Transcript
Omnilog Model C1450 128 Point Sequential Events Recorder
DATASHEET FEATURES •
Up to 128 binary Inputs
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Integral Plain paper printer
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User defined messages –free format
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Small Panel size 120x144mm
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Up to 1millisecond resolution
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24V dc or ac power source
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Maintenance friendly
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Real Time Clock with battery backup
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RS 232 auxiliary output (ASCII)
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Self Testing
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Front Panel Diagnostic Aids
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Aux Fault output
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250 Events buffer for data loss prevention
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Summary Printouts
APPLICATIONS • Life Cycle Testing • Interlock system monitoring • General Alarm and Event logging • Security Alarm system monitoring Sequential Events Recording An event is any change of state in a process which is important enough to warrant some form of permanent recording of that change. This may be going into or out of alarm state. The purpose of the Sequential Events Recorder is to log these events onto a printer with date and time stamp and a useful message for engineers and maintenance staff to analyse what happened. This makes the SER an invaluable tool for plant maintenance or process diagnostics.
Input Types Omnilog caters for two input types of input. Firstly potential free field contacts. (relays or switches) using input card type C6203. Sense selection i.e. N.O. alarm or N.C. Alarm are set via DIP switch on the card. Option 2 is the Omni16 Input card intended for use with OMNI16 annunciators. This is a complimentary function for alarm annunciation with the events logged as they occur by the Omnilog.
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Process shutdown diagnostics Sub station breaker monitoring and logging Predictive and preventive maintenance programs
Input Resolution Resolution, or input scan rate is the speed at which Omnilog is able to discriminate between inputs changing state. This resolution depends on the number of cards fitted to the Omnilog. Omnilog automatically senses the number of cards that are plugged in and adjusts the scan rate to suit. With the maximum 4 Input cards fitted (128 Inputs) the scan rate is 4 milliseconds this scan rate improves with less cards fitted to 1millisecond with 1 card (32 Inputs). So inputs can be differentiated down to 1 millisecond. An event buffer of 250 events ensures that events are captured even when rapid so that even when they overtake the print speed a correct chronological sequence of events list is maintained and no events are lost. Field inputs are continuously self tested and any circuit faults will appear as an event on the printer along with the fault output at the rear of the unit being triggered. Inputs are also digitally filtered for to prevent spurious false triggering of events due to contact bounce or induced electrical transients on cabling.
Integral Plain Paper Printer
C6202 Input Card for Omnilog – Omni16 Inputs
A built-in impact printer on the front panel prints onto plain paper in a 5x7 dot matrix format. The disposable ribbon cartridge is easily replaced at the end of its 10000 line lifespan. The printer uses a standard paper roll, which is accessed by hinging the front panel door down. 24 Characters per line are printed, at a speed of 0,7 lines per second. All printer message programming is done via a PC message editor and EPROM programmer.
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Omnilog Model C1450 128 Point Sequential Events Recorder
The only maintenance required is paper and ribbon replacement.
LED Diagnostic Aids and Fault Output OMNILOG can detect certain faults in its operating system. If any of these occur, then a dedicated fault output on the CPU card, with terminals at the rear, will be activated. The fault output takes the form of an open collector transistor capable of switching 100mA at 24Vdc. It is switched on during normal operation and turns off when a fault is detected in the system. When this occurs the front panel power LED flashes continuously to draw attention to the problem. In addition the ‘paper out’ LED turns on when the paper roll is finished. An added diagnostic aid, is an LED which monitors the internal power supply.
Front Panel Diagnostic Aids
User-Definable Message Format: Where more comprehensive descriptions are required, then a separate plug-in User-Definable Message EPROM can be programmed with any alpha-numeric messages, using a PC and Omnilog message editor software and an EPROM programmer. Messages programming services can be supplied by Omniflex. A total of 16,000 characters is available in the Message EPROM, giving an average of 125 characters per input point, if all 128 points are used. However, each message may contain a maximum of 255 characters if less inputs are being used. User definable messages are in addition to the Standard Messages. Two User Messages may be defined for each point, one for alarm and one for normal. The messages are then burned into the EPROM by an EPROM programmer which is connected to the PC. This EPROM is now ready for insertion into the spare socket available in the OMNILOG, and all events logged will now be printed with the user-defined messages. These can be changed at any time, as the EPROM can be reprogrammed.
Two Message per Point
Any Alpha Numeric Message for each Input Two printout formats of logged events messages are available. Standard Message (Default option) and User definable Message (Optional). Standard Message format is the basic in-built default settings for Omnilog Messaging prior to the user programming own user defined messages into a message EPROM. Standard Message Format: When an event is logged in Standard Message Format, then the Time, followed by a 3 digit Input number(001 to 128), followed by the letter ‘A’ or ‘N’ (representing Alarm or Normal respectively) is printed on a single line.. 13:47:29:724 13:47:25:232 13:47:19:988 13:47:16:504
002 017 028 021
N N A A
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User Defined Messages
Oil Temperature Normal 13:47:30:208 001 N Sump Pressure Normal 13:47:29:724 002 N 13:47:25:232 017 N 13:47:19:988 028 A ** 13:47:16:504 021 A ** System Normal 13:47:13:620 003 N at reactor Inlet 20PSL-01A01 Pressure Low 13:47:02:912 004 A ** 13:47:00:504 026 A ** 13:46:58:524 017 A ** Train Tripped bu PLC 13:46:39:536 003 A ** Sump Pressure HIGH 13:46:38:756 002 A ** Oil Temperature HIGH 13:46:36:220 001 A
User defineable status message
User Defined Message Format
Powerful Summary Printout The front-panel “SUMMARY” push button provides an immediate print-out of complete system status. Any points going into alarm during the summary will be logged with actual event times, after the printout. As an option, the identity of the particular OMNILOG is also printed out.
Hours Minutes Seconds Milli-seconds Alarm Point No. Alarm Status Standard Status Message
Visual Identifier
Standard Message Format Copyright Omniflex ♦ Subject to change without notice
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Omnilog Model C1450 128 Point Sequential Events Recorder
029 030 031 032 023 024 025 026 027 028 017 018 019 020 012 022 007 008 009 013 014 015 001 002 003 004 005 006 Inputs in State: A **
Inputs currently in alarm
Card Number and type description
Card 3 is type : C6203 Card 2 is type : C6202 Card 1 is type : C6202
Number of inputs fitted in the system
No. of inputs = 096 Resolution
Input scan time(milliseconds)
= 4ms
Demo unit no. 1 I.D. Message Optional 13:43:50 SUMMARY Time of Summary Printout
Summary Printout activated by front panel push button
Power-up self-test Printout On power up, OMNILOG performs a comprehensive selftest. IN addition, the time of the last power failure, plus the immediate power-up time are recorded. This is followed by bit-by-bit RAM test and finally a full “SUMMARY” printout, as shown below.
Input with circuit fault
once every 1, 2, 3, 4, 6, 8, 12 or 24 hours, synchronised to midnight.
072 C6203 inputs faulty
Input with circuit fault
031 C6202 inputs faulty 019 020 012 022 013 014 015 016 017 018 Inputs in State: A ** Card 1 is type : C6202 No. of inputs = 032 Resolution = 1ms
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The built-in front-panel printer may be optionally deselected if only an external printer is required.
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The fault output can be programmed to operate every time an input changes to the “alarm” state. It is reset by depressing the “Time” button on the front panel. This converts OMNILOG to a printing annunciator.
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A 24-character I.D. Message can be programme to print out during the “Summary”. This is useful for identifying which OMNILOG the printout belongs to. Useful when many Omnilogs are in operation in the Plant.
Communications I/O An RS232 serial port is available at the rear of the OMNILOG, for connection to a remote VDU or printer. Standard ASCII is transmitted at 1200 baud, with the format being 1 start bit, 8 data bits and 1 stop bit, with not parity. 80-column VDU’s and printers will display messages in 80-column format, unless they have been programmed into the User EPROM with carriage returns to effect a 24 column display. This communications I/O is exceptionally useful where central data display is required in a large plant.
Results of RAM test All ram tests passed
Time of switch-on
Time of Power Failure
Power restored 01/09/20 13:31:55 Power failed 01/09/20 13:31:19 Software version 1.1
Software I.D. OMNILOG EVENTS RECORDER Header
Power up Self Test Printout
Optional Features In addition to User-Definable messages, extra features which enhance the OMNILOG’s capability, may also be programmed into the User EPROM. These are : •
The Status Messages, which are printed each time an event occurs, may be changed from “A **” or “N “ to any 7-character message.
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The “Summary” printout may be changed from the standard automatic printout at midnight each day, to
Installation OMNILOG is designed for panel mounting, occupying only 120 x 144mm of panel space. All connections are made via plug-in terminals and 20-way cables.
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Omnilog Model C1450 128 Point Sequential Events Recorder
Mechanical Details SUMMARY
HEALTHY
OUT OF PAPER
TIME
FEED
OMNILOG
SEQUENTIAL EVENTS RECORDER
Jacking Bar Cutouts
SPECIFICATIONS Power Supply Voltage
24Vdc 615% or 24Vac 610%
DC ripple Power consumption Omni16 Input card Field Input card (Field wetting) Connections Wire size
10% pk-pk <6W with printer active (3W inactive) 1.5W all inputs on 8.6W all inputs on
Terminal to ribbon converters) Input Sense Contact Wetting Max. Loop Resistance Max Ribbon Cable length
DIN rail mount terminal to ribbon converters N.O or N.C selection via DIP switch 24Vdc, 10mA nominal 100V 3m
Detachable screw terminals 2.0mm2 max 1.5mm2 recommended
Printer Details Type Character Format
Impact DOT matrix 5x7
Maximum Min. Resolution
128 Inputs on 4 x 32 channel cards 32 Channels 1milli-second up to 32 inputs
Characters per Line Speed Paper Type
24 0,7 Lines per second Plain
Sequence of events resolved to : Digital Filtering
2 millisecond 64 inputs 4 millisecond 128 inputs Spurious events < (resolutionx2) ms are rejected
Paper Roll Width Paper Roll Diameter
57.5mm 60,5mm (2.26” 60.02”) 75mm (2,95”)
Paper Thickness Ribbon Colour Ribbon Life (approx.)
0,07mm (0.003”) EPSON ERC-09 cartridge Black 10 000 lines approx.
Communications
Serial Port
Type
RS232, serial ASCII
Baud Rate Format Bits Purpose
1200 1 Start, 8 Data,1 stop bit No Parity bit Connect to VDU monitor or printer
Inputs
State Changes> < (resolutionx3) ms are accepted
Omni-16 Inputs (Card type C6202) 32 Channel
Connection
This card is designed to operate in conjunction with Omni16 repeat outputs via ribbon header Accommodates 2 Omni-16’s via 2 ribbon headers
Max Ribbon Cable length
3m
Field Inputs (Card type C6203) 32 Channel This card is designed to accommodate potential free field contacts and provide wetting voltage Connections (Uses C6166
Accommodates 32 field inputs via 2
Environment Storage Temperature
-40°C to +70°C (-40°F to +158°F)
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Omnilog Model C1450 128 Point Sequential Events Recorder
Humidity
95% max. at 40°C (104°F) non-condensing.
Protection
Electronics conformally coated
Printer Buffer Memory
Front Panel Pushbuttons
Omnilog has a special buffer memory which prevents data being lost in the event of paper out conditions, or event occurrence overtakes printing speed. Up to 250 events are stored with their associated time stamp.
‘Summary Button’
Ordering Information
‘Paper Feed’ ‘Time’
Used at any time to give immediate printout of system status, viz Time, Resolution, No of Inputs, Input card types, Lists all current alarms, List any system faults.
Model Omnilog Main Unit
Order Code C1450
Advances paper for as long as depressed. Prints current Time and Date and resets fault output with Omnilog configured in printing annunciator mode.
LED Diagnostic Indicators ‘Healthy’ (Front Panel)
‘Out of Paper’(Front Panel)
Steady on – system healthy Flashing – system fault Off – Power failure Internal Printer Out of paper
‘PSU Board’ (Internal)
On: Power supply functional
Message Capability Two message modes are available: Standard Format and User Format. Standard Format utilizes brief standard symbols to describe alarm condition. User Format allows the user to define his own additional alpha-numeric messages, of any length for all inputs. Standard Format HH:MM:SS:mmm NNN X User Format Legend
*User Definable message * HH:MM:SS:mmm NNN X HH = Hour MM = Minutes SS = Seconds mmm = millisecond NNN Input number 1 to 128 X-Input Status A = Alarm N = Normal
User Message Memory Maximum Characters
16000
Max number of Messages
256 i.e. 1 Alarm and 1 Return to Normal message for each input. 255 Characters See Omnilog Message editor for common part message strings
Max Message length Message Optimization
Additional Features with User EPROM Status Message
Change from ‘A **’ and ‘N To any 7 character message.
Periodic Summary
Option of : Every 1,2,3,4,6,8,12,24Hrs Referenced to Midnight Optional deselection of internal printer(requires unplugging too) Fault output at the rear de-energizes when any input goes into alarm state. The “TIME” pushbutton is pushed to re-energize the relay. Acknowledged and the Date and Time are then printed. Unique programmable 24 character message which can be printed during the Summary printout. E.g. Nitric Acid Plant.
Printer Select Printing Annunciator
I.D. Message
‘
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Omnilog Model C1450 128 Point Sequential Events Recorder
ELECTRICAL CONNECTION
+ -
Solder Points +24V 1 0V 2
Ribbon Header
FIELD WIRING
16 POTENTIAL FREE CONTACT INPUTS
TS A 1 1Com
IP1
2 2Com
IP2
3 3Com
IP3
4 4Com
IP4
5 5Com
IP5
6 6Com 7 7Com 8 8Com
IP6 IP7 IP8
9 9Com 10 10Com 11 11Com 12 12Com 13 13Com 14 14Com 15 15Com 16 16Com
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
OV OV 24Vdc 24V dc Input 16 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1
Omnilog Connections via ribbon cable
Optional Power Supply Input
2
4
6
8 10 12 14 16 18 20
1
3
5
7
9 11 13 15 17 19
Ribbon Cable
Ribbon Header Pin Layout
IP9 IP10 IP11 IP12
Pin No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
0 Volts 0 Volts 24 Volts 24 Volts Input 16 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1
IP13 IP14 IP15 IP16
C6166 Terminal Board for Omnilog Field Inputs
C6166 Screw Terminal Connections Field Wiring
Ribbon Header Connections
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Omnilog Model C1450 128 Point Sequential Events Recorder
MECHANICAL CONFIGURATION
IP33-48
IP49-64
IP65-80
IP81-96
IP97-112
Ribbon Cable
IP113-128
Serial Output
3 4 5 6
RS232 Port (ASCII) 8Data, 1 stop, no parity
INPUT CARD 2
UP TO 128 POTENTIAL FREE CONTACT INPUTS VIA C6166 TERMINAL BOARD OR VIA OMNI16 REPEAT OUTPUTS
IP17-32
Fault OV
INPUT CARD 3
IP1-16
1 2
INPUT CARD 4
Ribbon Cable
INPUT CARD 1
FAULT O/P
C1450 Omnilog
Power
24V IN
24V ac dc 7 ~ + 8 ~ 9 -
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