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Operating Comfort Redefined Frequency Inverter M-max™ 0.25 Up To 18.5 Kw

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Frequency Inverter M-Max™ Operating comfort redefined Product Information Frequency Inverter M-Max™ 0.25 up to 18.5 kW W8230-7606.indd 1 28.11.11 13:18 M-Max™ Frequency Inverter System Features ™ www.eaton.com/greensolutions The M-Max series frequency inverters allow drives to be adapted easily to customer requirements. With a compact design for assigned motor ratings from 0.25 kW to 18.5 kW, M-Max can offer maximum flexibility. M-Max also demonstrates how a high level of functionality can be implemented in a simple and user-friendly design. The small and compact design also allows a space saving installation. M-Max is provided with an integrated RFI filter (EMC) and a flexible interface for solving important machine building requirements, for example, the optimization of production and manufacturing processes. It reliably ensures the required motion sequences of the drive motor and thus contributes to operational safety. 2 W8230-7606.indd 2 28.11.11 13:18 M-Max – the “energy optimizer“ M-Max – for “dynamic precision“ M-Max frequency inverters provide an economical solution for several processes in pumping applications. The integrated PI controller and extensive motor-protective functions ensure a high level of operational reliability and allow significant energy savings in the connected process. The lacquered control boards also allow use in highly humid and aggressive environments, such as in a sewage treatment plant. The optional MMX-IP21-FS1 up to 3*) accessory enables the degree of protection of the M-Max to be increased to IP21. The compact design of the M-Max saves valuable mounting space in machine building since the RFI filter and the brake chopper are already integrated. Shielded control and motor cable can also be connected with EMC compliance directly to the frequency inverter. The maximum permissible ambient temperature of +50 °C during operation with continuous current and with full overload withstand capability also meets machine building requirements. The performance of the sensorless vector control ensures also a high speed accuracy; even with load deviations and low motor speeds. *) FS 4 & 5 ex-works in IP 21 M-Max – the fieldbus flexibility MMX-COM-PC – the “in-line communicator“ The frequency inverters of the M-Max series can be integrated into different fieldbus systems with the plug-in modules inserted into the side of the device. The MMX-COM-PC communication module that can be plugged onto the front provides the following without a mains voltage on the frequency inverter (internal battery): The following fieldbus modules are available: • PROFIBUS DP (XMX-NET-PD/PS-A) • PROFINET (XMX-NET-PN-A) • CANopen (XMX-NET-CO-A) • DeviceNet (XMX-NET-DN-A) • LON (XMX-NET-LO-A) • Upload and download of all parameters, • Direct link to a PC via USB interface (parameter assignment), • Copying of parameters for series machines or when exchanging devices. The attachment of the modules to the frequency inverter is undertaken with a special mounting frame (MMX-NET-XA). This communication module considerably increases data security and reduces the time required for commissioning and maintenance. 3 W8230-7606.indd 3 28.11.11 13:18 Frequency inverters - simple and straightforward Display unit Function keys START Motor start via keypad (function must be activated) STOP • Motor stop via keypad • Activates the Startup Wizard (press for 5 s) Backlit liquid crystal display (LCD) Status symbols (D): READY = Ready to start RUN = Operational STOP = Stop, Stop command active ALARM = Alarm message active FAULT = Drive was stopped due to an error message Menu level (Y): REF = Reference value entry MON = Monitor operating data PAR = Parameters FLT = Fault memory (Fault) Control commands (C): FWD = Forward run REV = Reverse run I/O = Via control terminals (Input/Output) KEYPAD = Via the keypad BUS = Via fieldbus (interface) OK • Activates the selected parameter • Confirm and save the set value • Parameter group selection (submenu) BACK/RESET Back in menu. Exit edit mode and acknowledge error messages (reset). LOC/REM Move between different control levels (keypad – control terminals – fieldbus) UP/DOWN • Menu level selection in the display unit • Change in the parameter groups and parameter lists • Increase and reduce parameter values • Increase and reduce reference value (electronic motor potentiometer) LEFT/RIGHT • Change the parameter group • Change the position with value input Remote keypad The functions of the integrated display and operator unit are available via the optional remote keypad MMX-Key-9. The remote keypad is attached via the mounting frame XMX-MNTB1 for control panel installation, e.g. front installation in the control panel doors, prepared and connected via the RJ45 cable connection and the communication adapter MMX-ADP-1 to the M-Max frequency inverters. The operation of the M-Max frequency inverter and viewing of its monitor parameters can be undertaken outside the control panel in this way and is thus possible without having to access live components. 4 W8230-7606.indd 4 28.11.11 13:18 System overview M-Max 1 2 7 4 6 3 Basic device 1 Frequency inverters System accessories 2 Mounting frame for fieldbus connection 3 Communication module (in different variants) 6 PC interface card 5 Accessories 4 Main chokes/motor reactors 5 Braking resistance 7 Keypad Features Application examples • Integrated RFI filter (EMC: C2 and C3 to/EN61800-3) • Dynamic motor control with sensorless vector control or V/f control (selectable) • Integrated keypad and display unit • Electronic reference value potentiometer • Fixed frequencies • PID controller • Integrated brake unit (with MMX34 in sizes FS2 up to FS5) • 6 digital control inputs (24 V DC, logic can be set, programmable thermostat function) • 1 digital output (transistor, 24 V DC, 50 mA) • 2 analog inputs (0…10V / 0/4…20 mA can be set) • 1 output analog (0... 10V) • 2 relays (1x NO, 1x changeover, 230 V AC, 2 A) • Serial interface (RS485 / Modbus RTU) • Optional fieldbus • International standards (CE, UL, cUL, c-Tick) • Speed control of asynchronous three-phase motors up to 38 A for assigned motor outputs up to 18.5 kW (400 V)) • Pump and fan applications in buildings and industrial areas with quadratic and linear load characteristics. • The high speed accuracy allows a whole range of possible applications in the textile, paper and printing industry, as well as with finishing machines in the metal industry. • The compact design with integrated EMC filter offers maximum flexibility in machine building and saves valuable mounting space. • The twofold startup torque and 1.5 overload torque allows the implementation of applications with demanding speed and torque requirements. 5 W8230-7606.indd 5 28.11.11 13:18 Motor rating data Motor rating data kW***) HP***) A**) A**) Rated current Ie Part no. Part no. Article no. with internal radio interference suppression filters Article no. without internal radio interference suppression filters Size FS1 Mains supply voltage: 3 AC 400 V, 50/60 Hz (323…528 V +/- 0 %, 45…66 Hz +/- 0 %) Size FS2 66 mm x 160 mm x 102 mm 90 mm x 195 mm x 105 mm 0.37 1.1 1/2 1.1 1.3 MMX34AA1D3F0-0 121397 MMX34AA1D3N0-0 122674 0.55 1.5 3/4 1.6 1.9 MMX34AA1D9F0-0 121398 MMX34AA1D9N0-0 122675 0.75 1.9 1 2.1 2.4 MMX34AA2D4F0-0 121399 MMX34AA2D4N0-0 122676 1.1 2.6 1 1/2 3.0 3.3 MMX34AA3D3F0-0 121400 MMX34AA3D3N0-0 122677 1.5 3.6 2 3.4 4.3 MMX34AA4D3F0-0 121401 MMX34AA4D3N0-0 122678 2.2 5 3 4.8 5.6 MMX34AA5D6F0-0 121402 MMX34AA5D6N0-0 122679 3 6.6 - - 7.6 MMX34AA7D6F0-0 121403 MMX34AA7D6N0-0 122680 4 8.5 5 7.6 9 MMX34AA9D0F0-0 121404 MMX34AA9D0N0-0 122681 5.5 11.3 7 1/2 11.0 12 MMX34AA012F0-0 121405 MMX34AA012N0-0 122682 7.5 *) 14 10 14 14 MMX34AA014F0-0 122684 MMX34AA014N0-0 122683 7.5 15.2 - - 16 MMX34AA016F1-0 166354 MMX34AA016N1-0 166358 11 21.7 15 21 23 MMX34AA023F1-0 166355 MMX34AA023N1-0 166359 15 29.3 20 27 31 MMX34AA031F1-0 166356 MMX34AA031N1-0 166360 18.5 36 25 34 38 MMX34AA038F1-0 166357 MMX34AA038N1-0 166361 Size FS3 Mains supply voltage: 3 AC 230 V, 50/60 Hz (177…264 V +/- 0 %, 45…66 Hz +/- 0 %) Size FS4 100 mm x 253 mm x 112 mm 0.25 1.4 - - 1.7 MMX32AA1D7N0-0 122667 0.37 2 1/2 2.2 2.4 MMX32AA2D4N0-0 122668 0.55 2.7 3/4 3.2 2.8 MMX32AA2D8N0-0 122669 0.75 3.2 1 4.2 3.7 MMX32AA3D7N0-0 122670 1.1 4.6 1 6.0 4.8 MMX32AA4D8N0-0 122671 1.5 6.3 2 6.8 7 MMX32AA7D0N0-0 122672 2.2 8.7 3 9.6 11 MMX32AA011N0-0 122673 3 11.5 - - 12 MMX32AA012F1-0 166345 MMX32AA012N1-0 166349 4 14.8 5 15.2 17 MMX32AA017F1-0 166346 MMX32AA017N1-0 166350 5.5 19.6 7 1/2 22 25 MMX32AA025F1-0 166347 MMX32AA025N1-0 166351 7.5 26.4 10 28 31 MMX32AA031F1-0 166348 MMX32AA031N1-0 166352 11 38 - 38 38 MMX32AA038F1-0 166942 MMX32AA038N1-0 166353 Mains supply voltage: 1 AC 230 V, 50/60 Hz (177…264 V +/- 0 %, 45…66 Hz +/- 0 %) Size FS5 165 mm x 370 mm x 167 mm 0.25 1.4 - - 1.7 MMX12AA1D7F0-0 121363 MMX12AA1D7N0-0 122660 0.37 2 1/2 2.2 2.4 MMX12AA2D4F0-0 121364 MMX12AA2D4N0-0 122661 0.55 2.7 - - 2.8 MMX12AA2D8F0-0 121365 MMX12AA2D8N0-0 122662 0.75 3.2 3/4 3.2 3.7 MMX12AA3D7F0-0 121366 MMX12AA3D7N0-0 122663 1.1 4.6 1 4.2 4.8 MMX12AA4D8F0-0 121367 MMX12AA4D8N0-0 122664 1.5 6.3 2 6.8 7 MMX12AA7D0F0-0 121368 MMX12AA7D0N0-0 122665 2.2 8.7 3 9.6 9.6 MMX12AA9D6F0-0 121369 MMX12AA9D6N0-0 122666 Mains supply voltage: 1 AC 120 V, 50/60 Hz (110…120 V +/- 0 %, 45…66 Hz +/- 0 %) 165 mm x 414 mm x 205 mm 0.25 1.4 - - 1.7 MMX11AA1D7F0-0 122650 MMX11AA1D7N0-0 122655 0.37 2 1/2 2.2 2.4 MMX11AA2D4F0-0 122651 MMX11AA2D4N0-0 122656 0.55 2.7 - - 2.8 MMX11AA2D8F0-0 122652 MMX11AA2D8N0-0 122657 0.75 3.2 3/4 3.2 3.7 MMX11AA3D7F0-0 122653 MMX11AA3D7N0-0 122658 1.1 4.6 1 4.2 4.8 MMX11AA4D8F0-0 122654 MMX11AA4D8N0-0 122659 *) At reduced rated power **) Rated motor current for normal four-pole internal and surface cooled asynchronous three-phase motors (1500 rpm) ***) Allocated motor output at a maximum ambient temperature of +40 °C and a maximum clock frequency of 6 kHz. 6 W8230-7606.indd 6 28.11.11 13:18 Optional accessories Designation Part no. Article no. PROFIBUS DP, fieldbus module with twin-level terminal block PROFIBUS DP, fieldbus module with 9 pole D-SUB connector PROFINET, fieldbus module LON, fieldbus module DeviceNet, fieldbus module CANopen, fieldbus module Fieldbus module adapter for FS 1 to 3 Fieldbus module adapter for FS 4 to 5 Remote keypad Mounting frame for remote keypad for control panel installation Connection cable 2 x RJ45 for remote keypad Communication module remote keypad Communication module for PC connection Spare fan for M-Max FS 4 Spare fan for M-Max FS 5 Manual M-Max Hardware und Projektierung - German Manual M-Max Hardware and Engineering - English IP 21 conversion FS 1 IP 21 conversion FS 2 IP 21 conversion FS 3 Adapter for flange installation M-Max size FS 4 Adapter for flange installation M-Max size FS 5 XMX-NET-PS-A XMX-NET-PD-A XMX-NET-PN-A XMX-NET-LO-A XMX-NET-DN-A XMX-NET-CO-A MMX-NET-XA MMX-NET-XB MMX-KEY-9 XMX-MNT-B1 XMX-CBL-3M0-RJ45 MMX-ADP-1 MMX-COM-PC MMX-FAN-FS4 MMX-FAN-FS5 AWB8230-1603de AWB8230-1603en MMX-IP21-FS1 MMX-IP21-FS2 MMX-IP21-FS3 MMX-FLANGE-FS4 MMX-FLANGE-FS5 136556 136557 138237 138238 136558 134511 134510 166716 166340 166341 166342 166343 121406 166717 166718 125632 125633 121407 121408 121409 167100 167101 Braking resistance Main chokes, single-phase Pvmax [W] 9 11 12 17 20 Part no. DEX-LN1-006 DEX-LN1-009 DEX-LN1-013 DEX-LN1-018 DEX-LN1-024 Article no. 269490 269495 269496 269497 269498 Main chokes, three-phase Ie [A] L [mH] Pvmax [W] 3.9 7.51 17 6 4.9 19 10 2.94 33 16 1.84 44 25 1.18 57 40 0.64 59 50 0.37 58 60 0.31 60 80 0.23 86 100 0.18 101 120 0.15 100 160 0.11 140 200 0.09 154 250 0.07 155 300 0.06 169 Part no. DEX-LN3-004 DEX-LN3-006 DEX-LN3-010 DEX-LN3-016 DEX-LN3-025 DEX-LN3-040 DEX-LN3-050 DEX-LN3-060 DEX-LN3-080 DEX-LN3-100 DEX-LN3-120 DEX-LN3-160 DEX-LN3-200 DEX-LN3-250 DEX-LN3-300 Article no. 269500 269501 269502 269503 269504 269505 269506 269507 269508 269509 269510 269511 269512 269513 269514 Motor reactors, three-phase Ie [A] L [mH] Pvmax [W] 5 2 24 8 4.1 54 11 3 71 16 1.5 78 35 1 116 50 0.6 168 63 0.5 193 80 0.5 206 100 0.45 294 150 0.35 424 180 0.3 498 220 0.2 517 260 0.15 520 Part no. DEX-LM3-005 DEX-LM3-008 DEX-LM3-011 DEX-LM3-016 DEX-LM3-035 DEX-LM3-050 DEX-LM3-063 DEX-LM3-080 DEX-LM3-100 DEX-LM3-150 DEX-LM3-180 DEX-LM3-220 DEX-LM3-260 Article no. 269538 269539 269541 269542 269543 269544 269545 269546 269547 269548 269549 269560 269561 Ie [A] 5.8 8.6 13 18 24 L [mH] 5.05 3.41 2.25 1.63 1.22 R [⍀] 47 60 36 47 60 65 75 36 36 36 36 36 56 56 56 P [W] 240 200 400 240 200 400 480 2.400 2.800 3.600 500 1.000 300 800 1.000 Part no. BR2047240 BR2060200 BR2036400-T-SAF BR2047240-T-SAF BR2060200-T-SAF BR2065400-T-SAF BR2075480-T-SAF BR30362K4-T-PF BR30362K8-T-PF BR30363K6-T-PF BR1036500-T-PF BR10361K0-T-PF BR1056300-T-PF BR1056800-T-PF BR10561K0-T-PF Article no. 140434 140433 140437 140436 140435 140438 140439 141325 141326 141327 141323 141324 141320 141321 141322 Radio interference suppression single-phase ILN [A] Part no. Article no. 9 15 17 MMX-LZ1-009 MMX-LZ1-015 MMX-LZ1-017 138231 138232 138233 Radio interference suppression three-phase ILN [A] Part no. Article no. 6 9 22 MMX-LZ3-006 MMX-LZ3-009 MMX-LZ3-022 138234 138235 138236 7 W8230-7606.indd 7 28.11.11 13:19 Eaton’s Electrical Sector is a global leader in power distribution, power quality, control and automation, and monitoring products. When combined with Eaton’s full-scale engineering services, these products provide customerdriven PowerChain™ solutions to serve the power system needs of the data center, industrial, institutional, public sector, utility, commercial, residential, IT, mission critical, alternative energy and OEM markets worldwide. PowerChain solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic, integrated asset throughout its life cycle, resulting in enhanced safety, greater reliability and energy efficiency. For more information, visit www.eaton.com/electrical. 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The Terms and Conditions of Eaton apply, as referenced on Eaton internet pages and Eaton order confirmations. 28.11.11 13:18