ..............................................14 Commissioning ...................................................39 Connect the machine to the tractor ..............40, 42 Connecting the hydraulic lines ............................43 Consumables ................................................21, 38 Contact for KRONE NORTHAMERICA ..............30 Conversion table .................................................11 D Danger zones .....................................................17 Dangers associated with certain activities Work on the machine ......................................23 Working on wheels and tyres ..........................24 Direction Information ............................................. 8 Directories and References .................................. 7 Disposal of the machine .....................................87 Driving and Transport .........................................58 Driving on Slopes ................................................59 F First installation ...................................................39 From transport into working position ..................50 Further applicable documents .............................. 7 H Headland Position ...............................................55 How to use this document .................................... 7 I Identification Plate ..............................................34 Importance of the operating instructions ............13 Information Required for Questions and Orders 34 Install the PTO shaft ...........................................45 Intended use .......................................................12 K Keeping safety devices functional ......................19 88 M Machine overview .............................................. 32 Maintenance ...................................................... 65 Maintenance - hydraulic system ........................ 78 Maintenance - lubrication ................................... 75 Maintenance table.............................................. 66 Malfunctions - Causes and Remedies ............... 83 Means of representation ...................................... 8 Notes with information and recommendations 10 Warning signs ................................................. 10 Means of Representation Figures ............................................................. 8 Metric Thread Screws with Control Thread ....... 67 Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 68 Metric Thread Screws with Fine Thread ............ 68 O Operation ........................................................... 49 Operational safety: Technically perfect condition ....................................................................... 15 Overload protection............................................ 35 P Parking the machine safely ................................ 21 Personal protective equipment .......................... 19 Personnel qualification ....................................... 14 Placing in Storage .............................................. 85 Position and meaning of the safety stickers on the machine ......................................................... 26 Preparations for road travel ............................... 59 PTO shaft ........................................................... 41 R Re-Ordering Safety Labels and Information Labels ....................................................................... 30 Re-Ordering this Document ................................. 7 Replacing the tine arms(in case of repair) ......... 70 Replacing the tines (in case of repairs) ............. 72 S Safety ................................................................. 12 Safety routines ................................................... 25 Safety signs on the machine .............................. 20 Safety stickers on the machine .......................... 26 Scope of Document ............................................. 8 Service life of the machine..................................12 Settings ...............................................................61 Sources of danger on the machine .....................22 Spare Parts .........................................................65 Special equipment ..............................................82 Start-up ...............................................................42 Stopping and securing the machine ...................25 Structural changes to the machine .....................14 Supporting lifted machine and machine parts securely...........................................................25 Swath former ......................................................52 Switching from working position to transport position............................................................56 Switching off the machine ...................................60 Swivel Gear ........................................................80 Swivel parking jack into transport position..........48 T Target group of this document ............................. 7 Technical Data ................................................... 36 Term ..................................................................... 8 Tightening torques ............................................. 67 Tine loss safeguard ............................................ 82 To adjust the rotor running gear ........................ 61 Traffic safety ...................................................... 20 Tyres ............................................................ 38, 69 U Using the safety chain........................................ 46 W Workstations and passengers ........................... 15 89 012345676819 5 7 61  679 !"#$%"&'('($")** +,-"##./%"&'('0(")** +1'2"3$4"520062/5$ 7 8 1'2"3$4"520062/5//2 9:"):66;;;<=<> ? *:"-<*>@A=<>