Opera T Or`s Manual

Transcript

MODEL: 744317A RENOVAIRE OPERATOR’S MANUAL Rev. B 01-2010 Original Language Instructions MAN 4164028-GB 1.8M TOWED DRUM-TYPE AERATOR RENOVAIRE IMPORTANT MESSAGE Thank you for purchasing this Schiller Grounds Care, Inc. product. You have purchased a world class product, one of the best designed and built anywhere. This machine comes with Operator's and Parts manuals containing safety, operation, parts and service information. The useful life and good service you receive from this machine depends to a large extent on how well you read and understand this manual. Treat your machine properly, lubricate and adjust it as instructed, and it will give you many years of reliable service. Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manual thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instructions and warnings completely. Do not remove or defeat any safety features. Make sure those who operate this machine are as well informed and careful in its use as you are. See a Schiller Grounds Care, Inc. dealer for any service or parts needed. Schiller Grounds Care, Inc. service ensures that you continue to receive the best results possible from Schiller Grounds Care, Inc. products. You can trust Schiller Grounds Care, Inc. replacement parts because they are manufactured with the same high precision and quality as the original parts. Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this machine only as directed in the manual, keep it in good repair and follow safety warnings and instructions. You'll always be glad you did. Schiller Grounds Care, Inc. One Bob Cat Lane Johnson Creek, WI 53038-0469 TABLE OF CONTENTS......................................... FIGURES.................................................................... PAGE SAFETY..........................................................................................................................................................3-5 LABELS............................................................................................................................................................. 6 TRANSPORTING/OPERATION........................................................................................................................ 7 SERVICE........................................................................................................................................................... 8 STORAGE......................................................................................................................................................... 9 SPECIFICATIONS..................................................................................................................................... 10, 11 2 01-2010 SAFETY RENOVAIRE NOTICE !!! This symbol means: Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result in product damage. ATTENTION! BECOME ALERT! Schiller Grounds Care, Inc. strongly warns against, rejects and disclaims any modifications, add-on accessories or product alterations that are not designed, developed, tested and approved by Schiller Grounds Care, Inc.'s Engineering Department. Any Schiller Grounds Care, Inc. product that is altered, modified or changed in any manner not specifically authorized after original manufacture–including the addition of “after-market” accessories or component parts not specifically approved by Schiller Grounds Care, Inc.–will result in the Schiller Grounds Care, Inc. Warranty being voided. Any and all liability for personal injury and/or property damage caused by any unauthorized modifications, add-on accessories or products not approved by Schiller Grounds Care, Inc. will be considered the responsibility of the individual(s) or company designing and/or making such changes. Schiller Grounds Care, Inc. will vigorously pursue full indemnification and costs from any party responsible for such unauthorized post-manufacture modifications and/or accessories should personal injury and/or property damage result. Your safety and the safety of others is involved. Signal word definitions: The signal words below are used to identify levels of hazard seriousness. These words appear in this manual and on the safety labels attached to Schiller Grounds Care, Inc. machines. For your safety and the safety of others, read and follow the information given with these signal words and/or the symbol shown above. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices or property damage. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. 3 SAFETY RENOVAIRE PREPARING FOR SAFE OPERATION Operator preparation and training Read the Operation & Safety Manual - Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer. - Clear the area to be aerated of objects such as rocks, toys, wire or other debris that may be picked up or thrown by the machine. - - Become familiar with the safe operation of the equipment, operator controls and safety signs. Know how to stop the engine and attachments quickly in an emergency. Do not operate or allow another person to operate this machine if there are any questions about safety. Be sure the area is clear of pets and people, especially young children. Never assume they will remain where you last saw them. Stop the machine if any enter the area. - Aerate only in daylight or in good artificial light. - All operators and mechanics should be trained. The owner is responsible for training the users. Machine preparation - Wear appropriate clothing, including long trousers and safety goggles or safety glasses with side shields when operating. Wear substantial footwear. Do not operate barefoot or wearing open sandals. Long hair, loose clothing or jewelry may get tangled in moving parts. - - If an operator or mechanic cannot read, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your factory representative for clarification. Never allow children, unskilled or improperly trained people to operate this equipment. Local regulations can restrict the age of the operator. - Keep warning labels and this operator's manual legible and intact. Replacement labels and manuals are available from the factory - Do not operate machinery while under the influence of drugs, alcohol or any other condition of impairment. - 4 Site preparation and circumstances The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property. - Do not tamper with or defeat safety devices. Keep guards, shields and interlock safety devices in place and in proper working condition. They are for your protection. - Keep all fasteners such as nuts, bolts and pins well secured. - Visually inspect tines and tine bolts for wear or damage. Replace worn or damaged tines and bolts. - Verify that machine and attachments, if any, are in good operating condition. - Do not engage lower machine until ready to aerate. SAFETY RENOVAIRE MAINTENANCE AND STORAGE SAFETY In general OPERATING SAFELY In general - Use extra care when loading or unloading the machine into a trailer or truck. - Slow down and use caution when making turns and crossing roads and sidewalks. Slope Operation WARNING EVALUATE THE RISKS INVOLVED BEFORE OPERATING ON A SLOPE. - Do not operate on slopes if uneasy or uncertain. Ultimate responsibility for safe operation on slopes rests with the operator. - Do not operate excessively steep slopes. - Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. - Do not aerate near drop-offs, ditches or embankments. The machine could suddenly turn over if a wheel runs over the edge or an edge caves in. - Do not turn on slopes unless necessary, and then turn slowly and downhill when possible. - Maintain machine according to manufacturer's schedule and instructions for maximum safety and best results. - Park machine on level ground. - Never allow untrained personnel to service machine. - Replace parts if worn, damaged or faulty. For best results, always replace with parts recommended by the manufacturer. - Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly. - Provide adequate support, e.g. jackstands for lifted machine or parts if working beneath. TINES WARNING - Aerator tines are sharp and can cut. Use extra caution when handling. Remove obstructions with care. Wrap the tines or wear gloves. - Only replace tines. Never straighten or weld them. - Keep other persons away from tines. 5 LABELS RENOVAIRE -Read and Understand Operator manual. -Replace if lost or damaged. -Contacting underground utilities can cause leaks, explosions, or electrocution. -Check operation area for underground utilities such as electrical, gas, or water lines. -Do not operate where underground utilities are present. -Tines can pierce or crush. -Keep hands and feet clear of tines. 6 TRANSPORTING/OPERATION RENOVAIRE TRANSPORTING This unit is not designed nor meant to be towed at speeds in excess of 10 MPH (16 Km/h). Towing at excessive speeds will cause damage to frame and/or wheels. This type of damage will not be repaired under the terms of the warranty. 1. Raise the aerating wheels high enough to hook the eye bolts 11, Figure 1 onto the latch hooks on the side of the cradle assembly. 2. Lower the aerating wheels until the eye bolts are supporting the cradle assembly. OPERATION Before operating, check the area to be aerated and remove any objects which may present a safety hazard or which may damage the aerator (rocks, cans, etc.). Underground Utilities Electrocution, Explosion, Service Disruption Risk Before beginning any work check with the local authorities for underground utility location and depth. Contacting buried utilities could result in a service outage. Contacting buried electrical utilities could result in electrocution. Contacting a buried gas line could result in an explosion. Be certain utilities are deep enough before operating over them. Do not leave the tractor unattended without first lowering the aerator and stopping the engine. To prevent possible injury, do not operate aerator without weight trays in place. Do not make any adjustments or perform any maintenance while tractor is running. 1. Position tractor and equipment where aerating is to begin. 2. Lower aerating wheels and proceed to aerate. NOTE: Never cross hard surfaces (sidewalks, driveways, stepping stones etc.) with the tines down. To prevent turf damage, aerator must be raised completely out of the ground while turning the tractor. Do Not back up when the tines are in the ground or damage to the tines and clamps may occur. When aerating soft ground and full penetration is not desired, the depth may be controlled by raising the cradle assembly with the hydraulic system. Failure to lubricate the aerating wheels can cause damage to the axles, bushings and the wheels. 7 SERVICE RENOVAIRE To improve penetration under hard soil conditions up to 45kg (100lbs) may be added to each weight tray. DO NOT EXCEED 45kg (100lbs). SERVICE DO NOT use tractor hydraulics to support the aerator while servicing. Hydraulic lines may rupture causing unit to fall suddenly. When replacement parts are required, use genuine Shiller Grounds Care, Inc. parts or parts with equivalent characteristics including type, strength and material. Failure to do so may result in product malfunction and possible injury to the operator and/or bystanders. Thoroughly clean all tines inside and out when aerating is completed. A light coat of oil will prevent rust and insure proper coring and slicing the next time the unit is put into service. Lubrication The Renovaire has 18 grease fittings. There is one for each tine wheel (12) and one for each pivot shaft. 1. Grease every four (4) hours of operation with a lithium based grease. 2. Clean fittings before greasing. 3. Repack transport wheel bearings yearly using a good grade wheel bearing lubricant. Transport Wheels 1. Check daily. 2. Repack with grease yearly. 3. Air pressure: 8 MINIMUM 45 p.s.i. MAXIMUM 65 p.s.i. STORAGE RENOVAIRE Storage Instructions 1. Thoroughly clean all tines, inside and out, after aerating is completed. A light coat of oil sprayed onto the tines or blades will help prevent rust and ensure proper coring the next time the unit is put into service. 2. Unit should be stored on boards to protect tines or blades from rust and damage. Store in a dry location. 3. Lubrication before long storage periods will help prevent moisture build up in the lubrication cavities. 4. When bringing unit out of storage, check for loose bolts and damaged parts. Tighten and replace as needed. 5. Check hydraulic cylinder for leaks and replace seal kit if needed. If the cylinder end cap has a RETAINING RING, order item 25. If the cylinder cap has a LOCK WIRE, order item 30. 6. If the unit is equipped with a hydraulic hand pump, check the pump for leaks and proper fluid level. Check the hydraulic hose connections for tightness and check the hose for any wear or damage. Refer to the parts list on Page 14 to order replacement seal kits for the pump. The hydraulic hose can be obtained by ordering item 10. 7. Proper storage and maintenance will extend the usage and performance of the unit. 9 SPECIFICATIONS RENOVAIRE Specifications Chassis:.............................................................. 2" (50 mm) Schedule 80 pipe Hitch:................................................................... Clevis type with 3/4" (19mm) diameter pin Axles:................................................................... Aerating: 1-1/4" (32mm) diameter Transporting: 3/4" (19mm) diameter bolted to frame Wheels:................................................................ Aerating: 12 cast iron wheels w/bushings Transport: Pneumatic 4.80 X 4.00-8, 6 ply w/roller bearings Net Weight:.......................................................... Approximately 1000 lbs. Dimensions: Width:.................................................................. 8' (2.44m) Transport Height:................................................ 30" (762mm) Length:................................................................ 9' (2.74m) Operating Speed:................................................ Up to 10 mph (16kph) Transport Speed:................................................ Up to 10 mph (16kph) Aerating Width:................................................... 6' (1.83m) Aerating Depth:................................................... Up to 5" (127mm) Aerating Pattern:................................................ Approximately 6" X 6" (152mm X 152mm) Hydraulic Lift:..................................................... Raise and lower aerating wheels Hydraulic Cylinder.............................................. 2-1/2" (63.5mm) bore with 8" (200mm) stroke rated @ 3000 p.s.i. (20,684 kpa) Lubrication.......................................................... Pressure grease fittings 10 EC Declaration of Conformity 4164673 REV B The Undersigned Manufacturer: Schiller Grounds Care, Inc. One Bob-Cat Lane Johnson Creek, WI 53038 EU Authorized Representative: Earlsmere Limited Unit 18 Valley Road Station Road Industrial Estate Wombwell, Barnsley, South Yorkshire, S73 OBS UK Chuck Clark Director of Operations Date: February 2, 2010 Jim White Managing Director Date: February 2, 2010 Declare that the machine described below: Make & Type:....................................... Ryan, Renovaire Category:.............................................. Aerator Series:.................................................. 744317A Operation Width:.................................. 1.83M (72”) Complies with the provisions of the following European Directive, Amendments, and the Regulations transposing it into national law: Directives/Harmonized Standards Machinery Directive.............................. .....................2006/42/EC Intended Use: This machine is for aerating large grass areas of turf. It is intended to be towed behind a small agricultural tractor. Weight up to 45kg (100lbs) per weight tray may be added to aid in penetration. Exceeding the weight limit may damage the frame. It is not intended for use in rocky areas. The machine may be towed in the transport position from site to site at a towing speed not to exceed 16km/hr (10 mph). Exceeding the tow speed may damage the frame. 11 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 www.schillergc.com BOB-CAT BUNTON RYAN STEINER