Owners Manual 6_29_10

Transcript

Proudly built in the USA Owner’s Manual TC-160 D-ICER Revised Parts List 6/28/2010 www.truckcraft.com TruckCraft Corporation Chambersburg, PA 1-800-755-3867 Copyright c 2007 TruckCraft Corporation Rev.B-6/29/2010 TRUCKCRAFT CORPORATION 5751 Molly Pitcher Hwy. S. Chambersburg, Pa. 17201 Tel. 800.375.3867 Phone 717.375.2900 Fax 717.375.2975 www.truckcraft.com I6-04307 "WHERE WORKMANSHIP IS EVERYTHING" Table of Contents Preface……………………………………………………..1 Ordering Repair Parts……………………………………1 Safety Information………………………………………...2 Mounting Instructions…………………………………….3 Installing Electronic Control and Wiring Harnesses……4 Operating Instructions…………………………………….6 Maintenance………………………………………………..9 Wiring Harness Routing ……………….………………...10 Parts List…………………………………………………..11 Warranty…………………………………………………..13 TruckCraft Corporation Rev.B - 6/29/2010 I6-04307 Preface Read and understand all sections of this manual prior to installing or operating the TC-160 D-ICER. This manual contains information for the installation, operation, and maintenance of the TruckCraft TC-160 D-ICER unit. Proper care and operation of the spreader will assure years of dependable service. Your local TruckCraft Dealer will instruct you in its general operation. TruckCraft Corporation will be glad to answer any questions that may arise regarding the operation of your spreader. Ordering Repair Parts When service is necessary, your local TruckCraft dealer can provide assistance. Always obtain original TruckCraft replacement parts from your dealer. Substitute items could affect the performance and warranty of the unit. If you cannot locate a dealer near you, contact TruckCraft Corporation. When ordering parts for the Model TC-160 have unit serial number, ECU serial number and description, or part number, of parts required. The unit serial number is located on the drivers side of the spreader body beneath the mounting plate-see Figure 8. The ECU serial number is located on the back of the unit in the upper right hand corner-10 digit number. Unit Serial Number: ___________________________ ECU Serial Number: ___________________________ Date of Purchase: _____________________________ Purchased From: _____________________________ TruckCraft Telephone #800.375.3867 or 717.375.2900 TruckCraft Fax #717.375.2975 Method of shipping parts to be specified such as customer pickup, UPS, Common Carrier, Parcel Post or Air Freight. All orders to be confirmed in writing, or faxed, to insure proper understanding of request. Having preventative maintenance parts on hand could save valuable time. Improvements and Changes Because TruckCraft strives to continually improve our products, we reserve the right to make changes and improvements wherever practical, without obligation to make those same changes or improvements to the equipment already sold. Photographs used in this manual may not be upto-date with current design changes. 1 TruckCraft Corporation Rev.B - 6/29/2010 I6-04307 Safety Information Observe the following safety procedures during the use of the spreader: Before operating the spreader read and understand all information furnished with your dump body and in this manual. Before operating verify all guards are in place. Keep hands, feet and clothing away from moving parts. Maintain a minimum of 25 feet of clearance from operating spreader. Never exceed the rating of your truck, axles, or tires. FIGURE 1 Never exceed the manufacturer’s rating of the dump bed. Always watch for overhead wires and other height limitations when driving with the bed lifted. Never drive with the bed raised any more than absolutely necessary. Never drive with the bed lifted when the road surface is not level. Never allow frozen clumps to get into the auger. Before servicing, make sure the auger and spinner are stopped and power is turned off. Make sure equipment is properly supported when mounting, demounting or storing. FIGURE 2 Use flashing lights when operating spreader. Empty and clean spreader after every use. Tighten all fasteners to the recommended torque values in the Torque Chart shown below. FIGURE 3 Density Torque Chart - 18-8 Stainless Steel Bolts Material (lb. per cubic yd.) Size Torque In.-Lb. Torque Ft.-LB. Fine Salt-Dry 1,350 1/4-20 24 Coarse Salt-Dry 1,215 1/4-28 27 Coarse Sand-Dry 2,700 5/16-18 49 4 Coarse Sand-Wet 3,240 3/8-16 87 8 Cinders 1,080 7/16-14 12 60% Sand/40% Salt 2,106 1/2-13 18 FIGURE 5 5/8-11 36 3/4-10 63 7/8-9 102 1-8 152 FIGURE 4 2 TruckCraft Corporation Rev.B - 6/29/2010 I6-04307 Mounting Instructions CAUTION: Verify lifting and support devices can support the spreader and component weights before picking up the components. Never attach chains of slings around auger to lift the spreader. Using the auger to lift the spreader may bend the auger shaft and void the warranty. 1. Bolt hinges and spreader mounting straps from mounting kit B2-04282 to auger body if not already attached. 2. Fasten the spinner assembly to the auger body. The spinner bracket should already be bolted to the bottom of the auger body. Attach the spinner assembly by inserting the slide mount into the bracket and fastening with the pin and hairpin as shown in Figure 8. Adjustment of the spinner location will be discussed Locate spreader as high as possible later in the without interfering with the tailgate Operation dropped to the horizontal position. section of the manual. 3. Position the spreader under the dump body as shown in the rear view of the assembly, Figure 6. The FIGURE 6 rear extension on the dump body side of the spreader should be as close to the body as possible. When open, the tailgate must be able to lie horizontally over the top of the spreader. Locate the spreader as high as possible with the tailgate in the horizontal position. Care must be used when mounting spreader on tandem axle dump trucks to keep the spreader and spinner from hitting the rear tires or Rear chassis when the extension dump body is raised. Space the spreader Pan head screw FIGURE 7 out from the dump 3 TruckCraft Corporation Rev.B - 6/29/2010 I6-04307 Serial Number Location body as required and 1/2-13 SS Hex close gaps between Cap Screw Both Sides body and spreader with sheet metal, see Figure 7. 4. Many times projections from the rear of the dump body interfere with the mounting of the 4-3/8-16 SS Hex Cap spreader. By loosening Screws per Side two pan head sheet metal screws as shown Spinner Bracket in Figure 7 the rear exAdjustable Slide Mount tension can be easily removed from the auger Attachment Pin FIGURE 8 body and notched to eliminate most interference problems prior to bolting the spreader to the dump body. 5. With the spreader positioned per steps 1-4, locate and drill four 7/16” diameter holes through the dump body on both sides. Attach the hinge plates as shown in Figure 8. Position support straps as high on dump body as possible. Locate and drill 9/16” diameter holes through dump body on both sides. Attach straps. Installing Electronic Control and Wiring Harnesses Use the “Wiring Harness Routing Schematic”, Figure 17, found on page #10 to assist in following the directions below. 1. Find a suitable location for the Electronic Control Unit (ECU) C2-04227 in the cab. A good location is over the transmission with the bracket bolted to the floor or to the underside of the dash. CAUTION: Do not mount unit in the deployment path of the air bags. 2. Install the Power Wiring Harness B4-04221 in the engine compartment. This harness includes a black box that contains a solenoid for turning the main ECU power on and off. The box also includes a 125 amp fuse for protection of the main power wiring. Install the harness with the black box located close to the battery. Do not attach the four wire lugs to the battery until all other wiring is installed. Attach the wiring harness to existing wiring, brackets, or other non-moving parts in the engine compartment. Do not attach or get the wiring harness near heat generating components. Find a location on the firewall to run the wiring through. An existing opening with a rubber grommet is preferred. Most truck manufacturers provide an opening for this purpose and locate it near the fuse box 4 TruckCraft Corporation Rev.B - 6/29/2010 I6-04307 under the dash. 3. Install the Motors Wiring Harness B4-04222. At the rear of the truck on the driver’s side find a suitable location to mount the bracket holding the plugs at one end of the wiring harness. The stainless steel bracket does not need to be painted. Use the holes in the bracket to locate (2) 3/16” diameter drilled holes to mount the bracket to the truck. Make sure the location is easily accessible and within reach of the power cords attached to the auger and spinner motors. Do not locate the plugs in an area where snow, mud and ice accumulate from tire spray. Run the harness along the truck frame beneath the deck and into the cab. Assure that the wiring harness does not contact any sharp objects and is not located too near any heat sources. 4. Plug the ends of both wiring harnesses into the back of the ECU unit in the cab as shown below. 5. Plug the auger and spinner power cords into the plugs on the Motors Harness. Connect the positive and negative wires to the battery in the engine compartment. Auger plugs on Motor Harness Power Harness from Engine Compartment Spinner plugs on Motors Harness Control Plug from Power Harness FIGURE 9 5 TruckCraft Corporation Rev.B - 6/29/2010 I6-04307 Operating Instructions Read and understand all sections of this manual prior to installing or operating the TC-160 D-ICER. CAUTION: Before starting auger and spinner make sure everyone is clear of spreader area. Be sure power is turned off before working on or around spreader equipment. 1. Position auger lid weldment vertical with locking pins secured. 2. With the dump body tailgate closed, push the spreader “On/Off” power button. A “V 1.02XB” (Numbers may change on ECU updates) will appear in the Menu window indicating the unit is powered up. 3. Push the motor “On/Off” power button. A “0” will appear in the spinner and auger windows. Select the up arrow until a “4” or “5” appears in both windows. Check at the rear of the truck to make sure the auger and spinner are both turning. Return to the cab. 4. With the motor selector on, push the menu button and note the following sequence of displays as the button is pushed repeatedly: FIGURE 10 with spinner/auger amperage shown “12.0 BV” - Battery voltage-varies with vehicle and condition of electrical system. Note: system will not function if BV falls below approx. 10 Volts. “12.0 SV” - Solenoid voltage-value should be close to BV. “100° F” - Electronic board temperature. Note:system will cease functioning if temperature exceeds 180° F. “Running” “10 60 I” - Spinner amperage first; auger amperage second. Note: combined amperage must not exceed 100 amps. 5. Push the “On/Off” power button to shut the system down. 6. With the auger lid raised to the up position, open the dump body tailgate from the bottom as wide as possible but not bearing against the lid weldment and set the tailgate chains to prevent it from contacting the lid. 7. Check the preliminary location of the spinner. It can be moved side to side by loosening the four bolts connecting the spinner bracket to the auger 6 TruckCraft Corporation Rev.B - 6/29/2010 I6-04307 housing. Front to back adjustment is made by pulling the hairpin and removing the cross pin on the adjustable slide mount. The slide mount can then be moved to another hole location. 8. With the spinner location temporarily established, turn the power to the spreader back on and restart the motors. Adjust the spinner and auger speeds while spreading a small amount of material to determine optimum speeds. 9. Perform a final positioning of the spinner as follows: Raise the bed while observing the clearance between the spinner unit and the auger housing. With the spinner unit positioned approximately as shown on Figure 11, load some deicing material in the bed for final adjustment of the spinner. Position the bed with the front bottom edge at eye level when sitting in the cab. This is the recommended operating position and the position to have the bed in when making final adjustments to the spinner location. With the bed raised to this elevation run some material through the spinner and adjust the pattern to the position that you want. Moving the spinner as noted in step #7 above moves the spread pattern clockwise or counterclockwise as shown below. Most operators prefer the position shown in the left hand view. The speed of the spinner changes the distance the material will be thrown and consequently the area to be covered. FIGURE 11 10. Routine stopping and starting of the spinner and auger should be performed by pushing the motor “On/Off” button. Note: Using this method, the speed settings are retained by the controller and when the button is pushed to restart, the motors are returned to their previous speeds. 11. Screened material should be used whenever possible to avoid clogging the auger. If the auger stops or will not start due to a clog, lower the dump body and push the motor “On/Off” button to shut the system down. Unplug the auger power cable from the motor harness. The plug is located at 7 TruckCraft Corporation Rev.B - 6/29/2010 I6-04307 the rear of the truck on the driver’s side. Warning: Always unplug the auger before attempting to clear a clog. Accidental starting of the auger could result in serious injury. 12. Flip latch on front access Front access cover cover and raise cover as shown in Figure 12 for access to the jam. A pipe wrench can be used to turn the auger in the reverse direction to assist in clearing the jam. Close cover and FIGURE 12 lock in position with latch prior to plugging auger motor back Baffle Plates into harness. 13. Baffle plates at auger feed to the spinner, Figure 13, can be adjusted to minimize the amount of material that drops onto the spinner when driving with the spreader turned FIGURE 13 off. 14. Procedure for dumping salt, sand or other material over the top of the spreader: With the dump body down, run the spreader to clear enough material to close and latch the tailgate. Run the spreader again until the material level in the auger body is low enough to permit the lid weldment to be lowered and latched in the closed position. The tailgate can then be reopened from the top or hinged flat from the bottom to permit dumping. Dump body tailgate chains must be adjusted to prevent the tailgate contacting the spreader lid (Improper adjustment can damage spreader lid and components and void warranty). 8 TruckCraft Corporation Rev.B - 6/29/2010 I6-04307 Maintenance 1. Auger bearings: Once per season add a small amount of marine grade grease slowly to each bearing on the ends of the housing. Take care to add grease slowly or it will dislodge the end covers. 2. Spinner gear box: At the end of the season, with FIGURE 14 spinner assembly removed from auger, remove end covers and slide housing apart to expose the gear box. The gear box side that the grease plug is screwed into must be horizontal. Unscrew the plug and add grease (Beacon 325Grease plug Exxon Co. or equivalent) as required. 3. Roller chain: Spray periodically with a high quality chain lubrication such as PJ1 Blue Label Chain Lube or equivalent. 4. Auger gear box: At the end of the season when the auger assembly has been removed from the truck, Oil plug located on this face. turn the assembly upside down. Pull the hair pin cotter shown in Figure 15. The auger motor/gear reducer cover can now be slid off exposing the assembly shown in the figure. Unscrew the plug in Hair pin cotter the reducer and add oil Pull to remove (Mobilgear SHC 320 or cover. FIGURE 15 equivalent) as required. 5. The jack screw shown in Figure 16 eliminates twisting of the Auger Mount Plate when a jam occurs at the auger. The excess motor torque and shock load is transmitted through the jack screw to the structural mounting bracket. If the auger chain needs to be tightened, the jack screw needs to be backed Jack screw should off the motor plate. Then the six touch Motor Mount screws holding the motor mount Plate as shown. can be loosened and the plate can FIGURE 16 be slid away from the auger to tighten the chain. After tightening the six motor mount screws reposition the jack screw so it touches the motor mount plate. 6. Entire Unit: At the end of the season do a thorough wash down and cleaning prior to storing the unit for the summer. 9 10 Battery _ Battery + - A 125 Amp Fuse Power On / Off Control Wire to ECU #16 ga. Red + Black #4 ga. Power On / Off Ground Wire to ECU #16 ga. Black Black #16 ga. Red #4 ga. DETAIL A Black #16 ga. Black Box Red #4 ga. Control Solenoid Power Harness Power to Control Unit #4 ga. Red ECU Ground to Control Unit #4 ga. Black Red #16 ga. Figure 17 I6-04307 See D-ICER Assembly bill of material for ECU and Harness Part Numbers. Plan View of Truck DETAIL B SHEET SCALE: DATE: 1 OF 1 APPR. BY: DATE C2-04310 FAX 717-375-2975 GEL DRAWN BY: DWG. NO. 717-375-2900 Chambersburg, PA. 17201 5751 Molly Pitcher Highway Spinner Motor Cable Supplied with Motor Spinner Motor WIRING HARNESS ROUTING See Parts List 10/25/06 NONE TITLE: MATERIAL: B 1. REMOVE ALL BURRS, CHAMFER, OR RADIUS CORNERS. 2. TOLERANCES UNLESS OTHERWISE SHOWN: DECIMALS TWO PLACES .00 ±.030 THREE PLACES .000 ±.005 ANGLES ±1° 3. DO NOT SCALE DRAWING. Spinner WE & BK - #10 ga. Auger RD/WE & WE/BK - #6 ga. Motors Harness ECU Assembly Auger Motor Cable Supplied with Motor REVISIONS Auger Motor 15 74 92 103 77 79 36 83 11 94 35 2 33 72 21 41 96 31 51 45 95 13 24 19 108 105 79 8 67 16 101 104 46 56 52 18 84 86 85 101 74 96 39 50 27 14 29 23 3 58 57 76 93 99 I6-04307 Page 11 89 12 77 102 66 65 74 78 19 76 1 18 73 74 40 11 11 42 55 30 17 97 25 96 32 17 75 79 77 47 106 107 59 54 44 97 62 71 7 70 28 Revised 6/28/2010 5 109 80 87 81 26 34 63 91 63 4 90 98 20 88 12 74 78 76 96 10 FIGURE 18 48 49 18 TC-160 D-ICER PARTS LIST D1-04394 - 96" WIDE D1-04344 - 88" WIDE 64 6 60 87 11 9 22 87 80 82 # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part # A2-02416 A4-00720 A4-00793 A4-00794 A4-00822 A4-00823 A4-00825 A4-00838 A4-00839 A4-00840 A4-01440 A4-01493 A4-01494 A4-03274 A4-04303 A4-04319 A4-04400 A4-04416 A4-04417 A4-04572 B2-04176 B3-04190 B3-04194 B3-04272 B3-04292 B3-04389 B4-00708 B4-04042 B4-04077 B4-04122 B4-04174 B4-04178 B4-04187 B4-04188 B4-04197 B4-04203 B4-04221 B4-04222 B4-04250 B4-04252 Qty 1 2 1 1 1 1 1 1 1 1 10 2 1 2 2 1 2 4 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 Name Spinner Plug Assembly Slinger Bearing 1.25 W/Closed End/4 Bolt Bearing 1.25 W/ Open Cap/4 Bolt Sprocket/Gearmotor/.75" Shaft Dia. Sprocket / Auger / 1.25" Shaft Dia. Key - .25 SQ X 1.25 SS Decal / Warning / Spinner Decal / Danger / Sprockets Decal / Danger / Auger Hairpin KEY - .19 SQ x 1.00 SS Cap - 3/4" Bar Knob / ECU KEY .19 x .19 x .625" lg SS Decal / Caution/Do Not Submerge Bearing Bearing Decal / Box Not Watertight Spinner Plate Assembly-for 1/6hp Motor Hinge W/A - Spreader Side Hinge W/A TruckBed Side Deflector Plate - Weldment Latch Assembly Guard Back Weldment Seal Plate Inline Gear Reducer-Leeson Medium LOGO / Plastic Hinge Pin/SST/ .62 OD x 89.63"lg End Plate / Spinner Housing / TC-160 End Plate / Cord Grip End Seal Plate - Flanged / TC-160 Roller Chain Pin - Spreader Mtg Strap- Spreader Mtg Power Harness / TC-160 Motors Harness Side Brace / ECU Mtg Spinner Mtg Pin / .75 OD x 10.0"lg # 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Part # B4-04258 B4-04267 B4-04270 B4-04278 B4-04286 B4-04305 B4-04313 B4-04401 C3-04526 C4-03879 C4-04169 C4-04170 C4-04172 C4-04173 C4-04189 C4-04225 C4-04226 C4-04271 C4-04384 C4-04390 D3-04158 D3-04179 D3-04375 D3-04806 D4-04154 D4-04155 D4-04810 D4-04871 D4-04872 D4-04877 I6-01808 P4-00410 P4-00465 P4-00557 P4-00562 P4-00566 P4-00567 P4-00569 P4-00570 P4-00620 Qty 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 2 4 18 11 16 19 10 30 12 Name Bevel Gear Reducer /2:1/ Zero Max Pin- Spinner Brkt. Mtg / .50 OD x 10.0"lg Spacer-Spinner Motor / Housing End Plate Baffle Plate Deflector TC-160 LIGHTNING DECAL Motor / Auger / 3/4HP/Washdown Auger Motor Mtg. Weldment Electronic Controller/D-Icer Front Access Cover / TC-160 Rear Extension / TC-160 Spinner Hsg.-Top Spinner Hsg.-Bottom Bracket-Spinner Support Bracket / Deutsch-Delphi Plugs Bottom - Bracket Brace- Spinner Shield Support Cover Shell Chain Guard TC-160 Housing Weldment Auger Weldment / TC-160 RH Support Weldment Lid Weldment Slide Mount -Spinner Support Leg -Spinner Mt Locking Pin Bearing Decal / Tailgate Chain Adjustment Decal, "Lift Here" Installation Instructions Pin , Slotted Spring, 3/16" x 1.00 Hex Hd Cap Screw - .25-20 X 1.25 SS Hex Hd Cap Screw-.25-20 X.75 SS Hex Hd Cap Screw - .38-16 X1.0 SS Nyl. Insert Lock Nut - .25-20 SS Nyl. Insert Lock Nut - .38-16 SS Flat Washer - .25 SS Flat Washer - .38 SS Flat Washer - .50 SS Part # P4-00687 P4-00689 P4-00821 P4-00832 P4-00833 P4-00834 P4-00836 P4-00846 P4-00883 P4-00885 P4-00896 P4-02376 P4-02406 P4-02637 P4-02785 P4-02787 P4-03547 P4-03626 P4-03792 P4-03917 P4-03919 P4-03974 P4-04283 P4-04311 P4-04542 P4-04570 P4-04768 P5-05741 P5-05742 Qty 4 8 1 8 8 8 12 5 2 4 1 2 6 2 1 11 7 4 6 2 4 1 8 2 1 1 2 1 4 Name Hex Hd Cap Screw - .50-13 X 1.50 SS Hex Hd Cap Screw - .50-13 X 1.25 SS Spiral Retaining Ring / External Hex Hd Cap Screw - .44-14 X 2.25 SS Nyl. Insert Lock Nut - .44-14 SS Flat Washer - .44 SS Nyl. Insert Lock Nut - .50-13 SS Flat Washer - .31 SS Cup Point Set Screw .25-20 x .38 SS Nyl. Insert Lock Nut - .31-18 SS Hex Head Cap Screw Hex Wshr Hd Thd Frmng Scr-.25-14 x .75 Flat Washer - .25 Zinc Pl. Roll Pin - .19 X 3.00 SS Felt Washer 1/4"thk x 3/4"IDx 1 1/4"OD Pan Hd Sht Metal Screw - #12 X .75 SS Rivet, .19 SS/Magna-Lok (Short) Hex Hd Cap Screw - .31-18 X 1.25 SS Carriage Bolt - .25-20 x .75" SS Hex Serrated-Flange Nut .38-16 Hex Serrated-Flange Nut .25-20 Motor - 1/6HP - 12vdc Carriage Bolt - .38-16 X 1 SS Hex Hd Cap Screw - .25-20 X .625 SS Cap, Vinyl Connector, Female - Auger Cord Terminal, Auger Cord Conn. Coupling, Single Disc Cup Point Set Screw .31-18 x .50 SS D1-04344 - 88" WIDE TC-160 MAKE FOLLOWING P/N CHANGES: ITEM 30: B4-04338 ITEM 51: C4-04341 ITEM 52: C4-04340 Revised 6/28/2010 ITEM 61: D3-04335 ITEM 62: D3-04339 I6-04307 ITEM 64: D3-04831 Page 12 # 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 D1-04394 TC-160 D-ICER PARTS LIST -96" WIDE FIGURE 18 13 TruckCraft Corporation warranty. 5751 Molly Pitcher Hwy. S., Chambersburg, PA 17201 Printed in U.S.A. oc 2010 TruckCraft Corp. make any representation or promise on behalf of TruckCraft, or to alter or modify the terms or limitations of this dealer. No claims for labor shall be considered unless preauthorized by TruckCraft. No dealer has authority to authorized by TruckCraft. This warranty does not cover the shipping costs of defective parts to or from the claims by the user must be made to the dealer from which the product was purchased, unless otherwise failures due to lack of maintenance or accidents. TruckCraft does not warrant against corrosion. Warranty of the foregoing warranty. Warranty will not be considered on any altered, modified, or misused part and required following improper use or application of any products shall not be considered defects within the scope Installation and operation of the product must be in accordance with TruckCraft’s instructions. Repairs to correct the defect. TruckCraft is notified of such defect or defects within the Two Year warranty period and given reasonable time its own expense, any part or parts of the product found to be defective in material or workmanship, provided period of Two Years from the date of sale to the original retail purchaser and agrees only to repair or replace at TruckCraft Corporation warrants each D-ICER to be free from defects in material and workmanship for a Warranty   TC-131 101 TC-140 TC-160