Transcript
Brushless Motor and Driver Package
New Lineup
BMU Series
200 W Output Power/Single-Phase 100-120 VAC 400 W Output Power/Three-Phase 200-240 VAC
200/400 W Output Power Type Setting dial for easy speed control. Easy wiring – just connecting the motor with the driver, and turning on! This series using a new brushless motor, provide the highest level speed control at affordable prices.
[This picture shows 200 W output power type]
■Features Compact, High Output Power and High Efficiency Design
Wide Range Speed Control (Speed Ratio 50:1)
●Downsizing of Equipment
Maximum Speed of 4000 r/min Speed ratio 50:1
[Example of comparison between 200 W output power types]
BMU Series 200 W Mass: 4.8 kg
□110 mm
149 mm
−83 mm
[For 200 W output power] 1.15
Torque [N･m]
Compared with a 220 W Three-Phase induction motor, the full length of motors in this series is shorter by up to 83 mm (about 36%) and the motor mass is lighter by 3.2 kg (40%). Lightness, slimness and high power contribute to downsizing of equipment.
Maximum Speed of
4000 r/min
Limited Duty Region 0.637 0.48
Continuous Duty Region Speed Control Range: 80∼4000
0
80
1000
2000 Speed [r/min]
r/min
3000
4000
Additional Function □104 mm
Inverter Control Three-Phase Induction Motor 200 W Mass: 8.0 kg 232 mm
●Energy Savings with Equipment Compared with the 200 W induction motors, the power consumption reduces by about 27%. The BMU Series motors are effective in equipment energy conservation. [Example of comparison between 200 W output power types] Power Consumption 350
Reduced by approximately 27%
300
121
Input [W]
250 200
Loss
33
150 100
200
50 0
BMU Series 200 W
200
Output Power
Inverter Control Three-Phase Induction Motor 200 W
● When the rated output power is 50 Hz (Representative value)
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● The front panel operation can be set to Disabled. For the motor to be run by external signals, the switch operation on the front panel can be set to "Disabled". ● The number of I/O input signals has been increased from 3 to 5. BMU Series has satisfied customers' needs, such as "at the time of 4-speed operation, the rotation direction needs to be externally switched" and "an alarm needs to be canceled without turning off the main power".
■BMU Series Lineup Output Power Frame Combination Type Size Round Shaft Type
30 W □60 mm
60 W 120 W 200 W 400 W □80 mm □110 mm □110 mm □90 mm □60 mm □90 mm □90 mm Standard Type (IP40 specification) IP65 Specification
Motor Degree of Protection Single-Phase 100-120 VAC
●
●
●
Single-Phase Power 200-240 VAC/ Supply Three-Phase Voltage 200-240 VAC
●
●
●
●
Three-Phase 200-240 VAC
−
−
−
−
−
−
■Product Number Code
BMU 6 200 S C P - 10 - 1 ①
②
③
④ ⑤ ⑥
⑦
① ②
⑧
③ ④
Series Name Frame Size
BMU: BMU Series 5: 90 mm 6: 104 mm (110 mm for gearhead)
Output Power (W) Identification Part Number Power Supply Voltage
200: 200 W 400: 400 W S
⑤ ⑥
Motor Degree of Protection
None: Standard Type (IP40 specification) P: IP65 Specification
Gear Ratio/Shaft Configuration
Number: Gear Ratio for Combination Types A: Round Shaft Type AC: Round Shaft Type (Shaft flat processed)
Connection Cable Length (Included)
Number: Included Connection Cable Length -1: 1 m -2: 2 m -3: 3 m None: Connection cable not included
⑦
⑧
A: Single-Phase 100-120 VAC C: Single-Phase, Three-Phase 200-240 VAC S: Three-Phase 200-240 VAC
● Examples of product names that indicate connection cable availability and length Includes a 3 m connection cable ➜ BMU6200SCP-10-3 No connection cable ➜ BMU6200SCP-10
■Product Line Combination Type
The combination type comes with a motor and a gearhead pre-assembled. The combination of the motor and the gearhead can be changed. They are also available separately. You can remove the gearhead to change the installation position by 90°.
● With an accessory connection cable: Price includes the motor, gearhead, driver, and connection cable (1 m, 2 m or 3 m). ● Without accessory connection cable: Price includes the motor, gearhead and driver. ● For details of price and leadtime, please contact the Oriental Motor sales offices.
●Combination Type – Parallel Shaft Gearhead ◇ Standard Type (IP40 specification) Output Power
200 W
400 W
Power Supply Voltage
Product Name
Single-Phase 100-120 VAC
BMU6200SA-□◇
Single-Phase, Three-Phase 200-240 VAC
BMU6200SC-□◇
Three-Phase 200-240 VAC
BMU6400SS-□◇
Gear Ratio 5, 10, 15, 20 30, 50 100, 200 5, 10, 15, 20 30, 50 100, 200 5, 10, 15, 20 30, 50
◇ IP65 Specification Output Power
200 W
400 W
Power Supply Voltage
Product Name
Single-Phase 100-120 VAC
BMU6200SAP-□◇
Single-Phase, Three-Phase 200-240 VAC
BMU6200SCP-□◇
Three-Phase 200-240 VAC
BMU6400SSP-□◇
Gear Ratio 5, 10, 15, 20 30, 50 100, 200 5, 10, 15, 20 30, 50 100, 200 5, 10, 15, 20 30, 50
●Round Shaft Type ◇ Standard Type (IP40 specification) Output Power
200 W
400 W
Power Supply Voltage
Product Name
Single-Phase 100-120 VAC
BMU5200A-A◇
Single-Phase, Three-Phase 200-240 VAC
BMU5200C-A◇
Three-Phase 200-240 VAC
BMU5400S-A◇
The following items are included in each product. Motor, Driver, Gearhead✽1, Connection Cable✽2, CN1 Connector, CN4 Connector, Installation Screw✽1, Parallel Key✽1, Operating Manual, Startup Guide ✽1 Combination type only. ✽2 Only with types supplied with a connection cable.
◇ IP65 Specification Output Power
200 W
400 W
Power Supply Voltage
Product Name
Single-Phase 100-120 VAC
BMU5200AP-A◇
Single-Phase, Three-Phase 200-240 VAC
BMU5200CP-A◇
Three-Phase 200-240 VAC
BMU5400SP-A◇
● A number indicating the gear ratio is specified in the box □ in the product name. When the accessory connection cable is supplied, a number indicating the length of the cable, -1 (1 m), -2 (2 m), or -3 (3 m), is specified in the box ◇ in the product name.
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■Specifications ●200 W BMU6200SA ■ -□◇ BMU5200A ■ -A◇
Combination Type – Parallel Shaft Gearhead Round Shaft Type Rated Output Power (Continuous) W Rated Speed r/min Rated Torque N·m Maximum Instantaneous Torque N ·m Rotor Inertia J: ×10-4kg·m2 Round Shaft Type Permissible Inertia J: ×10-4kg·m2 Speed Control Range Load Speed Regulation Voltage Temperature Rated Voltage VAC Permissible Voltage Range Hz Power Supply Frequency Input Permissible Frequency Range Rated Input Current A Maximum Input Current A Product Name
BMU6200SC ■ -□◇ BMU5200C ■ -A◇
200 3000 0.637 1.15 0.454 8.75 80∼4000 r/min (Speed ratio 50:1) ±0.2% or less: Conditions 0∼rated torque, rated speed, rated voltage, normal temperature ±0.2% or less: Conditions Rated voltage −15∼+10%, rated speed, no load, normal temperature ±0.2% or less: Conditions Operating ambient temperature from 0∼+40 ˚C, rated speed, no load, rated voltage Single-Phase 100-120 Single-Phase 200-240/Three-Phase 200-240 −15∼+10% 50 / 60 ±5% 4.6 Single-Phase: 2.7/Three-Phase: 1.5 9.3 Single-Phase: 4.9/Three-Phase: 3.4
●400 W BMU6400SS ■ -□◇ BMU5400S ■ -A◇ 400 3000 1.27 1.91 0.67 15 80∼4000 r/min (Speed ratio 50:1) ±0.2% or less: Conditions 0∼rated torque, rated speed, rated voltage, normal temperature ±0.2% or less: Conditions Rated voltage −15∼+10%, rated speed, no load, normal temperature ±0.2% or less: Conditions Operating ambient temperature from 0∼+40 ˚C, rated speed, no load, rated voltage Three-Phase 200-240 −15∼+10% 50 / 60 ±5% 2.8 5.1
Combination Type – Parallel Shaft Gearhead Round Shaft Type Rated Output Power (Continuous) W Rated Speed r/min Rated Torque N·m Maximum Instantaneous Torque N·m Rotor Inertia J: ×10-4kg·m2 Round Shaft Type Permissible Inertia J: ×10-4kg·m2 Speed Control Range Load Speed Regulation Voltage Temperature Rated Voltage VAC Permissible Voltage Range Hz Power Supply Frequency Input Permissible Frequency Range Rated Input Current A Maximum Input Current A Product Name
● The values correspond to each specification and characteristic of a stand-alone motor. ● A number indicating the gear ratio is specified in the box □ in the product name. If the degree of protection of the motor is IP65 specification, P is entered where the box ■ is located within the product name. When the accessory connection cable is supplied, a number indicating the length of the cable, -1 (1 m), -2 (2 m), or -3 (3 m), is specified in the box ◇ in the product name.
■Speed – Torque Characteristics Continuous Duty Region : Continuous operation is possible in this region. Limited Duty Region : This region is used primarily when accelerating.
●200 W
●400 W Maximum Instantaneous Torque
Maximum Instantaneous Torque 1.91
Limited Duty Region 0.637 0.48
Continuous Duty Region 0
80
1000
2000 Speed [r/min]
Rated Torque
Rated Torque
Limited Duty Region
Torque [N･m]
Torque [N･m]
1.15
3000
4000
1.27 0.955
Continuous Duty Region 0
80
1000
2000 Speed [r/min]
● The values correspond to the characteristic of a stand-alone motor. The speed-torque characteristics shows the values when rated voltage is applied.
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3000
4000
■Permissible Torque of Combination Type ●Combination Type – Parallel Shaft Gearhead
Unit: N·m
Gear Ratio Product Name BMU6200S BMU6400S ● A colored background
Motor Shaft Speed
5
10
15
20
30
50
100
200
At 80∼3000 r/min At 4000 r/min At 80∼3000 r/min At 4000 r/min
2.9 2.2 5.7 4.3
5.7 4.3 11.4 8.6
8.6 6.5 17.1 12.9
11.5 8.6 22.9 17.2
16.4 12.4 32.8 24.6
27.4 20.6 54.6 41.1
51.6 38.9 − −
70 63 − −
indicates gear shaft rotation in the same direction as the motor shaft. Others rotate in the opposite direction.
■Output Shaft Speed of the Combination Type
Unit: r/min
Gear Ratio Motor Shaft Speed
5
10
15
20
30
50
100
200
80 r/min 3000 r/min 4000 r/min
16 600 800
8 300 400
5.3 200 267
4 150 200
2.7 100 133
1.6 60 80
0.8 30 40
0.4 15 20
■Permissible Radial Load/Permissible Axial Load ●Combination Type – Parallel Shaft Gearhead Permissible Radial Load Product Name
Gear Ratio 5, 10, 15, 20
BMU6200S BMU6400S
30, 50 100✽, 200✽
10 mm from output shaft end N
20 mm from output shaft end N
550 500 1000 900 1400 1200
800 700 1250 1100 1700 1400
At 80∼3000 r/min At 4000 r/min At 80∼3000 r/min At 4000 r/min At 80∼3000 r/min At 4000 r/min
Permissible Axial Load N 200 300 400
✽BMU6200S only
●Round Shaft Type Permissible Radial Load Product Name BMU5200 BMU5400
10 mm from output shaft end N
20 mm from output shaft end N
Permissible Axial Load
150
170
Half of motor mass or less
■Permissible Load Inertia J of Combination Types ●Combination Type – Parallel Shaft Gearhead Gear Ratio Product Name BMU6200S BMU6400S
When instantaneous stop or instantaneous bi-directional operation is performed✽1
Unit: ×10-4kg·m2
5
10
15
20
30
50
100✽2
200✽2
100
460
1000
1700
3900
9300
18000
37000
50
200
450
800
1800
5000
5000
5000
✽1 It is also applicable when digitally setting the deceleration time to below 0.1 second. ✽2 BMU6200S only
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■Common Specifications Item
Specifications
Speed Setting Methods
Acceleration/Deceleration Time
Digital setting using the dial 4 speed settings possible Analog setting: 0.1∼15.0 s (Time setting from stopped state until reaching the rated speed) Common settings for acceleration/deceleration time with the use of acceleration/deceleration time potentiometer✽ Digital setting: 0.0∼15.0 s (Time setting from current speed to the setting speed) Individual settings for acceleration time/deceleration time for each operating data✽ ✽Acceleration time/deceleration time varies with the load condition of the motor.
Photocoupler Input Input Resistance: 6.6 kΩ Operation due to internal power supply: 5 VDC Connectable External DC Power Supply: 24 VDC −15∼+20% Current 100 mA or more Sink input/Source input Supplied through external wiring
Input Signals
Signals can be assigned randomly to IN0∼IN4 Input (5 points) [ ]: Initial Setting [FWD], [REV], [M0], [M1], [ALARM-RESET], EXT-ERROR, H-FREE Photocoupler and Open-Collector Output External Power Supply: 4.5∼30 VDC Current 100 mA or less Sink output/Source output Supplied through external wiring
Output Signals
Arbitrary signal assignment to OUT0, OUT1 (2 points) is possible [ ]: Initial Setting [ALARM-OUT1], [SPEED-OUT], ALARM-OUT2, MOVE, VA, WNG
Protective Function
When the following protective functions are activated, ALARM-OUT1 output turns OFF and the motor will undergo a coasting stop. At the same time, the alarm code will be displayed. (Instantaneous stop for external stop only) Over current, Main circuit overheating, Over voltage, Under voltage, Sensor error, Overload, Over speed, EEPROM error, Initial sensor error, Initial operation inhibition, External stop
Maximum Extension Distance Time Rating
Motor and Driver Distance: 10.5 m (including the motor cable 0.5 m) Continuous
● Overload Alarm Detection Time The overload alarm is generated if the operation goes beyond the continuous duty region. The detection time for this overload alarm can be set from 0.1∼60.0 seconds. (Initial setting: 30.0 seconds) However, alarm will be generated within 5 seconds in the following cases: · If an applied load goes beyond the limited duty region · If the output shaft is locked
■General Specifications Item
Motor
Driver
Insulation Resistance
100 MΩ or more when 500 VDC megger is applied between the windings and the case after continuous operation under normal ambient temperature and humidity.
100 MΩ or more when 500 VDC megger is applied between the power supply terminal and the protective earth terminal, and between the power supply terminal and the I/O signal terminal after continuous operation under normal ambient temperature and humidity.
Dielectric Strength
Sufficient to withstand 1.5 kVAC at 50 Hz applied between the windings and the case for 1 minute after continuous operation under normal ambient temperature and humidity.
No abnormality is judged even with application of 1.5 kVAC at 50 Hz between the power supply terminal and the protective earth terminal and with application of 1.5 kVAC at 50 Hz between the power supply terminal and the I/O signal terminal, for 1 minute after continuous operation under normal ambient temperature and humidity.
Temperature rise of the windings is 50˚C or less (60˚C or less for 400 W) and that of the case is 40˚C or less (50˚C or less for 400 W)✽1, measured by the thermocouple method after rated continuous operation under normal ambient temperature and humidity.
Temperature rise of the heat sink is 50˚C or less measured by the thermocouple method after rated continuous operation under normal ambient temperature and humidity.
Temperature Rise
Ambient Temperature Operating Environment
Ambient Humidity Altitude Atmosphere Vibration
Storage Conditions✽2
0∼+40˚C (Non-freezing)
Ambient Temperature Ambient Humidity Altitude
Insulation Class Degree of Protection
0∼+40˚C (Non-freezing) 0∼+35˚C (Non-freezing) only when the driver front side of the 400 W type is installed upward. For the driver front side ➜ Page 38 85% or less (Non-condensing)
Up to 1000 m above sea level No corrosive gases or dust. Cannot be used in a radioactive area, magnetic field, vacuum, or other special environments. Not subject to continuous vibration or excessive shock Conforms to JIS C 60068-2-6 "Sine-wave vibration test method" Frequency range: 10∼55 Hz Pulsating amplitude: 0.15 mm Sweep direction: 3 directions (X, Y, Z) Number of sweeps: 20 times −20∼+70˚C (Non-freezing)
−25∼+70˚C (Non-freezing) 85% or less (Non-condensing)
Up to 3000 m above sea level UL/CSA Standards: 105 (A), EN Standards: 120 (E) Standard Type: IP40 IP65 Specification: IP65 (Excluding connectors and the mounting surface of the round shaft type)
− IP20
✽1 For round shaft types, attach to a heat sink (material: aluminum) of one of the following sizes to keep the motor case surface temperature from exceeding 90˚C. 200 W Type: 200×200 mm Thickness 5 mm, 400 W Type: 250×250 mm Thickness 6 mm ✽2 The storage condition applies to a short period such as a period during transportation. Note ● Do not measure insulation resistance or perform a dielectric strength test while the motor and driver are connected.
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■Dimensions
(Unit: mm)
● "Mounting screws" are included with the combination type. Dimensions of installation screws ➜ Page 37 ● A number indicating the gear ratio is specified in the box □ in the product name. For motors with a degree of protection of IP65 specification, P is specified where the box ■ appears in the product name. When the accessory connection cable is supplied, a number indicating the length of the cable, -1 (1 m), -2 (2 m), or -3 (3 m), is specified in the box ◇ in the product name.
●200 W ◇ Motor/Parallel Shaft Gearhead Gearhead Product Name
Gear Ratio
L
Mass kg
BLM6200S ■ -GFV
GFV6G□
5∼20 30, 50 100, 200
60 72 86
4.8
50±1 5.5
24.5 0
18.5−0.1
M6×12 Deep
0
±0.5
ϕ120
110 11
51
□104 90
0
35±0.5 32
110
6−0.030
L
2D CAD Standard Type IP65 Specification A1340A A1378A A1340B A1378B A1340C A1378C
0
63 10
ϕ41−0.025(h7)
BMU6200SA ■ -□◇ BMU6200SC ■ -□◇
Motor Product Name
ϕ22−0.021(h7) 20±0.5
Product Name
15(18.5)✽
5
Protective Earth Terminal M4
4×ϕ8.5 Thru
4 Motor Cable ϕ9 520
30
25
5557-06R-210(Molex) J11DF-06V-KY(JST)
✽The value in ( ) is for the motor protection structure IP65 specification. ● At the time of shipment, the parallel key is fixed in the key slot of the gearhead shaft.
◇ Round Shaft Type
±0.5
15(18.5)✽ 4×ϕ8.5 Thru
30
520
Motor Cable ϕ9
11
4
ϕ104
90
90 51
5
Protective Earth Terminal M4
90
0 ϕ83−0.035(h7)
37±1 2
0
61.6 10
ϕ14−0.018(h7)
BMU5200A ■ -A◇, BMU5200C ■ -A◇ Motor: BLM5200 ■ -A Mass: 1.7 kg A1341 (Standard Type) A1379 (IP65 Specification)
25
5557-06R-210(Molex) J11DF-06V-KY(JST)
✽The value in ( ) is for the motor protection structure IP65 specification.
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●400 W ◇ Motor/Parallel Shaft Gearhead Gearhead Product Name
Gear Ratio
L
Mass kg
BLM6400S ■ -GFV
GFV6G□
5∼20 30, 50
60 72
5.3
50±1 5.5
24.5 0
18.5−0.1
M6×12 Deep
±0.5
ϕ120
110 11
51
□104 90
0
35±0.5 32
110
0
10
6−0.030
L
2D CAD Standard Type IP65 Specification A1413A A1414A A1413B A1414B
0
74
ϕ41−0.025(h7)
BMU6400SS ■ -□◇
Motor Product Name
ϕ22−0.021(h7) 20±0.5
Product Name
15(18.5)✽
5
Protective Earth Terminal M4
4×ϕ8.5 Thru
4 Motor Cable ϕ9 520
30
25
5557-06R-210(Molex) J11DF-06V-KY(JST)
✽The value in ( ) is for the motor protection structure IP65 specification. ● At the time of shipment, the parallel key is fixed in the key slot of the gearhead shaft.
◇ Round Shaft Type
37±1 2
520
Motor Cable ϕ9
25
5557-06R-210(Molex)
✽The value in ( ) is for the motor protection structure IP65 specification.
J11DF-06V-KY(JST)
4×ϕ8.5 Thru
30
11
15(18.5)✽
4
36
±0.5
ϕ104
90
90 51
5
Protective Earth Terminal M4
90
0 ϕ83−0.035(h7)
10
0
72.5
ϕ14−0.018(h7)
BMU5400S ■ -A◇ Motor: BLM5400 ■ -A Mass: 2.2 kg A1415 (Standard Type) A1417 (IP65 Specification)
●Driver BMUD200-A, BMUD200-C, BMUD400-S Mass: 0.8 kg A1343 61 30±0.5
116.6
15.5
◇ Driver Panel Cut-out Diagram
68
115±0.2
+1 0
106
128
7
11
105
115±0.5
15±0.2
3.2 12.5
7
Protective Earth Terminal 2×M4
(0.5)
(0.5)
2×ϕ4.5
15±0.2
(0.5)
2×ϕ4.5 Thru
+1 0
62
●Connection Cable (Included) Only with types supplied with a connection cable. Cable Type 1m 2m 3m
Length L (m) 1 2 3 11.6
13.8
25
15.8 22.2
14.5 11.6 L 5557-06R-210(Molex)
A
5559-06R-210(Molex)
9.2
8
C C
A B
D
B
J11DF-06V-KY(JST)
ϕ9
D
J11DFM-06V-KY(JST)
10.5 (15.2)
12.3
Driver Side
Motor Side
■Dimensions of Installation Screw ●Combination Type – Parallel Shaft Gearhead Motor
Gearhead
Gearhead Product Name GFV6G5∼20 GFV6G30∼50 GFV6G100∼200
L1
Installation Screws L1 (mm) Screw Size 85 100 M8 P1.25 110
L2 (mm) 70 82 96
● Installation screw: Includes 4 plain washers and 4 spring washers each ● The installation screw material is stainless steel.
L2
■Motor and Driver Combinations ●Combination Type – Parallel Shaft Gearhead Output Power 200 W 400 W
Power Supply Voltage
Product Name
Single-Phase 100-120 VAC Single-Phase, Three-Phase 200-240 VAC Three-Phase 200-240 VAC
BMU6200SA ■ -□◇ BMU6200S C ■ -□◇ BMU6400S S ■ -□◇
Combination Motor Product Name✽
Motor Product Name
Gearhead Product Name
BLM6200S ■ -□
BLM6200S ■ -GFV
GFV6G□
BLM6400S ■ -□
BLM6400S ■ -GFV
GFV6G□
Driver Product Name BMUD200-A BMUD200-C BMUD400-S
✽For combination motors, the product name applies to the motor and gearhead combination.
●Round Shaft Type Output Power 200 W 400 W
Power Supply Voltage Single-Phase 100-120 VAC Single-Phase, Three-Phase 200-240 VAC Three-Phase 200-240 VAC
Product Name
Motor Product Name
BMU5200A ■ -A◇ BMU5200C ■ -A◇ BMU5400S ■ -A◇
BLM5200 ■ -A BLM5400 ■ -A
Driver Product Name BMUD200-A BMUD200-C BMUD400-S
● A number indicating the gear ratio is specified in the box □ in the product name. For motors with a degree of protection of IP65 specification, P is specified where the box ■ appears in the product name. When the accessory connection cable is supplied, a number indicating the length of the cable, -1 (1 m), -2 (2 m), or -3 (3 m), is specified in the box ◇ in the product name.
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■Connection and Operation ●Names and Functions of Driver Parts Indication
Operating Switch
Displays the monitor contents, alarm, etc.
The motor is started by setting it to the "RUN" position. Setting it to the "STAND-BY" position stops the motor.
Dial Changes the speed and parameters. The value is set when the dial is pressed after changes are made.
Motor Connector (CN2) Sensor Connector (CN3)
Connects to the motor connector (white) of the motor.
Connects to the sensor connector (black) of the motor.
Rotation Direction Switch
I/O Signal Connector (CN4)
Changes the rotation direction of the motor.
Connects with the I/O signals.
Main Power Connector (CN1) Connects to the main power supply.
Protective Earth Terminals (2 locations)
Front Panel
Ground either one of the protective earth terminals.
●Extended Functions
◇ When Front Panel is Removed MODE Key
FUNCTION Key
Changes the operating mode.
Changes the indication and functions for the operating mode.
Acceleration/Deceleration Time Potentiometer Sets the acceleration time for starting the motor and deceleration time for motor standstill. Setting range: 0.1 s∼15.0 s
Installation Holes (2 places)
Remove the front panel to be able to perform various settings by operating the keys. Operating Mode Monitoring Data
Parameters
Details Rotation speed, Load factor, Operation data No., Alarm, Warning, I/O monitor Data 4 points Rotation speed, Acceleration time, Deceleration time, Reset Gear ratio, Speed increasing ratio, Initial panel indication, Prohibition alarm of operation at the initial setting, Prohibition alarm of operation at the initial setting release method selection, Analog acceleration/deceleration, Upper and lower limits of speed setting function, Easy holding function, External operating signal input, Input function selection, Output function selection, Overload alarm detection time except during axial lock, Overload warning level, Speed attainment width, Parameter mode reset
◇ Main Power Connector (CN1) Connects to the main power supply. Connect a power supply that matches with the power supply voltage to be used.
Single-Phase 100-120 VAC
Single-Phase 200-240 VAC
Three-Phase 200-240 VAC
●Applicable Lead Wire Size AWG18∼14 (0.75∼2.0 mm2)
For the 400 W type, L1, L2 and L3 displays only.
●Operation with the Driver only ◇ Run/Stop When the operating switch is set to the "RUN" position, the motor will start. When it is returned to the "STAND-BY" position, the motor decelerates to a stop.
◇ Speed Setting Method Set the motor speed by using the dial. Setting range: 50∼4000 r/min Turning the dial slowly to the right increases the speed by 1 r/min increments, while turning it to the left reduces the speed by 1 r/min increments. Turning the dial fast produces a great variation in speed. Pressing the dial sets the speed.
Operation with the operating switch Setting the speed with the dial
●Operating Switch "STAND-BY" position
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"RUN" position
●Operation by External Signals ◇ Operating Method ●Using the built-in power supply in the driver, the motor is operated through external signals (switched, relays, etc.). Connect pins No. 1 to 5 and No. 7 of the I/O signal connector (CN4) as shown in the table below. ●For operation using external signals, change the parameter setting in the "External Operating Signal Input". For details, see the user's guide. ●Multiple speed operation is available in up to 4 levels.
●I/O Signals Connector (CN4)
1 2 3
Signal Name IN4 IN3 IN2
[ALARM-RESET] [M1] [M0]
4
IN1
[REV]
5
IN0
[FWD]
6
IN-COM0
IN-COM0
7
IN-COM1
IN-COM1
8 9 10 11 12
N.C. OUT1− OUT1+ OUT0− OUT0+
N.C.
Pin No.
●Applicable Lead Wire Size
Functions✽
AWG24∼18 (0.2∼0.75 mm2)
Description Alarms are reset. Select the operating data. During "ON", the motor rotates in the REV direction. During "ON", the motor rotates in the FWD direction. Input signal common (for external power supply) Input signal common (for internal power supply: 0 V) No connection. It turns OFF when an alarm is generated. (Normally closed)
[ALARM-OUT1]
For every rotation of the motor output shaft, 30 pulses are output.
[SPEED-OUT]
✽The [ ] indicates the functions assigned in the factory. Among the following signals, the signals required for the 5 input signal terminals (IN0∼IN4) and the 2 output signal terminals (OUT0, OUT1) can be assigned. 5 points for the 7 input signal points (FWD, REV, M0, M1, ALARM-RESET, EXT-ERROR, H-FREE) 2 points for the 6 output signal points (ALARM-OUT1, SPEED-OUT, ALARM-OUT2, MOVE, VA, WNG).
◇ Example for connection using switches, relays, etc. The figure shows a connection example for the operation of the motor using switches having contacts, such as switches or relays. (Single-Phase 200-240 VAC) Driver Main Circuit
CN1 Circuit Breaker
NC
N
N
Power Supply L Connection
Motor Connection Motor Connector CN2
Motor
L PE
Grounding the Driver
Control Circuit
Sensor Connector
+5 V
Grounding
CN3 680 Ω CN4
IN0 ［FWD］
820 Ω
5
IN1 ［REV］
Shielded Wire Grounding Functions
4
IN2 ［M0］
3
IN3 ［M1］
2
IN4 ［ALARM-RESET］
1
IN-COM1 （0 V）
7 0V
◇ Timing Chart This is a timing chart when the "External operating signal input" parameter is set to "ON" and the rotation direction switch is set to "FWD". Selection for switch over of rotational direction/stopping method Deceleration Stop CW
CW
Bi-Directional Operation Instantaneous Stop
Deceleration Stop CW
Motor Movement CCW 50 ms or more Operating Switch
CCW Deceleration Stop
RUN
Deceleration Stop
STAND-BY
● Switching the FWD input to ON will cause the motor to turn clockwise as viewed from the motor shaft side, while switching the REV input to ON will cause the motor to turn counterclockwise. Turning it OFF decelerates the motor to stop. ● If both the FWD input and REV input are turned ON simultaneously, the motor will stop instantaneously.
10 ms or more FWD Input
ON OFF
10 ms or more REV Input
10 ms or more
● With the combination type, the rotation direction varies depending on the gear ratio of the gearhead.
ON OFF
39
◇ Example of connection of I/O signals with the host controller This is a connection example for the operation of the motor using the host controller of the transistor output type.
●Sink logic
●Source logic
Programmable controller
Driver
24 VDC
IN-COM0 IN0 IN1 IN2 IN3 IN4 IN-COM1
Programmable controller
6 5 4 3 2 1
Driver
24 VDC
CN4
IN-COM0
6.6 kΩ
820 Ω
6.6 kΩ
820 Ω
IN1
6.6 kΩ
820 Ω
IN2
6.6 kΩ
820 Ω
IN3
6.6 kΩ
820 Ω
IN4
0V
IN0
IN-COM1
7
0V
CN4 6 5 4 3 2 1
820 Ω
6.6 kΩ
820 Ω
6.6 kΩ
820 Ω
6.6 kΩ
820 Ω
6.6 kΩ
820 Ω
7 0V
0V
4.5∼30 VDC
4.5∼30 VDC R✽ VDC 100 mA or less→ OUT0+ R✽
6.6 kΩ
12 OUT011 VDC 100 mA or less→ OUT1+ 10 OUT19
VDC 100 mA or less→ OUT0+ 12 R✽ OUT011 VDC 100 mA or less→ OUT1+ 10 R✽ OUT19
0V
0V
✽Recommended resistance value For 24 VDC: 680 Ω∼2.7 kΩ (2 W) For 5 VDC: 150 Ω∼560 Ω (0.5 W) Note The current applied to OUT0 and OUT1 must be 100 mA or less. If this value is exceeded, connect the limiting resistance R.
◇ When using external control equipment with built-in clamping diodes With external control equipment with built-in clamping diodes connected, if the power of the external control equipment is turned off with the driver turned on, the motor may rotate due to current flowing around. The motor may also rotate even if the driver and the external control equipment are simultaneously turned ON/OFF because these two devices have different current capacities. To turn off the power, first turn off the driver and then the external control equipment. To turn on the power, first turn on the external control equipment and then the driver.
External control equipment
Driver
VCC
+5 V CN4 1∼5 7 0V
0V
◇ When using for the multiple speed operation By switching the ON/OFF of the M0 or M1 input, the multiple speed operation becomes available.
●Example of operating conditions Operating Data No.
M0
M1
Rotation Speed [r/min]
0 1 2 3
OFF ON OFF ON
OFF OFF ON ON
3000 1000 2000 500
3000 r/min 2000 r/min 1000 r/min 500 r/min
Motor Movement Operating Switch RUN STAND-BY
FWD Input ON
OFF
M0 Input ON
OFF
M1 Input ON OFF
40
No.0
No.1
No.2
No.3
Accessories (Sold separately) ■Power Supply Cable, Connection Cable, Flexible Connection Cable These cables are used to connect the motor and driver. When connecting the connection cable and the flexible connection cable, the total length of these cables must be within 10.5 m (Up to 2 cables connected). Use the flexible connection cable in applications where the cable is bent and flexed. Power Supply Cable
Connection Cable Flexible Connection Cables
●Cable System Configuration Connection Cable/Flexible Connection Cable [Optional] Motor
Connection Cable (Included) Length: 1 m, 2 m, 3 m
0.5 m
Driver
Power Supply Cable
Maximum Extension Length 10.5 m (Up to 2 cables connected)
●Product Line
●Dimensions (Unit: mm)
◇ Power Supply Cable Product Name CC01AC03P CC02AC03P CC03AC03P CC01AC03N CC02AC03N CC03AC03N CC01AC04N CC02AC04N CC03AC04N
◇CC01AC03P, CC02AC03P, CC03AC03P
Product Line
Applicable
Plug included
Single-Phase 100 VAC
Plug not included
Single-Phase 100-120 VAC Single-Phase 200-240 VAC
Three-Phase 200-240 VAC
L
Length L (m) 1 2 3 1 2 3 1 2 3
110 ϕ8
60
Stick terminal: AI0.75-10GY (PHOENIX CONTACT) Round terminal: SRA-51T-4 （JST） Driver Side
◇CC01AC03N, CC02AC03N, CC03AC03N L 110 ϕ8
50
60
Stick terminal: AI0.75-10GY (PHOENIX CONTACT) Round terminal: SRA-51T-4 （JST）
3 Lead wires UL Style 3266, AWG18
Driver Side
◇CC01AC04N, CC02AC04N, CC03AC04N L 110 ϕ8
50
60
Stick terminal: AI0.75-10GY (PHOENIX CONTACT) Round terminal: SRA-51T-4 （JST）
4 Lead wires UL Style 3266, AWG18
●Product Line
●Dimensions (Unit: mm) ◇ Connection Cable, Flexible Connection Cables
◇ Flexible Connection Cables Product Name CC01BL2R CC02BL2R CC03BL2R CC05BL2R CC07BL2R CC10BL2R
Length L (m) 1 2 3 5 7 10
11.6 L
25 5557-06R-210(Molex)
Driver Side
C C
A B
D CC_BL2：ϕ9 CC_BL2R：ϕ10
B 10.5 (15.2)
5559-06R-210(Molex)
9.2
A
15.8 22.2
14.5 11.6 13.8
Length L (m) 1 2 3 5 7 10
8
◇ Connection Cable Product Name CC01BL2 CC02BL2 CC03BL2 CC05BL2 CC07BL2 CC10BL2
Driver Side
J11DF-06V-KY(JST)
D
J11DFM-06V-KY(JST)
12.3 Motor Side
Note ● When extending the connecting cable, make sure that the total length (up to two cables) is 10.5 m or less.
41
■Motor and Gearhead Mounting Bracket ●Product Line
These dedicated mounting brackets are for mounting motors and gearheads.
Product Name
Applicable Product BMU5200, BMU5400 (Round Shaft Type)
SOL5M8F
BMU6200, BMU6400 (Combination Type)
SOL6M8F
●Dimensions (Unit: mm) SOL5M8F Mass: 280 g A239
SOL6M8F Mass: 430 g A240 142 111 60
9.4
17 9 4×M8
26 3
73±0.5 108 125.5
65
ϕ91
.3
0±0
ϕ12
1
12
1
146
45 3
9
66±0.5 87.5 112
10 4×M8
ϕ80
.3
4± 0
ϕ 10
ϕ83
127 104
ϕ94
112 92
11 1.5
11
1.5
17
50
56
9.4
40
43
6.4
6.4
128 50
80
160
■Flexible Couplings These are clamp type couplings for connecting the motor/gearhead shaft with the driven shaft. Couplings usable for the combination type and the round shaft type are available.
42
●Product Line Motor Type
Flexible Coupling Shaft Diameter mm
Type
BMU6200 BMU6400 (Combination Type)
ϕ22
MCL65
BMU5200 BMU5400 (Round Shaft Type)
ϕ14
MCL40
Product Name MCL652022 MCL652222 MCL652225 MCL401014 MCL401214 MCL401414 MCL401415 MCL401416
■Driver Mounting Brackets Mounting brackets for installing the driver are available. Mounting brackets have product lines for different applications such as for DIN rail installation and installation on the wall surface.
●Product Line Material: SPCC Surface treatment: Trivalent chromate Product Name MADP05-12B MAFP04-12B
Application For DIN Rail Installation For Wall Surface Installation
MADP05-12B
MAFP04-12B
<>
●Dimensions (Unit: mm) MADP05-12B Mass: 510 g A1347
MAFP04-12B Mass: 350 g A1346 80±0.3
12
28±0.2
20±0.2
R2.5
129 117
4×M4 Pan Head Screw
2×ϕ4.5
68
60±0.3
4
4×R2.5 68
117
2×M4 Pan Head Screw
28
28±0.2
46.8
12
(Width: 2.3) 11.5
(Width: 2.3)
20±0.2
80±0.3 28±0.2
30 78
42.3
30 34 56±0.3
2×R2.25
32
68
ϕ4.5 93 32
118±0.3 115
(106) 128
71
115 14.5
36.8
(106) 128
2×ϕ4.5
4
4×R2.5
43
Safety Precautions ● To ensure correct operation, carefully read the Operating Manual before using it. ● The products listed in this catalogue are for industrial use and for built-in component. Do not use for any other applications.
● The factories which manufacture the products listed in this catalogue have obtained Quality Management Systems ISO9001 and Environment Management Systems ISO14001. ● The content listed in this catalogue such as performance and specifications of the products are subject to change without notice for improvements. ● The price of all products listed in this catalogue does not include the consumption tax etc. ● For details of the products, please contact the nearest dealer, sales office or the following “Order Support Center” or “Customer Support Center”. is registered trademark or trademark of Oriental Motor in Japan and other countries. ●
ORIENTAL MOTOR ASIA PACIFIC PTE. LTD.
ORIENTAL MOTOR (MALAYSIA) SDN. BHD.
31 Kaki Bukit Road 3, #04-02/04 Techlink, Singapore 417818 TEL: +65-6745-7344 FAX: +65-6745-9405 http://www.orientalmotor.com.sg/
Headquarters & Kuala Lumpur Office A-13-1, North Point Offices, Mid Valley City, No.1 Medan Syed Putra Utara 59200 Kuala Lumpur, Malaysia TEL: +60-3-22875778 FAX: +60-3-22875528
ORIENTAL MOTOR (THAILAND) CO., LTD. Headquarters & Bangkok Office 900, 8th Floor Zone C, Tonson Tower, Ploenchit Road, Lumpini, Pathumwan, Bangkok 10330 Thailand TEL: +66-2-251-1871 FAX: +66-2-251-1872 Lamphun Office 238/4 Moo 4, Tambol Ban-Klang, Amphur Muang, Lamphun 51000 Thailand TEL: +66-(0)53-582-074 FAX: +66-(0)53-582-076 http://www.orientalmotor.co.th/
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Customer Support Centre TEL: For Singapore: 1800-8420280 (Toll Free) For Malaysia: 1800-806161 (Toll Free) For Thailand: 1800-888881 (Toll Free) For Other Countries: +65-6842-0280 Mail to: [email protected]
Japanese Customer Support Centre TEL: +65-6745-3008 Mail to: [email protected] For more information please contact:
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