Operator`s Manual

Transcript

Small Carrier Dumper S5 OPERATOR'S MANUAL WARNING Read and understand this manual completely before attempting to operate, maintain, and inspect this machine. Keep this manual with care so that it may be consulted in operating, maintaining, or inspecting this machine. 3552 7012 002 CHIKUSUI CANYCOM, INC. 90-1 Fukumasu, Yoshii-machi, Ukiha-shi, Fukuoka, Japan 839-1396 Tel. +81-(0)943-75-2195 Fax.+81-(0)943-75-4396 CHIKUSUI CANYCOM, INC. http://www.canycom.co.jp/ • Sales Headquarters TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396 (International) Authorized Dealer All rights reserved. Unauthorized use or reproduction of this material is prohibited. Notice to the User Thank you for purchasing our product. Please read and understand the comments of this manual for proper operation before using this machine. WARNING The user must know that this machine can be potentially dangerous. Always follow the instructions in this manual when operating, maintaining, or inspecting machine. WARNING Driving this machine on a public road (or its equivalent) may be illegal. CHIKUSUI CANYCOM, INC. does not bear any responsibility for accidents or violations of local regulations. WARNING Do not modify this machine. Do not remove the safety covers when operating, or serious accidents can occur. Notice to the Undertaker CAUTION The machine does not fit into the ungraded ground carrying vehicle category specified by the Enforcement Ordinance of the Labor Safety and Hygene Law. However, be sure to carry out daily inspections, periodic voluntary inspections, and specific voluntary inspections to make sure that safety is first ensured. Notice to the Leaser (Renter) CAUTION When leasing this machine to another undertaker or individual, explain the method of handling clearly to him or her and instruct him or her to read this manual without fail before using the machine. Contents 1. 1 Introduction 1.1 1.2 1.3 1.4 2. 3. 4. 5. 5.1 5.2 6. Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Instruction in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warning Labels Attached to This Machine . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 2 2 Warranty and After-Sales Service 3 Rules for Safe Operation and Work 4 Name and Function of Components 8 Specifications 9 Specifications for This Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Details about Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Operation 11 6.1 Preparations for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.1.1 Fuel Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.1.2 Inspection & Refilling Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.2 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.3 Operation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 6.4 Stopping Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 6.5 Dump Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 7. Maintenance 19 7.1 Regular Inspection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 7.2 Oil/Fluid/Grease/Lubricant List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 7.3 Consumables (Service Parts) List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 7.4 24 24 25 26 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4.1 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4.2 Transmission Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4.3 Power Package Oil (Oil for Hydraulic Dump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5 Lubrication and Greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 7.5.1 Rolling Wheel, Idler Wheel, and Support Rolling Wheel . . . . . . . . . . . . . . . . . . . . 27 7.5.2 Each Sliding Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 7.6 Pouring Battery Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 7.6.1 Battery Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 7.7 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.7.1 Air Cleaner Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.7.2 Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.7.3 Fuel Cock (Fuel Filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 28 29 29 7.8 30 30 30 31 32 32 33 7.9 After-Use Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8.1 V Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8.2 Travelling Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8.3 Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8.4 Side Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8.5 Crawler Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8.6 Belt Stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8. Storage (Long Term) 35 8.1 Vehicle Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 8.2 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 8.3 36 36 36 36 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3.1 Fuel Cock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3.2 Cleaning Air Cleaner Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3.3 Replacing Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9. Troubleshooting 9.1 10. 37 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Transportion of/with This Vehicle Attached to the end of this manual. * Receive the written warranty together with a receipt after you have received instructions for handling of this machine. "Instruction manual for engine" (Included in the tool bag) * Be sure to read it together with this manual. 41 3 RULES FOR SAFE OPERATION AND WORK 3. RULES FOR SAFE OPERATION AND WORK This chapter shows the general safety precautions to be observed during driving or operation. Try to carry out driving or operation safely by being sure to follow the safety instructions in other chapters as well. SAFETY PRECAUTIONS BEFORE OPERATION PROTECTIVE CLOTHING Make it a rule to wear clothes suitable for driving and operation. Do not be lightly dressed or do not wear sandals, etc. in carrying out driving and operation. PRE-WORK CHECK Carry out the daily pre-check before starting the machine. Repair or replace defective parts before use. FUEL HANDLING When handling fuel or grease, never bring fire (cigarette fire, etc.) to it. Also, be very careful of fire when changing the battery or servicing the engine. NEVER RIDE ON THE VEHICLE You must not ride on this machine.Also, do not allow a person or persons to ride on the load-carrying platform. Riding on the load-carrying platform is extremely dangerous, because movements of the center of gravity, etc. occur. – 4 – RULES FOR SAFE OPERATION AND WORK 3 PROHIBIT RECKLESS DRIVING Do not drive when drinking alcoholic drinks or when physical conditions are bad. Also, do not let unauthorised young people drive the machine. PRECAUTIONS WHEN DRIVING THE MOWER PROHIBIT QUICK STARTING, ACCELERATING, TURNING AND BRAKING Avoid quick starting, sudden accelerating, sharp turns and braking. Always drive safely. Before driving ensure the area around the machine is safe. On soft and wet ground never try sudden or sharp turning or stops, as this may cause the machine to slip or turnover. OBSERVE SAFE SPEED Drive at safe speeds in accordance with the road gradient, road surface conditions, and load. ENGINE BRAKE ON DOWN HILL When driving down a slope, stop once before going down and set the auxiliary speed shift lever to the "LOW" position. Use engine brake for deceleration. If stopping operation is done without sufficient deceleration, the vehicle body could rise and this is dangerous. DO NOT DRIVE ACROSS SLOPES On slopes go straight up or down within the limits of machine gradeability. Driving acrossslopes is dangerous. Also, on steep slopes, do not operate the side clutch lever. When it is unavoidable to operate the side clutch lever on a steep slope, operate it quickly and reliably while taking care not to reverse the turn. – 5 – 3 RULES FOR SAFE OPERATION AND WORK FOLLOW GUIDE'S INSTRUCTIONS IN DANGEROUS PLACES In places with poor view and on narrow roads and roads with a large gradient or with a lot of ups and downs, drive the vehicle after ensuring the safety completely in accordance with the instructions given by a guide. PRECAUTIONS WHEN LOADING DO NOT OVERLOAD Do not load the machine with a load which exceeds the maximum working capacity stipulated in the specification for this machie. BE CAREFUL ABOUT LIMIT WEIGHT When crossing a wooden bridge, etc., make sure that the total of this product's machine weight and amount of load and operator's weight does not exceed the limit weight for a wooded bridge, etc. Then, pass it carefully at a constant speed. BE CAREFUL ABOUT THE AMOUNT OF LOAD ON SLOPES 250 kg 15°-20° On slopes of 15° to 20°, drive the machine by limiting the amount of load to 250kg or less. On steep slopes exceeding 20°, try not to use this machine. W h e n i t i s u s e d u n a v o i d a b l y, d r i v e i t i n t h e empty condition. PUT LOAD ON THE VEHICLE PROPERLY Make it a rule to put a load on the load-carrying platform evenly in such a way that the load is not offset and then fix the load with a rope. In addition, be careful about the height of the load and take care to ensure a good field of view. – 6 – RULES FOR SAFE OPERATION AND WORK 3 PRECAUTIONS WHEN PARKING DO NOT PARK IN DANGEROUS PLACES Park the machine on stable, flat ground. Avoid parking in dangerous places. ALWAYS APPLY BRAKES ON SLOPES Avoid parking on slopes. If parking on a slope is unavoidable, apply brakes and wheel blocks. SAFETY COMFIRMATION WHEN PARKING When parking always apply brake and stop engine. Always remove key. (Self-starting system only) PRECAUTIONS WHEN SERVICING DO NOT SERVICE WHEN THE ENGINE IS RUNNING Do not service the mower while the engine is running. Always do service work after stopping engine. PRECAUTIONS FOR VENTILATION When operating the engine indoors make sure that there is enough ventilation to prevent poisoning due to exhaust gas. – 7 – 5 SPECIFICATIONS 5. SPECIFICATIONS 5.1 Specifications for This Machine NOTE Use this product properly after understanding the specifications for this product. S5 Bucket With self-starter Model Machine Weight kg 310 kN(kgf) 4.9(500) Overall Length mm 1985 Overall Width mm 805 Overall Height mm 1090 Crawler Contact Length mm 780 Crawler Center Distance mm 540 Minimum Freeboard mm 140 Floor Height mm 430 Length mm 1170 Width mm 765 Height mm 260 Load-carrying Struck 3 m 0.20 Platform Capacity Heaped m3 0.26 Load-carrying Platform Dimensions Machine Dimensions Maximum Working Capacity Inside Dimensions Model Robin EH17 Engine Type Air-cooled 4-cycle OHV gasoline Cylinder (Bore x Stroke) mm 67 x 4 8 Total Displacement cm3(cc) 172 Maximum Output kW(PS)/rpm 4.4(6.0)/2000 Rated Continuous Output kW(PS)/rpm 2.6(3.5)/1500 Starting System Self-starting system Fuel Used Fuel Consumption Rate Automotive Unleaded Gasoline g/kW•h (g/PS•h) 310(228) Fuel Tank Capacity L 3.6 Lubricating Oil Capacity L 0.65 Battery Type Battery Capacity 28A19R V/AH 12/21 Ignition system Electronic Ignition Ignition Plug No. NGK BR4HS – 9 – 5 SPECIFICATIONS S5 Bucket With self-starter Forward km/h 1.6 Second Gear km/h 3.2 Third Gear km/h 5.0 Reverse Traveling Speed First Gear First Gear km/h 1.5 Second Gear km/h 3.0 m 1.2 Degrees 25(unloaded) Minimum Turning Radius Gradeability Ground Contact Pressure Traveling Performance Model When Unloaded kPa(kgf/cm2) 9.7(0.099) When Loaded kPa(kgf/cm ) 2 5 . 4 (0 . 2 5 9 ) L 1.5 2 Power Transmission Tr ansmission Oil Capacity Clutch Type Belt tension system Main Transmission Gear Slide Steering System Dog clutch/brake type Brake Type Internally expanding brake 200x 3 6 x 7 2 Crawler Dump System Hydraulic dump Hydraulic Pump Bucket Type Gear Pump Rated Revolution min (rpm) 1800(1800) Rated Discharge cm3/s(L/min) 133 (8) Relief Pressure MPa(kgf/cm ) 9.3(95) mm 55 x 2 0 0 Degrees 55 Ascent Time sec About 3 . 3 Descent Time sec About 2 . 4 Hydraulic Oil Capacity L 1.6 Cylinder (Bore x Stroke) Performance Dump System Load-carrtying Platform Type Maximum Angle -1 2 *We reserve the right to change the specifications without prior notice. 5.2 Details about Tool Bag No. Part name Quantity 1 Operator's manual (This document) 1 2 Instruction manual for engine 1 3 Grease Nipple 1 – 10 – Remarks For swing rolling wheel 7 MAINTENANCE 7.2 Oil/Fluid/Grease/Lubricant List Item Timing Recommendation Amount Reference page Fuel As necessary Automotive unleaded gasoline 3.6L Page 11 Engine oil Add: Check daily and add as necessary. Replace: 1st: 20 operating hours 2nd or later: every 50 hours. Automotive engine oil API class: SE or higher SAE class: 10W-30 or Robin genuine oil 0.65L Page 24 Transmission oil 1st: 50 operating hours 2nd or later: every 500 hours. 1.5L Page 25 Power package oil Check every 100 operating hours and add as necessary ISO VG32 1.6L Page 26 Rolling wheel, idler wheel, support rolling wheel, swing rolling wheel fulcrum. Every six months. - Page 27 Each sliding section Every six months. - Page 27 Battery fluid Check every month and add as necessary. - Page 28 7.3 Gear oil( API class GL 4 or 5 ) SAE class #80 Chassis grease Gear oil( API class GL 4 or 5 ) SAE class #80 Distilled water CONSUMABLES (SERVICE PARTS) LIST Item Part No. Replacement timing Quantity Reference page Air cleaner element assy. 253-32601-07 Every 200 operating hours or once a month. 1 Page 28 Fuel Filter 064-20002-20 Every 200 operating hours 1 Page 29 Traveling 08521300038 Replace if malfunctioning. 1 Hydraulic 08521300024 V-belt 1 Request dealer 2 Replace in pair) for replacement 2 (1 on each side) Brake shoe & lining 73014007000 Replace if malfunctioning Crawler 35162006000 Replace if malfunctioning Above cylinder 35526031000 Every two years 1 Below cylinder 35526033000 (or replace if malfunctioning) 1 34070501000 Replace if malfunctioning 1 Hydraulic hose Battery Parts, other than above, which seem to require replacement as a result of inspection. ----- Consult the dealer (or one of our service centers) ----- NOTE Rubber products, such as hydraulic hose, are consumables which age even if they are not used. Replace them with new ones every two years or when they are damaged. – 23 – Page 35 -----