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Omnireach® Optical Termination Enclosure

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OmniReach® Optical Termination Enclosure Installation Instructions ADCP-96-141 • Issue 1 • 04/2009 22731-D Content Page INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 DESCRIPTION AND REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 ENCLOSURE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3 PREPARING AND INSTALLING FEEDER CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4 SEALING UNUSED EXIT/ENTRY HOLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 5 SPLICING A FEEDER FIBER TO THE SPLITTER INPUT FIBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 6 SPLICING SPLITTER OUTPUT FIBERS TO THE OPTICAL PORT FIBERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 7 SEALING THE ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 8 MOUNTING THE ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 9 USING ADC HARDENED CONNECTORS AND ADAPTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 10 PREPARING AND INSTALLING FLAT CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 11 PREPARING AND INSTALLING BRANCH CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 12 SPLICING FEEDER CABLES TO OTHER CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 13 CUSTOMER INFORMATION AND ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 _________________________________________________________________________________________________________ 1437999 Rev A Page 1 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 INTRODUCTION This publication describes the Optical Termination Enclosure (OTE) and provides instructions for installation. The person using this publication must have a working knowledge of how to splice optical fibers and how to prepare Outside Plant (OSP) fiber optic cables for splicing. Revision History ISSUE DATE 1 4/2009 REASON FOR CHANGE Original release List of Changes PAGE IDENTIFIER All DESCRIPTION OF CHANGE Original release Trademark Information ADC, ADC Telecommunications, and OmniReach are registered trademarks of ADC Telecommunications, Inc. OptiTap is a registered trademark of Corning Cable Systems Brands, Inc. Admonishments Admonishments — in the form of Dangers, Warnings, and Cautions — must be followed at all times. These warnings are flagged by use of the triangular alert icon (seen below), and are listed in descending order of severity of injury or damage and likelihood of occurrence. Danger: Danger is used to indicate the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the hazard is not avoided. Warning: Warning is used to indicate the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the hazard is not avoided. Caution: Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if the hazard is not avoided. General Safety Precautions Warning: Wet conditions increase the potential for receiving an electrical shock when installing or using electrically-powered equipment. To prevent electrical shock, never install or use electrical equipment in a wet location or during a lightning storm. Danger: Do not look into the ends of any optical fiber. Exposure to laser radiation may result. Do not assume the laser power is turned-off or that the fiber is disconnected at the other end. Page 2 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 1 DESCRIPTION AND REQUIREMENTS This section describes the Optical Termination Enclosure (OTE) and specifies the tools and any additional materials needed for installation. 1.1 OTE Description The OTE is an environmentally-sealed OSP fiber optic terminal that provides pass-through, splicing, termination, and distribution functions for fiber optic cable networks. The OTE consists of a hardened plastic enclosure that is equipped with a 1x16 optical splitter, five splice trays, and up to 16 optical ports. The enclosure is a hinged two-piece assembly that provides four exit/entry holes for cables. A spool in the bottom section of the enclosure provides storage for fiber service-loops and pass-through loops. Each splice tray will hold up to 12 splices. The splitter’s output fibers are ready for splicing to an SC connector cable assembly that is connected internally to the enclosure’s optical ports. ADC hardened adapters are used for the optical ports. The OTE optical ports are also compatible with OptiTap® connectors manufactured by Corning Cable Systems Brands, Inc. Figure 1 shows the basic OTE enclosure plus the primary components provided for mounting the enclosure, securing and clamping the cables, sealing the enclosure, and splicing. Additional components are provided separately in plastic bags. A detailed list of all components included with the OTE is provided in Table 1. ENCLOSURE MOUNTING BRACKET (KIT) HOLE PLUG WEDGE ASSEMBLY FOR FLAT AND BRANCH CABLES ENCLOSURE SEAL WEDGE ASSEMBLY FOR FEEDER CABLES ENCLOSURE 23192-D SPLICE TRAYS (5) OPTICAL PORTS Figure 1. OTE Primary Components Page 3 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 Table 1. OTE Component List ITEM QUANTITY Basic enclosure with 16 hardened optical ports (SC connectors) 1 Splice tray with 1x16 splitter (not used to hold splices) 1 Splice tray for fusion splices (holds 12 splices) 4 Storage spool hooks 8 Enclosure seal 1 Feeder cable wedge 2 Cable strain-relief bracket with M6 screw and plate 4 Stainless steel band clamp 3 Mastic tape, die-cut 2 Cable sealing tape 2 Wedge retainer 4 Thread-forming screws 8 Plug wedge (includes plug and O-ring) 2 Seal connector 2 Flat cable seal 1 Flat cable plug 1 O-ring 2 Cable tape gauge 1 Cable ties, small 10 Cable ties, large 4 Enclosure mounting bracket kit (OTE-ACC-W-KIT) 1 Page 4 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 1.2 Tools and Supplies Required The following basic tools are required for all OTE installations: • • • • • • • • • • • Pencil or other marking device. Tape measure. Utility knife. Side/diagonal cutters. Flat-bladed screwdriver (medium). #2 Phillips screwdriver. 0.25 inch nut driver 7 mm socket and socket wrench. Torque wrench to fit 28 and 33 mm hex nuts. 216B key tool. Equipment and supplies for stripping and cleaning cable and for fusion splicing. The following additional tools and supplies are required for securing the enclosure to a flat vertical mounting surface: • • • • • Anchor bolts/screws (2) to secure mounting bracket to mounting surface. Flat washers for anchor bolts/screws (2). Wrench/screwdriver for anchor bolts/screws. Drill bit for the holes that will be required for the anchor bolts/screws. Electric drill. The following additional tools and supplies are required for securing the enclosure to a pole: • Stainless steel strapping. • Clamp banding tool. The following additional tools and supplies are required for securing the enclosure to a strand: • Strand Mounting Kit (OTE-ACC-S-KIT). • Nut drivers for 10-24 and 1/4-20 hex nuts. Page 5 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 2 ENCLOSURE OPERATION The following sections describe how to open the OTE enclosure and access the storage spool and splice trays. Refer to this section as needed when installing cables and completing splices. 2.1 Open The Enclosure The enclosure is a hinged two-piece assembly with five latches. To open the enclosure, insert a screwdriver into the slot on each latch and then pry each latch away from the enclosure. When all the latches are unsnapped, rotate the section with the optical ports to the open position as shown in Figure 2. FLAT OR BRANCH CABLE EXIT/ENTRY CABLE EXIT/ENTRY SECTION FLAT OR BRANCH CABLE EXIT/ENTRY FEEDER EXIT/ENTRY FEEDER EXIT/ENTRY OPTICAL PORT SECTION ROTATED OPEN 23198-C Figure 2. Open OTE Enclosure 2.2 Storage Spool The storage spool is located in the bottom section of the enclosure. To access the storage spool, turn the splice tray assembly latch to the open position as shown in Figure 3. With the latch in the open position, rotate the complete splice tray assembly forward as shown in Figure 4. Use the storage spool to store the excess buffer tube slack. Storage spool hooks are included for holding the buffer tubes in place around the storage spool. Install the storage spool hooks in the enclosure at the locations shown. If it is necessary to remove a spool hook, grasp hook as close as possible to the point where it is attached to the enclosure and lift straight up. Caution: Pulling on the end of the spool hook when removing it from the enclosure is likely to cause breakage. Use only moderate force when removing spool hook. Page 6 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 SPLICE TRAY ASSEMBLY DETAIL OF LATCH IN OPEN POSITION. ROTATE 90 IN EITHER DIRECTION TO LOCK 23196-B Figure 3. Latch for Splice Tray Assembly ROTATE TRAYS FORWARD TO ACCESS SLACK STORAGE SPOOL BUFFER TUBE SLACK STORAGE INSTALL STORAGE SPOOL HOOKS (8) BUFFER TUBES ROUTED TO SPLICE TRAYS BUFFER TUBES ROUTED TO SPLICE TRAYS 23195-C Figure 4. Storage Spool and Splice Trays Page 7 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 2.3 Splice Trays The splice trays are mounted together in an assembly. Individual splice trays are identified with labels as shown in Figure 5. The BANDE DE EMPALME DE DIVISORES tray is used to hold the 1x16 splitter and is not used for splicing. The splitter output fibers are routed to the FIBRAS 1–8 and FIBRAS 9–16 splice trays for splicing to the optical port fibers. The splitter input fiber is routed to the FIBRA DE ENTRADA splice tray for splicing to the feeder cable fiber. The FIBRA DE ENTRADA tray may also be used for feeder-to-feeder cable splicing and for feederto-drop cable splicing. The splice tray without a label is included as a spare. BANDE DE EMPALME DE DIVISORES FIBRA 9 - 16 FIBRAS 1 - 8 FIBRA DE ENTRADA SPARE 23346-A Figure 5. Splice Trays The splice trays are held together with magnets and may be separated by gently pulling them apart. Each splice tray holds up to 12 fusion-type splices. To access a particular tray, rotate the whole tray assembly back to the closed position. Turn the tray assembly latch 90º to lock the assembly back into place. Then pull open the trays that are in front of the tray to be accessed as shown in Figure 6. Rotate the tray cover forward to access the interior of the tray. NOTE: SHOWN WITH ENCLOSURE LATCHES REMOVED FOR CLARITY SPLICE TRAY FIBRAS 1 - 8 DESIGNATION LABEL FOR SPLICE TRAY APPLIED TO TOP SIDE OF TRAY COVER COVER FOR FIBRAS 1 - 8 SPLICE TRAY ROTATED TO OPEN POSITION 23347-A Figure 6. Separate The Splice Trays for Splicing Page 8 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 3 PREPARING AND INSTALLING FEEDER CABLES This section provides instructions for preparing and installing feeder cables in the OTE. 3.1 Feeder Cable Preparation The OTE is intended for use with non-armored stranded-type feeder cables with a fiber count of up to 64 fibers. No provision for grounding cables equipped with metallic elements is provided. When stripping off the cable sheath, allow at least 4.0 inches (102 mm) of the yellow strength member yarn to extend past the edge of the cable sheath. End-Span Cable Prepare an end-span cable as shown in Figure 7. Remove the buffer tubes from those fiber subunits that will be spliced as part of the initial enclosure installation. If the fibers in a particular sub-unit will be spliced at a later time, leave the buffer tube intact to protect the fibers while in storage. LEAVE 4 IN. (102 mm) OF STRENGTH MEMBER YARN EXPOSED TRAY FIBERS BUFFER TUBES FEEDER CABLE 26 IN. (660 mm) 34 IN. (864 mm) 60 IN. (1524 mm) 22757-E Figure 7. End-Span Cable Preparation Pass-Through Cable Prepare a pass-through cable as shown in Figure 8. Remove the buffer tubes from only those fiber subunits that will be spliced as part of the initial enclosure installation. If the fibers in a particular subunit will not be spliced or will be spliced at a later date, leave the buffer tube intact to protect the fibers while in storage. LEAVE 4 IN. (102 mm) OF STRENGTH MEMBER YARN EXPOSED BUFFER TUBES FOR PASS-THROUGH FIBERS, LEAVE THE BUFFER TUBES INTACT LEAVE 4 IN. (102 mm) OF STRENGTH MEMBER YARN EXPOSED FEEDER CABLE FEEDER CABLE 26 IN. (660 mm) TRAY FIBERS 34 IN. (864 mm) 23253-C WHEN SPLICING FIBERS, TRIM BUFFER TUBE AND SPLICE TRAY FIBERS AS SPECIFIED 60 IN. (1524 mm) Figure 8. Pass-Through Cable Preparation Page 9 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 3.2 Orienting the Enclosure for Mounting Because the feeder cables are installed before the enclosure is mounted, the enclosure must be correctly oriented to allow for proper mounting of the enclosure and proper routing of the installed feeder cables. After the feeder cables are installed, the mounting orientation of the enclosure is set and will be difficult to change. The enclosure is designed to mount on a flat vertical surface, a utility pole, or from a strand. Figure 9 shows the various mounting options for the enclosure and how the feeder cables are routed for each option. The cable entry/exit section of the enclosure is the part of the enclosure that attaches to the vertical mounting surface, pole, or strand. The optical port section of the enclosure is the part of the enclosure that swings open to provide internal access for splicing and cable installation. Refer to Section 8 for the enclosure mounting procedures. ENCLOSURE MOUNTING BRACKET CABLE EXIT/ENTRY SECTION FEEDER CABLE WALL MOUNT STRAND ENCLOSURE STRAND-MOUNT BRACKET KIT CABLE EXIT/ENTRY SECTION CABLE EXIT/ENTRY SECTION FEEDER CABLE STRAND MOUNT FEEDER CABLE POLE MOUNT 23388-A Figure 9. Enclosure Mounting Options Page 10 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 3.3 Installing Feeder Cables The feeder cables must be installed using the exit/entry holes that are closest to the hinge side of the enclosure. Use the following procedure to install the feeder cables: 1. Open the enclosure as described in Section 2. 2. Locate the enclosure seal, shown in Figure 10, that fits into the groove around the edge of the enclosure bottom section. 3. Pull the seal out of the groove to allow removal of the cable clamp assemblies. Note: The enclosure seal cannot be completely removed from the enclosure because of the optical port cable assembly. 4. Remove the feeder and plug wedges from the enclosure. PLUG WEDGE FEEDER CABLE WEDGE NOTE: SEAL CANNOT BE COMPLETELY REMOVED BECAUSE OF OPTICAL PORT CABLE ASSEMBLY REMOVE THE FEEDER AND PLUG WEDGES FROM BOTH SIDES OF THE ENCLOSURE 23212-D ENCLOSURE SEAL Figure 10. Remove Seal and Cable Wedge Components From Enclosure 5. Locate the feeder cable wedge and the cable sealing components shown in Figure 11. These components are used for installing feeder cables in the two exit/entry holes designated for feeder cables. The feeder cable wedges are installed in the enclosure and the other components are shipped with the enclosure in a plastic bag. Note: Two feeder cable wedges are provided with the enclosure. Page 11 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 FEEDER CABLE WEDGE (2) CABLE STRAINRELIEF BRACKET (2) RETAINER (2) SQUARE PLATE (2) THREAD-FORMING SCREWS (4) M6 SCREW (2) STAINLESS STEEL BAND CLAMP (2) MASTIC TAPE (2) SEALING TAPE (2) 23204-D Figure 11. Feeder Cable Wedge Assembly and Cable Sealing Components 6. Secure the feeder cable to the strain-relief bracket using the stainless steel band clamp as shown in Figure 12. Tighten screw on band clamp using a 0.25 inch nut driver. Note: The cable must be prepared as described in Section 3.1 before this step can be completed. STRAIN-RELIEF BRACKET FEEDER OR BRANCH CABLE STAINLESS STEEL BAND CLAMP NOTE: CABLE SHOWN WITHOUT STRENGTH-MEMBER YARN FOR CLARITY. SQUARE PLATE CABLE SHEATH SHOULD NOT EXTEND BEYOND THIS POINT 23206-E Figure 12. Secure Feeder Cable to Strain-Relief Bracket 7. Loop the cable strength-member yarn around the M6 screw and under the square plate as shown in Figure 13. Using a Phillips screwdriver, tighten the M6 screw to secure the strength-member yarn. Trim the excess yarn after tightening screw. Page 12 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 FEEDER OR BRANCH CABLE LOOP STRENGTH-MEMBER YARN UNDER SQUARE PLATE STRAIN-RELIEF BRACKET SCREW 23208-E NOTE: TRIM EXCESS YARN AFTER TIGHTENING SCREW Figure 13. Secure Strength Member Yarn to Strain Relief Bracket 8. Test fit the feeder cable by placing it in the entry/exit hole as shown in Figure 14. Use the holes that are closest to the enclosure hinge for the feeder cable. MARK THIS AREA ON CABLE FOR APPLYING SEALING TAPE MARK THIS AREA ON CABLE FOR APPLYING SEALING TAPE FEEDER CABLE FEEDER CABLE 23211-C Figure 14. Test Fitting Feeder Cable in Enclosure 9. Mark the location on the cable where the sealing tape will be applied and then clean the cable in the tape area. 10. Cut the cable sealing tape as shown in Figure 15. Pull on the small end of the tape until it stretches and separates from the larger section of tape. 0.5 IN. (13 mm) 22734-B Figure 15. Cut Cable Sealing Tape Page 13 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 11. Apply cable sealing tape to the cable as shown in Figure 16. The tape must overlap by at least 0.5 inches (13 mm). Pull tape so it is stretched tight when installed. Use the cable tape gauge provided to verify that the diameter of the tape when installed on the cable is within 32 to 35 mm. Cut off and discard excess sealing tape if necessary. CABLE TAPE GAUGE OVERLAP AT LEAST 0.5 IN (13 mm) APPLY NARROW END OF TAPE TO CABLE FIRST 22736-D Figure 16. Apply Cable Sealing Tape to Cable 12. Apply the mastic tape (liner side up) to the cable exit/entry holes on the side of the enclosure where the feeder cable will be attached as shown in Figure 17. The slotted holes punched in the mastic tape fit over the holes in the enclosure. Take care to make sure the mastic tape is centered and applied evenly. Note: The mastic tape must be applied to both exit/entry holes on the same side of the enclosure. Be careful to avoid contaminating the mastic tape after the liner is removed. MASTIC TAPE (INSTALL WITH LINER SIDE FACING UP) 22735-D Figure 17. Apply Mastic Tape to Cable Exit/Entry Hole Page 14 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 13. Verify that the ends of the mastic tape extend past the top of the enclosure seal groove as shown in Figure 18. END OF MASTIC MUST EXTEND PAST ENCLOSURE SEAL GROOVE 23284-A Figure 18. Ends of Mastic Tape 14. Remove the liner from the mastic tape and then install the feeder cable (with attached strain-relief bracket and sealing tape) in the enclosure as shown in Figure 19. FEEDER CABLE NOTE: FEEDER CABLE SHOWN WITHOUT STRENGTH-MEMBER YARN FOR CLARITY 23214-C Figure 19. Install Feeder Cable in Enclosure Page 15 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 15. Place the feeder cable wedge over the installed feeder cable as shown in Figure 20. Note: Use care to insure that the mastic tape remains in place and that the ends of the mastic tape extend past the enclosure seal groove when the feeder cable wedge is installed. FEEDER CABLE NOTE: CABLE SHOWN WITHOUT BUFFER TUBES OR STRENGTHMEMBER YARN FOR CLARITY RETAINER THREAD-FORMING SCREWS 23213-C FEEDER CABLE SEALING WEDGE Figure 20. Install Feeder Cable Sealing Wedge Assembly 16. Place the retainer over the plug wedge (see Figure 20) and secure using two 40 mm long M5 thread-forming screws. Using a 7 mm socket wrench, tighten both screws evenly, alternating between screws until completely tightened. As the retainer screws are tightened, the wedge should be compressed into the enclosure. Make sure the top surface of the wedge is flush with the top surface of the enclosure. 17. Repeat this procedure to install the other end of a pass-through cable or to install a second end-span cable in the other exit/entry opening designated for feeder cables. If the feeder is not a pass-through cable and a second end-span cable is not installed in the remaining feeder cable exit/entry hole, the remaining exit/entry hole must be closed with a plug wedge. 18. Coil up the feeder cable fibers around the storage spool as shown in Figure 21. Passthrough fibers will require 3 turns for storage. Refer to Section 2 for detailed information on using the storage spool. 19. Complete Section 4 and then close and seal the enclosure as described in Section 7. If the drop cables are to be installed, complete Section 4 and then install the drop cables as described in Section 10. Page 16 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 COIL PASS-THROUGH FIBERS 3 TIMES AROUND THE STORAGE SPOOL END-SPAN OR PASS-THROUGH FEEDER CABLE END-SPAN OR PASS-THROUGH FEEDER CABLE 22902-E Figure 21. Storing Feeder Cable Fibers Using The Storage Spool Page 17 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 4 SEALING UNUSED EXIT/ENTRY HOLES All unused exit/entry holes must be sealed to prevent dirt and moisture from entering the enclosure. Unused holes may be closed off using a plug wedge assembly. Use the following procedure to install a plug wedge assembly in any unused exit/entry hole. 1. Open the enclosure as described in Section 2. Note: The enclosure seal and wedge assemblies were removed from the enclosure when the feeder cables were installed. 2. Locate the plug wedge assemblies shown in Figure 22. The components shown may be used for sealing off any of the feeder or branch/flat cable exit/entry holes. Some of the parts shown are installed in the enclosure and some are shipped with the enclosure in a plastic bag. Note: Two plug wedge assemblies with installed hole plugs are provided with the enclosure. HOLE PLUG (2) O-RING (2) PLUG WEDGE (2) NOTE: THE HOLE PLUG AND O-RING ARE PRE-INSTALLED IN THE PLUG WEDGE RETAINER (2) THREAD-FORMING SCREWS (4) 23227-C Figure 22. Plug Wedge Assembly 3. When the feeder cables were installed, mastic tape was applied to the cable exit/entry holes where the cables will be secured. If necessary, see steps 12 and 13 in Section 3.3 before proceeding with this section. 4. Install the plug wedge assembly in the enclosure as shown in Figure 23. Note: Use care to insure that the mastic tape remains in place and that the ends of the mastic tape extend past the enclosure seal groove when the plug wedge is installed. 5. Place the retainer over the plug wedge and secure using two 40 mm long M5 threadforming screws. Using a 7 mm socket wrench, tighten both screws evenly, alternating between screws until completely tightened. As the retainer screws are tightened, the wedge should be compressed into the enclosure. Make sure the top surface of the wedge is flush with the top surface of the enclosure. Page 18 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 RETAINER THREAD-FORMING SCREWS 23230-D PLUG WEDGE ASSEMBLY Figure 23. Install Plug Wedge Assembly in Enclosure Page 19 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 5 SPLICING A FEEDER FIBER TO THE SPLITTER INPUT FIBER The 1x16 optical splitter is used to distribute the input optical signal to the enclosure’s 16 fiber optic ports. The input fiber to the optical splitter is coiled up within the FIBRA DE ENTRADA splice tray and is ready for splicing. Use the following procedure to splice a feeder cable fiber to the optical splitter input fiber: 1. Access the storage spool (see Section 2) and locate the buffer tube that contains the fiber that will be spliced to the splitter input fiber. 2. Orient the enclosure as shown in Figure 24 and then rotate the spare splice tray (first tray without a label) to the open position leaving the leaving the FIBRA DE ENTRADA splice tray accessible for splicing. SPARE SPLICE TRAY ROTATED TO OPEN POSITION SPLICE TRAY COVER ROTATED TO OPEN POSITION 23200-C FEEDER CABLE BUFFER TUBE ROUTED TO TIE-OFF POSITION SPLITTER INPUT FIBER ROUTED TO FIBRA DE ENTRADA SPLICE TRAY FIBRA DE ENTRADA SPLICE TRAY Figure 24. FIBRA DE ENTRADA Splice Tray Accessible for Splicing 3. Open the cover on the FIBRA DE ENTRADA splice tray and locate the splitter input fiber that is coiled up within the tray. 4. Route the feeder cable buffer tube to the splice tray and determine the point where the tube will attach to the tray. Approximately 26 inches (660 mm) of feeder cable buffer tube (1.5 coils) should remain stored within the enclosure when the buffer tube is attached to the splice tray. Note: If the cable enters the enclosure from the left, attach the buffer tube to the right side of the tray. If the cable enters the enclosure from the right, attach the buffer tube to the left side of the tray. Figure 25 and Figure 26 show the splice tray attachment points for buffer tubes and the fiber routing within the splice tray. Page 20 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 SPLICE HOLDERS (6) FEEDER CABLE BUFFER TUBE (ROUTED FROM RIGHT SIDE OF ENCLOSURE) SPLITTER INPUT FIBER 22760-E SPLICE HOLDERS (6) Figure 25. Buffer Tube Attached To Left Side of Splice Tray SPLICE HOLDERS (6) FEEDER CABLE BUFFER TUBE (ROUTED FROM LEFT SIDE OF ENCLOSURE) SPLITTER INPUT FIBER 22761-E SPLICE HOLDERS (6) Figure 26. Buffer Tube Attached To Right Side of Splice Tray 5. Use a cable tie to secure the buffer tube to the splice tray. If a section of buffer tube was not previously removed to expose the splice tray fibers, refer to Section 3.1 to prepare the cable for splicing. Note: The recommended breakout lengths for feeder cables will provide about 34 inches of bare fiber for splicing. Trim bare fiber as needed to fit within the splice tray. 6. Splice the splitter input fiber to the feeder cable fiber per local practice and procedure. Place the completed splice into one of the splice holder slots, laying each splice chip into the wishbone retainer as shown in Figure 27. Two splices may be stored in each splice slot. 7. When splicing has been completed, close the splice tray top cover and record the splicing information on the label provided on the cover. Page 21 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 8. If no further splicing is required, rotate all splice trays to the closed position as described in Section 2. WISHBONE RETAINERS 23254-B Figure 27. Inserting Splice Chip Into Splice Tray -Typical Page 22 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 6 SPLICING SPLITTER OUTPUT FIBERS TO THE OPTICAL PORT FIBERS The 1x16 optical splitter is used to distribute the input optical signal to the enclosure’s 16 fiber optic ports. The splitter output fibers and the optical port fibers are routed to the two splice trays labeled FIBRAS 1–8 and FIBRAS 9–16 for splicing. FIBRAS 1–8 correspond to optical ports 1–8 and FIBRAS 9–16 correspond to optical ports 9–16. Use the following procedure for splicing the splitter output fibers to the optical port fibers: 1. Orient the enclosure as shown in Figure 28 and then rotate the spare splice tray (first tray without a label), the FIBRA DE ENTRADA splice tray, and the FIBRAS 9–16 splice tray to the open position leaving the FIBRAS 1–8 splice tray accessible for splicing. SPARE, FIBRA DE ENTRADA, AND FIBRAS 9 - 16 SPLICE TRAYS ROTATED TO OPEN POSITION OPTICAL PORT FIBERS ROUTED TO FIBRAS 1 - 8 SPLICE TRAY 23215-C SPLITTER OUTPUT FIBERS ROUTED TO FIBRAS 1 - 8 SPLICE TRAY FIBRAS 1 - 8 SPLICE TRAY Figure 28. FIBRAS 1–8 Splice Tray Accessible for Splicing 2. Open the cover on the FIBRAS 1–8 splice tray and locate the splitter input fibers and the fibers for optical ports 1–8 that are coiled up within the tray. The splitter output fibers are secured to the upper left corner of the splice tray and the optical port fibers are secured to the upper right corner of the splice tray as shown in Figure 29. 3. Identify the fiber for each optical port. Refer to Table 2 for a list of the optical port numbers and the corresponding fiber colors. Page 23 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 SPLICE HOLDERS (6) OPTICAL PORT FIBERS SPLITTER OUTPUT FIBERS 23217-B SPLICE HOLDERS (6) Figure 29. Fiber Attachment Points to the Optical Port Splice Trays Table 2. Optical Port Fiber Color Code PORT FIBER COLOR PORT FIBER COLOR 1 Blue 9 Blue 2 Orange 10 Orange 3 Green 11 Green 4 Brown 12 Brown 5 Gray 13 Gray 6 White 14 White 7 Red 15 Red 8 Black 16 Black 4. Splice the splitter output and optical port fibers together per local practice and procedure. Place the completed splice into one of the splice holder slots, laying each splice chip into the wishbone retainer as shown in Figure 30. Two splices may be stored in each splice slot. 5. When splicing has been completed, close the cover on the FIBRAS 1–8 splice tray and record the splicing information on the label provided on the cover. 6. Rotate the FIBRA 9–16 splice tray so it is accessible for splicing and open the splice tray cover. 7. Splice the splitter output and optical ports 9–16 fibers together following the same procedures covered in steps 3 and 4. 8. When splicing has been completed, close the cover on the FIBRAS 9-16 splice tray and record the splicing information on the label provided on the cover. 9. If no further splicing is required, rotate all splice trays to the closed position as described in Section 2. Page 24 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 WISHBONE RETAINERS 23254-B Figure 30. Inserting Splice Chip Into Splice Tray -Typical Page 25 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 7 SEALING THE ENCLOSURE A rubber seal is provided for sealing the two sections of the enclosure together. In previous sections, the seal was removed to permit installation of the cables. Use the following procedure to close and seal the enclosure. 1. Press the four small flaps of mastic tape into the enclosure seal groove as shown in Figure 31. 23283-A PRESS THE SMALL FLAP OF MASTIC TAPE FLAT INTO THE ENCLOSURE SEAL GROOVE Figure 31. Press Mastic Tape Into Enclosure Seal Groove 2. Install the enclosure seal in the enclosure sealing groove as shown in Figure 32. Note: The enclosure seal cannot be fully removed from the enclosure because of the optical port cable assembly. The seal is shown fully removed in for clarity. NOTE: MAKE SURE SEAL IS FULLY INSTALLED INTO GROOVE. PRESS DOWN SEAL AROUND THE EDGE TO VERIFY THAT SEAL IS FULLY SEATED. 22742-F Figure 32. Reinstall Enclosure Seal in Groove 3. Rotate the optical port half of the enclosure to the closed position. Make sure that no fibers become kinked or bent as the enclosure is closed. 4. Re-latch the five latches to secure the two sections of the enclosure together. Page 26 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 8 MOUNTING THE ENCLOSURE The enclosure is designed to mount on a flat vertical surface, a utility pole, or from a strand. A mounting bracket is included with the enclosure. Fasteners or straps for securing the mounting bracket to the mounting surface must be provided by the installer. A strand-mount kit is available separately. 8.1 Wall Mounting the Enclosure Use the following procedure to secure the enclosure to a flat vertical surface: 1. Place the mounting bracket against the vertical mounting surface as shown in Figure 33. SCREW (2) FLAT WASHER (2) MOUNTING BRACKET M6 MACHINE SCREW (2) MOUNTING SURFACE 22733-E Figure 33. Mounting the Enclosure on a Wall 2. Mark the location of the bracket mounting holes on the mounting surface. 3. Select two fasteners that will be suitable for attaching the mounting bracket to the mounting surfaces. 4. Drill holes in the mounting surface that are the appropriate diameter and depth for the selected fasteners. 5. Secure mounting bracket to the back of the enclosure using the two machine screws provided. 6. Secure the mounting bracket (with attached enclosure) to the mounting surface using the selected fasteners. Page 27 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 8.2 Pole Mounting the Enclosure Use the following procedure to secure the enclosure to a utility pole: 1. Secure mounting bracket to the back of the enclosure using the two M6 machine screws provided. 2. Thread two stainless steel straps (provided by the installer) through the slots on the mounting bracket as shown in Figure 34. 3. Wrap the top strap around the pole and secure using the recommended strapping tool. Adjust the tool tension setting as specified by the tool manufacturer. 4. Repeat step 3 for the bottom strap. MOUNTING BRACKET M6 MACHINE SCREW (2) 22916-D Figure 34. Mounting the Enclosure on a Utility Pole 8.3 Strand-Mounting the Enclosure Use the following procedure to strand-mount the enclosure using the strand-mount kit (OTEACC-S-KIT): 1. Loosely assemble the strand clamps on each aerial bracket using the 1/4-20 carriage bolts and 1/4-20 nylon nuts provided with the strand-mount kit as shown in Figure 35. Page 28 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 STRAND CLAMP 1/4-20 CARRIAGE BOLT (2) 1/4-20 NYLON NUT (2) AERIAL BRACKET 10-24 NYLON NUT (2) MOUNTING BRACKET 10-24 X 1 CARRIAGE BOLT (2) OTE-ACC-S-KIT M6 MACHINE SCREW (2) 23194-B Figure 35. Mounting the Enclosure from a Strand Using The Strand-Mount Kit 2. Secure the two aerial brackets (with assembled clamps) to the mounting bracket using the 10-24 carriage bolts and 10-24 nylon nuts provided with the strand-mount kit. 3. Secure the mounting bracket to the back of the enclosure using the two M6 machine screws provided with the enclosure. 4. Place the enclosure in the desired location for attachment to the strand. 5. Tighten the strand clamp nuts until each clamp securely grips the strand. 6. Loosen the nuts that secure the aerial brackets to the enclosure mounting bracket and then slide the enclosure up or down until it is the correct distance from the strand. 7. Retighten the aerial bracket nuts when the enclosure is properly positioned. Page 29 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 9 USING ADC HARDENED CONNECTORS AND ADAPTERS ADC hardened connectors and adapters provide sealed environmental protection for the subscriber drop cable connector and the SC adapter within the OTE enclosure. The following sections provide a description of the connector and adapter components and provide instructions for connecting drop cables to the optical ports. 9.1 Connector Components The basic components of the drop cable connector are shown in Figure 36. The dust cap threads on to the connector coupling nut. A pair of O-rings on the connector body provide a tight seal when the dust cap is in place. A pulling eye is provided in the end of the dust cap for pulling the drop cable through conduit. DUST CAP CONNECTOR BODY COUPLING NUT O-RINGS 20403-C Figure 36. Drop Cable Connector Components The basic components of the OTE optical port hardened adapter are shown in Figure 37. The dust cap threads into the adapter body. An O-ring on the dust cap provides a tight seal when the dust cap is in place. The 216B key tool is recommended for removing the dust cap. DUST CAP 22755-D Figure 37. Optical Port Adapter Components Page 30 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 9.2 Connecting Drop Cables to the OTE Optical Port Danger: Exposure to laser radiation can seriously damage the retina of the eye. Do not look into the ends of any optical fiber. Do not assume the laser power is turned-off or that the fiber is disconnected at the other end. Use the following procedure to connect a drop cable to an optical port on the OTE enclosure: 1. Unscrew the dust cap from the drop cable connector (see Figure 36). 2. Inspect the drop cable connector O-rings for dryness and apply O-ring lubricant (MSTACC-LUBE1) to each O-ring if dry. Note: All O-rings are pre-lubricated by the factory and should not require additional lubrication for the initial assembly. 3. Use the 216B key tool (accessory) to unscrew the dust cap (see Figure 37) from the OTE optical port. 4. Clean both the optical port adapter and the drop cable connector (requires accessory kit FHD-ACC-CLNKIT1) as specified in ADCP-96-067. 5. Align the drop cable connector with the optical port as shown in Figure 38. The pointer on the drop cable connector should line up with the notch on the optical port. ORIENT CONNECTOR SO ARROW IS ALIGNED WITH NOTCH COUPLING NUT 22754-D Figure 38. Connecting Drop Cable to OTE Optical Port Page 31 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 6. Insert the drop cable connector into the optical port. If the drop cable connector does not insert all the way to the bottom of the port, rotate drop cable connector slightly to either side until it slides freely into place. 7. Thread the drop cable connector coupling nut into the optical port and tighten coupling nut until finger tight. 8. Inspect the optical port dust cap O-ring (see Figure 37) for dryness and apply O-ring lubricant (MST-ACC-LUBE1) to the O-ring if dry. 9. Thread the optical port dust cap into the drop cable dust cap as shown in Figure 39 and then tighten both dust caps finger tight. This keeps both dust caps clean when not in use. OPTICAL PORT DUST CAP DROP CABLE DUST CAP 20398-A Figure 39. Dust Caps Page 32 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 10 PREPARING AND INSTALLING FLAT CABLES This section provides instructions for preparing and installing flat cables in the OTE. 10.1 Preparing Flat Cables for Installation Flat cables with dielectric strength members, such as those used with ADC’s Multiport Service Terminal (MST), may be installed in the OTE. Each of the two entry/exit holes in the OTE enclosure designated for flat cables can accept two cables. No provision for grounding flat cables equipped with metallic elements is provided. Prepare each flat cable for installation by stripping back the outside cable sheath to the length shown in Figure 40. Leave intact any strength members that may be part of the cable. BUFFER TUBE AND STRENGTH MEMBERS FLAT CABLE 76 IN. (1930 mm) 22917-D LEAVE STRENGTH MEMBERS INTACT FOR INITIAL INSTALLATION Figure 40. initial Break-out Length for Flat Cable 10.2 Installing Flat Cables Flat cables may be installed in any of the exit/entry holes designated for flat cables. Either one or two flat cables may be installed in a flat cable exit/entry hole. Use the following procedure to install flat cables: Note: Before the flat cables can be installed, the plug wedges must be installed in the flat cable exit/entry holes as described in Section 4. Refer to Section 4 if the plug wedges have not been installed in the enclosure. 1. Open the enclosure as described in Section 2. 2. Locate the flat cable sealing kit components, shown in Figure 41, which are shipped with the enclosure in a plastic bag. These components are used for installing either one or two flat cables in any of the exit/entry holes designated for flat cables. Note: One flat cable sealing kit is provided with the enclosure. Page 33 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 SEAL CONNECTOR CABLE STRAINRELIEF BRACKET O-RING FLAT CABLE SEAL 23216-E FLAT CABLE PLUG M6 SCREW SQUARE PLATE Figure 41. Flat Cable Sealing Components 3. Remove the plug from the plug wedge as shown in Figure 42. INSTALLED PLUG WEDGE PLUG 23252-B Figure 42. Remove Plug From Plug Wedge 4. Unscrew the compression nut from the compression fitting, as shown in Figure 43, and remove the compression seal from inside the compression fitting. COMPRESSION NUT COMPRESSION FITTING COMPRESSON SEAL - REMOVE 23221-A Figure 43. Remove Compression Fitting Seal Page 34 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 5. Install the O-ring on the compression fitting as shown in Figure 44. Thread the compression fitting into the plug wedge and tighten to 7.5 Nm (66.4 inch-lbs) of torque. INSTALLED PLUG WEDGE O-RING TIGHTEN COMPRESSION FITTING TO 7.5 Nm (66.4 IN-LBS) OF TORQUE 23222-C Figure 44. Assemble Flat Cable Sealing Components 6. Install the flat cable seal in the compression fitting as shown in Figure 45. Take care to position the seal so the two slots are oriented as shown. INSTALLED PLUG WEDGE COMPRESSION FITTING FLAT CABLE SEAL END VIEW OF INSTALLED SEAL POSITION SLOTS AS SHOWN 23223-D Figure 45. Install Cable Seal in Compression Fitting Page 35 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 7. Assemble the cable strain-relief bracket and install it in the enclosure as shown in Figure 46. CABLE STRAINRELIEF BRACKET M6 SCREW SQUARE PLATES 23256-C Figure 46. Assemble and Install Flat Cable Strain-Relief Bracket In Enclosure 8. Loosely install the compression nut on the compression fitting and then insert the flat cables through the flat cable sealing wedge assembly as shown in Figure 47. If installing only one flat cable at this time, use the bottom hole. INSTALLED PLUG WEDGE COMPRESSION FITTING COMPRESSION NUT FLAT CABLES USE THIS HOLE IF INSTALLING ONE CABLE 23224-D Figure 47. Install Flat Cables in Flat Cable Sealing Wedge Assembly Page 36 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 9. Place the flat cable strength members under the flat plate as shown in Figure 48. Take care to avoid pinching the optical fibers under the plate. PLACE FLAT CABLE STRENGTH MEMBERS UNDER SQUARE PLATE AND TRIM TO LENGTH NOTE: SHOWN WITHOUT THE OPTICAL FIBERS FOR CLARITY 23225-E Figure 48. Securing Cable Strength Members to Cable Strain-Relief Bracket 10. Secure the flat cable strength members by tightening the M6 screw on the cable strainrelief bracket. 11. If only one flat cable was installed, insert the flat cable plug into the unused cable entry slot in the flat cable seal as shown in Figure 49. FLAT CABLE PLUG FLAT CABLE 23226-C Figure 49. Install Flat Cable Plug In Unused Flat Cable Slot 12. Tighten the seal connector compression nut to 5.0 Nm (44.2 inch-lbs) of torque. 13. For splicing, break-out the flat cable optical fibers to the length shown in Figure 50. Page 37 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 TRAY FIBERS BUFFER TUBE FLAT CABLE 42 IN. (1067 mm) 34 IN. (864 mm) 76 IN. (1930 mm) 23285-C Figure 50. Final Break-Out Length for Splicing 14. Coil up the flat cable fibers around the storage spool as shown in Figure 51. Refer to Section 2 for detailed information on using the storage spool. COIL FLAT CABLE FIBERS AROUND THE STORAGE SPOOL UNTIL ALL SLACK IS STORED 22910-F Figure 51. Storing Flat Cable Fibers Using the Storage Spool Page 38 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 11 PREPARING AND INSTALLING BRANCH CABLES A branch cable may be installed in any of the exit/entry holes designated for branch cables. Use the following procedure to prepare and install a branch cable using the branch cable kit: Note: Before a branch cable can be installed, the plug wedges must be installed in the selected exit/entry hole as described in Section 4. Refer to Section 4 if the plug wedges are not installed in the selected exit/entry hole. 1. Prepare the branch cable for installation using the same procedure specified for feeder end-span cables as covered in Section 3.1. Note: The branch cable kit can only be installed with cables that have an outside diameter of 9 to 16 mm. 2. Open the enclosure as described in Section 2. 3. Locate the branch cable sealing components, shown in Figure 52, which are shipped with the enclosure in a plastic bag. Note: One branch cable sealing kit is provided with the enclosure. CABLE STRAINRELIEF BRACKET SEAL CONNECTOR O-RING STAINLESS STEEL BAND CLAMP M6 SCREW SQUARE PLATE 23231-D Figure 52. Branch Cable Sealing Components Page 39 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 4. Remove the plug from the plug wedge as shown in Figure 53. INSTALLED PLUG WEDGE PLUG 23252-B Figure 53. Remove Plug From Plug Wedge 5. Install the O-ring on the compression fitting as shown in Figure 54. Thread the compression fitting into the plug wedge and tighten to 7.5 Nm (66.4 inch-lbs) of torque. INSTALLED PLUG WEDGE O-RING SEAL CONNECTOR COMPRESSION NUT TIGHTEN COMPRESSION FITTING TO 7.5 Nm (66.4 IN-LBS) OF TORQUE Figure 54. Assemble Seal Connector and Plug Wedge Page 40 © 2009, ADC Telecommunications, Inc. 23232-C ADCP-96-141 • Issue 1 • 04/2009 6. Insert the end of the branch cable into the seal connector as shown in Figure 55. If necessary, loosen the compression nut on the seal connector so the cable slides easily through the assembly. SEAL CONNECTOR COMPRESSION NUT BRANCH CABLE 23233-D Figure 55. Insert Branch Cable Into Seal Connector 7. Assemble the branch cable strain-relief bracket and install it in the enclosure as shown in Figure 56. CABLE STRAINRELIEF BRACKET M6 SCREW SQUARE PLATE 23260-C Figure 56. Assemble and Install Branch Cable Strain-Relief Bracket In Enclosure Page 41 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 8. Secure the branch cable to the strain-relief bracket using the stainless steel band clamp as shown in Figure 57. Tighten screw on band clamp using a 0.25 inch nut driver. STRAIN-RELIEF BRACKET FEEDER OR BRANCH CABLE STAINLESS STEEL BAND CLAMP NOTE: CABLE SHOWN WITHOUT STRENGTH-MEMBER YARN FOR CLARITY. SQUARE PLATE CABLE SHEATH SHOULD NOT EXTEND BEYOND THIS POINT 23206-E Figure 57. Secure Branch Cable to Strain Relief Bracket 9. Loop the cable strength-member yarn around the M6 screw and under the non-threaded plate as shown in Figure 58. Using a Phillips screwdriver, tighten the M6 screw to secure the strength-member yarn. Trim the excess yarn after tightening screw. FEEDER OR BRANCH CABLE LOOP STRENGTH-MEMBER YARN UNDER SQUARE PLATE STRAIN-RELIEF BRACKET SCREW 23208-E NOTE: TRIM EXCESS YARN AFTER TIGHTENING SCREW Figure 58. Secure Strength Member Yarn to Strain Relief Bracket 10. Tighten the seal connector compression nut to 5.0 Nm (44.2 inch-lbs) of torque. 11. Coil up the branch cable fibers around the storage spool as shown in Figure 59. Refer to Section 2 for detailed information on using the storage spool. Page 42 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 COIL BRANCH CABLE FIBERS AROUND THE STORAGE SPOOL UNTIL ALL SLACK IS STORED 23220-D Figure 59. Storing Branch Cable Fibers Using the Storage Spool Page 43 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 12 SPLICING FEEDER CABLES TO OTHER CABLES Feeder cables may be spliced to other feeder cables, branch cables, or to flat cables. Fibers may be routed between splice trays so that multiple splice trays can be used for splicing fibers from the same buffer tube. Use the following procedure for splicing feeder cables to other cables: 1. Access the storage spool (see Section 2) and locate the buffer tubes that contain the fibers that will be spliced. 2. Rotate the spare splice tray (first tray without a label - see Figure 24) to the open position leaving the FIBRA DE ENTRADA splice tray accessible for splicing. 3. Open the cover on the FIBRA DE ENTRADA splice tray Note: If Section 5 was completed, the FIBRA DE ENTRADA tray will hold the splice that was completed for the splitter input fiber. 4. Route the buffer tubes from each cable to the FIBRA DE ENTRADA splice tray and determine the point where each tube will attach to the tray. Approximately 26 inches (660 mm) of feeder cable buffer tube (1.5 coils) should remain stored within the enclosure when a feeder buffer tube is attached to the splice tray. Approximately 42 inches (1067 mm) of drop cable buffer tube (2 coils) should remain stored within the enclosure when a drop cable buffer tube is attached to the splice tray. Note: If the cable enters the enclosure from the left, attach the buffer tube to the right side of the tray. If the cable enters the enclosure from the right, attach the buffer tube to the left side of the tray. The splice tray attachment points for buffer tubes and the fiber routing within the splice tray are shown in Figure 60. CABLE 2 BUFFER TUBE (ROUTED FROM RIGHT SIDE OF ENCLOSURE) ROUTING TO SPARE SPLICE TRAY WHEN ALL SPLICE HOLDERS ARE FILLED. SPLICE HOLDERS (6) CABLE 1 BUFFER TUBE (ROUTED FROM LEFT SIDE OF ENCLOSURE) SPLITTER INPUT FIBER CABLE 2 FIBERS SPLICE HOLDERS (6) CABLE 1 FIBERS Figure 60. Buffer Tube Routing and Splice Tray Attachment Points Page 44 © 2009, ADC Telecommunications, Inc. 22759-E ADCP-96-141 • Issue 1 • 04/2009 5. Use a cable tie to secure each buffer tube to the splice tray. If a section of the buffer tube was not previously removed to expose the splice tray fibers, refer to Section 3.1 to prepare the cable. Note: The recommended breakout lengths for feeder and drop cables will provide about 34 inches of bare fiber for splicing. Trim bare fiber as needed to fit within the splice tray. 6. Splice the cable fibers together per local practice and procedure. Place the completed splice into one of the splice holder slots, laying each splice chip into the wishbone retainer (see Figure 27). Two splices may be stored in each splice slot. Note: If more splices are required than can be provided by the FIBRA DE ENTRADA splice tray, the excess fibers can be routed to the spare tray for splicing. A slot is provided near each tray’s hinge point that allows fibers to be routed between adjacent splice trays. 7. When splicing has been completed, close the splice tray top cover and record the splicing information on the label provided on the cover. 8. Repeat the same basic procedure covered in steps 1 through 7 when routing cable fibers to the spare splice tray for splicing. 9. If no further splicing is required, rotate all splice trays to the closed position as described in Section 2. Page 45 © 2009, ADC Telecommunications, Inc. ADCP-96-141 • Issue 1 • 04/2009 13 CUSTOMER INFORMATION AND ASSISTANCE PHONE: U.S.A. or CANADA Sales: 1-800-366-3891 Extension 73000 Technical Assistance: 1-800-366-3891 Connectivity Extension: 73475 Wireless Extension: 73476 EUROPE Sales Administration: +32-2-712-65 00 Technical Assistance: +32-2-712-65 42 EUROPEAN TOLL FREE NUMBERS Germany: 0180 2232923 UK: 0800 960236 Spain: 900 983291 France: 0800 914032 Italy: 0800 782374 ASIA/PACIFIC Sales Administration: +65-6294-9948 Technical Assistance: +65-6393-0739 ELSEWHERE Sales Administration: +1-952-917-3000 Technical Assistance: +1-952-917-3475 13944-Q WRITE: ADC Telecommunications (S’PORE) PTE, LTD; 100 Beach Road, #18-01, Shaw Towers. Singapore 189702. ADC Telecommunications, INC PO Box 1101, Minneapolis, MN 55440-1101, USA ADC European Customer Service, INC Belgicastraat 2, 1930 Zaventem, Belguim PRODUCT INFORMATION AND TECHNICAL ASSISTANCE: [email protected] [email protected] [email protected] [email protected] REPRINTS: PDF copies of manuals are available for downloading at the following link: www.adc.com/manuals ADCP Number: 96-141 Contents herein are current as of the date of publication. ADC reserves the right to change the contents without prior notice. In no event shall ADC be liable for any damages resulting from loss of data, loss of use, or loss of profits and ADC further disclaims any and all liability for indirect, incidental, special, consequential or other similar damages. This disclaimer of liability applies to all products, publications and services during and after the warranty period. Page 46 © 2009, ADC Telecommunications, Inc.