Owners Manual Model No. 45-01754

Transcript

™ OWNERS MANUAL Model No. 45-01754 EXPLORER POLY ATV CART CAUTION: 2EAD
2ULES
FOR 3AFE
/PERATION AND
)NSTRUCTIONS #AREFULLY IMPORTANT! 4HE
WHEEL
BEARINGS
ARE
NOT
PRELUBRICATED 4HE
WHEEL
HUBS
MUST
BE
ÚLLED
WITH
GREASE
AFTER
THE
WHEELS
ARE
ASSEMBLED
TO
THE
AXLE p
!SSEMBLY p
/PERATION p
-AINTENANCE p
2EPAIR
0ARTS the fastest way to purchase parts www.speedepart.com PRINTED IN USA FORM NO. 40757 (08/24/07) SAFETY RULES 2EMEMBER
ANY
POWER
EQUIPMENT
CAN
CAUSE
INJURY
IF
OPERATED
IMPROPERLY
OR
IF
THE
USER
DOES
NOT
UNDERSTAND
HOW
TO
OPERATE
THE
EQUIPMENT
%XERCISE
CAUTION
AT
ALL
TIMES
WHEN
USING
POWER
EQUIPMENT CAUTION: VEHICLE BRAKING AND STABILITY MAY BE AFFECTED WITH THE ADDITION OF AN ACCESSORY OR AN ATTACHMENT. BE AWARE OF CHANGING CONDITIONS ON SLOPES. LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS — ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. %XERCISE
CAUTION
AT
ALL
TIMES
WHEN
USING
POWER
EQUIPMENT p
2EAD
THIS
OWNERS
MANUAL
BEFORE
ATTEMPTING
TO
ASSEMBLE
OR
OPERATE
THE
CART p
2EAD
THE
VEHICLE
OWNERS
MANUAL
AND
KNOW
HOW
TO
OPERATE
YOUR
VEHICLE
BEFORE
USING
THE
CART
ATTACHMENT p
$O
NOT
AT
ANY
TIME
CARRY
PASSENGERS
IN
THIS
CART
)T
HAS
NOT
BEEN
DESIGNED
TO
CARRY
PASSENGERS p
.EVER
ALLOW
CHILDREN
TO
OPERATE
THE
VEHICLE
OR
THE
CART
ATTACHMENT
p
$O
NOT
ALLOW
ADULTS
TO
OPERATE
THE
VEHICLE
OR
CART
ATTACHMENT
WITHOUT
PROPER
INSTRUCTIONS p
!LWAYS
BEGIN
WITH
THE
TRANSMISSION
IN
ÚRST
LOW
AND
GRADUALLY
INCREASE
SPEED
AS
CONDITIONS
PERMIT p
4OW
THE
CART
AT
REDUCED
SPEED
OVER
ROUGH
TERRAIN
AND
HILLSIDES
OR
NEAR
CREEKS
AND
DITCHES
TO
PREVENT
TIPPING
OVER
AND
LOSS
OF
CONTROL
$O
NOT
DRIVE
TOO
CLOSE
TO
A
CREEK
OR
DITCH p
6EHICLE
BRAKING
AND
STABILITY
MAY
BE
AFFECTED
WITH
THE
ATTACHMENT
OF
THIS
CART
$O
NOT
ÚLL
CART
TO
MAXIMUM
WEIGHT
CAPACITY
WITHOUT
CHECKING
THE
CAPABILITY
OF
THE
TOWING
VEHICLE
TO
SAFELY
PULL
AND
STOP
WITH
THE
CART
ATTACHED p
"EFORE
OPERATING
VEHICLE
ON
ANY
GRADE
HILL
REFER
TO
THE
SAFETY
RULES
IN
THE
VEHICLE
OWNERS
MANUAL
CONCERNING
SAFE
OPERATION
ON
SLOPES
2EFER
ALSO
TO
THE
SLOPE
GUIDE
ON
PAGE

OF
THIS
MANUAL
Stay off steep slopes! p
$O
NOT
TOW
THIS
CART
ON
HIGHWAYS
OR
ON
PUBLIC
THOROUGHFARES
p
-AXIMUM
TOWING
SPEED
IS

MPH
p
&OLLOW
MAINTENANCE
AND
LUBRICATION
INSTRUCTIONS
AS
OUTLINED
IN
THIS
MANUAL
CARTON CONTENTS ,OOSE
0ARTS 



0OLY
4RAY 7HEEL
3UPPORT ,ATCH
3TAND
0LATE ,ATCH
3TAND
"RACKET 
!XLE 
7HEELS
 
$RAW
"AR
4ONGUE 
,ATCH
,OCK
,EVER 
(ITCH
"RACKET 3 1 2 4 8 5 CARTON CONTENTS 6 7 2 9 HARDWARE SHOWN FULL SIZE B A C F E D G J H L I Not Shown Full Size K M N P O HARDWARE PACK REF. A " C D E F G H QTY. 1 2 4 2 8 4 4 11 DESCRIPTION (EX
"OLT

X
  (EX
"OLT

X
 (EX
"OLT

X
  4RUSS
(EAD
"OLT

X
 &LAT
7ASHER
 .YLOCK
.UT
 .YLOCK
.UT
 .YLOCK
.UT

REF. I J K L M N O P 3 QTY. 2 2 4 1 1 1 1 2 DESCRIPTION 3%-3
.UT
 #OTTER
0IN

X
  &LAT
7ASHER
 %XTENSION
3PRING 3PRING
0ULLER
4OOL (ITCH
0IN (AIR
#OTTER
0IN 3PACER
4UBE ASSEMBLY INSTRUCTIONS 4. (OOK
THE
short
END
OF
THE
SPRING
INTO
THE
HOLE
IN
THE
LATCH
LOCK
LEVER
5SE
THE
SPRING
PULLER
TOOL
TO
HOOK
THE
long
END
OF
THE
SPRING
INTO
THE
SQUARE
HOLE
IN
THE
TONGUE
4HE
SPRING
PULLER
TOOL
CAN
BE
STORED
WHEN
FINISHED
3EE
FIGURE
 TOOLS REQUIRED FOR ASSEMBLY 

3CREWDRIVER 

0LIERS 


7RENCHES 


7RENCH 


7RENCHES SPRING PULLER TOOL 1. 2EMOVE
THE
HARDWARE
PACK
AND
ALL
LOOSE
PARTS
FROM
THE
CARTON

"E
SURE
THE
CARTON
IS
EMPTY
BEFORE
DISCARDING 2. ,AY
OUT
AND
IDENTIFY
ALL
THE
PARTS
AND
HARDWARE
AS
SHOWN
ON
PAGES

AND
 3. 0LACE
THE
LATCH
LOCK
LEVER
THROUGH
THE
SLOT
IN
THE
DRAW
BAR
TONGUE
!SSEMBLE
THE

X
 
HEX
BOLT
THROUGH
THE
TONGUE
LEVER
AND
TWO

HEX
NUTS
3%-3
ONE
ON
EACH
SIDE
OF
THE
LEVER 
!SSEMBLE
A

NYLOCK
NUT
ONTO
THE
END
OF
THE
BOLT
AND
tighten
SO
THAT
THE
BOLT
CAN
STILL
ROTATE
FREELY
Tighten
THE
TWO

NYLOCK
NUTS
AGAINST
THE
SIDES
OF
THE
LATCH
LOCK
LEVER
SO
THAT
THE
LEVER
IS
CENTERED
IN
THE
SLOT
3EE
FIGURE
 LONG END OF SPRING LATCH LOCK LEVER FIGURE 2 5/16" HEX NUTS (SEMS) 5. !SSEMBLE
THE
END
OF
THE
HITCH
BRACKET
TO
THE
FRONT
OF
THE
DRAWBAR
TONGUE
USING
TWO

X
 
HEX
BOLT
AND

NYLOCK
NUT
Tighten.
3EE
FIGURE
 6. !SSEMBLE
THE
HITCH
PIN
TO
THE
TONGUE
AND
HITCH
BRACKET
AND
SECURE
IT
WITH
THE
HAIR
COTTER
PIN
3EE
FIGURE
 LATCH LOCK LEVER 5/16" NYLOCK NUT HITCH PIN HITCH BRACKET DRAWBAR TONGUE 3/8" x 1-1/4" HEX BOLT 5/16" x 3-3/4" HEX BOLT HAIR COTTER PIN FIGURE 1 3/8" NYLOCK NUT FIGURE 3 4 7. 0LACE
THE
DRAWBAR
TONGUE
ONTO
THE
AXLE
AND
LATCH
STAND
BRACKET
THEN
SLIDE
THE
AXLE
THROUGH
THE
WHEEL
SUPPORT
AND
DRAWBAR
TONGUE
3EE
FIGURE
 9. !SSEMBLE
THE
LATCH
STAND
PLATE
AND
THE
LATCH
STAND
BRACKET
TO
THE
BOTTOM
OF
THE
POLY
TRAY
USING
FOUR

X

HEX
BOLTS

FLAT
WASHERS
AND

NYLOCK
NUTS
4HE
ALIGNING
TAB
ON
THE
BOTTOM
OF
THE
LATCH
STAND
BRACKET
MUST
BE
TOWARDS
THE
REAR
OF
THE
CART
Tighten. 3EE
FIGURE
 AXLE 1/4" x 3/4" HEX BOLT DRAW BAR TONGUE 1/4" FLAT WASHER LATCH STAND BRACKET LATCH STAND PLATE FIGURE 4 8. !SSEMBLE
A
SPACER
TUBE
A

FLAT
WASHER
A
WHEEL
VALVE
STEM
FACING
OUT
AND
ANOTHER

FLAT
WASHER
ONTO
THE
AXLE
AS
SHOWN
IN
FIGURE

)NSERT

A
COTTER
PIN
THROUGH
THE
AXLE
SPREADING
THE
ENDS
&ILL
WHEEL
HUB
WITH
GREASE
2EPEAT
ON
OTHER
END
OF
AXLE
IMPORTANT:
0UMP
GREASE
INTO
GREASE
ÚTTINGS
UNTIL
IT
IS
FORCED
OUT
THROUGH
ENDS
OF
WHEEL
HUB WHEEL SPACER TUBE TAB LATCH STAND BRACKET 1/4" NYLOCK NUT FIGURE 6 10. 0LACE
THE
POLY
TRAY
DOWN
ONTO
THE
WHEEL
SUPPORT
POSITIONING
IT
SO
THAT
THE
LATCH
STAND
BRACKET
SNAPS
UNDER
THE
LATCH
LOCK
LEVER
&ASTEN
THE
TRAY
TO
THE
WHEEL
SUPPORT
USING
EIGHT

X

TRUSS
HEAD
BOLTS
AND


NYLOCK
NUTS
AS
SHOWN
IN
FIGURE

Tighten. AXLE FLAT WASHER 5/16" x 3/4" TRUSS HEAD BOLT FLAT WASHER COTTER PIN FIGURE 5 5/16" NYLOCK NUT LATCH LOCK LEVER FIGURE 7 5 OPERATION MAINTENANCE CAUTION: VEHICLE BRAKING AND STABILITY MAY BE AFFECTED WITH THE ADDITION OF AN ACCESSORY OR AN ATTACHMENT. BE AWARE OF CHANGING CONDITIONS ON SLOPES. 1. 1. !T
THE
BEGINNING
OF
EACH
SEASON
USING
A
LIGHT
MACHINE
OIL
LUBRICATE
THE
LATCH
THE
LATCH
PIVOT
BOLT
AND
THE
AREA
OF
THE
AXLE
WHERE
THE
DRAW
BAR
TONGUE
PIVOTS 2. !T
THE
BEGINNING
OF
EACH
SEASON
GREASE
THE
WHEEL
BEARINGS
!PPLY
GREASE
THROUGH
THE
GREASE
FITTING
UNTIL
GREASE
IF
FORCED
OUT
THROUGH
THE
ENDS
OF
THE
WHEEL
HUB 2EFER
TO
THE
VEHICLE
OWNERS
MANUAL
FOR
INSTRUCTIONS
ON
SAFE
OPERATION
ON
SLOPES 3. #HECK
PERIODICALLY
FOR
LOOSE
BOLTS 2. 5SE
THE
SLOPE
GUIDE
PROVIDED
ON
PAGE

OF
THIS
MANUAL
TO
DETERMINE
WHETHER
SLOPE
ANGLE
IS
TOO
STEEP
FOR
SAFE
OPERATION 4. +EEP
TIRES
FILLED
$O
NOT
EXCEED
MAXIMUM
TIRE
PRESSURE
OF

,BS 3. &OR
BEST
HANDLING
AND
TRACTION
DISTRIBUTE
THE
WEIGHT
OF
THE
LOAD
EVENLY
IN
THE
CART 4. !LWAYS
TEST
TO
MAKE
SURE
YOUR
VEHICLE
HAS
ADEQUATE
TOWING
AND
BRAKING
CAPABILITIES
WHENEVER
HAULING
A
SUBSTANTIAL
AMOUNT
OF
WEIGHT
IN
YOUR
CART
5SE
EXTRA
CAUTION
WHEN
OPERATING
ON
SLOPES NOTE CART SPECIFICATIONS DO NOT EXCEED WEIGHT CAPACITY OF CART 3EE
THE
SPECIÚCATIONS
ON
THIS
PAGE One cubic foot of dirt weighs approximately 80 lbs. Tires:
Axle:
Capacity:
Approx. Sh. Wt.
5. 4O
DUMP
MATERIAL
FROM
THE
CART
RELEASE
THE
SPRING
LATCH
ON
THE
TONGUE
BY
PULLING
THE
LATCH
LOCK
LEVER
FORWARD
AWAY
FROM
THE
CART
4HE
CART
BED
WILL
THEN
TILT
BACKWARDS
TO
EMPTY
ITS
CONTENTS
!FTER
EMPTYING
PULL
THE
FRONT
OF
THE
BED
DOWN
TOWARD
THE
CART
TONGUE
UNTIL
THE
LATCH
SNAPS
INTO
PLACE 6. 4HE
MAXIMUM
TOWING
SPEED
FOR
THIS
CART
IS

MPH CAUTION: TO AVOID POSSIBLE INJURY, BEFORE RELEASING THE LATCH BE SURE THAT NO ONE IS NEAR THE CART. 6 
X

0NEUMATIC 
$IA
3TEEL 5P
TO

,BS
-AX 
,BS NOTES 7 REPAIR PARTS FOR POLY CART MODEL 45-01754 21 18 15 1 5 19 6 7 3 26 8 12 13 23 12 17 20 17 2 16 B 26 2 20 10 4 11 B 9 22 25 8 14 24 REPAIR PARTS FOR POLY CART MODEL 45-01754 REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. 47019 25636 40758 24758 24386 24497 24527 24498 47407 23475 43093 43601 47453 HA21362 43088 43087 46980 43814 47189 47810 43012 47408 23353 43343 47622 65408 40757 QTY. 1 1 2 1 1 1 1 1 1 1 2 4 2 1 4 1 2 8 4 9 4 1 1 1 1 2 1 DESCRIPTION 0OLY
4RAY !XLE
 7HEEL $RAW
"AR
4ONGUE ,ATCH
3TAND
0LATE ,ATCH
3TAND
"RACKET 7HEEL
3UPPORT ,ATCH
,OCK
,EVER (EX
"OLT
 
X
  (ITCH
"RACKET #OTTER
0IN

X
  7ASHER
&LAT



/$
X

)$ 3PACER
4UBE
 
,G .YLOCK
.UT
  &LAT
7ASHER
 (EX
"OLT
 
X
 
(EX
.UT
3%-3
  4RUSS
(EAD
"OLT
 
X
 .YLOCK
.UT
  .YLOCK
.UT
  (EX
"OLT
 
X

%XTENSION
3PRING (ITCH
0IN (AIR
#OTTER
0IN
 3PRING
0ULLER 7HEEL
"EARING
+IT /WNERS
-ANUAL
0URCHASE
#OMMON
(ARDWARE
,OCALLY the fastest way to purchase parts www.speedepart.com 9 10 DEGRE E SLO PE CAUTION: DO NOT OPERATEYOUR TRACTOR AND CART ON A SLOPE IN EXCESS OF 10 DEGREES. BE SURE OF YOUR TRACTOR'S TOWING AND BRAKING CAPABILITIES BEFORE OPERATING ON A SLOPE. AVOID ANY SUDDEN TURNS OR MANEUVERS WHILE ON A SLOPE. FOLD A LONG DOTTE D LINE , REPR ESENT ING A 10 OR A FENCE POST A CORNER OF A BUILDING A POWER POLE SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE (Keep this sheet in a safe place for future reference.) Use this guide to determine if a slope is safe for the operation of your tractor and cart. Refer also to the instructions in your vehicle owners manual. SLOPE GUIDE the fastest way to purchase parts www.speedepart.com REPAIR PARTS !GRI &AB
)NC 
3
(AMILTON 3ULLIVAN
),
    WWWAGRI FABCOM 4HIS
DOCUMENT
OR
MANUAL
IS
PROTECTED
UNDER
THE
53
#OPYRIGHT
,AWS
AND
THE
COPYRIGHT
LAWS
OF
FOREIGN
COUNTRIES
PURSUANT
TO
THE
5NIVERSAL
#OPYRIGHT
#ONVENTION
AND
THE
"ERNE
CONVENTION

.O
PART
OF
THIS
DOCUMENT
MAY
BE
REPRODUCED
OR
TRANSMITTED
IN
ANY
FORM
OR
BY
AN
MEANS
ELECTRONIC
OR
MECHANICAL
INCLUDING
PHOTOCOPYING
OR
RECORDING
OR
BY
ANY
INFORMATION
STORAGE
OR
RETRIEVAL
SYSTEM
WITHOUT
THE
EXPRESS
WRITTEN
PERMISSION
OF
!GRI &AB
)NC

5NAUTHORIZED
USES
ANDOR
REPRODUCTIONS
OF
THIS
MANUAL
WILL
SUBJECT
SUCH
UNAUTHORIZED
USER
TO
CIVIL
AND
CRIMINAL
PENALTIES
AS
PROVIDED
BY
THE
5NITED
3TATES
#OPYRIGHT
,AWS ‚

!GRI &AB
)NC 12