Transcript
CSF41 Corner Saw Index 000
Operating instructions Spare parts list
10978067 en / 27.1.04
CSF41_0401_e.fm
CSF41 Corner saw
0.1 Introduction
0.2 Validity of this manual
Dear Customer, You have decided to buy a HYDROSTRESS system and have therefore acquired a highly sophisticated and reliable state-of-the-art unit.
This manual is only valid for the following system: CSF41 Corner saw Index 000
Due to our special efforts in the field of quality assurance, the CSF41 corner saw is another, top-
0.3 System limitation
of-the-range product from Switzerland with the following features: - Unprecedented power-to-weight ratio - Reliable operation
These operating instructions only describe the CSF41 corner saw without connectable power units.
- High mobility
0.4 Operating instructions for connectable equipment
- Easy handling - Low maintenance costs The exclusive use of genuine HYDROSTRESS spare parts ensures quality and interchangeability. In
the
case
of
neglected
or
inappropriate
maintenance, we refuse to accept any warranty commitment as specified in our terms of delivery. Any repair work is to be carried out by trained personnel only.
Notes in this manual referring to the operation of connectable equipment are designed to increase the safety of the operating personnel. In order to operate this equipment safely, the operating instructions for the corresponding device have to be followed as well.
Should you need more details concerning your HYDROSTRESS system in order to keep it in perfect condition, please contact our after-sales service for further information. We hope that you will not experience any difficulties during work with your HYDROSTRESS system. HYDROSTRESS machine TYROLIT Hydrostress AG Management Copyright © HYDROSTRESS AG, 2001 TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Telefon 0041 1 952 18 18 Telefax 0041 1 952 18 00
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0.5 Table of contents 0.1 0.2 0.3 0.4 0.5 1 1.1 1.2 1.3
Introduction Validity of this manual System limitation Operating instructions for connectable equipment Table of contents
2 2 2 2 3
1.4 1.5
Safety instructions Fundamentals Inherent dangers of chain saws Use in accordance with the intended purpose Before starting work After work
2 2.1 2.2 2.3
Corner saw checklist What is corner sawing? Errors during corner sawing Main differences
8 8 8 10
3
Scope of supply
12
4 4.1 4.2
Technical data Dimensions and weights Miscellaneous data
13 13 13
5
Design
14
6
Controls and connections
15
7 7.1 7.2
Connection to the power unit Usable power units Connecting the hoses
17 17 17
8 8.1 8.2 8.3 8.4 8.5
Correct working procedure Inclination of bar Sequence of work Mount on track Positioning saw head Set angle of cut
19 19 20 20 22 22
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4 4 5 6 6 7
9 9.1 9.2 9.3 9.4
Working with the CSF41 Units without remote controller Units with remote controller Working correctly Terminating work
23 23 23 25 26
10 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8
Maintenance Maintenance schedule The chain The bar Servicing the bar/deflection pulley Replacing deflection pulley Adjusting track guides on the chassis Adjusting guides on the support Repairs
27 27 29 33 33 37 39 40 40
11
Troubleshooting
41
12
Transport, taking out of service, storing, disposal 12.1 Transport 12.2 Taking out of service, storage 12.3 Disposal
44 44 44 44
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Safety instructions
1
CSF41 Corner saw
Safety instructions
1.1 Fundamentals
of the user or of third parties, or cause damage to the machine and to other property.
Qualification of operating personnel
Pay attention to the special working conditions on the building site. Protect yourself and others within your responsibility against the many hazards!
Machining concrete is neither simple nor without risk. Material assets on the site, the machine itself and the safety of people are at stake. The operating personnel must therefore be trained by experienced specialists. HYDROSTRESS can support you in your training. Only specially trained and qualified personnel may carry out maintenance and repair work and any other work on the following components: Electric equipment Hydraulic equipment Read the manual and inform your staff! This manual contains important information on how to operate the machine safely and efficiently. The owner of the machine must make sure that the instructions in this manual are followed by every person having anything to do with the machine, the auxiliary and operation equipment.
Noise level Depending on the working environment, the machine can cause excessive noise during operation. The noise can permanently damage the hearing of operating personnel and of other people nearby within a very short time. Ear protectors must therefore always be worn during machining. Recognize warnings! Pay attention to the following words, their symbols and their meaning: Danger: Orders or prohibitions designed to prevent personal injury
The manual must be accessible on the site at all times. Hazards on the building site The machine has been built in accordance with state-of-the-art standards and the recognized safety regulations. Nevertheless, its use may constitute a risk to the life and limb
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Safety instructions
Other materials are not to be machined. Especially avoid machining:
Warning: Orders or prohibitions designed to prevent damage to the machine
- Wood - Plastic - Glass Connectable power units
Important: Information on how to use the machine most efficiently .
Regulations for preventing accidents in your country
Safety clothing Safety clothing must always be worn when drilling, sawing, crushing or bursting concrete or stone in order to protect against the following hazards:
Hazard Falling parts:
Only use the machine together with the recommended connectable power units (see "Connectable power units" in this manual).
Safety clothing Helmet, steel-capped (safety) shoes
Moving, sharp-edged parts:
Safety gloves
Flying pieces of concrete and stone:
Safety glasses
Flying sparks:
Safety glasses
Pay attention to the safety regulations of your local trade associations!
1.2 Inherent dangers of chain saws Dangers caused by electrical power units and rotating pulleys are adequately described in the respective chain sawing equipment operating manuals. Other dangers must be strictly avoided by protecting the operating personnel and other persons not involved in sawing work. Precautions
Slipping:
Antislip shoes
Only use high quality chains
Noise:
Ear protectors
Ensure that the personnel are familiar with the safe connection of the chains.
Contamination of respiratory tracts:
Mask
Make sure the operator is aware that too high or too low chain tensions can cause chain cracks
Materials which may be machined Only the following materials may be machined with HYDROSTRESS equipment: - Reinforced concrete - Natural stone - Masonry
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Safety instructions
1.3 Use in accordance with the intended purpose
CSF41 Corner saw
1.4 Before starting work Emergency stop
Possible work: - Cutting of uncut corner radii after sawing with saw blade Cutting positions: - Normal position, inclined position and flush Materials that can be processed: - Reinforced concrete - Natural stone
Ensure that the machine can be stopped quickly in the event of an emergency (refer to "Emergency stop" in the operating instructions for the power unit employed)! First aid in case of accidents Make sure you know how to alert first aid rapidly in case of an accident! Water, gas and electric lines
- Masonry This machine is not designed for other applications and could be extremely dangerous under certain circumstances. If used for other work all guarantees of HYDROSTRESS would be excluded. Cut-out sections These sections can be very heavy: Example A cube with an edge length of one metre weighs approximately 2.5 tonnes. Ensure that these sections do not fall outside the cordoned area. Power units and accessories Only use the machine with the recommended power units and accessories (also refer to "Connectable equipment" and "Accessories" in these operating instructions).
Make sure that all supply lines are turned off in the area of your cut. Find out whether it is permissible for such lines to be cut through. Reinforcement Find out whether the reinforcement in your machining area may be cut. If necessary, the cut location must be shifted after consulting the customer. Organizing your work place Organize your work place well! You will reduce the risk of accidents substantially! Lighting of your workplace Make sure you have sufficient lighting at your work place. Safe areas for operating personnel and other people This machine is designed to be operated by a single person. During machining, other people must keep a safe distance from the machine. The power unit must be positioned so that all controls can be easily reached by the operator.
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Safety instructions
It must in particular be possible to stop the machine quickly and reliably (also refer to the section "Emergency stop" in the operating manual for the power unit employed). Motor feed Machines with motor feed are not automatic machines. They must never be left unattended during operation. An emergency stop must be possible at all times. Rotating and moving parts To prevent being caught by rotating or moving parts, wear close-fitting clothes and a hair-net if you have long hair!
1.5 After work Unplug mains Unplug the mains connector of the power unit employed after completing work in order to prevent accidental activation! Removing cutouts and drilling cores Use appropriate lifting gear to remove these pieces, in order to prevent injuries.
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Corner saw checklist
2
CSF41 Corner saw
Corner saw checklist
2.1 What is corner sawing? Recutting of corner radii after sawing with a saw blade when sharp-edged openings are required.
2.2 Errors during corner sawing Cut not completed The corner saw cannot provide a complete cut. Saw out as far as possible using a wall saw (e.g. FZ-2S).
Corner sawing using the same track setting After pre-sawing with the saw head has been completed, set up the corner saw on the same track. (Do not shift the track.)
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Feed cut size The stepped feed with the corner saw should be max. 1/2 bar width.
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Corner saw checklist
Corner saw servicing
Flush cuts
Oil bar and chain several times per day.
Loosen four clamping screws (A)
After last use, wash chain and bar with water, let chain run for 5 seconds without water. …and spray running chain using chain spray.
Turn clamping axle (C) 180° using openended spanner Tighten four clamping screws (A) Adjust cutting angle finely with screw (B)
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Corner saw checklist
CSF41 Corner saw
2.3 Main differences
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Corner saw checklist
Main differences in operating cycle Sawing with saw blade only
Recutting with CSF41
1.
Set tracks
1.
Set tracks
2.
Sawing 1st side with saw blade
2.
Sawing 1st side with saw blade
3.
4.
5.
Sawing 2nd side with saw blade
Sawing 3rd side with saw blade
Sawing 4th side with saw blade
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2.a
Recutting first corner with CSF41 Same track setting
2.b
Recutting second corner with CSF41 Same track setting
3.
Sawing 2nd side with saw blade
3.a
Recutting first corner with CSF41 Same track setting
3.b
Recutting second corner with CSF41 Same track setting
4.
Sawing 3rd side with saw blade
4.a
Recutting first corner with CSF41 Same track setting
4.b
Recutting second corner with CSF41 Same track setting
5.
Sawing 4th side with saw blade
5.a
Recutting first corner with CSF41 Same track setting
5.b
Recutting second corner with CSF41 Same track setting
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Scope of supply
3
CSF41 Corner saw
Scope of supply
The CSF41 corner saw is supplied in a transport box.
Spare parts package
Drive wheel
O-Ring diamond chain
Contents of transport box
Bar repair kit
Transport box
with contents
962764
Saw head
with chain
962414
Travel chassis
The spare parts package includes:
Bar 48cm
962776 10977642
(deflection pulley)
961584 10977643
962415
Tool bag
(see below)
962735
Spare parts package
(see below)
962733
Chain spray
975061
Operating instructions
German
10978066
Operating instructions
English
10978067
Operating instructions
French
10978068
Operating instructions
Italian
10978069
The tool bag includes: Tool bag
plastic
976497
Allen key
SW 5
973791
Allen key
SW 6
973792
Ring spanner
SW 19
973784
Lock
for drive wheel
962724
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Technical data
Technical data
4.1 Dimensions and weights
4.2 Miscellaneous data Feeds With hydraulic feed motors. The hydraulic feed motors are controlled by the connected power unit. Chain drive Hydraulic motor, 7ccm
at 35l/Min
Resulting cutting speed
4400 rpm 25m
Chassis guide Guide elements that can be fed by quick acting lock
Cutting depths Maximal cutting depth
40cm
Chain cutting speed The optimum chain cutting speed for standard applications is 25m/s. Flow divider The maximum chain speed of 25m/s can never be exceeded since an flow divider is integrated into the hydraulic saw motor which limits the hydraulic oil amount flowing through the hydraulic motor to 35 l/min
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Design
5
CSF41 Corner saw
Design
Chassis unit 1. Hydraulic motor for plunge cutting 2. Angle gear 3. Support for speed of the plunge-cut motion 4. Pillar with toothed rack 5. Travel chassis 6. Lock for track guides 7. Track guides
Bar components 1. Bar support 2. Valve body 3. Power unit 4. Bar 5. Diamond chain
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Controls and connections
Controls and connections
Controls and connections for chassis 1. Lever for track guides 2. Setting screw for track guides 3. Clamping screw for chassis adjustment (changeover to flush cutting) 4. Setting screw for pillar
5. Clamping axle for chassis adjustment 6. Slide piece 7. Move coupling 8. Move nipple
9. Coupling/nipple for plunge-cutting 10. Eccentric shaft for quick acting lock
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Controls and connections
CSF41 Corner saw
Controls and connections for head 1. Hinged axle for quick acting lock 2. Clamping screw for head adjustment 3. Main circuit nipple 4. Main circuit coupling 5. Water nipple
The hexagon screw on the valve body should never be released! (Do not touch!)
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Connection to the power unit
Connection to the power unit
7.1 Usable power units
7.2 Connecting the hoses
The power units must comply with the following criteria:
Never connect or disconnect hoses when the unit is running.
- 2 hydraulic feeds - min. 35l/min to max. 65l/min Single-stage power units BR-4,
33l/min
AD-S2,
45l/min
CR-L
45l/min
Multi-stage power units Set the stepped gate valve so that min. 35l/min can be achieved: CR-3,
Stage II
40l/min
CR-5 RC
Stage II
40l/min
DK USA,
Stage II
37l/min
AD-S3
Stage I
45l/min
AD-S4/AD-S4 RC Stage I
45l/min
RD-S/RD-S RC
65l/min
Stage I
Connect the hose couplings with the angle pieces to the equipment Connect the straight hose couplings to the power unit Clean the couplings regularly Never use force to connect the couplings Proceed as follows: Push the hose coupling onto its counterpart until you hear it "click" Twist the locking ring of the coupling The following hose connections must be established: Connection diagram
Power units that cannot be used Power units with electric feeds (for example, CR-S4) or without feed (For example, BE-S / BE-S2) cannot be connected.
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Power unit
CSF41
From
No.
To
No.
Main system
13, 17
Saw motor
13, 17
Feed circuit
14, 15
Feed motor (traverse motion)
14, 15
Feed circuit
19, 20
Plunge-cutting feed motor
19, 20
Water connection
18
Water connection
18
Leakage oil
16
Not required
-
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Connection to the power unit
CSF41 Corner saw
Main system and water
Plunge-cutting motor
Travel motor
Connect the water supply - Pressure: 1 bar min. to 6 bar max. - Water temperature: 25°C max. - Make sure that the water supply cannot be turned off accidentally while you are machining. Never turn off the water supply during machining.
If the hoses cannot be connected easily, they are under pressure. Releasing pressure in the hose Put the supplied pressure relief valve on the coupling and screw it in Releasing pressure in the unit See the operating instructions for the relevant unit
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8
Correct working procedure
Correct working procedure
8.1 Inclination of bar
Method Release the clamping screw (2)
The sawing bar must be inclined during sawing so that the bar projects beyond the farthest chassis point.
In addition with the bar inclined the optimum cutting conditions are achieved.
Position the bar at an incline so that the bar projects beyond the farthest chassis point
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Correct working procedure
8.2 Sequence of work Cut as much as possible with the sawing blade, i.e. leave as small an angle radius as possible.
CSF41 Corner saw
8.3 Mount on track
Position the corner saw without saw head Place the corner saw on the track (1)
Position the corner saw perpendicular to the track (1)
Close the top track latch Do not move the track after cutting with the sawing blade has been completed. Using the same track setting: Position the corner saw Align it with the pre-cut by the saw blade Re-cut with the corner saw
Pull the lever (a) so that the clip (b) is unlatched
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Correct working procedure
Close the bottom track latch
Pull the lever (a) so that the clip (b) is unlatched
Close track latch (4)
Engage the safety catch (A) correctly.
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Pull the lever (a) so that the clip (b) is unlatched
Close the track latch (4)
Engage the safety catch (A) correctly.
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Correct working procedure
8.4 Positioning saw head
CSF41 Corner saw
8.5 Set angle of cut Align bar to the sawing recess.
Insert the guide pin of the saw head into the support catches (1) Turn the saw head to the support (2)
Push in the eccentric shaft (3) Tighten the eccentric shaft (3) with ring spanner (4) (direction of rotation makes no difference)
Loosen the clamping screws (A) Loosen the locknuts (B) Set the angle (B) Tighten the locknuts (B) Tighten the clamping screws (A)
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Working with the CSF41
Working with the CSF41
9.1 Units without remote controller
9.2 Units with remote controller
Switch on the unit: See operating instructions for the unit being used
Switch on the unit: See operating instructions for the unit being used
Bar positioning
Bar positioning
Travel on the track/plunge-cutting:
Travel on the track:
Put feed valves (7, 10) into position I (up or down) Set pressure on the pressure-regulating valve (8) To the right:
Increase pressure
To the left:
Reduce pressure
Now check the direction of the two feed movements and note the related positions of the feed valves.
First set the rotary control knob (6) to zero Press the pulse button (4 or 5) and keep it pressed Regulate the speed of feed motion using the rotary control knob (6) Switch on the chain, when the bar is set in the desired initial position Plunge-cutting motion: First set the rotary control knob (6) to zero
Switch on the chain, when the bar is set in the desired initial position
Set the selector switch (3) to the left or the right
Open the water valve
Regulate the speed of penetration using the rotary control knob (6) Open the water valve
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Working with the CSF41
CSF41 Corner saw
The greatest possible feed step The greatest possible feed step should be max. 1/2 of the bar width so that the bar is optimally guided in the pre-cut sawing recess.
Correct procedure The sawing work must always be carried out with “penetrating” and not “moving” motion.
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Working with the CSF41
9.3 Working correctly
Step 1
Move the corner saw bar to the start position
Step 2
Cutting of first part
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Step 3
Set a feed step (max. 1/2 bar width)
Step 4
Cut out the next part of the corner radius using the plunge-cutting procedure
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Working with the CSF41
CSF41 Corner saw
9.4 Terminating work Lubricate the chain see page 32, (Lubricating the chain) Close off and disconnect the water supply In the winter, blow out water from all lines in the event of risk of frost Uncouple the water hoses Unplug the mains (power unit) Wind up cables Uncouple hydraulic hoses
Blow out water in the event of risk of frost To prevent frost damage, the entire water system must be emptied and blown out when work has been completed and prior to prolonged breaks in work. Also refer to the operating manual of the power unit employed.
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Maintenance
10 Maintenance
10.1 Maintenance schedule Service the system within the indicated intervals in order to ensure: - Safety for the operator - Optimum performance
Disconnect the corner chain saw system from the power unit before performing any service work.
- Availability at all times
Maintenance interval If there is a risk of frost after work has been completed
Daily
Action
Drain water and blow out hoses
Check the guides on the pillar support Check track guides on chassis Lubricate the chain after the work has been completed
Approx. every 50-100 corner radii
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Replace deflection pulley
Remark
Also refer to the operating manual of the power unit employed.
If necessary, adjust or replace, see page 40, (Adjusting guides on the support) If necessary, adjust or replace, see page 39, (Adjusting track guides on the chassis) After the work has been completed, wash chain and bar with water, let chain run for 5 seconds without water, and spray the running chain using chain spray. Always store the chain and the bar in sprayed condition and free of water
see page 37, (Replacing deflection pulley)
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Maintenance
Maintenance interval Approx. every 300-600 corner radii
CSF41 Corner saw
Action
Replace chain and Replace the chain if it sticks in the cut, and/or it is worn see page 34, (Dismantling the bar/chain) Replace drive wheel Replace hydraulic motor
Approx. every 500-1000 corner radii
Every 200 operating hours
Remark
Replace bar
When replacing the chain, always replace the drive wheel too see page 34, (Removing drive wheel) The chain blocks even at a low feed force, and a main pressure over 100 bar cannot be reached
Replace the bar every second time you replace the chain see page 34, (Dismantling the bar/chain)
Adjust guides
see page 39, (Adjusting track guides on the chassis) and see page 40, (Adjusting guides on the support)
Major service
To be performed by HYDROSTRESS or an authorized representative
Wearing of the deflection pulley / chain / bar depends strongly on width, condition as well as on degree of reinforcement of the concrete to be machined.
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Maintenance
10.2 The chain
Dimensions of worn chain:
O-Rinng diamond chain configuration The chain segments are designed in a socalled „Sandwich“ construction. The outer zones are harder, which contributes to longerlasting width stability.
Dimensions of chain Dimensions of new chain:
Width of new segment:
5.70 mm
Height of new segment:
5.80 mm
Height of welding zone:
0.76 mm
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Width of worn segment:
4.70 mm
Height of worn segment:
1.50 mm
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Maintenance
CSF41 Corner saw
Correct chain running direction When installing the chain, observe the chain running direction. The correct chain running direction is engraved on the drive wheel housing.
The correct chain running direction can be determined on the protective flanks:
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Maintenance
Tightening chain
Loosen two nuts (1) Set correct chain tension using tightening screw (2) Tighten two nuts (1)
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Maintenance
Checking chain tension The correct chain tension is set when the chain can be moved a max. 6 mm away from the bar with a moderate pull.
CSF41 Corner saw
Always store the chain and bar after spraying them with chain spray and ensuring that they are free of water
The chain must be able to be manually rotated easily for a full turn. Lubricating the chain Lubricating the chain provides you with the longest possible service life of chain and bar. Proceed as follows: After the last use, wash chain and bar with water, let chain run for 5 seconds without water. …and spray the running chain using chain spray. Or even better: Remove the chain from the bar and spray it with chain spray
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Maintenance
10.3 The bar
10.4 Servicing the bar/deflection pulley
The chain runs on the bar. The bar provides side guidance for the chain and generates the cutting pressure. Only water is used for lubrication during the sawing operation.
During operation
Bar design
Never let the chain run for a long time without water Lubricate the deflection pulley and the chain guides with chain spray hourly Handle the bar carefully The bar is the only means of guidance for the diamond chain. Never use the bar as a lifting device or as a crowbar
After work
After last use, wash chain and bar with water, let chain run for max. 5 seconds without water. A.) Assembly opening B.) Water inlet C.) Deflection pulley D.) Guides E.) Assembly openings for chain tensioner
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…and spray running chain using chain spray. Or even better: Remove the chain from the bar and spray it with chain spray Always store the chain and bar after spraying them with chain spray and ensuring that they are free of water
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Maintenance
Dismantling the bar/chain
CSF41 Corner saw
Assembling bar/chain Assembling in reverse order. For a new chain, set the tension cam to Pos. A, for a used (elongated) chain, set it to Pos. B. Tightening chain see page 31, (Tightening chain) Removing drive wheel
Release both nuts on the tightening element (1) Release the chain tightening screw (2) to release the chain Remove chain
Install retainer for the drive wheel (1) (System No. 962724) Loosen Allen screw on the drive wheel Remove the drive wheel
Remove tightening element (1) Remove the bar
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Maintenance
Assembling the drive wheel
Place the drive wheel on the drive shaft Install retainer for drive wheel (1) (System No. 962724) Tighten Allen screw on drive wheel (Loctite 243)
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Maintenance
CSF41 Corner saw
Chain Bar riveter
Chain Bar riveter, bench model 1. Lever 2. Spring 3. Riveting hammer
Make sure the chain riveter is safely mounted on an even and clean surface, and regularly check the mounting.
4. Cap
To avoid possible all possible injuries, read carefully all the instructions related to this tool.
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Protect your face, eyes and hands with suitable means. (safety glasses and gloves)
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Maintenance
10.5 Replacing deflection pulley Step 1
Step 3
Removing deflection pulley rivets:
Preparation for installation of new deflection pulley:
Remove the front bar rivets Use the riveter for this purpose Place the bar rivets centrally over the 1/4“ hole of the anvil and press out the rivets
Open the deflection pulley packing, fold back carefully the top insertion card in order not to lost any components, or not to mix them up Installing new deflection pulley:
Step 2
Using a screw driver, push the bar apart a little Push the deflection pulley together with the insertion card into position, while aligning the six rivet openings on the deflection pulley with the six rivet openings on the bar Insert six rivets into the openings and hold them from below with thumb
Removing old deflection pulley: Using a screwdriver, push the bar apart so that it is sufficient to remove the old deflection pulley Use paper towel to clean the area where the deflection pulley was located
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Maintenance
CSF41 Corner saw
Step 4
During riveting be careful not to hit the rivet heads, and not the bar otherwise the deflection pulley will be clamped
The rivet heads must fully fill the counterbores of the bar and be flush, but the deflection pulley must still run freely Remove the screwdriver and pull out the insertion card. New deflection pulleys can widen out used bars. In this case, use a small clamp during riveting to hold the bar together.
Step 6
Step 5
Filing down the rivet heads: Use a flat file to file all the rivet heads to the same height. All the rivets should be flush with the bar surface.
Riveting: Place the bar with the rivets inserted onto a clean and even steel surface and knock the rivets into the rivet counterbores with flat part of the hammer
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Maintenance
10.6 Adjusting track guides on the chassis
Loosen 4 clamping screws
Tighten locknuts
Loosen locknuts
Tighten clamping screws
Adjust play with screw
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Maintenance
10.7 Adjusting guides on the support
CSF41 Corner saw
10.8 Repairs
Components other than those described under maintenance may only be replaced by authorized personnel trained by HYDROSTRESS.
Loosen locknuts
Adjust play with screwdriver
Tighten locknuts
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Troubleshooting
Troubleshooting
Proceed systematically when looking for the cause of defects. Also refer to the operating manual of the employed power unit. If you cannot find the defect or eliminate the fault, please contact our after-sales service.
Disconnect the power unit from the mains prior to rectifying the fault!
Before calling us, please observe the following: - The better you describe the defect, the better we can help you - Have the operating instructions (manual) at hand - Note the type and the index number of your equipment
Defect
Possible cause
Chain cannot be started Chain tension to high Deflection pulley bearing rusty, or Deflection pulley worn
Chain has too much contact with the wall
Chain broken
Loose reinforcements or stones in the wall
Chain is excessively worn
Thick reinforcement Chain cutting speed to low
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Solution Tension the chain properlysee page 31, (Tightening chain) Using chain spray, get the bearing working, or replace the deflection pulley see page 37, (Replacing deflection pulley) Move out off the cut and then move to the wall with running chain
Remove reinforcements or stones, or place the cut in other location
Solution not possible Use hydraulic unit with min. 35l/min see page 17, (Usable power units)
Page 41
Troubleshooting
Defect Feed not constant
CSF41 Corner saw
Possible cause
Solution
Guide track soiled or defective
Clean the guides of the guide track. If the guides are defective: Replace the track.
Toothed rack defective
Replace toothed rack.
Feed motor faulty
Replace the feed motor
Bearings on the support defective
Replace the bearing of the spline shaft and of the gear
Thick reinforcement
Solution not possible
Hydraulic plug couplings not correctly connected
Check hydraulic plug couplings, connect them properly
Feed motor faulty
Replace the feed motor
The chain blocks even at a low feed force, and a main pressure over 100 bar cannot be reached
Drive motor is worn
Replace the motor housing,
Shaft sealing ring on the drive motor defective
Plug couplings not correctly connected
Replace shaft sealing ring, then, connect plug couplings properly
Chain oscillates extremely
Chain tension is to low
Check the chain for tension see page 31, (Tightening chain)
No straight cut possible
Cutting sequence not observed, more than 1/2 bar width feed per penetration process
The bar must have a guide for cutting see page 8, (Errors during corner sawing)
Chassis deformed
Measure chassis, replace if it is defective
Hydraulic feed motor does not run
Page 42
CSF41_0401_e.fm
CSF41 Corner saw
Defect
Troubleshooting
Possible cause
Solution
Chain is jammed when cutting
Chain becomes jammedon the reinforcement
Chain is jammed during last cut
Concrete block cut out is moving
Insert stable wooden or steel wedge into cut to stop motion of the block
Wrong working order
Last cut should not be the bottom one
The chain cannot longer be tensioned since the chain tensioner pathway has come to the end
The diamond segment has worn on one side in running direction (X) after short sawing time
CSF41_0401_e.fm
The chain has stretched due to normal wear
Immediately stop the main system, free the chain, change the bar position slightly, and continue sawing carefully
Take off the bar from the tension cam A and tension with cam B see page 34, (Dismantling the bar/chain)
Such a wear is normal.
Page 43
Transport, taking out of service, storing, disposal
12
CSF41 Corner saw
Transport, taking out of service, storing, disposal
12.1 Transport The CSF41 corner saw is a high-tech instrument. Protect it against transport damage: Don't cover the CSF41 corner saw with pieces of equipment Secure the corner saw to prevent it from falling down Always transport it in the original wooden box
Storing bar and chain After last use, wash chain and bar with water, let chain run for 5 seconds without water. …and spray running chain using chain spray. Or even better: Remove the chain from the bar and spray it with chain spray Always store the chain and bar after spraying them and ensure that they are stored in a dry place
12.2 Taking out of service, storage If you don't use the CSF41 corner saw for a lengthy period of time, proceed as follows: Blow out water Store the machine in a dry place Lightly oil bright parts
12.3 Disposal The CSF41 corner saw consists of the following materials: - Aluminium casting - Rolled aluminium products - Steel - Rubber - Plastic Make sure you know about the local regulations for disposal in your country!
Page 44
CSF41_0401_e.fm
Ersatzteilliste Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
Eckensäge CSF41 Corner Saw CSF41 Scie pour angles CSF41 Sega angolare CSF41 Index / Indice 000
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
Verwendung der Ersatzteilliste Die Ersatzteilliste ist keine Montage- oder Demontageanleitung. Diese Ersatzteilliste dient ausschliesslich zum einfachen und schnellen Finden von Ersatzteilen, die bei der untenstehenden Adresse bestellt werden können.
Sicherheitsvorschrift
Gefahr Montieren oder demontieren von Baugruppen kann Risiken bergen, auf die in dieser Ersatzteilliste nicht hingewiesen wird. Das Verwenden dieser Ersatzteilliste für Montage- oder Demontagezwecke ist strikte verboten. Für Montage- und Demontagearbeiten sind ausschliesslich die entsprechenden Beschreibungen in der Betriebsanleitung zu befolgen. Nichtbeachten dieser Vorschrift kann zu Verletzungen führen, die im schlimmsten Fall auch den Tod zur Folge haben könnten.
Bestellungen Information Um Falschlieferungen zu vermeiden sollten vor der Versendung die Angaben in der Bestellung auf Richtigkeit und Vollständigkeit (siehe unter Bestellangaben) überprüft werden. Es ist auch darauf zu achten, dass die Lieferadresse vollständig angegeben ist.
Bestelladresse: TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Telefon 0041 1 952 18 18 Telefax 0041 1 952 18 00 e-mail:
[email protected] www.hydrostress.com
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
0
Ersatzteilliste
0.1
Bestellangaben
Bei Bestellungen von Ersatzteilen benötigen wir folgende Angaben: • Maschinentyp gemäss Typenschild (z.B. CSF41 ) • Maschinennummer gemäss Typenschild (z.B. 20030000) • Maschinenindex gemäss Typenschild (z.B. 000) • Ersatzteilnummer gemäss Ersatzteilliste (z.B.10977902 ) Für Bestellungen, Fragen und Informationen wenden Sie sich bitte an die zuständige Niederlassung.
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
How to use the spare parts list The spare parts list is not intended as instructions for assembly or dismantling work. It is exclusively intended to help you to quickly and easily find spare parts, which can then be ordered at the address below.
Safety regulations
Danger The assembling or dismantling of modules can involve risks which are not identified in this spare parts list. The use of this spare parts list for assembly or dismantling purposes is strictly forbidden. For assembly or dismantling tasks it is essential to only follow the corresponding descriptions in the operating manual. If this regulation is not heeded injuries may be incurred which in the worst case can also be fatal.
Ordering Information To avoid incorrect deliveries you should check the order details for correctness and completeness (see under ordering details) prior shipment. You should ensure that the delivery address is given in full.
Order address: TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Tel. 0041 1 952 18 18 Fax 0041 1 952 18 00 e-mail:
[email protected] www.hydrostress.com
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
0
Spare Parts List
0.1
Ordering details
When spare parts are ordered we need the following details: • Machine type according to nameplate (e.g. CSF41) • Machine number according to nameplate (e.g. 20030000) • Machine index according to nameplate (e.g. 000) • Spare part number according to the spare parts list (e.g. 10977902) For orders, questions and information please contact your responsible branch office.
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
Utilisation de la liste des pièces détachées La liste des pièces détachées n'est pas une instruction de montage ou de démontage. Cette liste sert exclusivement à trouver simplement et rapidement les pièces détachées, qui peuvent être commandées à l'adresse mentionnée ci-dessous.
Prescription de sécurité
Danger Le montage ou le démontage des modules peut présenter des risques dont il n'est pas fait mention dans cette liste des pièces détachées. Il est strictement interdit d'employer cette liste des pièces détachées à des fins de montage ou de démontage. Pour les opérations de montage et de démontage, il faut exclusivement suivre les descriptions correspondantes dans le mode d'emploi. Le non-respect de la présente prescription peut conduire à des blessures, pouvant même entraîner la mort.
Commandes Information Pour éviter des livraisons inappropriées, il est conseillé de vérifier avant l'expédition l'exactitude et l'exhaustivité des indications fournies dans la commande (voir Données de commande). Il faut aussi veiller à bien indiquer l'adresse de livraison en entier.
Adresse de commande : TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Suisse Téléphone 0041 1 952 18 18 Télécopie 0041 1 952 18 00 e-mail:
[email protected] www.hydrostress.com
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
0
Liste des pièces détachées
0.1
Données de commande
Lors de la commande de pièces détachées, nous avons besoin des données suivantes : • Type de machine selon la plaque signalétique (p.ex. CSF41) • Numéro de machine selon la plaque signalétique (p.ex. 20030000) • Indice de machine selon la plaque signalétique (p.ex. 000) • Numéro de pièce détachée selon la liste des pièces détachées (p.ex. 10977902) Pour les commandes, questions et informations, vous êtes prié de vous adresser à la filiale compétente.
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
Uso della lista delle parti di ricambio La lista delle parti di ricambio non è un manuale d'istruzioni per montaggio o smontaggio. Questa lista delle parti di ricambio serve esclusivamente per trovare in modo semplice e rapido parti di ricambio che possono essere ordinate all'indirizzo riportato qui sotto.
Norme di sicurezza
Pericolo Il montaggio o lo smontaggio di componenti della macchina può comportare pericoli che non sono indicati in questa lista delle parti di ricambio. E' assolutamente vietato servirsi di questa lista delle parti di ricambio per scopo di montaggio o di smontaggio. Per operazioni di montaggio o smontaggio occorre seguire esclusivamente le relative istruzioni nel manuale per l'uso della macchina. La mancata osservanza di queste norme può comportare lesioni, e nel caso peggiore anche la morte.
Ordinazioni Informazione Per evitare forniture incorrette, occorre verificare prima dell'invio dell'ordinazione se i dati indicati in essa sono corretti e completi (vedere la lista dei dati per l'ordinazione). Occorre verificare anche se l'indirizzo per la consegna è esatto e completo.
Indirizzo per ordinazioni: TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Svizzera Tel. 0041 1 952 18 18 Fax 0041 1 952 18 00 e-mail:
[email protected] www.hydrostress.com
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
0
Lista delle parti di ricambio
0.1
Dati per l'ordinazione
Per ordinazioni di parti di ricambio ci occorrono i dati seguenti: • Tipo di macchina indicato sulla targhetta della macchina (per es. CSF41) • Numero della macchina indicato sulla targhetta della macchina (per es. 20030000) • Indice della macchina indicato sulla targhetta della macchina (per es. 000) • Numero della parte di ricambio secondo la lista di parti di ricambio (per es.10977902) Per ordinazioni, domande o richieste d'informazioni Vi preghiamo di rivolgerVi all'agenzia competente.
10978066 de / 16.1.04
CSF41 / 000
-1
-2
Daimond Products#
CSF41 / 000
99MS-60137-09
10978010
Baugruppe.
Mat. Nr.
0000-60092-19 0000-60137-08 0000-60137-14 0000-60137-16 0000-60137-18
977588 10977135 960908 960955 960957
n/a n/a 3401191 3402128 3400791
Bush 1 Schwertträger CSF40 USA Support for motor Drive shaft Drive wheel ICS-chain
0000-60137-38 0000-60137-39 0000-60137-45 0000-60137-46 0000-60137-47
960974 960975 960980 960987 960988
3401018 n/a n/a
Bolt to chain bar Drehbüchse B6 plate ES
0000-60137-62 0000-60137-63 0000-60137-64 0000-60137-65 0000-60137-66
961964 961965 961966 961967 961988
3401148 n/a 3401149 3401006 n/a
0000-60137-92 0000-60149-02 01G7-06005-00 01I1-05012-00 01I1-06020-00
962980 10977183 960776 971689 971709
n/a 3401017 3401016 3401858 2900554
Griff zu Kettenschutz Chain bar plate Slotted set screw M6 x 5 Allen head screw M5 x 12 Allen head screw M6 x 20
2 1 2 2 2
01I1-06040-00 01I4-08020-21 01I4-08045-21 01M1-05000-00 01M5-12000-00
971715 971826 979296 971845 971866
3400087 2900611 3401007 n/a 3400055
Allen head screw M6 x 40 Countersunk head screw M8 x 20 Countersunk head screw M8 x 45 Hexagonal nut M5 x 0,8d Hexagonal nut M12
9 1 2 2 2
01S1-12045-00 01S1-12110-00 01U6-12030-60 02S2-04717-50 02S6-02011-50
971918 971928 979361 972013 979388
n/a n/a 3400919 3400514 3400915
Hexagonal screw M12 x 45 Hexagonal screw M12 x 110 Washer M12 Dm13/30x6 Seeger cirglip-ring arbor Dm 47 Circlip arbre 20V
1 1 1 1 1
English
3401004 3401005
Guard Chain guard Wear Plate Shaft Gear Rubber Guard Gear housing
Stk.
1 1 1 1 2 1 1 1 1 1 2 4 1
CSF41 / 000
-3
-4
99MS-60137-09
10978010
Baugruppe.
Mat. Nr.
02W1-00505-12 04G1-01214-15 04R3-06204-00 05L1-00055-50 05O1-00160-25
964636 962501 972151 961974 972227
3401154 3401150 3400038 3400837 3400271
Key 5x5x12 Bearing Bushing Ball bearing V-seal O-ring
2 3 1 1 2
05O1-00670-25 05S1-00180-78B
969324 972313
3401865 3400249
O-ring Shaft seal
1 1
Diamond Products # English
6063039-(12" Bar) 6060261-(16" Bar) 6060260-(20" Bar) 6063038-(24" Bar)
stk.
CSF41 / 000
CSF41 / 000
-5
-6
99MS-60137-09
10978010
Zeichn. Nr.
Mat. Nr.
0000-60092-18 0000-60137-37 0000-60137-46 0000-60137-69 0000-60137-73
978541 960973 960987 962198 984074
n/a 3401013 3401004 n/a 3401015
0000-60137-74 0002-54457-02 0004-54373-01 01G7-06005-00 01I1-08025-00
984073 975924 975934 960776 979284
3401014 3402010 n/a 3401016 3400606
Counter Nut Name Plate thr.-Reduction 3/4-1/2 Set screw M6 x 5 Allen head screw M8 x 25
1 1 1 2 4
01U1-12020-50 02L2-00040-06 02Z1-06020-00 07D2-ARPEE-150 07D9-00DBV-90
979354 979374 979410 972523 972541
n/a n/a 3401153 3400946 3400947
Washer M12 Grooved pin 4 x 6 Straight pin 6 m6 x 20 Pressure control valve Pressure Valve Cap
1 4 4 1 2
07S1-00801-12 07S1-00801-34 07S1-00802-34 07S1-00802-12 07S2-07013-14
975968 975969 975971 975970 972789
3400646 3401022 3401023 3400645 3400257
Coupling 1/2" FD Coupling 3/4" FD Nipple 3/4" FD Nipple 1/2" FD Water Nipple
1 1 1 1
07T1-35FRC-LAN 08D1-80301-14 08O1-00100-15 08S1-57101-10
962477 972860 972930 972963
3400945 3400637 3402133 3401003
Flow Control valve Seal ring G 1/4 Water Tube Water fitting
1 1 1 2
Diamond Products # Shaft Chain Adj. Slide RubberGuard Fitting ¾" x ½" Chain Tension Bolt
1 1 2 1
CSF41 / 000
CSF41 / 000
-7
-8 CSF41 / 000
99MS-60137-20
962415
Zeichn. Nr.
Mat. Nr.
0000-60134-31 0000-60137-27 0000-60137-32 0000-60137-33 0000-60137-34
965857 960964 960968 960969 960970
n/a n/a n/a 3400229 3400914
Track CSF41 Griffbolzen Griffhalter PrismaLever LeverShaft
1 2 2 2 2
0000-60137-35 0000-60137-43 0000-60137-44 0000-60137-48 0000-60137-52
960971 960978 960979 960981 960984
3400916 3400253 n/a 3402153 3401082
Handle Lever Upper Cross Member Hauptträger Lock Nut Carriage Adjuster
2 1 2 2 2
0000-60137-53 0000-60137-54 0000-60137-55 0000-60137-56 0000-60137-57
960985 960986 960996 960999 961704
3402149 3402148 3400253 n/a n/a
Tension Bar Traverse Lower Cross Member Plattenverbindung Bearing cover
1 1 1 1 1
0000-60137-68 0000-60138-29 0002-51974-01 0002-54457-02 01I1-06008-00
962196 10978018 971203 975924 971702
n/a 3400917 3400617 3402010 3400204
Prismahebel Handles Bronze prism Name Plate Allen head screw
2 2 4 1 2
01I1-06020-00 01I1-06045-00 01I1-08035-00 01I1-08045-00 01I1-08055-00 01I1-12020-00
971709 971716 971740 971744 971746 971776
2900554 3400921 3402019 n/a n/a 3402144
Allen head screw Allen head screw Allen head screw Allen head screw Allen head screw Allen head screw
2 2 2 2 2 2
01I1-12025-00 01I2-06016-00 01M1-12000-00 01M7-08010-50
971777 971809 971849 979312
3402145 3400709 3402015 n/a
Allen head screw Allen head screw Hex nut Cap screw
4 8 4 1
Diamond Products # English
CSF41 / 000
-9
-10
99MS-60137-20
962415
Zeichn. Nr.
Mat. Nr.
01M7-12000-50 01S1-08080-00 01S1-12040-00 01S1-12050-00 01S1-12065-00 01S1-12090-00
971868 971904 979337 971919 971921 971925
n/a n/a 3402151 3402146 3400168 3400918
Cap screw Hexagonal screw Hexagonal screw Hexagonal screw Hexagonal screw Hexagonal screw
2 1 4 4 2 2
01U1-06018-00 01U2-08024-00 01U6-12030-60 02L2-00040-08 02Z2-04012-06 02Z1-06020-00
979351 979357 979361 971986 972053 979410
n/a n/a 3400919 n/a n/a 3401153
Washer Washer Washer Grooved pin Straight pin Straight pin
2 2 2 4 1 2
03E2-16065-16 03T1-02512-07 06S2-04001-01 18K1-KETTS-00 XXKL-00000-122
962308 979458 972461 975061 962827
n/a 3402147 n/a 3400223 n/a
Federhohlstab Disk spring Grease nipple Chain spray Sticker CSF41
2 2 2 1 1
Diamond Products # EnglishStk.
CSF41 / 000
CSF41 / 000
-11
-12
99MS-60137-20
962415
Zeichn. Nr.
Mat. Nr.
0000-60134-29 0000-60137-13 0000-60137-22 0000-60137-23 0000-60137-24
965855 960869 960960 960961 960962
0000-60137-25 0000-60137-51 0000-60137-67 01I1-08035-00 01I1-08070-00 01I4-05012-21
960963 960983 962197 971740 971751 971819
n/a 3402150 n/a 3402019 n/a n/a
Brake sleeve Track Clamp Fussverbinder Allen head screw Allen head screw Countersunk head screw
1 1 1 1 1 1
01S1-12040-00 01S1-12050-00 01U6-12030-60 02W1-00303-12
979337 971919 979361 962312
3402151 3402146 3400919 n/a
Hexagonal screw Hexagonal screw Washer Shaft key
4 4 2 1
02W1-00505-16 03T1-02814-08 04B1-06000-00 04B1-08000-00 04O1-01010-00
974837 961139 979462 972117 961137
n/a n/a 3400854 3400751 n/a
Shaft key Disk spring Ball dia 6mm Ball dia 8mm Needle bush
1 4 17 4 1
05O1-00100-25 05O1-00380-20
972219 964744
3400164 n/a
Diamond Products # English n/a n/a n/a n/a n/a
Cover Pinion 8 teeth Feed housing Coupling of pinion Coupling of motor
O-ring O-Ring
stk. 1 1 1 1 1
1 1
CSF41 / 000
CSF41 / 000
-13
-14
99MS-60137-80
962568
Zeichn. Nr.
Mat. Nr.
0001-54310-02 0002-54374-01 0004-54046-01 01I1-06020-11 01I2-05012-00
971180 976402 971616 971710 971804
3400255 3400634 3400652 3400708 n/a
Gasket Motor plate E-nipple 3/8 NPT Allen head screw Allen head screw
1 1 2 4 4
07M5-00006-32 07S1-00371-38 07S1-00372-38
976442 979703 979707
n/a 3401031 3401032
Feed motor Coupling 3/8 Nipple 3/8"
1 1 1
Diamond Products # English
stk.
CSF41 / 000
CSF41 / 000
-15
-16 CSF41 / 000
99MK-60134-85
962671
Zeichn. Nr.
Mat. Nr.
99MK-60134-40 0000-60069-01 0000-60092-16 0000-60092-17 0000-60092-22 0000-60092-37 0000-60106-01 0000-60106-02 0000-60106-04
960777 977335 977491 978540 977492 977591 968695 968696 968698
0000-60106-05 0000-60106-06 0000-60134-28 0001-54359-07 0001-54359-08 0001-54359-09 0001-54359-11 01I1-06030-00 01U1-12020-50 01U2-01424-25
968699 968700 965854 978968 978969 961420 961421 971713 979354 969122
3401276 n/a n/a n/a n/a 3401277 3400085 n/a 3401292
01X1-08016-00 02S1-01510-50 02V1-12015-00 02Z1-05024-00 03R1-05028-00 03T1-02512-07 04C2-01520-14 04O2-04902-00 04O4-01012-00 04R3-06002-00
971981 971992 962848 979408 962722 979458 977525 977501 968701 972146
n/a n/a n/a n/a 3401279 3402147 3401280 3401106 3401294 3400146
06S2-04001-01 06S2-04010-01
972461 972462
n/a 3400366
Support CSH41
Diamond Products # Englishstk. n/a n/a n/a n/a n/a n/a n/a n/a n/a
Adapter complete Clamping screw Bush l Bush II Excentric shaft III Ring Support B6 Gear housing Gear wheel n/a
1 2 1 1 1 1 1 1 1
Crankshaft Key Driven shaft Tensioning screw Counternut Tensioning screw Sliding block Allen head screw Washer Washer Thread-tack Circlip arbre Locking screw Straight pin Roll pin Disk spring Ring Needle bearing Needle bearing Ball bearing Grease nipple Lubricating nipple
1 1 2 2 2 4 2 1 1 1 1 1 2 2 2 2 2 1 1 2 1
CSF41 / 000
-17
-18
99MK-60080-19
961713
Zeichn. Nr.
Mat. Nr.
0000-60056-07 0000-60056-18 0000-60056-19 0000-60056-35 01I1-06050-00
977987 977990 977991 978000 971718
n/a n/a n/a 3401273 2900493
02Z1-05024-00 04B1-03500-00
979408 972112
n/a 3400162
Diamond Products # English Gear housing Bevel gear 20 teeth Bevel gear 16 teeth Bearing ring Allen head screw Straight pin Ball
stk. 1 1 1 2 2 1 58
CSF41 / 000
CSF41 / 000
-19
-20
99MS-60137-90
961986
Zeichn. Nr.
Mat. Nr.
Diamond products #
English
Stk.
0001-52118-01 0001-52118-02 0001-52118-03 0001-54310-02 0002-54374-01
970494 974564 970495 971180 976402
n/a n/a n/a 3400255 3400634
Banjo bolt BC/BL-S Venturi tube Valve Gasket Motor plate
1 1 1 1
01I1-06020-11 01I2-05012-00 03D1-11215-00 04B1-06350-00 05O1-00120-25
971710 971804 972080 972115 972223
3400708 n/a 3401135 3401136 3401137
Allen head screw Allen head screw Pressure spring .Ball O-Ring
2 2
07M5-00006-12 07S1-00371-38 07S1-00372-38 08D1-80321-38 08V1-89331-18 14D4-90193-38
961985 979703 979707 972861 972978 973686
n/a 3401031 3401032 3401138 3401139 3401911
Hydraulic motor Coupling 3/8" Nipple 3/8" Sealing ring 3/8“ Locking Cap Fitting 3/8"
1 1 1 5 1 2
4 4
CSF41 / 000
Intentionally Blank
Intentionally Blank
EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035 (440) 323-4616 • (800) 321-5336 • Fax (440) 323-8689 www.diamondproducts.com Printed in U.S.A.
