Transcript
Operating and Maintenance Instructions High Pressure Cleaner Type HHPC 170/21 60Hz (Translation)
C.L. BECKER GmbH Technischer Schiffs- und Industriebedarf Süderstraße 129 D – 20357 Hamburg Tel. +49 40 25 00 75 0 Fax +49 40 25 03 57 8 www.clbecker.de
[email protected] BA HHPC-170/21 60Hz englisch Art.Nr. 02505004/60/BECKER/ENG
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1
Contents
1.1 1.2
Foreword Signs and symbols
Page 3 Page 4
2 2.1 2.2
General technical description Description Description of the device
Page 5 Page 5 Page 6
3
Intended purpose
Page 6
4
Important operation and safety indications
Page 7-8
5 5.1 5.2 5.3 5.4
Transport Loading and transportation Unpack Location of installation Storing of the device
Page 9 Page 9 Page 9 Page 9 Page 9
6 6.1 6.2 6.3 6.4
Commissioning Preparation for commissioning First commissioning Re-Start-Up Operating with chemicals (optional)
Page 10 Page 10 Page 11-12 Page 12 Page 12-13
7
Decommissioning
Page 13
8
Maintenance and care
Page 14
9
Electrical
Page 15
10 10.1
Spare Part lists Technical data
Page 16-17 Page 18
11
Troubleshooting
Page 19-20
12
Declaration of conformity
Page 21
13
Appendix
Page 22-23
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1.1
Foreword Congratulations on purchasing your HANSEAT high pressure washer. You have purchased a device that was developed with great care using the latest technology and the relevant national and European safety standards. To ensure safe and proper handling an instruction manual is attaches to the high pressure washer, which is to make available to the operating personnel. It needs to be read carefully and understood completely before using this device. We expressly point out that we cannot accept any liability for damages or malfunctions resulting from failure to comply with the instruction manual. This manual has to be stored for later use. Under the current guidelines for working with liquid emitters of the professional associations (BGR 500 / Part 2, Chapter 2.36) this high pressure washer shall be subjected to an annual audit to guarantee safe operation. The test results shall be recorded in writing. C. L. Becker GmbH provides briefing / training courses that enable you to us this high pressure washer as intended, to execute daily recurring maintenance and care an get rid of small disturbances of the machine. Please call us for details. Compared to the contents of this manual technical changes, that are necessary to improve the device, are expressly reserved. For any inquiries please contact your branch or services agent. Name:
________________________________________
Address:
________________________________________ ________________________________________
Telephone:
________________________________________
Fax:
________________________________________
E-mail:
________________________________________
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1.2 Signs and symbols This command sign appears in this manual for the observance of the following operation and maintenance instructions.
This warning sign appears in this manual at all indications for observance of guidelines, regulations, the correct sequence of work and to avoid damage and destruction of the machine. This warning sign appears in this manual at all work safety informations, which remind dangers for body and life of persons. This warning sign appears in this manual at all work safety informations, which remind dangers by electrical power. This warning sign appears in this manual at all work safety informations, which warn of rotating shafts. This warning sign appears in this manual at all work safety informations, which warn of hot surface. This warning sign appears in this manual at all work safety informations, which warn of cutting action by effluent fluids. This warning sign appears in this manual at all work safety informations, which warn of excess pressure. This warning sign appears in this manual at all activities, in which you have to take care on environmental protection. This warning sign appears in this manual at all work safety informations, which warn of the danger of an environment with explosion risks. This sign appears in this manual at all activities, in which you have to take care of frost protection.
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2
G General technica al description
This cha apter describes the comp ponents and assemblies a of o the high-pressure clea aner and their function.
2.1
D Descript tion
low presssure nozzle (chemica al nozzle) essure nozzle e High pre pipe double-p pipe valve double-p gun
high presssure hose
switch / motor protection switch motor pump on valve circulatio e gauge pressure high presssure water outlet dirt trap water inllet al hose with suction s filter chemica carrier older lance ho
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2.2
Description of the device
The water passes through the water inlet and the behind mounted water filter, leading into the enginedriven high-pressure pump. By the circulation valve the water passed through the high-pressure hose and the gun, is leaded through the ray pipe and resigns through the high pressure nozzle. The motor is turned ON and OFF with the motor protection switch and is protected against overload.
The circulation valve is a safety valve preset by the work, that regulates the working pressure to the adjusted value and protects the pump from unacceptably high pressure.. Changes and settings are to be carried out only by an expert. Any changes on the safety valve (breaking the seal) will void the warranty and conformity. By turning the hand wheel (+/-) the working pressure is adjustable from the minimum to the maximum. If your high pressure washer has additional equipments, please note the attached supplementary sheets.
Operation with chemicals (optional) Would you like to operate your high pressure washer using chemicals, so attach the chemistry hose with the suction filter in the fluid in the tank. Open the double-pipe valve at the lance entirely. Approx. 10% of the chemical are added to the water, depending on nozzle size and high pressure hose length.
3
Intended purpose
This device is suited exclusively for the cleaning with the help of pressure water nozzles and is only determined for objects or surfaces which stand firm of the mechanical effect of pressure water nozzles as well as the chemical effect of liquid cleaning agent additions. The purpose of the device is to be followed absolutely. Any other use is to be looked as inexpedient. The manufacturer does not stick for damages which are caused by an inexpedient use of the device. The device may not be manipulated improperly. In case of such an improper manipulation the manufacturer refuses any liability for the function and safety of the device.
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4
Important operation and safety indications
Following indications have to be observed before, during and after operation: Read and understand this manual before first start up. In case of intended use hazards are not expected. This device is to be used only by adult persons over 18 years, which are familiar with the operation and which have been informed about the dangers. Adolescents over 16 years of age may operate the device only, if it is necessary to achieve its educational objectives and their protection is assured by a supervisor. By the National Federation of Industrial Trade Association issued regulations "Working with liquid radiators" (BGR 500 / Part 2, Chapter 2.36) are to be observed. Operate the machine not unattended and only as intended. Always wear protective clothing! 1 Protective helmet 2 Ear protection 3 Protective goggles 4 Face protection visor 5 Protective suit 6 Protective gloves 7 Protective boots
The water jet may never be directed upon persons, animals, electric devices or the device itself, because the high pressure jet exerts a dangerous cutting effect. When opening the gun you have to observe, that the spray device acts as both a recoil and a torque. Pay attention to your own state security. If you do not use the device, lock the trigger in the closed position so that the gun cannot be opened accidentally . Lock the lever position not in the open position or otherwise do not block it from closing. Spray guns, which do not close the valve immediately when you release the lever (wear or contamination) should not be used anymore.
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The operation of oil-heated high pressure cleaners in enclosed spaces is prohibited without aeration and proper exhaust system! Exhaust gases are harmful to health, increased concentrations of carbon monoxide can be deadly! The operation of by combustion engines driven high pressure cleaners in enclosed spaces is prohibited without aeration and proper exhaust system! Exhaust gases are harmful to health, increased concentrations of carbon monoxide can be deadly! Inadequate and faulty high-pressure hoses are often a cause of accidents in the operation of high pressure cleaners. Be sure to check the hoses before each start-up for external damage. Replace damaged high pressure hoses in principle immediately against HANSEAT original high-pressure hoses. If you use other high-pressure hoses than the original delivered by C. L. Becker GmbH the liability expires. Product liability and warranty claims are voided. Used, damaged high pressure hoses must not be repaired or used again after DIN EN 982/5.3.4.3. Replace them with original HANSEAT high pressure hoses. High-pressure cleaners must not be put up in fire-threatened and explosionthreatened rooms. When dealing with fuels use the necessary care. Observe safety rules and technical hazards, and environmental regulations. Please also note that the resulting effluent during the washing process can be made environmentally acceptable, e.g. via an oil separator, from the extraction system, the collection, filtering and disposal of contaminated water. Electricity can cause serious injuries! Remove all references to faulty electrical equipment seriously and eliminate possible causes for accidents immediately. Let the troubleshooting run exclusively by professionals. Unplug the unit for all repair and maintenance work from the power. Do not take the device in operation when power cord, plugs, switches, etc. are defective. The area of the exhaust system gets very hot! You can get burned - do not touch! Make sure before starting that hoses, guns and other accessories are suitable for the required operating pressures and operating temperatures. The pressure washer must be operated in a vertical position standing on a horizontal flat surface and is set up that it is absolutely safe and secured against rolling away and slipping. Let not the unit run longer than 3 minutes if the gun is closed. If it runs long time, the temperature of the circulating water rises to fast. This can damage the pump. Be careful when using hard water to a sufficient decalcification.
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5
Transport
5.1
Loading and transportation
The device has to be loaded only upright. Protect the high pressure cleaner against rolling, slipping and falling upon the transport vehicle.
5.2
Unpack Keep the device and the packaging material beyond the reach of children.
Dispose the packaging material according to environmental regulations to prevent pollution of the environment
5.3
Location of installation Check the proposed location carefully and reject the installation site, if there are safety concerns. The device only has to be mounted vertically based on a horizontal flat surface and operated in such a position that it is absolutely safe and secured against rolling and slipping.
The installation and operation of the high pressure cleaner might be restricted by local regulations.
5.4
Storing of the device The pressure washer has to be stored in a dry, frost-free place. In case of frost-freeze protection has to be carried out (as described in point 7 Decommissioning).
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6
Commissioning Read, understand and consider this manual before starting up.
6.1
Preparation for commissioning
Unpack the unit and make sure that it is complete and undamaged. If it is not complete and undamaged, do not use the device. Consult your dealer in this case. In order to simplify packaging and transportation, certain accessories may be shipped separately. In this case, they must be installed by following these instructions, as shown in chapter 2.1. Make sure that all packing materials (bags, boxes, mounting hardware) are kept out of reach of children. Make sure before using the device that it has a nameplate and the information thereon comply with the technical data in accordance with Chapter 10.1. If this sign is missing, do not use the device. Consult your dealer immediately in this case. Before connecting the appliance to the water supply to the grid you need to become familiar with the function of its controls. These are explained in the manual with reference to the relevant displays and illustrations. Make sure that clean water flows to the device. If the device is operated without water, with contaminated, sandy water or with water with aggressive chemicals, instruction manual, this can cause damage to the pump. The HANSEAT high pressure cleaners HHPC-200/18 are allowed according to DIN 1988 only indirectly to be connected to the public water supply, e.g. via a receiving tank or a pipe cutting. A receiving tank with self-closing valve float or a pipe cutting system can be purchased through your dealer. Make sure that the mains voltage matches the voltage on the nameplate. The plug must comply with applicable local codes and be grounded. The socket must be equipped with a magnetic breaker with a differential response sensitivity to provide a maximum of 30mA. Do not connect other devices to the same outlet. Do not cover the device.
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6.2
First commissioning Check the oil level through the sight glass at the pump or the oil dipstick.
Check the water filter cartridge. It must be free of contamination. Connect one end of the high-pressure hose to the gun and the other at the outlet of the pressure washer on. Run the connector only when power is off (0) in the socket. If you need an extension cord, make sure that the connection is waterproof. Insert the connecting components not on the ground to avoid possible contact with water. Use an extension cord with sufficient capacity / dimensions. Connect a reinforced hose (at least 15 bar/200psi) with an inside diameter of at least 19 mm (3 / 4'') to the water supply and the water input. (water line pressure / water pressure 2 bar + quantity) Please note that the water pressure decreases with the length of the hose. Make sure that the amount of water that arrives at the device, corresponds at least to the respective feed rate of your pressure washer. Open the water supply.. Evacuate the air in high pressure pump, high pressure hose and gun by the trigger lever pressing the gun without the nozzle until a uniform water jet emerges. Then close the gun and replace the nozzle. Press the black button (ON) on the switch to start the engine. Now the machine is ready and can be used as intended.
It is important to note that the exiting water jet generated when opening the gun a recoil and a torque occurs. The spray gun is opened by pressing the trigger and closed by releasing. Close the double-pipe valve. Only with completely closed double-pipe valve the maximum pressure will be reached. The desired working pressure can be continuously adjusted up to maximum with the hand wheel of the double-pipe valve. The spraying volume doesn’t change. The desired working pressure can be adjusted continuously up to maximum with the hand wheel of the circulation valve. Proportional to the regulation of the working pressure the spraying volume changes in opposite direction. The machine is preset to the maximum pressure.
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Closing the gun causes the hydraulic shutdown of the exiting water jet. After the end of the delay time the motor-pump unit will turn into stand-by.
Don’t let the machine run longer than 3 minutes with gun closed. If it is running for some time, the temperature of the circulating water rises rapidly. This can damage the pump. After finishing the work press the red button (OFF) to stop the engine. Disconnect the water supply. Open the gun. This makes the whole system is depressurized. Turn off the machine under malfunctioning / malfunctions immediately. Raise problems in accordance with "Troubleshooting" or call the CLENA service center.
6.3
Re-Start-Up
To receive the application readiness of the high-pressure cleaner and to guarantee work free of disturbance, carry out -before every Start Up- the following controls: • • • • • •
Check the general situation of the machine (screw connections, sealings, etc.). Check accessories, high-pressure hoses and other hoses for damages and replace if necessary. Grease the quick couplings when required with usual lubricating oil or grease. Check whether enough oil exists in the pump. Control the water filter insert. It must be free from soiling. Run the machine only with absolutely clean water. Rinse the water hose before connecting with the machine. Run the machine only vertically at a horizontal level standing.
Connect the machine now, like in point 6.2 First Commissioning described, for the designated use.
6.4 Operating with chemicals (optional)
Use only biodegradable cleaning products with a pH of 7 to 12. Such cleaners must comply with the laws and regulations that apply in the country of use. The liquid detergent additives have to be selected according to the chemical compatibility of the surface to be cleaned. After using detergents and other chemicals the entire system has to be rinsed with clean water. Detergents and disinfectants can be harmful. Please refer to the details of the manufacturer. Regarding the concentration and chemical compatibility the instructions of the manufacturer have to be observed. Mix the chemicals in accordance with the manufacturer in a separate container. Attach the suction hose to the chemistry of the liquid in the container. Open the double-pipe valve completely. Approx. 10% of the chemical are added to the water, depending on nozzle size and high pressure hose length.
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If the use of chemicals / soap is finished, the hose and the valve have to be cleaned with pure water. To do this you lay the suction hose into a container with pure water and let the high pressure washer suck in water for several minutes. Never allow chemicals to flow into the ground. Always dispose them in environmentally manner.
7
Decommissioning
Before a prolonged shutdown, the system pressure of the pressure washer has to rinsed with clear water. Make sure the frost protection of the machine also with little risk of freezing during storage and transportation by appropriate frost protection measures. Otherwise, serious damage to the entire water system operation and considerable dangers are to be feared. Run by the frost protection as follows: Fill a mixed according to the manufacturer antifreeze solution (15 l) into a clean container. Attach a short 3 / 4 "hose attachment at the water inlet. Place the other end of the hose into the container of antifreeze solution. Turn the switch 0/1/2 to position 1. Press the black push button and open the high pressure gun to start the pump without pressure. Hold down the push button until a uniform water jet emerges from the gun. Direct the water jet through the gun without beam back into the container. Close and reopen the gun several times to get all the safety devices and pressure gauges of the highpressure unit filled with anti-freeze solution. Turn the unit off. The device is now protected against frost down to a temperature according to the manufacturer's antifreeze. Ignoring the instructions can cause severe frost damage to all water-carrying components. Frost damage is not covered by the warranty. Never leave antifreeze to flow into the ground, but catch it for the purpose of reuse or run it to the most environmentally responsible manner.
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8
Maintenance and care
In this chapter you get informations about maintenance, which is necessary for a secure and effective operation with the machine. Service and maintenance should be performed only by trained personnel. We expressly point out that you must complete all required checks, inspections and preventive maintenance work conscientiously. Otherwise, we disclaim any liability or obligation. In cases of doubt, please contact our customer service at your disposal. The following table lists the various maintenance intervals Activity
Every day
Sight control
X
Check oil level
X
Change oil Regrease the quick couplings Check the water filter cartridge Control of spray guns and high pressure hoses Control valve operation
X
After 25 hours of work
After 200 hours of work
Once in the year
X (1. change) X
X (all following)
X X
X
X
X
X
Control of the circulation pressure Test according to BGR 500 Part 2, Chapter 2.36 Test according to VDE 0701/0702
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As needed
X
X
X
X X X
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9
Electrical
9.1 Wiring diagram
Gloss: L1 L2 L3 PE Q1 M 1 2
phase 1 phase 2 phase 3 protective conductor motor protection switch motor connection cable motor connection cable
Setting of motor protection switch: 16A Fuse: 16A träge / gl
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10.
Spare part lists s
10.0.1 1 Spare part list accesso ories mplete Gun com CLZS230 00
Seal kit rotating r coup pling CLZVS5101
Double pipe p complete e without hig gh pressure nozzle CLZS336 60 Seal kit double d pipe valve v CLZVS33 360
High pres ssure nozzle e CLZ4150 070E
High pres ssure hose 10m CLZS110 00100
Seal kit high h pressure e hose CLZVS1100001
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10.0.2 Spare part list pump
Item no.
Quantity
Description
Details
153007
1
High pressure pump
complete
CLVS1002
1
Spare part kit 1
consisting
valve kit complete
6x item no. 4, 9, 11
CLVS2004
1
Spare part kit 2
consisting
seal kit for 3 pistons
3x item no. 42, 44, 45, 47, 56
CLVS3004
3
Spare part kit 3
consisting
seal kit for 1 piston
1x item no. 42, 43, 44, 45, 46, 47, 56
CLVS4002
1
Spare part kit 4
consisting
oil seal kit small
3x item no. 16
Spare part kit 5
consisting
oil seal kit big
1x item no. 20, 31, 41
CLVS5001
1
2x item no. 14, 3x item no. 16
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10.1
Technical Data
Modell
HHPC-170/21 60Hz
Operating pressure
bar
170
H.P. nozzle
meg bar
15 / 25 070 170
L.P. nozzle
meg bar
25 400 30
L/min.
21
°C
60
pistons
3
kW / PS / A
6,5 / 9,0 / 16
Flow rate Max. temperature Water inlet Pump E-Motor
Degree of protection Power supply
IP55 Volt / Hz
3x460 / 60
Length
mm
620
Width
mm
520
Height
mm
420
Weight
kg
64
When using the recommended nozzles, the recoil is less than 20N.
The vibration emission values are lower than 2.5 m / s ².
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11 Troubleshooting Problem Device doesn`t start
Motor protection switch turns off
During start of pump is no audible noise
Cause • defective fuse • defective plug • motor protection triggered • consumption in the engine is too high • • • • • • • •
Irregular pulsations of • the pipes
• • The output of the • pump does not match the specifications on • the nameplate, the • pump is very noisy
Insufficient pump pressure
• • •
Overheating of the pump
• •
Bypass switches during operation, pressure increases Injector doesn’t suck chemicals
• •
The pump does not fill up and runs empty in the suction line isn’t any water The valves are blocked The pressure pipe is closed, thereby preventing the escape of air located in the pump air intake or insufficient suction of liquid elbows and fittings reduce the suction flow The suction filter is dirty or too small pressure or flow rate of the (optionally installed) Booster pumps are inadequate The pressure of the water column is insufficient, the pump is not filled with water, the pressure pipe is closed during intake and / or a valve is stuck valves or pressure seals are worn and / or there are problems when driving The pressure regulator valve does not work properly suction capacity insufficient or lower speeds than on the nameplate worn out valves cavity formation due to small suction pipes and / or filters, insufficient capacity, high water temperature, clogged The nozzle is larger than needed or worn. The pressure-control valves do not function properly and / or the valves are worn out Excessive pump pressure and / or engine speed exceeds the specifications on the nameplate Oil level in the pump housing or used oils do not comply with requirements Excessive belt tension, clutch or drive are not aligned wrong nozzle mounted dirt in the injector
Corrective action • change • change • press red button firmly, than start again • check electrical system • reduce pump pressure to maximum • check booster pump, if necessary refill • check and clean • open pressure pipe *) • check and repair
• check • check and change
• change • change • check • check and replace if necessary • check • check and replace • remove and clean *)
• ball stuck (soap residue) • high pressure hose is too long • low pressure nozzle at double-pipe is locked / blocked (wrong nozzle) • injector nozzle worn out
• disconnect chemical hose, solve ball with a pointed object • use a shorter high pressure hose • open, clean, replace if necessary • replace
*) Let repairs and settings be carried out from your C. L. Becker GmbH customer service. If your actions do not resolve the problem, contact your C. L. Becker GmbH customer service.
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Use only original HANSEAT spare parts, otherwise the safety is compromised. Unplug the unit from all electrical power before starting repair or maintenance. Electricity can cause severe injuries. Remove all references to faulty electrical equipment seriously and eliminate possible causes for accidents immediately.
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13
Appendix
The following documents are attached to this manual: 1. Warranty card If your high pressure cleaner has got additional equipment, there are attached corresponding documents.
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13.0.1 Maintenance book HANSEAT high pressure cleaner type HHPC-170/21 60Hz Serial number:_________________________ Operator:______________________________ Location: ______________________________ Date of test
Hours of operation
Test acc. to BGR 500 part 2 chapter 2.36
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Test acc. to VDE 0701/0702
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Name of examiner / signature
Not OK
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