Transcript
by Overlocker
The product is guranteed to be free from defects in workmanship and parts for a period of 12 months from date of purchase. Defects that occur within this warranty period, under normal use and care, will be repaired, replaced or refunded at our discretion, solely at our option with no charge for parts and labour. The benefits conferred by this warranty are in addition to all rights and remedies in respect of the product that the consumer has under the Competition & Consumer Act 2010 and similar state and territory laws. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
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Overlocker
Repair and Refurbished Goods or Parts Notice Unfortunately, from time to time, faulty products are manufactured which need to be returned to the Supplier for repair. Please be aware that if your product is capable of retaining user-generated data (such as files stored on a computer hard drive, telephone numbers stored on a mobile telephone, songs stored on a portable media player, games saved on a games console or files stored on a USB memory stick) during the process of repair, some or all of your stored data may be lost. We recommend you save this data elsewhere prior to sending the product for repair. You should also be aware that rather than repairing goods, we may replace them with refurbished goods of the same type or use refurbished parts in the repair process. Please be assured though, refurbished parts or replacements are only used where they meet ALDI’s stringent quality specifications. If at any time you feel your repair is being handled unsatisfactorily, you may escalate your complaint. Please telephone us on 1300 526 663 or write to us at: ESQ AUSTRALASIA P.O. BOX 1383, MOORABBIN, VICTORIA 3189, AUSTRALIA 1300 526 663
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Welcome Congratulations on choosing to buy a Stirling® product. All products brought to you by Stirling® are manufactured to the highest standards of performance and safety, and, as part of our philosophy of customer service and satisfaction, are backed by our comprehensive 1 Year Warranty. We hope you will enjoy using your purchase for many years to come.
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General Safety Instructions About these instructions Read these instructions carefully before using the device. Note the warning on the device and in the operating instructions. Use this machine only for its intended use as described in this Instruction Manual. Always keep the Instruction Manual close at hand. If you sell the equipment or give it away, make sure you also hand over these instructions and the warranty card.
Never allow children to play with electrical equipment This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Ensure that the machine and its mains cable are kept well out of the reach of children and pets. Children should be supervised to ensure that they do not play with the appliance. Keep presser feet and needles away from children’s reach. Keep plastic packaging out of the reach of children. There is a risk of asphyxiation.
Handling the machine safely Danger from electricity Always unplug before replacing a sewing machine bulb. Replace bulb with same type rated 240 Volts 15 Watts BA15D. An appliance should never be left unattended when plugged in. Always unplug this sewing machine from the electric outlet immediately after using. To disconnect, switch the device off, then remove the plug from the outlet. Disconnect the power cord plug from the electrical outlet and switch the machine off when making adjustments such as threading needles, changing needles, needle plate, bobbin, bobbin holder, or presser foot.
Ambient conditions 1. Do not use the machine outdoors. 2. Do not operate where aerosol (spray) products are being used or where oxygen is being administered. 3. Do not expose the machine or machine plastic case to sunlight directly. Also, do not keep it in a very warm or damp place. 4. Do not expose the machine to water or moisture. 5. Never operate the appliance with any air opening blocked. Keep ventilation openings of this sewing machine and foot controller free from accumulation of lint, dust and loose cloth.
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Sewing
1. This overlocker is designed and manufactured for household use only. 2. The machine should never be left unattended when plugged in. 3. Use the machine on a flat and stable table. 4. Never drop or insert any object into any opening. 5. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord. 6. Use only attachments recommended by the manufacturer as contained in this instruction manual. 7. Keep fingers away from all moving parts. Special care is required around the overlocker needles and upper knife. 8. Always use the proper needle plate. The wrong plate can cause the needle to break. 9. Do not use bent needles. 10. Do not pull or push fabric while stitching. It may deflect the needle causing it to break.
Maintenance 1. Never operate the machine if it has a damaged cord or plug, if it is not working has been dropped or damaged, or dropped into water. 2. Return this overlocker to the nearest authorised service/repair centre for examination, repair, electrical or mechanical adjustment. 3. Switch this overlocker off when making any adjustment, such as threading the loopers, changing the needles, upper knife or presser foot, and the like. 4. Always unplug this overlocker from the electrical outlet when removing covers, when making any other adjustments mentioned in this instruction manual.
Never undertake your own repairs Do not dismantle or modify the machine yourself. Never try to open or repair the device yourself other than the maintenance described in this manual (page 40-42). Do not attempt to adjust motor belt. If there is a defect please contact our After Sales Support Help Desk on 1300 526 663.
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Parts List
(Fig. 1)
!6 w !7 !4 !3
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!2 t
!1 !0 o i
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@0
!8 @1 !9 @2
@3 @4 @7
Name of Parts (Fig. 1) q Left needle thread tension dial w Right needle thread tension dial e Upper looper thread tension dial r Lower looper thread tension dial t Side cover y Looper cover u Handwheel i Power switch o Machine socket !0 Differential feed dial !1 Stitch length dial !2 Spool stand !3 Spool holder !4 Spool pin !5 Thread guide bar !6 Thread guide !7 Pressure adjusting screw !8 Presser foot !9 Needle plate setting knob @0 Thread cutter @1 Presser foot lifter @2 Needle plate @3 Upper knife release knob @4 Cutting width adjusting dial @5 Upper looper @6 Lower looper @7 Upper knife @8 Lower knife
@5
@8 @6
(Fig. 2)
q
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Standard Accessories (Fig. 2) q 1 x Screwdriver (Small) w 1 x Screwdriver (Large) e 1 x Tweezers r 1 x Set of needles t 1 x Instrcution manual y 1 x Warranty card u 1 x Quick set-up guide
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Unpacking • This product has been packaged to protect it against transportation damage. Keep the original packaging carton and materials in a safe place. It will help prevent any damage if the product needs to be transported in the future. In the event it is to be disposed of, please recycle all packaging materials where possible. • Plastic wrapping can be a suffocation hazard for babies and young children, so ensure all packaging materials are out of their reach and disposed of safely. • Unwind the power cord to its full length and inspect it for damage. Do not use the appliance if the appliance or its cord have been damaged or are not working properly. In case of damage, contact our after sales support line for advice on examination, repair or return of the damaged product. • Read this manual to familiarise yourself with all the parts and operating principles of the overlocker. Pay particular attention to the safety instructions on the previous pages.
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Features q Equipped Foot Pressure Adjusting Screw Adjust this screw depending on thickness of the material. • See "Adjustment of Foot Pressure", page 13 for details.
w 3/4 Thread Adaptability
3/4 THREAD ADAPTABILITY
4 Thread • See "Threading the Machine", pages between 18 and 31 for details. 3 Thread • See "Threading the Machine (3 threads)", pages 32 and 33 for details.
e Equipped Thread Cutter Built in thread cutter for ease of use. • See "Finishing Sewing", page 28 for details.
r Snap-on Presser Foot Easy to attach and detach presser foot from the foot holder. • See "Removing the Presser Foot" and "Attaching the Presser Foot", page 13 for details.
t Easy Rolled Hem Change-Over No need to change the needle plate for rolled hemming. Just slide the needle plate setting knob to “R” position to convert the plate for rolled hemming. • See "Adjustment of Needle Plate Setting Knob (Changing to Standard Overlock or Rolled Hemming)", page 17 for details.
HANDY ADJUSTABLE CUTTING WIDTH
y Adjustable Cutting Width Easily adjust the cutting width 3.1 - 7.3mm to correct the seam tension depending on the type or thickness of the material you sew. • See "Adjustment of Cutting Width", page 16 for details.
w
u Differential Feed
q
EQUIPPED
The differential feed device is DIFFERENTIAL FEED DEVICE designed to prevent fabrics from puckering or stretching. Both stitch length and differential feed dials can be set at any time, even while sewing. Differential feed ratio : 0.5 - 2.25 • See "Adjustment of Stitch Length" and "Adjustment of Differential Feed Ratio", page 14, for detail.
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i 1300 Stitches Per Minute
1300 STITCHES PER MINUTE
y
8
1300 spm maximum operating speed.
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Instructions t
e r w
Connecting the Power Supply Turn off the power switch q. Insert the machine plug w into the machine socket e. Insert the power supply plug r into the outlet t. Turn on the power switch. q Power Switch w Machine Plug e Machine Socket r Power Supply Plug t Outlet
For Your Safety:
q
While in operation, always keep your eyes on the sewing area, and do not touch any moving parts such as the thread take-up lever, loopers, handwheel needle or knives. Always turn off the power switch and unplug from the power supply: - when leaving the machine unattended, - when attaching or removing parts, - when threading or cleaning the machine. Do not place anything on the foot control, otherwise the machine will run intermittently.
Operating Instructions: The symbol "O" of a switch indicates the "off" position of a switch.
Controlling Sewing Speed Foot control Pressing on the foot control can vary sewing speed. The harder you press the foot control, the faster the machine runs. Step on the speed controller with the presser foot lifter up, and practice controlling speed.
Operating Instructions: Foot controller Model YC-483N-1 is for use with this overlocker model 8002D.
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How to turn the Handwheel Always turn the handwheel toward you (counter clockwise). q Handwheel
q
Opening and Closing the Side Cover q
To open: Push the side cover to the left.
To close: Push the side cover to the right. q Side cover
Opening and Closing the Looper Cover To open: A While pushing with the thumb to the right as far as it will go, pull the looper cover toward you.
To close: B Lift the looper cover and push it against the machine. The looper cover snaps into its position automatically. q Looper cover
B
Note:
A
Always close both side cover and looper cover when the machine is in use.
q
10
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The Position of Thread Guide Bar
q
1. Pull the thread guide bar up as far as it will go. 2. Turn the thread guide bar so that the thread guides are right above the spool pins. q Thread guide bar w Thread guide e Stoppers r Spool pin
w
e r
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* Make sure to lock the thread guide of guide pole in the correct position with the two stoppers.
Attaching the Spool Holder Cap and Net (Optional)
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z When you use a small thread spool, pull out the spool holder from the spool pin. Then place the spool with its slit side up, and put the spool holder cap on top of it.
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q Spool holder w Spool pin e Spool holder cap r Slit
x If the thread slips down from the spool during threading and/or sewing, put a net on the spool as illustrated to prevent jamming.
x
* The spool holder cap and net are optional accessories.
q Net w Spool pin
w
q
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Changing Needle Turn off the power switch and unplug the machine. Raise the needle to its highest position. Then loosen the left or right needle clamp screw for the needle you are going to remove. q Needle clamp screw on the left w Needle clamp screw on the right
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* Use HA-1SP #14 Needle or #11.
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To attach the needle on the right : Insert a new needle into the needle clamp with the flat side to the back until the top of the needle touches the stopper pin, then tighten the needle clamp screw on the right.
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To attach the needle on the left : Insert a new needle into the needle clamp with the flat side to the back until the top of the needle touches the edge of the needle bar, then tighten the needle clamp screw on the left. * When the needles are set correctly, the left needle is higher than the right one.
y
* Use HA-1SP #14 Needle or #11.
q Needle clamp w Needle e Needle stopper pin r Edge of needle bar t Needle clamp screws y Flat side to the back * Do not use any needle which is bent or blunt.
Raising or Lowering the Presser Foot
q
By raising or lowering the presser foot lifter, the presser foot goes up or down. * While in operation, keep the presser foot lowered except when threading the machine or testrunning without threads. q Presser foot w Presser foot lifter
w
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Removing the Presser Foot
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1. Turn off the power switch and unplug the machine. 2. Raise the needle and the presser foot. 3. Press the lever located on the back of the foot holder. The presser foot will drop off.
q Needle w Presser foot lifter e Foot holder r Lever
Attaching the Presser Foot 1. Turn off the power switch and unplug the machine.
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2. Place the presser foot so that the pin on the foot lies just under the groove of the foot holder.
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3. Lower the foot holder to lock the foot into place. 4. Raise the presser foot lifter to check that the presser foot is secure.
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q Groove w Pin e Lever
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Adjustment of Foot Pressure It is not necessary to adjust the presser foot’s pressure for normal sewing.
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When you sew heavy or lightweight fabrics, turn the adjusting screw:
1 mm
–– clockwise for heavyweight fabric. –– counterclockwise for lightweight fabric.
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* For normal sewing, set the adjusting screw so that it sits 1 mm below the top of the machine.
q w
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q To decrease w To increase e Adjusting screw r Top of the machine
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Adjustment of Stitch Length To select stitch length, turn the dial. The larger the number, the longer the stitch.
q
The stitch length can be adjusted from 1 to 4 mm. Position “R” is for rolled and narrow hemmings.
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q Stitch length dial w Setting mark
Adjustment of Differential Feed Ratio The differential feed ratio can be altered by turning the dial. The number on the dial indicates the ratio between the main and the sub feed motion.
q
1.0 indicates the neutral position. q Differential feed dial w Setting mark
w
How to adjust • If the sewn fabric is stretched, turn the dial counterclockwise (toward 2.2).
q • If the sewn fabric is gathered, turn the dial clockwise (toward 0.5). q Stretched w Gathered
w
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To Deactivate the Upper Knife 1. Turn off the power switch and unplug the machine. 2. Open both the looper cover and side cover. 3. Turn the upper knife release knob toward you while pushing it to the right, then guide the hole in the upper knife to the stopper pin to lock the upper knife in the down position.
q
4. Close the looper cover and side cover.
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q Upper knife release knob w Stopper pin e Upper Knife
e
To Activate the Upper Knife 1. Turn off the power switch and unplug the machine. 2. Open both the looper cover and side cover. 3. Turn the upper knife release knob away from you while pushing it to the right, then guide the groove on the upper knife to the stopper pin to lock the upper knife in the up position.
q
4. Close the looper cover and side cover. q Upper knife release knob w Stopper pin
w
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Adjustment of Cutting Width When cutting width is too narrow or too wide against seam width, adjust it as follows.
q
1. Turn off the power switch and unplug the machine.
(B)
2. Open the looper cover and side cover.
(A) w
3. Set the upper knife to down position.
r w
4. Turn the cutting width adjusting dial to get desired position of lower knife. q Cutting width adjusting dial w Lower knife e Standard setting
w
* The cutting width of this model can be adjusted approximately 3.0 to 5.0 mm from the right needle position depending upon your sewing needs or the fabric being used. (The cutting width should be adjusted to get the same results as in drawing r.) When cutting width is too narrow, turn cutting width adjusting dial clockwise (A). Lower knife w will move to right.
w
When cutting width is too wide, turn the cutting width adjusting dial counterclockwise (B). Lower knife w will move to left.
e
5. Set the upper knife to up position. 6. Close the looper cover and side cover.
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Adjustment of Needle Plate Setting Knob (Changing to Standard Overlock or Rolled Hemming)
q
1. Turn off the power switch and unplug the machine. 2. Open the looper cover and side cover. 3. Deactivate the upper knife. 4. Push the cutting width adjusting dial to the right as far as it will go, then, move the needle plate setting knob to the guide line of S (for Standard Overlock) or R (for Rolled Hemming). Release the cutting width adjusting dial to the left gently.
w
5. Set the upper knife to up position.
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6. Close the looper cover and side cover.
t r
q Chaining finger w Guide line e Cutting width adjusting dial r Upper knife t Needle plate setting knob
(A) (A) Standard Overlock q
* The chaining finger is located beside the needle plate as shown in diagram (A) for guiding the flat edge of the fabric for overlock sewing.
t
(B)
(B) Rolled Hemming * Pull the needle plate setting knob from “S” to “R” position, so that the fabric edge will be rolled for hemming, picot edging and narrow hemming. q
t
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Threading the Machine
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The left illustration shows the completed threading conditions of four threads. q Lower looper thread w Upper looper thread e Right needle thread r Left needle thread t Thread guide y Thread guide plate u Threading chart
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The machine is pre-threaded to make threading easier. Tie the end of a new thread to one of the pre-set threads, and pull it to draw the new thread through the machine, following the steps below. * Turn off the power switch before threading the machine. 1. Pull the threads from the spools and draw them through the thread guides, then tie the thread ends together. 2. Raise the presser foot, draw the threads until the knots are coming out from under the back of the presser foot. 3. Stop drawing the needle threads when the knots reach just before the needle eye. Cut the knots and thread the needle eye. 4. Before you start sewing, clear the needle threads from under the presser foot to make sure they are not caught below the needle plate. (Draw the needle threads in the direction A) Then pull out the threads to the back approximately 10 cm (4˝) away from the presser foot. Lower the presser foot, and you are now ready to sew. i Thread guide
u i
o !0 !1
A !2
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• For re-threading the machine easily, start from the lower looper, upper looper, right needle and left needle threads. Make sure to clear the needle threads out from below the needle plate and draw them to the back and under the presser foot about 10 cm (4˝). o Needle !0 Needle thread !1 Presser foot !2 Needle plate
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• Threading the Lower Looper q
Open the looper cover and side cover. Place the spool of thread on the right side spool pin. * The points to thread for lower looper are marked in green on the overlocker. * A convenient threading chart is placed on the machine body inside the looper cover.
w
e t !1
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!0 o
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z Draw the thread through the right side thread guide from back to front: (A)
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* If the thread is coming out from the thread guide groove, pass the thread through the thread guide hole again as shown: (B) q Thread guide
(A)
(B) x Pass the thread through the holes on the right side of the thread guide plate as illustrated.
x
w Thread guide plate
w
c
e
c Pass the thread through the right side of the looper thread guide, sliding the thread from left to right. e Looper thread guide
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v Insert the thread between tension discs from the right. Then pull both sides of the thread firmly to insert it between tension discs.
vb
b Pass the thread through lower looper thread guide. r Lower looper thread tension dial t Lower looper thread guide
t
r
* Make sure that the thread is between the tension discs.
a
a Thread s Tension discs
s
n Pass the thread through lower looper thread guide.
nm,.
m Pass the thread through the looper thread takeup lever (lower). , Pass the thread through lower looper thread guide. o y u i
⁄0 !0
a
s
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s
. Pass the thread through lower looper thread guide. y Lower looper thread guide u Looper thread take-up lever (lower) i Lower looper thread guide o Lower looper thread guide ⁄0 Turn the handwheel toward you until the lower looper comes to the right, and pass the threader through the hole on lower looper thread guide. Hook the end of the thread on the threader. * Looper threader is optional. * If you don’t have the looper threader, turn the handwheel towards you until the lower looper comes to its most left position. Thread lower looper thread guide from the left side with a pair of tweezers. Then, turn the handwheel towards you to move the lower looper to the right position. !0 Lower looper thread guide a Lower looper thread s Looper threader
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⁄1 Pull the threader to pass the thread through the hole of lower looper thread guide. Remove the thread from the threader, and draw the thread through the hole on the lower looper 10 cm (4˝) or more with a pair of tweezers.
⁄1
* For threading without the looper threader, draw the thread from the right side of lower looper thread guide with a pair of tweezers.
a
* Draw the thread through the hole on the lower looper 10 cm (4˝) or more with a pair of tweezers.
!1
!1 Lower looper a Looper threader s Tweezers
s NOTE: How to thread woolly nylon/polyester thread.
q
* The illustration at left shows one of the easiest ways to pass woolly nylon/polyester thread through the lower looper. q Lower looper w Ordinary thread e Woolly nylon/polyester thread
w
e
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• Threading the Upper Looper Place a spool of thread on the spool pin second from the right.
q
* The points to thread for upper looper are marked in red on the overlocker. * A convenient threading chart is placed on the machine body inside the looper cover.
w e r o
t i y u
z Draw the thread through the thread guide second from the right from back to front: (A)
z
* If the thread is coming out from the thread guide groove, pass the thread through the thread guide hole again as shown: (B) q Thread guide
q
(A)
(B) x Pass the thread through the holes in the second row from the right of thread guide plate as illustrated. w Thread guide plate
x
w
c Pass the thread through the left side of looper thread guide sliding the thread from right to left. e Looper thread guide
c
e
22
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v Insert the thread between tension discs from the right. Then pull both sides of thread.
vb
b Pass the thread through upper looper thread guide. r Upper looper thread tension dial t Upper looper thread guide
t
r
n Pass the thread through upper looper thread guide.
nm
m Pass the thread through the looper thread takeup lever (upper). y Upper looper thread guide u Looper thread take-up lever (upper) y
u
, Pass the thread through upper looper thread guide.
,. o
. Holding the end of the thread with a pair of tweezers, pass it through the hole on the upper looper. Pull 10 cm (4˝) or more of thread through the hole. i Upper looper thread guide o Upper looper i
NOTE: q
w
* When you thread the upper looper only, to avoid tangled threads pull out both threads over the needle plate and under the presser foot. Turn the handwheel toward you until the upper looper comes to the middle point of its travel, and unhook the thread of the lower looper from the upper looper. Thread the upper looper. q Lower looper thread w Upper looper
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• Threading the Needle on the Right Place the spool of thread on the spool pin second from the left.
q
* The points to thread for needle on the right are marked in blue on the overlocker. * A convenient threading chart is placed on the machine body inside the looper cover.
w t
e y
r
u i
z Draw the thread through the thread guide second from the left from back to front: (A)
z q
* If the thread is coming out from the thread guide groove, pass the thread through the thread guide hole again as shown: (B) q Thread guide
(A)
(B)
x Pass the thread through the holes in the second row from the left of the thread guide plate as illustrated.
x
w Thread guide plate w
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c Insert the thread between tension discs from the right. Then pull both sides of thread.
c
e Right needle thread tension dial
e
v
v Turn the handwheel toward you to bring the needle bar to its highest position, then pass the thread through the right needle thread guide and the thread take-up lever cover.
t
r Right needle thread guide t Thread take-up lever cover
r
bnm
b Pass the thread through the needle thread guide sliding the thread from left to right.
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n Pass it through the needle bar thread guide from left to right.
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m Thread the right needle from front to back and pull the thread about 10 cm (4˝) from the eye of the needle to the back. y Needle thread guide u Needle bar thread guide i Right needle
i
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25
• Threading the Needle on the Left Place the spool of thread on the left side spool pin.
q
* The points to thread for needle on the left are marked in orange on the overlocker. * A convenient threading chart is placed on the machine body inside the looper cover. w r e t y u
z
z Draw the thread through the thread guide on the left from back to front: (A)
q
* If the thread is coming out from the thread guide groove, pass the thread through the thread guide hole again as shown: (B) q Thread guide
(A)
(B)
x Pass the thread through the holes on the left of thread guide plate as illustrated.
x
w Thread guide plate
w
26
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c Insert the thread between tension discs from the right. Then pull both sides of thread.
cv
v Turn the handwheel toward you to bring the needle bar to its highest position, then pass the thread through the thread take-up lever cover. e Left needIe thread tension dial r Thread take-up lever cover e r
bnm t
b Pass the thread through the needle thread guide sliding the thread from right to left. n Pass it through the needle bar thread guide from left to right.
y
m Thread the left needle from front to back and pull the thread about 10 cm (4˝) from the eye of the needle to the back. t Needle thread guide y Needle bar thread guide u Left needle u
– Gently pull all four thread ends towards the back of the machine. – Run threads under the presser foot and lower the presser foot. – Close side cover and looper cover. – Turn handwheel toward you to chain off three or four stitches. The sewing preparation is now complete.
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27
Test Stitching Starting Sewing
zx
z Insert the fabric under the toe of the foot. (It is not necessary to raise the foot.) x Turn the handwheel gently toward you a couple of turns and check the thread chain. Then start sewing slowly. The fabric will be automatically fed. Guide the fabric in the desired direction. * For heavyweight fabric, raise the presser foot and insert the fabric in front of the knife. Then lower the foot and start to sew while guiding the fabric.
c
Finishing Sewing c When stitching is completed, continue to run the machine slowly to produce a thread chain for about 12 cm (5˝) while pulling the thread chain slightly to the back.
v Cut the threads with the thread cutter as illustrated, leaving about 5 cm (2˝) thread chain from the end of the fabric.
v
q Thread cutter
q
* The thread cutter becomes blunt as loose threads build up. Remove the loose threads collected in the thread cutter.
Sewing Continuously Insert the next fabric under the toe of the foot, then start sewing. It is not necessary to raise the presser foot for ordinary fabric. * For heavyweight fabric, raise the presser foot and insert the fabric in front of the knife. Then lower the foot and start to sew while guiding the fabric.
How to Use Guide Lines On the top of the looper cover are guide lines indicating the distance from the needle position. Please use them as sewing guides. Mark L indicates the distance from the left needle. Mark R indicates the distance from the right needle. The distance between center of guide line and needle position is 5/8 inch (1.6 cm).
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Securing Ends
A
B
To avoid unravelling, it is necessary to leave a thread chain about 5 cm (2˝) long at the beginning and at the end of a seam. To secure the beginning and end of a seam choose one of the following methods. A. Separate the end of the threads and knot them. B. Thread the chain through a large eyed needle, and weave the chain through the overlock stitches on the fabric. C. Cut the chain at the edge of the fabric. Then apply a small amount of seam sealant on the end of the threads. You can secure the end of a seam also by the methods as follows:
C At the beginning of a seam 1. Before putting your fabric in the machine, sew a thread chain about 5 cm (2˝) long behind the needle. 2. Put your fabric on the machine. Then serge a few stitches and stop. 3. Raise the presser foot and bring the thread chain to the left, around and under the presser foot. 4. Place the thread chain between the presser foot and upper knife, holding it in position as you lower the presser foot to sew. 5. After sewing about 2.5 cm (1˝), move the chain to the right and under the upper knife, cutting the chain as you sew.
z
xc
At the end of a seam z Sew one stitch off the end of a seam. x Raise the needle and presser foot, and gently pull the threads off the chaining finger. c Turn the fabric over so that the under side is up.
v
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v Sew about 2.5 cm (1˝) over stitching and angle off the fabric.
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29
Thread Tension (4 threads) Correct tension The illustration at left shows sewing results with correct tension settings. However, adjusting the thread tension may be required depending upon the type of fabric and thread being used.
q
t w r
Wrong side of fabric Right side of fabric Right needle thread Left needle thread Upper looper thread Lower looper thread
y
e
Thread tension adjustment
i
u
* Set all four thread tension dials at “3”. Then sew, and check the thread tensions. If the tension balance on the test piece is not satisfactory, you can adjust the thread tension with the tension balance dial.
3 2 1 0
6 5
4
!0
9
8 7
o
q w e r t y
u Thread tension dial i Setting mark o Loosen !0 Tighten
Left needle thread tension is too loose
q
The illustration shows sewing results when the left needle thread tension is too loose. 65
Remedy:
10
98 7
r
432
10
65
432
Tighten the left needle thread tension
98 7
!1 w
98 7
98 7
e
!1 Left needle thread tension dial
10
10
65
432
65
432
t y
Right needle thread tension is too loose The illustration shows sewing results when the right needle thread tension is too loose.
q
Tighten the right needle thread tension.
65
Remedy:
98 7
10
65
432
10
432
98 7
!2 65
65
98 7
30
!2 Right needle thread tension dial 432
10
r
10
432
98 7
w e
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Looper thread tension is out of balance (1) The illustration shows sewing results when the lower looper thread tension is too tight and/or upper looper thread tension is too loose.
Remedy: Loosen lower looper thread tension and/or tighten upper looper thread tension.
t
q y
65
10
98 7
65
432
10
432
98 7
r 65
65
10
98 7
98 7
e
432
10
432
w
!3
!4
q w e r t y !3 !4
Wrong side of fabric Right side of fabric Right needle thread Left needle thread Upper looper thread Lower looper thread Upper looper thread tension dial Lower looper thread tension dial
Looper thread tension is out of balance (2) The illustration shows sewing results when the upper looper thread tension is too tight and/or lower looper thread tension is too loose.
Remedy: Loosen upper looper thread tension and/or tighten lower looper thread tension.
q
!3 Upper looper thread tension dial !4 Lower looper thread tension dial 65
10 65
98 7
98 7
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65
98 7
y
432
10
r e
432
t
10
w
98 7
65
432
10
432
!3
!4
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31
Threading the Machine (3 threads) Using the needle on the right only (for regular three-thread overlock) Turn off the power switch and unplug the machine. Remove the needle and the thread on the left. Retighten the needle clamp screw on the left to prevent losing the screw. q Needle on the right w Needle clamp screw on the left Using the needle on the left only (for wide threethread overlock)
w
Turn off the power switch and unplug the machine. Remove the needle and the thread on the right.
q
Retighten the needle clamp screw on the right to prevent losing the screw. e Needle on the left r Needle clamp screw on the right
r
e
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Thread Tension (3 threads) Correct tension
q
The illustration at left shows sewing results with correct tension settings. However, adjusting the thread tension may be required depending on the type of fabric and thread being used. q Wrong side of fabric w Right side of fabric e Right or left needle thread r Upper looper thread t Lower looper thread
r t
w
e
Thread tension adjustment * Set all three thread tension dials at “3”. Then sew, and check the tension balance. If the tension balance on the test piece is not satisfactory, you can adjust the thread tension with thread tension dial. y Thread tension dial u Setting mark i Loosen o Tighten
u
y
o
9
i
1 0
6 5
3 2 4
8 7
Needle thread tension is too loose 65
10
10
98 7
98 7
t
!0
!1 65
432
10
65
432
98 7
98 7
e r
10
w
The illustration shows sewing results when the needle thread tension is too loose.
432
65
432
q
Remedy: Tighten needle thread tension. !0 Left needle thread tension dial !1 Right needle thread tension dial
Looper thread tension is out of balance (1)
t q
The illustration shows sewing results when the lower looper thread tension is too tight and/or upper looper thread tension is too loose.
r 10
65
432
10
65
432
98 7
98 7
w
10
65
432
10
65
432
98 7
98 7
e
!2
!3
Remedy: Loosen lower looper thread tension and/or tighten upper looper thread tension. !2 Upper looper thread tension dial !3 Lower looper thread tension dial
Looper thread tension is out of balance (2)
65
98 7
98 7
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65
432
98 7
r
432
10
t
10
e
98 7
w
65
65
10
q
The illustration shows sewing results when the upper looper thread tension is too tight and/or lower looper thread tension is too loose.
432
10
432
!2
!3
Remedy: Loosen upper looper thread tension and/or tighten lower looper thread tension. !2 Upper looper thread tension dial !3 Lower looper thread tension dial
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33
Thread and Needle Chart
Type of fabric
Type of thread
Needle
Stitch length
2.0 – 3.0
Differential feed ratio
Lightweight
Organdy, Cotton: No. 80 – 100 Georgette, Lawn, Silk: No. 80 – 100 Crepe de chine, Synthetic: No. 80 – 100 Lining.
HA-1 SP No. 11
Medium weight
Cotton, Linen, Satin, Ordinary fabric.
HA-1 SP 2.5 – 3.5 No. 11–14
1.0
Heavyweight
Tweed, Coating, Cotton: No. 50 – 60 Denim, Doeskin, Silk: No. 50 – 60 Thick fabric. Synthetic: No. 50 – 60
HA-1 SP No. 14
1.0
Knits
Knitted fabric.
HA-1 SP 2.5 – 4.0 No. 11–14
Cotton: No. 60 – 100 Silk: No. 50 – 100 Synthetic: No. 60 – 100
Cotton: No. 60 – 80 Synthetic: No. 60 – 90 Woolly nylon (For looper thread) Woolly polyester (For looper thread)
3.0 – 4.0
0.5 – 1.0
1.0 – 2.2
* Refer to page 14 for adjusting the stitch length and differential feed ratio.
NOTE: Your overlocker uses standard sewing needles (HA-1 SP, No.11, No.14).
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Rolled Hemming, Picot Edging and Narrow Hemming The setting of tension dials may vary depending on the type and thickness of fabric and thread being sewn.
Machine Setting Rolled Hemming
Picot Edging
Narrow Hemming
Stitch Length
Differential Feed Ratio
Needle Plate Setting Knob
Needle
Using the needle on the right: HA-1 SP No. 11
Needle Thread
Synthetic: No. 80 – 100
Woolly nylon, Upper and Lower Woolly polyester Looper Threads Synthetic: No. 80 −100
Lightweight fabric such as Organdy, Crepe de chine, Lawn and Georgette
76
76 5
09
09
65
98 7
Needle thread
76
65
76
76
098
98 7
3 21
65
3 21
Right side of fabric
Upper looper thread
98
98 7
98 7
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Wrong side of fabric Lower looper thread
098
65
098
Needle thread
98 7
Right side of fabric
Upper looper thread
Upper looper Lower looper thread tension thread tension
54 3
21
Lower looper
Correct Thread thread Tension
43
8 76
21 0
Wrong side of fabric
Needle thread Needle thread tension (L) tension (R)
54
54
Upper looper Lower looper thread tension thread tension
21
432
10
432
10
Needle thread Needle thread tension (L) tension (R)
10
Needle thread Needle thread tension (L) tension (R) 8 76
54 3
432
21
10
21
10
65
54 3
432
54 3
432
Standard Setting of Tension Dials
Woolly nylon, Woolly polyester Synthetic: No. 80 −100
098
Fabric
Synthetic :No. 60 − 100 Silk :No. 50 − 100
Upper looper Lower looper thread tension thread tension Wrong side of fabric Lower looper thread Right side of fabric
Upper looper thread
Needle thread
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35
Thread Tension for Rolled Hemming and Picot Edging Correct tension The illustration at left shows sewing results with correct tension settings. Adjusting the thread tension may be required depending on the type of fabric and thread being used. q Wrong side of fabric w Right side of fabric e Right needle thread r Upper looper thread t Lower looper thread
q
t w
r
e
Thread tension adjustment q e
54 3
76
21
098
98 7
r
10
65
432
y
w
Needle thread tension is too loose 54
09
8 76
10
65
432
3 21
t
1. Set the tension dial as shown on page 35. 2. Sew and check the tensions. 3. If the tension balance on the test piece is not satisfactory, you can adjust the thread tension with thread tension dial. The illustration shows the sewing results when the right needle thread tension is too loose.
Remedy:
98 7
Tighten the right needle thread tension. y Right needle thread tension dial
Upper looper thread tension is too loose The illustration shows the sewing results when the upper looper thread tension is too loose.
q
76
Tighten the upper looper thread tension. u Upper looper thread tension dial
21
10
65
Remedy:
54 3
432
098
98 7
t
98 7
e
09
8 76
54
65
432
3 21
r
10
w
u
Looper thread tension is out of balance The illustration shows sewing results when the upper looper thread tension is too tight and/or lower looper thread tension is too loose.
q t
54 3
76
098
65
10
Remedy:
21
432
98 7
w 09
65
8 76
54
98 7
3 21
36
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432
10
r e
u
i
Loosen upper looper thread tension and/or tighten lower looper thread tension. u Upper looper thread tension dial i Lower looper thread tension dial
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For Better Results Rolled hemming Pull the end of thread chain to the back lightly in the beginning and end of sewing. q Fabric w Thread chain * Uses 3 threads to create a beautiful finish to any fine or soft fabric, also great for bridal veils and creating a fluted edge on lightweight stretch fabric.
w q
Picot edging Pull the fabric lightly to the back while sewing. e Fabric * This is similar to a rolled hem using 3 threads and is perfect for hemming delicate fabrics.
e
For Narrow Hemming Correct tension The illustration at left shows sewing results with correct tension settings.
r
i
r Wrong side of fabric t Right side of fabric y Right needle thread u Upper looper thread i Lower looper thread * Refer to page 35 for the adjustment.
t y
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u
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37
Decorative Overedging * Refer to pages 30,31,33 for thread tension balance adjustment. * For the best results, pull the thread chain to the back lightly at the beginning and end of sewing. q
q Overedging
Thread and Fabric Fabric
Thread Synthetic: No. 60-80 Needle threads Silk: No. 50-80 Medium Upper looper Buttonhole twist to Heavy thread Light weight wool yarn Fabric Lower looper Synthetic: No. 60-80 thread Silk: No. 50-80
HA-1 SP No. 14
Machine Setting w Needle plate setting knob w
Gathering * Refer to pages 30,31,33 for thread tension balance adjustment. e Gathering e
Thread and Fabric Fabric Needle threads
HA-1 SP No. 11 or 14
Light to Medium Upper looper Woven thread Fabric Lower looper thread
Thread Synthetic: No. 60-80 Silk: No. 50-80 Synthetic: No. 60-80 Silk: No. 50-80
Machine Setting r Needle plate setting knob
r
38
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Pin Tucking * Refer to page 37 (Narrow Hemming) for thread tension balance adjustment.
q
q Pin tucking
Thread and Fabric Fabric
Thread Synthetic: No. 60-80 Needle threads Silk: No. 50-80 Light to Medium Upper looper Woven thread Synthetic: No. 60-100 Fabric Lower looper Silk: No. 50-100 thread
HA-1 SP No.11 or w No.14
Machine Setting w Remove the needle on the left-hand side e Needle plate setting knob
e
Sewing Remove the needle on the left-hand side. Deactivate the upper knife. Sew the folded edge while guiding along the guide line. r Guide line r
Open the fold flat and press the pin tucks to one side. * Activate the upper knife.
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Care of Your Machine
Replacing the Upper Knife To remove:
r w
1. Turn off the power switch and unplug the machine. 2. Open the looper cover and side cover. 3. Deactivate the upper knife. 4. Remove the hexagonal bolt, and remove the upper knife.
e
q Upper knife w Hexagonal bolt e Stopper pin r Lower knife
* Upper knife is available as a spare part (Refer to page 44).
q
To attach:
0.8 – 1.5 mm (3/64˝) q
r
w
1. Insert new upper knife into the groove of knife holder and stopper pin, then tighten the hexagonal bolt slightly. 2. Turn the upper knife holder to cutting position. 3. Turn the handwheel toward you until the upper knife comes to its lowest position. Loosen the hexagonal bolt, and adjust the position of the upper knife so that the edge of the upper knife overlaps 0.8 to 1.5 mm (3/64˝) from the edge of lower knife as illustrated. Tighten the hexagonal bolt firmly. 4. Close the looper cover and side cover.
e
Cleaning Upper Knife Area 1. Turn off the power switch and unplug the machine. 2. Open the looper cover. Remove the waste pieces to the front with a lint brush or waste scraps. * You may use a vacuum cleaner to clean the upper knife area or feed dog. * The lower knife will last over one year in normal use. However, if you run over a pin or a hard object, it may be required to replace both upper and lower knives at the same time.
40
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Replacing the Light Bulb 1. Turn off the power switch and unplug the machine. 2. Loosen the face plate set screw, and remove the face plate. q Face plate w Set screw
w
q To remove: Push and twist to the left.
To attach:
e
r
Push and twist to the right. Reattach the face plate, and retighten the face plate set screw. e Light bulb r To remove t To attach
Note:
t
* The machine is designed to use a 15 Watts maximum light bulb. * The light bulb will be HOT. Protect your fingers when you handle it.
Cleaning the Feed Dog
zxcv
z Turn off the power switch and unplug the machine. x Open the looper cover and side cover. c Remove the needles and presser foot. v Remove the needle plate set screw, and remove the needle plate.
A B
A Needle plate B Needle plate set screw
bn
C
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b Brush out the lint around the feed dogs to the front by using the lint brush or use a vacuum cleaner. n Reattach the needle plate, presser foot and needles. Close the looper cover and side cover. C Feed dog
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41
Oiling the Machine Apply a few drops of fine quality sewing machine oil to the parts indicated with arrows. It is recommended to apply oil once a week in normal use, once in ten hours in continuous use. * Open the side cover and apply oil.
* Open the looper cover and apply oil.
Carrying the Machine Put your fingers into the hole on the back side of the machine as illustrated.
42
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Other Useful Information Troubleshooting Condition
Cause
Reference
The fabric is not being 1. The feed dog is packed with lint. fed smoothly. 2. The presser foot has been raised. 3. Pressure of the foot is too weak.
See page 41. Lower the presser foot. See page 13.
The needle breaks.
1. The needle is incorrectly inserted. 2. The needle is bent or blunt. 3. The fabric is forcedly pulled.
See page 12. See page 12. Pull the fabric lightly.
The thread breaks.
1. The machine is not correctly threaded. 2. The needle or looper thread tension is too tight. 3. The needle is incorrectly inserted. 4. The needle is bent or blunt.
See pages 18-27 and 32. See pages 30,31,33 and 36. See page 12. See page 12.
Skipped stitches
1. The needle is bent or blunt. 2. The machine is not correctly threaded. 3. The needle is incorrectly inserted.
See page 12. See pages 18-27 and 32. See page 12.
The seam is not sewn 1. The needle and/or looper thread tensions are neatly. not correctly adjusted. 2. The machine is not correctly threaded. 3. The needle and/or the thread are not suitable for the fabric being sewn. 4. The thread is not between the tension discs. Seam puckering.
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See pages 18-27 and 32. See pages 34, 35, 38 and 39. See pages 20, 23, 25 and 27.
1. The needle or looper thread tension is too tight. See pages 30, 31, 33 and 36. See pages 18-27 and 32. 2. The machine is not correctly threaded. See page 14. 3. The differential feed dial is not correctly adjusted.
The machine does not 1. The machine has not been plugged in firmly. operate. 2. The power switch is turned off. The fabric is not cut neatly.
See pages 30, 31, 33 and 36.
See page 9. See page 9.
1. The position of the upper knife is not adjusted See page 40. properly. 2. The upper knife is dull. Replace the upper knife. (See page 40.)
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43
How to Obtain Spare Parts You can obtain the following spare parts from the After Sales Support: Needles
Needle clamp screw
Accessories set
Lamp
Upper knife
Presser foot
Foot controller
Needle plate
Foot holder
Needle plate set screw
Spool holder cap
Net To order the spare parts, contact our After Sales Support. If you encounter any problems replacing a spare part, please do not hesitate to call the After Sales Support Help Desk 1300 526 663 for assistance.
Technical Data Voltage: 240V A.C. 50Hz Output power machine: 135 Watts Output power lamp: 15 Watts Sewing speed: Fast speed- 1300 stitches per minute Needle bar stroke: 26.5 mm Presser foot rise: 6.5 mm Length of feed: 1 to 4 mm Cutting width: 3.1 to 7.3 mm Differential feed ratio: 0.5 to 2.25 mm Weight: 5.9 kg Dimensions: 30 cm (W) x 26 cm (D) x 28.5 cm (H) SAFETY APPROVAL NUMBER ESO150657
Compliance This product complies with the following standards: • AS/NZS 60335.2.28: 2006 +A1: 2009 used in conjunction with AS/NZS 60335.1: 2011 +A1: 2012 for electrical safety • EN 55014-1: 2006 + A1: 2009 + A2: 2011 for electromagnetic compatibility
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Responsible Disposal • Packaging materials are recyclable. Please dispose of them responsibly for recycling. • At the end of its working life, do not throw this appliance out with your household rubbish. Electrical and electronic products contain substances that can have a detrimental effect on the environment and human health if disposed of inappropriately. Observe any local regulations regarding the disposal of electrical consumer goods and dispose of it appropriately for recycling. Contact your local authorities for advice on recycling facilities in your area.
Storage and Protection during Intervals in Normal Use • When not in use, keep a cover over your machine. This helps to keep dust out of it, very important for electronic machines in particular. • If storing your machine away, try to keep it somewhere dry & free of insects. Moisture can play havoc with the moving parts in your machine. • Switch your machine off at the wall or unplug the supply cord if not in use.
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