Transcript
matev GmbH Nürnberger Str. 50 90579 Langenzenn, Germany T +49 9101 9087 -0 F +49 9101 9087 -20
[email protected] www.matev.eu
Original Operating Manual Basic attachment on John Deere types X115R, X135R, X155R
X350, X354, X370, X380
Version: 09/2016
Table of contents
Table of contents 1
About this operating manual .................................................................................... 3
2 2.1 2.2 2.3 2.4
Safety ......................................................................................................................... 4 Intended use ............................................................................................................... 4 Qualifications of personnel .......................................................................................... 4 General safety notices ................................................................................................ 4 Special safety notices ................................................................................................. 5
3 3.1 3.1.1 3.1.2 3.2 3.3 3.3.1 3.3.2
Installation ................................................................................................................. 7 Mounting the attachment frame ................................................................................... 7 Attachment frame on X100 series ............................................................................... 7 Attachment frame on X300 series ............................................................................... 7 Mounting the direct extension for the snow blade ........................................................ 8 Mounting the PowerUnit .............................................................................................. 9 Mounting the drive shaft and belt for the X300 series ................................................ 10 Mounting the drive shaft and belt for the X300, X354, X370, X380, X350R ............... 12
4 4.1 4.2
Operation ................................................................................................................. 16 Direct extension for snow blade ................................................................................ 16 PowerUnit ................................................................................................................. 16
5 5.1 5.2 5.3
Maintenance ............................................................................................................ 18 General information................................................................................................... 18 Service ...................................................................................................................... 18 Repair ....................................................................................................................... 18
6
Disposal ................................................................................................................... 19
7
Guarantee ................................................................................................................ 19
8
List of illustrations .................................................................................................. 19
9
EG - Declaration of Conformity .............................................................................. 20
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About this operating manual
1
About this operating manual Dear customer! Thank you for purchasing this implement, we appreciate your trust. Prior to using this implement for the first time, read this operating manual carefully and conscientiously all the way through. Keep this operating manual where it is easily accessible. This will enable you to refer to important information and handling instructions as needed. Listings with bullet points are marked as follows: Text Text Text. . . Handling instructions are marked in the sequence in which they should be executed, as follows: 1. 2. 3.
Text Text Text. . .
This implement is subject to change in the interest of technical progress. All information, illustrations, and technical specifications represent the latest status at the time this manual was published. The manufacturer reserves the right to make changes at any time in the interest of technical progress.
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Safety
2
Safety Guidelines and instructions with which you must comply, are summarized in this section. Personnel who install, operate and maintain the implements, must have read and understood this operating manual.
2.1
Intended use The attachments, the direct extension and the PowerUnit should only mounted on tractors as specified on the cover sheet. The attachments, the direct extension and the PowerUnit are used exclusively for accommodating:
Snow blade SRM-FB 115 Sweeper SWE-M11-37 Snow blower SBL-M100 High-Grass Mower MOW-M100 Scarifier SCA-M 100
All other uses are excluded. Non-intended use causes:
2.2
Health hazards for the operator or for third parties Damage to the tractor and the implements Environmental damage
Qualifications of personnel Only persons 18 years of age or older, or instructed persons should install, operate, and maintain the implements. The operator must have read and understood this operating manual.
2.3
General safety notices General safety notices are explained in this section. These safety notices are used in the subsequent sections. In addition to the safety aspect, you will save money and work time if you follow these safety instructions.
Danger! Severe injury to the operator or third parties occurs. Comply with the safety notice.
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Attention! Minor injury to the operator or third parties can occur. The tractor, or the environment can be damaged. Comply with the safety notice.
Note! Important, helpful tips or information for the operator. Read this note. It facilitates your work.
Attention! Injuries can occur. Wear protective work clothing.
2.4
Special safety notices The safety instructions specified in this section are also affixed as stickers on the implements.
Attention! Injuries can occur due to improper operation. The implement can be damaged. Read the operating manual all the way through. Comply with the safety instructions.
Attention! Injuries due to fluid escaping under high pressure. Comply with the notice in the operating manual.
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Attention! Danger of crushing due to moving parts. Never reach into the crushing hazard danger zone if parts are moving or can move. Comply with the notice in the operating manual.
Attention! Increased risk of accident due to rotating PTO shaft. Do not enter the work area of the PTO shaft when it is rotating. For your own safety do not wear any loose clothing, belts, or any other loose items.Switch off the implement. Wait until all machine parts have come to a standstill before converting or servicing the implement.
Attention! Danger of injury due to moving parts. Remove the ignition key before performing maintenance tasks on the implement.
Attention! Check all threaded unions prior to using the implement and after using the implement.Loosened connections must be re-tightened. Damage can occur.
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Installation
3
Installation There are two different basic attachment frames for the X100 series and for the X300 series. The PowerUnit or the direct extension for snow blade are the same for the series X100 and X300. Danger! Severe injury to the operator or third parties occurs. Switch off the tractor and remove the ignition key and secure the tractor against rolling off, before mounting or dismounting the implements.
3.1
Mounting the attachment frame There are two different attachment frames for the X100 series and for the X300 series.
3.1.1
Attachment frame on X100 series If a front protective grille is mounted on your tractor, dismount the front protective grille. Mount the attachment frame as shown in the photo.
Fig. 1: Attachment frame X100
3.1.2
Attachment frame on X300 series If a front protective grille is mounted on your tractor, dismount the front protective grille. Mount the attachment frame as shown in the photo.
Fig. 2: Attachment frame X300
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Installation
3.2
Mounting the direct extension for the snow blade The direct extension for the snow blade is the same for the series X100 and X300. Only the snow blade can be attached on the direct extension.
Fig. 3: Direct extension for snow blade
Mount the direct extension on the attachment frame. Use the upper bores of the attachment frame as marked on the photo.
Fig. 4: Direct extension on attachment frame
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Installation
3.3
Mounting the PowerUnit The PowerUnit is the same for the series X100 and X300.
Fig. 5: PowerUnit
Mount the PowerUnit on the attachment frame with the four screws. Use the lower bores of the attachment frame as marked on the photo.
Fig. 6: Attachment position PowerUnit – attachment frame
Fig. 7: PowerUnit on attachment frame
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Installation
3.3.1
Mounting the drive shaft and belt for the X300 series
Depending on the tractor model of the X100 series and depending on the mower model, it may be necessary to remove the mower. The reason is that the drive shaft with belt pulley can collide with the mower. The installation is described here using an X155R as the example.
1. First, unplug the plug of the electrical cable, then unscrew the screw of the magnetic clutch. The screw will be required again for installation. For easier installation take off the magnetic clutch.
Fig. 8: Dismounting the magnetic clutch
2. Take the insert out of the magnetic clutch and install shaft and belt pulley instead.
Fig. 9: Mounting the belt pulley
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Installation
3. Remount magnetic clutch and belt pulley, the screw will be reused, reconnect power cable.
Fig. 10: Magnetic clutch mounted
4. Installing the belt
Fig. 11: Installing the belt
5. Tensioning the belt The belt is tensioned by sliding the attachment frame. To do this the nuts on the threaded rods must be adjusted the same on both sides. Adjust the belt tension in such a manner that in the non-tensioned position the belt does not run with the machine.
Fig. 12: Frame X100
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Installation
3.3.2
Mounting the drive shaft and belt for the X300, X354, X370, X380, X350R
For these vehicles there are two drive kits; the drive kit from the predecessor series from chapter 3.3.2 fits with the disadvantage that the mid-mount mower must be removed. There is a new drive kit, for which the mid-mount mower can remain installed. Installation is described here. Overview: V-belt A36.5 Holder is bolted at the bottom of the tractor frame SPA 100 – 1-groove Drive shaft + belt pulley SPA 100 – 1-groove Mounted under the magnetic clutch
V-belt A43.5
Bearing bracket SPB 100 – 1-groove Belt is mounted on the belt pulley of the PowerUnit
Fig. 13: Overview
1. Bolt the holder at the bottom on the tractor frame.
Fig. 14: Bolt-on points
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Fig. 15: Bolt-on points
Installation
2. Bolt bearing bracket with shaft and belt pulleys on the frame. When mounting the belt pulleys, pay attention to the size, see Overview and photos.
Fig. 16: Bearing bracket
3. Mount the two V-belts, see Overview and photos.
Fig. 17: Belts installed
Fig. 18: Belt guard
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Installation
4. Tensioning the belt The V-belt (A43.5) between bearing bracket and PowerUnit is tensioned by sliding the attachment frame. To do this the nuts on the threaded rods must be adjusted the same on both sides. Adjust the belt tension in such a manner that in the nontensioned position the belt does not run with the machine.
Fig. 19: Frame
The V-belt (A36.5) between bearing bracket and magnetic clutch is tensioned via the bolt. Tensioned on the next photo.
Fig. 20: Tensioning the belt
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Installation
5. For the X354 tractors with hydraulic steering, turn the connection of the hydraulic hose on the cylinder to the side in such a manner that the belt does not touch the hose.
Fig. 21: Twist the hydraulic connection
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Operation
4
Operation Attention! Before starting up the implement, read the instructions on safety and handling for operation of the entire implement and connection to the tractor.
4.1
Direct extension for snow blade Only the snow blade can be attached on the direct extension. Pivoting: The pivot function has three catch positions that can be released with the red lever. Then the snow blade is pivoted with the black lever (1). Lifting out: With the lever (2) the snow blade is lifted out or lowered. Fig. 22: Direct extension – snow blade
4.2
PowerUnit The snow blade, the sweeper, the high-grass mower and the snow blower can be attached on the PowerUnit. There are separate instructions for the implements. Pivoting: The pivot function has three catch positions that can be released with the red lever (1). The snow blade is then pivoted with the black lever (2). Lifting out: The attachment can also be pivoted with the lever (2). To do this the lever (2) must be pushed slightly to the outside, and then pushed up or down. Triggering a rotary motion: The belt is tensioned with the handle (3). The handle can be locked in place.
Fig. 23: PowerUnit
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Operation
Through the hand wheel the lowering of the implement is limited.
Fig. 24: Adjusting the lift-out depth
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Maintenance
5
Maintenance
5.1
General information Attention! Personal injury or damage to the tractor and the implements can occur. Before each use, check all safety-relevant parts, the hydraulic connections, and all threaded unions.
5.2
Service After 25 operating hours, at the start of the season, or after a longer standstill period:
Attention! Danger of injury due to moving parts. Remove the ignition key before performing maintenance tasks on the implement.
Grease the moving parts of the device Grease the lubricating nipples Before and after each use check all threaded unions for firm seat and re-tighten them if necessary
5.3
Repair If there are faults, problems, or other indications of malfunction, contact your sales consultant or contact the manufacturer directly: matev GmbH Nürnberger Str. 50 90579 Langenzenn, Germany Tel. (switchboard): 09 101/90 87-0
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List of illustrations
6
Disposal The implements must be disposed of in accordance with the applicable regulations of the municipality or the country. Take the parts to the collection points for residual waste, special waste, or recycle them depending on material. matev GmbH does not provide any disposal services.
7
Guarantee The General Terms & Conditions of matev GmbH provide information on the guarantee conditions. matev GmbH Nürnberger Str. 50 90579 Langenzenn, Germany
8
List of illustrations
TOC
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EC Declaration of Conformity
9
EG - Declaration of Conformity
EC Declaration of Conformity for a machine to confirm compliance with the Machinery Directive 2006/42/EC and with the statutory regulations issued for the implementation of the Machinery Directive.
The manufacturer
matev GmbH Nürnberger Str. 50 90579 Langenzenn, Germany
declares that the machine
Attachment frame X100 Attachment frame X300 matev PowerUnit with drive kit Direct extension snow blade
complies with the provisions of the Machinery Directive 2006/42/EC and with the implementing national statutory regulations. The signer is authorized to compile the technical documents. The address is the address of the manufacturer.
Date / Signature Name of signer Signer information
August 2016
.......................................................... Georg Hemmerlein Managing Director
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