Transcript
Imager Scanner
OPI 2002
The OPI 2002 is a handheld 2D scanner with CMOS imager.
Specifications Manual
Opticon OPI 2002 Specifications Manual
All information subject to change without notice.
Document History Model Number:
OPI 2002
Specification Number:
SS07031
Edition:
1A
Original Spec Number:
SS07018
Date:
2007-04-19
Copyright 2007 Opticon. All rights reserved. This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable form without prior written consent of Opticon.
Limited Warranty and Disclaimers PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING OR USING THE PRODUCT. Serial Number A serial number appears on all Opticon products. This official registration number is directly related to the device purchased. Do not remove the serial number from your Opticon device. Removing the serial number voids the warranty.
Warranty Unless otherwise agreed in a written contract, all Opticon products are warranted against defects in materials and workmanship for two years after purchase. Opticon will repair or, at its option, replace products that are defective in materials or workmanship with proper use during the warranty period. Opticon is not liable for damages caused by modifications made by a customer. In such cases, standard repair charges will apply. If a product is returned under warranty and no defect is found, standard repair charges will apply. Opticon assumes no liability for any direct, indirect, consequential or incidental damages arising out of use or inability to use both the hardware and software, even if Opticon has been informed about the possibility of such damages.
Packaging The packing materials are recyclable. We recommend that you save all packing material to use should you need to transport your scanner or send it for service. Damage caused by improper packaging during shipment is not covered by the warranty.
Trademarks Trademarks used are the property of their respective owners. Opticon Inc. and Opticon Sensors Europe B.V. are wholly owned subsidiaries of OPTOELECTRONICS Co., Ltd., 12-17, Tsukagoshi 4-chome, Warabi-shi, Saitama, Japan 335-0002. TEL +81-(0) 48-446-1183; FAX +81-(0) 48-446-1184
SUPPORT USA
Europe
Phone: 800-636-0090 Email:
[email protected]
Email:
[email protected]
Web: www.opticonusa.com
Web: www.opticon.com
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Opticon OPI 2002 Specifications Manual
Contents 1. Abstract ....................................................................................................................................... 7 2. Overview...................................................................................................................................... 7 3. Physical Features ....................................................................................................................... 8 3.1. Dimensions ......................................................................................................................... 8 3.2. Weight ................................................................................................................................. 8 4. Environmental Specifications ................................................................................................... 8 4.1. Operating Temperature and Humidity ................................................................................. 8 4.2. Storage Temperature and Humidity .................................................................................... 8 4.3. Ambient Light Immunity....................................................................................................... 9 5. Controls..................................................................................................................................... 10 6. Electrical Specifications .......................................................................................................... 10 6.1. Configuration..................................................................................................................... 10 6.2. Electrical Characteristics ................................................................................................... 11 6.3. USB Power Supply............................................................................................................ 11 6.4. Wedge Power Supply (Host Power Supply)...................................................................... 11 6.5. AC Adaptor Specifications (RS-232C and Wedge Models) .............................................. 11 6.5.1.
Input Specifications..................................................................................................................11
6.5.2.
Output Specifications ...............................................................................................................12
7. Optical Specifications .............................................................................................................. 12 7.1. Imager Scanning ............................................................................................................... 12 7.2. Imager Output ................................................................................................................... 12 8. Technical Specifications.......................................................................................................... 13 8.1. Test Samples: 1D Symbologies ........................................................................................ 13 8.2. Test Samples: 2D Symbologies ........................................................................................ 14 8.3. Print Contrast Signal (PCS) .............................................................................................. 15 8.4. Minimum Resolution.......................................................................................................... 15 8.5. Scan Area and Resolution ................................................................................................ 16 8.5.1.
Scan Area ................................................................................................................................16
8.5.2.
Depth of Field...........................................................................................................................17
8.6. Pitch, Skew, and Tilt.......................................................................................................... 18 8.7. Curvature .......................................................................................................................... 19 9. Interface Specifications ........................................................................................................... 19
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9.1. RS-232C Interface Spec ................................................................................................... 19 9.1.1.
Settings and Communication ...................................................................................................19
9.1.2.
Signal Level..............................................................................................................................20
9.1.3.
Interface Circuit........................................................................................................................20
9.1.4.
Character Format.....................................................................................................................21
9.1.5.
Communication Format............................................................................................................21
9.1.6.
Handshaking ............................................................................................................................21
9.2. USB Interface Specifications............................................................................................. 27 9.2.1.
Settings ....................................................................................................................................27
9.2.2.
Interface Circuit........................................................................................................................27
9.3. Wedge Interface Specification .......................................................................................... 27 10. Cable and Connector ............................................................................................................... 28 10.1. RS-232C Cable ................................................................................................................. 28 10.1.1. Pin Assignment ........................................................................................................................28
10.2. USB Cable ........................................................................................................................ 29 10.2.1. USB Pin Assignment................................................................................................................29
10.3. Wedge Cable .................................................................................................................... 29 10.3.1. Wedge Pin Assignment............................................................................................................30
11. Default Settings ........................................................................................................................ 30 11.1. Set Default Interface ......................................................................................................... 30 11.2. Default Settings 1: Readable Codes ................................................................................. 31 11.3. Default Settings 2: Read Options, Trigger, Buzzer ........................................................... 33 11.4. Default Settings 3A: Serial Communication Settings—RS-232C, USB-VCP .................... 33 11.5. Default Settings 3B: Serial Communication Settings—RS-232C ...................................... 33 11.6. Default Settings 4A: Keyboard Communication Settings—USB-HID, Wedge .................. 33 11.7. Default Settings 4B: Keyboard Communication Settings—USB-HID................................ 34 11.8. Default Settings 4C: Keyboard Communication Settings—Wedge ................................... 34 12. Serial Number ........................................................................................................................... 34 13. Packaging Specifications ........................................................................................................ 35 13.1. Individual Packaging Specification.................................................................................... 35 13.2. Accessory Specifications .................................................................................................. 36 13.3. Collective Packaging Specification ................................................................................... 37 14. Durability ................................................................................................................................... 38 14.1. Electrical and Power Line Noise ....................................................................................... 38
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14.2. Static Electricity................................................................................................................. 38 14.3. Shock ................................................................................................................................ 38 14.3.1. Drop Test (without packaging) .................................................................................................38 14.3.2. Drop Test (with individual packaging)......................................................................................39
14.4. Vibration Strength ............................................................................................................. 39 14.5. Dust and Drip Proof........................................................................................................... 39 14.6. Cable Strength .................................................................................................................. 39 14.7. Cable Bending Test........................................................................................................... 40 15. Reliability................................................................................................................................... 40 16. Trigger and Read Options ....................................................................................................... 41 16.1. Trigger Modes ................................................................................................................... 41 16.2. Read Modes...................................................................................................................... 41 16.3. Stand Detection................................................................................................................. 41 16.4. Auto Trigger Overview ...................................................................................................... 42 16.5. Auto Trigger Specifications ............................................................................................... 43 16.6. Auto Trigger Settings ........................................................................................................ 43 16.6.1. Read Time Options ..................................................................................................................44 16.6.2. Multiple Read Reset Time Options ..........................................................................................45 16.6.3. Auto Trigger Sensitivity Options...............................................................................................46 16.6.4. Auto Trigger Options................................................................................................................46 16.6.5. Auto Trigger Stand Detection Options .....................................................................................47 16.6.6. Auto Trigger Delay After Stand Detection Options ..................................................................48
17. Regulatory Compliance ........................................................................................................... 51 17.1. LED Safety ........................................................................................................................ 51 17.2. Product Safety................................................................................................................... 51 17.3. EMC .................................................................................................................................. 51 17.4. RoHS................................................................................................................................. 51 18. Safety......................................................................................................................................... 52 18.1. Shock ................................................................................................................................ 52 18.2. Temperature Conditions.................................................................................................... 52 18.3. Foreign Materials .............................................................................................................. 52 18.4. Other ................................................................................................................................. 52 19. Mechanical Drawing ................................................................................................................. 53 19.1. Imager Scanner................................................................................................................. 53
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19.2. AC Adapter........................................................................................................................ 54
Table of Figures Figure 1: Ambient light immunity .................................................................................................. 9 Figure 2: OPI 2002 configuration................................................................................................ 10 Figure 3: Scan area .................................................................................................................... 16 Figure 4: Depth of field ............................................................................................................... 17 Figure 5: Pitch, skew, and tilt...................................................................................................... 18 Figure 6: Curvature..................................................................................................................... 19 Figure 7: Interface circuit ............................................................................................................ 20 Figure 8:Character format .......................................................................................................... 21 Figure 9: Communication format ................................................................................................ 21 Figure 10: No handshaking ........................................................................................................ 21 Figure 11: Busy/Ready communication ...................................................................................... 22 Figure 12: Cannot receive command ......................................................................................... 23 Figure 13: Signal timing.............................................................................................................. 23 Figure 14: Modem control........................................................................................................... 24 Figure 15: ACK/NAK................................................................................................................... 25 Figure 16: ACK/NAK—No response........................................................................................... 26 Figure 17: USB interface circuit.................................................................................................. 27 Figure 18: RS-232C cable .......................................................................................................... 28 Figure 19: USB cable ................................................................................................................. 29 Figure 20: USB pin assignment .................................................................................................. 29 Figure 21: Wedge standard cable............................................................................................... 29 Figure 22: Wedge pin assignment .............................................................................................. 30 Figure 23: Serial number diagram .............................................................................................. 34 Figure 24: Individual packaging .................................................................................................. 35 Figure 25: Collective packaging.................................................................................................. 37 Figure 26: Drop test.................................................................................................................... 38 Figure 27: Cable bending test .................................................................................................... 40 Figure 28: Auto trigger detection area ........................................................................................ 42 Figure 29: Auto trigger settings................................................................................................... 43 Figure 30: Auto trigger flow......................................................................................................... 50 Figure 31: Mechanical drawing of imager scanner ..................................................................... 53 Figure 32: Mechanical drawing of AC adapter............................................................................ 54
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Opticon OPI 2002 Specifications Manual
1. Abstract This manual provides specifications for the OPI 2002 handheld imager scanner.
2. Overview The OPI 2002 scanner enables smooth scanning of linear (1D) and 2D barcode symbologies. The main features of the OPI 2002 are: •
•
• •
•
• •
High-speed, ultra-sensitive megapixel CMOS image sensor. The customized CMOS image sensor allows the scanner to achieve a frame rate of 30 fps. The image sensor also makes it possible to scan images at wide angles and high resolutions. World's fastest image processing speed. High-speed ASIC enables a quick response—equal to that of VGA-class sensors—by processing a vast amount of information transferred from the megapixel CMOS image sensor in a very short time. Strain-reducing rubber stabilizer. The scanner features a rubber stabilizer around the handle to reduce operator strain during long periods of use. Enhanced floodlighting. Eight to ten LEDs enhance floodlighting, supporting faster reading and decoding. Scanning performance is also improved by increased resistance to hand movement. Light and compact handheld design. Scanner size has been reduced; weight is a mere 135 grams. Handheld design goes well with other appliances, such as personal computers, and is suitable for use in shops and offices. Various interfaces. The OPI 2002 supports RS-232C, keyboard Wedge and USB (HID/VCP) interfaces. USB (VCP) enables command communication from the host. Complies with RoHS. The OPI 2002 complies with RoHS.
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Supported symbologies: Linear (1D)
Postal Code
2D
JAN/UPC/EAN, incl. add-on
Chinese Post
Aztec Code
Codabar/NW-7
Korean Postal Authority Code
Aztec Runes
Code 39
Composite Codes
Code 93
Data Matrix (ECC 0-140, ECC200)
Code 128
Maxi Code
GS1-128 (EAN-128)
MicroPDF417
GS1 Databar (RSS)
Micro QR Code
IATA
PDF417
Industrial 2of5
QR Code
Interleaved 2of5 ISBN-ISSN-ISMN Matrix2of5 MSI/Plessey S-Code Telepen Tri-Optic UK/Plessey
3. Physical Features 3.1. Dimensions W 55.33 x D 128.23 x H 149.18 mm
3.2. Weight 135 g. (excluding cable weight)
4. Environmental Specifications 4.1. Operating Temperature and Humidity Temperature: -20 to 50° C AC adapter temperature: 0 to 40° C Humidity: 5 to 95%
4.2. Storage Temperature and Humidity Temperature: -25 to 70° C Humidity: 5 to 95%
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4.3. Ambient Light Immunity Decoding performance is guaranteed when the range of illumination on a barcode surface is between zero and the following values: Incandescent light
10,000 lx
Fluorescent light
10,000 lx
Sunlight
100,000 lx
Conditions Barcode Sample: OPTOELECTRONICS Test Sample PCS
0.9
Resolution
0.254 mm
Symbology
9-digit Code 39, QR Code
Quiet zone
10 mm
N/W ratio
1:2.5
Distance
120 mm
Angle of laser axis
75°
Angles (see note below)
α = 0° β = 15° γ = 0°
Curvature
R=∞
Power supply voltage
6.0 V
Tested the OPI 2002 with Code 39 and PDF417 test samples (resolution = 0.254 mm). Scanning may fail in certain area as a result of specular reflection. Note: α, β and γ respectively represent pitch, skew and tilt. Please see section 7 for how these values are defined. Lighting LEDs were kept ON during the test.
Figure 1: Ambient light immunity
Direct light or specular reflection light from a source should be prevented from entering the acceptance area.
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5. Controls Item
Specifications
Notes
ASIC
OEY-0402
CPU: ARM-1026EJ-S Core: 160 MHz
SDRAM
128 MB (1M × 4 banks × 32 bits)
SDCLK: 80 MHz
Flash ROM
16 MB (1M × 16 bits) Flash memory
6. Electrical Specifications 6.1. Configuration The OPI 2002 consists of: •
A camera module, which includes the lens and CMOS sensor
•
A decode and communication section, which decodes the scanned data and controls the system
•
An interface section, which outputs decoded data
•
A power supply section
The USB models of the OPI 2002 operate on bus power and those models do not require adaptors for the power supply. RS-232C and Wedge models of the OPI 2002 operate on the power supply (DC 6.0 V) supplied through a dedicated adaptor. When the interface cable of the OPI 2002 Wedge model is connected to the host, it cannot scan barcodes, but you can use the keyboard.
Figure 2: OPI 2002 configuration
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6.2. Electrical Characteristics Range of operating voltage: 4.5 to 9.0 V Dedicated AC adapter: 6.0 V ±5% Maximum current: 0.75 A (max) Current consumption (at 6.0 V)
Typ
Unit
Comments
Peak
600
mA
When scanning or decoding
Average
340
mA
When scanning or decoding
Stand-by
120
mA
6.3. USB Power Supply Parameter
Value
Bus power (class)
High-power (500 mA max.)
Nominal current
500 mA
6.4. Wedge Power Supply (Host Power Supply) Parameter
Value
Input power supply voltage
DC 5.0 V
Range of working voltage
4.5 to 5.5 V
Power ripple
0.1 Vp-p max. (10 to 100 kHz) Power supply voltage: 5.0 V
Current consumption
Main power supply OFF: 170 mA max. Main power supply ON: 5 mA max.
Note: It is possible to use the keyboard even when the main power supply is turned OFF. However, if the main power supply is off, the OPI 2002 cannot be used.
6.5. AC Adaptor Specifications (RS-232C and Wedge Models) 6.5.1. Input Specifications Parameter
Value
Power supply voltage
AC 90 V to 264 V
Power supply frequency
47 Hz to 63 Hz
Maximum current
0.2 A
Inrush current
50 A/AC 240 V
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6.5.2. Output Specifications Parameter
Value
Output voltage
6.0 V ±5% / output current: 0 to 0.75A
Power ripple
120 m Vp-p max. (rated load)
Short-circuit protection
Available
7. Optical Specifications 7.1. Imager Scanning Parameter
Specification(s)
Unit
Light-emitting element (10 AllnGaP red LEDs)
630
nm
Scanning method
SXGA (1.3 million pixels) CMOS area sensor (gray scale)
—
Number of effective pixels
1280 x 1024 (Readable pixel count is 1282 x 1026 dots)
dots
Frame rate
Up to 30
fps
Scan angle
Horizontal: 47.0 Vertical: 37.5
°
Focal distance
110 mm from the front edge of the scanner
mm
7.2. Imager Output Item
Specification(s)
Image data format
Windows Bitmap, JPEG, TIFF
Shades of gray
256, 16, 2
Range of output image
Select in horizontal and vertical scale.
Resolution of output image
Full, 1/2, 1/3, 1/4
Interface of output image
RS-232C, USB-VCP
Baud rate
USB-VCP (Full speed) RS-232C (115.2 kbps)
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About 4 sec About 120 sec
Opticon OPI 2002 Specifications Manual
8. Technical Specifications The conditions for technical specifications are as follows, unless otherwise specified in each section. Conditions Ambient temperature and humidity:
Room temperature (5 to 35º C) Room humidity (45% to 85% RH)
Ambient light:
500 to 1500 lx
Angles:
Pitch: α = 0°, Skew: β = 15°, γ = 0°
Background:
Barcode = black Space = white Margin = white Background of label = black
Power supply voltage:
6.0 V
Decoding test:
Carry out 10 scanning tests. Scanner is approved when scanning is successful in 70% of the tests.
Barcode test samples:
Code 39 (resolution 0.1 and 0.127 mm) and JAN codes used for the tests are OPTOELECTRONICS test samples printed in a normal printer. (NW ratio = 0:1.25)
8.1. Test Samples: 1D Symbologies Code 39 Resolution
Symbology
PCS
Size (mm)
Digits
0.508 mm
Code 39
0.9
29 x 25
2
0.339 mm
Code 39
0.9
19 x 15
2
0.254 mm
Code 39
0.9
14 x 10
2
0.127 mm
Code 39
0.9
11 x 10
4
Resolution
Symbology
PCS
Size (mm)
Digits
0.260 mm
13-digit JAN
0.9/0.45
25 x 19
13
0.260 mm
8-digit JAN
0.9
17.5 x 15.5
8
Resolution
Symbology
PCS
Size (mm)
Digits
0.254 mm
Standard
0.9
24 x 8
16
JAN/UPC/EAN
GS1 Databar (RSS)
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Opticon OPI 2002 Specifications Manual
8.2. Test Samples: 2D Symbologies PDF417 Resolution
Error Correction
PCS
Size (mm)
Characters
0.339 mm
Level-4
0.9
35 x 22
17
0.254 mm
Level-4
0.9
26 x 16.5
17
0.127 mm
Level-4
0.9
13 x 8
17
Resolution
Error Correction
PCS
Size (mm)
Characters
0.339 mm
M
0.9
10 x 10
44
0.254 mm
M
0.9
7.5 x 7.5
44
0.212 mm
M
0.9
6x6
44
0.169 mm
M
0.9
5x5
44
Resolution
Error Correction
PCS
Size (mm)
Characters
0.339 mm
ECC200
0.9
8x8
40
0.254 mm
ECC200
0.9
6x6
40
0.212 mm
ECC200
0.9
5x5
40
0.169 mm
ECC200
0.9
4x4
40
Resolution
Error Correction
PCS
Size (mm)
Characters
0.889 mm
Standard
0.9
26 x 26
29
Resolution
Error Correction
PCS
Size (mm)
Characters
0.254 mm
50%
0.9
8x8
31
Resolution
Error Correction
PCS
Size (mm)
Characters
0.254 mm
Standard
0.9
14 x 7
22
0.169 mm
Standard
0.9
9 x 4.5
22
QR Code: Model 2
Data Matrix
Maxicode
Aztec Code: Full range
MicroPDF417
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Opticon OPI 2002 Specifications Manual
Composite barcode: RSS Stacked CCB Resolution
Error Correction
PCS
Size (mm)
Characters
0.254 mm
Standard
0.9
14 x 11
16+18
8.3. Print Contrast Signal (PCS) 0.45 or higher (over 70% of reflectivity of space and quiet zone). PCS=
Reflectance of white bar－Reflectance of black bar Reflectance of white bar
Scanning performance may decline if dirt or scratches mar the optical window. Keep the optical window clean. Conditions Barcode Sample: OPTOELECTRONICS Test Sample MRD
32% and higher (with over 70% reflectivity of space and quiet zone.)
Distance
100 mm from the front edge of the scanner.
Resolution
PDF417: 0.254 mm, PCS: 0.45
8.4. Minimum Resolution Resolution
Symbology
0.127 mm
Code 39
0.127 mm
PDF417
0.169 mm
Data Matrix & QRCode
0.212 mm
Data Matrix
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Opticon OPI 2002 Specifications Manual
8.5. Scan Area and Resolution 8.5.1. Scan Area The scannable area depends on the barcode type (PCS, resolution, length, etc.) and the direction of the barcode surface. However, the barcode should be set within the following area.
Figure 3: Scan area
Distance
Scan Area
50 mm
59 x 46 mm
100 mm
102 x 80 mm
150 mm
146 x 114 mm
200 mm
189 x 148 mm
250 mm
233 x 182 mm
300 mm
276 x 216 mm
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Opticon OPI 2002 Specifications Manual
8.5.2. Depth of Field The depth of field is measured from the edge of the scanner. The scanning range is within the circular arc centered on the scan origin.
Figure 4: Depth of field
Symbology
Resolution (mm)
Decode Depth (mm)
PCS
Code 39
0.127 0.254 0.508
85–125 55–160 35–230
0.9
Data Matrix
0.212 0.339
85–120 65–150
0.9
MaxiCode
0.889
60–215
0.9
Micro QR Code
0.212
80–215
0.9
PDF417
0.127 0.339
85–125 40–195
0.9
QR Code
0.212 0.339
80–125 60–150
0.9
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Opticon OPI 2002 Specifications Manual
8.6. Pitch, Skew, and Tilt Pitch angle
α = ±60°
Skew angle
β = ±65°
Tilt angle
γ = 360°
Note: There are some areas in which decoding fails due to specular reflection.
Figure 5: Pitch, skew, and tilt
Conditions Barcode Test Sample (1D and 2D): OPTOELECTRONICS Test Sample Code 39 and PDF417: Resolution: 0.254 mm, PCS: 0.9 Distance
100 mm from the front edge of the scanner.
Curvature
R=∞
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Opticon OPI 2002 Specifications Manual
8.7. Curvature With 8-digit JAN/UPC/EAN barcodes, decoding performance is guaranteed when R≥15 mm. With 13-digit JAN/UPC/EAN barcodes, decoding performance is guaranteed when R≥20 mm.
Figure 6: Curvature
Conditions Barcode Test Sample (1D and 2D): OPTOELECTRONICS Test Sample PCS = 0.9, Resolution = 0.26 mm, Quiet Zone = 10 mm Distance
100 mm from the edge of the scanner
Angle
Skew β = +15°
9. Interface Specifications The OPI 2002 supports RS-232C, USB, and Wedge interfaces.
9.1. RS-232C Interface Spec 9600 bps to 115.2 kbps 9.1.1. Settings and Communication Reading the menu barcodes in section 11.1 can set the RS-232C interface default. Kanji codes and image data can be transmitted via the RS-232C interface.
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Parameter
[U2] setting
Baud rate
9600 bps
Start/stop bits
1 bit
Data bits
8 bits
Parity bits
No parity
Handshaking
No handshake
Flow control time out
Indefinitely
Communication settings can be configured by scanning corresponding menu barcodes. 9.1.2. Signal Level Signal Name
I/O
RS-232C Level (V) Mark/OFF
Space/ON
TxD
OUT
-5 to -15
+5 to +15
RxD
IN
-3 to -15
+3 to +15
RTS
OUT
-5 to -15
+5 to +15
CTS
IN
-3 to -15
+3 to +15
9.1.3. Interface Circuit
Figure 7: Interface circuit
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Opticon OPI 2002 Specifications Manual
9.1.4. Character Format Use the same format for sending and receiving data.
Figure 8:Character format
9.1.5. Communication Format
Figure 9: Communication format
9.1.6. Handshaking Select handshaking options using the menu or command listed below. Handshaking
Menu/Command
No handshake
P0
BUSY/READY
P1
MODEM
P2
ACK/NAK
P3
ACK/NAK NO RESPONSE
P4
a) No Handshaking The scanner attempts the communication regardless of the state of the host computer. Note: There may be cases where the scanner fails to receive data from the host if No handshake is enabled.
Figure 10: No handshaking
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Opticon OPI 2002 Specifications Manual
b) BUSY/READY The scanner and the host computer notify each other of their state and whether they can receive data with BUSY/READY through an RTS line. They can communicate state to each other through a CTS line when connected as in the following figure.
Figure 11: Busy/Ready communication
The scanner stays ON (is able to receive data) except during certain parts of the process, such as receiving data (buzzer command execution), transmitting data, and menu processing. The scanner checks the CTS line before transmitting data. When it is ON, the scanner transmits data. When it is OFF, the scanner waits for it to turn ON within a set time. The scanner will abort transmission with an error indication (buzzer) when the CTS line is not ON within a specified period. The Flow Control time-outs are as follows, and the default setting is “indefinitely“ (I0). Flow Control Time Out
Menu/Command
Indefinitely
I0
100 ms
I1
200 ms
I2
400 ms
I3
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Opticon OPI 2002 Specifications Manual
Figure 12: Cannot receive command
CTS, TXD signal timing When the CTS line (RTS signal of the host) is turned OFF while sending a TXD signal, the scanner transmits one or two characters and waits. When the CTS signal is turned ON while transmitting a character, those characters will be transmitted.
Figure 13: Signal timing
Note: When using loopback (wire connection) for RTS, CTS line of the scanner in this setting, No handshake is not enabled.
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c) MODEM The scanner turns RTS line ON before transmitting data. Other processes are the same as BUSY/READY.
Figure 14: Modem control
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d) ACK/NAK After data has been transmitted, the scanner expects to receive one of the following responses from the host: •
ACK response—Action: The scanner completes transmission with the good-read buzzer and returns to the initial state.
•
NAK response—Action: The scanner sends the data again and waits for the response from the host.
•
DC1 response—Action: The scanner returns to waiting for the trigger, if it has a trigger (the initial state).
•
None response—Action: The scanner sounds the error buzzer and returns to the initial state.
ACK/NAK timeout is 100 ms.
Figure 15: ACK/NAK
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e) ACK/NAK NO RESPONSE When no response from the host is received within the setting time, the scanner assumes an ACK response, and returns to the initial state without the error buzzer. The other actions are the same as ACK/NAK. ACK/NAK timeout is 100 ms.
Figure 16: ACK/NAK—No response
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Opticon OPI 2002 Specifications Manual
9.2. USB Interface Specifications Device class: High-powered, bus-powered function. This interface does not require an AC adaptor. Speed: Full-speed USB (12 Mbps) Interface: USB-HID (Human Interface Device) and USB-VCP (Virtual Communication Port) •
Japanese Kanji data or images cannot be transmitted via this USB-HID interface.
•
Connect this interface to a high-powered bus (500 mA max.) USB terminal.
9.2.1. Settings Reading the menu barcodes in section 11 can set the USB-HID interface default, as well as the USB-VCP interface default. 9.2.2. Interface Circuit
Figure 17: USB interface circuit
9.3. Wedge Interface Specification Reading the menu barcodes in section 11.1 can set the DOS/V Wedge interface default. For either interface (USB or HID/Wedge)—Set the language for the scanner and PC keyboard to the same language before use; otherwise, the output may not be correct. Japanese Kanji data or images cannot be transmitted via the USB-HID interface.
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10. Cable and Connector 10.1. RS-232C Cable (Standard specification)
Figure 18: RS-232C cable
10.1.1. Pin Assignment a) DB9 Pin Assignment Default: check if values commit; if not, adapt to new information. Pin No.
Signals
1
Shield
2
TXD
3
RXD
4
NC
5
GND
6
NC
7
CTS
8
RTS
9
NC
Remarks
Connected to pin 6
Connected to pin 4
Open (not connected)
Connector: D-sub, 9-pin, female Power supply: EIAJ RC5320A (voltage class 2) jack
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Opticon OPI 2002 Specifications Manual
10.2. USB Cable (Standard specification)
Figure 19: USB cable
10.2.1. USB Pin Assignment
Figure 20: USB pin assignment
10.3. Wedge Cable (Standard specification)
Figure 21: Wedge standard cable
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Opticon OPI 2002 Specifications Manual
10.3.1. Wedge Pin Assignment
Figure 22: Wedge pin assignment
11. Default Settings 11.1. Set Default Interface Scan the following menu barcodes to return to the default settings. RS-232C Functions
Menu labels
Menu codes
SET
_ZZ_ _U2_ _ZZ_
ZZ
RS-232C END
U2 ZZ
USB-HID Functions
Menu labels
Menu codes
SET
_ZZ_ _SU_ _ZZ_
ZZ
USB-HID END
SU ZZ
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Opticon OPI 2002 Specifications Manual
USB-VCP Functions
Menu labels
Menu codes
SET
_ZZ_ C01 _ZZ_
ZZ
USB-VCP END
C01 ZZ
Wedge (with external keyboard) Functions
Menu labels
Menu codes
SET
_ZZ_ _UB_ _ZZ_
ZZ
AT-Wedge END
UB ZZ
11.2. Default Settings 1: Readable Codes Symbology
Read
Transmit Code Length
Transmit CD
Calculate CD
Set Prefix
Set Suffix
UPC-A
X
—
CR
UPC-A Add-on
X
X
—
CR
UPC-E
X
—
CR
UPC-E Add-on
X
X
—
CR
EAN-13
X
—
CR
EAN-13 Add-on
X
X
—
CR
EAN-8
X
—
CR
EAN-8 Add-on
X
X
—
CR
Aztec Code
X
X
—
—
CR
Aztec Runes
X
X
—
—
CR
Codabar / NW-7
X
X
—
CR
Not transmit ST/SP
Code 39
X
X
—
CR
Not transmit ST/SP
Code 93
X
X
—
—
CR
Code 128
X
—
—
CR
Composite codes
X
X
—
CR
Data Matrix
X
—
X
—
CR
31
Other
Opticon OPI 2002 Specifications Manual
Symbology
Read
Transmit Code Length
Transmit CD
Calculate CD
Set Prefix
Set Suffix
Data Matrix (ECC200)
X
—
X
—
CR
GS1-128 (EAN/UCC-128)
X
X
—
CR
GS1 DataBar (RSS) Limited
X
—
CR
GS1 DataBar (RSS) (all, incl. CC-A/B); Omnidirectional/ Truncated/ Stacked/Limited/ Expanded
X
X
—
CR
IATA
X
X
X
—
CR
Industrial2of5
X
X
—
CR
Interleaved2of5
X
X
—
CR
MaxiCode
X
—
—
CR
MicroPDF417
X
X
—
—
CR
MicroQR Code
X
—
—
CR
PDF417
X
—
—
CR
MSI/Plessey
X
—
CR
QR Code
X
—
—
CR
Other
(ECC0-140)
Notes: In the “Reading” column, “” means “Enable reading” and “X” means “Disable reading.” In the “Transmit code length” column, “” means “Transmit code length” and “X” means “Do not transmit code length.” In the “Transmit CD” column, “” means “Transmit check digit” and “X” means “Do not transmit check digit.” In the “Calculate CD” column, “” means “Calculate check digit” and “X” means “Do not calculate check digit.” “— “ means “not supported.” In the “Prefix” column, “—“ means “there is no prefix setting.” In the “Suffix” column, the command for “Direct input keyboard keys” is set to 71. This applies only to USB and Wedge models.
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Not transmit CD2
Opticon OPI 2002 Specifications Manual
11.3. Default Settings 2: Read Options, Trigger, Buzzer Item
Default Setting
Setting the number of characters
Fixed length OFF all codes
Read mode
Single read
Multiple column read
Disable
NW-7 intercharacter gap check
Enable intercharacter gap check
Trigger switch
Enable
Read time
2 seconds (when trigger enabled)
Buzzer duration
50 ms
Buzzer tone
Single tone (3 kHz)
Buzzer loudness
Maximum
Good read LED
Indicator duration 200 ms
11.4. Default Settings 3A: Serial Communication Settings—RS-232C, USB-VCP Parameter
“U2” and “C01” Default Setting
ACK/NAK
No handshaking
Flow Control time out
Indefinitely
ACK/NAK timeout
100 ms
Command header
ESC/STX
Command terminator
CR/ETX
ACK/NAK for RS-232C comm.
Disable
11.5. Default Settings 3B: Serial Communication Settings—RS-232C Parameter
“U2” Default Setting
Baud rate
9600 bps
Parity bits
No parity
Data length
8 bits
Stop bits
1 bit
11.6. Default Settings 4A: Keyboard Communication Settings—USB-HID, Wedge Parameter
“SU” and “UB” Default Setting
Intercharacter delay
10 ms
Keyboard language
US keyboard, 103 keys
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Opticon OPI 2002 Specifications Manual
11.7. Default Settings 4B: Keyboard Communication Settings—USB-HID Parameter
“SU” Default Setting
Scan code
USB
11.8. Default Settings 4C: Keyboard Communication Settings—Wedge Parameter
“UB” Default Setting
Scan code
AT wedge
12. Serial Number The serial number shown below is affixed to the scanner.
Figure 23: Serial number diagram
Uppercase: Management Barcode (Symbology: Code 39, Resolution: 0.12 to 0.2, N/W Ratio: 1:2.5 to 1:3) Lowercase: Model Names, Serial Numbers (The height of letters is 1.2 ± 0.3） Serial numbers are seven-digit numbers and start from number 0000001 regardless of batch.
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Opticon OPI 2002 Specifications Manual
13. Packaging Specifications 13.1. Individual Packaging Specification Put the scanner in a protective foam bag and place it in an individual packing box.
Figure 24: Individual packaging
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Opticon OPI 2002 Specifications Manual
13.2. Accessory Specifications The following table shows a list of accessories for each model. Model
AC adaptor (GP-ACGN13x-K4-2)
Cable (B04061-300)
OPI 2002-LD RS-232C
Yes
N/A
OPI 2002-LD USB
N/A
N/A
OPI 2002-LD Wedge
Yes
Yes
AC adaptor model names: •
AC adaptor for EU region: GP-ACGN13T-K4-2
•
AC adaptor for Japan and North America: GP-ACGN13U-K4-2
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Opticon OPI 2002 Specifications Manual
13.3. Collective Packaging Specification
Figure 25: Collective packaging
Note: The “RO” mark labeled on the package tray or package box guarantees that the applicable product has passed our test of RoHS restrictions compliance (the restriction of the use of certain hazardous substances in electrical and electronic equipment, 2002/95 EC). However, this document does not have any legal weight in the European Union.
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Opticon OPI 2002 Specifications Manual
14. Durability 14.1. Electrical and Power Line Noise Withstand voltage
AC 1500 V/60 s, 10 mA or less
Insulation resistance
2 MΩ or higher (DC 500 V)
Current leakage
250 μA or less / AC 250 V 60 Hz
Power line noise immunity
±1 kV and higher
14.2. Static Electricity Air discharge (No malfunction): ±8 kV max. Air discharge (No destruction): ±15 kV max. Contact discharge (No malfunction): ±6 kV max. Conditions Measurement environment:
Use electrostatic testing device compliant with IEC 61000-4-2
Discharge resistance:
330 Ω
Capacitor charging:
150 pF
14.3. Shock 14.3.1. Drop Test (without packaging) Drop Test: Drop the scanner from a height of 180 cm onto a concrete floor (three times in each of 6 angles).
Figure 26: Drop test
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Opticon OPI 2002 Specifications Manual
14.3.2. Drop Test (with individual packaging) No malfunction occurred after the following drop test. Drop Test: Drop an individually packaged scanner from a height of 150 cm onto a concrete floor once on its 1 corner, 3 edges, and 6 sides (10 total drop tests).
14.4. Vibration Strength No malfunction occurred after the following vibration test. Vibration Test: With the scanner in a non-operating state, increase the frequency of the vibration from 10 Hz to 100 Hz with accelerated velocity 19.6 cm/s2 (2G) and sweep for 60 minutes. Repeat this routine in each X, Y, Z direction once for 60 minutes each (total testing time: 180 minutes).
14.5. Dust and Drip Proof IEC IP42 Dust Prevention Level 4
Details Prevention of objects larger than 1 mm. Most wires, screws, etc.
Water Prevention Level 2
Details Vertically dripping water shall have no harmful effect when the enclosure is tilted at an angle up to 15° from its normal position.
14.6. Cable Strength No malfunction occurred after the following cable strength test. Affix the scanner to an immovable object, then pull it using a force of 2.5 kgf for 1 second. Carry out this test 20 times.
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Opticon OPI 2002 Specifications Manual
14.7. Cable Bending Test No malfunction occurred after the following cable bending test. Add a load of 4.9 N (500 g) to a cable then bend it at an angle of 60 degrees to both right and left. Repeat this bending test for 1 million times on the tail of the cable.
Figure 27: Cable bending test
15. Reliability MTBF (Mean Time Between Failures) of this product is 38,000 hours. The MTTR (Mean Time To Repair) of this product is one hour.
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Opticon OPI 2002 Specifications Manual
16. Trigger and Read Options The OPI 2002 has optional read and trigger settings as follows:
16.1. Trigger Modes Disabled: When this option is selected, the reader will stay on all the time. Enabled: After receiving a trigger signal, the barcode reader will turn on and the read
cycle starts. The reader will stay on for a time as set in 'Read time options'. The trigger signal can be initiated in the following ways: •
Manual mode: When the trigger key is pressed, the read cycle starts.
•
Auto trigger mode: The read cycle automatically starts when a trigger signal is received via sensor detection.
•
Serial mode: The read cycle starts for a time as set in 'Read time options' after a serial command (
Z) is received.
16.2. Read Modes Single read mode: When a symbol has been decoded, the reader will be turned off.
The reader must be triggered again to read another symbol. This option and 'Disable trigger' cannot be programmed at the same time. Multiple read mode: When a symbol has been decoded, the reader will stay on for a
time (set by 'Read time options') or indefinitely, if the trigger switch has been disabled. The same symbol can only be decoded again after the symbol has not been detected for a set number of scans (multiple read reset time). Continuous read mode: The reader will produce as much data as it can decode
even if it is reading the same symbol. This mode is mainly used for demonstration and diagnosis.
16.3. Stand Detection Enabled: This option automatically enables auto trigger when the reader is inserted
into a stand. When the reader is removed from the stand, auto trigger is disabled and the reader must be triggered manually. This option is disabled in case the auto trigger option is activated. Support for this option is reader dependent and a special stand is required. Disabled: The reader auto trigger function behaves the same whether it is in or out of
the stand.
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Opticon OPI 2002 Specifications Manual
16.4. Auto Trigger Overview In auto trigger mode, the scanner captures a barcode image using the ambient light. The scanner detects the dark pixels and light pixels in the detection area. The scanning operation stops within the designated duration.
Figure 28: Auto trigger detection area
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Opticon OPI 2002 Specifications Manual
16.5. Auto Trigger Specifications Auto trigger is enabled when inserting a gray-colored paper on a black backing paper. Trigger is also enabled when inserting a black-colored paper on a gray backing paper. Conditions Paper used for the test
Black paper from Glory (Black 010010016) Gray paper from Glory (Silver-gray 010010016)
Size of backing paper
Larger than the scanning area.
Size of detected paper
Larger than the detection area
Moving speed
105 mm/s or slower
Ambient temperature and humidity
Room temperature and humidity
Ambient illuminance
300 lx or higher
Figure 29: Auto trigger settings
16.6. Auto Trigger Settings Use the following settings to enable or disable the auto trigger. (Auto trigger is disabled by default). •
To enable auto trigger, scan “ZZ”, “+I” and “ZZ” in that order.
•
To disable auto trigger, scan “ZZ”, “+F” and “ZZ” in that order.
Functions SET Disable auto trigger Enable auto trigger END
Menu labels
Menu codes
_ZZ_ _+F_ _+I_ _ZZ_
ZZ +F +I ZZ
Note: Please configure the following after enabling the auto trigger.
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Opticon OPI 2002 Specifications Manual
16.6.1. Read Time Options This option allow you to configure the time period that the reader is ON after the trigger switch is pressed or after auto trigger mode is enabled. To configure the read time, scan “ZZ”, “Yn”, and “ZZ”. Functions SET Indefinitely 1 second 2 seconds (default) 3 seconds 4 seconds 6 seconds 6 seconds 7 seconds END
Menu labels
Menu codes
_ZZ_ _Y0_ _Y1_ _Y2_ _Y3_ _Y4_ _Y5_ _Y6_ _Y7_ _ZZ_
ZZ
44
Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 ZZ
Opticon OPI 2002 Specifications Manual
16.6.2. Multiple Read Reset Time Options This option allows you to configure the number of frames during which the scanner must be pointed away from the label before it can decode the same label again. To configure the multiple read reset time, scan “ZZ”, “Ax”, and “ZZ”. Functions
Reset time
SET 50 ms 100 ms 200 ms 300 ms Multiple read reset time
400 ms 500 ms 600 ms Indefinitely
END
45
Menu labels
Menu codes
_ZZ_ _AH_ _AI_ _AJ_ _AK_ _AL_ _AM_ _AN_ _AG_ _ZZ_
ZZ AH AI AJ AK AL AM AN AG ZZ
Opticon OPI 2002 Specifications Manual
16.6.3. Auto Trigger Sensitivity Options This option allows you to configure the threshold level of the scanner to detect the dark pixels and light pixels. To configure auto trigger sensitivity options, scan “ZZ”, “Mx”, and “ZZ”. Functions SET High Normal (default setting) Low END
Menu labels
Menu codes
_ZZ_ _XMF_ _XMH_ _XMJ_ _ZZ_
ZZ XMF XMH XMJ ZZ
Note: Please confirm the background and the operating environments (ambient light, etc) of the barcode when carrying out the following configuration. 16.6.4. Auto Trigger Options This option enables auto trigger all the time. Functions SET Enable auto trigger END
Menu labels
Menu codes
_ZZ_ _*I_ _ZZ_
ZZ
46
*I ZZ
Opticon OPI 2002 Specifications Manual
16.6.5. Auto Trigger Stand Detection Options This option enables auto trigger automatically when the scanner is inserted into the designated stand. If the scanner is removed from the stand, auto trigger is disabled and the scanner must be triggered manually. a) Stand Only (Automatic) To enable stand detection, scan “ZZ”, “*4”, and “ZZ”. Enable auto trigger only when the scanner is inserted into the stand. Functions SET Enable auto trigger stand detection END
Menu labels
Menu codes
_ZZ_ _*4_ _ZZ_
ZZ *4 ZZ
(If the scanner is removed from the stand, auto trigger is disabled and the scanner should be triggered manually.) b) Manually (Manual) To disable stand detection, scan “ZZ”, “*5”, and “ZZ”. Only trigger manually (default). Functions SET Disable auto trigger stand detection END
47
Menu labels
Menu codes
_ZZ_ _*5_ _ZZ_
ZZ *5 ZZ
Opticon OPI 2002 Specifications Manual
16.6.6. Auto Trigger Delay After Stand Detection Options To configure the delay in the initiation of auto trigger operation after the scanner has been inserted into the stand, scan “ZZ”, “*6”, “Qn”, and “ZZ” where Qn is the delay time which can be configured from 1 to 15 seconds (n=1 to 15). a) Stand Insertion Delay Functions
Delay
SET Initiate delay Delay steps per 1 second
1 second 2 seconds 3 seconds 4 seconds 5 seconds 6 seconds 7 seconds 8 seconds 9 seconds 10 seconds
11 seconds
12 seconds
48
Menu labels
_ZZ_ _*6_ _Q1_ _Q2_ _Q3_ _Q4_ _Q5_ _Q6_ _Q7_ _Q8_ _Q9_ _Q1_ _Q0_ _Q1_ _Q1_ _Q1_ _Q2_
Direct Input Numeric labels
Menu codes
ZZ *6 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q1 + Q0
Q1 + Q1
Q1 + Q2
Qn
Opticon OPI 2002 Specifications Manual
Functions
Delay
13 seconds
14 seconds
15 seconds
END
Menu labels
Direct Input Numeric labels
_Q1_ _Q3_ _Q1_ _Q4_ _Q1_ _Q5_ _ZZ_
Q1 + Q3
Menu codes
Q1 + Q4
Q1 + Q5
ZZ
b) Stand Removal Delay To configure the delay for when the scanner returns to manual trigger operation after the scanner is removed from the stand, scan “ZZ”, “*7”, “Qn”, and “ZZ”. The delay can be configured from 0.5 to 2.5 seconds (n=1 to 5). Functions
Delay
SET Manual trigger 0.5 second 1 second Delay steps per 0.5 second
1.5 second 2 second 2.5 second
END
49
Menu labels
_ZZ_ _*7_ _Q1_ _Q2_ _Q3_ _Q4_ _Q5_ _ZZ_
Direct Input Numeric labels
Menu codes
ZZ *7 Q1 Q2 Q3
Qn
Q4 Q5 ZZ
Opticon OPI 2002 Specifications Manual
Figure 30: Auto trigger flow
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Opticon OPI 2002 Specifications Manual
17. Regulatory Compliance 17.1. LED Safety All LED-based products are LED class 1 and are safe under reasonably foreseeable operating conditions. Do not stare into the beam. •
JIS C6802: 2005: Class 1
•
IEC 60825-1+A2: 2001 Class 1
17.2. Product Safety EN60950-1: 2001 IEC60950-1: 2001
17.3. EMC EN55022 EN55024 VCCI Class B: This is a Class B product, to be used in a domestic environment based on the Technical Requirement of the Voluntary Control Council for Interference from Information Technology Equipment (VCCI). If this is used near a radio or television receiver in a domestic environment, it may cause radio interference. Please install and use the equipment according to the instruction manual. FCC Part 15 Subpart B Class B: This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
17.4. RoHS RoHS: The restriction of the use of certain hazardous substances in electrical and electronic equipment, 2002/95 EC.
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Opticon OPI 2002 Specifications Manual
18. Safety Handle this product carefully. Do not deliberately subject it to any of the following.
18.1. Shock Do not throw or drop the scanner. Do not drop or put heavy items on this product or its cable.
18.2. Temperature Conditions Do not use the scanner at temperatures outside the specified range. Do not use near heat sources such as radiators, heat registers, stoves, or other types of devices that produce heat. Do not use in areas exposed to direct sunlight for long periods of time. Do not pinch or forcibly bend the cable, especially at very low temperature.
18.3. Foreign Materials Do not use the scanner near water or other liquids, as well as in extremely high humidity. Do not immerse the scanner in liquids. Do not use in dusty environments. Do not subject the scanner to chemicals. Do not insert foreign substances into the device.
18.4. Other Do not plug/unplug the connectors before disconnecting the power. Do not attempt to disassemble, modify or update this device. Do not use near microwaves, medical devices, or RF-emitting devices. The scanner may not perform properly in environments when placed near a flickering light, such as a computer monitor, television, etc. Do not use in the reach of blinking lights such as CRT. The scanner may be damaged by voltage drops.
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Opticon OPI 2002 Specifications Manual
19. Mechanical Drawing 19.1. Imager Scanner Dimensions: W 55.33 x D 128.23 x H 149.18 mm
Figure 31: Mechanical drawing of imager scanner
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Opticon OPI 2002 Specifications Manual
19.2. AC Adapter
Figure 32: Mechanical drawing of AC adapter
54
