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Outsign Operation & Maintenance Manual

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User and Maintenance Manual OUTSIGN GAS MODELS 110 - 111 - 120 - 121 Outdoor Cooking System 1312CM5618 www.outsign-elements.com Characteristics / Models 110 - 111 - 120 - 121 OUTSIGN GAS 110 111 120 121 BURNER PERFORMANCE 4.7 kw 4.7 kw 4.7 kw 4.7 kw PRESSURE 27-38 mbar 27-38 mbar 50 mbar 50 mbar TYPE OF BOTTLE < to 33 cm dia. Height: 33 cm Approx 6 kg of gas And 13 kg in total For 20 hours of use < to 33 cm dia. Height: 62 cm Approx13 kg of gas And 27 kg in total For 42 hours of use < to 33 cm dia. Height: 33 cm Approx 6 kg of gas And 13 kg in total For 20 hours of use < to 33 cm dia. Height: 62 cm Approx13 kg of gas And 27 kg in total For 42 hours of use CATEGORIES COUNTRIES I3B/P I3+ FR - France LU - Luxembourg BE - Belgium CH - Switzerland GB - Great Britain CY - Cyprus ES - Spain GR - Greece EI - Ireland IT - Italy LT - Lithuania PT - Portugal CZ - Czech Republic SI - Slovenia AT - Austria CH - Switzerland DE - Germany FI - Finland SE - Sweden 2 Which model do you have ? Refer to the data plate on your appliance (see diagram below to identify the OUTSIGN model you have bought. The data plate is located on the right-hand door hinge of the appliance. It indicates the equipment, the options and the settings of your OUTSIGN. COOKOUT SAS - ZA LE VERNAY - 74290 ALEX - FRANCE Universal grill Model : OUTSIGN.GAS N° 110 G30(Butane): G31(Propane): 342 g/h 336 g/h SN G30(Butane): G31(Propane): 28-30 mbar 30 mbar Qn Qn 4.7 4.3 KW PCS KW PCI 1312CM5618 111 120 121 OS12 50 mbar 50 mbar 37 mbar Country Type A Categories FR, LU, BE, CH, GB, CY, ES, GR, IE, IT, LT, PT, CZ, SI AT, CH, DE, FI, SE I3+ I3B/P Cet Appareil doit être utilisé à l’extérieur seulement. Consulter les notices avant d’installer et d’utiliser l’appareil. This appliance must only be used outside. Please read the instructions before installing or using it. Dieses Gerät darf nur im Freien benutzt werden. Bitte lesen Sie vor seiner Aufstellung und Benutzung die Anleitungen. Este aparato solo debe ser utilizado en exteriores. Consulte las instrucciones antes de instalar o utilizar este aparato. Dit apparaat mag enkel buiten worden gebruikt. Raadpleeg de handleiding voor u dit apparaat installeert en gebruikt. IMPORTANT : You must be sure to use the correct pressure reducer for the pressure regulation on your appliance, indicated in mbar. 3 Description / Model 110 - 120 MODEL 110 (27/38 MBAR) - MODEL 120 (50 MBAR): SMALL GAS BOTTLE (5-6 KG OF GAS) Weight: 45 to 70 kg - Height: 93 cm – Overall external diameter: 68 cm – Burner performance: 4.7 kw Enamelled, cast-iron, interchangeable plancha or grid. Thickness: < 8mm dia. < 520 mm Thermostatic sensor Thermostatic valve control Battery lighter (under grill or plancha) Lighter button Aluminium casing with heat-proof outer surface Thermocouple (under grill or plancha) Thermostatic assembly Internal shelf also deflects heat. It is essential that this shelf is in place during use. Pivoting door hinge Sheathed braided stainless steel flexible gas supply hose. Recommended length: 50 cm. (Supplied or not depending on country) Pressure reducer (not supplied). Selected In accordance with the pressure indicated on the data plate located on the right-hand door hinge. Gas bottle (not supplied) Integrated bracket for the gas bottle with locking wedge. 4 Description / Model 111 - 121 MODEL 111 (27/38 MBAR) - MODEL 121 (50 MBAR): GAS BOTTLE (17 KG OF GAS) Weight : 45 to 70 kg - Height : 93 cm – Overall external diameter : 68 cm – Burner performance : 4.7 kw Enamelled, cast-iron, interchangeable plancha or grid. Thickness: < 8mm dia. < 520 mm Thermostatic sensor Thermostatic valve control Battery lighter (under grill or plancha) Lighter button Aluminium casing with heat-proof outer surface Thermocouple (under grill or plancha) Thermostatic assembly Internal shelf also deflects heat. It is essential that this shelf is in place during use. Pivoting door hinge Sheathed braided stainless- steel flexible gas supply hose. Recommended length: 50 cm. (Supplied or not depending on country) Pressure reducer (not supplied). Select in accordance with the pressure indicated on the data plate located on the right-hand door hinge. Gas bottle (not supplied) Integrated bracket for the gas bottle with locking wedge. 5 Description / Options Cooking dome Handles for plancha or grill Surround table Handle / Hook for accessories Side table Plancha Protective cover Underside uppermost : provides protection from residual heat after use and also weather-protection Top side: trivet for the grid or a serving dish Steel storage baskets Retractable wheels kit 6 Index PART 1 / SAFETY INSTRUCTIONS • Warnings  • Instructions relating to the use of gas • Maintenance, Troubleshooting and After-sales Service  • Guarantee 8-9 9 - 10 11 11 - 12 - 13 - 14 PART 2 / INSTRUCTIONS FOR USE • Unpacking the appliance • Operating the doors  • Handling the equipment  • Installing the cooking accessories • Connecting the liquid propane or butane bottle  • Replacing a gas cylinder • Before each use  • Lighting instructions  • To extinguish • Temperature and cooking  • Recommendations and safety instructions • Storage  • Troubleshooting guide  15 16 17 - 18 18 - 19 20 - 21 - 22 - 23 24 - 25 25 26 - 27 27 28 29 - 30 30 31 - 32 PART 3 / ANNEXES • Compliance  • Disposal • Technical data  • Adapting to different gas supplies  • Injectors and pressure to burners  • Heat output  33 34 34 34 35 35 7 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE 3. ANNEXES The user is responsible for ensuring correct installation and the proper use of this cooking system. A failure to adhere to the instructions contained in this manual may cause an explosion or dangerous fire. A failure to adhere to the instructions contained in this manual may cause serious injury or damage to property. This instruction manual contains important information essential for the safe use of this appliance. Read and follow all warnings and instructions before and during use of the appliance. Keep this manual for later reference. We also ask you to keep up to date with the latest information relating to the use of our products by visiting our web site: www.outsign-elements.com Warnings • Read the instructions before using the appliance • Do not leave this appliance in operation unattended • Do not carry the appliance by the handles on the doors or by the side table • The external parts can be very hot. Keep small children at a safe distance during use • Only use this appliance outside in a well-ventilated area at least 3 metres from any habitation or building; • Do not use this appliance under an overhang or under the branches of a tree; • Do not use this appliance in a garage, shed, corridors or in any other enclosed space; • Do not use this appliance on a boat or in any other recreational vehicle; • Outsign barbecues and planchas are not designed for use as radiators and must not be used as such; • Use protective gloves when handling hot parts; • It is strictly prohibited to move your Outsign appliance while it is in use; • Ensure the appliance is cool before moving or storing it. • During cooking, the appliance must be positioned on a flat, solid surface; ensure the appliance is levelled. • Ensure that the surface is capable of withstanding the weight of the appliance and the gas bottle; • Never lean on the appliance during cooking and do not place hands or fingers on the grill or the plancha or the upper rim; • It is dangerous to attempt to modify the appliance and this is not authorised; • The user is not authorised to modify any parts of the appliance; • Use only certified OUTSIGN accessories; • Do not store or use petrol or other inflammable liquids or gases less than 8m (25 feet) from the appliance; • Keep electric cables away from the heating elements during use; • Clean your OUTSIGN gas cooking system thoroughly and regularly. When cleaning the knob and the burners, take care not to enlarge the orifices; • This appliance must be kept at a distance from inflammable materials during use • The user must not interfere with the parts guaranteed by the manufacturer. 8 1. SAFETY INSTRUCTIONS Warnings 2. INSTRUCTIONS FOR USE 3. ANNEXES (continued) NATURAL RISKS – SPIDERS AND INSECTS : there is always the possibility that very small insects make a web or a nest in the burner venturi. This partially or totally blocks the gas supply. Indications of this are a yellow or smoky flame or a burner may be difficult or impossible to light. Ultimately, the gas may even burn outside the venturi which can seriously damage your appliance. If this happens, shut off the gas cylinder immediately. As soon as the appliance is cool, clean the burners. Clean the venturi with a brush or pipe cleaner. N.B.: damage caused by totally- or partially-blocked venturi is not covered under the guarantee and is considered the result of inadequate maintenance. • Check regularly for any obstruction of the burners by insects or spiders; Do not use charcoal or briquettes or lava stone in your OUTSIGN appliance; • Do not obstruct the air supply essential for burning and ventilation. The ventilation holes in the casing must be kept clear; • Do not use your barbecue or your plancha when under the influence of alcohol or drugs; • In case of fire, move away from the appliance and call the emergency services immediately. Do not attempt to extinguish a grease or hydrocarbon fire with water; • If the heat flares up violently, remove the food from the flames until they have lost some of their intensity; • In the event of a grease fire, shut off the supply to the burners; • Before using your appliance for the first time, remove all protective labels using water and soap and heat the appliance for 30 minutes. • Do not store oil or any other inflammable liquid inside your OUTSIGN system. • Never use the appliance without the internal shelf which also serves to deflect heat. Instructions relating to the use of gas • Use the correct pressure reducer for your gas bottle and configuration as indicated on the data plate applied to the right-hand hinge of your OUTSIGN (28-30 mbar, 37 mbar or 50 mbar) - not supplied with the OUTSIGN appliance; • Install or replace the flexible hose in accordance with the national regulations in force; be sure to use an appropriate flexible hose which will not be damaged when the doors are opened and closed; • Before using your Outsign gas appliance for the first time after an extended period in storage or out of use, inspect it carefully for any sign of a gas leak and/or clogged burners; • When your OUTSIGN cooking system is not in use, disconnect the gas bottle and store it outside in a well-ventilated area; • Do not use your Outsign gas appliance if there is any inadequate seal in the gas connections. Check the seal referring to the instructions in this manual; 9 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE Instructions relating to the use of gas 3. ANNEXES (continued) IF YOU SMELL GAS : 1 Shut off the gas supply to the appliance 2 Extinguish any flame. 3 Open the casing. 4 SIf the smell persists, move away from the appliance and immediately contact your gas supplier or the emergency services. • Do not use a naked flame to look for gas leaks; • Store the gas cylinder outside in a well-ventilated area; • Never store the gas cylinder in close proximity to another gas-fired appliance or in a very hot place such as in a car or on a boat; • Do not store the spare gas bottle less than 3m (10 feet) from the appliance currently in use; • Do not put any inflammable product or cooking oil on the appliance or inside the casing; • Open the casing doors each time you light the appliance; • A safety thermocouple automatically cuts off the gas supply if the burner goes out. However, if the burner goes out during cooking, it is advisable to shut off all the gas taps. Then open the casing and wait five minutes before attempting to relight the barbecue in accordance with the lighting instructions; • The OUTSIGN cooking system is designed for use with propane or butane gas only. Butane and propane are not natural gases. Any attempt to covert to or to use natural gas with an appliance fired by butane or propane is dangerous and will invalidate the guarantee; • The use of a damaged or rusted gas bottle can be dangerous. If the bottle is damaged or rust is detected on the bottle, ask your gas supplier to inspect the bottle; • Do not use a gas bottle with a damaged tap; • Even if your gas bottle appears to be empty, it may still contain some gas. Transport and handle the bottle with care; • Do not under any circumstances attempt to disconnect the pressure reducer or any gas connector while the appliance is in use; • Make sure you are outside and away from any source of ignition when replacing or connecting the gas bottle; • Always close the taps on the gas cylinder when the barbecue is not in use; • Never expose the gas cylinder to direct sunlight; • Keep the gas cylinder out of the reach of children; • Transport and store the gas cylinder upright and do not incline it; • Do not smoke in the vicinity of the gas cylinder and never during transportation in a vehicle. 10 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE 3. ANNEXES Maintenance, Troubleshooting and After-sales service Refer repairs to Outsign customer services and use only original replacement parts. To contact customer services: COOKOUT SAS 393 chemin de Crêt Nant - Z.A Le Vernay 74290 Alex - France Tél : +33 (0)4 50 64 00 15 [email protected] www.outsign-elements.com Guarantee Cookout SAS (Outsign) hereby guarantees the ORIGINAL PURCHASER of the OUTSIGN gas barbecue that the product is free from any material or manufacturing defects for the period specified hereinafter with effect from the date of purchase: Aluminium casing 15 years against perforation Coating on the casing 2 years excluding discoloration or scratches resulting from insufficient maintenance Burner body 5 years against perforation but not against rust Enamelled cast-iron cooking grid and plancha 5 years against perforation but not against rust Nickel-chrome treated steel burner racks 3 years against perforation but not against rust Other parts excluding consumables 2 years PLEASE NOTE : In any event, this guarantee is dependent upon registration on our website and/or return of the guarantee coupon (customer record) below no later than one month following the date of purchase. Failing this, the guarantee shall be ineffective. 11 1. SAFETY INSTRUCTIONS Guarantee 2. INSTRUCTIONS FOR USE 3. ANNEXES (coupon to be returned) [ CUSTOMER RECORD ] Please return this coupon to us at the address below in order to validate the guarantee. COOKOUT SAS 393 chemin de Crêt Nant - Z.A Le Vernay 74290 Alex - France You can also register on our web site : www.outsign-elements.com NAME : ........................................................................................................................................................................ FIRST NAME : ............................................................................................................................................................... ADDRESS : .................................................................................................................................................................. .................................................................................................................................................................................... ................................................................................................................................................................................... .................................................................................................................................................................................... TEL : ....................................................................... EMAIL : ................................................................................. DATE OF PURCHASE : .................................................................................................................................................. RESELLER : .................................................................................................................................................................. ................................................................................................................................................................................... APPLIANCE SERIAL NUMBER : ...................................................................................................................................... ( indicated on the data plate located on the right-hand door hinge, inside the appliance ) COULOUR :.............................................................. PLANCHA : GRID : SIDE TABLE : SURROUND TABLE : MOBILITY KIT : DOME : PROTECTIVE COVER : I HAVE READ AND ACCEPT THE GENERAL CONDITIONS OF SALE: : 12 1. SAFETY INSTRUCTIONS Guarantee 2. INSTRUCTIONS FOR USE 3. ANNEXES (continued) The company, COOKOUT, may request reasonable proofs of your date of purchase; retain your till receipt or invoice. This guarantee is limited to repair or replacement of the defective parts, subject to normal use and correct maintenance of the appliance, following confirmation by the company COOKOUT that the said parts are indeed defective. Before returning a part, please contact customer services (Section: “Maintenance, Troubleshooting, Customer Services” in these instructions). If COOKOUT confirms the fault on the part and accepts the claim, the part shall be replaced free of charge, transport costs are borne by the customer. This limited guarantee does not cover faults or malfunctions caused by an accident, abusive or incorrect use, modification, incorrect application, vandalism, incorrect installation, incorrect maintenance, failure to follow the normal maintenance instructions including, but without limitation, damage caused by the presence of insects in the burner pipes. With respect to the plancha: violent thermal shock resulting in irreparable deformation of the plancha is not covered under the guarantee. This limited guarantee shall not cover deterioration or damage caused by extreme climatic conditions such as hail, hurricane, earthquake or tornado, discoloration due to direct or indirect exposure to chemical substances (present in the atmosphere). The only express guarantee applicable is this guarantee specified in these presents. Any implicit guarantee applicable in relation to the marketable quality and the fitness for a specific use is limited to the period of cover under this written express limited guarantee. Certain countries do not allow limitations in time of implicit guarantees. It may be that this limitation does not apply in your case. The company, COOKOUT, declines all liability relating to specific consequential financial loss. Certain countries do not allow the exclusion or limitation of accessory or consequential loss. It may be that this limitation does not apply in your case. COOKOUT does not authorise anyone or any company to assume on its behalf any other obligation or liability relating to the sale, installation, use, removal, return or replacement of its appliances and no declaration to this effect shall in any way imply an obligation on the part of the COOKOUT. This guarantee shall apply solely to the products sold retail by authorised resellers, the list of whom may be consulted on our web site, or products sold directly by our company. PLEASE NOTE : In any event, these guarantees are subject to your registering your purchase on our website and/or by returning the guarantee coupon above. 13 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE Unpacking the appliance The appliance is delivered in appropriate packaging. When the appliance is delivered, please check that the appliance is not damaged; Do not use a cutter or any metal tool to remove packaging in case you scratch the external surfaces. The appliance is unpacked in two stages: • Open the top of the box to remove the accessories (grid, plancha etc.) • Lift off the upper section to uncover the appliance (as shown in the illustration below). 14 3. ANNEXES 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE 3. ANNEXES Operating the doors [ OPENING THE DOORS ] • Pull the left-hand door towards you about10 mm in order to release the catch in the rebates on the doors • Open the door with a rotating movement to the left as far as the silicon stop • Open the right-hand door with a rotating movement to the right as far as the door stop 3 [ CLOSING THE DOORS ] • Close the right-hand door with a rotating movement to the left • Close the left-hand door with a rotating movement to the right • Push the left-hand door, away from you, approx 10 mm to lock the unit. NB : There is a point at which the door sticks slightly as you open and close and this is quite normal. This occurs as the load is re-engaged and the door is aligned vertically. When the doors are closed, the unit is rigid. 3 NB : The doors open asymmetrically (see diagram) and the opening is quite sufficient to allow the insertion and removal of gas bottles < 33 cm dia. 15 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE 3. ANNEXES Handling the appliance [ TO LIFT THE APPLIANCE ] Never use the handles attached to the doors or the side table to lift the appliance. If the system is not fitted with the mobility kit, it should be carried by two people holding it from underneath and supporting it by the top. First, remove the cooking accessory and the gas bottle. [ MOVING THE APPLIANCE USING THE RETRACTABLE WHEELS ] This mobility kit is provided for use with the stand-alone appliance. If you have added a table, it is essential that this is removed, only once the appliance is cool and not in use, before the appliance is moved. Make sure the appliance is on flat, solid ground appropriate for the use of the appliance. [ LOCKING THE WHEELS IN POSITION ] • Open the doors • Depress the main pedal (1) and unlocking pedal (2). • Hold the appliance with both hands under the rim to support the appliance and avoid it tipping over. • Press the main pedal only (1) (do not press on the small, secondary pedal for unlocking the catch at the same time) to lift the appliance and then to lock it when it is repositioned. • Press on the lever of the catch in order to ensure it is properly locked in place. • Inspect the catch to ensure it is properly fastened. • Release the main pedal. • Fold the pedals away. • Close the doors. 2 3 1 16 2. INSTRUCTIONS FOR USE 1. SAFETY INSTRUCTIONS Handling the appliance 3. ANNEXES (continued) [ DIRECTING THE MOVEMENT OF THE APPLIANCE ] • Hold the rim as you would the steering wheel of a car to drive and guide it. • You can also hold the side table as a handle bar if this is fitted. Remember : Under no circumstances use the side table or the handles to carry the appliance. [ TO RETRACT THE WHEELS ] • Open the doors • Depress the main pedal and the unlocking pedal • Steady the appliance with both hands under the rim to support it and avoid it tipping over. • Press on both the main pedal and secondary unlocking pedal to raise the appliance and to unlock it. • You can also pull on the lever of the catch in order to facilitate complete unlocking. • Balance the unit (careful of the weight) by applying pressure equally to both pedals so that the appliance does not drop suddenly. • Fold the pedals away inside. • Close the doors Remember : Wear shoes with closed toes – keep other people at a distance – ensure no-one has hands or feet between the base of the unit and the floor. Remember the unit may weigh in excess of 50 kg. Do not move the appliance while it is in use, wait until it is cool. Mise en place des éléments de cuisson [ POSITIONING THE GRID ] The grid must be positioned over the burner so that the cross is covering the burner and thus prevents : • Direct contact between the flame and foodstuffs • Burned fat which is detrimental to health • Soiling of any parts other than the compartments provided for this. • Excess smoke etc. 17 2. INSTRUCTIONS FOR USE 1. SAFETY INSTRUCTIONS Handling the appliance 3. ANNEXES (continued) [ POSITIONING THE JUICES COLLECTION TUBE AND ITS SUPPORT ] Having positioned the juices collection tube, place a container under the tube on the shelf. Do not use a plastic container; use a container able to withstand temperatures of 280° (glass, Pyrex, aluminium, stainless steel etc.). [ POSITIONING THE PLANCHA ] The plancha must be positioned over the burner so that the juices run into the bowl provided. To ensure this, the flat section (in the form of a cross) under the cooking accessory (grid or plancha) must be aligned with the bracket of the burner situated at 8 o’clock (mnemonic: meal time) as shown in the illustration below. Warning : In plancha mode, according to the outside temperature, the outer rim may become very hot. Adequate protection is recommended. [ INSTALLING THE COOKING ACCESSORIES ] 3 o’clock 8.30 6 o’clock 18 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE 3. ANNEXES Connecting the liquid propane or butane bottle [ BOTTLE TYPES ] FOR MODELS 111 AND 121 FOR MODELS 110 AND 120 Diameter or width: 33 cm Maximum height: 62 cm 13 kg of gas 27 kg in total Approx 42 hours of use Diameter or width: 33 cm Maximum height: 62 cm 6 kg of gas 13 kg in total Approx 20 hours of use Large bottle Small bottle Details of the model type are indicated on the data plate on your appliance located on the upper hinge of the right-hand door. [ TYPE OF CONNECTIONS ] GAS CONNECTION COUNTRY Braided, stainless steel 1/2 inch, female France Switzerland 1/4 inch, male Hose nipple Belgium 19 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE 3. ANNEXES Connecting the liquid propane or butane bottle OUTSIGN recommends using 6 kg gas bottles.. WARNING : Before installing the bottle, please check that the tap or pressure reducer on the gas bottle is closed The hose, the pressure reducer and the bottle are usually supplied by your gas supplier. The hose/pressure-reducer assembly must comply with local and national regulations and be appropriate for the gas cylinder used and for the type of gas and the nominal pressure for this OUTSIGN cooking appliance, 28-30 / 37 (28-30 mbar butane pressure reducer or 37 mbar propane pressure reducer). Neither the pressure reducer connector nor the bottle is provided by OUTSIGN. The pressure reducer connector is sold with the bottle by the gas supplier. The hose must be as short as possible. The recommended length for the hose is 0.50 m. Use an appropriate flexible hose that cannot be damaged by the movement of the doors. • Never connect this cooking system to a supply without pressure-reducer. • Do not try to modify the hose or the pressure reducer in any way whatsoever. • If a part or the whole of the hose is destroyed or damaged, the hose must be replaced. • Inspect the hose along its entire length before each use to ensure there is no damage (cuts, tears, burnt sections) and that it is not excessively worn. • Avoid any tight twists or bends in the flexible hose. • Do not twist the hose when you connect it or when you disconnect the gas cylinder. • Do not fold the hose with a radius of curvature of less than 70mm • Before each use of the appliance, ensure the hose is not caught in the doors. • Prevent fat (or any other hot substance) falling on the hose and prevent contact of the hose with heated parts of the appliance. • The pressure reducer connector must be protected when it is not connected to the gas cylinder. • Change the joints each time the hose is disassembled. Use only joints which comply with the standard, NF D 36-125 (orange JT M20x150 joints at the pressure reducer end; black JL G1/2 joints at the appliance end); • The gas cylinder must always be installed so that it is stable and vertical; • Never connect an uncertified gas cylinder to the OUTSIGN system; • Check that the pressure indicated on your pressure reducer is correct for your OUTSIGN system. 20 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE Connecting the liquid propane or butane bottle 3. ANNEXES (continued) IMPORTANT : It is strongly recommended to check the condition of the flexible hose before each use and always to replace it immediately if it is damaged. Contact Customer Services (Section: “Maintenance, Troubleshooting and After-sales service”) to order any new original part. When installing your new flexible hose, check that the hose is positioned such that it will not be damaged by the movement of the doors. Parts must be installed in accordance with current regulations as well as best practices. [ BOTTLES WITH A SCREW CONNECTION ] • Unscrew the pressure reducer connector on the gas bottle by turning it in a clockwise direction (1) • Position the pressure reducer so that the ventilation holes (2) are pointing downwards. • Screw the pressure reducer connector on to the gas bottle by turning it anti-clockwise (3). [ BOTTLES WITH A SNAP-ON CONNECTION ] • Check that the lever on the pressure reducer (1) is pushed downwards (locked position). • Press the pressure reducer down on to the gas bottle tap until it is fully engaged (2). • Check that the lever on the pressure reducer is in the locked position. Slide the collar upwards (3). Press the pressure reducer down on the gas bottle and hold down. Slide the collar into the locked position (4). If the pressure reducer fails to lock, repeat the procedure from the beginning. 21 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE Connecting the liquid propane or butane bottle 3. ANNEXES (continued) [ RUN OF THE FLEXIBLE HOSE ] • The flexible hose must pass through the opening in the internal shelf provided for it and then guided towards the underside of the cooking system such that no loop is created where the doors close (see diagram below). • The recommended hose is made of braided steel and is 50 cm in length. 22 2. INSTRUCTIONS FOR USE 1. SAFETY INSTRUCTIONS 3. ANNEXES Replacing a gas bottle WARNING : Ensure the gas cylinder is closed when you replace it. Gas cylinders must not be changed near any source of ignition. It is recommended to have the liquid propane or butane bottle refilled before it is completely empty. To do this, take the propane bottle to a gas supplier. Be careful not to drop the propane bottles; handle with care. [ GAS BOTTLE TIGHTNESS TEST ] You should carry out a tightness test: • Before lighting the barbecue for the first time; • Each time the gas cylinder is replaced or a part of the gas system is modified; • At least once per year, preferably at the beginning of the season. The tightness test should be carried out outside in a well-ventilated area away from any naked flame, heat source or source of ignition. It is prohibited to smoke. Simply use a 50:50 solution of liquid soap and water to detect leaks. Do not use a match or a naked flame. • Once the full cylinder has been connected to the barbecue and all the settings are at OFF, open the gas cylinder slowly one turn • Apply the soap solution on to all the following connectors and components : • The gas bottle weld seams (fig A) ; • All the connectors on the valve (fig B); • The connectors on the pressure reducer and the gas cylinder (fig B); • All the hose connectors (fig C); A B C • Soap bubbles will appear if there is a leak. • In the case of a leak, tighten up the connectors using an adjustable wrench. It is also recommended to change the bottle and to install a new one. Retest tightness using a soap and water solution. If the leak persists, shut off the gas. DO NOT USE THE OUTSIGN COOKING SYSTEM. Contact customer services (Section “Maintenance, Troubleshooting and After-Sales service”). 23 2. INSTRUCTIONS FOR USE 1. SAFETY INSTRUCTIONS Replacing a gas bottle 3. ANNEXES (continued) [ INSTRUCTIONS FOR DISCONNECTION ] • Shut off the control valve. • Unscrew the flexible hose. • Replace the old joints before positioning the hose. • Screw in the hose nut by hand, on the pressure-reducer end, in accordance with the flow direction marked (nut on the recipient side), having checked that the joint is in its seating and in good condition. Screw the nut down completely with a spanner. 2 3 4 Before each use [ CHECK THE FOLLOWING POINTS ] • The appliance is correctly installed in a position which presents no hazard. • The doors on the casing are open prior to lighting the appliance; • There is no leak in the gas supply (see section “Tightness test”); • The burners are correctly installed and not blocked (see paragraph “Natural risks – spiders and insects” in the section “Warnings”) • No gas supply hose must come into contact with a heated surface; • The hose is not caught in the doors. • On inspection, there is no sign of cracking on the hose. Your appliance may be equipped with silicone bowls for cooking juices, adapted specifically and exclusively to the OUTSIGN grill model. In this case, each time the cooking system is used, check that there is no accumulation of juices in the bowls. Wash the bowls using a soapy solution then rinse in clean water. The bowls are also dishwasher-proof. 24 2. INSTRUCTIONS FOR USE 1. SAFETY INSTRUCTIONS 3. ANNEXES Lighting instructions [ TO LIGHT THE BURNERS USING THE LIGHTER ] • Open the tap on the gas cylinder • Press the lighter (Fig. 1) until you hear a spark has been produced; • Hold the lighter pressed in and press in the burner regulator (Fig. 2) and turn anti-clockwise to one of the positions within the adjustment settings (Fig. 3); • If the burner does not light after 5 attempts of five seconds, shut off the gas and wait 5 minutes before trying again. In this way, the gas that has accumulated can disperse. Try again repeating the previous steps. • If the burner still does not light, read the section “Troubleshooting guide” to determine the cause of the problem and its solution or use a match as described below. • A safety thermocouple automatically shuts off the gas supply if the burner goes out. • Always check that the burner regulator moves freely ensuring in particular that it does not remain in the pressed-in position 2 3 Zoom on the burner : 25 1. SAFETY INSTRUCTIONS Lighting instructions 2. INSTRUCTIONS FOR USE 3. ANNEXES (continued) [ TO LIGHT THE BURNERS WITH A MATCH ] Inside the casing, under the upper rim, there are small openings which allow direct access to one rack of burners using a long match. • Insert a lighted match into the opening about 40 mm from the burner; • Open the tap on the gas cylinder; • Press in the required control button and set it to HIGH; the burner should light within 5 seconds. If it doesn’t, turn off the control button and wait 5 minutes to allow the gas to disperse; • Repeat steps 1 to 5. If the burner does not light after five attempts, refer to the section “Troubleshooting guide”. Openings for manual lighting To extinguish • Shut off the tap on the gas cylinder; • Turn the control button to OFF 26 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE 3. ANNEXES Temperature and Cooking [ OPTIMAL TEMPERATURE REGULATION ] Within a few minutes, OUTSIGN gas barbecues and planchas reach a temperature between 110°C and 280 °C. Use the control knob to adjust the cooking temperature, according to the wind, weather conditions and also your recipes and ingredients. [ RECOMMENDATIONS IN GRID MODE ] • Preheat the barbecue for 5 to 10 minutes (depending on ambient conditions such as air temperature and wind) • Determine the required temperature using the adjustment knob; Applying a small amount of oil will enable grilled food to be browned evenly and prevent it sticking to the grid; [ LIMITING FLAMES AND SMOKE ] • Remove excess fat from meat prior to cooking; • Cook fatty meat (chicken and pork) at low temperatures; • Ensure the drain hole for fat is not blocked and that the bowls for cooking juices are not full. You can also put a small amount of water in the bowls to reduce the smoke produced. [ RECOMMENDATIONS IN PLANCHA MODE ] • Before using for the first time, preheat the plancha for approx 30 minutes in order to get rid of any residual smoke arising from the oils used in production of the metal parts. This may give rise briefly to a slight odour; • Light the Outsign appliance and leave the plancha to heat for a few minutes at maximum heat (the plancha should be very hot), then reduce the heat before placing the foodstuffs. Using the control knob, you cook the food exactly the way you wish: grilled, crispy or succulent; • Use the control knob to determine the temperature required; • Applying a small amount of oil will enable grilled food to be browned evenly and prevent it sticking to the grid; • Ensure the drain hole for fat is not blocked, that the cup is not full and that the silicon bowls for cooking juices intended exclusively for use in grilling mode have been removed; • Never place ice cubes on a hot plancha (to thaw). This causes violent thermal shock and could deform the plancha. 27 2. INSTRUCTIONS FOR USE 1. SAFETY INSTRUCTIONS 3. ANNEXES Recommendations and safety instructions [ PAINTED CASING AND RIM ] Wash these parts with warm soapy water and rinse in clean water ; [ GRID ] After each use, allow the barbecue to cool down and clean the grids with a brush. Do not use any acid-based cleaning product [ PLANCHA ] • While the plancha is still hot, scrape off the majority of the fat and juices towards the drain hole using a spatula; • Allow the plancha to cool then wash with warm soapy water. The plancha is also dishwasher-proof; • Use white vinegar to neutralise cooking odours and restore the shine on your plancha; • Wipe the plancha before each use; • Apply a tea-spoon of cooking oil to your plancha before storing; this will help to retain its as-new appearance. [ BURNERS AND VENTURI ] To limit oxidation, take care not to allow salt to fall on the burners. The burners and the venturi must be cleaned at least twice per year. Clear the openings of any obstruction with a thin piece of wire. Brush the arms of the burner with a synthetic-fibre brush. Do not use metal brushes or wire-wool sponges because these can damage the nickel-chrome treatment on the burner. Check that the base of the casing is clean and that none of the holes are blocked. If cracks, unusual holes or other damage is visible on a burner, it must be replaced. Change the1.5 VCC battery as soon as there is no longer a spark at the electrode. You can access the battery by unscrewing the supporting plate behind the push-button, in turn accessible from the inside of the OUTSIGN system (as shown in the illustration below). 2 3 28 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE 3. ANNEXES Recommendations and safety instructions (continued) [ THERMOCOUPLE, IGNITION ELECTRODE AND INJECTOR ] Clean the thermocouple, the ignition electrode and the injector regularly (every 6 months if the appliance is used regularly). Check the control valve turns properly. If this is not the case, replace the faulty component by contacting Customer Services (Section: “Maintenance, Troubleshooting and Customer Services”). The valves are lubricated for life. [ SILICON FAT-DRIP BOWL ] Remember to empty these bowls regularly in order to avoid overflows into the interior of the appliance. To clean the bowls, wash them in warm soapy water then rinse in clean water. The bowls are also dishwasher-proof. Remove the silicone bowls when you are not using the appliance to avoid water collecting in them. This also allows natural ventilation. Do not try to remove the bowls during use; risk of burns or even a serious fire. [ SILICON COOKING DOME ] Ensure that, under no circumstances, the maximum temperature of 280 °C is exceeded. The silicon cooking dome is easily washed using soapy water. Can be hooked in place (see diagram opposite). [ MOUNTING THE SIDE TABLE ] Place the centring bush (1) at the opening in the casing provided. Insert the wing nut (2) from the inside of the casing to the outside. 3 On the outside, position the silicon washer (3). Place the screws (4) in the spaces provided in the side table. 2 Line them up and screw in from the inside. 4 Storage Shut off the gas tap when the appliance is not in use. You can store the appliance inside as long as the gas bottle has been disconnected and stored in a well-ventilated area. Whenever the appliance is out of use for extended periods, protect it with a cover 29 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE 3. ANNEXES Troubleshooting guide PROBLEMS POSSIBLE CAUSES SOLUTIONS • Impossible to light the burner • Blocked venturi • Clean the venturi • No spark when lighter is pressed. • No sound. • There is a spark but it does not light. Try again. Otherwise, check positioning of the electrode referring to the positioning instructions repeated opposite. • The battery has been inserted incorrectly • The battery is flat • The ignition button has been installed incorrectly • The sparker is defective • The system has been soaked. • Reinsert the battery correctly (pay attention to correct orientation of the + and -) • Replace with a new AA battery • Unscrew button and reinstall • Replace the sparker. • Blow away excess water or wait until it dries • Insufficient heat • The tap on the gas cylinder is not open • The lighter is not correctly positioned in relation to the thermocouple • The burner holes are blocked • The gas cylinder is empty or nearly empty • The pressure reducer is not correctly connected to the gas cylinder • Open the tap on gas cylinder • Adjust the position of the electrode in relation to the • thermocouple (see diagram opposite) • Clean the burner holes or replace the burner • Connect a new cylinder • Tighten the pressure-reducer connectors • Untangle the hose • Yellow flames • Venturi partially-blocked • Salt on the burner • Clean the venturi • Clean the burner • Excessive heat and flames • Foodstuffs containing too much fat • Drain hole for grease blocked • Remove excess fat or reduce heat • Clean the casing and the burner • Flames behind the control panel • Venturi blocked • Shut off the gas immediately, allow the barbecue to cool and clean the venturi • Humming noise from the pressure reducer • T emporary situation caused by high external temperature or due to a full cylinder • N  ormal occurrence that does not imply any problem or danger • Incomplete flame • Burner blocked, perforated or rusted • Clean or replace the burner 30 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE 3. ANNEXES Troubleshooting guide [ POSITIONING OF THERMOCOUPLE AND ELECTRODE ] If the suggested solutions do not enable you to solve the problem, contact Customer Services (details provided in the Section “Maintenance, Troubleshooting and Customer Services” - [email protected]). 31 1. SAFETY INSTRUCTIONS 2. INSTRUCTIONS FOR USE 3. ANNEXES CE 1312CM5618 compliance Outsign is a registered trademark of the company, Cookout SAS. WARNING : This product has been subjected to safety tests. It is authorised only for use in France and EEC member States under the following respective categories and pressures COUNTRIES CATEGORY INDEX PRESSURE I3+ 28-30/37 Mbar I3B/P 50 Mbar GB (England) BE (Belgium) CY (Cyprus) ES (Spain) FR (France) GR (Greece) IE (Ireland) IT (Italy) LT (Lithuania) LU (Luxembourg) PT (Portugal) CZ (Czech Republic) SI (Slovenia) CH (Switzerland) AT (Austria) CH (Switzerland) DE (Germany) FI (Finland) SE (Sweden) This appliance is manufactured using materials appropriate for its use. These materials are resistant to the mechanical, chemical and thermal conditions to which they are intended to be subjected. The properties for the materials essential to safety are guaranteed by the company, CookOut SAS. There is no solder on the gas line. Materials liable to come into contact with foodstuffs and edible fluids shall not degrade the quality of these foodstuffs and liquids 32 2. INSTRUCTIONS FOR USE 1. SAFETY INSTRUCTIONS 3. ANNEXES Disposal This symbol indicates that the product may not be disposed of in the household waste. If you decide to throw away your barbecue, please contact Customer Services (details provided in the section “Maintenance, Troubleshooting and Customer Services). Customer Services will ask you to return your appliance so that it can be disposed of. For your information: this system is entirely recyclable. Technical data TYPE OF GAS SUPPLY PRESSURE NOMINAL POWER NOMINAL OUTPUT G30 (Butane) 20-30 mbar 4,7 kW 342 g/h G31 (Propane) 37 mbar 4,7 kW 336 g/h G30 (Butane) 50 mbar 4,7 kW 342 g/h G31 (Propane) 50 mbar 4,7 kW 336 g/h Conversion to different types of gas REFERENCE GAS AT NOMINAL PRESSURE DIA. MAIN INJECTOR (mm) PRIMARY AIR REGULATOR ON BURNER BY-PASS SCREW (mm) G30 : Pn = 28-30 mbar 1,05 3 holes open locked G31 : Pn = 37 mbar 1,05 3 holes open locked G30 : Pn = 50 mbar 0,95 3 holes open locked G31 : Pn = 50 mbar 0,95 3 holes open locked 33 2. INSTRUCTIONS FOR USE 1. SAFETY INSTRUCTIONS 3. ANNEXES Injectors and pressures to burners CATEGORY INDEX GAS SUPPLY PRESSURE (mbar) BURNER INJECTOR REDUCED FLOW SCREW MARKED 50 NUMBER OF BURNERS I3+ G30 / G31 28-30 / 37 mbar 105 / 100e Full on 1 B/P G30 / G31 30 mbar 105 / 100e Full on 1 I3B/P G30 / G31 50 mbar 95 / 100e Full on 1 Heat outputs G30 = butane gas ; G31 = propane gas GAS AND PRESSURE NOMINAL PRESSURE NOMINAL OUTPUT G30/G31 : Pn = 28/37 mbar 4,7 kW G30 = 342 g/h G30/G31 : Pn = 50 mbar 4,7 kW G31 = 336 g/h 34 C O O KO U T A simplified stock corporation (SA S) with capital of €700,000 3 9 3 c h e m i n d e C r ê t N a n t – Z A L e Ve r n a y - 7 4 2 9 0 A L E X - F r a n c e VAT I C F R 8 6 5 2 2 2 1 7 7 9 3 - S I R E T N ° : 5 2 2 2 1 7 7 9 3 0 0 0 1 0 – A P E : 4 6 4 9 Z TO C O N TA C T C U S TO M E R S E R V I C E S Cookout SA S – 393 chemin de Crêt Nant Z . A L e Ve r n a y – 7 4 2 9 0 A l e x - F r a n c e Tél : +33 (0)4 50 64 00 15 w w w. o u t s i g n - e l e m e n t s . c o m www.outsign-concept.com